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CHE470 project
ID
201174730
201128390
201139030
200917890
ABSTRACT:
In order to control benzene emissions, there are many different techniques, among these
techniques, catalytic oxidation were studied. In this technique, both controlling benzene using
zeolite-supported metal oxide nanoparticles and nanoscale HZSM-5 supported Pt bimetallic
catalyst. By using zeolite-supported metal oxide nanoparticles, we found that the removal
efficiency of benzene is the highest for MnO2 followed by CoO, while CeO2 showed the lowest
efficiency. MnO2/ZSM-5 also showed the highest activity toward catalytic ozonation of benzene.
For the second case study, nanoscale HZSM-5 supported Pt bimetallic catalyst was discussed. In
this technique, we found that using nanoscale HZSM-5 will improve the surface area and the
adsorption capacity comparing to the conventional microscale HZSM-5. Using three different
catalysts, PtAg/HZ-S, PtAg/HZ-M, and PtAg/HZ-L, we found that PtAg/HZ-S is the best catalyst
in term of highest conversion of formaldehyde at lowest temperature and also for the benzene
capacity and oxidation. The highest removal efficiency that can be obtained is 99% using Thermal
Oxidation or Membrane Separation, while the lowest removal efficiency is 60% using Biofiltration. Membrane Separation has the best efficiency per cost value.
OUTLINE:
1. INTRODUCTION 1
2. BACKGROUND
1. Introduction:
With the world becoming more and more dependent on industrial processes, air pollution became
a huge concern. Volatile organic compounds (VOC) is considered as one of the major pollutants.
BTEX, which stands for Benzene, Toluene, Ethylbenzene, and Xylene, were selected as the major
components of VOC. Among these four major pollutants, Benzene is the most emitted pollutant.
Benzene, with a molecular structure of C6H6, is considered as the basis of aromatics. Benzene, also
called cyclohexa-1,3, is colorless and clear chemical compound, it has a sweat odor and it is
both flammable and volatile. What makes Benzene a public concern matter is its ability to react
with body tissues, which make it a carcinogenic pollutant. Benzene is most often used as a
feedstock to create other chemicals, also as a solvent to extract or dissolve other materials. The
major two sources of Benzene emission are the industrial processes and the indoor residential air.
2. Background
In 1865, Kekule found that all the aromatics compounds have at least six carbons. Kekule proved
that Benzene, with its six carbons, is the simplest aromatic and with a structure of a cyclic planner
six carbons unit where each two atoms is attached to each other by covalent bond. In the past,
Benzene was commonly produced in the refinery depending on the gasoline production. These
processes includes: tire manufacture, painting, adhesives, gas, petroleum, cleaning products and
as a by-product the cracking of naphtha. However, these common ways for producing benzene
have changed. Nowadays, increasing in the demand of PET production from Para-xylene in Asia
lead to the production of benzene as a by-product and the great expansion in the processing of
heavy oil in the refinery and the cracking for the production of lighter olefins have led to more
benzene production.
3. Benzene Properties:
Benzene is considered as the simplest aromatic compound. In Benzenes hexagonal ring, there
are three alternating PI bonds. The length of carbon-carbon single bond is about 154 pm, and
for the double bond 134 pm. Due to resonance in molecule, the carbon-carbon bond length is
intermediate to these two values and it is equal to 139 pm. In order to understand how to control
the emission of benzene, it is important first to understand its physical and chemical properties.
Over the whole ring, the six pi-electrons are delocalized. This results in a circle representation of
the conjugated double bonds with carbon-carbon bond length becomes equal. Benzene usually
represented by a structure called resonance hybrid of benzene, which is shown below in the
figure.
The high density of electrons and the resonance makes benzene undergoes electrophilic
substitution reaction. In the presence of a strong reagents, benzene can undergoes additional and
oxidation reactions. The common chemical properties of benzene are shown below:
This Arenium ion is a stable intermediate. This is due to the delocalization of the positive charge
on the ring.
The table below will show different electrophilic substitution reactions with its corresponding
electrophile, catalyst and product.
