TP48200A V100R001 Routine Maintenance Guide 01

TP48200A
V100R001
Routine Maintenance Guide
Issue
01
Date
2011-03-21
HUAWEI TECHNOLOGIES CO., LTD.
Copyright Huawei Technologies Co., Ltd. 2011. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute the warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address:
Huawei Industrial Base

Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
http://www.huawei.com
Email:
support@huawei.com
Issue 01 (2011-03-21)
Huawei Proprietary and Confidential

Copyright Huawei Technologies Co., Ltd.
TP48200A
About This Document
About This Document

Purpose
This guide provides guidelines for the routine maintenance of the TP48200A.
Intended Audience
This document is intended for:
Technical support engineers
Maintenance engineers
System engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Description
Alerts you to a high risk hazard that could, if not avoided,
result in serious injury or death.
Alerts you to a medium or low risk hazard that could, if not
avoided, result in moderate or minor injury.
Alerts you to a potentially hazardous situation that could, if not
avoided, result in equipment damage, data loss, performance
deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement
important points in the main text.
Issue 01 (2011-03-21)

ii
TP48200A
About This Document
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 01 (2011-03-21)
This issue is used for first office application (FOA).
Issue 01 (2011-03-21)

iii
TP48200A
Contents
Contents
About This Document .................................................................................................................... ii
1 Safety Precautions ......................................................................................................................... 1
1.1 Overview .......................................................................................................................................................... 1
1.2 Local Safety Regulations ................................................................................................................................. 1
1.3 Grounding Requirements ................................................................................................................................. 1
1.4 Human Safety ................................................................................................................................................... 2
1.5 Equipment Safety ............................................................................................................................................. 2
1.6 Electrical Safety ............................................................................................................................................... 2
2 Maintenance Preparations ........................................................................................................... 5

2.1 Getting Familiar with Sites .............................................................................................................................. 5
2.2 Preparing Tools ................................................................................................................................................ 5
3 Routine Maintenance ................................................................................................................... 7

A Acronyms and Abbreviations .................................................................................................. 10
Issue 01 (2011-03-21)

iv
TP48200A
1 Safety Precautions
Safety Precautions
1.1 Overview
To minimize risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any installation or maintenance. The "NOTE",
"CAUTION", and "WARNING" marks in other documents do not represent all the safety
instructions. They are only supplements to the safety instructions. Only trained and qualified
personnel are allowed to install, operate, and maintain Huawei equipment and basic safety
precautions must be employed to avoid hazards.
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document. Huawei will not be liable for any
consequences caused by the violation of the safety operation regulations and design,
production, and usage standards.
NOTE
The safety precautions described in this section are also applicable to other Huawei equipment.
1.2 Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations. The
safety instructions in this document are only supplements to the local laws and regulations.
1.3 Grounding Requirements

Equipment to be grounded must meet the following requirements:
When installing the device, always make the ground connection first and disconnect it at
the end.
Do not damage the ground conductor or operate the device in the absence of a properly
installed ground conductor. Conduct the electrical inspection carefully.
The device (or system) must be connected permanently to the protection ground before
an operation.
Before operating the device, check the electrical connection of the device to ensure that
it is securely grounded.
Issue 01 (2011-03-21)

TP48200A
1.4 Human Safety
Do not operate the device or cables during lightning strikes.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and
an ESD wrist strap.
Do not wear jewelry or watches when you operate the device.
In the case of fire, immediately exit from the building or the equipment room. Turn on
the fire alarm bell or make an emergency call and never enter a burning building.
1.5 Equipment Safety
The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
Do not block the ventilation while the device is operating.
Tighten the thumbscrews using a tool after initial installation and subsequent access to
the panel.
After the installation, remove the packing materials from the equipment area.
1.6 Electrical Safety

High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and alternating current (AC) mains
supply may result in fatal danger.
Non-standard and improper high voltage operations may result in fire and electric shock.
The personnel who install the AC facility must be qualified to perform high voltage and
AC operations.
You must abide by the local rules and regulations when bridging and wiring AC cables.
During the installation of the AC power supply facility, follow the local safety
regulations.
Dedicated tools must be used during high voltage and AC operations. Avoid using
ordinary tools.
When the operation is performed in a damp environment, ensure that the device is dry.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
Issue 01 (2011-03-21)

