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Jos Antonio de Toledo

Engenheiro Senior
Engenharia de Aplicaes e Sistemas

Mobile Sales Division


jtoledo@parker.com
0

Introduccin

Evoluciones

Tecnolgica
Operacional

Introduccin
1 - Evoluciones Tecnolgica y Operacional
1.1 - Aspectos Generales
1.1.1 El Mercado globalizado y concurrido: Empresas

ms eficientes y competitivas, buscan minimizar los


costos operacionales:
Commodities
Todo on-line:

Elevada velocidad de la informacin

Introduccin
1 - Evoluciones Tecnolgica y Operacional
1.1 - Aspectos Generales
1.1.2 - Equipos que, operando en rgimen severo,
presentan alta productividad, confiabilidad y bajos costos
operacionales y de mantenimiento:
Bajos Costos:
Elevada eficiencia energtica.

Bajo nvel de problemas.


Fcil y rpida solucin de los eventuales
problemas.
Serviciabilidad.
3

Introduccin
1.2 Evolucin de los Equipos y de sus
necesidades operacionales:
Resumiendo, los equipos tienen que ser ms:
productivos
eficientes
durables
confiables

Introduccin
1.2 - Evolucin de los Equipos y de sus
necesidades operacionales
Aliando:
mejor relacin potencia / peso

mejor serviciabilidad
mejor relacin costo / beneficio

Introduccin
1.3 Evolucin de los Sistemas Hidrulicos y
Respectivos Componentes
Objetivando disminuir tamao y peso del sistema
hidrulico:
Necesario el uso de Presiones Operacionales
ms Elevadas:
Nt = Nh = Depende del trabajo.
Nh = p (presin) x Q (caudal)

Introduccin
1.3 - Evolucin de los Sistemas Hidrulicos y
Respectivos Componentes
Accionamiento Elctrico, Electrnico y Electrnico
Computadorizado

Objetivo: Operaciones ms Precisas y Eficientes


Sistemas de Control de Carga, de Velocidad y de
Demanda de Potencia
Objetivo: Operaciones ms Precisas con Menor
Consumo de Potencia
7

Introduccin
1.3 - Evolucin de los Sistemas Hidrulicos y
Respectivos Componentes
Recursos Utilizados:
Materiales con Mayor Resistencia Mecnica

Tolerancias dimensionales, de forma y de precisin


Mejor Acabamento Superficial
Utilizacin de nuevos materiales y de nuevas tecnologas.

Introduccin
1.3 - Evolucin de los Sistemas Hidrulicos y
Respectivos Componentes
Resultados:
Holguras menores
Menor Fuga Interna
Mayor Precisin y Mayor Velocidad de los Movimientos.

Introduo
1.3 - Evolucin de los Sistemas Hidrulicos y
Respectivos Componentes
Consecuencias:
Se tornan ms susceptibles a las fallas provenientes de:
Mantenimiento Incorrecto

Aplicacin y Operacin Inadecuadas


Nvel de contaminacin arriba de los lmites
permitidos.
10

Sistemas
Aceites-Hidrulicos

11
11

Sistemas Aceite-Hidrulicos
Rendimiento = Cmo maximizar?
Conexin

Generacin

EM1

EH1

Control

EH2

EH3

Aplicacin

EH4

12

EM2

Sistemas Aceite-Hidrulicos
Caractersticas del Trabajo a ser Efectuado
A Requiere Movimiento Linear

Carga

Carga
L

Uso: Cilindro Hidrulico

13

Movimiento Linear,
Cilindro de Dupla Accin

Neutral
(Hold)

14

Movimiento Linear,
Cilindro de Dupla Accin

Hi PSI
Port A

15

Movimiento Linear,
Cilindro de Dupla Accin

Hi PSI
Port B

16

Movimiento Linear,
Cilindro de Dupla Accin

Hi PSI
Port B

17

Sistemas Aceite-Hidrulicos
Transformacin de Potencia
Potencia Hidrulica
[Nh]

