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INSPECTION AND TEST PLAN FOR PIPE LINE WORKS

REV 0

Project Name
ACTIVITY

1.0

Procedure Approval

1.1
1.2

Approve engineering procedures


Approve welding procedures

Review

Approved procedures

Review WPS & PQR

Approved procedures

1.3

Approve NDT procedures

Review

Approved procedures

1.4

Approve field joint coating procedure

Review

Approved procedures

Check shipping Docs-100%

Cargo Manifest

Quantitative inspection

MRR

2.0
2.1

2.2

3.0

Arrival at Warehouse

Handling / Storage

4.1

Welding equipment

Confirm Identification-100%

Visual Inspection-100%

Review certification

Verify Handling

Verify Storage conditions

Verify material condition

WELDER QUALIFICATION

Verify pipe length - 100%

pipe tally sheet

Check anode Yes / No

pipe tally sheet

Inspect and approve

Equipment list

Check Calibration

calibration certificates

Review welder qualification records

WQT records

Qualified welders list

(Stores records)

CONSUMABLE STORAGE AND

Check storage conditions

HANDLING

Check batch identification


Review certificates

4.4
4.5
4.7

4.8

CTR

Traceability

Welding

4.3

DOCUMENTATION

Material

4.0

4.2

CONTROL DESCRIPTION

CHECKPOINTS

ITEM

PREPARATION
Alignment / fit up
BEFORE JOINT WELD OUT

DURING JOINT WELD OUT

4.9

AFTER JOINT WELD OUT

4.10

REPAIRS

5.0

NDT

5.1

EQUIPMENT

H
Quality certificates

Visualy inspect preparation for damage


Hi / Lo + root gap
Check WPS to be used is correct

H
H
H
H

Identify and mark weld ID

Weld log

Identify and mark welder ID

Weld log

Check root pass


Check welding parameters
Visually inspect weld
Perform required RT
Confirm defect location

H
Visual report/inspection log
RT report

H
H
H
H

Grind to bright Metal


Confirm defect removal

Perform MT to excavation

check as per 4.7

Perform RT

Inspect and approve

Equipment list

Check calibration certificates

Calibration certificates

5.2
5.3

OPERATORS ( UT, RT, MT )


NDT AFTER JOINT WELD OUT

Review operator qualification


RT

Qualification certificates
RT report

H
H

RT

RT report

Equipment list

5.4

NDT AFTER REPAIR

6.0

FIELD JOINT COATING

6.1

EQUIPMENT & MATERIALS

Inspect and approve

6.2

PREPARATION

Check preparation of each joint

6.3

JOINT COATING

Confirm coating material requirements

Material certificates

6.4

COATING INSPECTION

Inspect coating quality

Coating inspect report

7.0

PRESSURE TESTING

7.1

EQUIPMENT

Inspect and approve

Equipment list

Check calibration certificates

Calibration certificates

Review test package

Test package

Confirm conformity to Dwg.

Pretest check list

Confirm pressuring up time

Chart and certificate

Confirm test pressure

Chart and certificate

Check for leaks

Chart and certificate

Confirm test duration

Chart and certificate

Confirm depressurization rate

Chart and certificate

Confirm reinstatement of removed items

Post test check list

7.2
5.3

5.4

BEFORE TEST
DURING TEST

AFTER TEST

Client

PROC.

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