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REMARKS
Plant Status.
11.15 Hours
Total Production of LPG and Condensate per Day Shift (12 hours) on January 01st, 2014.
Daily Activities.
Total Actual Production LPG from NGL= 238.73 MT and Condensate = 905.80 Bbls.
Note: Total moving level of Tank-1=102.98 MT, Tank-3 = -2.36 MT, Tank-4 = 0.88 Total LPG Product included a moving level
= 340.23 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.45 AM : Fractionation Plant Start Up
09.46 AM : Swicth Filling LPG Product From Tank-1 to Tank-2
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 13.88 % (200.95 MTon),
Mixed LPG Storage Sphere B = 55.50 % (1265.74 MTon), Propane Storage Sphere A = 78.62 % (1090.88 MTon), & Propane
Storage Sphere B = 30.75 % (356.52 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 20.6 % (8134.67 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lag) ; 03-X-5501B (116 Psi;Lead); 03-X-5502 (44.6 C); 03-V-5503 (114 Psig); 03-V-5504 (115 Psig) and Instrument Air Supply Header (96.2 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.53 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2650 mm; The pressure at Fire Water Distribution
Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 404.03 Psi; Diff Press = 18.08 inH 2O and Flowrate
Avrg = 0.5082 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
6
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
01/01/2014 (OPR-PSG-115) Please Check and Repair SOV 03-SDV-4001
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Drizzle
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain .AH
Daswimm
REMARKS
Plant Status.
22.58 Hours
Total of NGL Feed = 350620 Gallon and Actual Production LPG from NGL= 687.76 and Condensate = 1976.29 Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 01st, 2013.
Note: Total moving level of Tank-3 = -3.47 MT and Tank-4 = -0.15 MT. Total LPG Product included a moving level = 382.14
MT.
Total Actual Production LPG from NGL= 351.21 MT and Condensate = 1070.49 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 01 st, 2013.
Note: Total moving level of Tank- 1 = 2.07 MT, Tank-3 = -2.87 MT, Tank-4 = -0.29 MT. Total LPG Product included a moving
level = 350.11 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
06.48 PM - 12.26 AM : Start P-4504 B, Circulated Tank-1. for sampling Lab. purpose
12.00 AM : Replace a Barton Chart of Fuel Gas Metering.
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 14.00 % (203.02 MTon),
Mixed LPG Storage Sphere B = 67.70 % (1616.95 MTon), Propane Storage Sphere A = 78.39 % (1088.01 MTon), & Propane
Storage Sphere B = 30.73 % (356.23 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 24.5 % (9205.16 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Lag) ; 03-X-5501B (Lead); 03-X-5502 (-45.3 C); 03-V-5503
(109 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (98.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.65 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 118 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 420.34 Psi; Diff Press = 20.80 inH 2O and Flowrate
Avrg = 0.5847 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
6
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
01/01/2014 (OPR-PSG-115) Please Check and Repair SOV 03-SDV-4001
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours) on January 02nd, 2014.
Total Actual Production LPG from NGL= 320.32 MT and Condensate = 768.56 Bbls.
Note: Total moving level of Tank-3 = -0.38 MT, Tank-4 = 0.30 Total LPG Product included a moving level = 320.24 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
08.45 AM : Swicth Filling LPG Product From Tank-2 to Tank-1 due to High Ethane Composition (Off Spec Product)
4
Daily Activities.
03.00 PM : Start Circulation LPG Product at Tank-2
04.05 PM : Swicth Filling LPG Product from Tank-1 to Tank-2 (On Spec Product)
03.45 PM : Start P-4504-B (LPG Transfer Pump B) For Circulation a LPG Product in Tank-4, Prepare Transfer to DomGas Pulau
Layang.
Transfer a LPG Product from Tank-4 to Depot LPG P. Layang (200 MT).
04.10 PM : Start Transfer LPG Product to DomGas Pulau Layang from Tank-4 (200 MT)
04.25 PM : Start Injection Mercaptan to DomGas Pulau Layang (Estimation Stop Injection Merchaptan on : 07.04 PM)
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 23.67 % (396.85 MTon), and
Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere B = 72.35 % (1743.45 MTon), Propane Storage Sphere A = 78.36 %
(1087.63 MTon), & Propane Storage Sphere B = 24.87 % (273.10 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 27.3 % (9973.72 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lag) ; 03-X-5501B (116 Psi;Lead); 03-X-5502 (45.1 C); 03-V-5503 (95 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (96.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.38 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2650 mm; The pressure at Fire Water Distribution
Header is 126 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 412.46 Psi; Diff Press = 15.17 inH 2O and Flowrate
Avrg = 0.4755 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
6
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Drizzle
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain .AH
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 305030 Gallon and Actual Production LPG from NGL= 476.59 MT (Onspec),194.77 MT (Offspec) and
Condensate = 1839.05 Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 02nd, 2013.
Note: Total moving level of Tank-3 = -2.63 MT and Tank-4 = -1.13 MT. Total LPG Product included a moving level = 667.60
MT.
Total Actual Production LPG from NGL= 301.58 MT and Condensate = 1070.49 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 02 nd, 2013.
Note: Total moving level of Tank- 1 = -1.21 MT, Tank-3 = -1.88 MT. Total LPG Product included a moving level = 345.24 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
09.09 PM : Stop P-4501 A, Finish Circulated Tank-2.
4
09.17 PM - 05.29 AM : Start P-4502 (Rerun Pump), Reprocess LPG Offspec from Tank-1 to DeC3 Column. Total reprocessing LPg
offspec = 46.67 MT
Daily Activities.
Transfer a LPG Product from Tank-4 to DomGas Pulau Layang (200 MT)
08.28 PM : Stop Transfer a LPG Product From Tank-4 to DomGas Pulau Layang . Total Transfer : 215.01 MT (Based On Tank
Table), 199.999 MT (Based on Metering).
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 21.50 % (349.05 MTon),
Mixed LPG Storage Sphere B = 85.88 % (2068.78 MTon), Propane Storage Sphere A = 78.21 % (1085.75 MTon), & Propane
Storage Sphere B = 16.17 % (164.42 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 31.2 % (11044.21 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Lag) ; 03-X-5501B (Lead); 03-X-5502 (-45.4 C); 03-V-5503
(109 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (98.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.23 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 118 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 416.82 Psi; Diff Press = 22.54 inH 2O and Flowrate
Avrg = 0.6058 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours) on January 03 rd, 2014.
Total Actual Production LPG from NGL= 295.17 MT and Condensate = 988.15 Bbls.
Note: Total moving level of Tank-1=1.51,Tank-2 = -4.43 MT, Tank-3 = 0.88 Total LPG Product included a moving level =
293.12 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
11.05-11.20 AM : Swtich De-Butanizer Storage Pumps A to B (Checking Motor at De-Butanizer Storage Pumps A)
4
Daily Activities.
11.10-11.20 AM : Assist Lab Technician and Surveyor took sample LPG Product at Tank-2
11.22 AM : Stop Circulation at Tank-2
02.25 PM - 04.50 PM : Assist Instrument Team to Calibrating FIC-4011 (Result : OK)
03.25 PM : Start P-4504-A (LPG Transfer Pump A) For Circulation a LPG Product in Tank-3, Prepare Transfer to DomGas Pulau
Layang.
Transfer a LPG Product from Tank-3 to Depot LPG P. Layang (200 MT).
03.25 PM : Start Transfer LPG Product to DomGas Pulau Layang from Tank-3 (200 MT)
03.45 PM-06.19 PM : Injection Mercaptan to DomGas Pulau Layang
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 21.57 % (350.56 MTon), and
Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere B = 85.67 % (2064.35 MTon), Propane Storage Sphere A = 66.32 %
(920.33 MTon), & Propane Storage Sphere B = 37.51 % (459.59 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 34.8 % (12032.36 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (99 Psi; Lead) ; 03-X-5501B (AutoRestart;Lag); 03-X-5502 (46.0 C); 03-V-5503 (110 Psig); 03-V-5504 (105 Psig) and Instrument Air Supply Header (96.9 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.38 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2650 mm; The pressure at Fire Water Distribution
Header is 131 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 422.21 Psi; Diff Press = 19.82 inH 2O and Flowrate
Avrg = 0.5649 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Drizzle
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain .AH
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 341350 Gallon and Actual Production LPG from NGL= 578.00 MT (On Spec.) and Condensate = 1976.29
Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 03th, 2013.
Note: Total moving level of Tank-3 = -1.19 MT. Total Re-Run = 52.43 MT. Total LPG Product included a moving level =
629.24 MT
Total Actual Production LPG from NGL= 281.46 MT and Condensate = 933.25 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 03 th, 2013.
Note: Total moving level of Tank-2 = -2.97 MT, Tank-3 = -1.57 MT. Total Re-Run = 52.42 MT. Total LPG Product included a
moving level = 329.33 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
06.41 PM : Start P-4502 (LPG Re-Run Pump) for reprocessed a LPG Off Spec. in Tank-1 to De-Propanizer Column.
Daily Activities.
Transfer a LPG Product from Tank-3 to Depot LPG P. Layang (200 MT).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (103 Psi, Lead) ; 03-X-5501B (103 Psi, Lag); 03-X-5502 (-45.4
C); 03-V-5503 (109 Psig); 03-V-5504 (102 Psig) and Instrument Air Supply Header (97.63 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.46 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution
Header is 117 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 419.33 Psi; Diff Press = 22.01 inH 2O and Flowrate
Avrg = 0.6010 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Drizzle
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours) on January 04 th, 2014.
Total Actual Production LPG from NGL= 301.61 MT and Condensate = 1125.39 Bbls.
Note: Total moving level of Tank-2 = -6.82 MT and Tank-2 = +1.57 MT. Total LPG Product included a moving level = 359.17
MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.45-08.45 AM : Equalize Pressure from Tank-4 to Tank-3
09.00-10.30 AM : Support Maintenance Team for Install PSV-4601 at DomGas Metering Line P.Layang
4
Daily Activities.
03.04 PM : Start Transfer LPG Product from Tank-3 to DomGas Pulau Layang (200 MT)
03.30-06.09 PM : Inject Mercaptan to DomGas LPG Line Pulau Layang
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 17.97 % (276.41 MTon), and
Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere B = 85.21% (2054.57 MTon), Propane Storage Sphere A = 49.87 %
(658.90 MTon), & Propane Storage Sphere B = 80.75 % (1116.81 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 42.3 % (14090.99 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (107 Psi; Lead) ; 03-X-5501B (AutoRestart;Lag); 03-X-5502 (44.9 C); 03-V-5503 (104 Psig); 03-V-5504 (108 Psig) and Instrument Air Supply Header (98.2 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..29 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 127 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 425.69 Psi; Diff Press = 21.38 inH 2O and Flowrate
Avrg = 0.5883 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Drizzle
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain .AH
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 346790 Gallon and Actual Production LPG from NGL= 598.00 MT (On Spec.) and Condensate = 2086.08
Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 04th, 2013.
