TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

SERVICE MANUAL

PCV-W Series (17inch)

American Area
Mexican Model

Ver. 6-2007B

Revision History
Line up: PCV-W500M
PCV-W600M
PCV-W700M
Design and specifications are subject to
change without notice.
2007B0500-1
2007 Sony Corporation
Published by Sony Corporation VAIO Business Group VAIO Global CS Dept.
9-874-393-06

PCV-W500M

PERSONAL COMPUTER

TOP

Information in this document is subject to

change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows,
Windows Media, Outlook, Bookshelf and other
Microsoft products are trademarks or registered
trademarks of Microsoft Corporation in the
United States and other countries. The word
Bluetooth and the Bluetooth logo are trademarks
of Bluetooth SIG, Inc. AMD, AMD logo, AMD
Duron and combinations there of, 3DNow!, are
trademarks of Advanced Micro Devices, Inc. Intel
Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.
Transmeta, the Transmeta logo, Crusoe Processor,
the Crusoe logo and combinations there of are
trademarks of Transmeta Corporation in the USA
and other countries. Grafti, HotSync, PalmModem, and Palm OS are registered trademarks,
and the Hotsync logo and Palm are trademarks of
Palm, Inc. or its subsidiaries. (M) and Motrola are
trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball
are the trademarks of Motrola, Inc.
All other names of systems, products and services
in this manual are trademarks or registered trademarks of their respective owners. In this manual,
the (TM) or (R) mark are not specied.

FOR SAFETY

DISASSEMBLY

Caution Markings for Lithium/Ion Battery - The

following or similar texts shall be provided on
battery pack of equipment or in both the operating
and the service instructions.

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

Service and Inspection Precautions

1. Obey precautionary markings and
instructions

CAUTION: Danger of explosion if battery is

incorrectly replaced. Replace only with the same
or equivalent type recommended by the manufacturer. Discard used batteries according to the
manufacturers instructions.
CAUTION: The battery pack used in this device
may present a re or chemical burn hazard if mistreated. Do not disassemble, heat above 100C
(212F) or incinerate. Dispose of used battery
promptly. Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse charging, multilati on or incineration of the cells
must be avoided to prevent one or more of the
following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise
in surface temperature.
If a cell has leaked or vented, it should be
replaced immediately while avoiding to touch
it without any protection.

Labels and stamps on the cabinet, chassis, and

components identify are as requiring special
precautions. Be sure to observe these precautions,
as well as all precautions listed in the operating
manual and other associated documents.

After servicing, inspect to make sure that all

screws, components, and wiring have been
returned to their original condition. Also check
the area around the repair location to ensure that
repair work has caused no damage, and conrm
safety.

2. Use designated parts only

5. When replacing chip components...

The sets components possess important safety

characteristics, such as noncombustibility and
the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals. Also remember that the
mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety functions; be extra sure to
use only the designated components.

Never reuse components. Also remember that

the negative side of tantalum capacitors is easily
damaged by heat.

3. Always follow the original design

when mounting parts and routing
wires
The original layout includes various safety features, such as inclusion of insulating materials
(tubes and tape) and the mounting of parts above
the printer board. In addition, internal wiring has
been routed and clamped so as to keep it away
from hot or high-voltage parts. When mounting
parts or routing wires, therefore, be sure to duplicate the original layout.

4. Inspect after completing service

6. When handling flexible print

boards...
The temperature of the soldering-iron tip
should be about 270C.
Do not apply the tip more than three times to
the same pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are
easily damaged by vibration. Always handle
with care.

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

DISASSEMBLY
3 REAR COVER

1 TOP (COVER) ASSY

2 MEMORY MODULE

4 ANL-42 BOARD

9 DC FAN

10 MOTHER BOARD

5 HDD

7 MAIN UNIT 1
8 MAIN UNIT 2

11 DC FAN (WITH HEAT

SINK)

13 SWITCHING POWER

12 CPU

6 IO (PANEL) ASSY,
HINGE (COVER)

TO NEXT PAGE

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

DISASSEMBLY
CONTINUED FROM
PREVIOUS PAGE

14 FRONT UNIT

15 REAR COVER (LCD)

ASSY

16 KEYBOARD UNIT

17 CNX-217 BOARD,
INVERTER UNIT

24 ANL-41 BOARD

21

OPTICAL DRIVE, SLIMIDE BOARD 1

22

OPTICAL DRIVE, SLIMIDE BOARD 2

23

OPTICAL DRIVE, SLIMIDE BOARD 3

18 SPEAKER UNIT

19 LEX-48 BOARD

20 LCD UNIT

PARTS LIST

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

PARTS LIST

1 TOP (COVER) ASSY

Removal procedure

Detents

Detents
Top (cover) assy

Release button

To Flowchart

EXPLODED VIEW

Detents

Detents

1 While pressing the release

button, slide the Top (cover)
assy in the direction of the
arrow and disengage the
nine detents.
Then remove the Top
(cover) assy.

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

PARTS LIST

EXPLODED VIEW

DISASSEMBLY

2 MEMORY
Removal procedure

1 Open the two clips.

Memory module

2 Pull out the Memory module

from the board in the
vertical direction.

To Flowchart

1
Notes when installing the Memory module
Memory

(1) While the clips are left open, insert the Memory module
so that the protrusion of socket enters into the notch
of the Memory module.
(2) When the Memory module is inserted completely,
check that the clips are closed.
(3) Be sure to insert the Memory modules starting from the
having the smallest bank number.