Potencia Mecnica
[Nm]

Nh = p . Q

[Nm] = F . v

Presin
[p]

Fuerza (Carga)
[F]

Caudal
[Q]

Velocidad
[v]
18

Sistemas Aceite-Hidrulicos
B Requiere Movimiento Rotativo

Uso: Motor Hidrulico

Carga

Carga

19

Movimiento Rotativo,
Motor de Dupla Accin

Neutral
(Float)

20

Movimiento Rotativo,
Motor de Dupla Accin

Hi-PSI
Port A

21

Movimiento Rotativo,
Motor de Dupla Accin

Hi-PSI
Port B

22

Sistemas Aceite-Hidrulicos
Transformacin de Potencia
Potencia Hidrulica
[Nh]

Potencia Mecnica
[Nm]

Nh = p . Q

[Nm] = T . n

Presin
[p]

Torque (Carga)
[T]

Caudal
[Q]

Rotacin
[n]

23

Sistemas Aceite-Hidrulicos
3 Clasificacin
3.1 Cuanto al tipo de bomba:
Desplazamiento Fijo
Engranajes
Paletas
Pistones
Desplazamiento Variable
Paletas
Pistones

24

Sistemas Aceite-Hidrulicos
3 Clasificacin
3.2 Cuanto al tipo de circuito:
Centro Abierto:
Bombas de Desplazamiento Fijo

Centro Cerrado:
Bombas de Desplazamiento Variable, con
Compensador de Presin
Centro Cerrado:
Bombas de Desplazamiento Variable, Load
Sensing (Sensor de Carga)
Centro Cerrado:
Bombas de Desplazamiento Variable,
Control Electronico
25

Tipos de circuitos
Centro Abierto: Desplazamiento Fijo

100 bar

30 l/min

50

PRDIDA DE
ENERGA

Caudal 30
l/min
ENERGA
REQUERIDA
200 bar

100
Presin
bar

50 l/min

26

200

Tipos de circuitos
Centro Abierto: Desplazamiento Fijo
100 bar

Caudal
lpm

30 l/min

40

PRDIDA DE
ENERGA
E

30
ENERGA
REQUERIDA

150 bar

10 l/min

40 l/min

100
Presin
bar

27

150

Tipos de circuitos
Centro Abierto: Desplazamiento Fijo

100 bar

Caudal
lpm

30 l/min

PRDIDA DE
ENERGA

5 l/min

35

30
ENERGA
REQUERIDA

110 bar
110 bar

35 l/min

100 110
Presin
bar

28

Tipos de circuitos
Centro Cerrado:
100 bar

30 l/min

50

Caudal 30
l/min
PRDIDA DE
ENERGA

ENERGA
REQUERIDA

30 l/min

100

200 bar

Presin
bar

29

200

Tipos de circuitos
Centro Cerrado
100 bar

30 l/min

50

Caudal 30
l/min
ENERGA
REQUERIDA

30 l/min

PRDIDA
DE
ENERGA

100

140 bar

Presin
bar

30

140

Tipos de circuitos
Centro Cerrado con load sensing:
100 bar

30 l/min

50

Caudal 30
lpm
PRDIDA DE
ENERGA

ENERGA
REQUERIDA

0
110 bar

100
Presin
bar

30 l/min

31

200

Tipos de circuitos
Centro Cerrado
con load sensing:

32

Tipos de circuitos
Centro Cerrado con load sensing:

Ideal

33

Tipos de circuitos
Centro Cerrado con load sensing:

Real

34

Tipos de circuitos
Centro Cerrado con load sensing:

Real

35

Tipos de circuitos
Alternativa para load sensing:

36

Tipos de circuitos
Alternativa para load sensing:

37

Tipos de circuitos
Comparativo

38

Bombas Hidrulicas

Bombas
de Engrenagens
Externas

39

Bombas de Engrenagens, Corpo de Aluminio

40

Bombas de Engrenagens, Corpo de Ferro


Fundido, Mancais de Buchas,Sries 300

42,1%

18,0%

24,9%

41

-6,9%

11,5%

23,3%

Bombas de Engrenagens, Corpo de Ferro


Fundido, Mancais de Buchas,Sries 600

42

Bombas de Palhetas

Bombas
de Palhetas

43

43

Bombas de Palhetas

44

44

Evoluo Bombas Palhetas

Aumento de presso com baixo nivel de rudo e


elevada eficincia volumtrica

DENISON Hydraulics Vane Pump evolution


350

T7
300

pressure in bar

T6
250

T5
200

T2 & T3
150

T1
100
1940

1950

1960

1970

1980

45
45

1990

2000

2010

Vane pumps families


T6C

T7D /DS

T7E /ES

(T6CM)

(T6DM)

(T6EM)

From B06 From B02


6 cc/rev 6 cc/rev

From B03
10 cc/rev

From B14
47 cc/rev

From 042
132 cc/rev

to B15
to B25
25 cc/rev 50 cc/rev

to B31
to B50
100 cc/rev 158 cc/rev

to 072
227 cc/rev

Up to 275
bar

Up to 240
bars

T7AS

T7B /BS

Up to 300 Up to 320
bar
bar
46

46

Up to 300
bar

Bombas de Palhetas, Lbio Duplo


Resistncia Contaminao

Padres de Desgaste Devido Contaminao Abrasiva na Suco

Palhetas de Lbio Duplo

Palhetas de Lbio Simples


Lbio de Suco e Presso

leo Pressurizado
No Leakage
Path

Vazamento

Lbio dePressso

Labio Suco

47

Direo de deslocamento
da Palheta

Direo de deslocamento
da Palheta
47

Bombas de Palhetas,
Lbio Duplo vs Resistncia Contaminao

A palheta da
concorrncia tem
um nico lbio

Denison: projeto
com dois lbios

48

48

Suco

Bombas & Motores


de Pistes

50

50

Bombas & Motores de Pistes

Gold Cup (350 bar) - 100, 120, 180, 230, 400, 500

P2/P3 (320 bar) - 60, 75, 105, 145

P1/PD (280 bar) - 18, 28, 45, 60, 75, 100, 140,

10

150

450

300
Maximum Displacement (cc)

51

600

Bombas & Motores de Pistes

P1 Mobile application and market

PD Mobile application and market

52

Mining

Customer : Atlas Copco


Application : Underground Face drill rig (Boomer)
Product used : P1100

Customer : Atlas Copco


Application : Surface Core drilling Mustang 5 and 10
Product used : P1060+ P1060 + P1045

Customer : Atlas Copco


Application : Surface Core drilling Christensen CS14
Product used : P1140-P1075-P1028 or P1100-P1060-P1028

53

Mining

Customer : Terex
Application : Hauling truck (Brake and steering)
Product used : P1075 & P1100

Customer : Atlas Copco


Application : Surface Core drilling Mustang 5 and 10
Product used : P1060+ P1060 + P1045

Customer : Atlas Copco


Application : Surface Core drilling Christensen CS14
Product used : P1140-P1075-P1028 or P1100-P1060-P1028

54

Construction

Customer : John Deere


Application : 524 Wheel Loader
Product used : P1075

Customer : John Deere


Application : ADT 460E
Product used : P2145, P1028, M5

Customer : John Deere


Application : 624 Wheel Loader
Product used : P1100

55

Construction

Customer : John Deere


Application : Crawler Dozer 750 / 850 K
Product used : P1100

Customer : Linklbelt
Application : Rough Terrain Crane S3
Product used : P1028 (Fan drive)

