Professional Documents
Culture Documents
Regulation
TABLE OF CONTENTS
1
Introduction ................................................................................................................................ 3
Range of Applicability................................................................................................................ 4
Objectives ................................................................................................................................... 5
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
References Documents............................................................................................................ 15
Annexes .................................................................................................................................... 16
8.1 Annex 1 Oil and Gas Characteristics in OMV Petrom EP ..................................................... 17
8.2 Annex 2 Types of Protection for Electric Equipment .......................................................... 18
8.3 Annex 3 Types of Protection Non Electrical Equipment ..................................................... 19
8.4 Annex 4 Conformity Assessment Procedure ....................................................................... 20
8.5 Annex 5 Conformity assessment procedure ....................................................................... 21
8.6 Annex 6 Deliverables List ..................................................................................................... 22
PE D HA PRO 001 01 E
ATEX Procedure for Projects
Page 2 of 22
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 3 of 22
Status
Applicable
In force
Projects
In force
Projects
Operation
In force
Projects
In force
NO*
Operation-Maintenance-Procurement-Inspection-Attestations (Permits)
RO-EP-DMSS-STD-046-01-R _Standardization of types of explosion
proof for low voltage electric motors ( in Romanian version)
In force
Maintenance
Procurement
PE-D-HA-GDL-001-01- R_ATEX_Attestation_of_Plants_06.03.2012
In force
Operation
Attestations
Under
review
Inspection
In force
Maintenance
Inspection
Withdrawn
RO-EP-SR-SOW-001-01-R _Scope of Work for ATEX certification of
plants ( in Romanian version)
Withdrawn
NO
Withdrawn
NO
Withdrawn
NO
Withdrawn
NO
2
Range of Applicability
This procedure applies for the following:
Projects, including extensions, modernization/upgrades or changes, starting from
concept phase until commissioning and operation readiness, including permits system,
in OMV Petrom EP installations where explosive atmospheres generated by gas,
vapours or mist may occur.
The procedure does not apply for the following:
For installations of OMV Petrom EP beyond the Romania s borders
Release of air-gas mixture as a consequence of an uncontrolled well blow-out or a
catastrophic rupture of a pipe or a pressure vessel
This procedure shall be applied by the following people:
Contractors and their subcontractors
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 4 of 22
Page 5 of 22
Tanks for untreated reservoir water or which may be occasionally used for oil storage
Pumps that may be used for conveying oil or because the location of those pumps fits in
the zone produced by neighbouring equipment.
Page 6 of 22
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 7 of 22
Ga
1G
Gb
2G
Gc
3G
The use of equipment with a lower or higher EPL than was specified in the Table no. 1 shall be
demonstrated.
To allow access to the bidding of different manufacturers and, taking into consideration the
progress of technology, references to Ex equipment will be made quoting the following:
The area where the equipment will be used (zone 0,1 or 2) and,
o The required EPL, or
o The required ATEX equipment category and
Equipment Group and Temperature Class (usually IIB T3)
Justified: type of explosion protection.
Note 1: Mentioning the type of protection may be necessary in Detailed Design Phase, case in which e.g.
for Ex i equipment (safety intrinsically), it is necessary to design appropriate circuits.
Note 2: The use of a higher EPL than requirement is allowed in procurement phases as a result of a
better offer. Example: the requirement is for an EPL Gc. 1st offer: intrinsically ic (EPL Gc), price A. 2nd
offer: intrinsically ia (EPL Ga) or ib (EPL GB), both of them at price B < A. 2nd offer is preferred and the
reason is: it presents the best price with respect of technical criteria.
Note 3: Since July 2012 mentioning EPL on the marking for each Ex equipment is mandatory.
4.7.1
Conformity Assessment Procedure
Depending on the intended ATEX category, the manufacturer or his authorized representative
established in the EU may choose one of the procedures described in Directive 94/9/EC that
ensures and declares the compliance of product with the requirements of the directive.
The conformity assessment procedures allowed by the Directive are presented in Annex 5.
4.7.2
Preferred Types of Protection
Table no. 2 presents the types of protection currently used in OMV Petrom EP and gives
recommendations on their use. This table serves as a guide only and is not intended to
influence the choice of technology.