Clip
DDR socket
Boss (1 position)
Clip
6

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

PARTS LIST

EXPLODED VIEW

3 REAR COVER
Removal procedure

1 Remove the
two screws.

1
To Flowchart

2 Remove the two

screw-covers.

3 Remove the
four screws.

Detents

3
Detents
Rear cover
(main)

2
7

+B (3 X 6)
7-682-547-09
Black

+B (3 X 6)
7-682-547-04
Silver

4 Disengage the eleven

detents, then remove the
Rear cover (main) in the
direction of the arrow
with care not to damage
the I/O panel
connectors and others.

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

4 ANL-42 BOARD
Removal procedure

When installing, connect

the connectors having
the same color together.

1 Remove the
screw.

ANL-42 board

To Flowchart

White

+B (3 X 6)
7-682-547-09
Black

2 Disengage the two

detents, and remove the
AMP bracket and the
ANL-42 board in the
direction of the arrow.

Red

Detents

3 Remove the
two screws.

+PSW (3 X 6)
7-682-947-01
Gold

4 Disconnect the four

connectors.

1
AMP bracket

ANL-42 board
8

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

DISASSEMBLY

PARTS LIST

5 HDD
Removal procedure

1 Remove the
four screws.

To Flowchart

+B (3 X 6)
7-682-547-09
Black

2 Remove the bracket assy

and HDD in the direction of
the arrow.
3 Peel off the Nickel cloth
tape(*1).

HDD bracket assy

4 Remove the two

connectors.

2
1

5 Remove the four screws,

and remove the HDD from
the HDD bracket assy.

+SW (NO.6-32UNC)
7-645-944-01
Gold

(*1) W700M Model only

Attach the Nickel cloth

tape (3) as shown in
the picture below.

HDD

Nickel cloth tape

(W700M)

5
3
Nickel cloth tape
(W700M)

TOP

FOR SAFETY

DISASSEMBLY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

6 IO (PANEL) ASSY, HINGE (COVER)

3

Removal procedure
1 Remove the five screws,
and remove the
Main shassis (stay).

Hinge (cover)

Detents

3
To Flowchart

+B (3 X 6)
7-682-547-09
Black

2 Disengage the four

detents, and remove the
IO (panel) assy.

Main chassis
(stay)

IO (panel) assy

3 Remove the two screws

and the two detents,
and remove the
Hinge (cover).

1
1
Detents

2
10

+B (3 X 6)
7-682-547-09
Black

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

7 MAIN UNIT-1
Removal procedure

7
8

1 Disconnect the harness

from the cable clamp.

Cable clamp

UL tape

2 Peel off the UL tape.

To Flowchart
3 Remove the four screws.
+B (3 X 6)
7-682-547-09
Black

To next page

1
2
When assembling, route the
wires as shown in the right picture.

Harness (AUDIO RELAY)

Secure the harness (AUDIO) with the cable clamp.

Harness
(AUDIO)

Secure the harness (AUDIO RELAY)

with the UL tape.
The harness that comes from the
switching power supply unit.

Harness
(IDE HDD)

11

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

8 MAIN UNIT-2
Removal procedure

7
8

2
2

1
To Flowchart
Coating clip

1 Disconnect the harness by

staighting up coating clip
slightly.
2 While tilting the Main unit in
the direction of the arrow A,
disconnect the two
connectors.
3 Tilt the Main unit further, and
disconnect the two
connectors.
4 Remove the Main unit in the
direction of the arrow B.

Main unit

When assembling, fix harnesses

with the coating clip (1) as
shown in the right picture.

12

Coating clip

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

DISASSEMBLY

PARTS LIST

9 DC FAN
Removal procedure

1 Remove the connector.

To Flowchart

2 Remove the
three screws.

+B (3 X 6)
7-682-547-09
Black

3 DC fan in the direction of the

arrow A.

DC fan

3
2

13

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

0 MOTHER BOARD
Removal procedure

10

To Flowchart

CNR (askey)
modem

4
Mother board

1 Remove the
two screws.

+PSW (3 X 5)
7-682-946-01
Gold

2 Lift up the CNR (askey)

modem in the direction of
the arrow A, and disconnect
the B-to-B connector.
3 Remove the two connectors.
4 Remove the seven screws,
and lift up the mother board
in the direction of the
arrow B, then remove it.

+PSW (3 X 6)
7-682-947-01
Gold

14

TOP

FOR SAFETY

DISASSEMBLY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

qa DC FAN (WITH HEAT SINK)

Removal procedure

11

Clip

B
A
B
A

When assembling,
make sure that the
clips securely hook
on the sockets.

To Flowchart

Clips

1 Remove the connector.

Sockets

2 Press the clips in the

direction of the arrow A
to release the lock and
remove the clips.

2
DC fan
(with heat sink)

To remove the heat sink, raise the CPU straight up from

the Retention module. However, there can be a case that
the CPU has adhered to the heat sink. In such a case, raise
the CPU straight up from the Retention module being careful
that the CPU pins must not be bent.
Then warm up the CPU and heat sink using a hair dryer or
the like, and then separate the CPU from the heat sink by
inserting a spatula in between them. While executing this
work, do not apply excessive heat to CPU. Also be careful
not to apply excessive force to CPU with spatula.

1
B

Heat sink

CPU
Retention module

15

3 Raise the DC fan

(with heat sink) in the
direction of the arrow B
and remove it.

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

qs CPU
Removal procedure

12

1 Raise the lever in the

direction of the arrow A.
2 Pull the CPU straight up
and remove it.

