You are on page 1of 72

FORM 160.

73-EG1 (803)

Centrifugal Liquid
Chillers
Design Level F

00611VIP

250 THROUGH 2400 TONS


(879 through 8440 kW)
Utilizing HFC-134a

m
Metric Conversions

Rated in Accordance
with the latest edition of ARI
STANDARD 550/590

FORM 160.73-EG1 (803)

TABLE OF CONTENTS
Introduction ..........................................................................................................................................
Ratings.................................................................................................................................................
OptiView Control Center ......................................................................................................................
Mechanical Specications ...................................................................................................................
Accessories and Modications ............................................................................................................
Application Data...................................................................................................................................
Dimensions (Ft. - In.) P & H Compressor Units ................................................................................
Dimensions (Ft. - In.) Nozzle Arrangements:
Evaporators Compact Water Boxes P, Q & H Compressor Units..............................................
Condensers Compact Water Boxes P, Q & H Compressor Units..............................................
Evaporators Marine Water Boxes P, Q & H Compressor Units .................................................
Condensers Marine Water Boxes P, Q & H Compressor Units .................................................
Dimensions (Ft. - In.) J Compressor Units........................................................................................
Dimensions (Ft. - In.) Nozzle Arrangements:
Evaporators Compact Water Boxes J Compressor Units..........................................................
Condensers Compact Water Boxes J Compressor Units..........................................................
Evaporators Marine Water Boxes J Compressor Units .............................................................
Condensers Marine Water Boxes J Compressor Units .............................................................
Approximate Unit Weights (Lbs.) .........................................................................................................
Marine Water Box Weight Additions (Lbs.) ..........................................................................................
Dimensions (mm) P, G & H Compressor Units ....................................................................................
Dimensions (mm) Nozzle Arrangements:
Evaporators Compact Water Boxes P, Q & H Compressor Units..............................................
Condensers Compact Water Boxes P, Q & H Compressor Units..............................................
Evaporators Marine Water Boxes P, Q & H Compressor Units .................................................
Condensers Marine Water Boxes P, Q & H Compressor Units .................................................
Dimensions (mm) J Compressor Units ................................................................................................
Dimensions (mm) Nozzle Arrangements:
Evaporators Compact Water Boxes J Compressor Units..........................................................
Condensers Compact Water Boxes J Compressor Units..........................................................
Evaporators Marine Water Boxes J Compressor Units .............................................................
Condensers Marine Water Boxes J Compressor Units .............................................................
Approximate Unit Weights (Kg)............................................................................................................
Marine Water Box Weight Additions (Kg).............................................................................................
Guide Specications ............................................................................................................................
SI Metric Conversion ...........................................................................................................................

3
4
5
13
18
20
31
32
33
34
36
38
40
41
42
44
46
46
47
48
49
50
52
54
56
57
58
60
62
62
63
69

NOMENCLATURE
YK

DF

DF

P7

CV

S
Special Features

Model
Design Level
Evaporator Code
Motor Code
Condenser Code
Compressor Code

Power Supply
for 60 Hz
5 for 50 Hz
YORK INTERNATIONAL

Introduction
The YORK MAXETM YK Chillers offer a complete combination of features for total owner satisfaction.
MATCHED COMPONENTS MAXIMIZE EFFICIENCY
Actual chiller efficiency cannot be determined by
analyzing the theoretical efciency of any one chiller
component. It requires a specic combination of heat
exchanger, compressor, and motor performance to
achieve the lowest system kW/ton. YORK MAXE chiller
technology matches chiller system components to provide maximum chiller efciency under actual not just
theoretical operating conditions.
REAL-WORLD ENERGY PERFORMANCE
YORK pioneered the term Real-World Energy to illustrate the energy-saving potential of focusing on chiller
performance during off-design conditions. Off-design is
not only part load, but full load operation as well, with
reduced entering condenser water temperatures (ECWTs). This is where chillers operate 99% of the time,
and where operating costs add up.
The YK MAXE chillers are the only chillers designed to
operate on a continuous basis with cold ECWT and full
condenser ow at all load points, taking full advantage
of Real-World conditions. This type of operation benets
the cooling tower as well; reducing cycling of the fan
motor and ensuring good coverage of the cooling ll.
YORK MAXE chillers offer the most efcient Real-World
operation of any chiller, meaning lower operating costs
and an excellent return on your chiller investment.
OPEN DRIVE DESIGN
Hermetic-motor burnout can cause catastrophic damage
to a chiller. The entire chiller must be cleaned, and the
refrigerant replaced. YORK MAXE centrifugal chillers
eliminate this risk by utilizing air-cooled motors. Refrigerant never comes in contact with the motor, preventing
contamination of the rest of the chiller.
Insurance companies that offer policies on large air conditioning equipment often consider air-cooled motors a
signicant advantage over hermetic refrigerant-cooled
units.
HIGH-EFFICIENCY HEAT EXCHANGERS
MAXE chiller heat exchangers offer the latest technology
in heat transfer surface design to give you maximum
efciency and compact design. Waterside and refrigerant-side design enhancements minimize both energy
consumption and tube fouling.
SINGLE-STAGE COMPRESSOR DESIGN
AND EFFICIENCY PROVEN IN THE
MOST DEMANDING APPLICATIONS
Designed to be the most reliable chillers weve ever
made, YORK YK MAXE centrifugal chillers incorporate
single-stage compressor design. With fewer moving
parts and straightforward, efcient engineering, YORK
single-stage compressors have proven durability records
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

in hospitals, chemical plants, gas processing plants,


the U.S. Navy, and in other applications where minimal
downtime is a crucial concern.
In thousands of installations worldwide, YORK singlestage compressors are working to reduce energy costs.
High strength aluminum-alloy compressor impellers feature backward-curved vanes for high efciency. Airfoil
shaped pre-rotation vanes minimize ow disruption
for the most efcient part load performance. Precisely
positioned and tightly tted, they allow the compressor
to unload smoothly from 100% to minimum load for excellent operation in air conditioning applications.
PRECISION CONTROL OF COMPRESSOR OIL
PRESSURE
Utilizing our expertise in variable speed drive technology
and applications, YORK has moved beyond the xed
head and bypass approach of oil pressure control. The
old approach only assures oil pressure at the outlet of
the pump rather than at the compressor, and allows no
adjustment during chiller operation. The YK MAXE chillers
feature a variable speed drive oil pump, monitoring and
providing the right amount of oil ow to the compressor
on a continuous basis. This design also provides sophisticated electronic monitoring and protection of the
oil pump electrical supply, ensuring long life and reliable
operation of the oil pump motor. Variable speed drive
technology reduces oil pump power consumption, running only at the speed required, rather than at full head
with a pressure regulating bypass valve.
FACTORY PACKAGING
REDUCES FIELD LABOR COSTS
YORK MAXE centrifugal chillers are designed to keep
installation costs low. Where installation access is not
a problem, the unit can be shipped completely packaged, requiring minimal piping and wiring to complete
the installation.
For those units utilizing Variable Speed Drive or a factory-installed Solid State Starter, the three power leads
provide all power to the chiller and its auxiliaries.
TAKE ADVANTAGE OF COLDER COOLING TOWER
WATER TEMPERATURES
YORK MAXE centrifugal chillers have been designed
to take full advantage of colder cooling tower water
temperatures, which are naturally available during
most operating hours. Considerable energy savings
are available by letting tower water temperature drop,
rather than articially holding it above 75F (23.9C),
especially at low load, as some chillers require.
U.L. ACCEPTANCE YOUR ASSURANCE
OF RELIABILITY
YORK MAXE centrifugal chillers are approved for listing
by Underwriters Laboratories for the United States and
Canada. Recognition of safety and reliability is your assurance of trouble-free performance in day-to-day building operation.
3

FORM 160.73-EG1 (803)

Ratings
Rated in accordance with the latest
issue of ARI Standard 550/590.

ratings can be tailored to specic job requirements, and


are part of the ARI Certication Program.
OFF-DESIGN PERFORMANCE

ARI CERTIFICATION PROGRAM


The performance of YORK MAXE chillers has been certied to the Air Conditioning and Refrigeration Institute
(ARI) as complying with the certication sections of the
latest issue of ARI Standard 550. Under this Certication
Program, chillers are regularly tested in strict compliance with this Standard. This provides an independent,
third-party verication of chiller performance.
COMPUTERIZED PERFORMANCE RATINGS
Each chiller is custom-matched to meet the individual
building load and energy requirements. A large number
of standard heat exchangers and pass arrangements
are available to provide the best possible match.
It is not practical to provide tabulated performance for
each combination, as the energy requirements at both
full and part load vary signicantly with each heat exchanger and pass arrangement. Computerized ratings
are available through each YORK sales ofce. These

Since the vast majority of its operating hours are spent


at off-design conditions, a chiller should be chosen not
only to meet the full load design, but also for its ability
to perform efciently at lower loads and lower tower
water temperatures. It is not uncommon for chillers with
the same full load kW/ton to have an operating cost difference of over 10% due to part-load operation.
Part load information can be easily and accurately generated by use of the computer. And because it is so important to an owners operating budget, this information
has now been standardized within the ARI Certication
Program in the form of an Integrated Part Load Value
(IPLV), and Non-Standard Part Load Value (NPLV).
The IPLV / NPLV formulas from ARI Standard 550/590
much more closely track actual chiller operations, and
provide a more accurate indication of chiller performance
than the previous IPLV/APLV formula. A more detailed
analysis must take into account actual building load
proles, and local weather data. Part load performance
data should be obtained for each job using its own design criteria.

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

OptiView Control Center

00614VIP

YK OPTIVIEW CONTROL CENTER


The YORK OptiView Control Center, furnished as standard on each chiller, provides the ultimate in efciency,
monitoring, data recording, chiller protection and operating ease. The Control Center is a factory-mounted,
wired and tested state-of-the-art microprocessor based
control system for R134a centrifugal chillers. The panel
is congured with a 10.4-in. diagonal color Liquid Crystal
Display (LCD) surrounded by soft keys, which are redened with one keystroke based on the screen displayed
at that time. This revolutionary development makes
chiller operation quicker and easier than ever before.
Instead of requiring keystroke after keystroke to hunt
for information on a small monochrome LCD screen, a
single button reveals a wide array of information on a
large, full-color illustration of the appropriate component,
which makes information easier to interpret. This is all
mounted in the middle of a keypad interface and installed
in a locked enclosure.
The LCD display allows graphic animated display of the
chiller, chiller sub-systems and system parameters; this
allows the presentation of several operating parameters
at once. In addition, the operator may view a graphical
representation of the historical operation of the chiller as
well as the present operation. A Status Bar is displayed
at all times on all screens. It contains the System - Status Line and Details Line, the Control Source, Access
Level, Time and Date.
During prelube and coastdown, the system status will
include a countdown timer indicating the time remaining.
The control panel is compatible with the YORK Solid
State Starter (optional); YORK Variable Speed Drive
(VSD) (Optional); Electro-mechanical (E-M) starter or
YORK INTERNATIONAL

any customer supplied E-M starter that complies with


the YORK R-1051 standard. The locations of various
chiller parameters are clearly marked and instructions
for specic operations are provided for on many of the
screens. The panel verbiage is available in other languages as an option with English always available. Data
can be displayed in either English or Metric units plus
keypad entry of setpoints to 0.1 increments.
Security access is provided to prevent unauthorized
changes of setpoints. This is accomplished with three
different levels of access and passwords for each level.
There are certain screens, displayed values, programmable setpoints and manual controls not shown that are
for servicing the chiller. They are only displayed when
logged in at service access level. Included in this is the
Advanced Diagnostics and troubleshooting information
for the chiller and the panel.
The panel is fused through a 1-1/2 or 2 KVA transformer
in the compressor motor starter to provide individual
over-current protected power for all controls. Numbered
terminal strips for wiring such as Remote Start/Stop,
Flow Switches, Chilled Water Pump and Local or Remote Cycling devices are provided. The Panel also
provides eld interlocks that indicate the chiller status.
These contacts include a Remote Mode Ready-toStart, a Cycling Shutdown, a Safety Shutdown and a
chiller Run contact. Pressure transducers sense system
pressures and thermistors sense system temperatures.
The output of each transducer is a DC voltage that is
analogous to the pressure input. The output of each
thermistor is a DC voltage that is analogous to the temperature it is sensing.
Setpoints can be changed from a remote location via 05

OptiView Control Center (continued)


10VDC, 4-20mA, contact closures or through serial communications. The adjustable remote reset range [up to 20F
(11.1C)] provides exible, efcient use of remote signal
depending on reset needs. Serial data interface to the
YORK ISN Building Automation System (BAS) is through
the optional Microgateway, which can be mounted inside
the Control Center.

FORM 160.73-EG1 (803)

by which different security levels are accessed.


The SYSTEM screen gives a general overview of common chiller parameters for both shells. This is an end
view of the chiller with a 3D cutaway of both the shells.
From this screen you can view the following.
Display Only

This printed circuit board requests the required data from


the Microboard and makes it available for the YORK ISN
network. This optional board is available through the
YORK BAS group. The operating program is stored in
non-volatile memory (EPROM) to eliminate chiller failure
due to AC power failure/battery discharge. Programmed
setpoints are retained in lithium battery-backed RTC
memory for 11 years minimum.
Smart Freeze Point Protection will run the chiller at 36F
(2.2C) leaving chilled water temperature, and not permit
nuisance trips on Low Water Temperature. The sophisticated program and sensor will monitor the chiller water
temperature to prevent freeze up. Every programmable
point has a pop-up screen with the allowable ranges, so
that the chiller can not be programmed to operate outside
of its design limits.
When the power is applied to the chiller, the HOME
screen is displayed. This screen displays a visual representation of the chiller and a collection of data detailing
important operations and parameters. When the chiller
is running the ow of chilled liquid is animated by the
alternating shades of color moving in and out of the pipe
nozzles. The primary values that need to be monitored
and controlled are shown on this screen. They are as
follows:
Display Only

Chilled Liquid Temperature Leaving


Chilled Liquid Temperature Return
Condenser Liquid Temperature Return
Condenser Liquid Temperature Leaving
Motor Run (LED)
% Full Load Amps
Operating Hours
Input Power (kW) (VSD Only)

With the soft keys the operator is only one touch away
from the 8 main screens that allows access to the major
information and components of the chiller. The 8 screens
are the SYSTEM, EVAPORATOR, CONDENSER, COMPRESSOR, OIL SUMP, MOTOR, SETPOINTS and the
HISTORY. Also on the Home screen is the ability to Log
IN, Log Out and Print. Log In and Log Out is the means
6

Discharge Temperature
Chilled Liquid Temperature Leaving
Chilled Liquid Temperature Return
Chilled Liquid Temperature Setpoint
Evaporator Pressure
Evaporator Saturation Temperature
Condenser Liquid Temperature Leaving
Condenser Liquid Temperature Return
Condenser Pressure
Condenser Saturation Temperature
Oil Sump Temperature
Oil Pressure
% Full Load Amps
Current Limit

The EVAPORATOR screen displays a cutaway view of


the chiller evaporator. All setpoints relating to the evaporator side of the chiller are maintained on this screen.
Animation of the evaporation process indicates whether
the chiller is presently in RUN condition (bubbling) and
liquid ow in the pipes is indicated by alternating shades
of color moving in and out of the pipes. Adjustable limits
on the low water temperature setpoints allow the chiller
to cycle on and off for greater efciency and less chiller
cycling. The chiller cycles off when the leaving chilled
water temperature is below setpoint and is adjustable
from 1F (.55C) below to a minimum of 36F (2.2C).
Restart is adjustable from setpoint up to a max of 80F
(44.4C). The Panel will check for ow to avoid freeze
up of the tubes. If ow is interrupted shutdown will occur
after a minimum of two seconds. From this screen you
can perform the following.
Display Only
Chilled Liquid Flow Switch (Open/Closed)
Chilled Liquid Pump (Run/Stop)
Evaporator Pressure
Evaporator Saturation Temperature
Return Chilled Liquid Temperature
Leaving Chilled Liquid Temperature
Evaporator Refrigerant Temperature
Small Temperature Difference
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Leaving Chilled Liquid Temperature Setpoints


Control Setpoint
Leaving Chilled Liquid Temperature Setpoints
Shutdown
Leaving Chilled Liquid Temperature Setpoints
Restart
Programmable
Local Leaving Chilled Liquid Tem per a ture
Range
Local Leaving Chilled Liquid Temperature Setpoint
Leaving Chilled Liquid Temperature Cycling Offset
Shutdown
Leaving Chilled Liquid Temperature Cycling Offset
Restart
The CONDENSER screen displays a cutaway view of
the chiller condenser. The liquid ow is animated to indicate ow through the condenser. All setpoints relating
to the condenser side of the chiller are maintained on
this screen. With the proper access level, this screen
also serves as a gateway to controlling the Refrigerant
Level. From this screen you can view the following:
Display Only

Leaving Condenser Liquid Temperature


Return Condenser Liquid Temperature
Condenser Pressure
Condenser Saturation Temperature
Small Temperature Difference
Drop Leg Refrigerant Temperature
Sub-Cooling Temperature
High Pressure Switch (Open/Closed)
Condenser Liquid Flow Switch
Condenser Liquid Pump (Run/Stop)
Refrigerant Level Position
Refrigerant Level Setpoint
Ramp Up Time Remaining

The COMPRESSOR screen displays a cutaway view of


the compressor, this reveals the impeller and shows all
the conditions associated with the compressor. When
the compressor impeller is spinning this indicates that
the chiller is presently in RUN condition. With the proper
access level, the pre-rotation vanes may be manually
controlled. This screen also serves as a gateway to
sub-screens for calibrating the pre-rotation vanes, the
proximity probe, conguring the Hot Gas Bypass, or
YORK INTERNATIONAL

providing advanced control of the compressor motor


Variable Speed Drive. From this screen you can view the
following:
Display Only

Oil Pressure
Oil Sump Temperature
Discharge Temperature
High Speed Thrust Bearing Oil Drain Temperature
High Speed Thrust Bearing Proximity Differential
High Speed Thrust Solenoid (LED)
Vane Motor Switch (LED)
Oil Return Solenoid (LED)
Vent Line Solenoid (LED)
Liquid Line Solenoid (LED)
Oil Pump Drive Command Frequency (VS OIL Pump
Only)

The OIL SUMP screen displays a close-up view of the


chiller oil sump and provides all the necessary setpoints
for maintaining the Variable Speed Oil Pump (VSOP).
This screen also allows manual control of the Frequency
Command sent to the VSOP. From this screen you can
perform the following:
Display Only

Oil Sump Temperature


Sump Oil Pressure (LOP)
Pump Oil Pressure (HOP)
Oil Pressure
Oil Pump Run Output (LED)
Oil Return Solenoid (LED)
Oil Heater (LED VSOP Only)
Target/Setpoint Oil Pressure (VSOP Only)
Pulldown Time Remaining (VSOP Only)
Variable Speed Oil Pump Control Mode (VSOP
Only)
Oil pump Drive Command Frequency (VSOP
Only)
Manual Oil Pump Operation Time Left
Programmable
Manual Pump
1. The MOTOR soft key on the Home screen when
pressed shows a picture of either a YORK Electro-Mechanical Starter, Solid State Starter or a

OptiView Control Center (continued)

FORM 160.73-EG1 (803)

Variable Speed Drive Screen depending on chiller


conguration. Programmable pulldown demand to
automatically limit motor loading for minimizing building demand charges. Pulldown time period control
over four hours, and verication of time remaining in
pulldown cycle from display readout. Separate digital
setpoint for current limiting between 30 and 100%.

Harmonic Filter Data (Filter option only)


Supply KVA
Total Power Factor
Voltage Total Harmonic Distortion L1, L2, L3
Supply Current Total Demand Distortion L1, L2,
L3

The ELECTRO-MECHANICAL STARTER (E-M)


screen displays a picture of the starter and the following
values, the ones below are common among all three
offerings and the values will be displayed on all types
of starter screens. From this screen you can perform
the following:

There are two additional screens (Sub-screens) that


have further VSD information. From these screens you
can view the following:

Display Only

Motor Run (LED)


Motor Current %Full Load Amps
Current Limit Setpoints
Pulldown Demand Time Left

1. Variable Speed Drive Details


Display Only
Water Pump Output (LED)
Precharge Relay Output (LED)
Trigger SCR Output (LED)
DC Bus Voltage
DC Inverter Link Current
Internal Ambient Temperature

Programmable
Local Motor Current Limit
Pulldown Demand Limit
Pulldown Demand Time

Converter Heatsink Temperature


Heatsink Temperature Phase A, B, C
Motor HP
100% Full Load Amps

The SOLID STATE STARTER (SSS) screen displays


a picture of the starter and following values that are displayed in addition to the common ones listed above.