The intermediate of the substitution reaction is not aromatic in nature. As a result, the reaction
will continue happing until the aromaticity regained. The energy versus reaction coordinate is
shown in the following figure:
Halogenation of benzene can occur in the presence of sunlight without the need of a catalyst. The
addition of chlorine with benzene under these conditions will produce benzene hexachloride
(also Known as BHC). The reaction follows free radical mechanism:
Further research was obtained to control the oxidation by using catalyst such as vanadium
pentaoxide (V2O5) at a temperature of 725 K. This will results in producing maleic anhydride.
Furthermore, glyoxal can be produce from the ozonolysis of benzene through the formation of an
intermediate known as benzene triozonide:
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4. BENZENE TOXICITY
4.1 Health Effects:
4.1.2 Short-term Exposure:
Short Exposure to benzene emissions (not lasting more than a day) may cause loss of
consciousness, confusion, drowsiness, tremors, headaches, narcosis and dizziness. Benzene is
also known to cause skin and eye irritation.
4.1.2 Long-term Exposure
Long exposure to Benzene emissions (usually from 7 to 70 years) is very dangerous for several
reasons:
1) Benzene is well known for its ability to cause cancer. The International Agency for
Research on Cancer has classified benzene as carcinogenic to humans. Exposure to
benzene can cause leukemia, which is a group of cancers that usually begin in the bone
marrow and result in high numbers of abnormal white blood cells that are not fully
developed.
Table.3: Individuals chance of developing cancer due to Chronic exposure of Benzene (USEPA)
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2) The reduction in the production of white and red blood cells from the marrow in humans.
3) Benzene emissions can decrease the host resistance to infection by reducing the
proliferation of both the B-cell and T-cell as reported by several laboratory when the
animals were exposed to benzene.
Figure.9: Geometric mean benzene concentrations in the breath ofSmokers exceeded breath
concentrations of nonsmokers.
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As we can see from the above table it is expected that by 2030 the benzene emission will
increase to reach 26% on road.
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Most of the Benzene emissions indoor comes from smoking in both homes and public areas.
Some of the emissions also come from building materials like adhesives and paints. Houses with
attached garages show a higher benzene concentration in the air than those with detached
garages. It is also known that when unflued oil is heated it emits benzene and the closer the
house to a petrol filling station the higher the levels of benzene are.
Generally, the processing of petroleum products, coking of coal and the production of aromatics
(Toluene and Xylene) are the main sources for benzene emissions in the industry. Usually
workers in in industries like oil refineries, rubber industry, shoe manufacturers and chemical
plants are exposed to high levels of benzene.
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THERMAL OXIDATION:
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6.1.2
CATALYTIC OXIDATION:
Catalytic incinerators uses catalyst that effectively increase the overall combustion reaction
given in. To enable conversion at lower reaction temperatures than normal temperatures, the
catalyst increase the reaction rate by lowering the activation energy. The polluted stream is
preheated either directly in a preheater combustion chamber or indirectly by heat exchange. After
that, gas stream is passed over the catalyst bed. The combustion reaction takes place at the
catalyst surface between the oxygen in the gas stream and the gaseous pollutants.
Back in history, organic compounds containing only carbon, hydrogen, and oxygen is oxidized
by catalytic oxidation for control of gaseous pollutants and has only been restricted to them.
Gases containing compounds with chlorine, sulfur, and other atoms that may deactivate the
supported noble metal catalysts often used for VOC control were not suitably controlled by
catalytic oxidation systems. However, recently catalytic combustion has been intensively studied
to be able to use it in industrial application. However, it can only proceed at high temperature,
therefor, needs heating equipment and energy consumption with the risk of explosion. The
catalysts could be easily deactivated due to sintering at high temperature. Thus, it is highly
desirable to catalytic oxidation of VOCs at low temperature, preferentially at room temperature.