To Flowchart
To replace the CPU or heat sink (in case that CPU
is equipped with heat sink), install new CPU or
heat sink after thermal dissipation grease is wiped
off and apply the grease to the position shown
in the figure.

2
CPU

Thermal dissipation grease: Silicon compound

(G-765) 90G
Amount of application: 0.5 g (equivalent to twice
the size a wooden safety
match head)
Take care not to apply the grease to any other
places because it has high conductivity.

Grease
(on the entire surface
of heat splitter)

16

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

PARTS LIST

EXPLODED VIEW

qd SWITCHING POWER
Removal procedure

13

Attach the UL tape 1 to

secure the harness as
shown in the right picture.

1 Peel off the UL tape.

2 Remove the
two screws.

To Flowchart
UL tape
3 Remove the
two screws
and remove
the duct (L).

5 Remove the Switching

power supply unit in the
direction of the arrow.

1
UL tape

6 Remove the
screw, and
+B (3 X 6)
remove the
7-682-547-09
duct (R) from
Black
the Switching
power.

Switching power

Duct (L)

SLIMIDE BOARD

+B (3 X 6)
7-682-547-09
Black

4 Disconnect the connector.

+K (3 X 8)
7-682-248-04
Silver

P2

MOTHER
BOARD

P1
P3

3
Duct (R)
17

SWITCHING
POWER

HDD

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

qf FRONT UMIT
Removal procedure

14

Front unit

Herness cover
bracket assy

1 Remove the connector.

2 Remove the four screws,
and remove the Hinge (main)
and the Front unit together.

To Flowchart

+PS (4 X 5)
7-682-659-01
Gold

Route harnesses as shown below.

After hinge is installed, confirm
that the harness can be moved
smoothly in order to check that
the harnesses are not pintched.

Upper: Harness (RELAY)

Lower: Harness (IDE CD/DVD)

4
Groove in which
other harnesses
should be pushed

Hinge

Hinge
(main)

3 Remove the screw, and

remove the Herness cover
bracket assy.
+B (3 X 6)
7-682-547-09
Black

4 Remove the four screws and

remove the Hinge (main)from
the front unit.
+PS (4 X 5)
7-682-659-01
Gold

Herness cover
bracket assy

18

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

qg REAR COVER (LCD) ASSY

15

Detent part

Rear panel assy

Detents

Removal procedure

2
Rear cover
(LCD) assy(*1)

Screw cover

To Flowchart

1 Disengage the lower two

detents and the upper
detent part, and remove the
rear panel assy.
2 Remove the four rear covers
and the screws.

Detent

PARTS LIST

EXPLODED VIEW

1
+B (3 X 6)
7-682-547-09
Black

Nickel cloth
tape (W700M)

5
Attach the UL tape (4) to
secure the harness as
shown in the picture below.
During installation, route the
keyboard harness and the
harness (INVERTER) inside
of the screws.

UL tape

4
When assembling,
first install the screws
A and B (2), then
engage the Detents.
A

UL tape

6
C

19

3 Disengage the detents and

remove the rear (LCD) cover
assy.
4 Peel off the UL tape.
5 Peel off the Nickel cloth
tape(*2).
6 Disconnect the four
connectors.

(*1)
Shape can be different
depending on models.
(*2) W700M Model only

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

qh KEYBOARD UNIT
Removal procedure

16

Route the cables as shown in the figure.

Attach the UL tape

(1) to secure
the harness as
shown in the
right picture.

To Flowchart

Keyboard harness
Align the harness along
with the rail.

2 Disconnect the connector.

3 Remove the
screw.

Nickel cloth tape

UL tape
Detent

SCREW (M3 X 5)
3-081-229-01
Silver

Push the harness into the

opening outside the detent.

LCD unit

UL tape

1 Peel off the UL tape.

4 Remove the
six screws.

+PS (3 X 6)
7-682-647-01
Gold

5 Remove the LCD unit in

the direction of the arrow,
and separate the LCD unit
from the Keyboard unit.

3
4

Keyboard
unit
20

TOP

FOR SAFETY

DISASSEMBLY

DISASSEMBLY
17

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

qj CNX-217 BOARD, INVERTER UNIT

Removal procedure

Attach the two UL tapes (8)

to secure the harness and
the flexible flat cable (LED)
as shown in the right picture.

To Flowchart

Inverter
shield (W700M)

UL tape

Coating clip

CNX-217
board

7-682-647-01
Gold

2
5
5

1 Open wide the Coating clip,

and disconnect the harness.
2 Disconnect the three
connectors.
3 Disconnect the harness.
4 Remove the two screws,
and remove
the CNX-217
+PS (3 X 6)
board.
5 Remove the two screws,
and remove
the Inverter
+PS (3 X 6)
shield.

7-682-647-01
Gold

2
3
7
6

6 Disconnect the four

connectors.
7 Remove the two screws,
and remove
the inverter
+PS (3 X 6)
unit.
7-682-647-01
Gold

8 Peel off the two UL tapes.

6
Inverter unit
21

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

qk SPEAKER UNIT
Removal procedure

18

1 Peel off the three UL tapes.

Speaker bushing

2 Remove the Speaker unit

and the Speaker bushing
together, and remove the
Speaker bushing.

To Flowchart
Speaker unit

UL tape

Attach the three UL tapes (1) to secure the

harness and the flexible flat cable (LED) as
shown in the picture below.
UL tape

1
22

Route the harness upper the guide

of the LCD chassis assy.

