Professional Documents
Culture Documents
Version 4.2
PREFACE
Congratulations! You now have the most advanced
technology available for remote visual inspection. The
VideoProbe XL PRO puts the advantages of video
inspection technology into a single, convenient carrying
case and is in keeping with our continuing goal to
bring you the most current technology in a product
that is practical in the work place. Thank you for
your business.
Overview of Manual
This manual gives you the information you need to
operate and maintain the VideoProbe XL PRO. This
manual was developed for users of all levels to learn,
operate and maintain their XL PRO.
This manual was designed to make operator referencing easier and quicker, and as such is restricted in
scope to instruction on operation of the system. Should
you have a question beyond the scope of this manual,
please call your local sales representative or our
customer service department (listed on back), either
of whom will be happy to assist you.
10AF 250V
10AF 250V
Table of Contents
System Symbol Descriptions . . . . . . . . . . . . . . . 1
Warnings and Precautions . . . . . . . . . . . . . . . . . 5
Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . 9
VideoProbe nomenclature . . . . . . . . . . . . . . . . . . . 9
VideoProbe XL PRO system
components summary . . . . . . . . . . . . . . . . . . . . 10
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Accessories Setup . . . . . . . . . . . . . . . . . . . . . . .
Attaching Peripheral Devices . . . . . . . . . . . . . . .
Detachable Probe Tip Optics . . . . . . . . . . . . . . . .
Attachment and Removal of Tip Optics . . . . . .
7mm Internal Working Channel Feature . . . . . . .
18
19
19
20
25
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Processor/Light Source Based Controls . . . . . . .
Power On/Off . . . . . . . . . . . . . . . . . . . . . . . . .
Brightness Control . . . . . . . . . . . . . . . . . . . . .
Volume Control . . . . . . . . . . . . . . . . . . . . . . .
Audio Output . . . . . . . . . . . . . . . . . . . . . . . . .
Video Inputs . . . . . . . . . . . . . . . . . . . . . . . . . .
Keyboard Input . . . . . . . . . . . . . . . . . . . . . . .
USB Streaming Video Port . . . . . . . . . . . . . . .
CompactFlash Drive . . . . . . . . . . . . . . . . . .
3.5 in Floppy Drive . . . . . . . . . . . . . . . . . . . . .
26
26
26
26
27
27
27
28
28
28
28
29
29
31
32
32
32
33
34
34
34
35
35
35
36
36
Annotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio Annotation . . . . . . . . . . . . . . . . . . . . . .
Text Annotation . . . . . . . . . . . . . . . . . . . . . . .
Still Image Annotation . . . . . . . . . . . . . . . . . .
Live Image Annotation . . . . . . . . . . . . . . . . . .
Arrow Annotation . . . . . . . . . . . . . . . . . . . . . .
Main Menu Operation . . . . . . . . . . . . . . . . . . . . .
Split Screen Operation . . . . . . . . . . . . . . . . . . . .
Long Exposure Operation . . . . . . . . . . . . . . . . . .
Mode Options . . . . . . . . . . . . . . . . . . . . . . . .
Singleview Operation . . . . . . . . . . . . . . . . . . . . .
Video Record Operation . . . . . . . . . . . . . . . . . . .
File Manager Menu . . . . . . . . . . . . . . . . . . . . . .
Recall Image, Video and audio . . . . . . . . . . . .
Video Playback Controls . . . . . . . . . . . . . . . . .
Copy to A:\ Function . . . . . . . . . . . . . . . . . . . .
Delete Images Function . . . . . . . . . . . . . . . . .
Folder Operations . . . . . . . . . . . . . . . . . . . . .
Erase A: Operation . . . . . . . . . . . . . . . . . . . . .
Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temp Sensor . . . . . . . . . . . . . . . . . . . . . . . . .
Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp Control . . . . . . . . . . . . . . . . . . . . . . . . .
System Info . . . . . . . . . . . . . . . . . . . . . . . . . .
Update Software . . . . . . . . . . . . . . . . . . . . . .
38
38
39
41
42
43
44
45
47
48
49
49
51
51
52
53
54
56
58
58
59
60
62
64
65
65
66
67
68
68
69
Measurement Operations . . . . . . . . . . . . . . . . . 70
Feature Summary . . . . . . . . . . . . . . . . . . . . . . . .