The contractor must provide justification for the use of another type of protection than the ones
mentioned below (e.g. a better price for another protection type may be a reason but
traditionally manufacturers offer only this type of protection is not acceptable).
Types of protection unchecked in the table are not commonly used in OMV Petrom EP.
Table no. 2 Types of protection currently used in OMV Petrom E&P
Type of protection
Intrinsically safe
Code
According to:
EN 60079-11
Protection by encapsulation
EN 60079-18
Protection by flameproof
enclosures
EN 60079-1
EN 60079-7
Recommended for:
1)
A2)
Boxes3)
Motors4)
No
No
Yes
Zone 1
Yes
Yes
No
Yes
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 8 of 22
Code
According to:
EN 60079-6
Protection by pressurized
enclosures
EN 60079-2
EN 60079-5
Recommended for:
1)
A2)
Boxes3)
Motors4)
EN 60079-28
n
EN 60079-15
Yes
EN 60079-27
Additionally, regardless of the zone (1 or 2), there are additional requirements that the
following types of motors must meet:
Exe with EPL Gb or Gc
o thermal protection requirements
o motor and a converter shall be tested as a complete unit
Exd with EPL Gb or EPL Gc
o thermal protection requirements
o embedded temperature detectors, for direct controlling of temperature,
o it is not mandatory for the motor and converter to be tested as a complete unit.
Ex nA with EPL Gc
o Type testing of motor together with the specific converter, in accordance with EN
60079-15:2010
Note 2: Presentation of conditions for motors type Exd was made just in case and does not contradict the
recommendation from Table no. 2.
Note 3: Using existing motors with variable speed drives (VSD), although not recommended, may be
done only for Zone 2, with accomplishing protection conditions specified above and if the
manufacturer's VSD (converter) or his authorized representative issue a written declaration that it is
possible and safety.
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 9 of 22
Page 10 of 22
Grad de
protecie
(Codul IP)
Categoria
ATEX /
EPL
Conditii
Speciale
Ex
Ingress
Name of
Manufacturer Technical
Temperature
Ex
Zone
protection Group
protection
equipment/installation
/ Year
data
Class
certificate
(IP code)
type
ATEX
category
Special
Conditions
Denumire echipament
sau instalaie
Zona
Fabricant /
An fabricaie
Tip
protecie
(Ex)
Grupa
Clasa de
temperatura
Certificat
Ex
/ EPL
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 11 of 22
4.11.3 Installations
Necessary information to ensure correct installation of the equipment provided in a form
which is suitable to the personnel responsible for this activity (see IEC 60079-0
Instructions)
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 12 of 22
Asset
E&P
Ex Responsible
(ATEX expert)
FE
Facility Engineering
PE Asset
ATEX
Attestation
Authority
Explosive gas
atmosphere
Hazardous area
(on account of
explosive gas
atmospheres)
Page 13 of 22
ATEX Category
Ex Certificate
CAS number
Temperature Class
Documentation
Declaration of
Conformity
Explosion
Protection
Document
Equipment
protection level
(EPL)
EPL
Ga
ATEX II 1G
Category
EPL Gb
ATEX II 2G
Category
EPL Gc
ATEX II 3G
Category
(Auto) Ignition
temperature of an
explosive gas
atmosphere
FTS/MSDS
Page 14 of 22
Normal operation
(Equipment) Group
LEL - lower
explosive limit
Protection level
Type of protection
Maximum surface
temperature
Flash point
UEL- upper
explosive limit
User
Zone 0
Zone 1
Zone 2
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 15 of 22
Non-hazardous
area (on account of
explosive gas
atmospheres)
References Documents
Directive 94/9/EC transposed by HG 752/2004, modified
Directive 99/92/EC, transposed by HG 1058/2006
Normative NEx 01-06
ATEX Guideline 3rd Edition July 2009
