Professional Documents
Culture Documents
System
www.Shirouyehzad.com
ﺳﻴﺴﺘﻢ ﻫﺎﻱ ﺗﻮﻟﻴﺪ ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮ ﺷﺎﻣﻞ ﻳﻚ ﺳﺮﻱ ﻣﺎﺷﻴﻦ ﻫﺎﻱ
CNCﻭ ﺍﻳﺴﺘﮕﺎﻩ ﻫﺎﻱ ﭘﺸﺘﻴﺒﺎﻧﻲ ﺩﻫﻨﺪﻩ ﺍﺳﺖ ﻛﻪ ﺑﻪ ﻳﻚ ﺳﻴﺴﺘﻢ
ﺣﻤﻞ ﻭ ﻧﻘﻞ ﺧﻮﺩﻛﺎﺭ ﻭﺻﻞ ﺷﺪﻩ ﻭ ﺗﻮﺳﻂ ﻳﻚ ﻛﺎﻣﭙﻴﻮﺗﺮ ﻣﺮﻛﺰﻱ
ﻛﻨﺘﺮﻝ ﻣﻲ ﺷﻮﻧﺪ .
www.Shirouyehzad.com
ﻭﻳﮋﮔﻲ ﻫﺎﻱ ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮﻱ ﻣﺎﺷﻴﻦ
www.Shirouyehzad.com
ﻭﻳﮋﮔﻲ ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮﻱ ﻋﻤﻠﻴﺎﺕ
www.Shirouyehzad.com
FMS ﻣﻔﺎﻫﻴﻢ ﻭ ﺗﻜﻨﻮﻟﻮﮊﻱ ﻫﺎﻱ
Conveyor
Machine Machine
Pallet
Load Unload
Terminal Finished
Parts
goods
www.Shirouyehzad.com
ﺍﺟﺰﺍ ﻭ ﻣﺆﻟﻔﻪ ﻫﺎﻱ ﺍﺻﻠﻲ FMS
ﺍﻳﺴﺘﮕﺎﻩ ﻫﺎﻱ ﻛﺎﺭﻱ ﺍﺯ ﺣﻴﺚ ﻧﻮﻉ ﻣﺎﺷﻴﻦ ﺷﺎﻣﻞ ﻣﺎﺷﻴﻦ ﻫﺎﻱ ﺍﺑﺰﺍﺭ
NCﻳﺎ CNCﻫﺴﺘﻨﺪ ﻛﻪ ﻗﺎﺑﻠﻴﺖ ﺗﻌﻮﻳﺾ ﺍﺑﺰﺍﺭ ﺭﺍ ﺩﺍﺭﺍ ﺑﻮﺩﻩ ﻭ
ﻋﻤﻠﻴﺎﺕ ﻣﺎﺷﻴﻦ ﻛﺎﺭﻱ ﺭﻭﻱ ﺧﺎﻧﻮﺍﺩﻩ ﻫﺎﻱ ﻗﻄﻌﺎﺕ ﺭﺍ ﺍﻧﺠﺎﻡ ﻣﻲ
ﺩﻫﻨﺪ .ﺍﻳﻦ ﺟﺰﺀ ﺑﻪ FMSﻗﺪﺭﺕ ﻣﻲ ﺩﻫﺪ ﺗﺎ ﻗﻄﻌﺎﺕ ﻣﺨﺘﻠﻒ ﺍﺯ
ﻣﺤﺼﻮﻻﺕ ﻣﺨﺘﻠﻒ ﺭﺍ ﻫﻤﺰﻣﺎﻥ ﭘﺮﺩﺍﺯﺵ ﻧﻤﺎﻳﺪ ﻭ ﺩﺭ ﻭﺍﻗﻊ
ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮﻱ ﻗﻄﻌﻪ ﺩﺭ ﺳﻴﺴﺘﻢ ﺭﺍ ﻣﻬﻴﺎ ﻣﻲ ﺳﺎﺯﺩ .