Measurement Accuracy . . . . . . . . . . . . . . . . . . .
PROVIEW (Cursor placement aid) . . . . . . . . . . . .
ShadowProbe Measurement . . . . . . . . . . . . . . . .
Operational Overview . . . . . . . . . . . . . . . . . . .
Distance Measurements . . . . . . . . . . . . . . . .
Skew Measurements . . . . . . . . . . . . . . . . . . .
Depth Measurements . . . . . . . . . . . . . . . . . . .
Point-to-Line Measurements . . . . . . . . . . . . .
Area Measurements . . . . . . . . . . . . . . . . . . . .
Multi-Segment Length Measurements . . . . . .
Circle Gauge Measurements . . . . . . . . . . . . .
StereoProbe Measurement . . . . . . . . . . . . . . . . .
Stereo Measurement Accuracy . . . . . . . . . . .
Operational Overview . . . . . . . . . . . . . . . . . . .
Length Measurements . . . . . . . . . . . . . . . . . .
Point-to-Line Measurements . . . . . . . . . . . . .
Depth Measurements . . . . . . . . . . . . . . . . . . .
Area Measurements . . . . . . . . . . . . . . . . . . . .
Multi-Segment Length Measurements . . . . . .
Comparison Measurement . . . . . . . . . . . . . . . . .
General Operation . . . . . . . . . . . . . . . . . . . . .
Length Measurements . . . . . . . . . . . . . . . . . .
Point-to-Line Measurements . . . . . . . . . . . . .
Area Measurements . . . . . . . . . . . . . . . . . . . .
Multi-Segment Length Measurements . . . . . .
Circle Gauge Measurements . . . . . . . . . . . . .
70
70
71
72
73
74
76
77
78
79
80
81
82
83
85
87
88
89
90
91
92
92
92
93
93
94
94
3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 98
Storage and Shipment . . . . . . . . . . . . . . . . . . . 101
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Appendices
Appendix A Specifications . . . . . . . . . . . . . . .
Appendix B Agency Certifications . . . . . . . . .
Appendix C Probe Tips . . . . . . . . . . . . . . . . .
Appendix D Optional Accessories & Parts . . .
Appendix E Instructions for Measurement
Verification Block . . . . . . . . . . . .
Appendix F Chemical Compatibility . . . . . . . .
Appendix G Creating a LOGO Bitmap File . . .
104
108
110
124
126
128
129
WARNINGS AND
PRECAUTIONS
READ: To ensure operator safety, be sure to read and
understand this Operators Manual before using the
system.
POSSIBLE EXPLOSION HAZARD: Do not use in
explosive environments.
ACCESSORIES: The accessories listed in the latest
version of this manual are the only accessories that
the manufacturer considers to be suitable for use
with this product.
ELECTRICAL SHOCK HAZARD: The top cover of the
Processor Light Source should never be removed.
Electrical shock hazard exists due to high internal
voltage. There are no user serviceable parts inside the
Processor Light Source except for the lamp and fuse,
which are accessible through the bottom and back
panel, respectively. Refer all service to listed Service
Centers (see SERVICE).
VENTILATION: The Processor/Light Source (PLS) must
have adequate ventilation to prevent overheating. Do
not cover or drape the Processor Light Source. To
ensure adequate airflow, be sure to provide a 3 inch
(7.6cm) distance between the Light Source chassis
and any solid objects. Do not place on a soft surface
that can result in the bottom ventilation holes being
blocked. Operation with the PLS installed in the shipping case is the preferred operational configuration.
FUSES: Replace fuses as marked. See Fuse
Replacement section.
LAMP REPLACEMENT: Use caution when replacing
the lamp, it may be hot. Only use EverestVIT lamp
part number: PXA101 for lamp replacement. Refer to
Lamp Replacement section.
DO NOT OPERATE PROCESSOR/LIGHT SOURCE
(PLS) WITHOUT LAMP CONNECTED TO LAMP
CONNECTOR, DAMAGE TO THE PLS MAY RESULT.
EARTH GROUND REQUIRED / WARNING,
ELECTRICAL SHOCK HAZARD: Proper use of this
product requires the presence of a protective earth
ground path at the A/C power source. Use of twoconductor extension cords or any other action that
may result in the loss of this ground path are in violation of the products safe operating requirements.