2. Harmonic Filter Details (Filter option only)


Display Only

Display Only

DC Bus Voltage

Scale/Model
Voltage Phase A, B, C
Current Phase A, B, C
Input Power
Kilowatt hours

Operating Mode (Run/Stop)


Supply Contactor (LED)
Precharge Contactor (LED)
Phase Rotation
Total Supply KVA
Heatsink Temperature (Harmonic)
Voltage Peak (N-L1, N-L2, N-L3)

The VARIABLE SPEED DRIVE - (VSD) screen displays


a picture of the VSD and the following values that are
in addition to the common ones listed above. From this
screen you can view the following:
Display Only

RMS Voltage (L1, L2, L3)


Voltage Total Harmonic Distortion (L1, L2, L3)
RMS Filter Current (L1, L2, L3)
Supply Current Total Demand Distortion
RMS Supply Current L1, L2, L3

Output Voltage
Output Frequency
Current Phase A, B, C
Input Power

kW Hours
Pre-Rotation Vane Position
8

The SETPOINTS screen provides a convenient location


for programming the most common setpoints involved
in the chiller control. The Setpoints are shown on other
individual screens but to cut down on needless searching they are on this one screen. This screen also serves
as a gateway to a sub-screen for dening the setup of
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

general system parameters. From this screen you can


perform the following:
Display Only
Leaving Chilled Liquid Temperature Setpoint
Leaving Chilled Liquid Temperature Cy cling
Shutdown
Leaving Chilled Liquid Temperature Cy cling
Restart
Programmable
Local Leaving Chilled Liquid Temperature
Range
Local Leaving Chilled Liquid Temperature Setpoint
Leaving Chilled Liquid Temperature Cycling Offset
Shutdown
Leaving Chilled Liquid Temperature Cycling Offset
Restart
Motor Current Limit
Pulldown Demand Limit
Pulldown Demand Time
Print
The SETUP is the top level of the general conguration parameters. It allows programming of the time and
date, along with specications as to how the time will
be displayed. In addition, the chiller conguration as
determined by the microboard program jumpers and
program switches is displayed. From this screen you
can perform the following:

Programmable

Set Date
Set Time
Clock (Enabled/Disabled)
12/24 Hr

The following 6 sub-screens can be accessed from the


setup screen:
The SCHEDULE screen contains more programmable
values than a normal display screen. Each programmable value is not linked to a specic button; instead
the select key is used to enable the cursor arrows and
check key to program the Start/Stop times for any day
of the week up to 6 weeks in advance. The user has the
ability to dene a standard set of Start/Stop times that
are utilized every week or specify exceptions to create
a special week.
Programmable

Exception Start/Stop Times


Schedule (Enable/ Disabled)
Repeat Sunday Schedule
Standard Week Start/Stop Times

Reset All Exception Days


Select
Print
The USER screen allows denition of the language for
the chiller to display and denes the unit of measure.
Programmable

Display Only
Chilled Liquid Pump Operation: (Displays Standard
or Enhanced)
Motor Type: (Displays Fixed Speed or Variable
Speed)
Refrigerant Selection: (Displays R-22 or R134a)
Anti-Recycle: (Displays Disabled or Enabled)
Power Failure Restart: (Displays Manual or
Automatic)
Liquid Type: (Water or Brine)
Coastdown: (Displays Standard or Enhanced)
Pre-Run: (Displays Standard or Extended)
Oil Pump Package: (Displays Fixed Speed or
Variable Speed)
Power Line Frequency (VSD only): (Displays 60 Hz
or 50 Hz)
YORK INTERNATIONAL

System Language
English/Metric Units
The COMMS screen allows denition of the necessary
communications parameters.
Programmable
Chiller ID
Com 2 Baud Rate
Com 2 Data Bit(s)
Com 2 Parity Bit(s)
Com 2 Stop Bit(s)
Printer Baud Rate
Printer Data Bit(s)
Printer Parity Bit(s)
9

OptiView Control Center (continued)


Printer Stop Bit(s)
The PRINTER screen allows Denition of the necessary
communications Parameters for the printer.
Display Only
Time Remaining Until Next Print
Programmable

FORM 160.73-EG1 (803)

(See Display Messages for Color Code meanings.)


Display Only
Last Normal Shutdown
Last Fault While Running
Last Ten Faults
Programmable
Print History
Print All Histories

Log Start Time


Output Interval
Automatic Printer Logging (Enabled/Disabled)
Print Type

By pressing the VIEW DETAILS key you will move to


the HISTORY DETAILS screen. From these screens you
are able to see an on-screen printout of all the system
parameters at the time of the selected shutdown.

ACC Auto Map Print (Enable/Disabled)


ACC Map Report
Print Report

Display Only
History Printout

Print All Histories


Programmable
The SALES ORDER screen allows denition of the order
parameters. Note: This information is loaded at the factory or by the installation/service technician.
Display Only
Model Number
Panel Serial Number
Chiller Serial Number
YORK Order Number
System Information
Condenser and Evaporator Design Load Information
Nameplate Information
The OPERATIONS screen allows definition of parameters related to the operation of the chiller. What
is dened is whether the control of the chiller will be
Local, Digital Remote, Analog Remote, Modem Remote
or ISN Remote.
Programmable
Control Source
The HISTORY screen allows the user to browse through
the last ten faults; either safety or cycling shutdowns with
the conditions while the chiller is running or stopped. The
faults are color coded for ease in determining the severity at a glance, recording the date, time and description.

10

Page Up
Page Down
Print History
Also under the History screen is the TRENDING screen,
accessible by the key marked the same. On this screen
up to 6 operator-selected parameters selected from a
list of over 140, can be plotted in an X/Y graph format.
The graph can be customized to record points once every second up to once every hour. There are two types
of charts that can be created: a single or continuous
screen. The single screen collects data for one screen
width (450 data points across the x-axis) then stops. The
continuous screen keeps collecting the data but the oldest data drops off the graph from left to right at the next
data collection interval. For ease of identication, each
plotted parameter, title and associated Y- axis labeling
is color coordinated.
Display Only
This screen allows the user to view the graphical
trending of the selected parameters and is a gateway to the graph setup screens.
Programmable

Start
Stop
Y-axis
X-axis

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

The TREND SETUP screen is used to congure the


trending screen. The parameters to be trended are selected from the Trend Common Slots Screen accessed
from the Slot #s button or the Master Slot Numbers List
found in the operating manual. The interval at which
all the parameters are sampled is selected under the
Collection Interval button. The data point min. and max.
values may be adjusted closer within the range to increase viewing resolution.

Start Inhibit
Vanes Closing Before Shutdown
Run Messages include:
Leaving Chilled Liquid Control
Current Pulldown Limit
Start Inhibit Messages include:

Programmable

Chart Type (select Continuous or One Screen)


Collection Interval
Select
Data Point Slot # (1-6)
Data Point Min (1-6)
Data Point Max (1-6)

The TREND COMMON SLOTS screen displays the Master Slot Numbers List of the monitored parameters.
Display Only
Slot Numbers
Programmable
Page Up
Page Down

Anti-Recycle XX Min/Sec
Vane Motor Switch Open
Motor Current >15% FLA
Warning Messages include:

Real Time Clock Failure


Condenser or Evaporator Transducer Error
Refrigerant level Out-of-Range
Standby Lube Low Oil Pressure
Setpoint Override
Condenser High Pressure Limit
Evaporator Low Pressure Limit
Motor High Current Limit (E-M and SSS options
only)
Vane Uncalibrated Fixed Speed (VSD option
only)

(Filter option only)


DISPLAY MESSAGES
The Control Center continually monitors the operating system displaying and recording the cause of any
shutdowns (Safety, Cycling or Normal). The condition
of the chiller is displayed at the System Status line that
contains a message describing the operating state of the
chiller; whether it is stopped, running, starting or shutting
down. A System Details line displays Warning, Cycling,
Safety, Start Inhibit and other messages that provide
further details of Status Bar messages. Messages are
color-coded: Green Normal Operations, Yellow - Warnings, Orange Cycling Shutdowns, and Red Safety
Shutdowns to aid in identifying problems quickly.
Status Messages include:

System Ready to Start


Cycling Shutdown Auto Restart
Safety Shutdown Manual Restart
System Prelube (with countdown timers)
System Run (with countdown timers)
System Coastdown (with countdown timers)

YORK INTERNATIONAL

Harmonic Filter Operation Inhibited


Harmonic Filter Data Loss
Harmonic Filter Input Frequency Range
Routine Shutdown Messages include:
Remote Stop
Local Stop
Place Compressor Switch in Run Position
Cycling Shutdown Messages include:

Multi Unit Cycling Contacts Open


System Cycling Contacts Open
Oil Low Temperature Differential
Oil Low Temperature
Control Panel Power Failure
Leaving Chilled Liquid Low Temperature
Leaving Chilled Liquid Flow Switch Open
Condenser Flow Switch Open
11

OptiView Control Center (continued)

Motor Controller Contacts Open


Motor Controller Loss of Current
Power Fault
Control Panel Schedule
Starter Low Supply Line Voltage (SSS option
only)
Starter High Supply Line Voltage (SSS option
only)
Proximity Probe Low Supply Voltage
Oil Variable Speed Pump Drive Contacts
Open

FORM 160.73-EG1 (803)

Harmonic Filter Run Signal


Harmonic Filter DC Current Transformer 1
Harmonic Filter DC Current Transformer 2
Safety Shutdown Messages include:
Evaporator Low Pressure
Evaporator Transducer or Leaving Liquid Probe
Evaporator Transducer or Temperature Sensor
Condenser High Pressure Contacts Open
Condenser High Pressure
Condenser Pressure Transducer Out-of-Range

Compressor Motor Variable Speed Drive: Cycling


Shutdown Messages include (VSD only):

Auxiliary Safety Contacts Closed


Discharge High Temperature

VSD Shutdown Requesting Fault Data


VSD Stop Contacts Open
VSD Initialization Failed
VSD High Phase A, B, C Instantaneous Current
VSD Phase A, B, C Gate Driver
VSD Single-Phase Input Power
VSD High DC Bus Voltage
VSD Logic Board Power Supply
VSD Low DC Bus Voltage
VSD DC Bus Voltage Imbalance
VSD Precharge DC Bus Voltage Imbalance
VSD High Internal Ambient Temperature
VSD Invalid Current Scale Selection
VSD Low Phase A, B, C Inverter Heatsink
Temperature
VSD Low Converter Heatsink Temperature
VSD Precharge Low DC Bus Voltage
VSD Logic Board Processor
VSD Run Signal
VSD Serial Communications

(Filter option only)

12

Harmonic Filter Logic Board or Communications


Harmonic Filter High DC Bus Voltage
Harmonic Filter High Phase A, B, C Current
Harmonic Filter Phase Locked Loop
Harmonic Filter Precharge Low DC Bus Voltage
Harmonic Filter Low DC Bus Voltage
Harmonic Filter DC Bus Voltage Imbalance
Harmonic Filter 110% Input Current Overload
Harmonic Filter Logic Board Power Supply

Discharge Low Temperature


Oil High Temperature
Oil Low Differential Pressure
Oil High Differential Pressure
Oil Pump Pressure Transducer Out-of-Range
Transducer Out-of-Range
Oil Differential Pressure Calibration
Oil Variable Speed Pump Setpoint Not
Achieved
Control Panel Power Failure
Motor Or Starter Current Imbalance (SSS option
only)
Thrust Bearing Proximity Probe Clearance
Thrust Bearing Proximity Probe Out Of Range
Thrust Bearing High Oil Temperature
Thrust Bearing Oil Temperature Sensor
Watchdog Software Reboot
Compressor Motor VSD: Safety Shutdown Messages include: (VSD only)

VSD Shutdown Requesting Fault Data


VSD Stop contacts Open
VSD 105% Motor Current Overload
VSD High Phase A, B, C Inverter Heatsink
Temperature
VSD High Converter Heatsink Temperature
VSD Precharge Lockout
(Filter option only)
Harmonic Filter High Heatsink Temperature
Harmonic Filter High Total Demand Distortion
YORK INTERNATIONAL

Mechanical Specications

FORM 160.73-EG1 (803)

GENERAL

LUBRICATION SYSTEM

The YORK MAXE Centrifugal Liquid Chillers are complete ly factory-packaged including the evaporator,
condenser, compressor, motor, lubrication system,
control center, and all interconnecting unit piping and
wiring.

Lubrication oil is force-fed to all bearings, gears and


rotating surfaces by a variable speed drive pump which
operates prior to startup, continuously during operation
and during coastdown. A gravity-fed oil reservoir is built
into the top of the compressor to provide lubrication during coastdown in the event of a power failure.

The initial charge of refrigerant and oil is supplied for


each chiller. When the optional condenser isolation
valves are ordered, the unit may ship fully charged
with refrigerant and oil. Actual shipping procedures will
depend on a number of project-specic details.

An oil reservoir, separate from the compressor, contains


the submersible oil pump, 2 HP pump motor and 3000
watt immersion-type oil heater. The oil heater is thermostatically controlled to remove refrigerant from the oil.

The services of a YORK factory-trained, eld service


representative are incurred to supervise or perform
the nal leak testing, charging, the initial start-up, and
concurrent operator instructions.
COMPRESSOR
The compressor is a single-stage centrifugal type powered by an open-drive electric motor. The casing is fully
accessible with vertical circular joints and fabricated of
close-grain cast iron. The complete operating assembly
is removable from the compressor and scroll housing.
The rotor assembly consists of a heat-treated alloy steel
drive shaft and impeller shaft with a high strength, cast
aluminum alloy, fully shrouded impeller. The impeller
is designed for balanced thrust and is dynamically balanced and overspeed tested for smooth, vibration free
operation.
The insert-type journal and thrust bearings are fabricated
of aluminum alloy and are precision bored and axially
grooved. The specially engineered, single helical gears
with crowned teeth are designed so that more than one
tooth is in contact at all times to provide even distribution of compressor load and quiet operation. Gears
are integrally assembled in the compressor rotor support
and are lm lubricated. Each gear is individually mounted
in its own journal and thrust bearings to isolate it from
impeller and motor forces.
CAPACITY CONTROL
Pre-rotation vanes (PRV) modulate chiller capacity
from 100% to 15% of design for normal air conditioning
applications. Operation is by an external, electric PRV
actuator which automatically controls the vane position
to maintain a constant leaving chilled liquid temperature.
Rugged airfoil shaped cast manganese bronze vanes
are precisely positioned by solid vane linkages connected to the electric actuator.

YORK INTERNATIONAL

Oil is ltered by an externally mounted 1/2 micron


replaceable cartridge oil lter equipped with service
valves. Oil is cooled via a refrigerant-cooled oil cooler,
eliminating the requirement for eld water piping. The
oil side of the oil cooler is provided with service valves.
An automatic oil return system recovers any oil that may
have migrated to the evaporator. Oil piping is completely
factory-installed.

MOTOR DRIVELINE
The compressor motor is an open drip-proof, squirrel
cage, induction type constructed to YORK design specications. 60 hertz motors operate at 3570 rpm. 50 hertz
motors operate at 2975 rpm.
The open motor is provided with a D-ange, and is factory-mounted to a cast iron adaptor mounted on the
compressor. This unique design allows the motor to
be rigidly coupled to the compressor to provide factory
alignment of motor and compressor shafts.
Motor drive shaft is directly connected to the compressor shaft with a exible disc coupling. Coupling has
all metal construction with no wearing parts to assure
long life, and no lubrication requirements to provide
low maintenance.
For units utilizing remote electro-mechanical starters,
a large, steel terminal box with gasketed front access
cover is provided for eld-connected conduit. There
are six terminals (three for medium voltage) brought
through the motor casing into the terminal box. Jumpers are furnished for three-lead types of starting. Motor
terminal lugs are not furnished. Overload/over-current
transformers are furnished with all units. For units
furnished with factory-packaged Solid State Starters
or Variable Speed Drive, refer to the Accessories and
Modications Section.

13

Mechanical Specications (continued)

FORM 160.73-EG1 (803)

HEAT EXCHANGERS

Water Boxes

Shells

The removable water boxes are fabricated of steel. The


design working pressure is 150 PSIG (1034 kPa) and the
boxes are tested at 225 PSIG (1551 kPa). Integral steel
water bafes are located and welded within the water
box to provide the required pass arrangements. Stub-out
water nozzle connections with Victaulic grooves are
welded to the water boxes. These nozzle connections
are suitable for Victaulic couplings, welding or anges,
and are capped for shipment. Plugged 3/4" drain and
vent connections are provided in each water box.

Evaporator and condenser shells are fabricated from


rolled carbon steel plates with fusion welded seams.
Carbon steel tube sheets, drilled and reamed to accommodate the tubes, are welded to the end of each shell.
Intermediate tube supports are fabricated from carbon
steel plates, drilled and reamed to eliminate sharp
edges, and spaced no more than four feet apart. The
refrigerant side of each shell is designed, tested, and
stamped in accordance with ASME Boiler and Pressure
Vessel Code, Section VIII Division I, or other pressure
vessel code as appropriate.
Tubes
Heat exchanger tubes are state-of-the-art, high-efciency, externally and internally enhanced type to provide optimum performance. Tubes in both the evaporator
and condenser are 3/4" O.D. copper alloy and utilize
the skip-n design, providing a smooth internal and
external surface at each intermediate tube support.
This provides extra wall thickness (up to twice as thick)
and non work-hardened copper at the support location,
extending the life of the heat exchangers. Each tube is
roller expanded into the tube sheets providing a leakproof seal, and is individually replaceable.
Evaporator
The evaporator is a shell and tube, ooded type heat
exchanger. A distributor trough provides uniform distribution of refrigerant over the entire shell length to yield
optimum heat transfer. A suction bafe or aluminum mesh
eliminators are located above the tube bundle to prevent
liquid refrigerant carryover into the compressor. A 1-1/2"
liquid level sight glass is conveniently located on the
side of the shell to aid in determining proper refrigerant
charge. The evaporator shell contains a dual refrigerant
relief valve arrangement set at 180 PSIG (1241 kPa)
on G, H, and J Compressor models; 235 PSIG (1620
kPa) on P Compressor Models; or single-relief valve
arrangement, if the chiller is supplied with the optional
refrigerant isolation valves. A 1" refrigerant charging
valve is provided.
Condenser
The condenser is a shell and tube type, with a discharge
gas bafe to prevent direct high velocity impingement on
the tubes. The bafe is also used to distribute the refrigerant gas ow properly for most efcient heat transfer.
An integral sub-cooler is located at the bottom of the
condenser shell providing highly effective liquid refrigerant subcooling to provide the highest cycle efciency.
The condenser contains dual refrigerant relief valves
set at 235 PSIG (1620 kPa).
14

WATER FLOW SWITCHES


Thermal type water ow switches are factory mounted in
the chilled and condenser water nozzles, and are factory
wired to the Optiview control panel. These solid state
ow sensors have a small internal heating element. They
use the cooling effect of the owing uid to sense when
an adequate ow rate has been established. The sealed
sensor probe is 316 stainless steel, which is suited to
very high working pressures.
REFRIGERANT FLOW CONTROL
Refrigerant ow to the evaporator is controlled by the
YORK variable orice control system. Liquid refrigerant
level is continuously monitored to provide optimum subcooler, condenser and evaporator performance. The
variable orice electronically adjusts to all Real-World
operating conditions, providing the most efcient and
reliable operation of refrigerant ow control.
OPTIVIEW CONTROL CENTER
General
The chiller is controlled by a stand-alone microprocessor
based control center. The chiller control panel provides
control of chiller operation and monitoring of chiller sensors, actuators, relays and switches.
Control Panel
The control panel includes a 10.4-in. diagonal color
liquid crystal display (LCD) surrounded by soft keys
which are redened based on the screen displayed at
that time, mounted in the middle of a keypad interface
and installed in a locked enclosure. The screen details
all operations and parameters, using a graphical representation of the chiller and its major components. Panel
verbiage is available in other languages as an option,
with English always available. Data can be displayed
in either English or Metric units. Smart Freeze Point
Protection will run the chiller at 36F (2.2C) leaving
chilled water temperature, and not have nuisance trips
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

on low water temperature. The sophisticated program


and sensor monitors the chiller water temperature to
prevent freeze-up. When needed, Hot Gas Bypass is
available as an option. The panel displays countdown
timer messages so the operator knows when functions
are starting and stopping. Every programmable point
has a pop-up screen with the allowable ranges, so that
the chiller can not be programmed to operate outside
of its design limits.
The chiller control panel also provides:
1. System operating information including:
a. return and leaving chilled water temperature
b. return and leaving condenser water temperature
c. evaporator and condenser saturation temperature
d. differential oil pressure
e. percent motor current
f. evaporator and condenser saturation temperature
g. compressor discharge temperature
h. oil reservoir temperature
i. compressor thrust bearing positioning (J & H3
compressors only)
j. operating hours
k. number of compressor starts
2. Digital programming of setpoints through the universal keypad including:
a. leaving chilled water temperature
b. percent current limit
c. pull-down demand limiting
d. six-week schedule for starting and stopping the
chiller, pumps and tower
e. remote reset temperature range
3. Status messages indicating:
a. system ready to start
b. system running
c. system coastdown
d. system safety shutdown manual restart
e. system cycling shutdown auto restart
f. system prelube
g. start inhibit
4. The text displayed within the system status and
system details eld is displayed as a color-coded
message to indicate severity: red for safety fault,
YORK INTERNATIONAL

orange for cycling faults, yellow for warnings, and


green for normal messages.
5. Safety shutdowns enunciated through the display
and the status bar, and consist of system status,
system details, day, time, cause of shutdown, and
type of restart required. Safety shutdowns with a
xed speed drive include:
a. evaporator low pressure
b. evaporator transducer or leaving liquid probe
c. evaporator transducer or temperature sensor
d. condenser high pressure contacts open
e. condenser high pressure
f. condenser pressure transducer out-of-range
g. auxiliary safety contacts closed
h. discharge high temperature
i. discharge low temperature
j. oil high temperature
k. oil low differential pressure
l. oil high differential pressure
m. oil sump pressure transducer out-of-range
n. oil differential pressure calibration
o. oil variable speed pump pressure setpoint
not achieved
p. control panel power failure
q. motor or starter current imbalance
r. thrust bearing proximity probe clearance (J &
H3 compressors only)
s. thrust bearing proximity probe out-of-range (J
& H3 compressors only)
t. thrust bearing position switch (P & H5-H8
compressors)
u. watchdog software reboot
5.1 Safety shutdowns with a VSD include:
a. VSD shutdown requesting fault data
b. VSD stop contacts open
c. VSD 105% motor current overload
d. VSD high phase A, B, C inverter heatsink
temp.
e. VSD high converter heatsink temperature
(Filter Option Only)
f. harmonic lter high heatsink temperature
g. harmonic lter high total demand distortion

15

Mechanical Specications (continued)


6. Cycling shutdowns enunciated through the display
and the status bar, and consists of system status,
system details, day, time, cause of shutdown, and
type of restart required.

FORM 160.73-EG1 (803)

o. VSD run signal


p. VSD serial communications
(Filter Option Only)

Cycling shutdowns with a xed speed drive include:


a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.

multi unit cycling contacts open


system cycling contacts open
oil low temperature differential
oil low temperature
control panel power failure
leaving chilled liquid low temperature
leaving chilled liquid ow switch open
motor controller contacts open
motor controller loss of current
power fault
control panel schedule
starter low supply line voltage (SSS option)
starter high supply line voltage (SSS option)
proximity probe low supply voltage (J & H3
Compressor)
o. oil variable speed pump drive contacts
open
6.1 Cycling shutdowns with a VSD include:
a. VSD shutdown requesting fault data
b. VSD stop contacts open
c. VSD initialization failed
d. VSD high phase A, B, C instantaneous current
e. VSD phase A, B, C gate driver
f. VSD single phase input power
g. VSD high DC bus voltage
h. VSD precharge DC bus voltage imbalance
i. VSD high internal ambient temperature
j. VSD invalid current scale selection
k. VSD low phase A, B, C inverter heatsink
temp.
l. VSD low converter heatsink temperature
m. VSD precharge low DC bus voltage
n. VSD logic board processor

16

q. harmonic filter logic board or communications


r. harmonic lter high DC bus voltage
s. harmonic lter high phase A, B, C current
t. harmonic lter phase locked loop
u. harmonic filter precharge low DC bus
voltage
v.
w.
x.
y.
z.
aa.

harmonic lter DC bus voltage imbalance


harmonic lter 110% input current overload
harmonic lter logic board power supply
harmonic lter run signal
harmonic lter DC current transformer 1
harmonic lter DC current transformer 2

7. Security access to prevent unauthorized change


of setpoints, to allow local or remote control of the
chiller, and to allow manual operation of the prerotation vanes and oil pump. Access is through ID
and password recognition, which is dened by three
different levels of user competence: view, operator,
and service.
8. Trending data with the ability to customize points of
once every second to once every hour. The panel
will trend up to 6 different parameters from a list of
over 140, without the need of an external monitoring
system.
9. The operating program stored in non-volatile
memory (EPROM) to eliminate reprogramming the
chiller due to AC power failure or battery discharge.
Programmed setpoints are retained in lithium battery-backed RTC memory for a minimum of 11 years
with power removed from the system.
10. A fused connection through a transformer in the
compressor motor starter to provide individual overcurrent protected power for all controls.
11. A numbered terminal strip for all required eld interlock wiring.

