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17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
MODULMIX 2000
MODULMIX range is based in a modular concept as a complete solution to easy transport and quick assembly by
combiningheaviness, reliability and high production capacity. The plant is divided in two different areas, the
aggregatesdosageandstoragemoduleandontheotherhandthemixingarea,withdifferentoptionsdependingon
theproductionrequirements.
ThemainfeaturesofModulmixbatchingplantsare:
Modularsetofhoppersincludingmetallicwallsforfeedingramp.Thestructureiscompletelyfoldedduring
transport.
Mixingareawithdifferentoptionsdependingonrequestedproductioncapacity.
Fullypreinstalledatourpremisestoallowafastassembly.
Acontrolcabinmaybeproposedasanoptionaltoinstallourinformationsystem.
Combineheaviness,reliabilityandversatility.
Internationallyrecognizedquality,thereliabilityisourvalue.
1de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
MAINCHARACTERISTICS
Wetwaybatchingplant.
2m3perbatch.
Twinshaftmixer3000/2000.
Aggregatesgroupcompactmodulardesign.Totalcapacity60120m3.
Dosageofaggregatesbyweighingconveyor2m3.
1,000kgcementscale.
500ltswaterscale.
Waterfeedsystemthrough1.5batchingcountingunit.
Waterfeedingsystemthrough5.5kwpump+pressurecontrolasanoption.
Pneumaticsystemequippedwith7.5kwcompressor.
Controlcabinwithairconditioningsystemasanoption.
Powerandcontrolsystemincluded.
Requiredareaforinstallation400m2.
Internationallyrecognizedquality,thereliabilityisourvalue.
2de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
SETOF4MODULARHOPPERSINALINE
Totalcapacityofset60120m.
Madeof5mmsteelplate.
Dimensionsofset12,000x3,800mm.
Supportstructuremadeofsteelstructuralprofiles.
Aggregate discharge through 10 gates operated by
pneumaticcylinders.
Set equipped with two electric vibrators in sand
compartments.
Readyforinstallationofhumiditymeasurement.
SUPPORTWALLSFORLOADRAMPSFORACCESTOHOPPERSSET
Placedtofeedaggregatesgroupthroughoneorbothsides
(onlyfor60and80m3models).
Madeof5mmsteelplate.
AGGREGATESWEIGHINGSYSTEM
Weighinghopperwithloadcapacitypercycleof2m3.
Madeof5mmsteelplate.
Weighingsystemfittedwith6stainlesssteelloadcellsof
3,000kg.
Beltstructurefabricatedin6mmfoldedsteelplate.
SIEMENSSimogear15kwgearedmotor.
AGGREGATESLIFTINGSYSTEM
Aggregatesliftingbelttomixer800mmribbedbelt.
Beltstructuremadeof5mmsteelplate.
SIEMENSSimogear15kwgearedmotor.
Emergencystopswitch.
Antireturnbearing.
Internationallyrecognizedquality,thereliabilityisourvalue.
3de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
CEMENTWEIGHINGSYSTEM
Cementweighingscalewithloadcapacityof1,000kg.
Madeof3mmsteelplate.
Weighingsystemfittedwith3stainlesssteelloadcellsof
750kg.
Equippedwithpneumaticvibrator.
Cementdischargethrough250mmbutterflyvalvewithpneumatic
actuator.
Concretemixerconnectionwithflexiblehose.
WATERDOSING
Waterweighingscalewithloadcapacity500liters.
Madeof3mmstainlesssteelplate.
Weighingsystemfittedwith3stainlesssteelloadcellsof300kg.
Waterdischargethrough6''pneumaticbutterflyvalve.
Additional water feed system through batchingcounting unit, 1.5''
programmableoperation,opening/closingthroughpneumaticvalves.
Water feeding system with 5.5 Kw pump + pressure control adjustment
system.
SUPPORTSTRUCTUREFORMIXINGAREA
Madeofsteellaminatedprofiles.
Supportstructureforcementandwaterscales.
Inspectionwalkwaysforscalesstructurewithaccessladder.
Accessstairfromgroundleveltomainplatform.
Internationallyrecognizedquality,thereliabilityisourvalue.
4de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
MIXINGSET
HorizontaltwinshaftmixerMAO3000/2000.
Omegashapedtankcladwithcastironplates.
Dischargesystemcentredontankbase.
Gatefittedwithnondriprubberseals.
1.5kwhydraulicunit.
8mixingarmsand2scrapingarmsperaxle.
Manualauxiliarypumpforemergencies.24Velectrovalve.
NYHARDcastironpanellinings.
