Roy Tanner, Product Group Marketing Extended Automation

Whats new with 800xA

Feature Pack 4
ABB Group
3BSE073162 en B
September 25, 2013 | Slide 1

System 800xA Overview and Update

Agenda

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 2

System 800xA Extended

Automation
Review of 5.1 and
previously released
feature packs
5.1 Feature Pack 4
Overview

System 800xA
xA=Extended Automation

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 3

Integration platform with

seamless connectivity to
plant systems, applications,
control systems, and
fieldbus technologies
Allows for simultaneous
execution of various
automation strategies
Pre-integrated, common
value added applications
and services

System 800xA removes

barriers and promotes
collaborative process
automation!

800xA Extended Automation

The power of integration

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 4

System 800xA Extended Automation

Operator Effectiveness

Automation and Power Integration

Full scope asset monitoring that helps operators,

maintenance and manufacturing operations
management streamline procedures and become
more predictive

Integrated Safety

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 5

Combines process and power automation in a

common infrastructure for improved operations,
maintenance and collaboration

Enterprise Asset Management

Plant-wide consolidation,
collaboration, and
optimization!

Full scope and features set including optimal

collaborative environment through control room
design based on human factors best practices

Combines basic process control and high

integrity applications for improved control
strategies and improved safety

System 800xA Release History

Version 5.1

Version 3.1

Alarm Analysis and Alarm Shelving

WirelessHART Integration
Profinet, Ethernet IP, DeviceNet
New Controller PM891 (2x PM866)
Engineering efficiency improvements
Detailed difference reporting
Foundation Fieldbus improvements

First version release w/ complete system concept

Single environment from independent solutions
Outstanding Operations Offering
Function based Engineering
Redundant Controllers and I/O capabilities
Connectivity for Harmony and Melody
FF, Redundant Profibus, HART, ABB Drives
2004

2005

2006

Version 4.x

2007

2009

2010

Version 5.0 sp1

Increased system size

SIL 2 Integrated Safety
Connectivity for DCI and MOD 300
Alarm and Event Improvements
Remote Clients via MS Terminal
Services

Increased system size

Multi-system Integration
SPI Integration (PETI)
MODBUS TCP

Version 5.0
Online Upgrade Capability
Multi-User / Distributed Engineering
Large screen / Multi-screen enhancements
Digital Security Improvements
ABB Group
3BSE073162 en B
September 25, 2013 | Slide 6

2008

Version 5.0 sp2

Virtualization offering for 800xA
MS WPF Graphics (PG2)
SIL3 Safety
IEC 61850 (Intel Elect Devices)
New PM866 controller (2x PM864)
New S800 I/O (non-red HART)
New Power Supplies w/smaller footprint
Evolution Libraries MOD300 and Infi90

System 800xA 5.1 Highlights (Summer 2010)

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 7

Windows 7 / 2008 Server

Alarm Analysis and Shelving
Point of Control
Snapshot Reports
New PM891 Controller
DeviceNet, ProfiNET,
WirelessHART
FF improvements
Task Analysis Tool and
Detailed Difference Report
Inter-Application
Communication variables (IAC)
New Batch Procedure Editor
System Configuration Console

Top 20 Longest in
Alarm

The concept of Feature Packs

More value to Sentinel subscribers
Time

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 8

Allows customers to choose in

how they want to update their
system between system
versions.
Revision Track
Software corrections only
Users will wait until the
next version to get new
features.
Feature Pack Track
Software corrections along
with new features
User will install new
features when they are
available
NOTE: Maintain Plus
Subscription needed for
feature pack track.

Revision Only
Track

Feature Pack
Track
Feature Pack 4

5.1 Rev C
5.1 Rev B

(incl Rev A - C)

Feature Pack 3
(incl Rev A & B)

Feature Pack 2
(incl Rev A)

5.1 Rev A

Feature Pack 1
(incl Rev A)

800xA 5.1 800xA 5.1

System 800xA 5.1 Feature Pack 1 (Fall 2011)

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 9

Alarm Response
Alarm Grouping
Simplified Batch and
Parameter Management
SFC Viewer
Improvements
Multi-System Integration
support for Point of
Control, FF, and IEC
61850
CMMS Integration
support for Maximo
version 7 and SAP ECC6

Alarm Response Giving operators a head

start regardless of their
experience level!

System 800xA 5.1 Feature Pack 2 (Spring 2012)

Live list improvements

Real device type is shown

instead of ABB version
Device that is Backup LAS
is indicated

Improved system diagnostics

through LD800HSE
Improved
usability and faster
commissioning!