Note: Total moving level of Tank-2= -9.39 MT, Tank-3 = -1.18 MT.Total Re-Run = 95.42 MT. Total LPG Product included a
moving level = 682.84 MT
Total Actual Production LPG from NGL= 300.99 MT and Condensate = 933.25 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 04 th, 2013.
Note: Total moving level of Tank-2 = -3.21 MT, Tank-3 = -2.94 MT and Tank-4=-7.54 MT. Total LPG Product included a
moving level = 287.30 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
06.48 PM - 10.45 PM : Start P-4504 B (LPG Transfer Pump B) circulate Tank-1, for lab analyze sampling purpose.
Daily Activities.
Transfer a LPG Product from Tank-3 to Depot LPG P. Layang (200 MT).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (102 Psi, Lead) ; 03-X-5501B (103 Psi, Lag); 03-X-5502 (-44.2
C); 03-V-5503 (109 Psig); 03-V-5504 (101 Psig) and Instrument Air Supply Header (100.12 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution
Header is 119 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 481.82 Psi; Diff Press = 15.9 inH 2O and Flowrate
Avrg = 0.5507 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
8
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Drizzle
Drizzle
Drizzle
Cloudy
Cloudy
Cloudy
Cloudy
Cloudy
Cloudy
Cloudy
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours) on January 05 th, 2014.
Daily Activities.
Total Actual Production LPG from NGL= 293.05 MT and Condensate = 988.15 Bbls.
Note: Total moving level of Tank-2 = -0.87 MT ,Tan-3=-0.65 and Tank-4 = -2.05 MT. Total LPG Product included a moving
level = 289.47 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
02.30 PM : Start Circulate LPG Product at Tank-1
09.33 AM : Stop Injection Mercaptan to LPG Jetty Pipeline
5
11.36 AM : Complete Loading from Tank-2 to MT.Asian Gas (1500 MT 5 % ). Based on Tank Table = 1686.70 MT, Metering =
1520.929 MT and Ship Cargo = 1501.889 MT
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 41.94 % (870.45 MTon), and
Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere B = 22.18 % (363.78 MTon), Propane Storage Sphere A = 47.44 %
(619.22 MTon), & Propane Storage Sphere B = 79.95 % (1107.22 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 49.3 % (16012.39 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lead) ; 03-X-5501B (AutoRestart;Lag); 03-X5502 (-44.7 C); 03-V-5503 (108 Psig); 03-V-5504 (97 Psig) and Instrument Air Supply Header (98.1 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..05 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 128 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 468.16 Psi; Diff Press = 16.26 inH 2O and Flowrate
Avrg = 0.5418 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Drizzle
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain .AH
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 332720 Gallon and Actual Production LPG from NGL= 575.67 MT (On Spec.) and Condensate = 1893.95
Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 05th, 2013.
Note: Total moving level of Tank-2= -1.31 MT, Tank-3 = -1.63 MT and Tank-4=-7.00 MT. Total LPG Product included a
moving level = 565.73 MT
Total Actual Production LPG from NGL= 284.37 MT and Condensate = 933.25 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 05 th, 2013.
Note: Total moving level of Tank-2 = -0.65 MT, Tank-3 = -0.82 MT and Tank-4=-5.11MT. Total LPG Product included a
moving level = 277.79 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
12.00 AM : Replace a Barton Chart of Fuel Gas Metering.
Daily Activities.
04.20 AM : Start 03-P-4501 A (LPG Loading Pump A) circulate Tank-1, for lab analyze sampling purpose.
04.24 AM : Start 03-P-4504 B (LPG Transfer Pump B) circulate Tank-4, for lab analyze sampling purpose.
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 51.73 % (1154.82 MTon),
Mixed LPG Storage Sphere B = 22.15 % (363.13 MTon), Propane Storage Sphere A = 47.39 % (618.40 MTon), & Propane
Storage Sphere B = 79.53 % (1102.11 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 52.7 % (16945.63 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (101 Psi, Lead) ; 03-X-5501B (103 Psi, Lag); 03-X-5502 (-44.3
C); 03-V-5503 (109 Psig); 03-V-5504 (99 Psig) and Instrument Air Supply Header (98.51 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.43 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2780 mm; The pressure at Fire Water Distribution
Header is 121 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 459.67 Psi; Diff Press = 15.86 inH 2O and Flowrate
Avrg = 0.5353 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
6
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Rain
Drizzle
Clear
Clear
Clear
Clear
Clear
Drizzle
Drizzle
Drizzle
Cloudy
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours) on January 06 th, 2014.
Total Actual Production LPG from NGL= 249.71 MT and Condensate = 823.44 Bbls.
Note: Total moving Tank-3=+3.59 and Tank-4 = -1.71 MT. Total LPG Product included a moving level = 251.59 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.55 AM : Swicth Filling LPG Product From Tank-1 to Tank-2
07.58-09.50 AM : Transfer LPG Product at Tank-1 to Tank-2
09.00 AM : Support Lab. Technician and Surveyor for Took Sample at Condensate Storage Tank
4
Daily Activities.
09.30 AM : Support Lab. Technician for Took Sample LPG Product at Tank-4
09.50 AM : Stop Circulate LPG Product at Tank-4
10.00 AM : Switch Filling LPG Product from Tank-2 to Tank-1
11.40 AM : Stop Circulate LPG Product at Tank-1
01.30 PM : Start Condensate Loading Pump A for Preparation Condensate Loading to MT. Java Bonitos 13.000 Bbls (10%)
02.42 PM : Start Loading Condensate to MT. Java Bonitos 13.000 Bbls (10%)
03.00 PM : Start LPG DomGas Pump A for Preparation LPG Transfer from Tank-3 to DomGas P. Layang
6
03.21 PM : Start Transfer LPG Product from Tank-3 to DomGas Pulau Layang (200 MT)
04.00-06.39 PM : Inject Mercaptan to DomGas LPG Line Pulau Layang
06.00 AM : Monitored the level of Mixed LPG Product in Mixed LPG Storage Sphere A = 52.20 % (1168.64 MTon), Mixed LPG
Storage Sphere B = 31.99 % (599.01 MTon), Propane Storage Sphere A = 40.36 % (504.70 MTon), & Propane Storage Sphere B
= 79.39 % (1100.40 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 37.9 % (12883.26 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lag) ; 03-X-5501B (AutoRestart;Lead); 03-X5502 (-45.6 C); 03-V-5503 (110 Psig); 03-V-5504 (108 Psig) and Instrument Air Supply Header (94.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 130 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 455.18 Psi; Diff Press = 18.12 inH 2O and Flowrate
Avrg = 0.5571 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
8
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain .AH
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 309030 Gallon and Actual Production LPG from NGL= 530.91 MT (On Spec.) and Condensate = 1680.21
Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 06th, 2013.
Note: Total moving level of Tank-3= 1.72 MT, Tank-4= -6.53 MT.Total LPG Product included a moving level = 526.29 MT
3
Total Actual Production LPG from NGL= 297.46 MT and Condensate = 850.89 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 06 th, 2013.
Note: Total moving level of Tank-2 = 2.07 MT, Tank-3 = 0.00 MT and Tank-4=-3.81 MT. Total LPG Product included a
moving level = 295.72 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
12.00 AM : Replace a Barton Chart of Fuel Gas Metering.
Daily Activities.
12.02 AM -05.00 AM : Transfer LPG Product at Tank-3 to Tank-1,total transfer = 333.73 MT.
05.12 AM : Star P-4504 A ( LPG Transfer Pump A ) Circulate Tank-1
Transfer a LPG Product from Tank-3 to Depot LPG P. Layang (200 MT).
07.56 PM : Stop Transfer a LPG Product From Tank-3 to Depot LPG P. Layang . Total Quantity Transferred, Based on Tank Table
= 231.43 MT; and Based on Coriolis Metering = 200.135 MT
11.13 AM : Complete Loading Condensate to MT.Java Bonitos (13.000 Bbls 10 % ). Based on Tank Table = 14279.06 Bbls,
Metering = 14013.036 Bbls and Ship Cargo = 14108.000 Bbls
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 74.50 % (1799.83 MTon),
Mixed LPG Storage Sphere B = 32.07 % (601.08 MTon), Propane Storage Sphere A = 4.65 % (56.83 MTon), & Propane Storage
Sphere B = 79.08 % (1096.58 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 6.7 % (4319.33 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (101 Psi, Lag) ; 03-X-5501B (103 Psi, Lead); 03-X-5502 (-45.5
C); 03-V-5503 (109 Psig); 03-V-5504 (99 Psig) and Instrument Air Supply Header (98.51 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2780 mm; The pressure at Fire Water Distribution
Header is 121 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 460.47 Psi; Diff Press = 16.52 inH 2O and Flowrate
Avrg = 0.5480 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
8
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Rain
Drizzle
Rain
Rain
Drizzle
Drizzle
Clear
Drizzle
Drizzle
Cloudy
Cloudy
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 07 th, 2014.
Total Actual Production LPG from NGL= 280.75 MT and Condensate = 905.80 Bbls.
Note: Total moving Tank-4 = -1.48 MT. Total LPG Product included a moving level = 279.27 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.10 AM - 01.40 AM : Equalize Pressure at Pipeline Gasdom to Tank-3.
09.00 AM : Assist Lab Technician and Surveyor to Take LPG Sample at Tank-1.
09.22 AM : Stop Circulation LPG Product at Tank-1.
4
Daily Activities.
09.30 AM - 10.40 AM : Equalize High Pressure Tank-1 to Tank-2.
11.00 AM : Switch Filling LPG Product from Tank-1 to Tank-3.
02.10 PM : Switch Filling LPG Product from Tank-3 to Tank-2.
03.00 PM - 03.38 PM : Calibration GC Online AT-4202.
11.30 AM : MV Gas Melawi Already All Fast.
11.40 AM : Start Circulation LPG Product at Tank-1 to Prepare Loading to MV Gas Melawi.
03.25 PM : Start Transfer LPG Product from Tank-4 to DomGas Pulau Layang.
12.00 PM - 02.39 PM : Inject Mercaptan to DomGas LPG Line Pulau Layang.
06.00 AM : Monitored the level of Mixed LPG Product in Mixed LPG Storage Sphere A = 58.96 % (1367.13 MTon), Mixed LPG
Storage Sphere B = 35.81 % (700.15 MTon), Propane Storage Sphere A = 12.10 % (121.10 MTon), & Propane Storage Sphere B
= 65.51 % (908.09 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 10.0 % (5225.13 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lag) ; 03-X-5501B (AutoRestart;Lead); 03-X5502 (-45.2 C); 03-V-5503 (109 Psig); 03-V-5504 (103 Psig) and Instrument Air Supply Header (98.1 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 125 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 460.67 Psi; Diff Press = 15.36 inH 2O and Flowrate
Avrg = 0.5170 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
8
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 321770 Gallon and Actual Production LPG from NGL= 582.88 MT (On Spec.) and Condensate = 1784.15
Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 07th, 2013.