SidecladdinginCR321steel.
MixingpaddlesinNYHARDcastiron.
Centralizedgreaselubricationequipmentforseals.
Maintenancegatewithelectricalsafetysystem.
2x37kwmixingmotors.
380Velectricalinstallationwithjunctionbox.
Mixerdischargeconeequippedwithelectricvibrator
COMPRESSEDAIRINSTALLATION
10HPcompressorwithairreceiverof500litres.
Sealedcabinetsforpneumaticelectrovalves.
Maintenanceaccessfrommainstructure.
Pneumaticsystemequippedwithfiltrationandlubrication.
Refrigerateddryerasanoption.
Internationallyrecognizedquality,thereliabilityisourvalue.
5de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
POWERANDCONTROLPANEL
Sealedcabinetlocatedindosingshed.
Controlpushbuttonsanddisplayoncabinetdoors.
Automaticandmanualoperation.
EquippedwithSIEMENS&Schneiderelectricalmechanisms.
Electricalunitpreinstallationandrequiredassemblymaterials
K2SYSTEMFORAUTOMATIONANDMANAGEMENTOFCONCRETEBATCHINGPLANTS
LoadcontrolviaWetPath(WP).
Controlofaggregatesstoragesystem.
K2controllerwith48outputs/24inputs
Fouranalogue/digitalchannels.
Fourquickcounters.
Two24relay8Acards.
"K2"Automationandmanagementprogram.
Systemcomponents
PC+TFTmonitor.
Keyboard,opticalmouseandprinter.
DVDrecorder.
UPS.
FeaturesofK2system
Dynamiccontrolofproductionflows.
Automaticactivationofvibratorsandfluidisers.
Weightsafetycontrolinscales.
Dynamiccorrectionsincycles.
Recordingofmanualactionsintheconsole.
Quickbatchingofproductsforconsignment.
Modificationofrecipesandprimarykeys.
Generationofordersandprintingofdispatchnotes.
Controlofmovementsinthewarehouse.
Dataloggersystem.
Smartanalysissystem.
Internationallyrecognizedquality,thereliabilityisourvalue.
6de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
OPTIONALACCESORIES
SILOSFORCEMENTSTORAGE
Frumecarstandardmodels
Fixedsilosforcontainertransport.Capacitiesof23,43and55Tm.
Boltedsilosforcontainertransport.Capacitiesof50,70,90,112,135,150and
175Tm.Additionaloptionsupto1000Tm.
Telescopicboltedsilos.Transportbytruck(twosilosfortruck).Capacityof55
Tm.
Fixedsilos2,5003,500.Capacitiesbetween30and150Tm.
Frumecarcementsiloscharacteristics
Verticalaccessladderintwosectionswithintermediatelandingplatform.
Safetybarrieronupperpart.
Manualbutterflyopening/closingsystem.
Filingpipe3.5"diameter.
Fillingcurve4diametercaststeelwithboltedflanges.
Setof4fluidisersandelectrovalveonthebottompartofsilo.
Safetyvalveontheupperpartofthesilo.
CARTRIDGETYPEFILTERFORCEMENT
WAMSilotopfilterWAM(Italy).
Cartridgetypefilterinaluminiumandpolystyrenewithcartridgesincorrugated
syntheticmaterialtoobtainahighlyfilteringsurfacewithminimumdimensions.
Pneumaticcleaningsystemthatusestimedpulsesofcompressedair.
Filteringsurfacearea:24.5m2
Electroniccontrolpanel.
Voltage:220/380V.
Workingpressure:67bar.
Supportframeforinstallationonsilo.
SCREWCONVEYOURFORCEMENT
BrandWAM(Italy).
Diameter:273mm.
Length:13,200mm.
Manufacturedwithsteelspiralandtube.
18.5kw,290rpmgearedmotor,directlyconnectedtoaxle.
Production:90Tm/h.
Intermediatesupportswithbearing.
Sleeveandclampsforthedischarge.
FILLINGSYSTEMFORCEMENTSILOS
Cement receiving hopper 3001,500 kg capacity. Fabricated in steel plate.
Equippedwithbreakingbagssystem..
Horizontalscrewconveyorforcementextraction193mm.Manufacturedwith
steelspiralandtube.4kWgearedmotor.Productioncapacity17Tm/h.
Verticalscrewconveyorforelevationtosilos193mm.Manufacturedwithsteel
spiralandtube.9.2kWgearedmotor.Productioncapacity17Tm/h.
Internationallyrecognizedquality,thereliabilityisourvalue.
