Professional Documents
Culture Documents
COMPONENT OPERATION
CONTENTS
Group 1 Pump Device
Outline .....................................................T3-1-1
Outline .....................................................T3-4-1
Operation .................................................T3-4-2
Regulator .................................................T3-1-6
Solenoid Valve........................................T3-1-22
Pilot Pump..............................................T3-1-24
Outline .....................................................T3-5-1
Parking Brake...........................................T3-5-6
Travel Mode Change ................................T3-5-8
Outline .....................................................T3-2-1
Swing Reduction Gear..............................T3-2-2
Outline .....................................................T3-6-1
Outline .....................................................T3-3-1
Hydraulic Circuit .....................................T3-3-10
EC Motor ..................................................T3-7-6
178T-3-1
(Blank)
178T-3-2
ANIMATION
6
7
8
3
10
1
11
T178-03-01-001
12
T178-03-01-003
T178-03-01-002
1 - Pump 1
2 - Pump 2
3 - Pilot Pump
10 - N Sensor
11 - Transmission
12 - Coupling
T3-1-1
6
3
4
T178-03-01-005
1 - Regulator
2 - Housing
3 - Shaft
4 - Plunger
5 - Valve Plate
T3-1-2
6 - Cylinder Block
Valve Plate
Shaft
Cylinder Block
T105-02-03-002
T3-1-3
3
T105-02-03-021
5
6
T178-03-01-005
T105-02-03-022
2 - Plunger
3 - Cylinder Block
4 - Valve Plate
5 - Pin
T3-1-4
6 - Servo Piston
T3-1-5
2
Dr
Pi
Pd2
Air
Bleeding
Circuit
Pps
Dr
Pd1
6
10
Increase
Pg
12
Decrease
T3-1-6
8, 9
T176-03-01-009
T178-03-01-006
12
11
10
T178-03-01-005
1 - Spring
2 - Sleeve A
3 - Spool A
4 - Piston
5 - Load Piston
6 - Spool B
7 - Sleeve B
8 - Outer Spring
9 - Inner Spring
T3-1-7
10 - Servo Piston
11 - Cylinder Block
12 - Link
Flow
Rate (Q)
Flow
Rate (Q)
Pressure Increase
Flow Rate Decrease
Pressure (P)
T3-1-8
Flow
Rate (Q)
Pressure (P)
Flow
Rate (Q)
Pressure (P)
Dr
Pi
Pd2
Air
Bleeding
Circuit
Dr
Pps
Pd1
Pg
Increase
Decrease
T3-1-9
T176-03-01-009
Flow
Rate (Q)
Dr
Pi
Pd2
Air
Bleeding
Circuit
Pps
Dr
Pd1
Pg
10
12
Increase
Decrease
Cylinder Block Inclination
T176-03-01-009
1 - Spring
2 - Sleeve A
3 - Spool A
4 - Piston
10 - Servo Piston
12 - Link
T3-1-10
ANIMATION
To Hydraulic
Oil Tank
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
To Hydraulic
Oil Tank
T178-03-01-008
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
T3-1-11
T178-03-01-009
Dr
Pi
Air
Bleeding
Circuit
Pd2
Pps
Dr
Pd1
Pg
10
12
Increase
Decrease
Cylinder Block Inclination
T176-03-01-009
1 - Spring
2 - Sleeve A
3 - Spool A
4 - Piston
10 - Servo Piston
12 - Link
T3-1-12
ANIMATION
To Hydraulic
Oil Tank
Primary Pilot
Pressure
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
To Hydraulic
Oil Tank
Primary Pilot
Pressure
T178-03-01-010
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
T3-1-13
T178-03-01-011
Flow
Rate (Q)
Pressure (P)
Dr
Pi
Pd1
Air
Bleeding
Circuit
Dr
Pps
Pd2
6
10
Pg
12
Increase
Decrease
Cylinder Block Inclination
5678-
Load Piston
Spool B
Sleeve B
Inner Spring
T3-1-14
8, 9
T176-03-01-009
9 - Outer Spring
10 - Servo Piston
12 - Link
ANIMATION
To Hydraulic
Oil Tank
Primary Pilot
Pressure
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
