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Abstract
This study aims to present a numerical and experimental transient characterisation for mono- or bi-layered
ceramic samples and dental restorations under a controlled cooling process from high temperature (typically
900C) to room temperature (25C). The processes may undergo different cooling rates: namely rapid cooling,
normal cooling and slow cooling. The cooling rate is not a constant during convection. Cooling rate
dependencies of the temperature distribution about the glass transition temperature during cooling will be taken
into account. The heat transfer coefficients used in this numerical simulation are derived from experimental data.
The FEA results are correlated to experimental results and a good agreement is achieved. The transient material
processing models showed a significant potential for development of optimal prosthetic devices.
Keywords: ceramics, transient thermal, cooling rate, finite element, temperature distribution
all-ceramic restorations, where Denzir (DZ) and
In-Ceram
Zirconia
(InZ)
exhibited
an
unacceptable amount of veneering porcelain
fractures in short-term study [7]. In an average 31
months follow-up study, minor chipping fractures
of veneering porcelain were detected in five fixed
partial dental prostheses of sixteen restorations in
total [8].
INTRODUCTION
All-ceramic dental restorations are being used
extensively because of their superior aesthetics,
chemical durability, and biocompatibility. The
typical core veneered all-ceramic restorations has
the frameworks made of stronger, less aesthetic
ceramic materials such as zirconia, alumina or
glass-ceramic. To satisfy increasing aesthetic
demand, core frameworks are veneered with toothcoloured porcelains, and its strength is of primary
importance. However, there have been a substantial
number of reports showing the failure of some
zirconia- or alumina-based devices [1, 2]. In few
studies evaluated the clinical performance of InCeram Alumina crowns have reported survival rates
of greater than 90 percent. The main causes of
failure reported in all these studies were
catastrophic fractures, secondary caries and
chipping of the veneer ceramic [3, 4]. In a longterm clinical study, success rate of alumina-based
ceramic systems was 90% after 5 years and survival
rate 65% after 11 years, and success rate of
zirconia-based ceramic systems were 100% after 2
or 3 years clinical study [5]. It is noted that the
fracture mode of alumina crowns (total fractures)
differs from that zirconia crowns (veneer fractures)
because of zirconia core is stronger than the
alumina core. In a five-year follow-up study of 3and 4- unit posterior fixed partial dentures, the
success rate of the zirconia frameworks was 97.8%
but the survival rate was 73.9% because of
secondary caries and chipping of the veneering
ceramic [6]. One study evaluated the clinical
performance of two to five-unit implant-supported
40
1
Cooling rates can be adjusted by changing the
convective heat transfer coefficient in thermal
analysis. Since convective heat transfer coefficients
are not material properties of the sample, it is an
experimentally determined parameter whose value
depends on all the variables influencing convection
process such as the surface geometry, the nature of
air motion, the thermo-physical properties of the
ambient air, and the bulk air velocity. If the
coefficient of convective heat transfer is
independent of the volume and surface area of the
solid, Eqn 4 can be repressed as follows:
Density
(kg/m3)
Y-TZP base
200
0.32
10.5
2.5
465
6000
In-Ceram Alumina
260
0.27
7.6
14
500
4000
70
0.26
800
2500
64
0.19
7.1
1.1
840
2400
42
RESULTS
91 W/mC for fast cooling, 26 W/mC for
normal cooling, and 4 W/mC for slow cooling. It
is observed that the numerical models match the
experimental results fairly well in the normal and
fast cooling process. Since the convective heat
transfer coefficient is an average value assigned in
ANSYS, plots of slow cooling is not as accurate as
the normal and fast cooling in terms of the
deviations between the numerical and experimental
results.
Fig. 1: Experimental and numerical profiles of surface temperature of 2mm thick monolayer porcelain disc vs
time for three cooling procedures:(a)2D finite element results(left), (b)3D finite element results(right)
Table 2: Convective heat transfer coefficients generated by numerical analysis (W/mC)
Type of finite
element
analysis
Type of
model
Normal
Cool
Slow
Cool
Normal
Cool
Slow
Cool
2mm thick
95
25
4.2
91
26
4
monolayer
4mm thick
105
24
9
100
25
8
monolayer
4.06mm thick
55 V
44 V
16 V
55 V
45 V
14 V
bilayer*
28 C
25 C
4C
22 C
21 C
6C
*V means at veneering ceramic surface, C means at core ceramic surface.