56

Customer : John Deere


Application : Motor Grader 570
Product used : P1045, M5

Construction

Customer : Multiquip
Application : Concrete pumper
Product used : P1100

Customer : Amkodor
Application : Backhoe loader
Product used : P1075

57

Customer : Kormann Rockster


Application : Crusher R1100DE
Product used : P1045 (Electronic)

Material handling

Customer : Manitowoc
Application : All Terrain Crane
Product used : P1028 + P1028

Customer : Pettibone
Application : Extendo
Product used : P1060 (unloading comp)

58

Customer : Taylor Machine


Application : Reachstacker
Product used : P1075, P1100

Forestry

Customer : John Deere


Application : Knuckle Boom loader
Product used: P1075

Customer : Malwa
Application : Forwarder
Product used : P1028

59

Customer : John Deere


Application : Grapple Skidder 648H/L, 748H/L, 848H/L
Product used : P1060

Forestry

Customer: El Forest
Application : Forwarder
Product used: P1100 / P1140

Customer :
Application :
Product used :

60

Customer :
Application :
Product used :

Fixed Bent-axis motor


F11

F12

61

Our Spherical Piston


Concept

Unique Features

High speed capability

High acceleration capability

Unbeatable efficiency

Insensitive to temperature shock

High power capability

62
62

Parker Technology vs.


Competition
There must be some differences!

63
63

Our Bent Axis Concept

Parker Bent Axis


Lower centrifugal forces
Lower sliding friction
Better mechanical
efficiency
Less Hp to drive motors
Less losses = Less heat

64
64

Our Bent Axis Concept

Parker Bent Axis


No bending forces on
piston
Lower rotating friction

Better mechanical
efficiency
Less Hp to drive motors
Less losses = Less heat

65
65

Product Programme
Series F11/F12

Pressure (bar)

Displacement: 5 cc 250 cc
Max.Pressure: Up to 480 bar
Max.Speed: Up to 14 000 rpm

F11

F12
Displacements

(cc/ rev)

66
66

Competition
Rexroth A2FM

Sunfab SCM

Leduc M series

5 cc up to 1000 cc

12 cc up to 130 cc

12 cc up to 126 cc

Full range of
hydraulic components

Limited range of
hydraulic components

Limited range of
hydraulic components

Very long lead times

Similar to F1 motor
concept

Cylindrical bearing

Drilled thru tapered


piston concept

Lower efficiency

Price aggressive

Much lower
efficiency

67
67

Price aggressive
Lower efficiency

Unbeatable Efficiency
Powerlosses at 250 bar
10,00

Powerlosses kW

9,00
8,00

Powerlosses Parker 14,3

7,00

Powerlosses Sunfab 17,3

6,00

Powerlosses Rexroth 16,4

5,00
4,00
3,00
2,00
1,00
0,00

1000

2000

3000

4000

5000

6000

7000

8000

9000

Speed rpm

Efficiency @ 3000 rpm


Parker: 94%
Rexroth: 91%
Sunfab: 89%

68

Efficiency @ 6000 rpm


Parker: 92%
Rexroth: 90%
Sunfab: 87%

68

Efficiency @ 8000 rpm


Parker: 90%
Rexroth: 88%
Sunfab: 84%

Speed sensor availability


All F11 and F12 (except 5 cc and 150 cc)

69
69

Where and Why

Saw motors

High speed capability


Temperature shock capabilit y
Shaft load capability
Robust and reliable motor
Withstand high accelerations

Saw Drives

Movie

70
70

Where and Why


Fan drives

High speed capability

Integrated functions
High efficiency
Reliability
Insensitive to severe environment

Military cooling fan

Dust collector

71
71

Comandos Hidrulicos, Centro


Aberto

Produtos Projetados pela Diviso de


Comandos, Hicksville, Ohio, USA.