Note: Total moving level of Tank-4= -5.70 MT.Total LPG Product included a moving level = 577.18 MT
3
Total Actual Production LPG from NGL= 277.14 MT and Condensate = 823.45 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 07 th, 2013.
Note: Total moving level of Tank-1 = 0.18 MT, Tank-3 = 2.00 MT and Tank-4= -2.66 MT. Total LPG Product included a
moving level = 276.66 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X5502 (-46.6 C); 03-V-5503 (108 Psig); 03-V-5504 (95 Psig) and Instrument Air Supply Header (98.4 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.48 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2780 mm; The pressure at Fire Water Distribution
Header is 117 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 443.45 Psi; Diff Press = 15.95 inH 2O and Flowrate
Avrg = 0.5240 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
8
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 08 th, 2014.
Total Actual Production LPG from NGL= 279.63 MT and Condensate = 905.80 Bbls.
Note: Total moving Tank-1 = 0.70 MT, Tank-3 = 11.46 MT and Tank-4 = 3.75 MT. Total LPG Product included a moving level
= 295.55 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
06.28 AM : Start LPG DomGas Pump B for Preparation LPG Transfer from Tank-4 to DomGas P. Layang.
06.30 PM : Start Transfer LPG Product from Tank-4 to DomGas Pulau Layang (Batch 2 : 150 MT).
06.33 PM : Start Inject Mercaptan to DomGas LPG Line Pulau Layang.
06.00 AM : Monitored the level of Mixed LPG Product in Mixed LPG Storage Sphere A = 3.29 % (56.43 MTon), Mixed LPG
Storage Sphere B = 55.20 % (1256.92 MTon), Propane Storage Sphere A = 13.42 % (134.56 MTon), & Propane Storage Sphere B
= 61.97 % (853.57 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 16.3 % (6954.39 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lag) ; 03-X-5501B (AutoRestart;Lead); 03-X5502 (-45.1 C); 03-V-5503 (99 Psig); 03-V-5504 (103 Psig) and Instrument Air Supply Header (96.6 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 122 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 440.66 Psi; Diff Press = 17.66 inH 2O and Flowrate
Avrg = 0.5478 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 08th,
2013.
3
Total of NGL Feed = 320340 Gallon and Actual Production LPG from NGL= 570.15 MT (On Spec.) and Condensate = 1756.70
Bbls.
Note: Total moving level of Tank-1=0.88 MT, Tank-3=12.06 MT and Tank-4= 0.23 MT.Total LPG Product included a moving
level = 570.15 MT
Total Actual Production LPG from NGL= 302.04 MT and Condensate = 905.80 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 08 th, 2013.
Note: Total moving level of Tank-3 = 1.15 MT and Tank-4= -1.96 MT. Total LPG Product included a moving level = 301.26 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
Transfer LPG Product from Tank-1 and Tank-4 to DomGas P. Layang (300 MT) for Batch 2.
09.44 PM : Stop Transfer a LPG Product From Tank-4 to Depot LPG P. Layang (Batch 2) . Total Quantity Transferred, Based on
Tank Table = 166.14 MT; and Based on Coriolis Metering = 150.077 MT
06.00 AM : Monitored the level of Mixed LPG Product (Off Spec.) in Mixed LPG Storage Sphere A = 2.12 % (45.53 MTon), Mixed
LPG Storage Sphere B = 65.63 % (1558.96 MTon), Propane Storage Sphere A = 13.53 % (135.71 MTon), & Propane Storage
Sphere B = 51.50 % (685.51 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 19.6 % (7860.19 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (120 Psi, Lead); 03-X-5502
(-46.9 C); 03-V-5503 (116 Psig); 03-V-5504 (115 Psig) and Instrument Air Supply Header (96.0 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.60 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 122 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 449.30 Psi; Diff Press = 16.66 inH 2O and Flowrate
Avrg = 0.5407 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 09 th, 2014.
Total Actual Production LPG from NGL= 295.66 MT and Condensate = 905.80 Bbls.
Note: Total moving Tank-3 = 0.21 MT Total LPG Product included a moving level = 295.87 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.10 AM - 01.20 PM : Equalize Pressure at Pipeline Gasdom to Tank-4.
4
Daily Activities.
07.48 AM : Stop Circulation LPG Product at Tank-2
01.50 PM : Switch Filling LPG Product From Tank-2 to Tank-1
08.00 AM : Start Circulate LPG Product at Tank-4 Prepare for Transfer toGasdom Pulau Layang.
01.50 PM : Start Transfer LPG Product from Tank-4 to DomGas Pulau Layang (350 MT).
01.30 PM - 06.51 PM : Start Inject Mercaptan to DomGas LPG Line Pulau Layang.
06.00 AM : Monitored the level at Tank-1 = 10.50 % (146.37 MTon), Tank-2 = 72.74 % (1753.79MTon), Tank-3 = 13.55 % (134.92
MTon), & Tank-4 = 36.76 % (447.86 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 22.9 % (8765.99 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart; Lag) ; 03-X-5501B (AutoRestart;Lead); 03-X5502 (-45.3 C); 03-V-5503 (98 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (97.5 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 117 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 435.49 Psi; Diff Press = 14.52 inH 2O and Flowrate
Avrg = 0.4881 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 09th,
2013.
Total of NGL Feed = 322410 Gallon and Actual Production LPG from NGL= 558.95 MT (On Spec.) and Condensate = 1729.25
Bbls.
Note: Total moving level of Tank-3=1.99 MT and Tank-4= -0.44 MT.Total LPG Product included a moving level = 560.50 MT
3
Total Actual Production LPG from NGL= 217.41 MT and Condensate = 713.66 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 09 th, 2013.
Note: Total moving level of Tank-2=-2.38,Tank-3 = 1.68 MT and Tank-4= -2.09 MT. Total LPG Product included a moving
level = 214.61 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
09.35 PM : Stop Transfer a LPG Product From Tank-4 to Depot LPG P. Layang (350 MT) . Total Quantity Transferred, Based on
Tank Table = 389.70 MT; and Based on Coriolis Metering = 350.103 MT
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 22.18 % (363.78 MTon),
Mixed LPG Storage Sphere B = 72.65 % (1751.40 MTon), Propane Storage Sphere A = 13.71 % (137.60 MTon), & Propane
Storage Sphere B = 26.44 % (294.70 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 25.5 % (9479.65 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (119 Psi, Lead); 03-X-5502 (47.5 C); 03-V-5503 (119 Psig); 03-V-5504 (115 Psig) and Instrument Air Supply Header (93.9 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.72 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 116 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 429.46 Psi; Diff Press = 14.30 inH 2O and Flowrate
Avrg = 0.4908 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 10 th, 2014.
Total Actual Production LPG from NGL= 207.48 MT and Condensate = 713.66 Bbls.
Note: Total moving Tank-2 = -1.06 MT, Tank-3 = 0.32 MT and Tank-4 = 0.28 MT. Total LPG Product included a moving level
= 207.02 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.40 AM - 07.55 AM : Running API Separator Pump for Decrease Water Level.
4
Daily Activities.
08.00 AM : Instrument Air Compressor B (03-KM-5501 B) Trip due to Motor Electric Problem.
10.00 AM : Assist HSE For Test Fire Monitor.
10.30 AM : Start Filling Water at Fire Water Tank.
07.10 AM : Start Circulate LPG Product at Tank-4 Prepare for Transfer to Gasdom Pulau Layang.
08.00 AM : Start Transfer LPG Product from Tank-4 to DomGas Pulau Layang (Batch 1 : 250 MT).
07.12 AM - 10.45 AM : Inject Mercaptan to DomGas LPG Line Pulau Layang.
01.16 PM : Stop Transfer a LPG Product From Tank-4 to Depot LPG P. Layang (Batch 1 : 250 MT). Total Quantity Transferred,
Based on Tank Table = 267.02 MT; and Based on Coriolis Metering = 250.081 MT.
Transfer LPG Product from Tank-4 (250 MT) and Tank-2 (450 MT) to DomGas P. Layang
01.20 PM : Start Circulate LPG Product at Tank-2 Prepare for Transfer to Gasdom Pulau Layang.
01.38 PM : Start Transfer LPG Product from Tank-2 to DomGas Pulau Layang (Batch 2 : 450 MT).
01.40 PM : Start Inject Mercaptan to DomGas LPG Line Pulau Layang.
06.00 AM : Monitored the level at Tank-1 = 30.91 % (571.27 MTon), Tank-2 = 62.55 % (1471.17 MTon), Tank-3 = 13.74 %
(137.91 MTon), & Tank-4 = 00.00 % (27.96 MTon).
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 28.1 % (10193.31 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline, Lag); 03-X-5502
(-45.0 C); 03-V-5503 (100 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (94.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2700 mm; The pressure at Fire Water Distribution
Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 444.68 Psi; Diff Press = 14.87 inH 2O and Flowrate
Avrg = 0.4991 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Piter Firmansyah
Daswimm
Lead Operator
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 10 th,
2013.
3
Total of NGL Feed = 240590 Gallon and Actual Production LPG from NGL= 418.37 MT (On Spec.) and Condensate = 1344.98 Bbls.
Note: Total moving level of Tank-2=-6.44 MT,Tank-3=1.58 MT and Tank-4= 0.42 MT.Total LPG Product included a moving level =
413.92 MT
Total Actual Production LPG from NGL= 219.23 MT and Condensate = 631.32 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 10th, 2013.
Note: Total moving level of Tank-3=-3.53 MT and Tank-3=\0.11 MT. Total LPG Product included a moving level = 215.81 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.00 PM : Stop Filling Water to Filling Water Tank
10.30 PM : Hot Oil Heater Trip due to Flame Safeguard Shutdown
4
Daily Activities.
10.24 PM : Stop Transfer a LPG Product From Tank-2 to Depot LPG P. Layang (450 MT) . Total Quantity Transferred, Based on Tank
Table = 513.27 MT; and Based on Coriolis Metering = 450.076 MT
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 39.10 % (790.50 MTon), Mixed
LPG Storage Sphere B = 54.36 % (1232.22 MTon), Propane Storage Sphere A = 13.75 % (138.02 MTon), & Propane Storage Sphere
B = 0.00 % (27.96 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 30.4 % (10824.62 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (107, Lead) ; 03-X-5501B (Deadline); 03-X-5502 (-46.6 C); 03-V5503 (106 Psig); 03-V-5504 (104 Psig) and Instrument Air Supply Header (97.0 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2740 mm; The pressure at Fire Water Distribution Header is
118 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 424.63 Psi; Diff Press = 12.92 inH 2O and Flowrate Avrg
= 0.4549 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On
Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 11th, 2014.