12
Pump 1
Delivery
Pressure
Pd1
10
5
To Hydraulic
Oil Tank
Primary Pilot
Pressure
T178-03-01-012
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
12
Pump 1
Delivery
Pressure
Pd1
10
T3-1-15
T178-03-01-013
Flow
Rate (Q)
Pressure (P)
Dr
Pi
Air
Bleeding
Circuit
Pd2
Pps
Dr
Pd1
6
10
Pg
12
Increase
Decrease
Cylinder Block Inclination
5678-
Load Piston
Spool B
Sleeve B
Inner Spring
T3-1-16
8, 9
T176-03-01-009
9 - Outer Spring
10 - Servo Piston
12 - Link
ANIMATION
To Hydraulic
Oil Tank
Primary Pilot
Pressure
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
5
To Hydraulic
Oil Tank
Primary Pilot
Pressure
T178-03-01-014
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
T3-1-17
T178-03-01-015
Flow
Rate (Q)
Pressure (P)
Dr
Pi
Pd2
Air
Bleeding
Circuit
Pps
Dr
Pd1
6
10
Pg
12
Increase
Decrease
Cylinder Block Inclination
5678-
Load Piston
Spool B
Sleeve B
Inner Spring
T3-1-18
8, 9
T176-03-01-009
9 - Outer Spring
10 - Servo Piston
12 - Link
ANIMATION
To Hydraulic
Oil Tank
Primary Pilot
Pressure
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
12
Pump 1
Delivery
Pressure
Pd1
10
To Hydraulic
Oil Tank
Primary Pilot
Pressure
T178-03-01-016
Pump Control
Pressure Pi
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
12
Pump 1
Delivery
Pressure
Pd1
10
T3-1-19
T178-03-01-017
Flow
Rate (Q)
Pressure (P)
Dr
Pi
Air
Bleeding
Circuit
Pd2
Pps
Dr
Pd1
Pg
10
12
Increase
Decrease
Cylinder Block Inclination
T176-03-01-009
1 - Spring
2 - Sleeve A
3 - Spool A
4 - Piston
10 - Servo Piston
12 - Link
T3-1-20
ANIMATION
To Hydraulic
Oil Tank
Pump Control
Pressure Pi
Regulated by
Maximum Pump
Flow Rate Control
Solenoid Valve
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
12
Pump 1
Delivery
Pressure
Pd1
10
To Hydraulic
Oil Tank
T178-03-01-018
Pump Control
Pressure Pi
Regulated by
Maximum Pump
Flow Rate Control
Solenoid Valve
Torque
Control
Pressure
Pps
Pump 2
Delivery
Pressure
Pd2
Pump 1
Delivery
Pressure
Pd1
12
10
T3-1-21
T178-03-01-019
T3-1-22
ANIMATION
Sleeve
Spring 2
Spring 1
Spool
T176-03-01-030
Port P
Port T
Output Port
When in Operation:
Solenoid
Sleeve
Spring 2
Spring 1
Spool
T176-03-01-031
Port T
Port P
Output Port
T3-1-23
Inlet Port
2 - Driven Gear
Outlet Port
T137-02-03-005
5 - Output
T178-03-01-020
T157-02-03-010
12 - Output
T176-03-01-023
10
T3-1-24
11 12
13
ZAXIS200,225USR,225US,230
ZAXIS270
Valve Unit
Valve Unit
Swing Motor
Swing Reduction
Gear
Swing Motor
Swing Reduction
Gear
T178-03-02-001
T1HG-03-02-003
T3-2-1
ANIMATION
ZAXIS200,225USR,225US,230
Ring Gear
Shaft
T178-03-02-006
T3-2-2
Shaft
T164-03-02-003
T3-2-3
ZAXIS200,225USR,225US,230
Spring
Valve Plate
Brake Piston
Rotor
Plate
Housing
Friction Plate
Shoe
Plunger
Retainer
Swash Plate
Shaft
T178-03-02-002
T3-2-4
Valve Plate
Rotor
Spring
Swing Parking
Brake Switch Valve
Brake Piston
Plate
Friction Plate
Plunger
Retainer
Shoe
Swash Plate
Housing
Shaft
T1HH-03-02-002
T3-2-5
ANIMATION
Applying Brake:
1. When the swing and/or front attachment control
levers are released, the swing parking brake release spool in the signal pilot pressure control
valve is returned to neutral so that the pilot pressure routed to port SH is reduced.
2. Therefore, the check valve is closed, allowing
brake release pressure to flow into the swing motor housing through the orifice.