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

DISASSEMBLY

EXPLODED VIEW

PARTS LIST

ql LEX-48 BOARD
Removal procedure

19

Give folding to flexible flat board

LCD unit, LCD chassis assy,
and others.
LEX-48 board
Flexible flat cable
(LED)

To Flowchart

Detents

Ground plate
(Upper)
3

Aluminum tape
(W600M/W700M)

Aluminum tape
(W700M)

Ground plate
(Upper)

Ground plate
(Lower)

2
Flexible flat cable (LED)

4
Precautions during installation.
When performing the air-blowing
on the acrylic panel, perform it
starting from center toward
outside.

3
Ground plate
(Lower)

Detents

LEX-48 board
23

+PS (3 X 6)
7-682-647-01
Gold

2 Peel off the aluminum tape.

(W600M/W700M)

1 Remove the
four screws.

3 Disengage the fourteen

detents, and remove the
two Ground plates (Lower),
two Ground plate (Upper),
LCD unit, LCD chassis
assy, and others.
4 Disengage the three
detents, remove the
LEX-48 board, and remove
the Flexible flat cable (LED).

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

DISASSEMBLY

PARTS LIST

w; LCD UNIT
Removal procedure

20

Nickel cloth tape

Nickel cloth tape
UL tapes (W600M/W700M)

To Flowchart
Nickel cloth tape

LCD chassis assy

Nickel cloth tape

(W600M/W700M)

1 Peel off the nine Nickel cloth

tapes(*1) and the two UL
tapes.
2 Remove the
four screws.
+K (3 X 6)
7-682-247-04
Silver

1
2

1
Nickel cloth tape
Nickel cloth tape
(W600M/W700M)

1
Nickel cloth tape
(W600M/W700M)

3 Remove the LCD unit from

the LCD chassis with care
not to give scar on the
Harness.
4 Disconnect the Harness.
5 Peel off the three Glass
tapes(*2).
and Coper leaf tape (*3) .
(*1)
W500M : 5 tapes
W600M/W700M : 9 tapes
(*2) W600M/W700M Model only
(*3) W700M Model only

3
Glass tape
(W600M/W700M)

Harness (LCD)

Attach the tapes (1) as shown in the

picture below.
Nickel cloth tapes

4
5
LCD unit

5
Glass tape
(W600M/W700M)

Coper leaf tape

(W700M)
24

UL tapes

Nickel cloth tapes

(W600M/W700M)

TOP

FOR SAFETY

DISASSEMBLY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

wa OPTICAL DRIVE, SLIMIDE BOARD-1

Removal procedure

21
22
23

1 Disconnect the two

connectors.
2 Remove the
four screws.

To Flowchart

3 Remove the
two screws.

+PS (3 X 6)
7-682-647-01
Gold

+PS (3 X 4)
7-682-645-01
Gold

4 Turn over the finger (IDE)

of copper foil in the
direction of the arrow.

3
Optical drive
Drive holder

5 Remove the Optical drive,

Slimide board, and the
Drive holder together in
the direction of the arrow.
To next page

Slimide board

1
Finger (IDE)

4
25

TOP

FOR SAFETY

DISASSEMBLY

DISASSEMBLY

FRAMEHARNESS

PARTS LIST

EXPLODED VIEW

ws OPTICAL DRIVE, SLIMIDE BOARD-2

21
22
23

Removal procedure

Gasket (6X6)
(W700M)
UL tape
(W600M)

1 Disconnect the Harness.

Copper leaf tape
(W600M/W700M)

To Flowchart

2 Peel off the Gasket (6X6)(*1)

and Copper leaf tape(*1),
UL tape(*2).
3 Peel off the two Nickel
cloth tapes, and the Drive
radiation sheet (silver)
and Gasket (4X7).

3
Attach the tapes (23), and the Gaskets
as shown in the picture below.

Gasket (6X6)

Copper leaf
tape

Nickel cloth
tape

Gasket (4X7)
Drive holder

4 Remove the four screws,

and remove
the Drive
+P (2 X 2)
holder.
7-627-853-07
Silver
(*1) W600M/W700M Model only
(*2) W600M Model only

UL tape
Nickel cloth tapes

4
1

To next page

Gasket (4X7)

Drive radiation
sheet (silver)

3
Drive radiation sheet(silver)
26

TOP

FOR SAFETY

DISASSEMBLY

DISASSEMBLY
21
22
23

FRAMEHARNESS

PARTS LIST

wd OPTICAL DRIVE, SLIMIDE BOARD-3

Removal procedure

W700M Model

To Flowchart

Detents
Detents

W500M/W600M Model
5 Remove the screw, and
remove the Escutcheon.

Gasket (6X6)
(W700M)

Escutcheon (*4)

5
IDE bracket
Nickel cloth tape

(W500M/
W600M)

W500M/W600M Model
Boss

Optical drive

1 Peel off the Gasket (6X6)(*1)

and the Nickel cloth tape,
UL tape(*2).
2 Remove the
screw, and
+P (2 X 2)
remove the
7-627-853-07
IDE bracket.
Silver
3 Disconnect the connector,
and separate the Optical
drive and the Slimide board.
4 Peel off the Copper leaf tape(*3).

(W500M/W600M)

Copper leaf tape

(W600M/W700M)

UL tape
(W600M)

EXPLODED VIEW

Screw

W700M Model
5 Unlock the detents at the
location by raising the detents.
Be careful not to break the
detents.
6 Unlock the detents at the
location by sliding the detents,
and remove the Escutcheon.
Be careful not to break the
detents.
(*1) W700M Model only
(*2) W600M Model only
(*3) W600M/W700M Model only
(*4) The disassembling procedurey
of the Escutcheon is different
depending upon the models.