Warning: ULTRAVIOLET, INFRARED, AND INTENSE
VISIBLE RADIATION EMITTED FROM THE LAMP
SOURCE. SKIN OR EYE INJURY MAY RESULT.
1. Avoid exposure of eyes and skin to lamp and fiber
bundle output while in operation.
2. Do not operate the light source without the power
plug/fiber optic cable installed.
3. Turn off the light source or turn the brightness control to minimum when changing the optical
tips at the end of the insertion tube.
5
AVERTISSEMENTS ET
PRCAUTIONS DEMPLOI
LISEZ : Pour assurer la scurit de loprateur, prenez
bien soin de lire et de comprendre ce manuel de
lutilisateur avant de vous servir de lappareil.
DANGER DEXPLOSION POSSIBLE : Nutilisez pas
dans des milieux dflagrants.
ACCESSOIRES : Les accessoires numrs dans le
prsent manuel sont les seuls accessoires que le fabricant considre appropris lusage de ce produit.
DANGER DE DCHARGE LECTRIQUE : Le couvercle
du dessus de la source de lumire et de traitement
ne devrait jamais tre enlev. Il existe un danger de
dcharge lectrique cause dune tension interne
leve. Il ny a pas de parties rparables par lusager
dans la source de lumire et de traitement sauf la
lampe et le fusible, qui sont accessibles par les
faces du dessous et de larrire. Confiez toutes les
rparations aux Centres de services mentionns
(voir SERVICE).
VENTILATION : La source de lumire et de traitement
doit bnficier dune bonne ventilation pour viter
la surchauffe. Ne couvrez ou nenveloppez pas la
source de lumire et de traitement. Pour assurer
un coulement de lair adquat, ne manquez pas de
laisser un espace de 3 po (7,6 cm) entre le botier de
la source de lumire et tout objet solide. Ne dposez
pas sur une surface molle, ce qui pourrait rsulter
dans un blocage des trous de ventilation du dessous.
FUSIBLES : Remplacez les fusibles comme cela vous
est indiqu. Reportez-vous la section portant sur le
Remplacement du fusible.
HELPFUL HINTS
The electronic joystick has a different feel than
the conventional mechanical knobs and a few minutes practice will enhance your understanding of its
advantages. Practice fine tip movements by moving
the joystick small amounts and pausing to observe
on the monitor the time required for the electronics
to respond.
Maximize articulation capability by minimizing the
coiling of unused insertion tube length. Bends in the
insertion tube decrease the effectiveness of the pushpull steering cable mechanism.
Tip articulation can generally be increased by
straightening the probe to its full length, holding the
distal end of stiff insertion tube (just before articulation section), and shaking it vigorously to loosen
clumped lubricant throughout the tube length.
Do not stress the articulation section during this
operation!
Be sure to notice the view orientation advantage of
the monitor compared to an eyepiece. Regardless of
how the probe has been rotated or turned, forward
movement of the joystick always directs the view
on the monitor up. Similarly, a backward movement
always looks further down, left looks left and right
looks right (Up/Down is reversed when using a side
view tip). Understanding this consistent orientation of
the joystick to monitor images makes manipulation of
the tip much easier than it has been in the past.
Get longer life from your Processor/Light Source lamp
by avoiding frequent turning on and off.
If the probe ever becomes difficult to insert into its
storage tube, clean out the tube and lubricate the
probe with a light silicone oil. This problem can
normally be prevented by cleaning the probe before
storage each time it is used.
When using the detachable lens optics, always
keep them clean and dry. See Cleaning in the
Maintenance section.
Clean the window in the tip section (camera head)
frequently. Often a fuzzy image is due to dirt on the
window.
Articulating Section / Insertion Tube: Avoid pointed
objects that can penetrate the tubes outer sheath.
Return probe for repair at the first sign of penetration.
NOTE: Articulating Section: Pulling or twisting this
section can separate it from the insertion tube. Return
the probe for repair at the first sign of separation. Also,
reduce the possibility of damage to the articulating tip
by repositioning it to a neutral, forward position with the
Home feature before withdrawing it from equipment
or storing the probe in the case.
8
SYSTEM OVERVIEW
All models of the VideoProbe XL PRO have two primary
components: the VideoProbe and a Processor/Light
Source (PLS). Both of these items are stored in a
single, rugged shipping case.