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

N.E.C. National Electrical Code


12. An RS-232 port to output all system operating data,
shutdown/cycling message, and a record of the last
10 cycling or safety shutdowns to a eld-supplied
printer. Data logs to a printer at a set programmable
interval. This data can be preprogrammed to print
from 1 minute to 1 day.
13. The capability to interface with a building automation
system to provide:

OSHA Occupational Safety and Health Act


ISOLATION MOUNTING
The unit is provided with four vibration isolation mounts
of nominal 1" operating height. The pads have a neoprene pad to contact the foundation, bonded to a steel
plate. The vibration isolation pads assemblies mount
under steel plates afxed to the chiller tube sheets.

a. remote chiller start and stop

REFRIGERANT CONTAINMENT

b. remote leaving chiller liquid temperature adjust

The standard unit has been designed as a complete and


compact factory-packaged chiller. As such, it has minimum joints from which refrigerant can leak. The entire
assembly has been thoroughly leak tested at the factory
prior to shipment. The YORK chiller includes service
valves conveniently located to facilitate transfer of refrigerant to a remote refrigerant storage/recycling system.
Optional condenser isolation valves allow storage of the
charge in the condenser.

c.

remote current limit setpoint adjust

d. remote ready to start contacts


e. safety shutdown contacts
f.

cycling shutdown contacts

g. run contacts

CODES AND STANDARDS

PAINT

ASME Boiler and Pressure Vessel Code


Section Vlll Division 1.

Exterior surfaces are protected with one coat of Caribbean blue, durable alkyd-modied, vinyl enamel, machinery paint.

ARI Standard 550/590


SHIPMENT
c/U.L. Underwriters Laboratory
ASHRAE 15 Safety Code for Mechanical
Refrigeration
ASHRAE Guideline 3 Reducing Emission of
Halogenated Refrigerants in Refrigeration and AirConditioning Equipment and Systems

YORK INTERNATIONAL

Protective covering is furnished on the motor starter,


Control Center VSD and unit-mounted controls. Water
nozzles are capped with tted plastic enclosures. Entire
unit is protected with industrial-grade, reinforced shrinkwrapped covering.

17

Accessories and Modications


OPTISPEED DRIVE
A 460V 3-ph 60 Hz or 380V 3-ph 50 Hz variable speed
drive is factory-packaged and mounted on the MAXE
chiller. It is designed to vary the compressor motor speed
by controlling the frequency and voltage of the electrical
power to the motor. The adaptive capacity control logic
automatically adjusts motor speed and compressor
pre-rotation vane position independently for maximum
part load efciency by analyzing information fed to it by
sensors located throughout the chiller.
The variable speed drive is mounted in a NEMA-1
enclosure with all power and control wiring between
the drive and chiller factory-installed. Electrical lugs for
incoming power wiring are provided, and the entire chiller
package is U.L. listed.
The variable speed drive provides automatic power
factor correction to 0.95 or better at all load conditions.
Separate power factor correction capacitors are not
required. The power factor is 0.98 or better when the
optional harmonic lter is provided.
Standard features include: a door interlocked padlockable
circuit breaker; U.L. listed ground fault protection; overvoltage and undervoltage protection; 3-phase sensing
motor overcurrent protection; single-phase protection;
insensitive to phase rotation; overtemperature protection; digital readout at the OptiView Control Center of:
Output Frequency

Output Voltage
3-phase output current
Input Kilowatts (kW)
Self diagnostic service parameters
Kilowatt-hours (kWH)

An optional harmonic lter limits electrical power supply distortion from the variable speed drive to comply
with the guidelines of IEEE Std. 519-1992. The lter is
unit-mounted within the same NEMA-1 enclosure and
is U.L. listed. The following digital readout is standard
with the optional lter:

Input KVA
Total power factor
3-phase input voltage
3-phase input current
3-phase input voltage total harmonic distortion
(THD)
3-phase in put current total demand dis tor tion
(TDD)
Self diagnostic service parameters

18

FORM 160.73-EG1 (803)

SOLID STATE STARTER


The Solid State Starter is a reduced voltage starter that
controls and maintains a constant current ow to the
motor during startup. It is compact and mounted on the
unit. Power and control wiring between the starter and
the chiller are factory-installed. Available for 200 - 600
volts, the starter enclosure is NEMA-1, with a hinged access door with lock and key. Electrical lugs for incoming
power wiring are provided.
Standard Features include digital readout at the OptiView Control Center of the following:
Display Only
3-phase voltage A, B, C

3-phase current A, B, C
Input Power (kW)
kW Hours
Starter Model
Motor Run (LED)
Motor Current % Full Load Amps
Current Limit Setpoints
Pulldown Demand Time Left

Programmable
Local Motor Current Limit
Pulldown Demand Limit
Pulldown Demand Time
Other features include: low line voltage; 115-volt control
transformer; three-leg sensing overloads; phase rotation
and single-phase failure protection; high temperature
safety protection; motor current imbalance and undervoltage safeties; open and close SCR protection; momentary power interruption protection. The Solid State
Starter is cooled by a closed loop, fresh water circuit
consisting of a water-to-water heat exchanger and 1/25
HP circulating pump. All interconnecting water piping is
factory-installed and rated for 150 PSIG working pressure. Optional: Unit-mounted circuit breaker includes
ground fault protection and provides 65,000 amp. Short
circuit withstand rating in accordance with U.L. Standard
508. A non-fused disconnect switch is also available.
Both options are padlockable.
BAS REMOTE CONTROL
A communication interface permitting complete exchange of chiller data with any BAS System is available
with optional ISN translator. ISN translator also allows
BAS System to issue commands to the chiller to control
its operation. ISN translators come in two models, controlling up to 4 chillers and 8 chillers respectively.

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

FACTORY INSULATION OF EVAPORATOR


Factory-applied thermal insulation of the flexible,
closed-cell plastic type, 3/4" (19 mm) thick is attached
with vapor-proof cement to the evaporator shell, ow
chamber, tube sheets, suction connection, and (as
necessary) to the auxiliary tubing. Not included is the
insulation of compact water boxes and nozzles. This
insulation will normally prevent condensation in environments with relative humidities up to 75% and dry
bulb temperatures ranging from 50 to 90F (10 to
32.2C). 1-1/2" (38 mm) thick insulation is also available for relative humidities up to 90% and dry bulb temperatures ranging from 50 to 90F (10 to 32.2C).
WATER FLANGES
Four 150 lb. ANSI raised-face anges for condenser
and evaporator water connections, are factory-welded
to water nozzles. Companion anges, bolts, nuts and
gaskets are not included.

job requirements and in accordance with YORK Engineering Standard (R-1051) for Starters.
MARINE WATER BOXES
Marine water boxes allow service access for cleaning of
the heat exchanger tubes without the need to break the
water piping. Bolted-on covers are arranged for convenient access. Victaulic nozzle connections are standard;
anges are optional. Marine water boxes are available
for condenser and/or evaporator.
KNOCK-DOWN SHIPMENT
The chiller can be shipped knocked down into major
subassemblies (evaporator, condenser, driveline, etc.)
as required to rig into tight spaces. This is particularly convenient for existing buildings where equipment
room access does not allow rigging a factory-packaged
chiller.
REFRIGERANT ISOLATION VALVES

SPRING ISOLATION MOUNTING


Spring isolation mounting is available instead of standard
isolation mounting pads when desired. Four level-adjusting, spring-type vibration isolator assemblies with
non-skid pads are provided for eld-installation. Isolators
are designed for one-inch (25 mm) deection.
SEQUENCE CONTROL KIT
For two, three or four units with chilled water circuits
connected in series or parallel, the kit consists of return
water thermostat, lead-lag selector switch for sequence
starting, and time delay relay, with NEMA-1 enclosures,
designed for 115V-1-50/60 service.
STARTER FIELD-INSTALLED
A eld-installed, electro-mechanical compressor motor
starter is available, selected for proper size and type for

YORK INTERNATIONAL

Optional factory-installed isolation valves in the compressor discharge line and refrigerant liquid line are
available. This allows isolation and storage of the refrigerant charge in the chiller condenser during servicing,
eliminating time-consuming transfers to remote storage
vessels. Both valves are positive shut-off, assuring integrity of the storage system.
REFRIGERANT STORAGE/RECYCLING SYSTEM
A refrigerant storage/recycling system is a self-contained
package consisting of a refrigerant compressor with oil
separator, storage receiver, water-cooled condenser, lter
drier and necessary valves and hoses to remove, replace
and distill refrigerant. All necessary controls and safety
devices are a permanent part of the system. A storage
receiver is typically not required if optional unit isolation
valves are provided.

19

Application Data

FORM 160.73-EG1 (803)

The following dis cus sion is a users guide in the


application and installation of MAXE chillers to ensure
the reliable, trouble-free life for which this equipment
was designed. While this guide is directed towards normal, water-chilling applications, the YORK sales representative can provide complete recommendations on
other types of applications.

increase operating and maintenance costs. Normally,


performance may be maintained by corrective water
treatment and periodic cleaning of tubes. If water conditions exist which cannot be corrected by proper water
treatment, it may be necessary to provide a larger allowance for fouling, and/or to specify special materials
of construction.

LOCATION

General Piping All chilled water and condenser


water piping should be designed and installed in accordance with accepted piping practice. Chilled water and
condenser water pumps should be located to discharge
through the chiller to assure positive pressure and ow
through the unit. Piping should include offsets to provide
exibility and should be arranged to prevent drainage
of water from the evaporator and condenser when the
pumps are shut off. Piping should be adequately supported and braced independently of the chiller to avoid
the imposition of strain on chiller components. Hangers
must allow for alignment of the pipe. Isolators in the piping and in the hangers are highly desirable in achieving
sound and vibration control.

MAXE chillers are virtually vibration free and may generally


be located at any level in a building where the construction
will support the total system operating weight.
The unit site must be a oor, mounting pad or foundation
which is level within 1/4" (6.4 mm) and capable of supporting the operating weight of the unit.
Sufcient clearance to permit normal service and maintenance work should be provided all around and above
the unit. Additional space should be provided at one
end of the unit to permit cleaning of evaporator and condenser tubes as required. A doorway or other properly
located opening may be used.
The chiller should be installed in an indoor location
where temperatures range from 40F to 104F (4.4C
to 40C).
WATER CIRCUITS
Flow Rate For normal water chilling duty, evaporator
and condenser ow rates are permitted at water velocity
levels in the heat exchangers tubes of between 3 ft/sec
and 12 ft/sec (0.91 m/s and 3.66 m/s). Two pass units
are also limited to 45 ft H20 (134 kPA) water pressure
drop. Three pass limit is 67.5 ft H20 (201 kPA). Variable
ow applications are possible. Variable ow in the condenser is not recommended, as it generally raises the
energy consumption of the system by keeping the condenser pressure high in the chiller. Additionally, the rate
of fouling in the condenser will increase at lower water
velocities associated with variable ow, raising system
maintenance costs. Cooling towers typically have narrow ranges of operation with respect to ow rates, and
will be more effective with full design ow. Ref. Table 1
for ow limits.
Temperature Ranges For normal water chilling duty,
leaving chilled water temperatures may be selected between 38F (3.3C) [36F (2.2C) with Smart Freeze enabled] and 70F (21.1C) for water temperature ranges
between 3F and 30F (1.7C and 16.7C).
Water Quality The practical and economical application of liquid chillers requires that the quality of the water
supply for the condenser and evaporator be analyzed
by a water treatment specialist. Water quality may affect
the performance of any chiller through corrosion, deposition of heat-resistant scale, sedimentation or organic
growth. These will degrade chiller performance and
20

Convenience Considerations To facilitate the


performance of routine maintenance work, some or all
of the following steps may be taken by the purchaser.
Evaporator and condenser water boxes are equipped
with plugged vent and drain connections. If desired, vent
and drain valves may be installed with or without piping
to an open drain. Pressure gauges with stop cocks and
stop valves may be installed in the inlets and outlets of
the condenser and chilled water line as close as possible to the chiller. An overhead monorail or beam may
be used to facilitate servicing.
Connections The standard chiller is designed for
150 PSIG (1034 kPA) design working pressure in both
the chilled water and condenser water circuits. The connections (water nozzles) to these circuits are furnished
with grooves for Victaulic couplings. Piping should be
arranged for ease of disassembly at the unit for tube
cleaning. All water piping should be thoroughly cleaned
of all dirt and debris before nal connections are made
to the chiller.
Chilled Water A water strainer of maximum 1/8"
(3.2 mm) perforated holes must be eld-installed in
the chilled water inlet line as close as possible to the
chiller. If located close enough to the chiller, the chilled
water pump may be protected by the same strainer. The
strainer is important to protect the chiller from debris or
objects which could block ow through individual heat
exchanger tubs. A reduction in ow through tubes could
seriously impair the chiller performance or even result
in tube freeze-up. A thermal-type ow switch is factory
installed in the evaporator nozzle and connected to the
OptiView panel, which assures adequate chilled water
ow during operation.
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

TABLE 1 WATER FLOW RATE LIMITS (GPM) BASED UPON STANDARD TUBES
EVAPORATOR
MODEL
AA
AB
AC
AD
BB
BC
BD
CF
CG
CH
DF
DG
DH
EB
EC
ED
FA
FB
FC
FD
GB
GC
GD
GF
GH
HB
HC
HD
HF
HH
JB
JC
JD
JF
JG
JH
TB
TC
TD
TF
TG
TH
VB
VC
VD
VF
VH
WF
WH
XA
XB
XC
XD
XF
XH

1 PASS

2 PASS

CONDENSER
3 PASS

1 PASS

2 PASS

3 PASS

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

615
693
822
986
693
822
986
1,165
1,374
1,623
1,165
1,374
1,623
1,173

1,352
1,532
1,676
1,735
1,940
2,220
1,467
1,714
2,455
2,808

2,008
2,346

2,743
2,978
3,210

2,743
2,978
3,210

3,513
3,843
4,389
5,139

4,384
5,115

2,464
2,771
3,287
3,945
2,771
3,287
3,945
4,661
5,495
6,493
4,661
5,495
6,493
4,692

5,410
6,127
6,703
6,938
7,762
8,879
5,868
6,856
9,820
11,231

8,032
9,384

10,972
11,913
12,842

10,972
11,913
12,842

14,053
15,370
17,558
20,556

17,516
20,430

308
346
411
493
346
411
493
583
687
812
583
687
812
587

676
766
838
867
970
1,110
734
857
1,227
1,404

1,004
1,173

1,372
1,489
1,605

1,372
1,489
1,605

1,757
1,921
2,195
2,570

2,192
2,558

1,143
1,276
1,496
1,764
1,103
1,297
1,535
2,137
2,487
2,830
1,849
2,157
2,462
1,989

2,265
2,531
2,742
2,932
3,256
3,682
2,485
2,875
4,015
4,503

3,336
3,863

4,552
4,885
5,198

4,278
4,591
4,896

5,480
5,947
6,851
7,886

6,424
7,400

205
231
274
328
231
274
328
388
458
528
388
458
528
391

451
511
559
578
647
740
489
571
818
936

669
782

914
993
1,070

914
993
1,070

1,171
1,281
1,463
1,713

1,462
1,706

753
841
986
1,165
727
854
1,013
1,414
1,651
1,883
1,223
1,429
1,635
1,316

1,503
1,682
1,825
1,947
2,166
2,460
1,647
1,908
2,690
3,033

2,224
2,590

3,069
3,305
3,529

2,880
3,101
3,318

3,634
3,947
4,524
5,214

4,244
4,895

778
866
1082
1,350
866
1,082
1,350
1,530
1,691
1,880
1,530
1,691
1,880
1,466

1,682
1,682
1,960

2,167
2,551

3,008

3,469

3,773

4,307

4,785

4,307

4,785

5,471

6,796

5,600
6,072

6,758

2,808
3,462
4,328
5,400
3,462
4,328
5,400
6,120
6,766
7,522
6,120
6,766
7,522
5,864

6,730
6,730
7,839

8,669
10,205

12,034

13,874

15,094

17,227

19,141

17,227

19,141

21,885

24,469

22,378
24,264

27,000

389
433
541
675
433
541
675
765
846
940
765
846
940
733

841
841
980

1,084
1,276

1,504

1,734

1,887

2,153

2,393

2,153

2,393

2,736

3,398

2,800
3,036

3,379

1,392
1,582
1,931
2,326
1,368
1,678
2,038
2,766
3,022
3,311
2,397
2,626
2,886
2,467

2,792
2,876
3,314

3,634
4,277

4,936

5,823

6,264

7,059

7,722

6,626

7,267

8,417

9,280

8,620
9,250

10,131

260
289
361

289
361

510
564

510
564

596

756

1,048

1,223

1,549

1,549

1,900

1,867
2,024
2,204

922
1,049
1,282

906
1113
,
1,649
2,025

1,598
1,754

1,794

2,305

3,093

4,072

5,151

4,826

5,806

5,865
6,322
6,725

YORK INTERNATIONAL

21

FORM 160.73-EG1 (803)

Application Data (continued)


TABLE 1A WATER FLOW RATE LIMITS (L/S) BASED UPON STANDARD TUBES
EVAPORATOR
MODEL
AA
AB
AC
AD
BB
BC
BD
CF
CG
CH
DF
DG
DH
EB
EC
ED
FA
FB
FC
FD
GB
GC
GD
GF
GH
HB
HC
HD
HF
HH
JB
JC
JD
JF
JG
JH
TB
TC
TD
TF
TG
TH
VB
VC
VD
VF
VH
WF
WH
XA
XB
XC
XD
XF
XH

22

1 PASS

2 PASS

CONDENSER
3 PASS

1 PASS

2 PASS

3 PASS

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

39
44
52
62
44
52
62
74
87
102
74
87
102
74

85
97
106
109
122
140
93
108
155
177

127
148

173
188
203

173
188
203

222
242
277
324

277
323

155
175
207
249
175
207
249
294
347
410
294
347
410
296

341
387
423
438
490
560
370
433
620
709

507
592

692
752
810

692
752
810

887
970
1,108
1,297

1,105
1,289

20
22
26
31
175
207
249
37
43
51
37
43
51
37

43
48
53
55
61
70
46
54
77
89

63
74

87
94
101

87
94
101

111
121
138
162

138
162

72
80
94
111
69
81
96
134
156
178
116
136
155
125

142
159
173
185
205
232
156
181
253
284

210
243

287
308
328

270
289
309

345
375
432
497

405
467

13
15
17
21
15
17
21
25
29
34
25
29
34
25

28
32
35
36
41
47
31
36
52
59

42
49

58
63
68

58
63
68

74
81
92
108

92
108

47
53
62
73
45
53
64
89
104
118
77
90
103
83

94
106
115
122
136
155
104
120
169
191

140
163

193
208
222

181
195
209

229
249
285
329

268
309

49
55
68
85
55
68
85
97
107
119
97
107
119
93

106
106
124

137
161

190

219

238

272

302

272

302

345

386

353
383

426

177
218
273
340
218
273
340
386
427
475
386
427
475
370

425
425
495

547
644

759

875

952

1,087

1,208

1,087

1,208

1,381

1,544

1,412
1,531

1,703

25
27
34
43
27
34
43
83
53
59
83
53
59
46

53
53
62

68
80

95

109

119

136

151

136

151

173

193

177
192

213

87
99
121
146
86
105
128
174
190
208
151
165
182
155

176
181
209

229
270

311

367

395

445

487

418

458

531

585

544
584

639

17
18
23

18
23

32
36

32
36

38

48

66

86

109

109

133

118
128
139

58
66
80

57
70

104
127

100
110

113

145

195

257

325

304

366

370
399
424

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Condenser Water The chiller is engineered for maximum efciency at both design and part load operation
by taking advantage of the colder cooling tower water
temperatures which naturally occur during the winter
months. Appreciable power savings are realized from
these reduced heads.
The minimum entering condenser water temperature for
other full and part load conditions is provided by the following equation:
Min. ECWT = LCHWT C RANGE + 17F
Min. ECWT = LCHWT C RANGE + 9.4C
where:
ECWT = entering condensing water temperature
LCHWT = leaving chilled water temperature
C RANGE = condensing water temperature range
at the given load condition.
At initial startup, entering condensing water temperature may be as much as 25F (13.9C) colder than the

standby chilled water temperature as long as it is above


the minimum ECWT allowed.
MULTIPLE UNITS
Selection Many applications require multiple units
to meet the total capacity requirements as well as to
provide exibility and some degree of protection against
equipment shutdown. There are several common unit
arrangements for this type of application. The MAXE
chiller has been designed to be readily adapted to the
requirements of these various arrangements.
Parallel Arrangement (Refer to Fig. 1) Chillers may
be applied in multiples with chilled and condenser water
circuits connected in parallel between the units. Fig.
1 represents a parallel arrangement with two chillers.
Parallel chiller arrangements may consist of equally or
unequally sized units. When multiple units are in operation, they will load and unload at equal percentages
of design full load for the chiller.

