11

REFINERY LOCATION

LAYOUT (Total Area: 723 acres; Refinery

511, ATP - 212)
Cooling
Towers

CPP
ETP

MS
BLOCK

DHDS

CDU-2
CDU-1

C
C

P
R
U

DHT
Site

FCC-2
CDU-3

FCC-1
PP-1

P P
P P

Flare
We are
here

Crude Tanks

Product Tanks

ADMN
.
Reservoir

P P PP

Process Units
Utilities

ENTRANCE

P
P
P

P
P

Mounded
Storage

LAYOUT (contd.)

VVSPL
P
C
F
L

Crude Tanks

P
P

P
P

P
P

P
P
P

Product anks

P
P

C
P

Entrance from Refinery

4

HISTORY & GROWTH

CRUDES PROCESSED
Country
UAE

Crudes
Upper
Zakum
Murban

Saudi
Arabia

Arab Extra
Lt
Arab Lt

Iran

Iran Lt
Iran Mix
Soroosh
Nowrooz

Country

Crudes

Iraq

Basrah Lt

Yemen

Masila

Kuwait
Dubai

Kuwait
Dubai

CRUDES PROCESSED
Country

Country

Malaysia

Crudes
Mirri
Tapis
Labuan
Kikeh

Angola

Crudes
Nemba
Plutonio
Girassol
Cabinda

Nigeria

Quaiboe
Bonny Lt
Forcados
Erha
Brass Lt
Escravos

Azerbaijan
Brunei
Libya

Azeri
Seria Lt
Sarir

PRODUCT PROFILE
LIGHT ENDS

MIDDLE
DISTILLATES

HEAVY ENDS

Propylene

SKO

FO (2 grades)

LPG (2

ATF

LSHS

grades)

Diesel (E-

Bitumen (2

3)

Gasoline (2
grades)

LDO

Naphtha

HFHSD

grades)

FACILITIES

Three Crude
Distillation Units:

CDU-1:

1.8

MMTPA

CDU-2:

3.1

MMTPA

CDU-3: 3.4 MMTPA

10

FACILITIES (contd)
Two Fluidized Catalytic
Cracking Units:
FCCU-1 (Exxon):1.0
MMTPA
FCCU-2 (UOP): 0.96
MMTPA
Vis-Breaker Unit of 1.0
MMTPA capacity
Bitumen Blowing Unit
(Porner) of 225 TMTPA
capacity
Propylene Recovery
Unit of 23000 MTPA

11

FACILITIES (contd)

Diesel Hydro Desulfurization (DHDS)

Unit for HSD
treatment with 2.4
MMTPA capacity
LPG and ATF Merox
Units

12

FACILITIES (contd)

MS Quality upgradation facilities:

NHT:
1.154
MMTPA
CCR:
0.769
MMTPA
NIU:
0.229
MMTPA
FCC-NHT: 0.893
MMTPA
13

FACILITIES (contd)
112 Tanks
Crude: 12 Tanks
Products: 49 Tanks
Others: 51 Tanks
LPG storage
5 Bullets
Propylene storage
2 Bullets

14

UTILITIES

Boilers for Steam Generation

Captive Power Plant (6 GTGs - 94 MW)

De-mineralization Plant for Water

Air Compressors, Nitrogen system

Cooling water system

Flare system

15

REFINERY BLOCK DIAGRAM

Gas

LPG
NHT

SRN
Crude

C
HN
D
KERO
U
LD
I/II/III
HD

RCO

V
D
U
I/II/II

SRU

N
I
U

N
S
U

LPG
MS
Naphtha

C LPG
C
P
R
LP R
G
U

GAS
F
LVGO C
C
HVGO
I/II

Gas
Propylene

SKO
ATF

CRN
LCO

SHU

NSU

HDS

HCO

HSD
LDO

SR

HFHSD
GAS

V LPG
B VBN
U VBGO
VB TAR

BBU
BBU

D
H
D
S
LSHS
FO
Bitume
n
Sulfur

16

FACILITIES (contd)
Crude36

VR

OST
T

Products
PropyleneLPG

VVSPL

Termin
als

Oil
Wharf

APCL

LPG
Bottling
Plant

17

SAFETY MANAGEMENT

Two fire stations one in the refinery and

the other in ATP area

Fire water network covering all the refinery

facilities (1028 hydrants and 363 monitors)

Internal and external safety audits

Periodic mock drills

On-site and Off-site emergency plans

Mutual aid scheme with Coromandel

Fertilizers and Andhra Petrochemicals

18

ENVIRONMENTAL MANAGEMENT

HPCL Visakh Refinery is an ISO 14001

Company with focus on:

Emission Control

Effluent Treatment

Solid Waste Management

19

EMISSION CONTROL

High efficiency furnaces / boilers

Low Sulfur fuels in furnaces / boilers and

GTGs

Low NOx burners

Sulfur Recovery Units

3 Ambient air monitoring stations

On-line stack analyzers ( SO2 , NOX , SPM,

CO, HC)

20

SOUTH GATE CAAM STATION

21

EFFLUENT TREATMENT

Effluent treatment plants with primary,

secondary and tertiary treatment steps

Oil skimmers on outlet of surface drains

Segregated effluent collection system in

process units

22

EFFLUENT TREATMENT

23

SOLID WASTE MANAGEMENT

In-situ / Ex-situ treatment of oily sludge

towards reduction in oil content

Disposal of treated and other oily sludge to

approved recyclers

Disposal of spent catalysts to approved

recyclers

Oily / Chemical drums cleaning facility

24

MAJOR PROJECTS

Single Point Mooring (SPM) facilities completed and ready for commissioning

Diesel Hydro Treater (DHT) project implementation in progress

25

CORPORATE SOCIAL RESPONSIBILITY

Educational aids (books, computers, desks,

stationery & scholarships)

Infrastructural facilities at schools

(construction of classrooms, library,
laboratory, etc.)

Construction of Community centres

Support to physically handicapped children,

orphans, SC/ST hostels.

Contribution of medical facilities (hospital

cots & mattresses, equipment, test kits, etc)

Ambulance to Govt. hospitals, vehicles to

society for physically challenged people
26

27