Daily Activities.
Total Actual Production LPG from NGL= 281.82 MT and Condensate = 905.80 Bbls.
Note: Total moving Tank-2 = -0.30 MT and Tank-3 = 0.21 MT. Total LPG Product included a moving level = 281.73 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.25 AM : Start Circulate LPG Product at Tank-2 Prepare for Transfer to Gasdom Pulau Layang.
07.59 AM : Start Transfer LPG Product from Tank-2 to DomGas Pulau Layang.
07.30 AM : Start Inject Mercaptan to DomGas LPG Line Pulau Layang.
06.00 PM : Monitored the level at Tank-1 = 48.92 % (1072.31 MTon), Tank-2 = 33.89 % (648.76 MTon), Tank-3 = 13.77 %
(138.23 MTon), & Tank-4 = 00.00 % (27.96 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 33.7 % (11730.42 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline, Lag); 03-X-5502
(-45.2 C); 03-V-5503 (105 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (95.0 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2740 mm; The pressure at Fire Water Distribution
Header is 120 Psig
06.00 PM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 478.50 Psi; Diff Press = 16.60 inH 2O and Flowrate
Avrg = 0.5589 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
7
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Rain
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Piter Firmansyah
Daswimm
Lead Operator
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 11th,
2013.
Total of NGL Feed = 311920 Gallon and Actual Production LPG from NGL= 551.12 MT (On Spec.) and Condensate = 1756.70 Bbls.
Note: Total moving level of Tank-2=-3.88 MT and Tank-3=0.11 MT.Total LPG Product included a moving level = 547.34 MT
3
Total Actual Production LPG from NGL= 319.87 MT and Condensate = 1015.59 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 11th, 2013.
Note: Total moving level of Tank-2=-0.94 MT and Tank-3=0.32 MT. Total LPG Product included a moving level = 319.25 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
10.19 PM : Stop Transfer LPG Product From Tank-2 to Depot LPG P. Layang (720 MT) . Total Quantity Transferred, Based on Tank
Table = 789.78 MT; and Based on Coriolis Metering = 720.050 MT
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 59.82 % (1392.19 MTon), Mixed
LPG Storage Sphere B = 25.60 % (441.20 MTon), Propane Storage Sphere A = 13.80 % (138.54 MTon), & Propane Storage Sphere B
= 0.00 % (27.96 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 37.4 % (12746.02 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline); 03-X-5502 (-47.4
C); 03-V-5503 (109 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (98.5 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.86 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2740 mm; The pressure at Fire Water Distribution Header is
117 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 451.64 Psi; Diff Press = 17.58 inH 2O and Flowrate Avrg
= 0.5604 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On
Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 12 th, 2014.
Total Actual Production LPG from NGL= 316.22 MT and Condensate = 1015.59 Bbls.
No Moving Level
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
11.00 AM-02. 00 PM : Equalize Pressure From Tank-1 to Tank-4.
4
Daily Activities.
11.05 AM : Switch Filter Fuel Gas Metering, From MET-F-101 B to MET-F-101 A, Due to High Differential Pressure.
02.10 PM-02.50 PM : Assist Mechanical Maintenance to Clean Strainer, Replace Screen and Gasket Strainer Metering DomGas
Pulau Layang.
08.30 AM : Start Circulate LPG Product at Tank-2 Prepare for Transfer to DomGas Pulau Layang.
10.00 AM : Start Transfer LPG Product from Tank-2 to DomGas Pulau Layang Batch 1
Transfer LPG Product from tank-2 (170 MT) to DomGas P. Layang, Batch 1
02.00 PM : Complete Transfer LPG Product from Tank-2 to DomGas Pulau Layang Batch 1, Total Quantity Transferred, Based on
Tank Table = 176.88 MT; and Based on Coriolis Metering = 171.361 MT
10.30 AM-13.35 PM: Injection Mercaptan to DomGas LPG Line Pulau Layang, Batch 1
03.00 PM : Start Transfer LPG Product from Tank-2 to DomGas Pulau Layang Batch 2
Transfer LPG Product from tank-2 (180 MT) to DomGas P. Layang, Batch 2
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline, Lag); 03-X-5502
(-44.8 C); 03-V-5503 (103 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (96.7.0 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2740 mm; The pressure at Fire Water Distribution
Header is 122 Psig
06.00 PM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 464.70 Psi; Diff Press = 17.09 inH 2O and Flowrate
Avrg = 0.5582 MMScf)
12/01/2014 (OPR-PSG-120) : Please Clean Fuel Gas Filter B Due to High DP.
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
10/01/2014 (OPR-PSG-119) Please Repair Instrument Air Compressor B (03-KM-5501 B) Trip due to Motor Electric Problem.
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Cloudy
Rain
Rain
Rain
drizzle
Cloudy
Cloudy
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Piter Firmansyah
Daswimm
Lead Operator
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 12 th,
2013.
3
Total of NGL Feed = 366410 Gallon and Actual Production LPG from NGL= 631.86 MT (On Spec.) and Condensate = 2031.19 Bbls.
Note: Total moving level of Tank-2=0.64 MT ,Tank-3=0.53 MT and Tank-4=27.23 MT.Total LPG Product included a moving level
= 660.26 MT
Total Actual Production LPG from NGL= 311.31 MT and Condensate = 1043.04 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 12th, 2013.
Note: Total moving level of Tank-2=0.57 MT and Tank-4=28.66 MT. Total LPG Product included a moving level = 340.53 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.05-07.20 PM : Running Api Separator Pump to Decrease Water Level
12.00 AM : Replace Barton Chart of Fuel Gas Metering.
4
Daily Activities.
Transfer LPG Product from tank-2 (180 MT) to DomGas P. Layang Batch-2
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 83.61 % (2019.71 MTon), Mixed
LPG Storage Sphere B = 5.40 % (78.78 MTon), Propane Storage Sphere A = 13.80 % (138.54 MTon), & Propane Storage Sphere B =
4.62 % (56.61 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 44.9 % (14804.65 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline); 03-X-5502 (-47.4
C); 03-V-5503 (109 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (97.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.57 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2740 mm; The pressure at Fire Water Distribution Header is
128 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 463.42 Psi; Diff Press = 18.11 inH 2O and Flowrate Avrg =
0.5767 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On
Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 13 th, 2014.
Total Actual Production LPG from NGL= 291.99 MT (Onspec = 238.18 MT; Offspec = 53.81 MT) and Condensate = 988.15 Bbls.
Note: Total moving Tank-1 = 1.10 MT. Total LPG Product included a moving level = 293.10 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
11.30 AM : Hot Oil Heater Trip due to Combution Air Blower Stop.
11.38 AM : Switch Filling LPG Product From Tank-3 to Tank-4 due to Offspec Product.
Daily Activities.
11.45 AM - 02.00 PM : Open Temporary Line For Transfer NGL Product to Tank-4.
12.40 PM : Start Hot Oil Heater.
02.06 PM : Switch Filling LPG Product From Tank-4 to Tank-3 due to Onspec Product.
02.49 PM : Start Transfer LPG Product from Tank-1 to DomGas Pulau Layang.
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline, Lag); 03-X-5502
(-45.4 C); 03-V-5503 (98 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (93.3 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22..47 InH2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2740 mm; The pressure at Fire Water Distribution
Header is 122 Psig
06.00 PM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 429.50 Psi; Diff Press = 18.51 inH 2O and Flowrate
Avrg = 0.5592 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,under monitoring now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
10/01/2014 (OPR-PSG-119) Please Repair Instrument Air Compressor B (03-KM-5501 B) Trip due to Motor Electric Problem.
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Cloudy
Rain
Rain
Rain
drizzle
Cloudy
Cloudy
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 12th,
2013.
Total of NGL Feed = 342530 Gallon and Actual Production LPG from NGL= 554.92 MT (On Spec.), 55.34 MT (Off Spec.) and Condensate = 2003.74
Bbls.
Note: Total moving level of Tank-2=0.23 MT.Total LPG Product included a moving level = 610.48 MT
3
Total Actual Production LPG from NGL= 310.91 MT and Condensate = 988.15 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 12th, 2013.
Note: Total moving level of Tank 1 = -3.73 MT, Tank-2=0.11 MT and Tank-4=0.96 MT. Total LPG Product included a moving level = 308.25 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
10.22 PM : Stop Transfer LPG Product From Tank-1 to Depot LPG P. Layang (400 MT) . Total Quantity Transferred, Based on Tank Table = 453.40
MT; and Based on Coriolis Metering = 400.080 MT
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 65.81 % (1564.04 MTon), Mixed LPG Storage
Sphere B = 5.41 % (78.89 MTon), Propane Storage Sphere A = 51.63 % (687.63 MTon), & Propane Storage Sphere B = 11.11 % (111.39 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 52.1 % (16780.94 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline); 03-X-5502 (-47.5 C); 03-V-5503
(110 Psig); 03-V-5504 (101 Psig) and Instrument Air Supply Header (97.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 129 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 436.80 Psi; Diff Press = 18.05 inH2O and Flowrate Avrg = 0.4915
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
7
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain Ah
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 16 th, 2014.
Total Actual Production LPG from NGL = 316.59 MT and Condensate = 1015.59 Bbls.
Note: Total moving Tank-1 = +5.11, and Tank-3 = -1.69 MT. Total LPG Product included a moving level = 320.02 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.22 AM : Stop circulated a LPG Product in Tank-2 and stop 03-P-4504 B
4
09.25 AM - 09.55 AM : Assist Electrical Technician for preventive maintenance of 03-E-4202 A/B. Result : OK (Induction Motor
checked)
Daily Activities.
02.33 PM : Start transfer a LPG Product from Tank-1 to Depot LPG P. Layang.
02.40 PM : Start injected a mercaptan to Depot LPG P. Layang.
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 22.98 % (381.40 MTon); Tank-2 = 56.31 % (1289.54 MTon); Tank-3
= 79.97 % (1107.46 MTon); and Tank-4 = 0 % (27.96 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 17.4 % (7256.32 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Deadline); 03-X-5502 (-45.7
C); 03-V-5503 (96 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (95.98 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.01 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution
Header is 116 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 441.42 Psi; Diff Press = 19.11 inH 2O and Flowrate Avrg = 0.5718
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
7
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
10/01/2014 (OPR-PSG-119) Please Repair Instrument Air Compressor B (03-KM-5501 B) Trip due to Motor Electric Problem.
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Drizzle
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Clear
Cloudy
Rain
Cloudy
Cloudy
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 15th,
2014.
Total of NGL Feed = 358360 Gallon and Actual Production LPG from NGL= 633.27 MT (On Spec.), and Condensate = 2003.74 Bbls.