EN 1127-1 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
Series standards SR EN 60079 Explosive atmospheres
Series standards SR EN 13463 Non-electrical equipment for use in potentially explosive
atmospheres
Series standards ISO/IEC 80079 Explosive atmospheres. Non-electrical equipment for
use in potentially explosive atmospheres
International Electrotechnical Vocabulary. Part 426 Electrical apparatus for explosive
atmospheres (IEV 426)
SR HD 60364-6 Low voltage installations. Part 6: Verification
EP FA HA 01 ST PETROM Standard for Areas Classification
RO-EP-QA-MAN-002-01-R Quality manual of Facility Engineering Department ( in
Romanian version)
Obsolete Documents
RO-EP-SR-PRO-001-01-R_Ex Certification Procedure (in Romanian version)
RO-EP-SR-STD-001-01-E Company Standard for Selection of Ex Equipment
RO-EP-SR-STD-001-01-R Company Standard for Selection of Ex Equipment
RO-EP-SR-SOW-001-01-R _Scope of Work for ATEX certification of plants ( in Romanian
version)
RI EX 9.2006 Procedure for Self-Certification for Three-Phase, Squirrel Cage Induction
Motors in Normal Construction Used In Zone 2
8
8.1
8.2
8.3
8.4
8.5
8.6
Annexes
Annex 1
Annex 2
Annex 3
Annex 4
Annex 5
Annex 6
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 16 of 22
Material/ Composition
Equipment
Group
Temperature
Class
(Auto) Ignition
Temperature (C)
Formula
LEL (%)
UEL(%)
74-82-8
Methane*
IIA
T1
600 CH4
5,0
15,4
74-84-0
Ethan
IIA
T1
515 CH3CH3
3,0
15,5
74-98-6
Propane
IIA
T2
450 CH3CH2CH3
2,1
9,6
106-97-8
n-Butane
IIA
T2
372 CH3(CH2)2CH2
1,5
8,5
109-66-0
n Pentane
IIA
T3
243 CH3(CH2)3CH3
1,3
7,6
110-54-3
Hexane (n-hexane)
IIA
T3
225 CH3(CH2)4CH3
1,1
7,5
142-82-5
Heptane (n-heptane)
IIA
T3
204 C7H16
1,1
6,7
111-65-9
n-Octane
IIA
T3
206 CH3(CH2)6CH3
1,0
6,5
111-84-2
Nonane
IIA
T3
205 CH3(CH2)7CH2
0,74
5,6
124-18-5
n-Decane
IIA
T3
235 C10H22
0,7
5,6
7783-06-4
Hydrogen Sulphide
IIB
T3
260 H2S
4,0
45,5
8008-20-6
IIA
T3
0,6
6,5
8006-61-9
Gasoline (benzine)
IIA
T3
280
1,4
7,6
T2
>300
0,6
6,0
537
5,0
15,0
>250
0,6
6,0
INCPDM
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 17 of 22
ATEX Category
Type of protection
Code
1G
ia
EN 60079-11
ma
EN 60079-18
EN 60079-26
2G
EN 60079-1
EN 60079-7
ib
EN 60079-11
Protection by Encapsulation
m sau
mb
EN 60079-18
EN 60079-6
p , px or
py
EN 60079-2
EN 60079-5
EN 60079-27
EN 60079-28
ic
EN 60079-11
mc
EN 60079-18
n or nA
EN 60079-15
nR
EN 60079-15
nL
EN 60079-15
Sparking equipment
nC
EN 60079-15
pz
EN 60079-2
3G
EN 60079-28
d
Gb
According to:
EN 60079-27
EN 60079-28
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 18 of 22
EPL
ATEX Category
Ga
1G
Gb
Gc
2G
3G
Type of protection
Code
According to:
Constructional safety
"c"
EN 13463-5
"b"
EN 13463-6
Liquid immersion
"k"
EN 13463-8
Flameproof
"d"
EN 13463-3
Constructional safety
"c"
EN 13463-5
"b"
EN 13463-6
Pressurization
"p"
EN 13463-7
Liquid immersion
"k"
EN 13463-8
"fr"
EN 13463-2
Flameproof
"d"
EN 13463-3
Constructional safety
"c"
EN 13463-5
"b"
EN 13463-6
Pressurization
"p"
EN 13463-7
Liquid immersion
"k"
EN 13463-8
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 19 of 22
directive
all relevant provisions fulfilled by the equipment, protective system, or device referred to
in Article 1. (2) of directive
where appropriate, the name, identification number and address of the notified body and
the number of the EC-type-examination certificate
where appropriate, reference to the harmonized standards
where appropriate, the standards and technical specifications which have been used
where appropriate, references to other Community Directives which have been applied
identification of the signatory who has been empowered to enter into commitments on
behalf of the manufacturer or his authorized representative established within the
Community.