COND. 2

COND. 1

S2

S1
EVAP. 1

EVAP. 2

LD07132

LD07133

S Temperature Sensor for Chiller Capacity Control

S Temperature Sensor for Chiller Capacity Control

T Thermostat for Chiller Capacity Control

T Thermostat for Chiller Capacity Control

FIG. 1 PARALLEL EVAPORATORS


PARALLEL CONDENSERS

CONDENSER 1

FIG. 2 SERIES EVAPORATORS


PARALLEL CONDENSERS

CONDENSER 2

S1

EVAPORATOR 1

S2

EVAPORATOR 2

FIG. 3 PARALLEL EVAPORATORS


SERIES-COUNTER FLOW CONDENSERS
YORK INTERNATIONAL

23

Application Data (continued)


Depending on the number of units and operating characteristics of the units, loading and unloading schemes
should be designed to optimize the overall efciency of
the chiller plant. It is recommended to use an evaporator bypass piping arrangement to bypass uid around
evaporator of any unit which has cycled off at reduced
load conditions. It is also recommended to alternate
the chiller cycling order to equalize chiller starts and
run hours.
Series Arrangement (Refer to Fig. 2) Chillers may
be applied in pairs with chilled water circuits connected
in series and condenser water circuits connected in parallel. All of the chilled water ows through both evaporators with each unit handling approximately one-half of
the total load. When the load decreases to a customer
selected load value, one of the units will be shut down
by a sequence control. Since all water is owing through
the operating unit, that unit will cool the water to the
desired temperature.
Series Counter Flow Arrangement (Refer to Fig. 3)
- Chillers may be applied in pairs with chilled water circuits connected in series and with the condenser water
in series counter ow. All of the chilled water ows
through both evaporators. All of the condenser water
ows through both evaporators. All of the condenser
water ows through both condensers. The water ranges
are split, which allows a lower temperature difference
or "head" on each chiller, than multiple units in parallel.
For equal chillers, the machine at higher temperature
level will typically provide slightly more than half the
capacity. The compressor motors and gear codes on the
two chillers are often matched, such that the high temperature machine can operate at the low temperature
conditions when one unit is cycled off at part loads. (as
compared to series-parallel chillers which are typically
not identical).
Series counter ow application can provide a signicant
building energy savings for large capacity plants which
have chilled and condenser water temperature ranges
greater than typical ARI.

FORM 160.73-EG1 (803)

plate, and are provided in accordance with ASHRAE


15 safety code and ASME or applicable pressure vessel code.
Sized to the requirements of applicable codes, a vent
line must run from the relief device to the outside of
the building. This refrigerant relief piping must include
a cleanable, vertical-leg dirt trap to catch vent-stack
condensation. Vent piping must be arranged to avoid
imposing a strain on the relief connection and should
include one exible connection.
SOUND AND VIBRATION CONSIDERATIONS
A MAXE chiller is not a source of objectionable sound
and vibration in normal air conditioning applications.
Neoprene isolation mounts are furnished as standard
with each unit. Optional level-adjusting spring isolator
assemblies designed for 1" (25 mm) static deection
are available from YORK.
MAXE chiller sound pressure level ratings will be furnished on request.
Control of sound and vibration transmission must be taken
into account in the equipment room construction as well as
in the selection and installation of the equipment.
THERMAL INSULATION
No appreciable operating economy can be achieved by
thermally insulating the chiller. However, the chillers
cold surfaces should be insulated with a vapor barrier
insulation sufcient to prevent condensation. A chiller
can be factory-insulated with 3/4" (19 mm) or 1-1/2" (38
mm) thick insulation, as an option. This insulation will
normally prevent condensation in environments with dry
bulb temperatures of 50F to 90F (10C to 32C) and
relative humidities up to 75% [3/4" (19 mm) thickness] or
90% [1-1/2" (38 mm) thickness]. The insulation is painted
and the surface is exible and reasonably resistant to
wear. It is intended for a chiller installed indoors and,
therefore, no protective covering of the insulation is usually required. If insulation is applied to the water boxes
at the job site, it must be removable to permit access to
the tubes for routine maintenance.

REFRIGERANT RELIEF PIPING


Each chiller is equipped with dual pressure relief valves
on the condenser and two dual relief valves on the evaporator, or two single relief valves on the evaporator if
the optional refrigerant isolation valves are ordered.
The dual relief valves on the condenser are redundant
and allow changing of either valve while the unit is fully
charged. The purpose of the relief valves is to quickly
relieve excess pressure of the refrigerant charge to the
atmosphere, as a safety precaution in the event of an
emergency such as re. They are set to relieve at an
internal pressure as noted on the pressure vessel data
24

VENTILATION
The ASHRAE Standard 15 Safety Code for Mechanical
Refrigeration requires that all machinery rooms be vented to the outdoors utilizing mechanical ventilation by one
or more power-driven fans. This standard, plus National
Fire Protection Association Standard 90A, state, local
and any other related codes should be reviewed for
specic requirements. Since the MAXE chiller motor is
air-cooled, ventilation should allow for the removal of
heat from the motor.
In addition, the ASHRAE Standard 15 requires a refrigYORK INTERNATIONAL

FORM 160.73-EG1 (803)

erant vapor detector to be employed for all refrigerants.


It is to be located in an area where refrigerant from a
leak would be likely to concentrate. An alarm is to be
activated and the mechanical ventilation started at a
value no greater than the TLV (Threshold Limit Value)
of the refrigerant.
ELECTRICAL CONSIDERATIONS
Motor Voltage Low voltage motors (200 to 600 volts)
are furnished with six leads. Medium voltage (2300 to
4160 volts) motors have three leads. Motor circuit conductor size must be in accordance with the National
Electrical Code (N.E.C.), or other applicable codes,
for the motor full load amperes (FLA). Flexible conduit
should be used for the last several feet to the chiller in
order to provide vibration isolation. Table 2 lists the allowable variation in voltage supplied to the chiller motor.
The unit name plate is stamped with the specic motor
voltage, and frequency for the appropriate motor.
TABLE 2 MOTOR VOLTAGE VARIATIONS
FREQ.

60 HZ

50 HZ

RATED
NAMEPLATE
VOLTAGE
VOLTAGE

200
230
380
416
460
575
2300
3300
4000
346
380
415
3300

200/208
220/240
380
416
440/460/480
575/600
2300
3300
4000/4160
346
380/400
415
3300

OPERATING VOLTAGE
MIN.

MAX.

180
208
342
375
414
520
2,070
2,970
3,600
311
342
374
2,970

220
254
415
457
508
635
2,530
3,630
4,576
381
423
440
3,630

Oil Pump Power Supply A separate 3-phase power


supply with a fused disconnect for the factory-mounted
oil pump variable speed drive is required unless the VSD
or SSS is supplied. Power can also be supplied through
an electro-mechanical starter.
Copper Conductors Only copper conductors
should be connected to compressor motors and
starters. Aluminum conductors have proven to be unsatisfactory when connected to copper lugs. Aluminum
oxide and the difference in thermal conductivity between
copper and aluminum cannot guarantee the required
tight connection over a long period of time.
Power Factor Correction Capacitors When the
chiller is equipped with a VSD, automatic power factor correction to a minimum of 0.95 is provided at all
operating conditions, so additional capacitors are not
required. For other starting methods, capacitors can be
applied to a chiller for the purpose of power factor correction. For remote-mounted electro-mechanical starters, the capacitors should be located on the load-side of
the starter. For YORK Solid State Starters the capacitors
must be located on the line-side of the starter. The capacitors must be sized and installed to meet the National
Electrical Code and be veried by YORK.
Ampacity on Load Side of Starter Electrical power
wire size to the chiller is based on the minimum unit ampacity. For Solid State Starters or Variable Speed Drive,
this wiring is done at the factory. For remote starters,
the National Electrical Code denes the calculation of
ampacity, as summarized below. More specic information on actual amperage ratings will be supplied with
the submittal drawings.
Six-lead type of starting (Star-Delta)
Minimum circuit ampacity per conductor (1 of 6):
Ampacity = .721 x compressor motor amps.
Three-lead type of starting

Starters A separate starter is not required if the chiller


is equipped with a Variable Speed Drive (VSD). The
MAXE chillers are also available with a factory-mounted
and wired YORK Solid State Starter for low voltage applications. Other types of remote mounted starters are
available. These electro-mechanical starters must be
furnished in accordance with YORK Standard Specications (R-1051). This will ensure that starter components, controls, circuits, and terminal markings will be
suitable for required overall system performance.
Controls A 115 volt, single-phase, 60 or 50 Hertz 2
KVA power supply must be furnished to the chiller from a
separate, fused disconnect or from a control transformer
included as an option with electro-mechanical starters.
No eld control wiring is required when the YORK Variable Speed Drive or Solid State Starter is supplied.
YORK INTERNATIONAL

(Across-the-Line, Autotransformer and Primary


Reactor)
Minimum circuit ampacity per conductor (1 of 3):
Ampacity = 1.25 x compressor motor amps.
Ampacity on Line-Side of Starter The only additional load on the circuit for the chiller would be the
control transformer and oil pump motor unless they are
supplied by a separate source.
Minimum Circuit Ampacity = 125% of compressor
motor amps + FLA of all other loads on the circuit.
Branch Circuit Overcurrent Protection The branch
circuit overcurrent protection device(s) should be a
time-delay type, with a minimum rating equal to the
25

FORM 160.73-EG1 (803)

next standard fuse/breaker rating above the calculated


value. It is calculated taking into account the compressor
motor amps and may also include control transformer
and oil pump motor. Refer to submittal drawings for the
specic calculations for each application.
MOTOR ELECTRICAL DATA
The smallest motor available which equals or exceeds
the Input power (kW) from the chiller rating program is
selected from Tables 3 and 4. The full load amperes
(FLA) listed in the tables are maximum values and correspond to the maximum motor kW listed. When the
input power (kW) is less than maximum motor kW, the
FLA should be reduced per the following equation:

26

FLA

Motor kW
Max. Motor kW

x Max. Motor FLA

The benet from the FLA correction is the possible use


of smaller power wiring and/or starter size.
The locked rotor amperes (LRA) are read directly from
Tables 3 and 4 for specic Motor Code and voltage. This
is because the LRA is dependent only on motor size and
voltage and is independent of input power (kW).
Inrush amperes (IRA) depend on LRA and the type of
starter applied. The inrush can be calculated using a
percentage of LRA shown in Table 3.

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

THIS PAGE INTENTIONALLY LEFT BLANK

YORK INTERNATIONAL

27

FORM 160.73-EG1 (803)

Application Data (continued)


TABLE 3 60 Hz ELECTRICAL DATA
MOTOR
CODE

CF

CG

CH

CJ

CK

CL

CM

CN

CP

CR

CS

CT

CU

CV

CW

KW (MAX)
SHAFT HP
FL. EFF. - %

125
154
92

144
177
92

161
201
93

190
237
93

214
270
94

240
302
94

257
327
95

276
351
95

302
385
95

333
424
95

368
468
95

395
503
95

435
554
95

478
608
95

514
655
95

1,208

1,043
7,644
944
5,780
905
6,031
571
3,810
522
3,637
493
2,976
472
3,111
452
3,246
377
2,413
361
2,518
95
590
67
415
55
340
52
328

1,162
8,106
1,050
6,900
1,006
7,200
636
4,179
581
3,810
549
3,300
525
3,450
503
3,600
420
2,760
403
2,880
106
669
73
466
60
384
58
399

1,130
7,400
1,083
7,722
684
4,480
625
3,810
591
3,644
565
3,810
541
3,976
452
2,960
433
3,089
113
719
79
501
65
413
63
430

756
4,671
691
4,270
646
3,644
618
3,810
592
3,976
500
3,089
479
3,223
124
791
86
551
71
455
68
473

817
5,326
747
4,869
706
4,209
675
4,400
647
4,591
540
3,550
518
3,704
135
867
94
576
78
499
75
519

VOLTS
200
208
230
240
380
416
440
460
480
575
600
2300
3300
4000
4160

FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA

AMPERES (MAX.)
405
2,598
389
2,702
352
2,598
337
2,711
217
1,385
199
1,385
184
1,177
176
1,230
169
1,283
141
909
135
949
36
240
25
160
21
135
20
140

465
3,111
447
3,235
404
2,598
387
2,711
249
1,385
228
1,385
211
1,301
202
1,360
194
1,419
162
909
155
949
41
267
29
175
24
154
23
160

527
3,810
507
3,235
464
2,865
445
3,120
285
1,730
260
1,638
238
1,320
228
1,380
219
1,440
185
1,100
177
1,148
46
298
33
210
27
166
26
173

618
4,550
594
3,962
540
3,460
518
3,610
336
2,153
307
1,967
281
1,655
269
1,730
258
1,805
216
1,384
207
1,444
55
340
39
240
32
195
30
203

707
4,900
680
4,732
610
3,788
585
3,953
378
2,500
346
2,190
319
1,865
305
1,950
292
2,053
250
1,556
240
1,624
63
397
44
280
36
230
34
239

787
5,470
757
5,096
685
4,260
656
4,445
421
2,577
385
2,356
358
2,037
342
2,130
328
2,223
247
1,700
263
1,774
70
435
49
310
40
240
38
250

921
5,780
799
5,689
749
4,755
718
4,962
453
2,955
412
2,700
392
2,485
375
2,598
359
2,711
300
1,900
288
1,983
74
480
52
310
43
270
41
270

1,014
7,350
886
6,011
804
5,162
771
5,386
487
3,254
445
2,976
397
2,485
380
2,598
364
2,711
318
2,066
305
2,156
80
520
55
343
46
283
44
294

1,085
7,794
975
6,011
882
5,780
845
6,031
534
3,637
488
3,536
461
2,976
441
3,111
423
3,246
353
2,078
338
2,168
87
530
61
382
50
315
48
328

879
5,780
810
5,640
579
4,783
726
5,000
696
5,217
581
4,039
557
4,215
146
935
102
652
84
538
81
560

TABLE 4 50 Hz ELECTRICAL DATA1


MOTOR
CODE

5CC

5CD

5CE

5CF

5CG

5CH

5CI

5CJ

5CK

5CL

5CM

5CN

5CO

5CP

5CQ

5CR

5CS

kW (MAX)
SHAFT HP
FL EFF.-%
FL PF

121
148
91.1
.86

136
168
92.4
.86

160
198
92.4
.86

180
225
93.4
.86

201
252
93.4
.86

215
272
94.2
.86

231
292
94.2
.86

254
321
94.2
.86

280
353
94.2
.87

309
390
94.2
.87

332
419
94.2
.87

366
462
94.2
.87

402
507
94.2
.87

432
546
94.2
.87

455
575
94.2
.87

481
608
94.2
.87

518
658
94.7
.88

VOLTS
FLA
346
LRA
FLA
380
LRA
FLA
400
LRA
FLA
415
LRA
FLA
3300
LRA

224
1,385
204
1,385
194
1,458
187
1,283
24
159

258
1,721
235
1,385
223
1,458
215
1,385
27
162

302
1,790
275
1,640
261
1,726
252
1,490
32
209

340
2,208
309
1,890
294
1,990
284
1,700
36
236

380
2,467
346
2,144
329
2,257
317
2,031
41
241

417
2,598
379
2,464
360
2,594
347
2,175
44
274

437
2,840
398
2,590
378
2,726
364
2,366
47
294

AMPERES (MAX.)
481 528
584
630
3,081 3,350 3,706 3,810
438 481
532
572
2,806 3,050 3,375 3,700
416 457
505
543
2,954 3,211 3,553 3,895
401 441
487
526
2,569 2,794 3,088 3,402
50
56
62
66
318 317
388
423

692
4,177
630
3,810
599
4,011
577
3,478
73
455

578
4,830
690
4,400
656
4,632
632
3,810
80
499

816
4,944
743
4,500
706
4,737
680
4,117
87
516

860
5,373
783
4,892
744
5,149
717
4,480
91
572

909
5,780
841
5,600
799
5,895
764
5,130
96
614

982
5,780
895
5,491
850
5,780
819
5,108
103
644

NOTE: 1. Chiller performance for 50 Hertz applications is outside the scope of the ARI Certication Program.

28

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CX

CY

CZ

542
690
95

578
740
95.5

617
790
95.5

CA

CB

DA

DB

DC

DD

660
845
95.5

703
900
95.5

781
1,000
95.5

859
1,100
95.5

937
1,200
95.5

1,015
1,300
95.5

DE

DF

1,093
1,400
95.5

1,171
1,500
95.5

DH

DJ

1,359 1,554
1,750 2,000
96
96

AMPERES (MAX.)

1,126
7,106
1,029
6,489
973
5,529
931
5,780
892
6,031
744
4,694
713
4,898
186
1,172
130
744
107
674
103
701

1,200
7,513
1,096
6,863
1,036
5,529
991
5,780
950
6,031
793
4,963
760
5,179
198
1,230
138
858
114
713
110
742

1,364
7,794
1,246
7,120
1,178
6,160
1,127
6,440
1,080
6,720
901
5,148
863
5,372
225
1,234
157
861
130
715
125
744

1,500
8,491
1,370
7,755
1,295
6,709
1,239
7,014
1,187
7,319
991
5,610
950
5,854
248
1,592
173
1,110
143
923
137
960

VOLTS

942
6,782
860
5,780
813
5,357
778
5,600
746
5,843
622
4,440
596
4,633
154
960
108
682
89
540
85
562

997
5,780
911
5,694
861
4,783
824
5,000
790
5,217
659
4,300
632
4,484
165
1,008
115
719
95
554
91
576

1065
6,644
973
6,069
920
5,249
880
5,488
843
5,727
704
4,200
675
4,383
176
1,100
123
744
101
631
97
656

5CT

5CU

5CV

5CW

5CX

5DA

5DB

5DC

5DD

5DE

5DF

554
704
94.7
.88

591
750
94.7
.89

630
800
94.7
.89

669
850
94.7
.89

709
900
94.7
.89

785
1,000
95
.88

863
1,100
95
.87

942
1,200
95
.88

1,015
1,300
95.5
.88

1,093
1,400
95.5
.88

1,171
1,500
95.5
.88

1,051
6,615
957
5,491
909
5,780
876
5,512
110
693

1,107
6,931
1,008
6,313
958
6,645
923
5,780
116
725

1,181
7,356
1,075
6,694
1,021
7,046
985
6,131
124
744

1,636
9,431
1,495
8,608
1,413
7,455
1,352
7,794
1,296
8,133
1,081
6,232
1,036
6,503
267
1,592
186
1,110
154
923
149
960

290
1,592
202
1,110
166
923
160
960

312
2,031
217
1,416
179
1,177
172
1,224

334
2,031
233
1,416
192
1,177
185
1,224

389
2,390
271
1,661
224
1,386
215
1,441

438
2,879
306
2,011
252
1,669
242
1,736

5DG

5DH

5OJ

MOTOR
CODE

1,288
1,650
95.5
.88

1,360
1,750
96
.89

1,554
2,000
96
.89

kW(MAX.)
SHAFT HP
FL EFF.-%
FL PF

AMPERES (MAX.)

YORK INTERNATIONAL

1,255
7,794
1,143
7,113
1,086
7,487
1,046
6,513
132
819

1,329
8,319
1,210
7,404
1,150
7,794
1,108
6,938
139
875

1,488
8,559
1,355
7,794
1,287
8,204
1,241
7,138
156
871

1,656
9,346
1,508
8,511
1,433
8,959
1,381
7,794
174
1,135

MOTOR
CODE
kW (MAX.)
SHAFT HP
FL EFF.-%

187
1,135

FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA

200
208
230
240
380
416
440
460
480
575
600
2,300
3,300
4,000
4,160

VOLTS

202
1,135

217
1,415

233
1,415

256
267
306
1,415 1,667 2,011

FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA
FLA
LRA

346
380
400
415
3,300

29

FORM 160.73-EG1 (803)

Application Data (continued)


TABLE 5 MOTOR STARTERS
TYPE
STARTER
VOLTAGE
60 HZ
50 HZ
TRANSITION
% TAP
INRUSH
AS A % OF LRA

SOLID
STATE
STARTER

STAR
DELTA

ACROSSTHE-LINE

AUTO TRANSFORMER

PRIMARY REACTOR

LOW
460, 575
380-415

LOW
200-600
346-415

LOW
200-600
346-415

LOW/HIGH
200-4160
346-3300

LOW/HIGH
200-4160
346-3300

LOW/HIGH
200-4160
346-3300

HIGH
2300-4160
2300-3300

HIGH
2300-4160
2300-3300

45

CLOSED

33

CLOSED
57.7
33

CLOSED
65
42.3

CLOSED
80
64

100

CLOSED
65
65

CLOSED
80
80

NOTE: Inrush less than 100% of full load amps (FLA).