3. Consequently, spring force is applied to plates
and friction plates which are meshed with the
outer diameter of the rotor and inner diameter of
the housing respectively via the brake piston.
Then, the rotor outer diameter is held with friction
force. While the engine is stopped, no pilot pressure is routed to port SH, allowing the brake to be
automatically applied.
Spring
Brake Piston
Orifice
Check Valve
Friction Plate
Port SH
(Brake Release
Pressure)
Plate
Brake Piston Chamber
T178-03-02-003
T3-2-6
Applying Brake:
1. When the swing and/or front attachment control
levers are released, the swing parking brake release spool in the signal pilot pressure control
valve is returned to neutral so that the pilot pressure routed to port SH is reduced.
2. Thereby, the spool returns to the original position.
The pilot pressure from port PG is blocked, opening the check valve.
3. The pressure oil in the brake piston chamber is released to the swing motor housing through the orifice of the check valve.
4. Consequently spring 1 force is applied to plates
and friction plates which are meshed with the
outer diameter of the rotor and inner diameter of
the housing respectively via the brake piston.
Then, the rotor outer diameter is held with friction
force. While the engine is stopped, no pilot pressure is routed to port SH, allowing the brake to be
automatically applied.
Spring 1
Check Valve
Spring 2
Brake Piston
Rotor
Port PG
(Brake Release
Pressure)
Plate
Friction Plate
Spool
Port SH
(Brake Release
Pressure)
T1HG-03-02-004
Orifice
T3-2-7
Relief Valve
Make-Up Valve
Port C
Control Valve
T107-02-04-013
Control Valve
ZAXIS200,225USR,225US,230
Poppet
Make-Up Valve
Make-Up Valve
Port C
T178-03-02-004
Relief Valve
T3-2-8
ZAXIS270
Control Valve
Poppet
Make-Up Valve
Make-Up Valve
Port C
T1HG-03-02-001
Relief Valve
T3-2-9
ANIMATION
Poppet
Orifice
Spring
Passage A
Passage B
Piston
HP
LP
Oil Chamber C
Oil Chamber B
Oil Chamber A
T3-2-10
T178-03-02-005
Spring 2
Piston
Spring 1
Plunger
Poppet
Orifice
LP
HP
Oil Chamber
T157-02-04-006
T3-2-11
T3-2-12
Front
ZAXIS200
ZAXIS230
ZAXIS270
Right Travel
Bucket
Boom 1
Arm 2
Left Travel
4-Spool Section
Auxiliary
Boom 2
Arm 1
Swing
5-Spool Section
Front
ZAXIS225US
ZAXIS225USR
M178-05-003
T3-3-1
10
36
35
34
33
11
12
13
32
31
30
14
15
16
17
29
28
18
19
20
21
22
27
26
25
24 23
T178-03-03-016
4 - Check Valve
(Main Relief Circuit)
5 - Check Valve
(Flow Combiner Valve
Circuit)
6 - Flow Combiner Valve
7 - Auxiliary Flow Combiner
Valve
8 - Check Valve
(Aux. Flow Combiner
Valve Circuit)
9 - Bucket Flow Rate Control
Valve (Switch Valve)
T3-3-2
19
12
Front
ZAXIS225US
ZAXIS225USR
29
3
18
35
22
20
14
9,10
36
Front
ZAXIS200
ZAXIS230
ZAXIS270
Front
ZAXIS225US
ZAXIS225USR
W178-02-05-017
25
30
16
31
23,24
32
33,34
1
8
7
26
Front
ZAXIS200
ZAXIS230
ZAXIS270
28
6
T3-3-3
13
17
W178-02-05-018
10
36
35
34
33
11
12
13
32
31
30
14
15
16
17
29
28
18
19
20
21
22
27
26
25
24 23
T178-03-03-016
4 - Check Valve
(Main Relief Circuit)
5 - Check Valve
(Flow Combiner Valve