www.Shirouyehzad.com
ﺍﻳﺴﺘﮕﺎﻩ ﻫﺎﻱ ﻛﺎﺭﻱ FMS
ﻣﺮﺍﻛﺰ ﻣﺎﺷﻴﻨﻜﺎﺭﻱ
www.Shirouyehzad.com
Basic Components of an NC System
Program
Machine
control unit
Processing equipment
Tape Computer-
Reader NC Microcomputer hardware
for Program (software interface
initial program storage functions) and
entry servo system
www.Shirouyehzad.com
Bulk
Central
Memory
Telecommunication computer
NC programs
lines
Machine
tools
Head Changers
ﺑﺮﺍﻱ ﺍﻧﺠﺎﻡ ﭼﻨﺪ ﻛﺎﺭ ﻫﻤﺰﻣﺎﻥ ﺭﻭﻱ ﻗﻄﻌﻪ ﺩﺭ ﺍﻳﺴﺘﮕﺎﻩ ﻫﺎﻱ ﻛﺎﺭﻱ ﺍﺳﺘﻔﺎﺩﻩ
ﻣﻲ ﺷﻮﻧﺪ ﻭ ﺩﺭ ﻛﺎﺭﺑﺮﺩ ﻫﺎﻱ ﺗﺨﺼﺼﻲ ﻣﺎﺷﻴﻦ ﻛﺎﺭﻱ ﻫﺎﻱ ﭼﻨﺪ ﮔﺎﻧﻪ،
ﺑﺮﺷﻜﺎﺭﻱ ﻭ ﺩﺭﻳﻞ ﻛﺎﺭﻱ ﻫﺎﻱ ﻫﻤﺰﻣﺎﻥ ﺑﻪ ﻛﺎﺭ ﻣﻲ ﺭﻭﻧﺪ .ﺍﺑﺰﺍﺭ ﻫﺎ ﺭﻭﻱ
ﻳﻚ Drumﻳﺎ rackﻛﻪ ﺭﻭﻱ ﻣﺎﺷﻴﻦ ﻭ ﻳﺎ ﺩﺭ ﻛﻨﺎﺭ ﺁﻥ ﺟﺎﻧﻤﺎﻱ ﺷﺪﻩ
ﺍﺳﺖ ،ﺫﺧﻴﺮﻩ ﻣﻲ ﺷﻮﻧﺪ .ﺑﻨﺎﺑﺮﺍﻳﻦ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺍﻳﻦ ﺍﻳﺴﺘﮕﺎﻩ ﻫﺎﻱ ﭘﺮﺩﺍﺯﺷﻲ
ﻣﻲ ﺗﻮﺍﻥ ﻧﺮﺥ ﻫﺎﻱ ﺗﻮﻟﻴﺪ ﺑﺎﻻﺗﺮ ﺑﻪ ﺩﺳﺖ ﺁﻭﺭﺩ .ﺍﻣﺎ ﺑﻪ ﺩﻟﻴﻞ ﻫﺰﻳﻨﻪ ﺑﺎﻻﻱ
ﺍﺑﺰﺍﺭﻫﺎﻱ ﺩﺭﮔﻴﺮ ،ﺗﻌﻮﻳﺾ ﻛﻨﻨﺪﻩ ﻫﺎﻱ ﻫﺪ ﻓﻘﻂ ﺟﺎﻳﻲ ﻣﻔﻴﺪ ﻫﺴﺘﻨﺪ ﻛﻪ
ﺣﺠﻢ ﺗﻮﻟﻴﺪ ﻭ ﺻﺮﻓﻪ ﺟﻮﻳﻲ ﻫﺎﻱ ﺯﻣﺎﻧﻲ ﺑﺎﻻ ﺍﺳﺖ .
www.Shirouyehzad.com
Head Indexers
www.Shirouyehzad.com
Robot and Its Standard Movements
www.Shirouyehzad.com
ﺍﺳﺘﻘﺮﺍﺭﻫﺎﻱ ﻣﺨﺘﻠﻒ ﺳﻴﺴﺘﻢ ﺣﻤﻞ ﻣﻮﺍﺩ ﺩﺭ : FMS
www.Shirouyehzad.com
ﺍﺳﺘﻘﺮﺍﺭ ﺑﻪ ﺻﻮﺭﺕ ﺧﻂ )( In-Line
www.Shirouyehzad.com
ﺍﺳﺘﻘﺮﺍﺭ ﺑﻪ ﺻﻮﺭﺕ ﺣﻠﻘﻪ ) ( Loop
www.Shirouyehzad.com
ﺍﺳﺘﻘﺮﺍﺭ ﻧﺮﺩﺑﺎﻧﻲ ) ( Ladder
www.Shirouyehzad.com