TABLE 6 AVAILABLE COMPRESSOR/SHELL/MOTOR COMBINATIONS


COMPRESSOR
CODE
P1, P2, P3, P4
P5
P6
P7
Q7
H5

H6

H7, H8
H3
J1, J2

J3

J4
J5

30

EVAPORATOR
CODE
AB, AC, AD
BB, BC, BD
AB, AC, AD
BB, BC, BD
CF, CG, CH
CF, CG, CH
DF, DG, DH
CF, CG, CH
DF, DG, DH
CF, CG, CH
DF, DG, DH
EB
FB, FC, FD
GC, GD
FB, FC, FD
GB, GC, GD
HB, HC
FB, FC
GB, GC, GD
HB, HC
GB, GC, GD
HB, HC
GF, GH
HF, HH
JF, JG, JH
HF, HH
JF, JG, JH
TF, TG, TH
VF, VH
WF, WH
JF, JG, JH
TF, TG, TH
VF, VH
WF, WH
XF, XH

CONDENSER
CODE
AB, AC, AD
BB, BC, BD
AB, AC, AD
BB, BC, BD
CF, CG, CH
CF, CG, CH
DF, DG, DH
CF, CG, CH
DF, DG, DH
CF, CG, CH
DF, DG, DH
EB, EC, ED, FB, FC, FD
EB, EC, ED, FB, FC, FD, GB, GC, GD
FB, FC, FD, GB, GC, GD
FA, FB, FC, FD, GB, GC, GD
FA, FB, FC, FD, GB, GC, GD
GB, GC, GD
FA, FB, FC, FD, GB, GC, GD
FB, FC, FD, GB, GC, GD
GB, GC, GD
FB, FC, FD, GB, GC, CD
GB, GC, CG
GB, GC, GD, HB, HC, HD
GB, GC, GD, HB, HC, HD, JB, JC, JD
HB, HC, HD, JB, JC, JD
HB, HC, HD, JB, JC, JD
HB, HC, HD, JB, JC, JD
TB, TC, TD, VB, VC, VD
TB, TC, TD, VB, VC, VD
VB, VC, VD
JB, JC, JD
TB, TC, TD, VB, VC, VD
TB, TC, TD, VB, VC, VD
VB, VC, VD
XA, XB, XC, XD

MOTOR CODES
60 HZ

50 HZ

CF - CT

5CC - 5CO

CH - CT

5CE - 5CO

CH - CY

5CE - 5CU

CU CY

5CP 5CU

CH CT

5CE 5CO

CN CY

5CK 5CU

CN CZ

5CK 5CU

CN CZ

5CK 5CU

CA - DB

5CV - 5DB

CW DC

5CS 5DC

DA DJ

5DA 5DH

DA DJ

5DA - 5OJ

DA DJ

5DA - 5OJ

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Unit


P, Q & H COMPRESSOR UNITS

LD07134

P1, P2, P3, P4 COMPRESSORS


EVAPORATOR CONDENSER SHELL CODES
AA
BB
A
5'6"
5'6"
B
6'9-3/4"
6'9-3/4"
C
1'5-1/2"
1'5-1/2"
D
1'3-1/2"
1'3-1/2"
E
0'5-5/8"
0'5-5/8"
F
12'0"
16'0"

A
B
C
D
E
F

P5 COMPRESSOR
EVAPORATOR CONDENSER SHELL CODES
AA
BB
CC
5'6"
5'6"
6'2"
7'4-1/2"
7'4-1/2"
7'6-1/2"
1'5-1/2"
1'5-1/2"
1'7-1/2"
1'3-1/2"
1'3-1/2"
1'5-1/2"
0'5-5/8"
0'5-5/8"
0'5-5/8"
12'0"
16'0"
12'0"

A
B
C
D
E
F

A
B
C
D
E
F

ADDITIONAL OPERATING HEIGHT CLEARANCE TO FLOOR


TYPE OF CHILLER MOUNTING
M
NEOPRENE PAD ISOLATORS
1-3/4"
SPRING ISOLATORS 1" DEFLECTION
1"
DIRECT MOUNT
3/4"

EE
6'6"
8'0-1/4"
1'9-1/2"
1'5-1/2"
0'5-7/8"
14'0"

A
B
C
D
E
F

P6, P7, Q7 COMPRESSOR


EVAPORATOR CONDENSER SHELL CODES
CC
DD
6'2"
6'2"
7'6-1/2"
7'6-1/2"
1'7-1/2"
1'7-1/2"
1'5-1/2"
1'5-1/2"
0'5-5/8"
0'5-5/8"
12'0"
16'0"

H5 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
EF
FE
FF
FG
6'9"
6'11"
7'2"
7'6"
8'2-3/4"
8'0-1/4"
8'2-3/4"
8'6-3/4"
1'9-1/2"
2'0"
2'0"
2'0"
1'7"
1'5-1/2"
1'7"
1'9"
0'5-7/8"
0'5-7/8"
0'5-7/8"
0'5-7/8"
14'0"
14'0"
14'0"
14'0"

H6 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
FF
FG
GF
GG
7'2"
7'6"
7'4-1/2"
7'8-1/2"
8'6"
8'9-1/2"
8'6"
8'9-1/2"
2'0"
2'0"
2'1-1/4"
2'1-1/4"
1'7"
1'9"
1'7"
1'9"
0'5-7/8"
0'5-7/8"
0'6-1/4"
0'6-1/4"
14'0"
14'0"
14'0"
14'0"

HG
8'0"
8'9-1/2"
2'3"
1'9"
0'6-1/4"
14'0"

GF
7'4-1/2"
8'2-3/4"
2'1-1/4"
1'7"
0'6-1/4"
14'0"

GG
7'8-1/2"
8'6-3/4"
2'1-1/4"
1'9"
0'6-1/4"
14'0"

H7/H3/H8 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
GF
GG
HG
A
7'4-1/2"
7'8-1/2"
8'0"
B
8'6"
8'9-1/2"
8'9-1/2"
C
2'1-1/4"
2'1-1/4"
2'3"
D
1'7"
1'9"
1'9"
E
0'6-1/4"
0'6-1/4"
0'6-1/4"
F
14'0"
14'0"
14'0"

NOTES: 1. All dimensions are approximate. Certied dimensions are available on request.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 1/2" to nozzle length for anged connections.
4. To determine overall height, add dimension "M" for the appropriate isolator type.
5. Use of motors with motor hoods may increase overall unit dimensions.
YORK INTERNATIONAL

31

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Nozzle Arrangements


EVAPORATORS COMPACT WATER BOXES P, Q & H COMPRESSOR UNITS
1-PASS

FRONT
OF
UNIT

EVAP.

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT

EVAP.

H
AA

AA

1
M

FF
COMPRESSOR END

EVAP.

DD

BB

BB

FF

FF

COMPRESSOR END

DD

FLOOR LINE

DD

BB

BB

EE

DD

FF
EE

FLOOR LINE EE

SHELL CODES
E
F
G
H

3-PASS

FRONT
OF
UNIT

EVAP.

DD

BB

BB

FF

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT
D
C
E
B
2
L
K
M
J

MOTOR END

COMPRESSOR END

EVAP.

SHELL CODES
A
B
C
D

EVAP.

FF
EE

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT
C
B
2
K
J

MOTOR END

FRONT
OF
UNIT

EVAP.

H
A

2-PASS

FRONT
OF
UNIT

EVAP.

DD

FF
MOTOR END

FLOOR LINE

A
H

NOTE: Round water boxes


are for A, B, C, D shell
codes. Rectangular water
boxes are for E, F, G, and
H shell codes.

FF

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT
3

G
P

N
F

FLOOR LINE
MOTOR END

COMPRESSOR END

LD07598a

EVAP.
SHELL
CODE
A, B
C, D
E
F
G
H

32

NOZZLE PIPE SIZES


NO. OF PASSES
1
2
3
10"
14"
14"
14"
16"
16"

8"
10"
10"
10"
12"
12"

6"
8"
8"
8"
10"
10"

1-PASS
AA5
FF
2'0"
2'2"
1'6-1/2"
1'7-3/4"
1'8-7/8"
1'10"

BB5

EVAPORATOR
NOZZLE DIMENSIONS
2-PASS
DD5
EE
FF

1'5-1/2" 1'4"
2'8"
1'7"
1'4"
3'0"
1'9-1/2" 1'1-1/2" 1'11-1/2"
2'0" 1'2-3/4" 2'0-3/4"
2'1-1/4" 1'2-7/8" 2'2-7/8"
2'3"
1'4"
2'4"

0"
0"
9"
9"
10-3/4"
10-3/4"

BB5

3-PASS
DD5

1'5-1/2"
1'4"
2'8"
1'7"
1'4"
3'0"
1'9-1/2" 0'11-1/2" 2'1-1/2"
2'0"
1'0-3/4" 2'2-3/4"
2'1-1/4" 0'11-7/8" 2'5-7/8"
2'3"
1'1"
2'7"

FF
1'5-1/2"
1'7"
1'9-1/2"
2'0"
2'1-1/4"
2'3"

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSERS COMPACT WATER BOXES P, Q & H COMPRESSOR UNITS


NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT

FRONT
OF UNIT

CC

CC
COND.

FLOOR
LINE

GG
COMPRESSOR END

GG
MOTOR END

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT

DD

DD
BB

BB
FLOOR
LINE

GG

R
T

2-PASS

S
U

COND.

GG

MOTOR END

COMPRESSOR END
FRONT
OF UNIT

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT

DD

DD
BB

BB
COND.

Q
P

COND.

FRONT
OF UNIT

COND.

P
Q

1-PASS

FLOOR
LINE

V
X

3-PASS

Y
W

COND.
LD07131a

GG

GG

COMPRESSOR END

CONDENSER
SHELL
CODE
A, B
C, D
E
F
G

MOTOR END

NOZZLE PIPE SIZE


1
12"
14"
14"
16"
16"

NO. OF PASSES
2
3
8"
6"
10"
8"
10"
8"
12"
10"
14"
10"

1-PASS
GG
CC5
2'6"
1'3-1/2"
2'8"
1'5-1/2"
3'0-1/2"
1'5-1/2"
3'2"
1'7"
3'4"
1'9"

CONDENSER
NOZZLE DIMENSIONS
2-PASS
BB5
DD5
GG
BB5
1'10-1/4" 3'1-3/4" 1'3-1/2" 1'10-1/4"
1'11"
3'5"
1'5-1/2" 1'11"
2'4-1/2" 3'9"
1'5-1/2" 2'5-1/2"
2'4-1/4" 3'11-3/4" 1'7"
2'5-1/2"
2'5-1/4" 4'2-3/4" 1'9"
2'6-1/2"

3-PASS
DD5
3'1-3/4"
3'5"
3'9-1/2"
4'0-3/4"
4'3"

GG
1'3-1/2"
1'5-1/2"
1'5-1/2"
1'7"
1'9"

NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges, or use of Victaulic
couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water anged nozzles are
optional (add 1/2" to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
2. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may
be used in combination with any pair of condenser nozzles.
3. Evaporator and condenser water must enter the water box through the bottom connection to achieve rated performance.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
5. Add dimension "M" as shown on page 31 for the appropriate isolator type.
YORK INTERNATIONAL

33

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Nozzle Arrangements


EVAPORATORS MARINE WATER BOXES P, Q & H COMPRESSOR UNITS
1-PASS
FRONT OF UNIT

FRONT OF UNIT
D

IN

OUT

OUT

IN

1
A

COMPRESSOR END

FLOOR LINE

MOTOR END

COMPRESSOR END

2-PASS

FRONT OF UNIT
C

FRONT OF UNIT
D

3 OUT

8 OUT

IN

IN

B
COMPRESSOR END

B
M

MOTOR END

COMPRESSOR END

FLOOR LINE

FLOOR LINE

MOTOR END

3-PASS

FRONT OF UNIT
D

FRONT OF UNIT
D

OUT

FLOOR LINE

MOTOR END

OUT 10
IN

IN

B
COMPRESSOR END

5
B

MOTOR END

FLOOR LINE

COMPRESSOR END

MOTOR END

FLOOR LINE
LD07175a

EVAP.
SHELL
CODE

A, B
C
D
E
F
G
H

3'11"
4'3"
4'3"
3'3-3/4"
3'5"
3'10-3/8"
3'11-1/2"

EVAPORATOR NOZZLE DIMENSIONS


2-PASS

1-PASS
5

D
1'5-1/2"
1'7-1/2"
1'8-1/2"
1'9-1/2"
2'0"
2'1-1/4"
2'3"

3'11"
4'3"
4'3"
3'3-3/4"
3'5"
3'9-3/8"
3'10-1/2"

1'0-1/4"
1'0"
1'0"
1'1-1/2"
1'2-3/4"
1'4"
1'5-1/8"

C
1'7-1/4"
1'10-7/8"
1'10-7/8"
2'3"
2'3"
2'7"
2'7"

3-PASS
5

1'5-1/2"
1'7-1/2"
1'8-1/2"
1'9-1/2"
2'0"
2'1-1/4"
2'3"

3'11"
4'3"
4'3"
3'3-3/4"
3'5"
3'9-3/8"
3'10-1/2"

1'0-5/8"
0'11"
0'11"
0'11-1/2"
1'0-3/4"
0'11-7/8"
1'1"

1'4"
1'6-1/2"
1'6-1/2"
2'3"
2'3"
2'7"
2'7"

1'5-1/2"
1'7-1/2"
1'7"
1'9-1/2"
2'0"
2'1-1/4"
2'3"

See Notes on page 35.

34

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

EVAPORATOR
1-PASS
IN
OUT
1
6

6
1

EVAPORATOR
2-PASS
IN
OUT
2
7

3
8

EVAPORATOR
3-PASS
IN
OUT
5
9

EVAPORATOR
SHELL
CODE
A, B
C, D
E
F
G
H

10
4

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
10"
8"
6"
14"
10"
8"
14"
10"
8"
14"
10"
8"
16"
12"
10"
16"
12"
10"

EVAPORATOR EVAPORATOR NOZZLE


SHELL
DIMENSIONS (1-PASS)
CODE
G
H
A, B
1'1-1/4"
2'3"
C, D
1'2-3/4"
2'7"
E
1'0-1/4"
2'1-7/8"
F
1'0-1/4"
2'1-7/8"
G
1'1-1/4"
2'4-3/8"
H
1'1-1/4"
2'4-3/8"

EVAPORATOR
SHELL
CODE
A, B
C, D
E
F
G
H

K
(2-PASS
BACK HEAD)
LD01342B

EVAPORATOR NOZZLE
DIMENSIONS (2-PASS)
G
H
K
1'1-3/4"
2'3"
5-5/8"
1'2-3/4"
2'7"
5-7/8"
9-3/4"
1'8-7/8"
5-7/8"
9-3/4"
1'8-7/8"
5-7/8"
11-1/4"
2'0-3/8"
6-1/4"
11-1/4"
2'0-3/8"
6-1/4"

EVAPORATOR EVAPORATOR NOZZLE


SHELL
DIMENSIONS (3-PASS)
CODE
G
H
A, B
1'1-1/4"
2'3"
C, D
1'2-3/4"
2'7"
E
9-3/4"
1'8-7/8"
F
9-3/4"
1'8-7/8"
G
9-3/4"
1'9-3/8"
H
9-3/4"
1'9-3/8"

NOTES (see chart on page 34):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding,
anges, or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face),
water anged nozzles are optional (add 1/2" to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Water must enter the water box through the bottom connection to achieve rated performance.
5. Add dimension "M" on page 31 for the appropriate isolator type.
6. Waterboxes are round for A, B, C, D and rectangular for E, F, G & H codes.
YORK INTERNATIONAL

35

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Nozzle Arrangements


CONDENSERS MARINE WATER BOXES P, Q & H COMPRESSOR UNITS
FRONT OF UNIT

IN

1-PASS

OUT 11

16

11

FRONT OF UNIT

IN 16

OUT
A

CL

CL

M
COMPRESSOR END

FLOOR
LINE

CL

FRONT OF UNIT

COMPRESSOR END

2-PASS

18

13

OUT
IN 17

12 IN

FLOOR
LINE

3-PASS

FRONT OF UNIT

15 IN

20

14

OUT

OUT

CL

FLOOR
LINE

COMPRESSOR END

IN 19

FLOOR
LINE

M
MOTOR END

CL

CL

CL

M
MOTOR END

COMPRESSOR END

FRONT OF UNIT
D

FLOOR
LINE

MOTOR END

COMPRESSOR END

CL

M
MOTOR END

CL

FLOOR
LINE

FRONT OF UNIT

OUT
A

M
MOTOR END

MOTOR END

COMPRESSOR END

LD07176

COND.
SHELL
CODE
A, B
C, D
E
F
G

CONDENSER NOZZLE DIMENSIONS


2-PASS

1-PASS
A5
4'3"
4'7"
5'1-1/8"
5'5-1/4"
5'9-1/8"

D
1'3-1/2"
1'5-1/2"
1'5-1/2"
1'7"
1'9"

A5
4'2"
4'7"
5'1-1/8"
5'4-1/4"
5'8-1/8"

B5
1'7-3/4"
1'7-3/8"
2'6"
2'7"
2'8"

C
1'6"
1'9-1/2"
2'0-5/8"
2'2-1/4"
2'4-1/8"

D
1'3-1/2"
1'5-1/2"
1'5-1/2"
1'7"
1'9"

A5
4'1-1/2"
4'7"
5'1-1/8"
5'4-1/4"
5'8-1/8"

3-PASS
B5

1'8-1/2"
1'8-1/4"
2'4-1/2"
2'6"
2'6-1/2"

1'3-3/4"
1'7-1/4"
2'0-5/8"
2'2-1/4"
2'4-1/8"

D
1'3-1/2"
1'5-1/2"
1'5-1/2"
1'7"
1'9"

See Notes on page 37.

36

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSER
1-PASS
IN
OUT
11
16

16
11

TUBE
SHEET

TUBE
SHEET

K
(2-PASS
BACK HEAD)

LD07177

CONDENSER
2-PASS
IN
OUT
12
17

13
18

CONDENSER
3-PASS
IN
OUT
15
19

COND.
SHELL
CODE
A, B
C, D
E
F
G

20
14

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
12"
8"
6"
14"
10"
8"
14"
10"
8"
16"
12"
10"
16"
14"
10"

CONDENSER
SHELL
CODE
A, B
C, D
E
F
G

COND. NOZZLE
DIMENSIONS (1-PASS)
G
H
1'0-1/4"
2'2-3/4"
1'1-1/4"
2'3-3/4"
1'0-1/4"
2'1-7/8"
1'1-1/4"
2'4"
1'1-1/4"
2'4-3/8"

CONDENSER
SHELL
CODE
A, B
C, D
E
F
G

COND. NOZZLE
DIMENSIONS (2-PASS)
G
H
K
1'0-3/4"
2'2-1/2"
5-1/2"
1'1-1/4"
2'3-3/4"
5-1/2"
9-3/4"
1'8-7/8"
5-3/4"
11-1/4"
2'0"
5-3/4"
1'0-1/4"
2'2-3/8"
6"

CONDENSER
SHELL
CODE
A, B
C, D
E
F
G

COND. NOZZLE
DIMENSIONS (3-PASS)
G
H
1'0-3/4"
2'2-1/2"
1'1-1/4"
2'3-3/4"
8-3/4"
1'6-7/8"
9-3/4"
1'9"
9-5/8"
1'9-1/8"

NOTES (see chart on page 36):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges,
or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water anged
nozzles are optional (add 1/2" to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated
performance.
5. Add dimension "M" as shown on page 31 for the appropriate isolator type.
YORK INTERNATIONAL

37

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Unit


J COMPRESSOR UNITS

M
LD07136

A
B
C
D
E
F
G

G-G
7'6"
9'3"
2'0"
1'9"
14'0"
1'11-3/4"
1'2-3/4"

J1/J2 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
G-H
H-G
H-H
H-J
J-H
7'10"
7'10-1/2"
8'2-1/2"
8'6-1/2"
8'11"
9'9"
9'3"
9'9"
9'9"
9'9"
2'0"
2'2-1/4"
2'2-1/4"
2'2-1/4"
2'5-1/2"
1'11"
1'9"
1'11"
2'1"
1'11"
14'0"
14'0"
14'0"
14'0"
14'0"
1'11-3/4"
1'11-3/4"
1'11-3/4"
1'11-3/4" 1'11-3/4"
1'2-3/4"
1'2-3/4"
1'2-3/4"
1'2-3/4"
1'2-3/4"

ADDITIONAL OPERATNG HEIGHT CLEARANCE


TYPE OF CHILLER MOUNTING
M
NEOPRENE PAD ISOLATORS
1-3/4"
SPRING ISOLATORS 1" DEFLECTION
1"
DIRECT MOUNT
3/4"

A
B
C
D
E
F
G

J3/J4 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
J-J
T-T
T-V
V-T
V-V
9'1"
9'1"
9'6"
9'1"
9'6"
10'0"
10'0"
10'5"
10'0"
10'5"
2'5-1/2"
2'5-1/2"
2'5-1/2"
2'5-1/2"
2'5-1/2"
2'1"
2'1"
2'3-1/2"
2'1"
2'3-1/2"
14'0"
16'0"
16'0"
16'0"
16'0"
1'11-3/4"
1'11-3/4"
1'11-3/4"
1'11-3/4"
1'11-3/4"
1'2-3/4"
1'2-3/4"
1'2-3/4"
1'2-3/4"
1'2-3/4"

J-J
9'1"
9'9"
2'5-1/2"
2'1"
14'0"
1'11-3/4"
1'2-3/4"

T-T
9'1"
9'9"
2'5-1/2"
2'1"
16'0"
1'11-3/4"
1'2-3/4"

J3 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
H-H
H-J
J-H
A
8'2-1/2"
8'6-1/2"
8'9"
B
9'8"
10'0"
9'8"
C
2'2-1/4"
2'2-1/4"
2'5-1/2"
D
1'11"
2'1"
1'11"
E
14'0"
14'0"
14'0"
F
1'11-3/4"
1'11-3/4"
1'11-3/4"
G
1'2-3/4"
1'2-3/4"
1'2-3/4"

W-V
9'11"
10'5"
2'8"
2'3-1/2"
16'0"
2'0-3/4"
1'4-1/2"

J5 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
X-X
A
10'3"
B
11'5"
C
2'8"
D
2'5-1/2"
E
18'-0"
F
2'0-3/4"
G
1'4-3/4"

NOTES:
1. All dimensions are approximate. Certied dimensions are available on request.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length. For Marine Water
Boxes, see pages 42 - 45.
3. Water nozzles can be located on either end of unit. Add 1/2" to nozzle length for anges connections.
4. To determine overall height, add dimension "M" for the appropriate isolator type.
5. Use of motors with motor hoods may increase overall unit dimensions.

38

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.)


A

DIM.
A

G
1'2"

H
1'9"

1 PASS CONDENSERS
J
T
1'9-3/4"
1'9-3/4"

V
1'11-1/8"

X
1'7-5/8"

C
D

DIM.
B
C
D

G
6"
1'2"
1'2"

H
11-1/2"
2'0-1/4"
1'6-1/4"

2 PASS CONDENSERS
J
T
1'0-1/4"
1'0-1/4"
1'7-5/8"
1'7-5/8"
1'7-5/8"
1'7-5/8"

V
1'1-7/8"
1'10-1/8"
1'10-1/8"

X
0'11-3/4"
1'7-5/8"
1'7-5/8"

LD07619

DIM.
E
F

YORK INTERNATIONAL

G
1'2"
1'2"

H
1'4-7/8"
1'8-1/8"

3PASS CONDENSERS
J
T
1'7"
1'7"
1'10-1/8"
1'10-1/8"

V
1'7-3/4"
1'11-3/8"

X
1'7-5/8"
1'7-5/8"

39

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Nozzle Arrangements


EVAPORATORS COMPACT WATER BOXES J COMPRESSOR UNITS
1-PASS

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT

FRONT
OF
UNIT

AA

AA

FF

FF
COMPRESSOR END

FLOOR
LINE

A
H

H
A

MOTOR END

2-PASS

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT

FRONT
OF
UNIT

BB

BB

2
M

FF

FF

EE

EE

FLOOR
LINE

EE

EE

B
C
J
K

C
B
K
J

MOTOR END

COMPRESSOR END

3-PASS
FRONT
OF
UNIT

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT

BB

BB

3
FF

FF

COMPRESSOR END

EVAP.
SHELL
CODE
G
HF
HH
J, T
V
W, X

FLOOR
LINE

N
F
LD07173

MOTOR END

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
14"
10"
8"
16"
12"
10"
16"
12"
10"
18"
14"
12"
20"
16"
12"
20"
18"
14"

F
N

1-PASS
AA2
FF
1'10-3/8" 2'0"
2'0"
2'2-1/4"
2'0-3/4"
2'2-1/4"
2'1"
2'5-1/2"
2'4-1/2"
2'5-1/2"
2'6-1/2"
2'8"

EVAPORATOR
NOZZLE DIMENSIONS
2-PASS
BB2
EE
FF
1'10-3/8"
11"
2'0"
2'0"
11"
2'2-1/4"
2'0-3/4"
11"
2'2-1/4"
2'1"
11"
2'5-1/2"
2'4-1/2"
1'1"
2'5-1/2"
2'6-1/2"
1'3"
2'8"

3-PASS
BB2
FF
1'10-3/8" 2'0"
2'0"
2'2-1/4"
2'0-3/4"
2'2-1/4"
2'1"
2'5-1/2"
2'4-1/2"
2'5-1/2"
2'6-1/2"
2'8"

NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges, or use of Victaulic
couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water anged nozzles are
optional (add 1/2" to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
2. Add dimension "M" as shown on page 38 for the appropriate isolator type.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may
be used in combination with any pair of condenser nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.