Circuit)
6 - Flow Combiner Valve
7 - Auxiliary Flow Combiner
Valve
8 - Check Valve
(Aux. Flow Combiner
Valve Circuit)
9 - Bucket Flow Rate Control
Valve (Switch Valve)
T3-3-4
D
E
F
View K
8
a
M178-05-003
6
T178-03-03-003
Cross Section C
Cross Section a
Auxiliary
Bucket
12
34
Cross Section J
10
33
T178-03-03-047
9
T178-03-03-044
11
13
T178-03-03-005
T3-3-5
10
36
35
34
33
11
12
13
32
31
30
14
15
16
17
29
28
18
19
20
21
22
27
26
25
24 23
T178-03-03-016
4 - Check Valve
(Main Relief Circuit)
5 - Check Valve
(Flow Combiner Valve
Circuit)
6 - Flow Combiner Valve
7 - Auxiliary Flow Combiner
Valve
8 - Check Valve
(Aux. Flow Combiner
Valve Circuit)
9 - Bucket Flow Rate Control
Valve (Switch Valve)
T3-3-6
Cross Section F
Boom 2
Boom 1
Swing
19
16
18
32
27
14
25
15
26
17
T178-03-03-008
T178-03-03-006
Cross Section E
Arm 1
Cross Section G
Arm 2
22
31
29
30
23
20
T178-03-03-009
24
28
T178-03-03-007
T3-3-7
10
36
35
34
33
11
12
13
32
31
30
14
15
16
17
29
28
18
19
20
21
22
27
26
25
24 23
T178-03-03-016
4 - Check Valve
(Main Relief Circuit)
5 - Check Valve
(Flow Combiner Valve
Circuit)
6 - Flow Combiner Valve
7 - Auxiliary Flow Combiner
Valve
8 - Check Valve
(Aux. Flow Combiner
Valve Circuit)
9 - Bucket Flow Rate Control
Valve (Switch Valve)
T3-3-8
Cross Section I
21
T178-03-03-042
View K
T178-03-03-041
Cross Section L
36
T178-03-03-045
Cross Section M
35
T178-03-03-046
T178-03-03-048
T3-3-9
T3-3-10
Main
Relief Valve
4-Spool Section
Parallel Passage
5-Spool Section
4-Spool Section
Auxiliary
Bucket
Cylinder
Overload
Relief Valve
Arm
Cylinder
Overload
Relief Valve
Swing Motor
Boom
Cylinder
Oil Flow
Combiner Circuit
5-Spool Section
Parallel Circuit
Pump 2
Pump 1
T178-02-02-001
T3-3-11
T3-3-12
Pilot Pressure
from Solenoid
Valve Unit (SG)
Auxiliary Flow
Combiner
Valve
Main Relief
Valve
10
11
12
Bucket Flow
Rate Control
Valve
Flow
Combiner
Valve
Pilot Pressure
Oil from
Auxiliary Flow
Rate Control
Solenoid
Valve
Auxiliary Flow
Rate Control
Solenoid
Valve
Arm AntiDrift Valve
Pilot
Pressure Oil
from
Solenoid
Valve Unit
Arm
Regenerative
Valve
8
7
4
3
6
Pilot
Pressure Oil
from
Solenoid
Valve Unit
(SE)
Air Bleeding
Circuit
Pilot Pressure
Oil from Aux.
Pilot Valve
T178-03-03-040
1 - Boom Raise
2 - Boom Lower
3 - Arm Roll-Out
4 - Arm Roll-In
5 - Left Swing
6 - Right Swing
7 - Bucket Roll-In
8 - Bucket Roll-Out
9 - Left Travel Forward
T3-3-13
T3-3-14
ANIMATION
To Hydraulic
Oil Tank
To Left Travel
Spool
Pressure Oil
from Pump 1
Spool
T178-03-03-010
Pump 1
T3-3-15
T176-03-03-026
T3-3-16
ANIMATION
Orifice A
Orifice B
Seat
Passage Spring B
HP
SG
LP
Spring
Chamber
Sleeve
Sprind A
Pilot Poppet
Piston
T157-02-05-003
Orifice A
Orifice B
Seat
Passage Spring B
HP
LP
Sleeve
Spring
Chamber
Spring A
Pilot Poppet
T157-02-05-003
SG
HP
LP
Pilot Poppet
T3-3-17
Piston
T157-02-05-004
T3-3-18
ANIMATION
Main Poppet
Sleeve
Spring A
Passage A
Spring B
HP
LP
Orifice
Piston
Spring
Chamber
Pilot
Poppet
Spring C
T107-02-05-019
Sleeve
Spring A
Passage A
Spring B
HP
LP
Orifice Piston
Spring
Chamber
T178-03-03-049