Note: Total moving level of Tank-1= 1.98 MT and Tank-3 = -6.16 MT. Total LPG Product included a moving level = 629.10 MT.
3
Total Actual Production LPG from NGL= 316.55 MT and Condensate = 988.15 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 15th, 2014.
Note: Total moving level of Tank-3 = -3.76 MT. Total LPG Product included a moving level = 312.79 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.20 PM : Start Circulation LPG Product in Tank-2.
07.45 PM - 09.40 PM : Assists Maintenance Team for installing a Electrical Motor of Instrument Air Compressor B. Result : Completed.
Daily Activities.
10.40 PM : Stop Transfer LPG Product From Tank-1 to Depot LPG P. Layang (400 MT) . Total Quantity Transferred, Based on Tank Table = 414.98 MT;
and Based on Coriolis Metering = 400.205 MT
06.00 PM : Monitored the level at Tank-1 = 11.46 % (161.12 MTon), Tank-2 = 67.31 % (1606.10 MTon), Tank-3 = 79.66 % (1103.69 MTon), & Tank-4
= 00.00 % (27.96 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 21.0 % (8244.47 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Deadline); 03-X-5502 (-47.0 C); 03-V-5503
(109 Psig); 03-V-5504 (105 Psig) and Instrument Air Supply Header (97.7 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 474.11 Psi; Diff Press = 17.07 inH2O and Flowrate Avrg = 0.5656
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
16/09/2013 Strainer Upstream Metering LPG to Gasdom Must be Replace (Strainer have 3x Cleaning)
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4460
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 17 th, 2014.
Total Actual Production LPG from NGL = 304.62 MT and Condensate = 960.70 Bbls.
Note: Total moving Tank-1 = -0.94 dan Tank-3 = -1.34 MT, Total LPG Product included a moving level = 302.35 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
04.55 PM - 05.04 PM : Start P-6701 (Api Separator Pump), drain level open drain from 89.1 % to 7.2%
02.46 PM : Start transfer a LPG Product from Tank-1 to Depot LPG P. Layang.
5
Transfer LPG Product from Tank-1 (75 MT) to DomGas LPG P. Layang, Batch 1
04.10 PM : Stop Transfer LPG Product From Tank-1 to Depot LPG P. Layang (Batch 1). Total Quantity Transferred, Based on
Tank Table = 85.90 MT; and Based on Coriolis Metering = 75.127 MT
6
Transfer LPG Product from Tank-3 (275 MT) to DomGas P. Layang, Batch 2
04.26 PM : Start Transfer LPG Product from Tank-3 to Depot Pulau Layang
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 5.00 % (74.28 MTon), Tank-2 = 78.92 % (1910.72 MTon), Tank-3 =
71.98 % (1002.72 MTon), and Tank-4 = 0.00 % (27.96 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 24.5 % (9205.16 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Lag); 03-X-5502 (-45.3
C); 03-V-5503 (98 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (96.48 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.67 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution
Header is 127 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 443.76 Psi; Diff Press = 18.25 inH 2O and Flowrate Avrg = 0.5645
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Drizzle
Drizzle
Cloudy
Cloudy
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 17th,
2014.
Total of NGL Feed = 352110 Gallon and Actual Production LPG from NGL= 621.66 MT (On Spec) and Condensate = 1921.39 Bbls.
Note: Total moving level of Tank-1= -1.41 MT and Tank-3 = -4.53 MT. Total LPG Product included a moving level = 615.72 MT.
3
Total Actual Production LPG from NGL= 277.55 MT and Condensate = 933.25 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 17th, 2014.
Note: Total moving level of Tank-3 = -2.57 MT. Total LPG Product included a moving level = 274.99 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
09.21 PM : Switch Filling LPG Product Onspec From Tank-2 to Tank-4.
4
Daily Activities.
09.45 PM : Stop Transfer LPG Product From Tank-3 to Depot LPG P. Layang (Batch 2 = 275 MT) . Total Quantity Transferred, Based on Tank Table =
311.28 MT; and Based on Coriolis Metering = 275.160 MT.
Transfer LPG Product from Tank-1 and Tank-3 (350 MT) to DomGas P. Layang.
Total Transfer Batch 1 and Batch 2, Based on Tank Table = 397.18 MT; and Based on Coriolis Metering = 350.287 MT.
06.00 PM : Monitored the level at Tank-1 = 05.00 % (74.28 MTon), Tank-2 = 82.60 % (1997.07 MTon), Tank-3 = 57.86 % (788.51 MTon), & Tank-4 =
20.75 % (219.16 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 27.9 % (10138.41 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X-5502 (-46.4 C); 03-V5503 (109 Psig); 03-V-5504 (106 Psig) and Instrument Air Supply Header (98.5 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 425.61 Psi; Diff Press = 18.23 inH2O and Flowrate Avrg = 0.5527
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
7
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 18 th, 2014.
Total Actual Production LPG from NGL = 302.18 MT and Condensate = 960.70 Bbls.
Note: Total moving Tank-2 = -2.27 dan Tank-3 = 0.48 MT, Total LPG Product included a moving level = 300.39 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
08.51 AM : Assist Lab. Tech and Surveyor Citra Buana took sample LPG at Tank-2
4
08.52 AM - 10.05 AM : Assist Electric Tech. continue repair Lamp at Toilet CCR 1 EA.
Daily Activities.
08.54 AM - 10.35 AM : Assist Instrument Tech. install tubing SS for flashing sample boom LPG at sampling point static mixer to
connection pipeline close drain header.
09.11 AM : Stop P-4504 B (Transfer Pump B), finish circulation Tank2..
09.14 AM - 11.18 AM : Start P-4504 B (Transfer Pump B), circulate Tank-4 for Lab. Analyze purpose.
01.34 PM : Start transfer a LPG Product from Tank-3 to Depot LPG P. Layang.
Transfer LPG Product from Tank-3 (350 MT) to DomGas LPG P. Layang.
01.38 PM : Start injected a mercaptan to Depot LPG P. Layang.
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 5.00 % (74.28 MTon), Tank-2 = 82.50 % (1994.80 MTon), Tank-3 =
41.78 % (527.44 MTon), and Tank-4 = 41.40 % (521.34 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 31.4 % (11099.11 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Lag); 03-X-5502 (-45.7
C); 03-V-5503 (98 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (96.48 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.66 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution
Header is 119 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 430.71 Psi; Diff Press = 17.73 inH 2O and Flowrate Avrg = 0.5440
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Drizzle
Drizzle
Cloudy
Cloudy
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 18th,
2014.
Total of NGL Feed = 351670 Gallon and Actual Production LPG from NGL= 582.23 MT (On Spec) and Condensate = 1893.95 Bbls.
Note: Total moving level of Tank-2= -8.84MT and Tank-3 = -3.38 MT. Total LPG Product included a moving level = 570.01 MT.
3
Total Actual Production LPG from NGL= 288.55 MT and Condensate = 933.25 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 18th, 2014.
Note: Total moving level of Tank-2 = -6.37 MT. Total LPG Product included a moving level = 282.18 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
11.50 PM-05.10 AM : Equalize Pressure From Tank-4 to Tank-1
4
Daily Activities.
Transfer LPG Product from Tank-1 and Tank-3 (350 MT) to DomGas P. Layang.
08.27 PM : Stop Transfer LPG Product From Tank-3 to Depot LPG P. Layang (350 MT) . Total Quantity Transferred, Based on Tank Table = 376.69 MT;
and Based on Coriolis Metering = 350.139 MT.
06.00 PM : Monitored the level at Tank-1 = 05.00 % (74.28 MTon), Tank-2 = 82.22 % (1988.43 MTon), Tank-3 = 34.22 % (408.63 MTon), & Tank-4 =
59.20 % (809.90 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 34.8 % (12032.36 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X-5502 (-45.7 C); 03-V5503 (109 Psig); 03-V-5504 (102 Psig) and Instrument Air Supply Header (97.5 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution Header is 125 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 429.99 Psi; Diff Press = 18.62 inH2O and Flowrate Avrg = 0.5620
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
7
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 19th, 2014.
Total Actual Production LPG from NGL = 315.04 MT and Condensate = 933.25 Bbls.
Note: Total moving Tank-2 = -2.51 and Tank-3 = +3.52 MT. Total LPG Product included a moving level = 316.04
MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (117, Lead) ; 03-X-5501B (118, Lag); 03-X-5502 (45.3 C); 03-V-5503 (112 Psig); 03-V-5504 (114 Psig) and Instrument Air Supply Header (98.60 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.34 inH2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water
Distribution Header is 116 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 426.06 Psi; Diff Press = 18.25 inH2O and Flowrate Avrg =
0.5475 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal
already replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and
calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler
Box. (Still On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components
was Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
Outstanding Problem Fractionation Plant.
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature
Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and
03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Clear
Cloudy
Clear
Clear
Clear
Clear
Reported by,
Cloudy
Drizzle
Rain
Reviewed by,
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 19th,
2014.
Total of NGL Feed = 341350 Gallon and Actual Production LPG from NGL= 610.41 MT (On Spec) and Condensate = 1839.05 Bbls.
Note: Total moving level of Tank-2= -8.22 MT and Tank-3 = 3.98 MT. Total LPG Product included a moving level = 606.17 MT.
3
Total Actual Production LPG from NGL= 309.13 MT and Condensate = 878.35 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 19th, 2014.
Note: Total moving level of Tank-2 = -5.27 MT, Tank-3 = 1.53 MT and Tank-4 = -7.41 MT. Total LPG Product included a moving level = 297.97
MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X-5502 (-45.8 C); 03-V5503 (109 Psig); 03-V-5504 (103 Psig) and Instrument Air Supply Header (98.0 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution Header is 122 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 421.47 Psi; Diff Press = 19.00 inH2O and Flowrate Avrg = 0.5614
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
6
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 20 th, 2014.
Total Actual Production LPG from NGL = 295.20 MT and Condensate = 933.25 Bbls.
Note: Total moving Tank-2 = -3.68, Tank-3 = -1.38 MT dan Tank-4 = -3.81 MT, Total LPG Product included a moving level =
286.33 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.06 AM : Stop circulated a LPG Product in Tank-4 and stop 03-P-4504 B
4
09.00 AM - 01.37 AM : Assist Instrument Tech. install tubing SS for flashing sample boom LPG at sampling point NGL Surge Drum
to connection pipeline close drain header, Result: On progress continue tomorrow
Daily Activities.