Slimide board
27

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

DISASSEMBLY

wf ANL-41 BOARD

24

Removal procedure

Removal procedure

1 Peel off the Copper leaf

tape, and disconnect the
connector.

3
To Flowchart

PARTS LIST

2 Peel off the Copper leaf

tape, and remove the two
connectors and the Gasket
(13X10).

3 Remove the
four screws.
+PS (3 X 6)
7-682-647-01
Gold

4 Remove the ANL-41 board

and the ANL shield
together in the direction
of the arrow, then separate
them.

Copper leaf tape (W700M)

2
Copper leaf tape

4
Gasket (13X10)
ANL-41 board, ANL shield

28

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

PARTS LIST

EXPLODED VIEW

FRAMEHARNESS
1 2 3

DC FAN

CMOSCLEAR

MOTHER BOARD

P2

AC INPUT
100V-120V
3A

MEMORY BOARD

P1
DC FAN WITH
HEAT SINK

IO PANEL

DDR2

CHA_FAN1

MEMORY BOARD

PC CARD
SLOT

IO CONN1
CPU_FAN1

P3

DDR1

1
IDE2
LVDS1

CPU

MODEM1
1

AUX1

P2
P1

MEMORY
STICK
SLOT

ANL-41
BOARD
SPEAKER
UNIT R

RED

SPEAKER
UNIT L

CN2

CN1

CN3

HEAD
PHONE
USB

HARNESS (AUDIO)

USB

CN5 CN6

FPC(LED)

LEX-48
LED/SW BOARD

RED
WHITE

CN1

FPC(MS)

HARNESS (IDE HDD)

CNX-217 BOARD

J1

VOLUME
DIAL

IDE1

SLIMIDE BOARD
(SLIMIDE/C)

HARNESS
(AUDIO VOLUME)

HARNESS
(AUDIO RELAY)
HARNESS
(AUDIO RELAY)

CN3 CN4

CN1

POWER CON1

HARNESS (RELAY)

SIDE PANEL
BRIGHTNESS
DIAL

CON2

DVD-ROM/
CD-RW,
DVD-RW,
DVDRW
Drive

CN4 CN5

OPTICAL
OUT
NETWORK

HARNESS
(IDE CD/DVD)

CN7

CN1

INVERTER
UNIT

MICROPHONE
LINE IN

POWER
EXTENTION
CABLE

HARNESS
(INVERTER)

CN2CN3

i.LINK

AMP IF1

PWCON1

MODEM

CNR (ASKEY)
MODEM

PCI RISER1

IDE1

HARNESS (LCD)

LCD UNIT

J2

POWER SUPPLY

Mother Board jumper setting.

WHITE

When the mother board is replaced by the repair mother board,

set the jumper switches to the default set up as shown below.

CN5 CN4

ANL-42
BOARD

P3

POWER

KEYBOARD
UNIT

COMSCLEAR

HDD

1-2

Clear

2-3

Normal

IDE

Default

From board to connector (direct connection)

CAUTION

Harness (with connectors on both ends)

Don't touch the jumper switches while the main power is turned on.
Be sure to turn off the power switch and disconnect the AC power cord from the wall outlet.

Harness (soldering on either end)

29

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

EXPLODED VIEW

PARTS LIST

1 REAR UNIT
78

204

213

92

Front unit 1-2

93

213
81
99
213

(W600M/W700M)

192
191

(W700M)

183
167

168
A

140

103
93

82

(W500M)

197

83

213
206
125

Main unit
131

151
206

27
207

167

101

134
213

124
215

(W700M)

100
137

62

86

204

213

157 213

85

12

(W500M)

55
129
130

168
182

213

171
213

41

213

210

11

84

(W500M)

57

213
213

199

176
(W700M)

84
(W600M/
W700M)

204

(W700M)
30

139

(W500M)

204

123

204

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

EXPLODED VIEW

2 MAIN UNIT

201
102
127
213

PARTS LIST

5
135
60

4
58

59

207
2

94

57
207
55

214
24
170
128

186
(W600M/W700M)

31

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

PARTS LIST

EXPLODED VIEW

EXPLODED VIEW

3 FRONT UNIT-1
166
61

56
21

79

80

112
213

96
A

Front unit 2
166

160
52 205

(W700M)

205
153
169
166

97
(W700M)

(W500M/
W600M)

205
115

56

159

142

26
53

194
166

212
(W600M/W700M)

211 205
118
119

(W700M)

180
209
117 205

15

168

141
(W600M/W700M)

116

72

58

B(to 4
Front unit 2)

176

141

202

160

161
202
95

181
156
168

205
190
187
198

164
(W600M/
W700M)

32

(W600M/W700M)

(W500M/W600M)

202
198 161
(W700M)

14

13
216

14
(W700M)

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

EXPLODED VIEW

4 FRONT UNIT-2
(W700M)

163
172

205

76

(W600M/
W700M)

120

121

157

188

(W600M/
W700M)

163

205 163
168 162

91

135 205

196
52
168

143
167

60

111
168

114

167

188
167

152

73
59

(W600M/
W700M)

193

71

158

(W700M)

163

168 (W600M/
(W500M/ W700M)
W600M)
163

(W600M/
W700M)