Pilot
Poppet
HP
LP
Spring C
T3-3-19
T178-03-03-050
ANIMATION
T3-3-20
Bucket
Cylinder
Check Valve
T176-03-03-027
Orifice
Hole A
Spool
Pressure Oil to
Cylinder Bottom
Side
Check
Valve
T178-03-03-052
T3-3-21
T3-3-22
Arm Regenerative
Valve
Arm 2
To Arm
Regenerative Valve
Spool
Spool
To Hydraulic
Oil Tank
From Arm 1
Spool
Hole
Pilot Pressure
Oil from
Solenoid Valve
Unit (SC)
T178-03-03-007
T178-03-03-018
T3-3-23
Boom Cylinder
T176-03-03-028
Anti-Drift Valve
(Switch Valve)
Pressure Oil
from Pump 1
Anti-Drift Valve
(Check Valve)
To
Hydraulic
Oil Tank Boom Cylinder
From Pilot
Valve
To
Hydraulic
Oil Tank
T176-03-03-029
Anti-Drift Valve
(Switch Valve)
T3-3-24
Anti-Drift Valve
(Check Valve)
Piston
Switch Valve
To Main Spool
T178-03-03-051
Check Valve
Cylinder
Bottom Side
Circuit
T3-3-25
ANIMATION
Arm
Cylinder
To Hydraulic
Oil Tank
Combined Operation
Arm
Bucket
Auxiliary
Switch
Valve
Poppet
Valve
Normal Operation
1. Pressure oil from pump 2 exerts on the check
valve in the poppet valve.
2. Normally, the switch valve is kept opened. Then,
pressure oil from pump 2 opens the check valve
and flows to the main spool through the switch
valve.
3. Thereby, the poppet valve is opened so that
pressure oil from pump 2 flows to the main spool.
Pressure Oil
from Pump 2
T178-03-03-030
Arm
Cylinder
To Hydraulic
Oil Tank
Switch
Valve
Poppet
Valve
Solenoid
Valve Unit
(SE)
Pressure Oil
from Pump 2
T178-03-03-031
T3-3-26
Spring A
Check Valve
Poppet
Spring B
To Main Spool
Switch Valve
Boom Raise
Pilot Pressure
To Main Spool
T178-03-03-013
T3-3-27
Port SN
Port SM
Attachment
Neutral
Passage
Auxiliary
Port SJ
Bypass Shut-Out Valve
5-Spool Section
Pump 2
4-Spool Section
Pump 1
T176-03-03-033
T3-3-28
To Auxiliary Spool
Neutral Passage in
4-Spool Section
Spool
Port SM
Spring
Pressure Oil
from Pump 1
Spool
Port SJ
Check Valve
Spring
Port SN
T178-03-03-054
To Hydraulic
Oil Tank
T178-03-03-053
T3-3-29
Pressure Oil
From Pump 1
Spool
Check Valve
Spring
Port SN
T3-3-30
T178-03-03-053
Right
Left
Port
No.
1
2
3
4
1
2
3
4
ISO Control
Pattern
Bucket Roll-Out
Boom Lower
Bucket Roll-In
Boom Raise
Right Swing
Arm Roll-Out
Left Swing
Arm Roll-In
Hitachi Pattern
Arm Roll-In
Right Swing
Arm Roll-Out
Left Swing
Hydraulic
Symbol
T105-02-07-020
Hydraulic
Symbol
4
T105-02-07-020
T
P
1
T178-03-04-002
T
4
2
P
T178-03-04-001
T3-4-1
T3-4-2
D
Pilot
Pressure
C
Lever Stroke
T522-02-05-001
7
Port P
Output Port
Port T
Port T
Port P
Output Port
Port T
Port P
Output Port
T178-03-04-005
T178-03-04-007
Port T
7
3
Output Port
Port P
Port T
Port T
6
Port P
Output Port
1 - Cam
2 - Pusher
Port P
Output Port
T178-03-04-006
3 - Spring Guide
4 - Balance Spring
5 - Return Spring
6 - Spool
T3-4-3
7 - Hole
T178-03-04-011
T3-4-4
D
Pilot
Pressure
C
Lever Stroke
T522-02-05-001
6
Port T
Port T
Port P
Output Port
Port P
Output Port
T178-03-04-008
T178-03-04-009
6
Port T
Port P
Output Port
1 - Cam
2 - Pusher
Port T
Port P
Output Port
T178-03-04-012
3 - Spring Guide
4 - Balance Spring
5 - Return Spring
6 - Spool
T3-4-5
7 - Hole
T178-03-04-013