Catalytic oxidation has been successfully achieved under the help of ozone since it greatly
decreases the apparent activation energy. Main concerns with catalytic ozonation that it is not
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suitable for high concentration VOCs and with catalyst issues such as catalytic deactivation and
poor capacity for the complete mineralization of VOCs
Deactivation of catalyst could be overcome by the modification of catalyst, supports and
operating parameters; however, CO2 selectivity was still not satisfactory. These issues greatly
prevent the industrial application of catalytic ozonation.
Nanoscale HZSM-5 zeolites is a promising catalytic and adsorbing material for this process with
reduced diffusion path lengths and higher surface area comparing to the conventional microscale
HZSM-5 zeolite. The overall adsorption capacity of HZSM-5 (15 nm) is about 50% higher than
HZSM-5 (>60 nm). Other studies was devoted to study PtM bimetallic catalyst (where M stands
for Fe,Pd,Ni, and Au) with enhanced catalytic performance. Furthermore, Ag shows a good
formaldehyde oxidation and benzene storing properties. A series of HZSM-5 with different crystal
size supported PtAg bimetallic catalysts were investigated at room temperature.
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Adsorption capacity of PtAg/HZ-S is the highest among all of the catalyst studied. Also the results
showed that for non-supported HZ-S the capacity is 0.055 mmol/g.cat and increased by 70% in
the case of supported PtAg/HZ-S. The increase of storage capacity on PtAg/HZ can be attributed
to adsorption via -complexation of Ag with benzene.
Case study II: Catalytic oxidation of Benzene with ozone using zeolite supported metal oxides
nanoparticles (By Catalytic Today):
The following metal oxide (Co, Mn, Cu, Ce, Zn and Ni) were supported on H-ZSM-5 zeolite. At
ambient temperature (25 1C), catalytic ozonation of benzene was carried out in a PBR.
Concentration of benzene and ozone, together with the humidity level, can be obtained at the
desired concentration. Some of the macro-pores of ZSM-5 were filled by metal oxides on the
supported ZSM-5, leading to the increased amount of mesoporous.
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Diffraction lines patterns to those of unsupported ZSM-5 and metal oxide showed quite similar
patterns, indicating that framework structure was reasonably remained even after ncorporation of
metal oxides. However, no significant diffraction peaks of metal oxides can be found in the
patterns of all the samples, indicating that metal oxides are highly and uniformly dispersed on the
support, as con-firmed by TEM. The time course for catalytic performance over various ZSM-5supported metal oxide catalysts.
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Figure.13: Time course for benzene oxidation over ZSM-5 supported metal oxide
In the absence of O3, benzene quickly appeared at the outlet after reaction for70 min due to the
gradual saturation of the sorption sites and no CO and CO2 was generated. It is interesting to find
that the introduction of metal oxides on ZSM-5 can greatly promote benzene oxidation. The
metal oxides exhibited great difference in catalytic ozonation of benzene. Benzene removal
efficiency over them followed the order: MnO2> CoO > CuO > NiO > ZnO > CeO2. Benzene
appeared at the outlet of reactor after reaction for about 100 min and benzene removal efficiency
was dropped to nearly 0 after reaction for about 300 min. Benzene removal was attributed to not
only catalytic oxidation, but also the adsorption. The initial CO2 concentration is only 120 ppm,
indicating that not all of the removed benzene was oxidized and some of them was adsorbed on
the surface of MnO2/ZSM-5. Besides the highest benzene removal efficiency, MnO2/ZSM-5 also
achieved the best CO2 selectivity of 84.7%, followed by 63.8% over CoO, 52.5% over NiO and
36.6% over CuO.
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In this study, the CO2 selectivity over MnO2/ZSM-5reached as high as 84.7% and no CO was
generated, indicating that most of the benzene was completely oxidized into CO2 and few
intermediates was formed. This is important for its catalytic stability and industrial application
since the intermediates would bring new pollutants as well as block active catalytic sites for
benzene oxidation. It is considered that the key step of VOCs catalytic ozonation is the formation
of active oxygen species. Active oxygen species are necessary for benzene oxidation.