72

Tipos de Circuitos,
Centro
Paralelo

Alimentao da linha de presso (linha paralela)


Descarga na linha de tanque.
Permite atuao simultnea de vrias funes.
Vazes de acordo com as cargas

73

Abert
o

Circuito Paralelo

74

Centr Abert
o
o

Tipos de
Circuitos,
Srie
Alimentao da Linha By-Pass
Descarga na linha By Pass, da sada
Somatrio de presses

75

Circuito Srie

76

Corpo Trabalho, DA, Circuito Srie

Neutral
(Hold)

77

Corpo Trabalho, DA, Circuito Srie

Hi PSI
Port A

Spool out
Opposite
Spool Logic
vs Parallel, Tandem

78

Corpo Trabalho, DA, Circuito Srie

Hi PSI
Port B

Spool
in
Opposite
Spool Logic
vs Parallel, Tandem

79

Centr Abert
o
o

Tipos de
Circuitos,
Tandem ou Prioritrio
Alimentao da linha By-Pass.
Descarga na linha de tanque
Prioriza alimentao seco anterior.

80

Corpo Trabalho, DA,


Circuito Prioritrio

81

Corpo Trabalho, DA,


Circuito Prioritrio
A

Parallel 1

Tandem

82

Parallel 2

Corpo Trabalho, DA,


Circuito Prioritrio
A

Parallel 1

Tandem

83

Parallel 2

Corpo Trabalho, DA,


Circuito Prioritrio
A

Parallel 1

Tandem

84

Parallel 2

Corpo Trabalho, DA,


Circuito Prioritrio

Neutral
(Hold)

85

Corpo Trabalho, DA,


Circuito Prioritrio

Hi-PSI
Port A

86

Corpo Trabalho, DA,


Circuito Prioritrio

Hi-PSI
Port B

87

Comandos Hidrulicos,
Centro fechado
Vlvulas de Controle Direcional

88

October 27,
2014

Comandos Hidrulicos,
Centro fechado
M402
-500

VP400
-500

M250
-350

PC55
-300

K170/220
-200

VP170

Post Compe
Compensated

-180

VP120
-140

LS Mono-bl
Mono-block

VPL/L90

Pre Compensated
Compen

-110

VA40

Flow l/min

100

200

300

400

-60

89

89

500

600

Comandos Hidrulicos,
Centro fechado, Ps Compensados
Vlvulas
5000
Pressure
Rating
(PSI)

VP170

VP120

4000

10

PC55

20

30

40

50

60

70

80

Workport Flow (GPM)

90
90

Comandos Hidrulicos,
Centro fechado, Ps Compensados

VP120 Series

4500

VP120
4000

3500

Flow: 4-42 Gpm


Pressure: 4500 psi

3000

Pressure
Rating
(PSI)

2500

10

20

30

40

50

60

70

Applied Flow (GPM)

91

91

80

90

100 110

Comandos Hidrulicos,
Centro fechado, Ps Compensados

VP170

5000

VP170 Series

4000

Pressure
Rating 3500
(PSI)

Flow: 40-60 gpm


Pressure: 5000 psi

3000

2500

10

20

30

40

50

60

70

Applied Flow (GPM)

92

92

80

90

100 110

Comandos Hidrulicos,
Pump
Centro
fechado,
Ps Compensados

30 GPM

System
Requires 30
GPM
Cylinder
20 GPM
2000 PSI

Post Compensated
Flow Sharing

Result: Functions require flow the


pump is capable of so no
interaction problems

93

93

Motor
10 GPM
1000 PSI

Comandos Hidrulicos,
Centro fechado,
Ps Compensados

Pump
30 GPM

System
Requires 30
GPM
Cylinder
20 GPM
2000 PSI

Pre Compensated
Pressure Limiting

Result: Functions require flow the


pump is capable of so no
interaction problems

94

94

Motor
10 GPM
1000 PSI

Comandos Hidrulicos,
Centro fechado,
Ps Compensados

Pump
30 GPM

System
Requires 35
GPM
Cylinder
20 GPM
2000 PSI

Post Compensated
Flow Sharing

Motor
15 GPM
1000 PSI

Result: Pump is over demanded

95

95

Comandos Hidrulicos,
Centro fechado,
Pump
Ps Compensados
30 GPM
Flow
Available
30 GPM