T3-4-6
D
Pilot
Pressure
Lever Stroke
T522-02-05-001
3
4
5
E
6
Port T
Port P
T178-03-04-010
Output Port
T178-03-04-005
3
4
5
6
Port T
Port P
Output Port
1 - Cam
2 - Pusher
T178-03-04-006
T178-03-04-014
3 - Spring Guide
4 - Balance Spring
5 - Return Spring
6 - Spool
T3-4-7
7 - Hole
T3-4-8
ZAXIS200,225US,225USR,230
ZAXIS270
T1HG-03-05-001
T178-03-05-001
Travel Motor
Travel Motor
T3-5-1
ZAXIS200,225USR,225US,230
1
14
13
11
10
12
T178-03-05-001
1 - Ring Gear
T3-5-2
12 - Sprocket
13 - Drum
14 - Housing
ZAXIS270
11
14
10
13
12
T3-5-3
T1HG-03-05-001
ZAXIS200,225USR,225US,230
1
3
4
T178-03-05-002
1 - Shaft
2 - Rotor
3 - Shoe
4 - Swash Plate
5 - Plunger
T3-5-4
6 - Valve Plate
2
14
13
7
BM
AM
16
15
11
13 12
14
FR
10
FV
T140-03-02-002
T107-03-04-014
1234-
Plate
Valve Plate
Disc Spring
Spring
5678-
Center Shaft
Housing
Drive Disc
Roller Bearing
910 11 12 -
T3-5-5
Roller Bearing
Plate
Friction Plate
Brake Piston
13 14 15 16 -
Plunger
Rotor
Link
Servo Piston
T3-5-6
ANIMATION
Plate
Friction Plate
Disc Spring
Orifice
Brake Piston
Disc Spring
Friction Plate
Plate
Brake Piston
ZAXIS200,225US,225USR,230
BM
To Brake
Piston
AM
Counterbalance Spool
ZAXIS270
To Brake Piston
T178-03-05-008
Reducing Valve
Drain
Counterbalance Spool
AM
BM
T137-03-02-009
T3-5-7
T3-5-8
ANIMATION
6
1
Motor Port
(AM, BM)
3
To Drain
10
T178-03-05-004
1 - Pilot Port
2 - Spool
3 - Spring
7 - Swash Plate
9 - Fast-Speed Piston
8 - Slow-Speed Piston
10 - Fast-Speed Orifice
T3-5-9
T3-5-10
ANIMATION
6
1
Motor Port
(AM, BM)
10
T178-03-05-005
1 - Pilot Port
2 - Spool
3 - Spring
7 - Swash Plate
9 - Fast-Speed Piston
8 - Slow-Speed Piston
10 - Fast-Speed Orifice
T3-5-11
Slow Speed
1. When the slow speed travel mode is selected, the
MC (Main Controller) does not send out an
electronic control signal to solenoid valve unit (SI).
Therefore, speed change pilot pressure is not
routed to servo piston (1). Thus, spool (3) is held
down by spring (2).
2. Then, pressure oil P from the motor port is led to
both chambers B and C.
Since the pressure-receiving area in chamber C
is larger than that in chamber B, servo piston (1)
moves upward, increasing swash angle to the
maximum.
6
7
1
2
Drain
3
5
Pilot Pressure
T157-03-02-001
1 - Servo Piston
2 - Spring
3 - Spool
4 - Orifice
5 - Link
6 - Valve Plate
T3-5-12
7 - Rotor
Travel Mode
2
Drain
E
Pilot Pressure
Drain
D
Position of servo piston at initial
stage of fast speed travel operation:
Pilot Pressure
1 - Servo Piston
2 - Spring
3 - Spool
4 - Orifice
5 - Link
6 - Valve Plate
T3-5-13
7 - Rotor
T3-5-14
Shuttle Valve
Slow-Speed Orifice
Travel Motor
Swash Plate Angle
Control Valve
Fast-Speed
Orifice
Overload Relief
Valve
T178-03-05-003
T3-5-15
T3-5-16
Reducing Valve
Check Valve
Check Valve
AM
BM
B
BV
AV
Counter balance
Valve
A
Section A-A
Servo Piston-Operating
Shuttle Valve
Section B
Section C
T1HG-03-05-002
T3-5-17
While descending:
1. While descending a slope, the travel motor is
forcibly rotated by the machine weight so that the
motor operates like a pump, drawing oil.