40

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSERS COMPACT WATER BOXES J COMPRESSOR UNITS


See Note*

1-PASS

FRONT
OF
UNIT

CC

CC
COND.

COND.

GG

GG

COMPRESSOR END

FLOOR
LINE

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
1

P
Q

Q
P

MOTOR END

2-PASS

See Note*
FRONT
OF
UNIT

U
T

R
DD

DD
BB

BB
COND.

COND.

GG

GG

COMPRESSOR END

FLOOR
LINE

NOZZLE **
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
R
T

S
U

MOTOR END

3-PASS

See Note*
FRONT
OF
UNIT

Y
X

V
DD

DD
BB

NOZZLE **
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT

BB
COND.
GG

GG

COMPRESSOR END

COND.

FLOOR
LINE

V
X

Y
W

MOTOR END
LD07174

CONDENSER
SHELL
CODE
G*
H
J, T
V
X

NOZZLE PIPE SIZE

1
16"
20"
20"
20"
24"

NO. OF PASSES
2
3
14"
10"
16"
12"
16"
14"
18"
14"
18"
16"

1-PASS
CC2
GG
3'4"
1'9"
3'6"
1'11"
3'8"
2'1"
3'10-1/2" 2'3-1/2"
4'1-1/4"
2'5-1/2"

CONDENSER
NOZZLE DIMENSIONS
2-PASS
BB2
DD2
GG
2'5-1/4" 4'2-3/4" 1'9"
2'7"
4'5"
1'11"
2'7-1/2" 4'8-1/2" 2'1"
2'9"
5'0"
2'3-1/2"
2'-11-1/2" 5'1-1/2" 2'5-1/2"

* NOTE: G Condenser Water Boxes are square; other codes are round as shown.
** Water must enter through bottom connection to achieve rated performance.
YORK INTERNATIONAL

BB2
2'6-1/2"
2'6-1/2"
2'8-1/2"
2'10-1/2"
2'11-1/2"

3-PASS
DD
4'3"
4'6-3/4"
4'10"
5'2-1/8"
5'1-1/2"

GG
1'9"
1'11"
2'1"
2'3-1/2"
2'5-1/2"

(See Notes on page 40.)

41

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Nozzle Arrangements


EVAPORATORS MARINE WATER BOXES J COMPRESSOR UNITS
FRONT OF UNIT
D

IN

FRONT OF UNIT

1-PASS

OUT

OUT

1
A

COMPRESSOR END

IN

FLOOR
LINE

MOTOR END

COMPRESSOR END

FLOOR
LINE

MOTOR END

2-PASS
FRONT OF UNIT

FRONT OF UNIT

3 OUT

OUT

IN

IN

COMPRESSOR END

MOTOR END

COMPRESSOR END

FLOOR
LINE

FLOOR
LINE

MOTOR END

3-PASS
FRONT OF UNIT
D

FRONT OF UNIT
C

OUT

OUT
IN

IN

B
COMPRESSOR END

10

B
M

MOTOR END

COMPRESSOR END

FLOOR
LINE

MOTOR END

FLOOR
LINE
LD07180

EVAP.
SHELL
CODE
G
HF
HH
J, T
V
W, X

EVAPORATOR NOZZLE DIMENSIONS


2-PASS

1-PASS
A

3'8-3/8"
4'4-1/2"
4'5-1/4"
3'11"
4'2-1/2"
4'5-3/4"

2'0"
2'2-1/4"
2'2-1/4"
2'5-1/2"
2'5-1/2"
2'8"

3'8-3/8"
4'4-1/2"
4'5-1/4"
3'11"
4'2-1/2"
4'5-3/4"

1'5-1/2"
2'2"
1'7-1/2"
1'9"
2'0-3/4"
2'2-3/4"

C
2'5"
2'7-1/4"
2'7-1/4"
2'10-1/4"
2'10-1/4"
3'2"

D
2'0"
2'2-1/4"
2'2-1/4"
2'5-1/2"
2'5-1/2"
2'8"

3-PASS
5

3'8-3/8"
4'4-1/2"
4'5-1/4"
3'11"
4'2-1/2"
4'5-3/4"

1'3-3/8"
2'1"
2'1-3/4"
1'8"
1'11-1/8"
2'0-3/4"

2'5"
2'7-1/4"
2'7-1/4"
2'10-1/4"
2'10-1/4"
3'1-7/8"

2'0"
2'2-1/4"
2'2-1/4"
2'5-1/2"
2'5-1/2"
2'8"

See Notes on page 43.

42

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

EVAPORATOR
1-PASS
IN
OUT
1
6

6
1
G
K
(2-PASS
BACK HEAD)

LD07181

EVAPORATOR
2-PASS
IN
OUT
2
7

3
8

EVAPORATOR
3-PASS
IN
OUT
5
9

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

10
4

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
14"
10"
8"
16"
12"
10"
18"
14"
12"
20"
16"
12"
20"
18"
14"

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

EVAPORATOR NOZZLE
DIMENSIONS (1-PASS)
G
H
1'0-3/8"
2'2-1/2"
1'1-3/8"
2'4-3/4"
1'2-3/8"
2'6-3/4"
1'4"
2'10"
1'4"
2'10"

EVAPORATOR NOZZLE
DIMENSIONS (2-PASS)
G
H
K
10-3/8" 1'10-1/2"
1'2-3/4"
11-3/8" 2'0-3/4"
1'2-3/4"
1'0-3/8"
2'2-3/4"
1'2-3/4"
1'2"
2'6"
1'2-3/4"
1'3"
2'6"
1'4-1/2"

EVAPORATOR EVAPORATOR NOZZLE


SHELL
DIMENSIONS (3-PASS)
CODE
G
H
G
9-3/8"
1'8-1/2"
H
10-3/8"
1'10-1/2"
J, T
11-3/8"
2'0-3/4"
V
1'0-3/8"
2'2-3/4"
W, X
1'1"
2'4"

NOTES (see table on page 42):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges,
or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water anged
nozzles are optional (add 1/2" to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Water must enter the water box through the bottom connection to achieve rated performance.
5. Add dimension "M" as shown on page 38 for the appropriate isolator type.
YORK INTERNATIONAL

43

FORM 160.73-EG1 (803)

Dimensions (Ft. - In.) Nozzle Arrangements


CONDENSERS MARINE WATER BOXES J COMPRESSOR UNITS
D

IN 11

1-PASS

FRONT OF UNIT

OUT 16

FRONT OF UNIT

OUT 11

SEE NOTE 6

IN 16

FLOOR LINE
M
MOTOR END
COMPRESSOR END

FLOOR LINE
M
M
MOTOR END
COMPRESSOR END

2-PASS
D

FRONT OF UNIT

IN

IN

12

17

FLOOR LINE

FLOOR LINE

MOTOR END

COMPRESSOR END

SEE NOTE 6

OUT 13

18 OUT

FRONT OF UNIT

MOTOR END

COMPRESSOR END

3-PASS
FRONT OF UNIT

20 OUT

FRONT OF UNIT

SEE NOTE 6

OUT 14
IN

IN
15

19

FLOOR LINE

MOTOR END

COMPRESSOR END

FLOOR LINE

MOTOR END

COMPRESSOR END

LD07182a

COND.
SHELL
CODE
G
H
J, T
V
X

CONDENSER NOZZLE DIMENSIONS


1-PASS
A

5'9"
5'10-1/4"
6'2-5/8"
6'8"
7'0-1/2"

2-PASS
D

1'9"
1'11"
2'1"
2'3-1/2"
2'5-1/2"

5'9"
5'9-1/2"
6'1-5/8"
6'7-3/8"
7'0-1/2"

2'8"
2'0"
2'0-3/4"
2'1"
3'1"

3-PASS
C

2'5"
2'1"
2'1-1/8"
2'5-3/8"
2'10"

D
1'9"
1'11"
2'1"
2'3-1/2"
2'5-1/2"

5'9"
5'9-1/8"
6'1-1/8"
6'6-1/4"
7'0-1/2"

2'6-1/2"
2'0-3/8"
2'1"
2'1-3/4"
2'10"

2'5"
1'11-3/4"
2'1-7/8"
2'3-3/4"
2'10"

D
1'9"
1'11"
2'1"
2'3-1/2"
2'5-1/2"

See Notes on page 45.

44

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSER
1-PASS
IN
OUT
11
16

TUBE
SHEET

TUBE
SHEET

16
11

K
(2-PASS
BACK HEAD)

LD07183

CONDENSER
2-PASS
IN
OUT
12
17

13
18

CONDENSER
3-PASS
IN
OUT
15
19

COND.
SHELL
CODE
G
H
J, T
V
X

20
14

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
16"
20"
20"
20"
24"

14"
16"
16"
18"
18"

10"
12"
14"
14"
16"

CONDENSER
SHELL
CODE
G
H
J, T
V
X

COND. NOZZLE
DIMENSIONS (1-PASS)
G
H
1'1-1/4"
2'4-3/8"
1'3-1/2"
2'8-3/4"
1'3-1/2"
2'8-7/8"
1'3-1/2"
2'9-3/8"
1'5-7/8"
3'2-1/4"

CONDENSER
SHELL
CODE
G
H
J, T
V
X

COND. NOZZLE
DIMENSIONS (2-PASS)
G
H
K
1'0-1/4"
2'2-3/8"
0'5-7/8"
1'1-5/8"
2'5"
0'11-5/8"
1'1-5/8"
2'5-1/8"
1'0-1/2"
1'2-1/4"
2'6-3/4"
1'1-5/8"
1'2-1/8"
2'7-1/4"
0'11-11/16"

CONDENSER
SHELL
CODE
G
H
J, T
V
X

COND. NOZZLE
DIMENSIONS (3-PASS)
G
0'9-5/8"
0'11-1/4"
1'0-1/4"
1'0-1/4"
1'1-5/8"

H
1'9-1/8"
2'0-1/4"
2'2-3/8"
2'2-3/4"
2'5-3/4"

NOTES (see table on page 44):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges,
or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water anged
nozzles are optional (add 1/2" to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated performance.
5. Add dimension "M" as shown on page 38 for the appropriate isolator type.
6. G Condenser Water Boxes are square; other codes are round as shown.
YORK INTERNATIONAL

45

FORM 160.73-EG1 (803)

Weights
TABLE 7 APPROXIMATE UNIT WEIGHT INCLUDING MOTOR*
SHELLS

COMPRESSOR

A-A
P1, P2, P3, P4
B-B
P1, P2, P3, P4
C-C
P5, P6, P7, Q7
D-D
P6, P7, Q7
E-E
H5
E-F
H5
F-E
H5
F-F
H5, H6
F-G
H5, H6
G-F
H3, H5, H6, H7, H8
G-G
H3, H5, H6, H7, H8
G-G
J1, J2
G-H
J1, J2
H-G
H3, H5, H6, H7, H8
H-G
J1, J2
H-H
J1, J2
H-H
J3
H-J
J1, J2
H-J
J3
J-H
J1, J2
J-H
J3
J-J
J1, J2
J-J
J3, J4
T-T
J1, J2
T-T
J3, J4
T-V
J3, J4
V-T
J3, J4
V-V
J3, J4
W-V
J3, J4
X-X
J5
* Refer to product drawings for detailed weight information.

SHIPPING
WEIGHT (LBS.)

OPERATING
WEIGHT (LBS.)

EST. REFRIGERANT
CHARGE (LBS.)

13,240
14,836
18,232
21,704
22,861
24,370
23,897
25,396
27,788
27,932
30,315
29,410
30,675
32,420
31,890
33,170
34,380
35,570
36,785
36,675
37,885
39,075
40,290
42,560
43,775
47,450
44,885
48,565
53,230
67,100

16,470
18,870
22,775
27,390
27,875
29,960
29,300
31,395
34,635
34,780
37,995
36,850
38,690
40,675
40,145
42,050
43,265
45,470
46,682
46,880
48,095
50,295
51,510
55,136
56,340
61,620
57,915
63,215
69,610
86,760

1,250
1,550
1,600
1,900
1,690
1,790
1,900
2,020
2,150
2,290
2,415
2,415
2,560
2,560
2,625
2,825
2,825
3,010
3,010
3,310
3,310
3,495
3,495
3,995
3,995
4,290
3,820
4,150
4,460
5,810

TABLE 8 MARINE WATER BOX WEIGHTS (LBS.) P, Q, G & H Compressor Units


WEIGHTS (To be added to Standard Unit weights shown above).
EVAP.
CODE
A, B
C, D, E
F
G
H

SHIPPING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
1,580
1,602
2,296
2,838
3,468

1,490
1,574
1,122
1,238
1,575

1,280
1,394
2,129
2,339
2,916

OPERATING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
1,760
1,832
2,568
3,206
3,945

1,744
1,814
1,394
1,606
2,052

1,560
1,624
2,400
2,707
3,393

COND.
CODE
A, B
C, D
E
F
G

SHIPPING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
1,900
1,800
2,572
1,046
1,382

870
798
1,167
752
965

1,710
1,620
2,340
900
1,100

OPERATING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
1,970
1,898
2,670
1,159
1,576

950
893
1,261
865
1,159

1,830
1,710
2,510
970
1380

TABLE 9 MARINE WATER BOX WEIGHTS (LBS.) J Compressor Units


WEIGHTS (To be added to Standard Unit weights shown above).
EVAP.
CODE
G
H
J, T
V
W, X

46

SHIPPING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
2,415
2,775
3,576
3,760
4,650

975
1,514
1,715
1,820
2,455

1,915
2,800
3,400
3,460
4,330

OPERATING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
2,690
3,140
4,050
4,450
5,460

1,225
1,775
2,100
2,490
3,270

2,200
3,200
3,900
4,000
5,120

COND.
CODE
G
H
J, T
V
X

SHIPPING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
2,380
2,495
2,990
3,930
5,094

1,140
1,210
1,485
1,900
2,276

1,670
2,290
2,895
3,815
4,522

OPERATING WEIGHT
INCREASE LBS.
1-PASS 2-PASS 3-PASS
2,500
2,650
3,390
4,440
9,809

1,250
1,340
1,700
2,300
4,021

1,775
2,610
3,230
4,670
7,778

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Dimensions (mm) Unit


P, Q & H COMPRESSOR UNITS

LD07137

P1, P2, P3, P4 COMPRESSORS


EVAPORATOR CONDENSER SHELL CODES
AA
BB
A
1,676
1,676
B
2,077
2,077
C
445
445
D
394
394
E
143
143
F
3,658
4,877

A
B
C
D
E
F

P5 COMPRESSOR
EVAPORATOR CONDENSER SHELL CODES
AA
BB
CC
1,676
1,676
1,880
2,248
2,248
2,299
445
445
495
394
394
445
143
143
143
3,658
4,877
3,658

A
B
C
D
E
F

NOTES:

EE
1,981
2,445
546
445
149
4,268

1.
2.
3.
4.
5.

A
B
C
D
E
F

P6, P7, Q7 COMPRESSOR


EVAPORATOR CONDENSER SHELL CODES
CC
DD
1,880
1,880
2,299
2,299
495
495
445
445
143
143
3,658
4,877

H5 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
EF
FE
FF
FG
2,057
2,108
2,184
2,286
2,508
2,443
2,508
2,305
546
610
610
610
483
445
483
533
149
149
149
149
4,268
4,268
4,268
4,268

H6 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
FF
FG
GF
GG
2,184
2,286
2,248
2,350
2,508
2,305
2,508
2,305
610
610
641
641
483
533
483
533
149
149
159
159
4,268
4,268
4,268
4,268

A
B
C
D
E
F

ADDITIONAL OPERATNG HEIGHT CLEARANCE


TYPE OF CHILLER MOUNTING
M
NEOPRENE PAD ISOLATORS
44
SPRING ISOLATORS 25mm DEFLECTION
25
DIRECT MOUNT
19

HG
2,438
2,672
686
533
159
4,268

GF
2,248
2,508
641
483
159
4,268

GG
2,350
2,305
641
533
159
4,268

H7/H3/H8 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
GF
GG
HG
A
2,248
2,350
2,438
B
2,508
2,305
2,672
C
641
641
686
D
483
533
533
E
159
159
159
F
4,268
4,268
4,268

All dimensions are approximate. Certied dimensions are available on request.


For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
Water nozzles can be located on either end of unit. Add 13 mm to nozzle length for anged connections.
To determine overall height, add dimension "M" for the appropriate isolator type.
Use of motors with motor hoods may increase overall unit dimensions.

YORK INTERNATIONAL

47

FORM 160.73-EG1 (803)

Dimensions (mm) Nozzle Arrangements


EVAPORATORS COMPACT WATER BOXES P, Q & H COMPRESSOR UNITS

1-PASS

FRONT
OF
UNIT

EVAP.

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT

EVAP.

H
AA

AA

1
M

FF
COMPRESSOR END

FLOOR LINE

EVAP.

DD

BB

BB

FF

FF

COMPRESSOR END

DD

FLOOR LINE

EVAP.

DD

BB

BB

FF
EE

EE

EVAP.

DD

FF
EE

FLOOR LINE EE

EVAP.

DD
BB

FF

FF
FLOOR LINE

COMPRESSOR END

48

H
A

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT
C
B
K
J
2

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT
D
C
E
B
2
L
K
M
J

SHELL CODES
A
B
C
D

SHELL CODES
E
F
G
H

3-PASS

FRONT
OF
UNIT

BB

EVAP.
SHELL
CODE
A, B
C, D
E
F
G
H

A
H

MOTOR END

COMPRESSOR END

MOTOR END

FRONT
OF
UNIT

EVAP.

2-PASS

FRONT
OF
UNIT

EVAP.

DD

FF
MOTOR END

NOTE: Round water boxes


are for A, B, C, D shell
codes. Rectangular water
boxes are for E, F, G, and
H shell codes.

NOZZLE PIPE SIZE (IN.)


NO. OF PASSES
1
2
3
10"
8"
6"
14"
10"
8"
14"
10"
8"
14"
10"
8"
16"
12"
10"
16"
12"
10"

NOZZLE
ARRANGEMENTS
NO. OF EVAPORATOR
PASSES
IN
OUT
3

G
P

LD07598

N
F

MOTOR END

1-PASS
AA5
FF
610
445
661
483
470
546
502
610
530
641
559
686

EVAPORATOR NOZZLE DIMENSIONS (mm)


2-PASS
BB5
DD5
EE
FF
BB5
406
813
0
445
406
407
915
0
483
407
343
597
229
546
292
375
629
229
610
324
378
683
273
641
302
406
711
273
686
330

3-PASS
DD5
813
915
648
680
759
787

FF
445
483
546
610
641
686

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSERS COMPACT WATER BOXES P, Q & H COMPRESSOR UNITS


FRONT
OF UNIT

1-PASS
Q

CC

CC
COND.

FLOOR
LINE

GG
COMPRESSOR END

COND.

GG
MOTOR END

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
P
Q
1
Q
P

FRONT
OF UNIT

2-PASS

DD

DD
BB

BB
COND.

FLOOR
LINE

GG

COND.

GG

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
R
S
2
T
U

MOTOR END

COMPRESSOR END
FRONT
OF UNIT

3-PASS

DD

DD
BB

BB
COND.

GG

COMPRESSOR END

CONDENSER
SHELL
CODE
A, B
C, D
E
F
G

FLOOR
LINE

COND.

GG

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
V
Y
3
X
W

LD07131

MOTOR END

NOZZLE PIPE SIZE (IN.)


NO. OF PASSES
1
2
3
12"
8"
6"
14"
10"
8"
14"
10"
8"
16"
12"
10"
16"
14"
10"

1-PASS
GG
CC5
762
394
813
445
927
445
965
483
1,016
533

CONDENSER
NOZZLE DIMENSIONS (mm)
2-PASS
BB5
DD5
GG
565
959
394
584
1042
445
724
1,143
445
718
1,213
483
743
1,289
533

BB5
565
584
749
749
775

3-PASS
DD5
959
1042
1,156
1,238
1,295

GG
394
445
445
483
533

NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges, or use of Victaulic
couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water anges nozzles are
optional (add 13 mm to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
2. One, two and three pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may
be used in combination with any pair of condenser nozzles.
3. Evaporator and condenser water must enter the water box through the bottom connection to achieve rated performance.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
5. Add dimension "M" as shown on page 47 for the appropriate isolator type.

YORK INTERNATIONAL

49

FORM 160.73-EG1 (803)

Dimensions (mm) Nozzle Arrangements


EVAPORATORS MARINE WATER BOXES P, Q & H COMPRESSOR UNITS
1-PASS
FRONT OF UNIT

FRONT OF UNIT
D

IN

OUT

OUT

IN

1
A

COMPRESSOR END

MOTOR END

FLOOR LINE

COMPRESSOR END

2-PASS

FRONT OF UNIT
C

3 OUT
IN

IN

B
COMPRESSOR END

B
M

MOTOR END

FLOOR LINE

COMPRESSOR END

3-PASS

FRONT OF UNIT
D

FLOOR LINE

MOTOR END

FRONT OF UNIT
D

8 OUT

FLOOR LINE

MOTOR END

FRONT OF UNIT
D

OUT

OUT 10
IN

IN

B
COMPRESSOR END

5
B

MOTOR END

FLOOR LINE

COMPRESSOR END

MOTOR END

FLOOR LINE

LD07221

EVAP.
SHELL
CODE
A, B
C, D
E
F
G
H

1-PASS
A5
1,194
1,296
1,010
1,041
1,178
1,207

D
445
483
546
610
641
686

A5
1,194
1,296
1,010
1,041
1,153
1,181

EVAPORATOR NOZZLE DIMENSIONS (mm)


2-PASS
B5
C
D
A5
311
489
445
1,194
305
581
483
1,296
343
686
546
1,010
375
686
610
1,041
406
787
641
1,153
435
787
686
1,181

3-PASS
B5
321
280
292
324
302
330

C
406
470
686
686
787
787

D
445
483
546
610
641
686

See Notes on page 51.