ﺍﺳﺘﻘﺮﺍﺭ ﺑﺎﺯ ):( Open – Field
www.Shirouyehzad.com
-ﺳﻠﻮﻝ ﺑﺎ ﺭﺑﺎﺕ ﻣﺮﻛﺰﻱ ) :( Robot – Centered Cell
www.Shirouyehzad.com
ﺳﻴﺴﺘﻢ ﻛﻨﺘﺮﻝ ﻛﺎﻣﭙﻴﻮﺗﺮﻱ
www.Shirouyehzad.com
FMS
Conveyor
Machine Machine
Pallet
Load Unload
Terminal Finished
Parts
goods
www.Shirouyehzad.com
ﺍﻧﻮﺍﻉ ﺳﻴﺴﺘﻢ ﻫﺎﻱ ﺗﻮﻟﻴﺪﻱ ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮ
www.Shirouyehzad.com
ﺳﻔﺎﺭﺵ ﺗﺼﺎﺩﻓﻲ ) ( Random-Order FMS
www.Shirouyehzad.com
www.Shirouyehzad.com
Degree of Number of Parts Average Quantity
flexibility/ Type in Family Per Batch
of System
Low ۱ to ۲ ۷،۰۰۰ and up
Transfer Line
Medium
Dedicated Flexible ۳ to ۱۰ ۱،۰۰۰ to ۱۰،۰۰۰
Manufacturing
System (FMS)
Sequential or ۴ to ۵۰ ۵۰ to ۲،۰۰۰
Random FMS
Manufacturing Cell ۳۰ to ۵۰۰ ۳۰ to ۵۰۰
ﺳﺎﺧﺘﺎﺭﻫﺎﻱ ﻣﺨﺘﻠﻒ
FMS
www.Shirouyehzad.com
ﭼﻬﺎﺭ ﻧﻮﻉ ﺳﺎﺧﺘﺎﺭ ﺗﻌﺮﻳﻒ ﺷﺪﻩ : FMS
www.Shirouyehzad.com
www.Shirouyehzad.com
ﻃﺒﻘﻪ ﺑﻨﺪﻱ ﻣﺴﺎﺋﻞ ﺩﺭ FMS
ﻣﺴﺎﺋﻞ ﻃﺮﺍﺣﻲ
ﻣﺴﺎﺋﻞ ﺑﺮﻧﺎﻣﻪ ﺭﻳﺰﻱ
ﻣﺴﺎﺋﻞ ﺯﻣﺎﻧﺒﻨﺪﻱ
ﻣﺴﺎﺋﻞ ﻛﻨﺘﺮﻟﻲ
ﻣﺴﺎﺋﻞ ﻃﺮﺍﺣﻲ
ﺗﺼﻤﻴﻤﺎﺕ ﺍﻭﻟﻴﻪ ﺩﺭ ﻃﺮﺍﺣﻲ
ﺗﻌﻴﻴﻦ ﺩﺍﻣﻨﻪ ﺍﻱ ﺍﺯ ﻗﻄﻌﺎﺕ ﻛﻪ ﺑﺎﻳﺪ ﺗﻮﻟﻴﺪ ﺷﻮﻧﺪ 9
ﺗﻌﻴﻴﻦ ﭼﮕﻮﻧﮕﻲ ﺗﻮﻟﻴﺪ ﻗﻄﻌﺎﺕ ﻣﺮﺣﻠﻪ ﻗﺒﻞ ﻭ ﻃﺮﺍﺣﻲ ﻓﺮﺁﻳﻨﺪ ﻣﺮﺑﻮﻁ ﺑﻪ 9
ﺁﻧﻬﺎ
ﺗﻌﻴﻴﻦ ﻧﻮﻉ ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮﻱ ﻭ ﺳﻄﺢ ﻣﻄﻠﻮﺏ ﺁﻥ 9
ﺗﻌﻴﻴﻦ ﻧﻮﻉ ﻭ ﻇﺮﻓﻴﺖ ﺣﻤﻞ ﻣﻮﺍﺩ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﻛﻤﻜﻲ ﻣﺮﺑﻮﻁ ﺑﻪ ﺁﻧﻬﺎ 9