2. If the travel motor draws oil, oil pressure in port
BV (8) and chamber B (10) will decrease, causing
spool (9) to the left so that the return oil flow from
the travel motor is restricted.
3. Therefore, oil pressure in motor port AM (4) will
increase, braking the travel motor.
4. Once pressure oil flow is restricted, oil pressure in
motor port AM (4) will increase again, moving
spool (9) to the right. As this operation (hydraulic
braking operation) is repeated, the machine is
prevented from running away.
Circuit Protection Operation:
1. When oil pressure in the circuit increases over the
set-pressure of overload relief valve (5), the overload relief valve is opened, allowing the high pressure oil to relieve to the low pressure side so that
the travel motor is protected from being overloaded.
2. In addition, the overload relief valve relieves the
shock loads developed due to inertia force when
stopping the travel motor.
3. If the travel motor draws oil like a pump, check
valve BC (7) is unseated (make-up operation) so
that cavitation is prevented.
T3-5-18
ANIMATION
10
BV
AV
h
f
6
7
3
T178-03-05-006
ZAXIS270
4
5
6
7
f
AV
BV
T140-03-02-005
10
1 - Port AV
4 - Motor Port AM
7 - Check Valve BC
2 - Chamber A
3 - Check Valve AC
8 - Port BV
T3-5-19
9 - Spool (Counterbalance
Valve)
10 - Chamber B
T3-5-20
T178-03-06-016
Shockless Valve
Auxiliary
T178-03-06-002
T3-6-1
Port B
Port C
Port D
Port E
Port F
Port G
Port H
Port I
Port J
Port K
Port L
Port M
Port N
Port SA
Port SB
Port PI
Port PH
Port SH
Port DF
Control Valve Side
Port Name
Port 1
Port 2
Port 3
Port 4
Port 5
Port 6
Port 7
Port 8
Port 9
Port 10
Port 11
Port 12
Port 13
Port 14
Port SE
Port SM
Port SN
Port SP
Port SL
Port SK
Connecting to
Right Pilot Valve
Boom Electronic Cushion Solenoid
Valve (Only ZAXIS225US)
Right Pilot Valve
Left Pilot Valve
Left Pilot Valve
Left Pilot Valve
Left Pilot Valve
Right Pilot Valve
Right Pilot Valve
Travel Pilot Valve
Travel Pilot Valve
Travel Pilot Valve
Travel Pilot Valve
Auxiliary Pilot Valve
Auxiliary Pilot Valve
Pump 1 Regulator
Pump 2 Regulator
Pilot Shut-Off Valve
Pilot Shut-Off Valve
Swing Parking Brake
Hydraulic Oil Tank
Connecting to
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Control Valve
Note
Boom Raise Pilot Pressure
Boom Lower Pilot Pressure
Arm Roll-Out Pilot Pressure
Arm Roll-In Pilot Pressure
Left Swing Pilot Pressure
Right Swing Pilot Pressure
Bucket Roll-In Pilot Pressure
Bucket Roll-Out Pilot Pressure
Left Travel Forward Pilot Pressure
Left Travel Reverse Pilot Pressure
Right Travel Forward Pilot Pressure
Right Travel Reverse Pilot Pressure
Auxiliary Open Pilot Pressure
Auxiliary Close Pilot Pressure
Plug
Returning to Hydraulic Oil Tank
Plug
Returning to Hydraulic Oil Tank
Flow Combiner Valve Control Pressure
Bucket Flow Rate Control Valve Control Pressure
T3-6-2
Note
Boom Raise Pilot Pressure
PH
E
M
D
H
B
SB
G
PI
I
SH
J
DF
SA
L
T178-03-06-016
3
5
1
13
2
SK
4
SE
8
14
Control Valve Side
7
9
6
10
SN
SL
11
12
T3-6-3
SP
T178-03-06-015
Boom Raise
Boom Lower
Arm Roll-In
Arm Roll-Out