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 10

System 800xA 5.1 Feature Pack 3 (Fall 2012)

Tab Navigation w Alarm

Summary

New aspect view button with

display history indication

Display history navigation via

hotkeys and selectable icon size

Batch scheduler spreadsheet

available on non-800xA nodes

New batch scheduling

graphic element

Multi-System Integration
support for Asset Optimization

Engineering Improvements

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 11

Feature pack 3 improves

productivity and profitability by
increasing operator
effectiveness, asset utilization
and engineering efficiency.

Feature Pack 3 - Tab Navigation with Alarm Status

Improved Situation Awareness
Indications for alarms
and shelved / hidden
alarms (for ex.)

Support for display levels

important for High
Performance HMI designs :
Lvl 1: Overview
Lvl 2: Area
Lvl 3 : Unit

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 12

Status bubbles
up to the top
automatically

Alarm status and

color definitions can
be referenced

Can now be configured to

indicate if alarms exist on
the graphic as well as status
like shelved alarms

5.1 Feature Pack 4 (Spring 2013)

Feature Pack 4 continues

to enable collaboration
between people,
systems, and equipment

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 13

Feature Pack 4 Making 800xA

better, faster, easier, safer, and
more secure!
Easier to engineer
Improved change management
New communication capabilities
Space saving I/O modules
More flexible architecture
More cyber security options
Improvements to all of our core
differentiators!!

Control Diagrams Editor 800xA 5.1 FP4

New graphical engineering

language for non-SIL and SIL
applications
Interconnects function blocks,
control modules
Embedded structured text
and SFC code blocks
Modern conveniences

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 14

Automation declaration of
variables
Advanced insert dialog with
recent and favorite lists
Undo / Redo several steps
Paste special dialog with
replace name options
Documentation including
embedded SFCs and
Structured Text

It doesnt get any

easier than this!

Control Diagram Editor for Safety 5.1 FP4

TUV certified engineering

environment for safety
applications
Supports Low to High SIL
Communications
A Lower SIL
communication
variable is indicated
by different color and
Expected SIL.

TUV certified, easy to

configure, engineering
environment for safety
applications!!

NOTE: Certification for the 2nd edition

of IEC61508 expected Q2 2013

Who said safety wasnt easy?

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 15

Change Management
Discussion

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 16

What is change management

scope in an automation system?
System Software
Versions, Revisions,
Firmware, Patches
Application Software
Control Libraries,
Types, Templates,
Graphics
Operational Parameters
Alarm limits, enables,
PID settings, etc

Application Change Management 5.1 FP4

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 17

Version control service used

for 800xA applications
Configuration management
service designed to handle
versions across multiple
800xA Systems
Check in / check out and
compare on various levels
Saves multiple versions of
the objects with access
control and activity log

Application Change Management (ACM) 5.1 FP4

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 18

Version control service used for

800xA applications
Configuration management
service designed to handle
versions on one or multiple
800xA Systems
From 800xA, Check-in / Checkout Applications, Libraries,
Procedures and compare with
previously saved versions
Browse ACM Server for
previously saved versions and
Get Latest / Revert Back
Detailed Comparison with whats
currently running in the
production system
Baselines can be created to
save all current versions at one
time.

Management of Change
for 800xA Applications!

IAC Variables Support in LEG 5.1 FP 4

Load Evaluate Go (LEG)

now supports evaluating
inter-application variables

LEG enables users to

evaluate the impact of
modified application on
production using real
process inputs.
IAC = Inter-Application
Communication variable for
sharing data between
applications

Get a LEG up on your

competition!

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 19

EtherNet/IP 5.1 FP4

Support for native

Ethernet/IP devices
Reads and writes data to
Ethernet/IP devices (I/O,
drives, MCCs,etc)
Peer to peer
communications with
Allen Bradley / RS PLCs
Supports master redundancy
Full support for
Online Upgrades
EtherNet/IP is the most
popular industrial ethernet
protocol for PLCs world wide!
(Source: IHS/IMS I/O study)

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 20

CI873
Ethernet /IP

LD 800DN
DeviceNet

User Defined Protocol (UDP/IP and TCP/IP) 5.1 FP4

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 21

UDP/IP and TCP/IP

Communication Libraries
Similar to user-defined
serial communications but
on Ethernet
Uses built-in control
network ports on AC800M
controllers
Redundancy is handled
by RNRP
Example
End user engineered new
interface to meet IEC8705-104 for telemetry
protocols (RTUs)

Q: Do you have an ethernet

interface for _______ ?
A: YES!