System Components
(All Models)
Processor/Light Source
Shipping Case
VideoProbe
Figure 1
VideoProbe Nomenclature
(All Models)
Figure 1 shows the primary components used on all
models of the VideoProbe XL PRO product line. The
XL PRO may be ordered with either a 3.9mm, 5.0mm,
6.1mm, 7.3mm, or 8.4mm diameter insertion tube and
tip, and in various insertion tube lengths. The variations
in the hand-piece for each model of VideoProbe XL
PRO are shown in the Product Features by Model
section.
The hand-piece of the VideoProbe controls most of the
functions available on the product. The placement of
the probes controls ensures that the most frequently
used functions are easiest to reach. Some buttons
around the joystick are redundant to facilitate right or
left-handed operation.
VideoProbe Components Identification
5 LCD Monitor
Torsional
Strain Relief
Power
Plug
Microphone
Data Label
Insertion Tube
Push-Release
Latch
Key Pad
Joystick
Tip Section
Articulating
Section
Handpiece
Figure 2
Power Tube
PXLM
Description
Base Model: VideoProbe XL PRO
Digital Model: VideoProbe XL PRO
with digital storage features
Advanced Digital Model: VideoProbe XL
PRO with Advanced digital storage and
image processing features, and
comparison based measurements
Measurement Model: VideoProbe XL PRO
with digital storage, image processing,
and shadow and stereo measurement
capabilities
PXLD
XXXX
6
X
20 A PAL SYS
XX X XXX XXX
Model Designation
10, 15, 20, 25, 26, 30, 32, 35, 45, 60, 75
Product Generation
A,B, C, D**
Image Format
PAL=PAL No Entry=NTSC
Product Configuration***
SYS, SET, UNT
Figure 3
10
Figure 4
Power
On/Off
Switch
PLS 500
Composite
Video Out
Power Plug
Receptacle
S-Video Out
Figure 5
AC Power Input
AC Fuses (2)
DC Power Input
Model No.
Serial No.
RS232 Connector
(Not for Customer Use)
Figure 6
12
Figure 7
3.5 Inch
Floppy
Disk Drive
Power
On/Off
Switch
Line-Level
Audio-Out
Jack
Power Plug
Receptacle
S-Video Out
Composite
Video In
S-Video In
Figure 8
AC Power Input
AC Fuses (2)
DC Power Input
Model No.
Serial No.
Figure 9
14
RS232 Connector
(Not for Customer Use)
Figure 10
15
Figure 11
Figure 12
17
SYSTEM SETUP
The VideoProbe XL PRO comes assembled and ready
to use. Just open the case, plug it in and turn it on. The
system may be operated on AC or DC power, with the
Processor/Light Source (PLS) stored or removed from
the case. It may be operated as a stand alone system
or in conjunction with a VCR, external monitor or other
video peripheral equipment. The following setup directions apply to all models.
1. AC Power: If using AC power, connect the AC power
cord from the PLS to 110v or 220v AC outlet.
DC Power: If using DC power, remove the PLS from
the case and disconnect the AC cord. Connect the DC
cable from an XL PRO Battery set or a compatible DC
power source to the DC jack on the rear panel of the
PLS (see Battery/DC Powered Operation).
2. Verify that the VideoProbes power plug is securely
latched into the PLSs Probe Power Plug Receptacle,
before removing the VideoProbe from the case.
Remove the VideoProbe from the case holding the
hand-piece with one hand while positioning the
insertion tube with the other.
3. Turn on the power switch located on the PLSs front
panel. When system power is on, a green power indicator lamp located on the front panel will illuminate.
4. Adjust the Brightness Control knob fully counterclockwise until it clicks into the Auto position.
5. An image should appear on the units LCD.
Note:
LCD may require a 5 to 20 minute warm-up period
in temperatures below 32F (0C).
PXLD, PXLA, and PXLM systems contain an embedded
computer system which may take up to 20 seconds
to power up before digital image processing and
storage features become available.
Accessories Setup
Accessory devices may be attached as needed as
described below:
Probe Neck Strap: Connect the neck strap into the
threaded hole in the bottom of the VideoProbe
hand-piece.
Sun Visor: Slides over the hand-piece frame around
the LCD.
18
19
Part Number
PXT480FG
PXT480FG-T
PXTM45050FG
Color Code
None
Silver (Tip Tool)
Black
Assembly:
Grasp head of the probe and push on tip tool
assembly.