09.18 AM - 10.18 AM : Assists Mechanic and Electrical Technician for preventif maintenance (750 running hours) of 03-P-4101 B,
03-P-4201 B and 03-P-4202 B. Result : Vibration, Temperature, Current and Voltage has been checked well
01.05 PM : Start 03-P-4504 A and circulated a LPG Product in Tank-3
5
Transfer a LPG Product from Tank-3 to Depot LPG P. Layang (300 MT)
01.08 PM : Start transfer a LPG Product from Tank-3 to Depot LPG P. Layang.
01.12 PM - 03.12 PM : Injected a mercaptan to Depot LPG P. Layang.
03.12 PM : Start 03-P-4501 A and circulated a LPG Product in Tank-2
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (102, Lag) ; 03-X-5501B (105, Lead); 03-X-5502 (-44.5 C);
03-V-5503 (101 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (99.16 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.41 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution
Header is 121 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 430.72 Psi; Diff Press = 18.11 inH 2O and Flowrate Avrg = 0.5521
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Rain
Cloudy
Cloudy
Drizzle
Cloudy
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 20th,
2014.
Total of NGL Feed = 338580 Gallon and Actual Production LPG from NGL= 585.45 MT (On Spec) and Condensate = 1784.15 Bbls.
Note: Total moving level of Tank-3= -1.54 MT and Tank-4= -10.34 MT. Total LPG Product included a moving level = 573.58 MT.
3
Total Actual Production LPG from NGL= 300.42 MT and Condensate = 850.90 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 20th, 2014.
Note: Total moving level of Tank-4 = -4.68 MT and moving level of Tank-2 = -0.40 MT Total LPG Product included a moving level = 295.34 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
Transfer a LPG Product from Tank-3 to Depot LPG P. Layang (300 MT)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Leg) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-45.5 C); 03-V5503 (109 Psig); 03-V-5504 (107 Psig) and Instrument Air Supply Header (98.5 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.56 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 433.53 Psi; Diff Press = 18.73 inH2O and Flowrate Avrg = 0.5665
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
8
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 21 st, 2014.
Total Actual Production LPG from NGL = 277.31 MT and Condensate = 823.45 Bbls.
Note: Total moving Tank-2 = -2.03, Tank-3 = -0.09 MT dan Tank-4 = -2.78 MT, Total LPG Product included a moving level =
276.46 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
10.00 AM : Assist Lab Technician and Surveyor for Took Condensate Sample at Condensate Storage Tank
4
Daily Activities.
Transfer LPG Product from Tank-4 to Depot LPG P. Layang (300 MT)
02.14 PM : Start Transfer LPG Product from Tank-4 to Depot LPG P.Layang (300 MT)
02.20 PM - 06.20 PM : Inject Mercapthan to LPG Gasdome Pipeline P.Layang
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 55.18 % (1256.34 MTon), Tank-2 = 302.19 % (302.19 MTon), Tank-3
= 10.05 % (101.37 MTon), and Tank-4 = 62.72 % (865.26 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 50.9 % (16451.56 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (105, Lead); 03-X-5502 (47.5 C); 03-V-5503 (101 Psig); 03-V-5504 (109 Psig) and Instrument Air Supply Header (98.4 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.54 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 117 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 429.04 Psi; Diff Press = 17.80 inH 2O and Flowrate Avrg = 0.5446
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Rain
Rain
Cloudy
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain A.H
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January 21th,
2014.
Total of NGL Feed = 301440 Gallon and Actual Production LPG from NGL= 546.92 MT (On Spec) and Condensate = 1592.01 Bbls.
Note: Total moving level of Tank 2 = -5.24 MT, Tank-3=-0.28 MT and Tank-4= -6.68 MT. Total LPG Product included a moving level = 534.72 MT.
3
Total Actual Production LPG from NGL= 239.51 MT and Condensate = 658.76 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 21th, 2014.
Note: Total moving level of Tank-2 = 1.42 MT tank-3 = 0.19 and moving level of Tank-4 = -2.74 MT Total LPG Product included a moving level
= 238.38 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
Transfer a LPG Product from Tank-4 to Depot LPG P. Layang (300 MT)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-47.4 C); 03-V5503 (109 Psig); 03-V-5504 (107 Psig) and Instrument Air Supply Header (98.5 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.63 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2770 mm; The pressure at Fire Water Distribution Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 428.68 Psi; Diff Press = 16.13 inH2O and Flowrate Avrg = 0.5209
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
7
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
drizzle
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 22 nd, 2014.
Total Actual Production LPG from NGL = 224.38 MT and Condensate = 646.45 Bbls.
Note: Total moving Tank-2 = +0.20 MT, Tank-3 = -2.40 MT dan Tank-4 = +1.29 MT, Total LPG Product included a moving
level = 223.48 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.15 AM-07.30 AM : Running API Separator Pump for Decrease Water Level
10.25 AM : Switch Running De-C3 Reflux/Storage Pump A to B
4
Daily Activities.
10.30 AM : Support Mechanic Team for Preventive Maintenance at De-C3 Reflux/Storage Pump A
01.30 PM-02.30 PM : Equalize Pressure at Tank-1 to Tank-3
02.40 PM-03.00 PM : Running Test De-C3 Reflux/Storage Pump A after Preventive Maintenance (Result : OK)
01.40 PM : Start LPG Gasdome Pump B for Preparation LPG Transfer from Tank-4 to Depot LPG P.Layang
Transfer LPG Product from Tank-4 to Depot LPG P. Layang (300 MT)
02.05 PM : Start Transfer LPG Product from Tank-4 to Depot LPG P.Layang (300 MT)
02.25 PM - 05.25 PM : Inject Mercapthan to LPG Gasdome Pipeline P.Layang
01.30 PM : Start Circulation Condensate Product for Preparation Condensate Loading to MT. Java Bonitos
01.42 PM : Start Loading Condensate Product to MT. Java Bonitos (13.000 Bbls)
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 71.48 % (1720.23 MTon), Tank-2 = 19.34 % (303.82 MTon), Tank-3
= 9.81 % (99.16 MTon), and Tank-4 = 39.92 % (497.69 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 27.6 % (10056.07 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X5502 (-46.1 C); 03-V-5503 (109 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (98.5 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.27 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 123 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 425.98 Psi; Diff Press = 19.59 inH 2O and Flowrate Avrg = 0.5601
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain A.H
Daswimm
ACTIVITY TODAY
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 267120 Gallon and Actual Production LPG from NGL= 473.11 MT (On Spec) and Condensate = 1367.92 Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
22th, 2014.
Note: Total moving level of Tank 2 = 2.44 MT; Tank-3= 1.11 MT and Tank-4= -2.29 MT. Total LPG Product included a moving level = 474.37 MT.
3
Total Actual Production LPG from NGL= 253.96 MT and Condensate = 741.09 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 22 th, 2014.
Note: Total moving level of Tank-2 = 0.20 MT tank-3 = 5.57 and moving level of Tank-4 = -1.23 MT Total LPG Product included a moving level
= 258.51 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
Transfer a LPG Product from Tank-4 to Depot LPG P. Layang (300 MT)
07.20 PM : Stop Transfer LPG Product From Tank-4 to Depot LPG P. Layang. Total Quantity Transferred, Based on Tank Table = 337.66 MT; and
Based on Coriolis Metering = 300.234 MT.
09.07 PM : Stop Loading Condensate to MT Java Bonitos. Total Quantity Transferred, Based on Metering = 13588.996 Bbls; and Based on Ship =
13669.000 Bbls
06.00 AM : Monitored the level of LPG Product in Tank-1 = 81.60 % (1974.19 MTon); Tank-2 = 19.35 % (304.02 MTon); Tank-3 = 10.41 % (104.73
MTon); and Tank-4 = 34.68 % (415.68 MTon).
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 7.9 % (4648.71 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-46.2 C); 03-V5503 (109 Psig); 03-V-5504 (102 Psig) and Instrument Air Supply Header (98.87 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.41 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is 122 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 418.97 Psi; Diff Press = 16.82 inH 2O and Flowrate Avrg = 0.5249
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Drizzle
Rain
Reported by,
Reviewed by,
Daswimm
Act. Operation Manager
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 23 rd, 2014.
Total Actual Production LPG from NGL = 246.13 MT and Condensate = 823.45 Bbls.
Note: Total moving Tank-2 = 0.41 MT, and Tank-4 = 2.61 MT, Total LPG Product included a moving level = 249.14 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.30 AM : Stop Circulate LPG Product at Tank-1
4
Daily Activities.
Transfer LPG Product from Tank-4 to Depot LPG P. Layang (350 MT)
01.57 PM : Start Transfer LPG Product from Tank-4 to Depot LPG P.Layang (350 MT)
02.25 PM - 05.50 PM : Inject Mercapthan to LPG Gasdome Pipeline P.Layang
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 83.21 % (2010.80 MTon), Tank-2 = 19.37 % (304.43 MTon), Tank-3
= 27.83 % (314.24 MTon), and Tank-4 = 19.43 % (202.78 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 10.9 % (5472.17 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (104 Psi, Lead); 03-X-5502
(-46.4 C); 03-V-5503 (106 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (95.7 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.45 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2745 mm; The pressure at Fire Water Distribution
Header is 126 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 422.25 Psi; Diff Press = 16.80 inH 2O and Flowrate Avrg = 0.5224
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Rain
Rain
Clear
Rain
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain A.H
Daswimm
ACTIVITY TODAY
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 296280 Gallon and Actual Production LPG from NGL= 507.61 MT (On Spec) and Condensate = 1564.56 Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
23th, 2014.
Note: Total moving level of Tank 2 = -0.20 MT and Tank-4= 3.84 MT. Total LPG Product included a moving level = 511.26 MT.
3
Total Actual Production LPG from NGL= 269.79 MT and Condensate = 796.01 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 23 th, 2014.
Note: Total moving level of Tank-1 = -6.73 MT and moving level of Tank-4 = 0.01 MT Total LPG Product included a moving level = 263.06 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
08.54 PM : Stop Transfer LPG Product From Tank-4 to Depot LPG P. Layang. Total Quantity Transferred, Based on Tank Table = 373.09 MT; and
Based on Coriolis Metering = 350.078 MT.
Transfer a LPG Product from Tank-4 to Depot LPG P. Layang (350 MT)
06.00 AM : Monitored the level of LPG Product in Tank-1 = 82.91 % (2004.07 MTon); Tank-2 = 19.37 % (304.43 MTon); Tank-3 = 45.28 % (584.03
MTon); and Tank-4 = 2.95 % (45.20 MTon).
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 13.8 % (6268.17 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-45.4 C); 03-V5503 (109 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (98.88 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.42 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is 119 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 423.95 Psi; Diff Press = 17.15 inH 2O and Flowrate Avrg = 0.5333
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but the vibration
still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
8.00
9.00
10.00
11.00
12.00
1.00
2.00
Remarks
3.00
4.00
5.00
6.00
7.00
Clear
Drizle
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Drizzle
Rain
Clear
Reported by,
Reviewed by,
Daswimm
Act. Operation Manager
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 24th, 2014.
Total Actual Production LPG from NGL = 280.60 MT and Condensate = 878.35 Bbls.