ﺗﻌﻴﻴﻦ ﻧﻮﻉ ﻭ ﺍﻧﺪﺍﺯﻩ ﻣﺤﻠﻬﺎﻱ ﺫﺧﻴﺮﻩ ﻣﻮﺟﻮﺩﻱ 9
ﺗﻌﻴﻴﻦ ﺳﻠﺴﻠﻪ ﻣﺮﺍﺗﺐ ﻛﻨﺘﺮﻝ ﻛﺎﻣﭙﻴﻮﺗﺮﻱ ﻭ ﺳﻄﻮﺡ ﺍﺭﺗﺒﺎﻃﻲ ﺑﻴﻦ ﻛﺎﻣﭙﻴﻮﺗﺮﻫﺎ 9
www.Shirouyehzad.com
ﻣﺴﺎﺋﻞ ﻃﺮﺍﺣﻲ
ﺗﺼﻤﻴﻤﺎﺕ ﻣﺮﺑﻮﻁ ﺑﻪ ﭘﻴﺎﺩﻩ ﺳﺎﺯﻱ
www.Shirouyehzad.com
ﻣﺴﺎﺋﻞ ﺯﻣﺎﻧﺒﻨﺪﻱ
ﻣﺴﺎﺋﻞ ﻛﻨﺘﺮﻟﻲ
www.Shirouyehzad.com
ﻧﻴﺎﺯ ﻣﻨﺪﻳﻬﺎﻱ FMS
ﻧﻴﺮﻭﻱ ﺍﻧﺴﺎﻧﻲ
www.Shirouyehzad.com
ﻣﺰﺍﻳﺎ ﻭ ﻣﻌﺎﻳﺐ
ﻣﺰﺍﻳﺎﻱ FMS
9ﺍﮔﺮﭼﻪ ﮔﺮﺍﻥ ﻫﺴﺘﻨﺪ ﻭﻟﻲ ﻣﻨﺠﺮ ﺑﻪ ﺳﻮﺩ ﺁﻭﺭﻱ ﻣﻌﻨﻲ ﺩﺍﺭﻱ ﻣﻲ ﺷﻮﻧﺪ
9ﻣﻴﺰﺍﻥ ﻣﻄﻠﻮﺑﻴﺖ ﺣﺎﺻﻞ ﺍﺯﺳﻴﺴﺘﻢ ﻫﺎﻱ ﺗﻮﻟﻴﺪ ﺳﻨﺘﻲ %٣٠ﻭﻟﻲ ﺩﺭ ﺳﻴﺴﺘﻢ ﻫﺎﻱ ﺗﻮﻟﻴﺪ
FMSﺑﻴﺸﺘﺮ ﺍﺯ %٨٥ﺍﺳﺖ
9ﺍﮔﺮﭼﻪ ﻣﺎﺷﻴﻦ ﻫﺎﻱ FMSﮔﺮﺍﻥ ﺗﺮ ﺍﺳﺖ ،ﺗﻌﺪﺍﺩ ﻣﺎﺷﻴﻦ ﻫﺎﻱ ﻛﻤﺘﺮﻱ ﻣﻮﺭﺩ ﻧﻴﺎﺯﺍﺳﺖ
www.Shirouyehzad.com
ﻣﺰﺍﻳﺎﻱ FMS
9ﻓﻀﺎﻱ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﻏﻠﺐ ﺗﺎ %٣٠ﻛﺎﻫﺶ ﻣﻲ ﻳﺎﺑﺪ
ﻣﺰﺍﻳﺎﻱ FMS
www.Shirouyehzad.com
ﻣﺰﺍﻳﺎﻱ FMS
ﻣﺰﺍﻳﺎﻱ FMS
www.Shirouyehzad.com
دﺷﻮارﻳﻬﺎي FMS
ﺳﻴﺴﺘﻤﻬﺎﻱ ﺗﻮﻟﻴﺪ ﺍﻧﻌﻄﺎﻑ ﭘﺬﻳﺮ ﺑﻪ ﺩﻻﻳﻞ ﺯﻳﺮ ﭘﻴﭽﻴﺪﻩ ﺗﺮ ﺍﺯ ﺳﻴﺴﺘﻤﻬﺎﻱ ﺳﻨﺘﻲ ﻫﺴﺘﻨﺪ :
ﻣﻨﺎﺑﻊ :
ﺣﺴﻴﻨﻲ،ﺳﻴﺪ زهﺮا ،ﭘﺎﻳﺎن ﻧﺎﻣﻪ ”،روﺷﻲ ﺑﺮاي ﺣﻞ ﻣﺴﺎﺋﻞ دﺳﺘﻪ ﺑﻨﺪي ﺑﺎرﮔﺬاري و ﺗﻌﻴﻴﻦ •
ﻣﻘﺎدﻳﺮ ﺗﻮﻟﻴﺪي در ﺑﺮﻧﺎﻣﻪ رﻳﺰي ﺗﻮﻟﻴﺪ ﺳﻴﺴﺘﻤﻬﺎي ﺗﻮﻟﻴﺪ اﻧﻌﻄﺎف ﭘﺬﻳﺮ (١٣٨٠)، “ FMS
ﺣﺎج ﺷﻴﺮ ﻣﺤﻤﺪي ،ﻋﻠﻲ “ اﺻﻮل ﺑﺮﻧﺎﻣﻪ رﻳﺰي و آﻨﺘﺮل ﺗﻮﻟﻴﺪ و ﻣﻮﺟﻮدﻳﻬﺎ”(١٣٨٢)، •
ﺁرﻳﺎﻧﮋاد،ﻣﻴﺮﺑﻬﺎدرﻗﻠﻲ“ﺑﺮﻧﺎﻣﻪ رﻳﺰي ﺳﻴﺴﺘﻢ هﺎي ﺗﻮﻟﻴﺪي”(١٣٨٢)، •
ﺳﺎﻳﺘﻬﺎي اﻳﻨﺘﺮﻧﺖ •
)• Gutierrez-Miravete, “Flexible Manufacturing System”,(٢٠٠٣
)• Chapter١۶, “Flexible Manufacturing System”,(٢٠٠١
www.Shirouyehzad.com
www.Shirouyehzad.com