S800 High Density I/O modules 5.1 FP 4

DI818 / DO818 - 32 channel 24V

TU818 (Screw Terminations)
TU819 (2-25 pin D-sub)
DI828 - 16 channel 120V /
DO828 - 16 channel Relay
TU851 (Screw Terminations)

TU852 and TU854 redundant

MTUs w/25 pin D-subs
Approximately 20% space
savings in typical project
(approx. 70% digital signals)

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 22

Virtualized Clients 5.1 FP 4

Support for ESXi 5.1

Virtualized Client
capability in addition to
800xA Servers
No 800xA SW on
physical client machines
Easier to install and
maintain

The entire 800xA

system can literally be
virtualized!

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 23

Cyber Security - 5.1 FP 4

Extended security options

available
Industrial Defender
enhanced connectivity
Exposes 800xA
events for security
analysis
Application Whitelisting
in 800xA

Safe and secure operations

IS
priority # 1

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 24

Operator Effectiveness 800xA 5.1 FP4

Four Extended Operator

Workplace bundled
solutions

Embedded Video System

Improved situation
awareness

Mobility guide and

workplace

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 25

Improved decision support

High Performance Graphic

Elements Library

Creating a collaborative
environments just got
easier

Power of 800xA in the

palm of your hand

Alarm Help and Alarm History & Reports 5.1 FP 4

Alarm Help in 800xA

Added to Alarm
Operations option
Uses Alarm
Rationalization
Project results
Alarm History and Reports
option added
Full featured collection,
long term storage and
analysis
Help me help you!

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 26

Automation and Power Integration 5.1 FP4

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 27

Simplified IEC 61850 engineering

IET tool dependency removed
New IEC61850 Graphics and
Faceplate Library available
Improved access to IED alarm limits
and ranges
Improved System Architecture
Reduced number of controllers
required for IEC61850 projects
Improved Communications
MMS now available in addition to
GOOSE for AC800M to IED
Communications
Enabled for Channel Partner Sales

Network 1
Network 2
Network 3

Bay - ANSI

Bay - IEC

Integrated Safety 5.1 FP4

Machine Safety Library

Inter-Application
Communication (IAC)
support for SIL
applications
Remote Safe On-Line
Write for Multi-System
Integration and
Independent Safety
Support for SIL
applications in new
Control Diagrams Editor

Safety guard with

door lock, push
button-box and
enabling switch

Matrix control
module from new
Protection Lib

Maximum safety
Minimum effort

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 28

Asset Optimization 5.1 FP 4

New easy of use

Maintenance Workplace

Fixed panes to support

consistent workflow
Colors and symbols based
on NAMUR NE107
Easy access to AO Server
administration

New 800xA Asset

Management project
deployment guidelines to
kick-start new projects
(3BSE069832)

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 29

Packaged Services for

Predictive Maintenance is
available from CT Service

Recommended by the users

for the users !

Hardware Status and Tag Navigation 5.1 FP 4

AC 800M hardware Status

and Navigation
AC800M status for
operators @ a glance
Graphic elements available
on hardware components
for building system status
graphics
Navigation to affected
application/tags
Automatic configuration
using a Configuration
Uploader
User Centered Design

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 30

.and more

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 31

More memory in AC 800M

PM851A/PM856A/PM860A
PG2 Graphics
Improvements
Arabic language support
New and improved CAD
viewer support
Support for twice as many
network areas in a system
Central backup for Advant
Master controllers

800xA Performance Improvements (since 5.1)

Reduced Engineering
New CDE editor, new Batch editor, FD
improvements, Electrical Integration, Foundation
Fieldbus,

Improved availability

Reduced server computers

Vmware vmotion high availability, sans storage

Redundant Ethernet IP

Virtualized Servers and clients

More sanctioned combinations

Fewer Connectivity Servers

CS Server footprint
IEC 61850 throughput
FF Subnets per CS

More Opportunity

Larger system support

Multisystem Integration for larger

systems, Asset Optmization, Alarm
Mgt, Control Room(EOWs), History,
SmartClient, new interfaces

2 no of network areas
X2 tags in system
x2 no of clients,
MSI supported features

Fewer Controllers Required

2-3 AC 800M performance
IAC for automation and safety
More effective deployment of IEC61850
More memory w/A versions

Less cabinets required

Digital High density S800 I/O, new power supplies,

More Communications Interfaces

PROFINET, EtherNet IP, DeviceNet, WirelessHART, UDP/IP,
TCP/IP,

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 32

Highlights 5.1 FP 4

Feature Pack 4 continues

to enable collaboration
between people,
systems, and equipment

ABB Group
3BSE073162 en B
September 25, 2013 | Slide 33

Feature Pack 4 Making 800xA

better, faster, easier, safer, and
more secure!
Easier to engineer
Improved change management
New communication capabilities
Space saving I/O modules
More flexible architecture
More cyber security options
Improvements to all of our core
differentiators!!

 ABB Group
3BSE073162 en B
September 25, 2013 | Slide 34