Note: Total moving Tank-1 = -2.26Tank-2 = 0.41 MT Total LPG Product included a moving level = 278.76 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activities.
Transfer LPG Product from Tank-1 to Depot LPG P. Layang (350 MT)
02.32 PM : Start Transfer LPG Product from Tank-4 to Depot LPG P.Layang (350 MT)
02.55 PM - 06.44 PM : Inject Mercapthan to LPG Gasdome Pipeline P.Layang
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 72.81 % (1755.64 MTon), Tank-2 = 19.39 % (304.84 MTon), Tank-3
= 62.68 % (864.63 MTon), and Tank-4 = 2.95 % (45.20 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 17.0 % (7146.53 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (108 Psi, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X-5502
(-46.5 C); 03-V-5503 (106 Psig); 03-V-5504 (105 Psig) and Instrument Air Supply Header (97.3 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.52 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 119 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 416.58 Psi; Diff Press = 17.36 inH 2O and Flowrate Avrg = 0.5272
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain A.H
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 313930 Gallon and Actual Production LPG from NGL= 561.57 MT (On Spec) and Condensate = 1729.25 Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 24th, 2014.
3
Note: Total moving level of Tank-1 = -8.97 MT; Tank 2 = +0.61 MT and Tank-4= +4.64 MT. Total LPG Product included a moving
level = 557.85 MT.
Total Actual Production LPG from NGL= 292.15 MT and Condensate = 905.80 Bbls.
Total Production of LPG and Condensate per Night Shift (12 hours) on January 24 th, 2014.
Note: Total moving level of Tank-1 = -5.03 MT and Tank-4 = +4.98 MT. Total LPG Product included a moving level = 292.10 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
12.00 AM : Replace a Barton Chart of Fuel Gas Metering.
4
Daily Activities.
09.48 PM - 11.06 PM : Assists Electric Technician and Patra Teknik for change Motor's gland cable of 03-P-4504 A/B. Result : OK
06.07 AM : Switch filling a LPG Product from Tank-3 to Tank-2
08.33 PM : Stop 03-P-4504 B and stop transfer a LPG Product to Depot LPG P. Layang. Total Quantity Transferred, Based on Tank Table
= 397.95 MT; and Based on Coriolis Metering = 350.178 MT.
Transfer a LPG Product from Tank-1 to Depot LPG P. Layang (350 MT)
06.00 AM : Monitored the level of LPG Product in Tank-1 = 67.05 % (1598.84 MTon); Tank-2 = 19.39 % (304.84 MTon); Tank-3 = 84.27
% (1156.78 MTon); and Tank-4 = 3.70 % (50.18 MTon).
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 20.3 % (8052.33 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (98 Psi, Lead) ; 03-X-5501B (99 Psi, Lag); 03-X-5502 (-46.7 C); 03-V5503 (108 Psig); 03-V-5504 (96 Psig) and Instrument Air Supply Header (95.67 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.51 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is
122 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 417.32 Psi; Diff Press = 18.34 inH 2O and Flowrate Avrg =
0.5473 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but
the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On
Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Drizzle
Rain
Reported by,
Reviewed by,
Daswimm
Act. Operation Manager
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 25th, 2014.
Daily Activities.
Total Actual Production LPG from NGL = 279.74 MT and Condensate = 878.35 Bbls.
Note: Total moving Tank-1 = -0.26 Tank-3 = -1.41 MT , and Tank-4=-0.14 MT Total LPG Product included a moving level =
277.93 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
10.42 AM : Switch Running LPG Transfer Pump A to B Due to Trip Indication
03.30 PM - 04.25 PM : Assist Eletrical Team to Repair LPG Transfer Pump A (Result : OK)
04.35 PM : Switch Running LPG Transfer Pump B to A
09.30 AM : Start LPG Gasdome Pump A for Preparation LPG Transfer from Tank-1 to Depot LPG P.Layang
5
09.59 AM : Start Transfer LPG Product from Tank-4 to Depot LPG P.Layang (350 MT)
Transfer LPG Product from Tank-1 to Depot LPG P. Layang (350 MT)
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (102 Psi, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X-5502
(-46.0 C); 03-V-5503 (108 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (97.6 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.38 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 117 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 417.34 Psi; Diff Press = 18.38 inH 2O and Flowrate Avrg = 0.5429
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain A.H
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed = 335790 Gallon and Actual Production LPG from NGL= 569.04 MT (On Spec) and Condensate = 1811.60 Bbls.
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on
January 25th, 2014.
Note: Total moving level of Tank-1 = -5.47 MT and Tank-4= +1.91MT. Total LPG Product included a moving level = 565.48 MT.
3
Total Actual Production LPG from NGL= 295.83 MT and Condensate = 905.80 Bbls.
Total Production of LPG and Condensate per Night Shift (12 hours) on January 25 th, 2014.
Note: Total moving level of Tank-1 = -4.12 MT, Tank-3= -4.37 and Tank-4 = +2.61MT. Total LPG Product included a moving level = 289.95
MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
12.00 AM : Replace a Barton Chart of Fuel Gas Metering.
06.00 AM : Monitored the level of LPG Product in Tank-1 = 53.34 % (1202.20 MTon); Tank-2 = 42.29 % (880.41 MTon); Tank-3 = 83.74
% (1151.00 MTon); and Tank-4 = 4.06 % (52.66 MTon).
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 26.8 % (9836.48 Barrels).
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (98 Psi, Lead) ; 03-X-5501B (99 Psi, Lag); 03-X-5502 (-47.3 C); 03-V5503 (108 Psig); 03-V-5504 (96 Psig) and Instrument Air Supply Header (95.67 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.40 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is
122 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 430.41 Psi; Diff Press = 17.63 inH 2O and Flowrate Avrg =
0.5458 MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,but
the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On
Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Cloudy
Drizzle
Rain
Reported by,
Reviewed by,
Daswimm
Act. Operation Manager
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 26th, 2014.
Total Actual Production LPG from NGL = 302.07 MT and Condensate = 905.80 Bbls.
Note: Total moving Tank-1 = -0.88 MT, Tank-3 = -2.20 MT , and Tank-4=1.33 MT Total LPG Product included a moving level
= 300.31 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
10.00 AM-04.35 PM : Circulate LPG Product at Tank-3 using LPG Gasdome Pump A
4
Daily Activities.
01.45 PM-03.00 PM : Support Mechanical Team for Cleaning Fuel Gas Filter Stream B at Fuel Gas Metering due to High Diff.
Pressure (Result : OK)
04.10 PM : Assist Surveyor and Lab Technician Took Sample at Tank-3
06.00 PM : Monitored the levels of LPG Product in Tank-1 = 53.31 % (1201.31 MTon), Tank-2 = 52.67 % (1182.48 MTon), Tank-3
= 83.54 % (1148.80 MTon), and Tank-4 = 4.25 % (53.98 MTon).
06.00 PM : Monitored the level of Condensate Product in Condensate Storage Tank = 30.1 % (10742.28 Barrels).
06.00 PM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X5502 (-45.8 C); 03-V-5503 (109 Psig); 03-V-5504 (96 Psig) and Instrument Air Supply Header (97.7 Psig).
06.00 PM : Monitored the Air Blower Intake at Hot Oil Heater (03-PDT-5732 = 22.16 inH 2O)
06.00 PM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution
Header is 116 Psig
06.00 PM : Monitored the Fuel Gas Metering (Press. Avrg = 432.88 Psi; Diff Press = 17.81 inH 2O and Flowrate Avrg = 0.5444
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already
replaced,but the vibration still high).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still
On Progress on Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was
Cannibalized for Repair FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204, 03-FT-4301 and 03-DIT-4461
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Drizzle
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain A.H
Daswimm
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
26th, 2013.
Total of NGL Feed = 336090 Gallon and Actual Production LPG from NGL= 603.00 MT and Condensate = 1784.15 Bbls.
Note: Total moving level of Tank-1=-2.35 MT, Tank-3= -6.61 MTand Tank-4=3.07 MT.Total LPG Product included a moving level = 597.10 MT
3
Total Actual Production LPG from NGL= 300.47 MT and Condensate = 850.90 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 26th, 2013.
Note: Total moving level of Tank 1 = -0.59 MT, Tank-3=-4.67 MT and Tank-4=0.85 MT. Total LPG Product included a moving level = 296.06 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
Daily Activities.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Lag); 03-X-5502 (-47.5 C); 03-V-5503 (110
Psig); 03-V-5504 (101 Psig) and Instrument Air Supply Header (97.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.40 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is 121 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 426.49 Psi; Diff Press = 17.39 inH2O and Flowrate Avrg = 0.5393
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours).
Total Actual Production LPG from NGL= 290.88 MT and Condensate = 933.25 Bbls.
Note: Total moving level of Tank-1 = 2.27 MT and Tank-2 = -1.92 MT. Total LPG Product included a moving level = 291.22 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.15 AM - 02.20 PM : Equalize Pressure LPG DomGas Pipeline to Tank-1.
08.00 AM - 05.00 PM : Equalize Pressure LPG Jetty Pipeline to Tank-2.
4
Daily Activities.
08.00 AM - 01.40 PM : Circulation a LPG Product in Tank-2 For Take Sample by Surveyor.
08.00 AM : Assist Mechanical 03-PM-4202-11.
09.35 AM : Start Running 03-EM-4202-11. (OK)
01.45 PM : Start Circulation a LPG Product in Tank-1 Prepare Transfer to DomGas.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-46.8 C); 03-V5503 (109 Psig); 03-V-5504 (102 Psig) and Instrument Air Supply Header (97.3 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.40 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is 121 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 421.07 Psi; Diff Press = 17.37 inH2O and Flowrate Avrg = 0.5299
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
28th, 2013.
Total of NGL Feed = 347920 Gallon and Actual Production LPG from NGL= 579.02 MT and Condensate = 1839.05 Bbls.
Note: Total moving level of Tank-1=6.45 MT.Total LPG Product included a moving level = 585.48 MT
3
Total Actual Production LPG from NGL= 310.52 MT and Condensate = 960.70 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 28th, 2013.
Note: Total moving level of Tank 1 = 6.79 MT, Tank-2=-5.15 MT . Total LPG Product included a moving level = 312.16 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.15-07.45 PM : Replace Mercapthan Drum
4
Daily Activities.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Lag); 03-X-5502 (-47.5 C); 03-V-5503 (110
Psig); 03-V-5504 (101 Psig) and Instrument Air Supply Header (98.6 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.67 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 116 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 418.19 Psi; Diff Press = 20.35 inH2O and Flowrate Avrg = 0.5787
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain AH
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours
Total Production of LPG and Condensate per Day Shift (12 hours).
Total Actual Production LPG from NGL= 315.35 MT and Condensate = 905.80 Bbls.