Squeeze knurled tip tool tabs and rotate clockwise
until tip tool slips.
Pull tool up and off head of probe.
Pull on tip gently to ensure tip is securely attached.
Removal:
Grasp head of the probe and push on tip tool.
Squeeze knurled tip tool tabs and rotate counter
clockwise until tip is free of probe.
Pull tip tool assembly up and off head of probe.
Part Number
PXT480SG
PTX480SG-T
PXTM45050SG
Color Code
Brown
Brown (Tip Tool)
Blue
Assembly:
Grasp head of the probe and push on tip tool
assembly.
Squeeze knurled tip tool tabs and rotate clockwise
until tip tool slips.
Pull tool up and off head of probe.
Pull on tip gently to ensure tip is securely attached.
Removal:
Grasp head of the probe and push on tip tool.
Squeeze knurled tip tool tabs and rotate counter
clockwise until tip is free of probe.
Pull tip tool assembly up and off head of probe.
NOTE: Tip tool assembly (tip tool and tip optic) is stored
assembled in the tip case when tip is not in use.
Do not use any removal tools other than the supplied
EVIT tip tool.
CAUTION: DO NOT FORCE THE DETACHABLE
LENS OPTICS ON OR OFF. TWISTING THE
BENDING NECK MAY DAMAGE PROBE.
20
Part Number
PXT550FF
PXT5100FG
PTXT550FG
PXTM56060FG
Color Code
None
Black
White
Black
Assembly:
Grasp head of probe and rotate the tip clockwise until
it engages the first set of threads. Take care not to
cross the threads. Continue to rotate the tip, pushing
down gently until the second set of threads is engaged.
Tighten the tip finger tight, NEVER USE A TOOL TO
TIGHTEN THE TIPS. Pull on the tip gently to ensure it is
securely attached.
Disassembly:
Grasp head of probe and rotate the tip counterclockwise until it is free of the first set of threads. Gently
pull the tip forward (away from the probe) and rotate it
counterclockwise again until it is free of the probe.
Take care not to cross the threads when attaching and
removing these tips.
Part Number
PXT580SN
PTX5100SG
PXT550SG
PXTM54545SG
Color Code
Green
Blue
Red
Blue
Assembly:
Grasp head of probe and rotate the tip clockwise until
it engages the first set of threads. Take care not to
cross the threads. Continue to rotate the tip, pushing
down gently until the second set of threads is engaged.
Tighten the tip finger tight, NEVER USE A TOOL TO
TIGHTEN THE TIPS. Pull on the tip gently to ensure it is
securely attached.
Disassembly:
Grasp head of probe and rotate the tip counterclockwise until it is free of the first set of threads. Gently
pull the tip forward (away from the probe) and rotate it
counterclockwise again until it is free of the probe.
Take care not to cross the threads when attaching and
removing these tips
CAUTION: DO NOT FORCE THE DETACHABLE
LENS OPTICS ON OR OFF. TWISTING THE
BENDING NECK MAY DAMAGE PROBE.
21
Part Number
XT650FF
XT650FG
XT6100FG
XT690FF
PXT680FN
XTM650SG
Color Code
None
White
Black
Yellow
Orange
Green
Part Number
PXT650FF
PXT650FG
PXT6100FG
PXT690FF
XTM650FG
XTM650SN
Color Code
None
White
Black
Yellow
White
Blue
Assembly:
Align the green dot on the
detachable lens optics
with the green dot on
probe head. Gently push
the detacable lens optics
onto the probe head. Rotate clockwise until the locking
wire snaps in place.
Disassembly:
Push the locking wire toward the detachable lens
optics face. Rotate counterclockwise and remove the
detachable lens optics from the probe head.
Part Number Color Code
Part Number Color Code
XT650SF
Brown
XT650SG
Green
PXT650SG
Green
XT6100SG
Blue
XT680SN
Red
PXT6100SG Blue
PXT680SN
Red
Assembly:
Align the green dot on
the detachable lens
optics with the green
dot on probe head.
Gently push the detachable lens optics onto the probe
head, aligning the bayonet slots, and rotate gently
clockwise until the lens locks in place.