The manufacturer or his authorized representative must keep a copy of the declaration of
conformity for a period of at least 10 years from the date of manufacture the last equipment. If in
case when neither the manufacturer nor his authorized representative not domiciled or have
registered in Romania or in an EU Member State, obligation to keep available the technical
documentation shall be the responsibility of the person who places the equipment or protective
system on the market.
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 20 of 22
EC type Examination
Annex III
or
YES
Internal combustion
engine or electrical
equipment
EC type
Examination
Annex III
and
Production
QA
Annex IV
Internal control of
production Annex VIII
and
and
OR
NO
Internal control
of production
Annex VIII
Product
verification
Annex V
Conformity to
type
Annex VI
Equipment of group II
Category 3*
or
Communicate a
technical
documentation to
a Notified Body
Product QA
Annex VII
Unit verification
Annex IX
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
Page 21 of 22
Document
Maturity
Approval
Select
Final
Select
Final
Define
Optionally
DA2
Define
Baseline
DA2
Define
Equipment Ex specifications
Preliminary
DA2
Execute
Final
DA3
Execute
Final
Execute
Final
DA2
Execute
Equipment Ex specifications
Final*
DA3
Execute
Final*
DA3
Execute
Ex certificate of conformity
Final
DA3
Execute
Declaration of conformity EC
Final
DA3
Execute
Final
Execute
Final
Execute
Final*
Execute
Final
Execute
Final
Execute
Final
Execute
Final*
Execute
Final
DA3
Execute
Final
DA3
Execute
Final
DA3
Execute
Final
DA3
Execute
Final
DA3
Execute
Final
DA3
Execute
Final
DA3
DA3
DA3
DA3
DA3
DA3
DA3
PE-D-HA-PRO-001-01-E
Page 22 of 22
DA2
DA3
DA2
PE-D-HA-PRO-001-01-E
ATEX Procedure for Projects
IS 2014
Aceasta Foaie de Interpretare a fost creat ca urmare si pentru a evita in viitor confuziile in
utilizarea listei de livrabile din Anexa 6.
In principiu doar documentele marcate cu verde ar trebui sa fie considerate livrabile.
Celelalte documente sau informa ii trebuie sa fie de asemenea disponibile, in faza de proiect
men ionat , chiar daca sunt incluse in documente apar innd diferitelor discipline sau sunt
livrate de produc torii de echipamente.
In orice caz, toate documentele trebuie analizate si aprobate de autorit ile pe disciplina, in
conformitate cu DAF si faza de proiect
This Interpretation Sheet (IS) has been developed as result of and in order to avoid in the
future any confusion in use of Deliverable List from Annex 6.
In principle only the documents in green should be considered as deliverable.
The other documents shall be also available in the mentioned project phase, even if they are
included in documents which belong to other disciplines or are delivered by manufacturers.
In every case, all documents shall be reviewed and approved by discipline authority,
according to DAF for Project Phase.
Author
Jugravu Nicolae
Page 1 of 7
Nr. Crt.
Fazele
proiectului
Document
All
Proiectan
a)
b)
c)
d)
e)
f)
g)
h)
Observa ii
Livrabile
Designers shall possess, to the extent necessary to perform their tasks, the following:
a) detailed knowledge of the general principles of explosion protection;
b) detailed knowledge of the general principles of types of protection and marking;
c) detailed knowledge of those aspects of equipment design which affect the protection concept;
d) detailed knowledge of content of certificates and relevant parts of this standard;
e) understanding of practical skills for the preparation and installation of relevant concepts of protection;
f) detailed knowledge of the additional importance of Permit to Work systems and safe isolation in relation to Explosion Protection;
g) detailed knowledge of the particular techniques to be employed in the selection and erection of equipment referred to in this standard;
h) general understanding of Inspection and Maintenance requirements of IEC 60079-17.
Page 2 of 7
Nu
Maturitate
Nr. Crt.
Fazele
proiectului
Document
2.