113

51

174
122
73
75
74
122

77

173
33

205
163

25

205
120

(W600M/
W700M)

195

203
(W700M)

174

152

205

22

28

136

167

205

51

(W700M)

173

(W700M)

(W700M)

203

172

113

77

PARTS LIST

121

C
(from 3 Front
unit 1)

TOP

FOR SAFETY

EXPLODED VIEW

DISASSEMBLY

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

5 LOCATION OF THE TAPES AND THE GASCKETS

ON THE LCD CHASSIS ASSY
163

168

167 163 (W600M/

W700M)

168

163

157 (W700M)
196 (W700M)
152 (W500M/
W600M)

163 (W600M/
W700M)

163 (W600M/
W700M)

162
Flexible flat cable

188 (W600M/
W700M)

188 (W700M)

152 (W500M/
W600M)
168
152 (W500M/
W600M)

163

158
(W700M)

195 (W700M)

163 (W600M/W700M)

34

163

TOP

FOR SAFETY

DISASSEMBLY

EXPLODED VIEW
301
POWER CORD

FRAMEHARNESS

EXPLODED VIEW

PARTS LIST

6 ACCESSORIES
304
TELEPHONE CORD

303
MOUSE

35

TOP

FOR SAFETY

DISASSEMBLY

PARTS LIST

FRAMEHARNESS

Basic List
Ref.No.

Part No
1 A-8115-564-B

NOTE :
The parts listed here are for service, and therefore they may be
different from the parts shown in circuit diagrams or used in the set.
# Parts/components that are available in the commercial market.

MOTHER BOARD (KO)

MOTHER BOARD (KOMUGI)
CPU (P4/2.66G/6PE) ASSY (S)

A-8117-839-A

CPU (P4/2.80G/6PF) ASSY (S)

3 1-787-038-12

FAN, DC (WITH HEATSINK)

4 6-600-196-01

DDR 512MB(V826664K24SATG-C0)

6-600-192-01

DDR 512MB (HYS64D64320GU-6-B)

HDD (M-CALYPSO/6Y120L0/120GB) ASSY (S)

HDD(W-CVXL80/120GB) ASSY (S)

A-8115-603-A

HDD (S-AP/ST312002*A/120GB) ASSY (S)

A-8119-989-A

HDD (W-CVXL80/WD1200*B/120GB) ASSY (S)

A-1080-054-A

HDD (S-AP/ST38001*A/80GB) ASSY (S)

A-1085-241-A

HDD (S-AP/ST312002*A/120GB) ASSY (S)

HDD BRACKET ASSY
COMBO (UJDA750SN3) ASSY (S)

1-796-480-21

W-DVD(UJ-810B)

8-457-574-40

DRIVE, DVD DW-U54A-V2/T

14 X-4626-347-1

ESCUTCHEON(PC-COMBO)ASSY,DRIVE

X-4626-346-1

ESCUTCHEON(PC-DVDRW)ASSY,DRIVE

X-4626-571-1

ESCUTCHEON(SO-DVDRW)ASSY,DRIVE

15 4-673-940-01
4-673-940-02
21 A-8068-053-A
A-1057-334-A

HOLDER, DRIVE

ANL-41MOUNT(FOR181640221)(S)

22 1-478-079-11

INVERTER UNIT

24 1-761-672-31

CNR(ASKEY) MODEM

25 1-688-745-11

LED/SW BOARD LEX-48

1-688-745-12

LED/SW BOARD LEX-48

26 1-761-699-12
1-761-699-13
27 A-8068-052-A

SLIMIDE BOARD (SLIMIDE/C)

CNX-217 BOARD

1-688-746-13

CNX-217 BOARD

1-688-746-22

CNX-217 BOARD

41 1-468-772-12

POWER, SWITCHING

1-468-772-13

POWER, SWITCHING
CABLE, FLEXIBLE FLAT (LED)

52 1-827-231-11

CABLE, FLEXIBLE FLAT (MS)

53 1-824-682-21

CABLE, POWER EXTENSION

55 1-962-269-11

HARNESS (AUDIO)

56 1-962-271-21

HARNESS (INVERTER)

57 1-961-644-41

HARNESS (IDE HDD)

1-961-644-71

HARNESS (IDE HDD)

58 1-961-645-51
1-962-793-11

HARNESS (IDE CD/DVD)

W600M

HARNESS (LCD)

60 1-962-267-21

HARNESS (RELAY)

61 1-962-272-21

HARNESS (AUDIO VOLUME)

62 1-962-270-21

HARNESS (AUDIO RELAY)

71 A-8117-624-A

LCD (AD/17.5/WXGA) ASSY (S)

72 1-478-309-11

KEY BOARD UNIT (LA)

1-478-309-21

KEY BOARD UNIT (LA)

Remarks Column

z
z
z

6-704-668-01

z
z
z
z
z

z
z
z

6-704-666-01

z
z
z
z

z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z

z
z

z
z

z
z

z
z

z
z

z
z

z
z
z

z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z

z
z
z
z
z
z

z
z
z
z
z

z
z
z
z
z
z
z

HARNESS (ATA66)

59 1-962-268-11

W700M

SLIMIDE BOARD (SLIMIDE/C)

MOUNTED PWB, ANL-42

28 1-688-746-12

51 1-827-230-11

W500M

HOLDER, DRIVE
MOUNTED PWB, ANL-41

Les composants identifis par

une marque 0 sont critiques
pour la scurit.
Ne les remplacer que par une
pice portant le numro spcifi.