7de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
AUTOMATICFEEDINGSYSTEMFORAGGRAGATES
Aggregateintakehopper4.5m3capacity,fabricatedinsheetsteel.
Equippedwithanelectricvibrator.
Liftingbelttoaggregateshoppersrubbedbelt,equippedwith7.5kw
gearedmotor.
Electricrotatingdistributorforaggregates.
Electriccontrolpanel.
HYDROMIXVIIDIGITALMICROWAVEMOISTURESENSOR
Readyforinstallationinaggregateshoppers.
Connectioncable4meterslength.
Supportandwasherfixation.
Enlargementelectricalcabinet.
ADMIXTUREDOSINGSYSTEM
Boxfortwopneumaticpumps.
CounterM253/4.
Terminalblockforelectricconnections.
Airinletregulationfilter.
Electrovalveforpumpactivation.
3/4"samplingtap.
Checkvalvewith3/4"key.
ADMIXTURESWEIGHINGSYSTEM
Plasticcasesforfillingpneumaticpumpsof1/2".
Electricjunctionboxeswithterminalblock.
Airinletregulationfilter.
Electrovalveforpumpactivation.
3/4"samplingtap.
Metallicboxforadmixturesscales.
24litresplexiglascontainers(othersizesavailable).
50kgloadingcells.
Optionofdischargebygravityorbypump.
Internationallyrecognizedquality,thereliabilityisourvalue.
8de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
TECHNICALSPECIFICATIONS
2m3
80m3/h
45
60120m3
4
1,000kg
500lts
1.5
152Kw
132Kw
Twinshaftmixer
Capacityperbatch
Productioncapacity
Numberofaggregateshoppers
Aggregatescapacity
Numberofcementsilos
Cementscale
Waterscale
Waterbatchingcounter
Installedpower(2silos)
Simultaneouspower
Mixertype
INSTALLEDPOWER
COMPONENT
QUANTITY
UNITARY(HP)
UNITARY(KW)
INSTALLED(KW)
Aggregatesvibrator
1.00
0.75
1.50
FACTOR SIMULTANEOUS(KW)
0
0.00
Weighingbelt
20.00
15.00
15.00
15.00
Weighingbeltvibrator
Liftingbelt
Loadingscrewconveyor
MixerMAO3000/2000
Mixerhydraulicsystem
Mixerconevibrator
Compressor
2
1
2
2
1
1
1
0.24
20.00
25.00
50.00
2.00
0.24
10.00
0.18
15.00
18.50
37.50
1.50
0.18
7.50
0.36
15.00
37.00
75.00
1.50
0.18
7.50
1
1
0.5
1
1
1
1
0.36
15.00
18.50
75.00
1.50
0.18
7.50
LOGISTICREQUIREMENTS
Transporttype
Type
Content
Road
Truck
C1.Aggregatesgroup
C23.Mixingarea
Maritime
Container40'
HighCube
C1.Aggregatesgroup
C23.Mixingarea
Dimensions(mm)
Length=13,000
Height=2,550
Width=2,550
Length=12,000
Height=2,550
Width=2,550
Weight(Tm)
Volume(m3)
1x18
2x20
3x84
1x18
2x20
3x69
Internationallyrecognizedquality,thereliabilityisourvalue.
9de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
DRAWINGSSET
Internationallyrecognizedquality,thereliabilityisourvalue.
10de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
LOSGISTICANDINSTALLATION
AGGREGATESGROUP
MIXINGAREA
Internationallyrecognizedquality,thereliabilityisourvalue.
11de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
QUALITYREPORT
MATERIALS
Steelprofiles:S275JR.
Steelplate:S235JR.
Diamondplate:4/6S235JR.
Steelstainless:A304
Wearingplates:400HB.
Rubber:R395.
Neoprene:Acrylonitrilebutadiene(NBR).
WEIGHINGDEVICES
Extensiometricloadcellsattensionandcompression,brandDinacellbuiltinstainlesssteel.
HYDRAULICINSTALLATION
HydraulicdeviceVickersorTDZ.
BalancedovercentervalveHBS.
MOTORISATION
GearedmotorsbrandSIEMENSSimogearSeries.
SILOACCESORIESANDFILTERINGINSTALLATION
ScrewconveyorsWAM.
Butterflyvalves,levelandpressureindicatorsWAM.
CartridgefilterWAMmodelSilotop.
SecurityvalveWAM.
PNEUMATICINSTALLATION
FINIrotarypistoncompressorwithcastironcylinders,includingoilfilter.
ActuatorsandpneumaticpanelwithcomponentsMETALWORK.