Bucket Roll-In
Bucket Roll-Out
Right Swing
Left Swing
Right Travel
Left Travel
Auxiliary
Left
Travel
Pump 2 Flow
Rate Control
Valve
Flow Combiner
Valve Control
Spool
{
{
{
{
{
{
{
Right 5
Travel
Bucket Flow
Rate Control
Valve Control
Spool
{
-
{
-
7
Swing
8
Arm
Swing Parking
Brake Release
Spool
{
{
{
{
{
{
{
{
{
9
Boom
Bucket
10
11
12
13
14 15 16 17
T178-03-06-001
Pump 1 Flow
Rate Control
Valve
Pump 2 Flow
Rate Control
Valve
T3-6-4
Bucket Flow
Rate Control
Valve Control
Spool
Flow Combiner
Valve Control
Spool
Swing Parking
Brake Release
Spool
T178-03-06-016
7
16
17
15
13
11
14
10
12
4
2
T178-03-06-009
1- Left Travel
2- Left Travel/Right Travel
6- Boom/Arm/Bucket/Right Travel
7- Boom/Arm
3- Right Travel
4- Boom/Arm/Bucket/ Right Travel
5- Arm
8- Boom
9- Arm/Boom Raise
10- Boom/Arm/Bucket/Left
Travel/Swing
T3-6-5
11- Boom/Arm/Bucket
12- Boom/Arm/Bucket/
Swing/Auxiliary
13- Arm/Boom Raise/Swing/Auxiliary
14- Bucket
15- Swing
16- Swing/Auxiliary
17- Auxiliary
T3-6-6
ANIMATION
Spring A
Spool
Inner Passage 2
Spring B
Oil Chamber
Port 1
T178-03-06-013
T3-6-7
T3-6-8
ANIMATION
Spring
Port SA, SB
Spool
Shuttle Valve
T178-03-06-017
T3-6-9
T178-03-06-014
Arm Roll-In
Control Pilot
Pressure
Spool
Right Travel
Control Pilot
Pressure
T178-03-06-014
To Flow Combiner
Valve
Primary Pilot
Pressure
Spool
Spring
T178-03-06-014
Pilot
Pressure
T3-6-10
To Swing Motor
Section Z-Z
To Signal
Control Valve
A1
From Pilot
Valve
T178-03-07-002
T1
T2
T3
A3
A4
A5
A1 - Right Pilot Valve
A2 - Travel Pilot Valve
A3 - Left Pilot Valve
T4
T178-03-07-003
T3-7-1
T3-7-2
SE
SC SI
SG
T178-01-02-003
ANIMATION
When energized:
The solenoid pushes the spool to the left for a
distance proportional to the electric current
flowing through the solenoid. Pilot oil from port (P)
flows into output port S, increasing the pressure at
output port S. The pressure at port S acts on the
two banks of walls on the spool. (See detail a.)
Spool
T
Spring
Solenoid
a
T107-02-07-005
T3-7-3
T3-7-4
T1GF-03-07-001
Port P
Port T
Sleeve
Spring 2
Spring 1
Spool
T176-03-01-030
Port P
Port T
Output Port
When in Operation:
Solenoid
Sleeve
Spring 2
Spring 1
Spool
T176-03-01-031
Port T
Port P
Output Port
T3-7-5
Pilot Relief
Valve
Pilot Filter
T178-03-07-001
Output
Gear
EC MOTOR
Output
Shaft
Worm
Gear
Motor
Sensor
Gear
EC
Sensor
Worm
Wheel
T157-02-05-018
T3-7-6
4
6
T135-03-02-001
1 - Outer Race
2 - Seal
3 - Inner Race
4 - Seal
5 - Support
T3-8-1
6 - Ball
To Left Travel
Motor (Reverse)
To Right Travel
Motor (Forward)
To Left Travel
Motor (Forward)
To Right Travel
Motor (Reverse)
To Left Travel
Motor (Forward)
To Right Travel
Motor (Forward)
To Left Travel
Motor (Reverse)
To Right Travel
Motor (Reverse)
1
Pilot Pressure
for Travel Speed Selection
Pilot Pressure
for Travel Speed
Selection
Drain
2
Drain
Drain
Drain
: Forward
: Reverse
: Pilot Pressure
for Travel Speed Selection
T157-03-02-004
1 - Spindle
2 - Body
3 - Seal
T3-8-2
Grease Fitting
W178-03-04-002
1 - Valve
2 - Nut
3 - Washer
4 - Spacer
5 - Spring
6 - Adjuster Cylinder
T3-8-3
7 - Flange
8 - Piston Rod
T3-8-4