36

HDD (S-AP/ST38001*A/80GB) ASSY (S)

A-8117-859-A

13 A-8119-618-A

If the repair part in the Basic List was not available, refer to order the
Substitution List if available.

SILICON COMPOUND (G-765) 90G

A-8115-571-A

12 X-4626-160-2

Substitution List

CPU (P4/2.40BG/6PC) ASSY (S)

A-8117-387-A

11 A-8115-584-A

The parts in the Basic List will be refer red to as the part list.
The part order should be taken place based on the part number
in the list.

MOTHER BOARD (KO) ASSY (S)

1-761-696-21
2 A-8115-940-A

Basic List

Description

1-761-696-16

5 7-300-000-40

The components identified by

mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.

PARTS LIST

EXPLODED VIEW

z
z
z
z
z
z

6-704-665-01

TOP

Ref.No.

Part No
73 1-825-494-11

SPEAKER UNIT

74 4-673-930-21

PANEL, FRONT

75 A-8114-247-A

COVER ASSY, FRONT

76 X-4626-102-2

PANEL ASSY, TOP

77 X-4626-103-1

PANEL ASSY, SIDE

X-2021-903-1
78 A-8115-841-A
A-1060-102-A

Description

FOR SAFETY

W500M

W600M

W700M

z
z
z
z
z

z
z
z
z
z

z
z
z
z

COVER (LCD) ASSY, REAR

X-2021-766-1

COVER (LCD) ASSY, REAR

80 4-673-932-01

PANEL, LEFT

81 4-673-348-02

HINGE (COVER)

82 4-673-342-02

MAIN (COVER)

83 X-4626-028-1

STANDCOVER ASSY

84 4-673-356-13

COVER (MAIN), REAR

X-4626-503-1

REAR COVER ASSY

85 X-4625-876-2

TOP (COVER) ASSY

86 X-4626-342-1

IO PANEL ASSY (MX)

91 X-4625-944-4

CHASSIS ASSY, LCD

X-4625-944-5

CHASSIS ASSY, LCD

92 4-673-341-02

MAINCHASSIS (STAY)

93 A-8114-085-B

MAIN CHASSIS ASSY

A-8114-085-C

MAIN CHASSIS ASSY

94 X-4625-872-2

MB CHASSIS ASSY

95 4-675-585-01

BRACKET, IDE

96 4-676-628-01

SHIELD, ANL

97 4-677-031-01

SHIELD, IDE

99 4-673-349-02

HINGECOVER SHIELD

4-673-349-03

HINGECOVER SHIELD

100 4-673-347-01

TOP (PANEL) (SHIELD)

101 4-673-353-01

AMP BRACKET

102 X-4625-873-2

RISER (CHASSIS) ASSY

103 X-4626-124-2

HINGE COVER BRACKET ASSY

111 1-759-071-11

CORE, FERRITE

112 4-644-474-61

COVER, SCREW

113 4-673-949-01

BUSHING, SPEAKER

114 4-673-950-01

SHEET, INVERTOR

115 4-674-865-02

HINGE, KEY BOARD

116 4-674-866-02

DAMPER, KEY BOARD

117 4-673-934-01

BRACKET, KEY BOARD

118 4-673-945-01

BRACKET, DAMPER

119 4-676-267-01

COVER, DAMPER

120 4-676-626-02

PLATE (UPPER), GROUND

121 4-676-627-01

PLATE (LOWER), GROUND

122 X-4626-187-1

GRILLE ASSY, SPEAKER

123 4-644-474-51

COVER, SCREW

124 4-674-857-01
125 4-673-357-01

SHIELD (FINGER)
HINGE (MAIN)

127 1-787-023-11

FAN, DC

128 4-640-554-01

CABLE CLAMP

129 4-675-784-01

DUCT (L)

130 4-676-269-01

DUCT (R)

131 4-675-694-01

FOOT (STANDCOVER)

Ref.No.
#

PANEL ASSY, REAR

79 X-4625-943-3

Remarks Column

PANEL, SIDE
PANEL ASSY, REAR

DISASSEMBLY

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

FRAMEHARNESS

Part No
134 4-673-512-01
135 4-662-796-01

CLIP, COACHING

136 4-663-159-02

TAPE, LCD HARNESS PROTECTION

137 4-677-410-01

PRT (SHEET)

139 4-677-418-01

DUCT (REAR COVER)

140 4-677-464-01

SHEET, MAINCOVER PROTECTION

141 4-677-496-01

FINGER (IDE)

142 X-2021-774-1

REAR COVER SHIELD ASSY

143 4-676-616-01

SHIELD, INVERTOR

151 4-669-770-11

GASKET 3X9

152 4-669-791-01

GASKET 6X6

153 4-669-791-31

GASKET 6X6
GASKET(4X7)

4-677-317-21

GASKET(4X7)