PAINTING
Enamelbasedonacrylicpolyurethaneresin,polymerizedbyaliphaticpolyisocyanateLACAPOLD/D
EVOLUTION.
BAREPIK870F.CPolyamideepoxyprimerformulatedwithzincphosphate.
PolyurethanecatalystforbodyworksK784.
120micronsthickness.
ELECTRICALINSTALLATION
SteelcabinetSCHNEIDERELECTRICIP55
SteelderivationboxesSCHNEIDERELECTRICSPACIALSDB.
Trayforelectricalcables(Traymadeofsteelbarselectricallywelded).
SwitchdisconnectorsSCHNEIDERELECTRICCOMPACTNSXandINTERPACTINS2503P.
Switchesthermomagneticofcircuitsandreceptors.
ContactorsSIEMENSandSCHNEIDERELECTRIC.
PilotdevicesSCHNEIDERELECTRICHARMONYXB4.
ProgrammablecontrollerSIEMENSLOGO!LOGIC24RC.
Internationallyrecognizedquality,thereliabilityisourvalue.
12de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
COMMITTEDTOQUALITY
Internationallyrecognizedquality,thereliabilityisourvalue.
13de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
Internationallyrecognizedquality,thereliabilityisourvalue.
14de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
Internationallyrecognizedquality,thereliabilityisourvalue.
15de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
FRUMECAR,THESTRENGTHOFAGREATCOMPANY
MISION
Our main mission is to supply machinery and technology to the concrete industry, provide technical services with
addedvalueandmarketspareparts.Weareacompanyaimedatfullysatisfyingtheneedsandexpectationsofour
customers,thatcountsonaskilledteamofstaffthatisinvolvedwithourmissionandwiththemostuptodateand
efficienttechnologicalresources.
VISION
InFRUMECAR,ourvisionistobecometheleadingpartnerinthedesignandmanufactureofmachineryand
technologyfortheconcreteindustrytofacetheglobalchallengesoftomorrow.
Thisvisionguidesallouractivitiesandpractices,aswellasourorganization.Itisourcompass,ensuringthatwhat
reallyaddvaluetoourcompanyandourpartnersworldwide.
VALUES
Weconductourcompanywithresponsibilitytakingourvaluesasapermanentreference:
Zerofaults.
Fullsatisfactionofourcustomersandtheirneeds.
Ongoinginnovationinproducts,servicesandprocesses.
Capacityforadaptingtonewsituationseasilyandsuccessfully.
Teamwork.
Respectforoursurroundingsandtheenvironment.
Safeguardingofthehealthandsafetyofourstaff.
Everyoneofourstaffmemberscontributetheirindividualcommitmentandprofessionalismto
ourMISSIONarealityeveryday,participatingintherealizationofourVISIONofthecompany.
BRIEFHISTORYREVIEW
1970
Foundationoftheoriginalsmallfamilyworkshop
1979
Transformationinthecurrentcorporation
1997
MovedtoitscurrentlocationintheP.I.OesteMurcia
1999
AwardFREMMMETAL98inthecategoryofmanufacturing
2000
ObtainqualitycertificationISO9001:2001byAENOR
2002
FRUMECARsuccessfullyentersthemarketforconcretemixers
2004
AwardDesarrolloempresarial2003oftheCmaradeComerciodeMurcia
2008
FRUMECARoptimizesitsproductrangetoconquertheinternationalmarket
Internationallyrecognizedquality,thereliabilityisourvalue.
16de21
Address:C/Ve
enezuelap.17/1
10PolgonoIndustrialOeste30169
Murcia(Espaaa)
Tel.:+349688
890000
Fax:+34968890777
umecar.comem
mail:frumecar@
@frumecar.com
m
Web:www.fru
FRUMECARA
AROUNDTHEWORLD
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orethan3000plants,FRU
UMECARisvvisibleintheworld.
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Subsiidiaries
Distriibutors
dquality,therreliabilityisou
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Internationallyrecognized
17de21
1
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
QUALITYCERTIFICATE
Internationallyrecognizedquality,thereliabilityisourvalue.
18de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
GUARANTEECERTIFICATE
Internationallyrecognizedquality,thereliabilityisourvalue.
YEARSOF
WARRANTY
19de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
Internationallyrecognizedquality,thereliabilityisourvalue.
20de21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:frumecar@frumecar.com
CECONFORMITYDECLARATION
*Importantnote:Thisdossierisinformativeandnotbindingincontract.FrumecarS.L.reservestherighttochangethetechnical
characteristicsherecontainedwithoutpriornotice.
Internationallyrecognizedquality,thereliabilityisourvalue.
21de21