Normal
Cool
Slow
Coo
98
25
6.3
55 V
25 C
44.5 V
23 C
15 V
5C
43
Fig. 2: Experimental and numerical profiles of surface temperature of 4mm thick monolayer porcelain disc vs
time for three cooling procedures: (a)2D finite element results (left); (b)3D finite element results (right)
15 W/mC at porcelain surface, 5 W/mC at
core layer ceramic for slow cooling. The cooling
rates in temperature range of 700 to 400C for 4.06
mm-thick bilayer plate are 2.52-0.80C/s at
porcelain surface, 1.66-0.82C/s at interface for
slow cooling, 8.88-2.60C/s at surface, 6.012.77C/s at interface for normal cooling, and 12.63.28C/s at surface, 6.65-3.55C/s at interface for
slow cooling.
44
Fig. 3: Experimental and numerical results of surface & interface temperatures of total 4.06mm thick bilayered
plate vs time for three cooling procedures:(a)2D 4.06mm thick Fast cooling; (b)2D 4.06mm normal cooling;
(c)2D 4.06mm Slow cooling; (d)3D 4.06mm Fast cooling; (e)3D 4.06mm Normal cooling; (f)3D 4.06mm Slow
cooling.
product of the specific heat and density, but less
dependent on the thermal conductivity in this case.
45
(a) Temperature at 25s, 50s, 75s, 100s by fast cooling (b) Temperature distribution at 50s, 100s by slow cooling
Fig. 6: Temperature profiles in the 2mm bilayer plate (0.6mm Y-TZP and 1.4mm porcelain) at selected
timeframes undergoing different cooling procedures: (a) rapid cooling; (b) slow cooling.
As illustrated in Fig. 7, with the rapid cooling, the
temperature distribution through the 4mm bilayer
plate at 25s, 50s, 75s, and 100s. It is clearly seen
that the maximum temperature occurs in the range
of 0.2 to 0.4mm located within the porcelain layer
near the interface. The minimum temperature is at
the surface of porcelain layer similar to that
Fig. 7: Temperature profiles in the 4mm bilayer plate at selected timeframes with rapid cooling: (a) selected
time at 25s, 50s; (b) selected time at 75s, 100s
experimental and numerical profiles of surface
temperature of both mono- and bi-layer specimens
vs time are not perfectly matched. The mismatching
may be caused by temperature-dependent
convective heat transfer coefficient, temperaturedependent specific heat in the glass transition
temperature range or delay of thermocouple reading
of temperature. As illustrated in Fig. 3, the
convective heat transfer coefficient applied on the
surfaces of core layer and porcelain layer is
different. The reason for this phenomenon is the
cooling process.
DISCUSSION
In this study, the convection heat transfer
coefficients generated from numerical simulation
for different cooling procedures are average values
based on experimental results. The coefficients
finally used to distinguish different cooling
procedures are lower than those from the literature.
These values are not unique and constant, because
they are strongly dependent on various other
conditions. For free normal convection cooling, the
heat transfer coefficient is a temperature-dependent
coefficient, which can be a function of the
temperature difference [18]. For this reason, the
46
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CONCLUSIONS
The heat transfer coefficients for convective
cooling procedures are not unique and constant.
The experimental and numerical results conclude
that glass transition temperature of dental ceramics
is not unique. Higher values of Tg are being
observed for rapid cooling, and lower values of Tg
for slow cooling. In convective heat transfer
simulations, thermal conductivity is not an
important material property, but it is a significant
factor in conduction heat transfer. With the rapid
cooling, a thicker bi-layered specimen may fracture
more easily, its fracture parameter as a mixed
model crack.
ACKNOWLEDGMENTS
The support from Australian Research Council
(ARC) is grateful.
47
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DeHoff,
K.J.
Anusavice,
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48