157 2-055-150-01

GASKET 10X10

158 2-055-151-01

GASKET 7X20

159 2-055-152-01

GASKET 8X10

160 2-055-153-01

GASKET 13X10

161 4-663-104-01

TAPE, NICKEL CLOTH

162 4-663-104-21

TAPE, NICKEL CLOTH

163 4-677-318-11

TAPE, NI CLOTH

164 4-663-105-11

TAPE, COPPER LEAF

166 4-677-412-11

TAPE, COPPER LEAF

167 4-663-151-01

TAPE (25X40), GLASS

168 4-676-734-01

TAPE, UL

169 4-676-734-11

TAPE, UL

170 4-677-660-11

PROTECTION SHEET, MODEM

171 4-649-870-11

LABEL (ETHER), CAUTION

172 4-675-581-01

TAPE (TOP PANEL), DOUBLE STICK

173 4-675-582-01

TAPE (SIDE PANEL),DOUBLE STICK

2-055-751-01

TAPE (SIDE PANEL),DOUBLE STICK

174 4-677-029-01

TAPE(SPEAKER GRILL), DOUBLE ST

176 4-663-156-21

TAPE (TOP-BOTTOM), NI CLOTH

180 4-681-131-01

LABEL, ID

2-021-399-01
#

37

Description
FOOT

156 4-677-317-11

PARTS LIST

EXPLODED VIEW

W500M

W600M

W700M

z
z
z
z
z
z
z

z
z
z

z
z
z

z
z

z
z
z
z

z
z
z
z

z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z

z
z

z
z
z

z
z
z

z
z
z
z
z
z

z
z

z
z

LABEL, ID

181 4-680-741-01

SHEET, DRIVE RADIATION(SILVER)

182 4-680-393-01

FOOT (SUB)

183 4-680-404-01

TAPE, REAR PANEL ASSY

186 4-677-412-21

TAPE, COPPER LEAF

187 4-663-105-91

TAPE, COPPER LEAF

188 4-682-921-01

TAPE, ALUMINUM

190 2-059-656-01

SHIELD (DRIVE), SOFT

191 2-067-343-01

GASKET 2X5

192 2-067-344-01

TAPE, ALUMINUM

193 4-663-105-21

TAPE, COPPER LEAF

194 4-677-318-21

TAPE, NI CLOTH

195 4-677-318-31

TAPE, NI CLOTH

196 4-677-318-41

TAPE, NI CLOTH

197 4-677-412-31

TAPE, COPPER LEAF

198 4-669-791-41

GASKET 6X6

199 2-055-152-11

GASKET 8X10

201 4-675-008-01

SCREW, CROSS (HOLE) PLATE

202 7-627-853-07

PRECISION SCREW +P 2X2 TYPE 3

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

Remarks Column

TOP

FOR SAFETY

DISASSEMBLY

FRAMEHARNESS

PARTS LIST

EXPLODED VIEW

Accessories & Packing Materials List

Ref.No.

Part No

Description

203 7-682-247-04

SCREW +K 3X6

204 7-682-547-04

SCREW +B 3X6

205 7-682-647-01

SCREW +PS 3X6

206 7-682-659-01

SCREW +PS 4X5

207 7-682-947-01

SCREW +PSW 3X6

209 3-081-229-01

SCREW (M3X5)

210 4-645-944-01

SCREW (SW) (NO.6-32UNC)

211 4-677-452-01

SCREW, PHW3X16

212 7-682-645-01

SCREW +PS 3X4

213 7-682-547-09

SCREW +B 3X6

214 7-682-946-01

SCREW +PSW 3X5

215 7-682-248-04

SCREW +K 3X8

216 4-645-177-01

SCREW (M1.7X3.5)

W500M

W600M

W700M

z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z

Remarks Column

Ref.No.

Part No

Description

W500M

W600M

W700M

301 1-827-445-11

CORD, AC

303 1-796-510-31

MOUSE (USB)

304 1-783-801-32

z
z
z
z

z
z
z

z
z
z

CORD, CONNECTION

4-679-983-11

QUICK START

4-681-162-01

QUICK START

2-021-735-01

QUICK START

Remarks Column

z
z

Substitution List
Ref.No.

Part No
4 6-600-192-01

DDR 512MB (HYS64D64320GU-6-B)

6-600-201-01

DDR 512MB (MT16VDDT6464AG-335C4)

6-600-196-01

DDR 512MB(V826664K24SATG-C0)

11 A-8117-837-A
A-8117-837-A

W500M

z
z

HDD (HG-VC3/HDS722512VLAT20/120GB) ASSY (S)

HDD (HG-VC3/HDS722512VLAT20/120GB) ASSY (S)

A-1065-040-A

HDD (W-CVXL80/WD1200BB-98FTA0/120GB) ASSY (S)

A-1063-803-A

HDD(W-CVXL80/WD1200BB-98FTA0/120GB)ASSY(S)

A-8117-857-A

HDD(W-CVXL80S/WD800*B/80GB) ASSY (S)

A-8119-988-A

HDD (W-CVXL80S/WD800*B/80GB) ASSY (S)

A-1126-699-A

HDD(W-CVXL80-2/WD2500BB-98GUC0/250GB) ASSY (S)

71 A-8115-563-A

38

Description

LCD (AD/17.5/WXGA) ASSY (S)

W600M

W700M

z
z
z
z
z
z
z

z
z
z
z

Remarks Column

Revision History
Suffix

Ver.

Date

Contents

-01

Ver. 1

2003.10.31

-02

Ver. 2

2004.01.28

-03

Ver. 3

2004.05.17

-04

Ver. 4

2005.03.11

-05

Ver. 5

2005.05.20

CORRECTION

Heading

-06

Ver. 6

2007.02.02

QUICK MEMO
reflection

(FIT-D2005_112)

First
Edition
Revised
Edition
Revised
Edition
QUICK MEMO
reflection

QM No.

Added Model PCV-W600M

FIT-D2004_005

Added Model PCV-W700M

FIT-D2004_106

(FIT-D2004_129,FIT-D2005_017,FIT-D2005_019)

FIT-D2005_064

< Remarks >

[Confidential]
PCV-W Series (17inch) (AM)