TP48200A
High Electrical Leakage
Ground the device before powering it on. Otherwise, personal injury or device damage
may be caused by high leakage current.
If a High Electrical Leakage tag is present on the power terminal of the device, you must
ground the device before powering it on.
Do not install or remove power cables when the device is on. Transient contact between
the conductor of the power cable and a conductive substance may generate electric arcs
or sparks, which may cause fire or hurt human eyes.
Before installing or removing the power cable, turn off the power switch.
Before connecting a power cable, verify that the label on the power cable is correct.
Power Cable
Fuse
To ensure that the system runs safely, if a fuse is to be replaced, the new fuse must be of the
same type and specifications.
Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between
shoes and floors, or handling of plastic articles causes static electromagnetic fields on
human bodies. These static electromagnetic fields cannot be eliminated until the static is
discharged.
To prevent electrostatic-sensitive components from being damaged by the static on

human bodies, you must wear a well-grounded ESD wrist strap when touching the
device or handling boards or application-specific integrated circuits (ASICs).
Issue 01 (2011-03-21)

TP48200A
Figure 1-1 fig_031EF72E shows how to wear an ESD wrist strap.

Figure 1-1 Wearing an ESD wrist strap
Issue 01 (2011-03-21)

TP48200A
2 Maintenance Preparations
Maintenance Preparations
2.1 Getting Familiar with Sites

Before maintaining the TP48200A, you need to get familiar with the site environment,
drawings, and installation procedures for the TP48200A.
2.2 Preparing Tools

Before maintaining the TP48200A, prepare the tools listed in Table 2-1.
Table 2-1 Tool functions
Tool
Picture
Function
Multimeter
Used to measure the insulation

of a cabinet, connection of a
cable, and electric performance
specifications of a device, such
as voltage, current, and
resistance.
Phillips screwdriver
Used to fasten small screws and

bolts, instead of nuts. The
Phillips screwdriver has a
cross-shaped head and provides
a small moment of fastening
force.
Flat-head screwdriver
Used to fasten small screws and

bolts, instead of nuts. The
flat-head screwdriver has a
line-shaped head and provides a
small moment of fastening
force.
Socket wrench
Used to fasten bolts or nuts.

The ends are of different
specifications.
Issue 01 (2011-03-21)

TP48200A
2 Maintenance Preparations
Tool
Picture
Function
Adjustable wrench
Used to fasten or loosen

hexagonal or square bolts or
nuts. The width of the open end
can be adjusted.
COAX crimping tool
Used to crimp the metal jacket

at the end of a coaxial cable
assembly.
Diagonal pliers
Used to cut insulation tubes and

tie wrap.
Wire stripper
Used to remove the insulation

layer and jacket from a
communication cable with a
small cross section.
Black PVC insulation tape
Used to insulate electricity from

others wires or conductors.
Fuse extracting unit
Used to install and uninstall

fuses.
Brush
Used to clean sundries such as

dust and scraps.
Sand paper
Used to remove rust.
Paint
Used to prevent rust.
Issue 01 (2011-03-21)

TP48200A
3 Routine Maintenance
Routine Maintenance
Table 3-1 describes routine maintenance items and methods for the TP48200A.
Table 3-1 Routine maintenance
Maintenan
ce Item
Maintenance Task
Check Item
Check
Method
Repair When
Measures
Output
voltage
Whether the
output voltage of
the direct current
distribution box
(DCDB) is
within the range
of 44 V DC to
58 V DC.
Measure the
voltage.
The voltage is
beyond the
range of 44 V
DC to 58 V
DC.
Component
Whether a
component
burns, smokes,
sparks, or
produces an
unusual odor
Observe and
smell the
components.
A component
burns, smokes,
sparks, or
produces an
unusual odor.
Switch on the
circuit breaker on
the DCDB, set the
multimeter to DC,
and then measure
the output voltage
of the DCDB.
If a short circuit
occurs, rectify the
fault.
If a cable
diameter does not
match the load,
replace it.
If there is a burnt
component, replace it.
Light
emitting
diode
(LED)
status
Issue 01 (2011-03-21)
Whether the
ALM LED is on
Observe the
ALM LED.
The ALM LED

is red and the
buzzer buzzes.
See the TP48200A

V100R001
Troubleshooting
Guide.
Whether the
LCD displays a
major alarm
View the
LCD.
A major alarm
is raised.
See the TP48200A

V100R001
Troubleshooting
Guide.