Select
Planul de zonare
Define
Define
Observa ii
Livrabile
Informa ii care vor indica dac materialele inflamabile, dac exist , pot
forma atmosfere explozive n condi iile date de proces. Important n mod
special pentru i ei greu, tratamentul apei, gaze cu con inut mare de CO2
sau gaze de combustie, unde informa ii ca de exemplu: punctul de
inflamabilitate, con inutul de hidrocarburi n ap sau compozi ia gazului
pot sus ine decizia dac este cazul sau nu pentru zonare.
Nu se ntocme te pentru proiecte de ex. drumuri, comprimare aer, apa
industriala in care absenta materialelor inflamabile, in cantit i
semnificative, este evidenta.
Daca se ntocme te plan de zonare, specifica ia va face parte din acesta.
Not required for projects e.g. roads, air compression, industrial water
where the lack of flammable substances in significant amount is
obviously
If a hazardous area drawing is developed, the specification is part of it.
Depinde de decizia de mai sus.
Maturitate
Yes,
as
independ
ent
documen
t or part
of
hazardou
s areas
drawing,
if case
Baseline
Op ional
Nu
Op ional
Nu
Final
Page 3 of 7
Nr. Crt.
Fazele
proiectului
Document
Planul de zonare
5.
Define
7.
8.
Define
Execute
Execute
10.
Execute
Livrabile
Based on the plant layout, hazardous assessment and relief study, the
Hazardous area plan should provide info about Ex-Zones, their size and
category. The zones have to be calculated according norm with regards to
medium, pressure, flow and relief source. Zone definition and relief radii
have to be fixed in DEFINE phase.
Drawing will include horizontal and vertical projections, dimension of
zones, gas group, temperature class and EPL or ATEX Category
Informa ii incluse n specifica iile/ fi ele de date ale echipamentului. n
mod curent se va include Grupa de echipamente, Clasa de temperatur i
Categoria ATEX/ EPL
Planul de zonare
Delivered by vendor
Such information may be required e.g. for assessment of electrostatic
discharge and should be delivered e.g. for uncertified equipment made of
unconventional material (glass, plastic)
Certificatul de conformitate Ex
Ex certificate of conformity
Declara ia de conformitate EC
Declaration of conformity EC
Maturitate
Equipment Ex specifications
Execute
9.
Observa ii
Page 4 of 7
Da
Final
Nu
Final
Nu
Update
Nu
Final
Nu
Final
Nu
Final
Nr. Crt.
Fazele
proiectului
Document
Declara ia produc torului pentru
echipamente care nu de in surse de
aprindere proprii i sunt considerate a fi
n afara scopului Directivei 94/9/EC.
11.
Execute
Equipment manufacturer's Declaration
which have not own source of ignition
and are considered outside the scope of
Directive 94/9/EC
12.
Execute
13.
Execute
14.
Execute
Observa ii
Livrabile
Maturitate
Nu
Final
Nu
Final
Nu
Final
Nu
Final
Page 5 of 7
Nr. Crt.
15.
16.
Fazele
proiectului
Execute
Execute
Document
Observa ii
17.
18.
19.
20.
Execute
Execute
Execute
21.
Execute
22.
Execute
Final
Nu
Final
Nu
Final
Nu
Nu
Final
Nu
Final
Nu
Final
Inclus n EPD
i revizie.
Nu
Final
Final
Nu
Execute
Maturitate
Livrabile
Included in EPD
Page 6 of 7
Nr. Crt.
Fazele
proiectului
Document
Observa ii
Livrabile
23.
Execute
Maturitate
Final
n format nativ
Execute
Da
be provided in native
Atestarea de la INSEMEX poate s nu fie solicitat n cazul n care proiectul afecteaz doar par ial instala ia care deja posed o atestare valabil , considernd c atestarea ar trebui
emis pentru ntreaga instala ie. Modific ri/ m riri de capacitate/ moderniz ri,vor fi considerate, atunci cnd se solicit o nou atestare/ re-atestare.
Attestation from INSEMEX may not be required in case if the project affects only partially the plant which already owns a valid attestation, considering that the attestation shall be
issued for whole plant. Plant modification / upgrade/ revamp will be considered when it will apply for a new attestation/re-attestation.
Page 7 of 7