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It is clear that highly dispersed MnO2 nanoparticles acted as the active centers for ozone
decomposition and benzene catalytic ozonation. ZSM-5 played a key role in ozone
decomposition. The active metal oxide and support synergistically work, which leads to the high
catalytic activity toward benzene catalytic ozonation. Benzene removal efficiency was not
always proportional to ozone decomposition efficiency over a specific metal oxide since the
adsorption also contributed to benzene removal besides catalytic ozonation in the initial stage. In
the case of MnO2, ozone decomposition efficiency was slowly decreased to 90% at 300 min,
while benzene removal efficiency could be kept the same (100%).
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6.2 RECOVERY:
Adsorption is a separation process where adsorbate will be attached on the surface of solid material
adsorbent (catalyst). After the reactant that we want to be reacted quickly is being attached on the
surface of the catalyst, then the activation energy will be lowered which will allow the reaction to
take place faster than if there was no catalyst. Desorption will take place after the end of the
reaction and the desired product will be collected. There are different factors that will affect the
rate at which the reaction will take place such as: catalyst surface area, pours size and the
adsorption amount. Carbon catalyst is made out many component including: coal, wood and peat.
This process is used for the disposal of VOC's, where benzene was used as the adsorbate and
ordered mesoporous carbon (OMC) as the adsorbent. Static adsorption measurement were
obtained at 298, 308 and 318 K, where the VOC's emissions were controlled by using turbo
molecular pump. OMC weight loss was obtained in temperatures greater than 373K. OMS was
used because of its excellent potential in the adsorption of VOC's. The reason why OMC had
excellent potential in the adsorption of VOC's is due to its large pour size, high surface area,
different available sizes, large volume of the porous and great recovery regime because of its fast
diffusion process. The proper OMC pour size was found to be (5-1.8) nm.
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25
90
85
80
75
70
65
60
55
50
0
20
40
60
80
100
120
140
Catalytic Oxidation
Bio-filtration
Condensation
Absorption
Activated Carbon
Zeolite
Membrane Separation
Fig.
The highest removal efficiency that can be obtained is 99% using Thermal Oxidation
or Membrane Separation, while the lowest removal efficiency is 60% using Biofiltration. Membrane Separation has the best efficiency per cost value. For Membrane
Separation,
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came from Condensation and Absorption, but for the same price absorption gave better
efficiency (98%). The lowest cost of 10 $/cfm came from Activated Carbon.
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APPENDIX.1
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References:
1. "Adsorption of Benzene, Cyclohexane and Hexane on Ordered Mesoporous
Carbon." Adsorption of Benzene, Cyclohexane and Hexane on Ordered Mesoporous
Carbon. Journal of Environmental Sciences, 1 Apr. 2015. Web. 12 Dec. 2015.
<http://www.sciencedirect.com/science/article/pii/S1001074215000637>.
2. "Benzene." Benzene. Web. 12 Dec. 2015.
<http://www.sabic.com/corporate/en/productsandservices/chemicals/benzene>.
4. "Benzene Emissions and Exposure - Targeting Sources for the Greatest Benefit."
Air & Waste Management Association. Web. 12 Dec. 2015.
<http://www.wingraengineering.com/FoundryBenzenebySKlafka,June2001.pdf>.
7. "EPA Sets Tier 3 Motor Vehicle." EPA Sets Tier 3 Motor Vehicle. EPA. Web. 12
Dec. 2015. <http://www3.epa.gov/otaq/documents/tier3/420f14009.pdf>.
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11. "Houston Regional Benzene Air Pollution Reduction: A Voluntary Plan for Major
Sources." Department of Health and Human Services Bureau of Air Quality
Control, 1 Feb. 2007. Web. 12 Dec. 2015.
<http://www.greenhoustontx.gov/reports/benzenereductionplan.pdf>.
12. Khan, Faisal, and Aloke Kr. Ghoshal. "Removal of Volatile Organic Compounds
from Polluted Air." Removal of Volatile Organic Compounds from Polluted Air.
Journal of Loss Prevention in the Process Industries, 2000. Web. 12 Dec. 2015.
<http://www.sciencedirect.com/science/article/pii/S0950423000000073>.
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