Disassembly:
To remove the detachable lens optics, slide the pin
away from probe head and gently rotate counterclockwise. Remove the detachable lens optics from the
probe head and store in the protective case.
Part Number Color Code
PXTM66060FG Black
Assembly:
Line up green dots of tip
and head. Push tip onto
head and rotate tip
clockwise approximately
20 degrees. You should feel the tip snap on crisply.
Disassembly:
Lift up on the removal tab while rotating the tip counterclockwise. (The removal tab is the exposed part of
the black inner piece approximately opposite of the
green dot.) The tip should come off easily. Do not force
it.
22
Part Number
PXT7100SG
PXT780SN
PXTM750SN
Color Code
Blue
Red
Blue
Assembly:
Grasp head of probe and
rotate the tip clockwise
until it engages the first
set of threads. Take care
not to cross the threads.
Continue to rotate the tip, pushing down gently until
the second set of threads is engaged. Tighten the tip
finger tight, NEVER USE A TOOL TO TIGHTEN THE TIPS.
Pull on the tip gently to ensure it is securely attached.
23
Disassembly:
Grasp head of probe and rotate the tip counterclockwise until it is free of the first set of threads. Gently
pull the tip forward (away from the probe) and rotate
it counterclockwise again until it is free of the probe.
Take care not to cross the threads when attaching and
removing these tips.
Part Number
XT850FF
PXT850FG
PXT8100FG
Color Code
None
White
Black
Part Number
XT850FG
XT8100FG
XT890FF
Color Code
White
Black
Yellow
Assembly:
Align the green dot
on the detachable
lens optics with the
green dot on probe
head. Gently push
the detachable lens optics onto the probe head. Rotate
clockwise until the locking wire snaps in place.
Disassembly:
Push the locking wire toward the detachable lens
optics face. Rotate counterclockwise and remove the
detachable lens optics from the probe head.
Part Number Color Code
Part Number Color Code
XT850SF
Brown
PXT850SG
Green
PXT8100SG Blue
PXT880SN
Red
XT850SG
Green
XT8100SG
Blue
XT880SN
Red
Assembly:
Align the green dot
on the detachable
lens optics with the
green dot on probe
head. Gently push
the detachable lens optics onto the probe head. Rotate
clockwise until the locking wire snaps in place.
Disassembly:
Push the locking wire toward the detachable lens
optics face. Rotate counterclockwise and remove the
detachable lens optics from the probe head.
CAUTION: DO NOT FORCE THE DETACHABLE
LENS OPTICS ON OR OFF. TWISTING THE BEN
DING NECK MAY DAMAGE PROBE.
24
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Figure 13
For additional information on the 7.3mm working channel tools, refer to the 7.3mm Tool Manual, EVIT part
number XA161.
25
Joystick Movement
Figure 14
29
Operation The VideoProbe will automatically operate in the users choice of pan-only or
steer-only mode whenever the ZOOM
feature is activated. The operational mode
is selected using the setup menu. (see
Setup Menu Steering Zoom Mode).
Menu Navigation
If there is a drop-down
menu associated with an
item in a menu, a
character will appear after
the menu item. Example:
LONG EXPOSURE
STEER-and-STAY:
(All VideoProbe models)
Access
Steer/Stay Button
31
Access
HOME Button
Image Brightness:
(All VideoProbe models)
Access
LCD Button
Access
Menu Access
To Exit Menu
To Exit FF
32
Figure 15
Zoom
(PXLA, PXLD, PXLM: PLS500D-A and PLS500D-C)
Usage
Access
Operation
Steering
Storing
Freezing
Measuring
Invert
(PXLA, PXLD, PXLM: PLS500D-A and PLS500D-C)
Usage
Access
Operation
Exit
Exit
(PXLA, PXLD, PXLM: PLS500D and PLS500D-C)
Usage
Access
Image Storage
32 MB
Smart
Media
Card
BMP
file
900KB
14/28
28
JPEG
Super High
200KB
70/140
140
JPEG
High
90KB
140/280
14
280
JPEG
Low
30KB
450/900
48
900
35
Typical File
size per
image
(notes 1,2)
XL PRO Plus
Video Storage
Capacity (32MB)
(note 3,5,6)
256MB
CF
Capacity
(note 3,5)
1 GB
CF
Capacity
(note 3,5)
MPEG 2
high
3.2Mbs
80 secs
10.5 min
41.5 min
MPEG 2
low
2.1Mbs
125 secs
16.5 min
65.0 min
MPEG 1
high
2.8Mbs
90 secs
12 min
47.5 min
MPEG 1
medium
1.5Mbs
175 secs
23.5 min
92.0 min
MPEG 1
low
.8Mbs
320 secs
42.5 min
166.5 min
Notes
1. File size varies by image content
2. Table is based on NTSC images PAL images will be
10% larger
3. All storage capacities are approximate.
4. The use of audio files consumes approx. 120KB for
every 15 seconds of audio. Available image memory
must be reduced by the amount of audio recorded.