Post Compensated
Flow Sharing

Math: 35 GPM/30
GPM then
multiplied by the
flow needed at
each function

Result: Post Compensation causes


all the functions to share flow
proportional to the section flow
required

96

96

Cylinder
17 GPM
2000 PSI

Motor
13 GPM
1000 PSI

Comandos Hidrulicos,
Centro fechado
Ps Compensados

Pump
30 GPM

System
Requires 35
GPM
Cylinder
20 GPM
2000 PSI

Pre Compensated
Pressure Limiting

Motor
15 GPM
1000 PSI

Result: Pump is over demanded

97

97

Comandos Hidrulicos,
Pump
Centro fechado
30 GPM
Ps Compensados
Flow
Available
30 GPM
Cylinder
15 GPM
2000 PSI

Pre Compensated
Pressure Limiting

Result: Pre Compensated, LS, or


Open Center systems lowest
pressure function will take over

98

98

Motor
15 GPM
1000 PSI

Comandos Hidrulicos,
Centro fechado,
Ps Compensados
Example #1

Pump Flow
Available
40 GPM

Worksection #1
Requirement
28 GPM

Worksection #2
Requirement
12 GPM

Total Flow
Requirement
40 GPM

Result
System Satisified

Request

40 GPM

34 GPM

12 GPM

46 GPM

Overdemand

Result

40 GPM

29.6 GPM
(34 GPM x .87)

10.4 GPM
(12 GPM x .87)

Start

Math:

99

40 GPM available divided by 46 GPM requested = 40/46 = .87


Or, both requested flows reduced by 13%

99

Flow Sharing

Comandos Hidrulicos,
Centro fechado,
Ps Compensados

5000
Pressure
Rating
4500
(PSI)

Parker VP120
VP120 (4650
(4650 PSI)
PSI
Parker
Rexroth SC12/14 (4350 PSI)
Wavoil DPX100 (4350 P SI)
Husco SCX120
SCX120 (4060
(4060 PSI)
Husco

4000

10

20

30

40

50

60

70

80

Workport Flow (GPM)

100
100

VP120 Applications

Telehander

Flow share post compensation


Margin control Can be used for
power control and boost function
Force feed back dynamic
dampening

Integrated steer priority and inlet by pass


Emergency stop inlet dump
101

101

VP120 Applications
Mini Excavator
Flow share post compensation

Margin control Can be used for


power control and expert novice
Force feed back Tactile force
control
Sectional pressure limitation

Electric proportional for aux


functions
Straight Track Technology
102

102

VP120 Applications
Backhoe Loaders
Flow share post compensation

Margin control Can be used for


power control and boost function
Force feed back Tactile force
control
Integrated steer priority and inlet by pass
Sectional pressure limitation
103

Four position float


103

VP120 Applications
Compact Loaders
Flow share post compensation
Margin control Can be used for
power control and boost function
Integrated steer priority and inlet by pass

Four position float

104

104

VP120 Applications
Refuse Truck
Flow Share Post Compensation
Multifunctioning ASL Arm

Margin Control
Power on demand

Meter to Tank Dynamic dampening


Slow to stop to reduce wag

Bypass Inlet
Fixed Displacement Pumps

PLQ Sectional Pressure Limitation


Gripper auto stop

105

105

VP120 Applications
Hooklift
Flow share post compensation

Margin control Can be used for


power control and boost function
Integrated inlet - by pass
Sectional pressure limitation
Electrical control position feed
back
High pressure capability
106

106

VP120 Applications
Truck Cranes
Flow share post compensation
Margin control Can be used for
power control and boost
function
Force feed back Tactile force
control
Sectional pressure limitation
Emergency stop inlet dump
107

107

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