TP48200A
Maintenan
ce Item
Maintenance Task
Check Item
Check
Method
Repair When
Measures
Fan
Whether the fan

is covered by
dust
View the
fan.
Dust
accumulates on
the fan.
Clear the dust on the

fan by referring to the
TP48200A V100R001
Troubleshooting
Guide.
Replace the fan by

referring to the
TP48200A V100R001
Troubleshooting
Guide.
Whether the fan

surface is
damaged and
whether the
rotational speed,
noise, and
vibration are in
the normal range
The fan
rotates unstably
or slowly.
The fan is
damaged.
Cabinet
surface
Whether the
paint and the
electroplated
coating on the
surface of the
cabinet are in
good condition
View the
cabinet
surface.
Surface rust
appears on the
cabinet or paint
peels off.
Polish the rust and

repaint the cabinet.
Door lock
Whether surface
rust appears on
the door lock and
rust continues to
spread over the
surface
Observe and
open the
lock.
The door lock

is too rusty.
Replace the lock.
Environmen
t inside the
cabinet
Whether there
are fingerprints
or any other
stains on the
interior of the
cabinet
View the
interior of
the cabinet.
There is
foreign matter,
fingerprints, or
stains in the
cabinet.
Clean up stains,
fingerprints, and
foreign matter using a
brush or cotton cloth.
Whether there
is unnecessary
adhesive tape
or cable ties on
the cables
Whether there
is tape, cable
ties,
wastepaper, or
packing bags
in the cabinet
Issue 01 (2011-03-21)

TP48200A
Maintenan
ce Item
Maintenance Task
Check Item
Check
Method
Repair When
Measures
Air filter
Whether the air

filter is covered
by dust
View the air

filter.
Replace the air filter.
Overtemp
erature alarms
are frequently
raised for the
power system,
and the
temperature
inside the
cabinet is much
higher than the
ambient
temperature.
Dust
accumulates on
the air filter.
NOTE
Inspect the power system every six months and rectify faults promptly if necessary.
Issue 01 (2011-03-21)

TP48200A
A Acronyms and Abbreviations
Acronyms and Abbreviations
A
AC
alternating current
ASIC
application-specific integrated circuit
D
DC
direct current
DCDB
direct current distribution box
E
ESD
electrostatic discharge
F
FOA
first office application
L
LED
light emitting diode
LSI
large-scale integrated
P
PVC
polyvinyl chloride
S
SELV
Issue 01 (2011-03-21)
safety extra-low voltage

10
TP48200A
A Acronyms and Abbreviations
T
TNV
Issue 01 (2011-03-21)
telecommunication network voltage

11

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TP48200A

Routine Maintenance Guide

HUAWEI TECHNOLOGIES CO., LTD.

Copyright Huawei Technologies Co., Ltd. 2011. All rights reserved.

Trademarks and Permissions

Huawei Technologies Co., Ltd.

Huawei Industrial Base

Huawei Proprietary and Confidential

About This Document

About This Document

Technical support engineers

Huawei Proprietary and Confidential

About This Document

Huawei Proprietary and Confidential

2 Maintenance Preparations ........................................................................................................... 5

3 Routine Maintenance ................................................................................................................... 7

Huawei Proprietary and Confidential

1.2 Local Safety Regulations

1.3 Grounding Requirements

Huawei Proprietary and Confidential

1.4 Human Safety

Do not operate the device or cables during lightning strikes.

Do not wear jewelry or watches when you operate the device.

1.5 Equipment Safety

Do not block the ventilation while the device is operating.

1.6 Electrical Safety

Huawei Proprietary and Confidential

High Electrical Leakage

To prevent electrostatic-sensitive components from being damaged by the static on

Huawei Proprietary and Confidential

Figure 1-1 fig_031EF72E shows how to wear an ESD wrist strap.

Huawei Proprietary and Confidential

2.1 Getting Familiar with Sites

2.2 Preparing Tools

Used to measure the insulation

Used to fasten small screws and

Used to fasten small screws and

Used to fasten bolts or nuts.

Huawei Proprietary and Confidential

Used to fasten or loosen

COAX crimping tool

Used to crimp the metal jacket

Used to cut insulation tubes and

Used to remove the insulation

Black PVC insulation tape

Used to insulate electricity from

Fuse extracting unit

Used to install and uninstall

Used to clean sundries such as

Used to remove rust.

Used to prevent rust.

Huawei Proprietary and Confidential

The ALM LED

See the TP48200A

See the TP48200A

Huawei Proprietary and Confidential

Whether the fan

Clear the dust on the

Replace the fan by

Whether the fan

Polish the rust and

The door lock

Replace the lock.

Huawei Proprietary and Confidential