50

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

EVAPORATOR
1-PASS
IN
OUT
1
6
6
1

G
K
(2-PASS
BACK HEAD)

EVAPORATOR
2-PASS
IN
OUT
2
3
7
8

EVAPORATOR
3-PASS
IN
OUT
5
10
9
4

EVAPORATOR
SHELL
CODE
A, B
C, D
E
F
G
H

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
10"
8"
6"
14"
10"
8"
14"
10"
8"
14"
10"
8"
16"
12"
10"
16"
12"
10"

EVAPORATOR
SHELL
CODE
A, B
C, D
E
F
G
H

EVAPORATOR NOZZLE
DIMENSIONS mm (1-PASS)
G
H
337
686
375
787
311
657
311
657
337
721
337
721

EVAPORATOR
SHELL
CODE
A, B
C, D
E
F
G
H

EVAPORATOR
SHELL
CODE
A, B
C, D
E
F
G
H

LD01342BM

NOTE: Round water boxes


are for A, B, C, D shell
codes. Rectangular water
boxes are for E, F, G, and
H shell codes.

EVAPORATOR NOZZLE
DIMENSIONS mm (2-PASS)
G
H
K
337
686
143
375
787
149
258
530
149
258
530
149
286
619
159
286
619
159

EVAPORATOR NOZZLE
DIMENSIONS mm (3-PASS)
G
H
337
686
375
787
248
530
248
530
248
543
248
543

NOTES (see Table on page 50):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges,
or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water anged
nozzles are optional (add 13 mm to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Water must enter the water box through the bottom connection to achieve rated performance.
5. Add dimension "M" as shown on page 47 for the appropriate isolator type.
YORK INTERNATIONAL

51

FORM 160.73-EG1 (803)

Dimensions (mm) Nozzle Arrangements


CONDENSERS MARINE WATER BOXES P, Q & H COMPRESSOR UNITS
FRONT OF UNIT

IN

1-PASS

OUT 16

11

FRONT OF UNIT

OUT 11

IN

FLOOR
LINE

M
COMPRESSOR END

CL

MOTOR END

COMPRESSOR END

2-PASS

FRONT OF UNIT

OUT

13

FLOOR
LINE

COMPRESSOR END

CL

FLOOR
LINE

MOTOR END

M
MOTOR END

COMPRESSOR END

3-PASS

FRONT OF UNIT

OUT

12

17

CL

M
MOTOR END

IN

IN
A

FLOOR
LINE

FRONT OF UNIT

18

16

CL

CL

FRONT OF UNIT

OUT 14

20 OUT

IN

IN
15
B

A
CL

MOTOR END

FLOOR
LINE

CL

CL

CL

FLOOR
C
LINE
COMPRESSOR END

19

MOTOR END

COMPRESSOR END

LD07178

COND.
SHELL
CODE
A, B
C, D
E
F
G

1-PASS
A5
1,295
1,397
1,553
1,657
1,755

D
394
445
444
483
533

A5
1,270
1,397
1,553
1,657
1,632

CONDENSER NOZZLE DIMENSIONS (mm)


2-PASS
B5
C
D
A5
502
457
394
1,257
492
546
445
1,397
762
625
445
1,553
787
667
483
1,632
813
713
533
1,730

3-PASS
B5
521
514
724
762
775

C
400
489
625
667
714

D
394
445
445
483
533

See Notes on page 53.

52

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSER
1-PASS
IN
OUT
11
16
16
11

TUBE
SHEET

TUBE
SHEET

K (2-PASS
BACK HEAD)

H
LD07179

CONDENSER
2-PASS
IN
OUT
12
13
17
18

CONDENSER
3-PASS
IN
OUT
15
20
19
14

COND.
SHELL
CODE
A, B
C, D
E
F
G

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
12"
8"
6"
14"
10"
8"
14"
10"
8"
16"
12"
10"
16"
14"
10"

COND.
SHELL
CODE
A, B
C, D
E
F
G

COND.
SHELL
CODE
A, B
C, D
E
F
G

COND.
SHELL
CODE
A, B
C, D
E
F
G

CONDENSER NOZZLE
DIMENSIONS mm (1-PASS)
G
H
311
679
337
705
311
657
337
711
337
721

CONDENSER NOZZLE
DIMENSIONS mm (2-PASS)
G
H
311
673
337
705
248
530
286
610
311
670

K
140
140
146
146
152

CONDENSER NOZZLE
DIMENSIONS mm (3-PASS)
G
H
324
673
337
705
222
479
248
533
244
635

NOTES (see Table on page 52):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding,
anges, or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face),
water anged nozzles are optional (add 13 mm to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated performance.
5. Add dimension "M" as shown on page 47 for the appropriate isolator type.

YORK INTERNATIONAL

53

FORM 160.73-EG1 (803)

Dimensions (mm) Unit


J COMPRESSOR UNITS

M
LD07139

A
B
C
D
E
F
G

G-G
2,286
2,819
610
533
4,267
603
375

G-H
2,388
2,972
610
584
4,267
603
375

J1/J2 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
H-G
H-H
H-J
J-H
2,400
2,502
2,604
2,718
2,819
2,972
2,972
2,972
667
667
667
749
533
584
635
584
4,267
4,267
4,267
4,267
603
603
603
603
375
375
375
375

J3 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
H-H
H-J
J-H
A
2,502
2,604
2,667
B
2,946
3,048
2,946
C
667
667
749
D
584
635
584
E
4,267
4,267
4,267
F
603
603
603
G
375
375
375

A
B
C
D
E
F
G

J-J
2,769
3,048
749
635
4,267
603
375

J3/J4 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
T-T
T-V
V-T
V-V
2,769
2,896
2,769
2,896
3,048
3,175
3,048
3,175
749
749
749
749
635
699
635
699
4,877
4,877
4,877
4,877
603
603
603
603
375
375
375
375

J-J
2,769
2,972
749
635
4,267
603
375

T-T
2,769
2,966
749
635
4,877
603
375

ADDITIONAL OPERATNG HEIGHT CLEARANCE


TYPE OF CHILLER MOUNTING
M
NEOPRENE PAD ISOLATORS
44
SPRING ISOLATORS 25mm DEFLECTION
25
DIRECT MOUNT
19

W-V
3,023
3,175
813
699
4,877
629
419

J5 COMPRESSORS
EVAPORATOR CONDENSER SHELL CODES
X-X
A
3125
B
3480
C
813
D
749
E
5,486
F
629
G
426

NOTES:
1. All dimensions are approximate. Certied dimensions are available on request.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length. For Marine Water
Boxes, see pages 58 - 61.
3. Water nozzles can be located on either end of unit. Add 13mm to nozzle length for anges connections.
4. To determine overall height, add dimension "M" for the apppropriate isolator type.
5. Use of motors with motor hoods may increase overall unit dimensions.

54

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Dimensions (mm)
A

DIM.
A

G
356

H
533

1 PASS CONDENSERS
J
T
552
552

V
587

X
499

C
D

DIM.
B
C
D

G
152
356
356

H
292
616
464

2 PASS CONDENSERS
J
T
311
311
498
498
498
498

V
352
562
562

X
299
499
499

LD07619

DIM.
E
F

YORK INTERNATIONAL

G
356
356

H
429
511

1 PASS CONDENSERS
J
T
483
483
562
562

V
502
594

X
499
499

55

FORM 160.73-EG1 (803)

Dimensions (mm) Nozzle Arrangements


EVAPORATORS COMPACT WATER BOXES J COMPRESSOR UNITS

1-PASS
FRONT
OF
UNIT

AA

AA

FF

FF

COMPRESSOR END

NOZZLE
ARRANGEMENTS
NO. OF
EVAP.
PASSES
IN OUT
A
H
1
H
A

MOTOR END

FLOOR LINE

2-PASS
FRONT
OF
UNIT

K
BB

BB

FF

FF

EE

EE

FLOOR LINE

EE

COMPRESSOR END

NOZZLE
ARRANGEMENTS
NO. OF
EVAP.
PASSES
IN OUT
B
C
C
B
2
J
K
K
J

EE
MOTOR END

3-PASS
FRONT
OF
UNIT

BB

BB

FF

FF

NOZZLE
ARRANGEMENTS
NO. OF
EVAP.
PASSES
IN OUT
F
N
3
N
F

FLOOR LINE

LD07190

COMPRESSOR END

EVAP.
SHELL
CODE
G
HF
HH
J, T
V
W, X

MOTOR END

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
14"
10"
8"
16"
12"
10"
16"
12"
10"
18"
14"
12"
20"
16"
12"
20"
18"
14"

1-PASS
AA2
568
610
629
635
724
775

FF
610
667
667
749
749
813

EVAPORATOR
NOZZLE DIMENSIONS (mm)
2-PASS
BB2
EE
FF
568
279
610
610
279
667
629
279
667
635
279
749
724
330
749
775
381
813

3-PASS
BB2
568
610
629
635
724
775

FF
610
667
667
749
749
813

NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges, or use of Victaulic
couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water anged nozzles are
optional (add 13 mm to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
2. Add dimension "M" as shown on page 54 for the appropriate isolator type.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may
be used in combination with any pair of condenser nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.

56

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSERS COMPACT WATER BOXES J COMPRESSOR UNITS


See Note*

1-PASS

FRONT
OF
UNIT

CC

CC

GG

GG

FLOOR LINE
COMPRESSOR END

NOZZLE
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
P
Q
1
Q
P

MOTOR END

2-PASS

See Note*
FRONT
OF
UNIT

T
DD

DD
BB

BB

GG

GG

FLOOR LINE
COMPRESSOR END

NOZZLE **
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
R
S
2
T
U

MOTOR END

See Note*

3-PASS

FRONT
OF
UNIT

DD

DD

BB
BB

GG

GG

FLOOR LINE
COMPRESSOR END

CONDENSER
SHELL
CODE
G*
H
J, T
V
X

LD07191

MOTOR END

NOZZLE PIPE SIZE

1
16"
20"
20"
20"
24"

NOZZLE **
ARRANGEMENTS
NO. OF
COND.
PASSES
IN OUT
V
Y
3
X
W

NO. OF PASSES
2
3
14"
10"
16"
12"
16"
14"
18"
14"
18"
16"

1-PASS
CC2
GG
1,016
533
1,067
584
1,118
635
1,181
699
1,251
749

CONDENSER
NOZZLE DIMENSIONS (mm)
2-PASS
BB2
DD2
GG
743
1,289
533
787
1,346
584
800
1,435
635
838
1,524
699
902
1,562
749

* NOTE: G Condenser Water Boxes are square; other codes are round as shown.
** Water must enter through bottom connector to achieve rated performance.

YORK INTERNATIONAL

BB2
775
775
826
876
902

3-PASS
DD2
1,295
1,391
1,473
1,578
1,562

GG
533
584
635
699
749

See Notes on page 56.

57

FORM 160.73-EG1 (803)

Dimensions (mm) Nozzle Arrangements


EVAPORATORS MARINE WATER BOXES J COMPRESSOR UNITS
FRONT OF UNIT
D

IN

FRONT OF UNIT

1-PASS

OUT

OUT

IN

COMPRESSOR END

FLOOR
LINE

MOTOR END

COMPRESSOR END

FLOOR
LINE

MOTOR END

2-PASS
FRONT OF UNIT

FRONT OF UNIT

3 OUT

OUT

IN

IN

2
B

B
COMPRESSOR END

MOTOR END

FLOOR
LINE

COMPRESSOR END

MOTOR END

FLOOR
LINE

3-PASS
FRONT OF UNIT
D

FRONT OF UNIT
C

OUT

OUT
IN

IN

B
COMPRESSOR END

10

B
M

MOTOR END

FLOOR
LINE

COMPRESSOR END

MOTOR END

FLOOR
LINE
LD07192

EVAP.
SHELL
CODE
G
HF
HH
J, T
V
W, X

1-PASS
A5
1,127
1,334
1,353
1,194
1,283
1,365

D
610
667
667
749
749
813

A5
1,127
1,334
1,353
1,194
1,283
1,365

EVAPORATOR NOZZLE DIMENSIONS (mm)


2-PASS
B5
C
D
A5
451
737
610
1,127
660
794
667
1,334
495
794
667
1,353
533
870
749
1,194
629
870
749
1,283
679
965
813
1,365

3-PASS
B5
391
635
654
508
587
629

C
737
794
794
870
870
962

D
610
667
667
749
749
813

See Notes on page 59.

58

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

EVAPORATOR
1-PASS
IN
OUT
1
6
6
1
G
H

EVAPORATOR
2-PASS
IN
OUT
2
3
7
8

EVAPORATOR
3-PASS
IN
OUT
5
10
9
4

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
14"
10"
8"
16"
12"
10"
18"
14"
12"
20"
16"
12"
20"
18"
14"

K
(2-PASS
BACK HEAD)

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

EVAPORATOR
SHELL
CODE
G
H
J, T
V
W, X

EVAPORATOR NOZZLE
DIMENSIONS mm (1-PASS)
G
H
314
673
340
730
365
781
406
864
406
864

LD07195

EVAPORATOR NOZZLE
DIMENSIONS mm (2-PASS)
G
H
K
263
571
375
289
629
375
314
679
375
356
762
375
381
762
419

EVAPORATOR NOZZLE
DIMENSIONS mm (3-PASS)
G
H
238
521
273
572
289
629
314
629
330
711

NOTES (see Table on page 58):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, anges,
or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water anged
nozzles are optional (add 13 mm to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Water must enter the water box through the bottom connection to achieve rated performance.
5. Add dimension "M" as shown on page 54 for the appropriate isolator type.
YORK INTERNATIONAL

59

FORM 160.73-EG1 (803)

Dimensions (mm) Nozzle Arrangements


CONDENSERS MARINE WATER BOXES J COMPRESSOR UNITS
FRONT
OF
UNIT

IN

OUT

11

FRONT
OF
UNIT

1-PASS

OUT

16

IN

11

FLOOR LINE

MOTOR END

COMPRESSOR END

OUT

13

IN

12

FLOOR LINE

FLOOR LINE

MOTOR END

COMPRESSOR END

OUT

IN

17

MOTOR END

FRONT
OF
UNIT

2-PASS

18

FRONT
OF
UNIT

16

FLOOR LINE

M COMPRESSOR END

MOTOR END

COMPRESSOR END

3-PASS
FRONT
OF
UNIT

FRONT
OF
UNIT

20

OUT

OUT

14

IN

IN

15

19

FLOOR LINE

FLOOR LINE

M
MOTOR END

COMPRESSOR END

MOTOR END

COMPRESSOR END

LD07194

EVAP.
SHELL
CODE
G
H
J, T
V
X

1-PASS
5

A
1,753
1,784
1,896
2,032
2,146

D
533
584
635
699
749

A
1,753
1,765
1,870
2,016
2,146

CONDENSER NOZZLE DIMENSIONS (mm)


2-PASS
5
B
C
D
A5
813
737
533
1,753
610
635
584
1,756
629
638
635
1,857
635
746
699
1,988
940
864
749
2,146

3-PASS
5

B
775
619
635
654
864

C
737
603
657
705
864

D
533
584
635
699
749

See Notes on page 61.

60

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

CONDENSER
1-PASS
IN
OUT
11
16

16
11

TUBE
SHEET

TUBE
SHEET

K
(2-PASS
BACK HEAD)

CONDENSER
2-PASS
IN
OUT
12
17

13
18

CONDENSER
3-PASS
IN
OUT
15
19

COND.
SHELL
CODE
G
H
J, T
V
X

20
14

NOZZLE PIPE SIZE


NO. OF PASSES
1
2
3
16"
14"
10"
20"
16"
12"
20"
16"
14"
20"
18"
14"
24"
18"
16"

COND.
SHELL
CODE
G
H
J, T
V
X

COND.
SHELL
CODE
G
H
J, T
V
X

COND.
SHELL
CODE
G
H
J, T
V
X

LD07195

CONDENSER NOZZLE
DIMENSIONS mm (1-PASS)
G
H
337
721
394
832
394
835
394
848
454
921

CONDENSER NOZZLE
DIMENSIONS mm (2-PASS)
G
H
311
670
346
737
346
740
362
781
359
794

K
149
295
318
346
297

CONDENSER NOZZLE
DIMENSIONS mm (3-PASS)
G
H
244
537
286
616
311
670
311
679
346
756

NOTES (see Table on page 60):


1. All dimensions are approximate. Certied dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding,
anges, or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised
face), water anged nozzles are optional (add 13 mm to nozzle length). Companion anges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for prop er operation of the sub-cooler to achieve rated performance.
5. Add dimension "M" as shown on page 54 for the appropriate isolator type.

YORK INTERNATIONAL

61

FORM 160.73-EG1 (803)

Weights
TABLE 10 APPROXIMATE UNIT WEIGHT INCLUDING MOTOR*
SHELLS

COMPRESSOR

SHIPPING
WEIGHT (KG)

OPERATING
WEIGHT (KG)

EST. REFRIGERANT
CHARGE (KG)

A-A
B-B
C-C
D-D
E-E
E-F
F-E
F-F
F-G
G-F
G-G
G-G
G-H
H-G
H-G
H-H
H-H
H-J
H-J
J-H
J-H
J-J
J-J
T-T
T-T
T-V
V-T
V-V
W-V
X-X

P1, P2, P3, P4


P1, P2, P3, P4
P5, P6, P7, Q7
P6, P7, Q7
H5
H5
H5
H5, H6
H5, H6
H3, H5, H6, H7, H8
H3, H5, H6, H7, H8
J1, J2
J1, J2
H3, H5, H6, H7, H8
J1, J2
J1, J2
J3
J1, J2
J3
J1, J2
J3
J1, J2
J3, J4
J1, J2
J3, J4
J3, J4
J3, J4
J3, J4
J3, J4
J5

6,005
6,730
8,270
9,845
10,370
11,055
10,840
11,520
12,605
12,670
13,750
13,340
13,915
14,705
14,465
15,045
15,595
16,135
16,685
16,635
17,185
17,725
18,275
19,305
19,855
21,525
20,360
22,030
24,145
30,430

7,470
8,560
10,330
12,425
12,645
13,590
13,290
14,240
15,710
15,775
17,235
16,715
17,550
18,450
18,210
19,075
19,625
20,625
21,175
21,265
21,815
22,815
23,365
25,010
25,560
27,950
26,270
28,675
31,575
39,350

568
704
727
863
768
813
863
918
977
1,040
1,097
1,097
1,163
1,163
1,193
1,284
1,284
1,368
1,368
1,504
1,504
1,588
1,588
1,815
1,815
1,950
1,736
1,886
2,027
2,635

* Refer to product drawings for detailed weight information.

TABLE 11 MARINE WATER BOX WEIGHTS (KG) P, Q & H Compressor Units


WEIGHTS (To be added to Standard Unit weights shown above).
EVAP.
CODE
A, B
C, D, E
F
G
H

SHIPPING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS

OPERATING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS

717
727
1,041
1,287
1,573

798
831
1,165
1,454
1,789

676
714
509
562
714

580
632
966
1,061
1,323

791
823
632
728
931

708
737
1,089
1,228
1,539

COND.
CODE
A, B
C, D
E
F
G

SHIPPING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS

OPERATING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS

862
816
1,167
474
627

894
861
1,211
526
715

395
362
529
341
438

776
735
1,061
408
499

431
405
572
392
526

830
776
1,139
440
626

TABLE 12 MARINE WATER BOX WEIGHTS (KG) J Compressor Units


WEIGHTS (To be added to Standard Unit weights shown above).
EVAP.
CODE
G
H
J, T
V
W, X

62

SHIPPING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS
1,095
1,249
1,622
1,706
2,109

442
687
778
826
1,114

869
1,270
1,542
1,569
1,964

OPERATING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS
1,220
1,424
1,837
2,019
2,477

556
805
953
1,129
1,483

998
1,452
1,769
1,814
2,322

COND.
CODE
G
H
J, T
V
X

SHIPPING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS
1,080
1,132
1,356
1,783
2,311

517
549
674
862
1,032

758
1,039
1,313
1,730
2,051

OPERATING WEIGHT
INCREASE KG
1-PASS 2-PASS 3-PASS
1,134
1,202
1,538
2,014
4,450

567
608
771
1,043
1,824

805
1,184
1,465
2,118
3,528

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

Guide Specications
GENERAL
Furnish and install where indicated on the drawings____
YORK MAXE Centrifugal Liquid Chilling Unit(s). Each
unit shall produce a capacity ____ of tons, cooling ____
GPM of ____ from ____ F to ____ F when supplied
with ____ GPM of condenser water at ____ F. Power
input shall not exceed ____ kW with an IPLV (APLV) of
____ . The evaporator shall be selected for____ fouling factor and a maximum liquid pressure drop of ____
ft. Water side shall be designed for 150 PSIG working
pressure. The condenser shall be selected for ____ fouling factor and maximum liquid pressure drop of ____
ft. Waterside shall be designed for 150 PSIG working
pressure. Power shall be supplied to the compressor
motor at ____ volts 3-phase (60)(50) Hertz.
(or)
Furnish and install where indicated on the drawings ___
YORK MAXE Centrifugal Liquid Chilling Unit(s). Each
unit shall produce a capacity of ____ kW, cooling
____ L/S of ____ from ____ C to ____ C when supplied with ____ L/S of condenser water at ____C. Power
input shall not exceed ____ kW with an IPLV (APLV)
of ____. The evaporator shall be selected for ____m2
C/W fouling factor and maximum liquid pressure drop
of ____kPa. Waterside shall be designed for 10.3 bar
g working pressure. The condenser shall be selected
for ____ fouling factor and maximum liquid pressure
drop of ____ kPa. Waterside shall be designed for 10.3
bar g working pressure. Power shall be supplied to the
compressor motor at ____ volts 3-phase 50 Hertz
and controls at 115 volts 1-phase 50 Hertz.
Performance shall be certied or rated in accordance
with the latest edition of ARI Standard 550/590 as applicable. Only chillers that are listed in the ARI Certication Program for Water Chilling Packages Using the
Vapor Compression Cycle are acceptable.
Each unit shall be completely factory-packaged including
evaporator, condenser, sub-cooler, compressor, open
motor, lubrication system, OptiView Control Center,
Variable Speed Drive or Solid State Starter, and all
interconnecting unit piping and wiring. The chiller shall
be painted prior to shipment.
The initial charge of oil and refrigerant shall be supplied,
shipped in containers and cylinders for eld installation
or factory charged in the chiller.
COMPRESSOR
The compressor shall be a single-stage centrifugal type
powered by an open-drive electric motor. The housing
shall be fully accessible with vertical circular joints, with
the complete operating assembly removable from the
YORK INTERNATIONAL

compressor and scroll housing. Compressor castings


shall be designed for a minimum 235 PSIG working
pressure and hydrostatically pressure tested at a minimum of 352 PSIG. The rotor assembly shall consist of a
heat-treated alloy steel drive shaft and impeller shaft with
a cast aluminum, fully shrouded impeller. The impeller
shall be designed for balanced thrust, dynamically balanced and overspeed tested for smooth, vibration-free
operation. Insert-type journal and thrust bearings shall
be fabricated of aluminum alloy, precision bored and
axially grooved.
Internal single helical gears with crowned teeth shall
be designed so that more than one tooth is in contact
at all times to provide even load distribution and quiet
operation. Each gear shall be individually mounted in
its own journal and thrust bearings to isolate it from impeller and motor forces. Shaft seal shall be provided in
double bellows, double-seal, cartridge type. A gravity-fed
oil reservoir shall be built into the top of the compressor
to provide lubrication during coastdown in the event of
a power failure.
(Fixed Speed Drive) Capacity control shall be achieved
by use of pre-rotation vanes to provide fully modulating
control from full load to minimum load. (Variable Speed
Drive) Capacity control shall be accomplished by the
Adaptive Capacity Control (ACC), providing optimal
relationship between compressor speed and inlet prerotation vane position for maximum energy efciency.
Control shall automatically compensate for adverse
operating conditions, such as fouled tubes, and adjust
to prior operation after correction of these conditions.
The unit shall be capable of continuous, reliable operation with low ECWT at all load conditions as outlined
on the equipment schedule. An external electric actuator
shall automatically control pre-rotation vane position.
LUBRICATION SYSTEM
Lubrication oil shall be force-fed to all compressor bearings, gears, and rotating surfaces by an external variable
speed oil pump. The oil pump shall vary oil ow to the
compressor based on operating and stand-by conditions, ensuring adequate lubrication at all times. The oil
pump shall operate prior to start-up, during compressor
operation and during coastdown. Compressor shall have
an auxiliary reservoir to provide lubrication during coastdown in the event of a power failure.
An oil reservoir, separate from the compressor, shall
contain the submersible 2 HP oil pump and a 3000
watt oil heater, thermostatically controlled to remove
refrigerant from the oil. The oil reservoir shall be UL
listed and shall be factory air strength tested at 1.1 times
design working pressure.