Note: Total moving level of Tank-1 = 0 MT and Tank-2 = 0 MT. Total LPG Product included a moving level = 315.35 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.15 AM - 02.20 PM : Equalize Pressure LPG DomGas Pipeline to Tank-1.
08.00 AM - 05.00 PM : Equalize Pressure LPG Jetty Pipeline to Tank-2.
4
Daily Activities.
07.15 AM - 09.45 PM : Assist Mechanical Maintenance to PM Motor Fin Fan Cooler Debutanizer EM-4202-21, OK.
03.00 PM : Make Up Oil Bearing Debutanizer Reflux Pump (P-4201 B).
03.20 PM : Make Up Oil Seal Transfer Pump (P-4504 B) OK.
03.25 PM - 04.00 PM : Cleaning Orifice Plate Mechanical Pump P-4504 B (OK).
07.45 AM : Complete Loading LPG to MV Gemilang Sejahtera.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-45.8 C); 03-V5503 (110 Psig); 03-V-5504 (100 Psig) and Instrument Air Supply Header (97.9Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.60 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2760 mm; The pressure at Fire Water Distribution Header is 120 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 432.53 Psi; Diff Press = 16.37 inH2O and Flowrate Avrg =
0.5206MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
29th, 2013.
Total of NGL Feed = 347920 Gallon and Actual Production LPG from NGL= 645.19 MT and Condensate = 1866.50 Bbls.
Note: Total moving level of Tank-1=3.46 MT.Total LPG Product included a moving level = 648.65 MT
Total Actual Production LPG from NGL= 324.29 MT and Condensate = 878.35 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 29th, 2013.
Note: Total moving level of Tank 1 = 0.73 MT. Total LPG Product included a moving level = 325.03 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
08.45 PM : Switch Filling LPG Product from Tank-3 to Tank-2
4
Daily Activity.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (120 Psi, Lag); 03-X-5502 (-47.4 C); 03-V-5503
(116 Psig); 03-V-5504 (115 Psig) and Instrument Air Supply Header (97.6 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.57 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 127 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 424.32 Psi; Diff Press = 19.19 inH2O and Flowrate Avrg = 0.5644
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain AH
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours).
Total Actual Production LPG from NGL= 330.86 MT and Condensate = 1015.59 Bbls.
Note: Total moving level of Tank-1 = 8.73 MT and Tank-3 = - 2.57 MT. Total LPG Product included a moving level = 337.02 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.15 AM - 02.00 PM : Equalize Pressure LPG DomGas Pipeline to Tank-1.
07.15 AM - 09.30 AM : Assist Mechanical Maintenance to PM Motor Fin Fan Cooler Debutanizer (03-EM-4202-22), OK.
4
Daily Activities.
Transfer LPG Product From Tank-1 and Tank-3 to DomGas (300 MT).
06.15 PM : Complete Transfer LPG from Tank-1 to DomGas P.Layang (Batch 1). Total Quantity Transferred : 179.416 MT (Based on Metering),
196.40 MT (Based on Tank Table).
06.25 PM : Start Circulation a LPG Product in Tank-3 Prepare Transfer to DomGas.
06.37 PM : Start Transfer LPG Product to DomGas (Batch 2 = 120 MT).
06.00 AM : Monitored the level of Tank-1 = 2.50 % (48.95 MTon), Tank-2 = 84.55 % (2040.34 MTon), Tank-3 = 81.26 % (1122.83 MTon), & Tank-4 =
00.00 % (27.96 MTon).
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 56.9 % (18098.47 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-45.8 C); 03-V5503 (109 Psig); 03-V-5504 (96Psig) and Instrument Air Supply Header (97.7Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.60 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 121 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 439.13 Psi; Diff Press = 17.16 inH2O and Flowrate Avrg = 0.5365
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
30th, 2013.
3
Total of NGL Feed = 364850 Gallon and Actual Production LPG from NGL= 643.89 MT and Condensate = 1921.39 Bbls.
Note: Total moving level of Tank-1=9.29 MT and Tank-3=-9.46 MT.Total LPG Product included a moving level = 643.72 MT
Total Actual Production LPG from NGL= 331.37 MT and Condensate = 933.25 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 30th, 2013.
Note: Total moving level of Tank 2 = -0.87 MT and Tank-3=-4.26 MT. Total LPG Product included a moving level = 326.24 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
12.00 AM : Replace Barton Chart of Fuel Gas Metering
Daily Activity.
Transfer LPG Product From Tank-1 and Tank-3 to DomGas (300 MT).
05.00 AM : Start LPG Transfer Pump A for Ciculate LPG Product at Tank-2
08.46 PM : Complete Transfer LPG from Tank-3 to DomGas P.Layang (Batch 2). Total Quantity Transferred : 120.060 MT (Based on Metering), 142.57
MT (Based on Tank Table)
06.00 AM : Monitored the level of Mixed LPG Product (On Spec.) in Mixed LPG Storage Sphere A = 2.50 % (48.95 MTon), Mixed LPG Storage
Sphere B = 84.51 % (2039.47 MTon), Propane Storage Sphere A = 70.10 % (976.00 MTon), & Propane Storage Sphere B = 30.94 % (359.33 MTon)
06.00 AM : Monitored the level of Condensate Product in Condensate Storage Tank = 60.3 % (19031.72 Barrels)
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-47.5 C); 03-V5503 (115 Psig); 03-V-5504 (110 Psig) and Instrument Air Supply Header (93.9 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.54 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 116 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 408.99 Psi; Diff Press = 20.56 inH2O and Flowrate Avrg = 0.5740
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Zulkarnain AH
Daswimm
Act.Shift Supervisor
REMARKS
Plant Status.
12 Hours.
Total Production of LPG and Condensate per Day Shift (12 hours).
Total Actual Production LPG from NGL= 307.41 MT and Condensate = 896.47 Bbls.
Note: Total moving level of Tank-2 =-2.83 MT and Tank-3 = -0.72 MT. Total LPG Product included a moving level = 303.86 MT.
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
07.15 AM - 01.30 PM : Equalize Pressure DomGas Pipeline to Tank-1.
07.35 AM : Switch Running 03-P-5702 A to 03-P-5702 B (Hot oil Circulation Pump).
4
Daily Activities.
08.40 AM - 10.35 AM : Assist Mechanical Maintenance to PM Hot Oil Circulation Pump A (03-P-5702-A), OK.
10.42 AM : Switch Running 03-P-5702 B to 03-P-5702 A (Hot oil Circulation Pump).
10.45 AM - 05.00 PM : Equalize Pressure From Tank-4 to Tank-1.
11.16 AM : Stop Circulation LPG Product in Tank-2 After Take Sample by Surveyor.
07.30 AM : Start Circulation Condesate Product in Condensate Storage Tank For Prepare Loading to MT Java Bonitos.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lag) ; 03-X-5501B (Auto Restart, Lead); 03-X-5502 (-46.5 C); 03-V5503 (109 Psig); 03-V-5504 (101 Psig) and Instrument Air Supply Header (94.1 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.60 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 121 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 420.47 Psi; Diff Press = 22.92 inH2O and Flowrate Avrg = 0.6066
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
7.00
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
Rain
Muhammad Ardian
Daswimm
Shift Supervisor
REMARKS
Plant Status.
24 Hours
Total of NGL Feed, Production LPG and Condensate Cut Off per 12.00 AM (24 hours) on January
31st, 2013.
3
Total of NGL Feed = 361050 Gallon and Actual Production LPG from NGL= 620.34 MT and Condensate = 1857.16 Bbls.
Note: Total moving level of Tank-2=-9.57 MT and Tank-3=-4.04 MT.Total LPG Product included a moving level = 643.72 MT
Total Actual Production LPG from NGL= 335.42 MT and Condensate = 960.70 Bbls.
Total Production of LPG and Condensate per Day Shift (12 hours) on January 31st, 2013.
Note: Total moving level of Tamk-1=14.30 MT, Tank 2 = -5.03 MT and Tank-3=-2.12 MT. Total LPG Product included a moving level = 342.57 MT
Assist Lab. Technician for sampling at NGL Feed Pump, Static Mixer & LPG Tanks every 4 Hours.
4
Daily Activity.
06.00 AM : Monitored the Instrument Air Compressors. 03-X-5501A (Auto Restart, Lead) ; 03-X-5501B (Auto Restart, Lag); 03-X-5502 (-47.3 C); 03-V5503 (111 Psig); 03-V-5504 (110 Psig) and Instrument Air Supply Header (93.9 Psig).
06.00 AM : Monitored the Air Blower Intake at Hot Oil Heater.03-PDT-5732 (22.46 InH2O)
06.00 AM : Monitored the Fire Water System. The Fire Water Tank level is 2750 mm; The pressure at Fire Water Distribution Header is 117 Psig
06.00 AM : Monitored the Fuel Gas System. Fuel Gas Metering (Press. Avrg = 419.54 Psi; Diff Press = 19.56 inH2O and Flowrate Avrg = 0.5659
MMScf)
15/08/2013 (OPR-PSG-042) : P-4001 A (NGL Feed Pump A) Not Available.
15/08/2013 (OPR-PSG-044) : P-4501 B (LPG Loading Pump) Indication Leakage on Mechanical Seal (Mech seal already replaced,under monitoring
now).
05/06/2013 (OPR-PSG-010) : AT-4301 (RVP Analyzer Downstream Static Mixer) is still Unfinished to setting and calibration.
05/06/2013 (OPR-PSG-011) : AT-4204 (Condensate RVP Analyzer) Still need to Repaired Due to Leakage on Cooler Box. (Still On Progress on
Repairing)
21/08/2013 (OPR-PSG-049) : PSV-4503 (Pressure Safety Valve on Metering LPG Line to Jetty) Was Passing
28/08/2013 FT-4104 (Flow Transmitter of De-C3 Accumulator to Storage Line) not Active due to The Components was Cannibalized for Repair
FT-4102. FT-4104 Needs New Components and Repair
3/10/2013 (OPR-PSG-068) Gate valve line recycle Tank 1 (3-GAJE-4505) please repair due to hard to operated.
3/11/2013 (OPR-PSG-078) Pilot 1 at Flaring System cannot Ignite and There was High-high Temperature Indication at TIC
20/11/2013 (OPR-PSG-093) Please Created Pipe Insulation to Outlet Hot Oil Heater Line Due to Hot Surface
20/11/2013 (OPR-PSG-095) Please Created Burner glass standing Access for Hot Oil Heater
21/11/2013 (OPR-PSG-096) Please Re-Calibrate 03-FT-6402 at HP Flare and K.O Drum System
21/11/2013 (OPR-PSG-097) Please Calibrate 03-FIC-4011 and Compare with Sum of 03-FT-4204
Remarks
8.00
9.00
10.00
11.00
12.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Reported by,
Clear
Cloudy
Drizzle
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Zulkarnain AH
Daswimm
Act.Shift Supervisor