63

Guide Specications (continued)


Oil shall be ltered by an externally mounted 1/2 micron
replaceable cartridge oil lter equipped with service
valves. Oil cooling shall be done via a refrigerant cooled
oil cooler, with all piping factory-installed. Oil side of the
oil cooler shall be provided with service valves. An automatic oil return system to recover any oil that may have
migrated to the evaporator shall be provided. Oil piping
shall be completely factory-installed and tested.
MOTOR DRIVELINE
The compressor motor shall be an open drip-proof,
squirrel cage, induction type operating at 3570 rpm
(2975 rpm for 50 Hz operation).
The open motor shall be provided with a D-ange, bolted
to a cast iron adaptor mounted on the compressor to allow
the motor to be rigidly coupled to the compressor to provide
factory alignment of motor and compressor shafts.
Motor drive shaft shall be directly connected to the
compressor shaft with a exible disc coupling. Coupling shall have all metal construction with no wearing
parts to assure long life, and no lubrication requirements
to provide low maintenance. For units utilizing remote
electromechanical starters, a large steel terminal box
with gasketed front access cover shall be provided for
eld- connected conduit. Overload/overcurrent transformers
shall be furnished with all units. (For units furnished with
factory-packaged Solid State Starters or Variable Speed
Drive, refer to the Options section.)
EVAPORATOR
Evaporator shall be of the shell-and-tube, ooded type
designed for a minimum of 180 PSIG (1241 kPa) on H
& J Compressor models, 235 PSIG (1620 kPa) on P
Compressor models; working pressure on the refrigerant side. Shell shall be fabricated from rolled carbon
steel plates with fusion welded seams, carbon steel tube
sheets, drilled and reamed to accommodate the tubes,
and intermediate tube supports spaced no more than
four feet apart. The refrigerant side of each shell is designed, tested and stamped in accordance with ASME
Boiler and Pressure Vessel Code, Section VIII Division
I, or other pressure vessel code as appropriate.
Heat exchanger tubes shall be high-efciency, externally and internally enhanced type. Tubes shall utilize
the skip-n design, providing a smooth internal and
external surface at each intermediate tube support.
This provides extra wall thickness and non-work hardened copper at the support location, extending the life
of the heat exchangers. If skip-n tubes are not used,
minimum tube wall thickness shall be 0.035" (0.889
mm). Each tube shall be roller expanded into the tube
sheets providing a leak-proof seal, and be individually
64

FORM 160.73-EG1 (803)

replaceable. Water velocity through the tubes shall not


exceed 12 ft./sec. (3.65 m/sec). A liquid level sight
glass shall be provided on the side of the shell to aid
in determining proper refrigerant charge and to check
condition of the refrigerant charge. A suction bafe or
aluminum mesh eliminators shall be located above the
tube bundle to prevent liquid refrigerant carryover to
the compressor. The evaporator shall have a refrigerant relief device sized to meet the requirements of
the ASHRAE 15 Safety Code for Mechanical Refrigeration.
Water boxes shall be removable to permit tube cleaning
and replacement. Stub-out water connections having
Victaulic grooves shall be provided. Water boxes shall
be designed for 150 PSIG (1034 kPa) design working
pressure and be tested at 225 PSIG (1551 kPa). Vent
and drain connections with plugs shall be provided on
each water box. Low ow protection shall be provided
by a thermal-type water ow sensor, factory mounted
in the water nozzle connection and wired to the chiller
control panel.
CONDENSER
Condenser shall be of the shell-and-tube type, designed
for a minimum of 235 PSIG (1620 kPa) working pressure
on the refrigerant side. Shell shall be fabricated from
rolled carbon steel plates with fusion welded seams.
Carbon steel tube sheets, drilled and reamed to accommodate the tubes, are welded to the end of each
shell. Intermediate tube supports are drilled and reamed
to eliminate sharp edges, fabricated from carbon steel
plates. The refrigerant side of each shell is designed,
tested and stamped in accordance with ASME Boiler
and Pressure Vessel Code, Section VIII Division I, or
other pressure vessel code as appropriate.
Heat exchanger tubes shall be high efciency, externally and internally enhanced type. Tubes shall utilize
the skip-n design, providing a smooth internal and
external surface at each intermediate tube support.
This provides extra wall thickness and non-work hardened copper at the support location, extending the life
of the heat exchangers. If skip-n tubes are not used,
minimum tube wall thickness shall be 0.035" (0.889
mm). Each tube shall be roller expanded into the tube
sheets providing a leak-proof seal, and be individually
replaceable. Water velocity through the tubes shall not
exceed 12 ft./sec. (3.65 m/sec.). A liquid level sight
glass shall be provided on the side of the shell to aid
in determining proper refrigerant charge and to check
condition of the refrigerant charge. The condenser shall
have dual refrigerant relief devices; each sized to meet
the requirements of the ASHRAE 15 Safety Code for
Mechanical Refrigeration. Arrangement shall allow either
valve to be isolated and replaced without removing the
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

unit refrigerant charge.


(Option) The condenser shall be provided with positive
shutoff valves in the compressor discharge line to the
condenser and in the liquid line leaving the condenser.
This will allow pumpdown and storage of the refrigerant
charge in the condenser. Due to the possibility of not
seating properly, check valves are not acceptable for
isolation purposes. If a check valve is used, a positive
shutoff valve must be provided in series with the check
valve.
Water boxes shall be removable to permit tube cleaning and replacement. Stubout water connections having
Victaulic grooves shall be provided. Water boxes shall
be designed for 150 PSIG (1034 kPa) design working
pressure and be tested at 225 PSIG (1551 kPa). Vent
and drain connections with plugs shall be provided on
each water box.
REFRIGERANT FLOW CONTROL
Refrigerant ow to the evaporator shall be controlled by
a variable orice. The variable orice control shall automatically adjust to maintain proper refrigerant level in
the condenser and evaporator. This shall be controlled
by monitoring refrigerant liquid level in the condenser,
assuring optimal subcooler performance.

the chiller can not be programmed to operate outside


of its design limits.
The chiller control panel shall also provide:
1. System operating information including:
a. return and leaving chilled water temperature
b. return and leaving condenser water temperature
c. evaporator and condenser saturation temperature
d.
e.
f.
g.
h.

differential oil pressure


percent motor current
compressor discharge temperature
oil reservoir temperature
compressor thrust bearing positioning and oil
temperature
i. operating hours
j. number of unit starts
2. Digital programming of setpoints through the universal keypad including:
a. leaving chilled water temperature
b. percent current limit
c. pull-down demand limiting

OPTIVIEW CONTROL CENTER

d. six-week schedule for starting and stopping the


chiller, pumps and tower

General The chiller shall be controlled by a standalone microprocessor based control center. The chiller
control panel shall provide control of chiller operation
and monitoring of chiller sensors, actuators, relays and
switches.

e. remote reset temperature range

Control Panel The control panel shall include a


10.4-in. diagonal color liquid crystal display (LCD) surrounded by soft keys which are redened based on
the screen displayed at that time. This shall be mounted
in the middle of a keypad interface and installed in a
locked enclosure. The screen shall detail all operations
and parameters, using a graphical representation of the
chiller and its major components. Panel verbiage shall
be available in other languages as an option, with English always available. Data shall be displayed in either
English or Metric units. Smart Freeze Point Protection
shall run the chiller at 36F (2.2C) leaving chilled water
temperature, and not have nuisance trips on low water
temperature. The sophisticated program and sensor
shall monitor the chiller water temperature to prevent
freeze-up. When needed, Hot Gas Bypass is available
as an option. The panel shall display countdown timer
messages so the operator knows when functions are
starting and stopping. Every programmable point shall
have a pop-up screen with the allowable ranges, so that
YORK INTERNATIONAL

3. Status messages indicating:


a. system ready to start
b. system running
c. system coastdown
d. system safety shutdown manual restart
e. system cycling shutdown auto restart
f. system prelube
g. start inhibit
4. The text displayed within the system status and
system details eld shall be displayed as a colorcoded message to indicate severity: red for safety
fault, orange for cycling faults, yellow for warnings,
and green for normal messages.
5. Safety shutdowns enunciated through the display
and the status bar, and consist of system status,

65

Guide Specications (continued)


system details, day, time, cause of shutdown, and
type of restart required. Safety shutdowns with a
xed speed drive shall include:
a. evaporator low pressure
b. evaporator transducer or leaving liquid probe
c. evaporator transducer or temperature sensor
d. condenser high pressure contacts open
e. condenser high pressure
f. condenser pressure transducer out-of-range
g. auxiliary safety contacts closed
h. discharge high temperature
i. discharge low temperature
j. oil high temperature
k. oil low differential pressure
l. oil high differential pressure
m. oil sump pressure transducer out-of-range
n. oil differential pressure calibration
o. oil variable speed pump pressure setpoint
not achieved
p. control panel power failure
q. motor or starter current imbalance
r. thrust bearing proximity probe clearance (J &
H3 compressors only)
s. thrust bearing proximity probe out-of-range (J
& H3 compressors only)
t. thrust bearing position switch (P & H5-H8
compressors)
u. watchdog software reboot
5.1 Safety shutdowns with a VSD shall include:
a. VSD shutdown requesting fault data
b. VSD stop contacts open
c. VSD 105% motor current overload
d. VSD high phase A, B, C inverter heatsink
temp.
e. VSD high converter heatsink temperature
(Filter Option Only)
f. harmonic lter high heatsink temperature
g. harmonic lter high total demand distribution
6. Cycling shutdowns enunciated through the display
and the status bar, and consists of system status,
system details, day, time, cause of shutdown, and
type of restart required.

66

FORM 160.73-EG1 (803)

Cycling shutdowns with a xed speed drive shall


include:
a. multi-unit cycling contacts open
b. system cycling contacts open
c. oil low temperature differential
d. oil low temperature
e. control panel power failure
f. leaving chilled liquid low temperature
g. leaving chilled liquid ow switch open
h. motor controller contacts open
i. motor controller loss of current
j. power fault
k. control panel schedule
l. starter low supply line voltage (SSS option)
m. starter high supply line voltage (SSS option)
n. proximity probe low supply voltage (J & H3
compressors)
o. oil variable speed pump drive contacts
open
6.1 Cycling shutdowns with a VSD shall include:
a. VSD shutdown requesting fault data
b. VSD stop contacts open
c. VSD initialization failed
d. VSD high phase A, B, C instantaneous current
e. VSD phase A, B, C gate driver
f. VSD single phase input power
g. VSD high DC bus voltage
h. VSD pre charge DC bus voltage imbalance
i. VSD high internal ambient temperature
j. VSD invalid current scale selection
k. VSD low phase A, B, C inverter heatsink
temp.
l. VSD low converter heatsink temperature
m. VSD pre-charge low DC bus voltage
n. VSD logic board processor
o. VSD run signal
p. VSD serial communications
(Filter Option Only)
q. harmonic filter logic board or communications
r. harmonic lter high DC bus voltage
s. harmonic lter high phase A, B, C current
t. harmonic lter phase locked loop
YORK INTERNATIONAL

FORM 160.73-EG1 (803)

u. harmonic filter precharge low DC bus


voltage
v.

c.

d. remote ready to start contacts

harmonic lter DC bus voltage imbalance

e. safety shutdown contacts

w. harmonic lter 110% input current overload


x.

harmonic lter logic board power supply

y.

harmonic lter run signal

z.

harmonic lter DC current transformer 1

aa. harmonic lter DC current transformer 2


7. Security access to prevent unauthorized change
of setpoints, to allow local or remote control of
the chiller, and to allow manual operation of the
pre-rotation vanes and oil pump. Access shall be
through ID and password recognition, which is dened by three different levels of user competence:
view, operator, and service.
8. Trending data with the ability to customize points of
once every second to once every hour. The panel
shall trend up to 6 different parameters from a list of
over 140, without the need of an external monitoring
system.
9. The operating program stored in non-volatile
memory (EPROM) to eliminate reprogramming the
chiller due to AC power failure or battery discharge.
Programmed setpoints shall be retained in lithium
battery-backed RTC memory for a minimum of 11
years with power removed from the system.
10. A fused connection through a transformer in the
compressor motor starter to provide individual overcurrent protected power for all controls.
11. A numbered terminal strip for all required eld interlock wiring.
12. An RS-232 port to output all system operating data,
shutdown/cycling message, and a record of the last
10 cycling or safety shutdowns to a eld-supplied
printer. Data logs to a printer at a set programmable
interval. This data can be preprogrammed to print
from 1 minute to 1 day.
13. The capability to interface with a building automation
system to provide:

remote current limit setpoint adjust

f.

cycling shutdown contacts

g. run contacts
VARIABLE SPEED DRIVE
A variable speed drive shall be factory-installed on the
chiller. It shall vary the compressor motor speed by
controlling the frequency and voltage of the electrical
power to the motor. The adaptive capacity control logic
shall automatically adjust motor speed and compressor
pre-rotation vane position independently for maximum
part load efciency by analyzing information fed to it by
sensors located throughout the chiller.
Drive shall be PWM type utilizing IGBTs with a power
factor of 0.95 or better at all loads and speeds.
The variable speed drive shall be unit-mounted in a
NEMA-1 enclosure with all power and control wiring
between the drive and chiller factory-installed, including
power to the chiller oil pump. Field power wiring shall be
a single-point connection and electrical lugs for incoming
power wiring shall be provided. The entire chiller package shall be U.L. listed.
The variable speed drive is cooled by a closed loop,
fresh water circuit consisting of a water-to water heat
exchanger and circulating pump. All interconnecting
water piping is factory installed and rated for 150 PSIG
working pressure.
The following features shall be provided: a door interlocked circuit breaker, capable of being padlocked; U.L.
listed ground fault protection; overvoltage and undervoltage protection; 3-phase sensing motor overcurrent protection; single phase protection; insensitive to phase
rotation; overtemperature protection; digital readout at
the chiller unit control panel of:

Output Frequency
Output Voltage
3-phase output current
Input Kilowatts (kW) and Kilowatt-hours (kWH)
Self diagnostic service parameters

Separate meters for this information shall not be acceptable.

a. remote chiller start and stop


b. remote leaving chiller liquid temperature adjust

YORK INTERNATIONAL

(Optional) A harmonic lter that limits electrical power


supply distortion for the variable speed drive to comply
with the guidelines of IEEE Std. 519-1992 shall be

67

Guide Specications (continued)


provided. The lter shall be unit mounted within the
same NEMA-1 enclosure and shall be U.L. listed. The
following digital readouts shall be provided at the chiller
unit control panel as part of the lter package:

Input KVA
Total power factor
3-phase input voltage
3-phase input current
3-phase input voltage total harmonic distortion
(THD)
3-phase input current total demand distortion
(TDD)
Self diagnostic service parameters
Separate meters for this information shall not be
acceptable.

FACTORY-INSTALLED COMPRESSOR MOTOR


STARTER [OPTION THROUGH 900 HP (671.1 kW)
200-600 VOLTS]

The chiller manufacturer shall furnish a reduced-voltage


Solid State Starter for the compressor motor. Starter shall
be factory-mounted and wired on the chiller. The starter
shall provide, through the use of silicon controlled rectiers,
a smooth acceleration of the motor without current transitions or transients. The starter enclosure shall be NEMA
1, with a hinged access door with lock and key. Electrical
lugs for incoming power wiring shall be provided.
Standard Features include: digital readout at the OptiView Control Center of the following:
Display Only
3-phase voltage A, B, C

68

3-phase current A, B, C
Input Power (kW)
kW Hours
Starter Model
Motor Run (LED)
Motor Current % Full Load Amps
Current Limit Setpoints

FORM 160.73-EG1 (803)

Pulldown Demand Time Left


Programmable
Local Motor Current Limit
Pulldown Demand Limit
Pulldown Demand Time
Other features include: low line voltage; 115-volt control
transformer; three-leg sensing overloads; phase rotation
and single-phase failure protection; high temperature
safety protection; motor current imbalance and undervoltage safeties; open and close SCR protection; momentary power interruption protection. The Solid State
Starter is cooled by a closed loop, fresh water circuit
consisting of a water-to-water heat exchanger and circulating pump. All interconnecting water piping is factoryinstalled and rated for 150 PSIG working pressure.
Optional: Unit-mounted circuit breaker includes ground
fault protection and provides 65,000 amp. Short circuit
withstand rating in accordance with U.L. Standard 508.
A non-fused disconnect switch is also available. Both
options are padlockable.
REMOTE ELECTRO-MECHANICAL COMPRESSOR
MOTOR STARTER (OPTION)
A remote electro-mechanical starter of the R-1051 type
shall be furnished for each compressor motor. The
starter shall be furnished in accordance with the chiller
manufacturers starter specications and as specied
elsewhere in these specications.
PORTABLE REFRIGERANT STORAGE /
RECYCLING SYSTEM
A portable, self-contained refrigerant storage/recycling
system shall be provided consisting of a refrigerant compressor with oil separator, storage receiver, water-cooled
condenser, lter drier and necessary valves and hoses
to remove, replace and distill refrigerant. All necessary
controls and safety devices shall be a permanent part
of the system.

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

SI Metric Conversion

Values provided in this manual are in the English inch-pound (I-P) system.
The following factors can be used to convert from English to the most common Sl Metric values.
MEASUREMENT
CAPACITY
POWER
FLOW RATE
LENGTH
WEIGHT
VELOCITY
PRESSURE DROP

MULTIPLY THIS
ENGLISH VALUE

BY

TO OBTAIN THIS
METRIC VALUE

TONS REFRIGERANT EFFECT (ton)


KILOWATTS (kW)
HORSEPOWER (hp)
GALLONS / MINUTE (gpm)
FEET (ft)
INCHES (in)
POUNDS (lb)
FEET / SECOND (fps)
FEET OF WATER (ft)
POUNDS / SQ. INCH (psi)

3.516
NO CHANGE
0.7457
0.0631
304.8
25.4
0.4536
0.3048
2.989
6.895

KILOWATTS (kW)
KILOWATTS (kW)
KILOWATTS (kW)
LITERS / SECOND (L/s)
MILLIMETERS (mm)
MILLIMETERS (mm)
KILOGRAMS (kg)
METERS / SECOND (m/s)
KILOPASCALS (kPa)
KILOPASCALS (k Pa)

TEMPERATURE
To convert degrees Fahrenheit (F) to degrees Celsius
(C), subtract 32 and multiply by 5/9 or 0.5556.
To convert a temperature range (i.e., 10F or 12F chilled
water range) from Fahrenheit to Celsius, multiply by 5/9
or 0.5556.
EFFICIENCY

FOULING FACTOR
ENGLISH l-P
(2 F hr/Btu)

EQUIVALENT Sl METRIC
(m2 k/kW)

0.0001

.018

0.00025

.044

0.0005

.088

0.00075

.132

In the English l-P system, chiller efciency is measured


in kW / ton:
kW input
kW / ton
=
tons refrigerant effect
In the Sl Metric system, chiller efciency is measured
in Coefcient of Performance (COP).
COP

kW refrigeration effect
kW input

kW / ton and COP are related as follows:


kW/ton

3.516
COP

COP

3.516
kW/ton

YORK INTERNATIONAL

69

FORM 160.73-EG1 (803)

THIS PAGE INTENTIONALLY LEFT BLANK

70

YORK INTERNATIONAL

FORM 160.73-EG1 (803)

THIS PAGE INTENTIONALLY LEFT BLANK

YORK INTERNATIONAL

71

P.O. Box 1592, York, Pennsylvania USA 17405-1592


Copyright by York International Corporation 2002
Form 160.73-EG1 (803)
Supersedes: 160.73-EG1 (202)

Tele. 800-861-1001
www.york.com

Subject to change without notice. Printed in USA


ALL RIGHTS RESERVED

You might also like