5. Audio files for MPEG videos consumes approx.
300Kbs for every second of video. Audio files are
automatically saved with video files.
6. 64MB Type I CompactFlash card included with system. XL PRO Plus Processor/Light Source contains
64MB Internal Flash memory for storage.
Note: Use 4X or higher speed CompactFlash card for
video recording.
Image Save
Usage
Access
36
Basic
From a frozen image screen, press MENU.
Operation The menu associated with that frozen
screen will appear.
Use the joystick to move the arrow pointer
to select the memory location where you
would like to store the image.
Saving
Quick
Save to
to Last
Folder
Quick
You can save images directly from Live
Save
Video, bypassing MENU steps by pressing
from Live and holding the FREEZE/ENTER button.
Video
The live image is temporarily frozen and
automatically saved to the last drive and
folder selected through MENU.
If the last SAVE performed was a file type
M with measurement calibration data,
subsequent SAVE operations will default to
the same drive and folder with the same
measurement tip data.
37
Figure 17
Record
Audio
Audio Annotation
(PXLA, PXLD, PXLM: PLS500D-A and PLS500D-C)
Usage
Access
Saving
At the completion of a successful image
Audio
save, an on-screen option list appears.
with New
Images Select RECORD AUDIO to record a 15
second audio comment.
Press ENTER to begin.
38
Text Annotation
Usage
Text
Sources
Figure 18
40
Figure 19
Figure 20
Arrow Annotation
Usage
Access
Clearing
Arrow
Annotation
Figure 21
Access
44
Access
Figure 22
Split
Screen
Operations
Split
Screen
Menu
Options
45
Figure 23
(RIGHT or
Press MENU.
Highlight SPLIT OPTIONS
CLOSE.
Press ENTER.
Press MENU.
Highlight SPLIT OPTIONS
FULL SCREEN.
Press ENTER.
Play Audio
If there is an audio clip associated with one of the frozen images displayed in split screen mode, it may be
played whenever that image is active.
Insure the desired half screen is active.
Press MENU.
Highlight AUDIO PLAY AUDIO
AUDIO.
If there is no audio clip associated with the image,
PLAY AUDIO will be a low contrast grey text, indication the lack of an audio clip.
Figure 24
(PXLA, PXLM
PXLM:: PLS500D and PLS500D-C
PLS500D-C))
Usage
Access
Press ENTER.
LG EXP will be displayed on the LCD and
EXPOSURE CONTROL will illuminate on
the LCD button. The exposure duration will
appear on the screen.
Exit
Auto or Manual
Usage
AUTO control allows the embedded computer to control the exposure time of the
camera. In this mode, the computer allows
the electronic shutter to remain open until
the acquired image has a brightness level
which matches a factory preset value. The
maximum exposure time in auto mode is
approximately 3 seconds.
MANUAL control allows the operator to
directly control the electronic shutter of
the camera - in this mode, a total exposure time of 8 seconds can be obtained.
Operation In AUTO mode, pressing the EXPOSURE CONTROL button will increase or
decrease the target brightness value the
computer is attempting to achieve through
its control of the exposure time.
In MANUAL mode, pressing the
EXPOSURE CONTROL button allows
the operator to directly control the
exposure time of the camera.
Exit
Notes
48
Singleview Operation
Usage
Access
Access
Access
Figure 25
50
Figure 26
Access
Allows the user to recall images and videos and their associated audio files stored
in system memory, floppy disk or Compact
Flash drive. Up to six thumbnails at a time
can be displayed. From the thumbnail
list a specific image or video file can be
selected and displayed full-size.
Access
Figure 27
Operation Select the image or video file to be displayed by moving the joystick left/right or
up/down. A box will appear around the
selected image and the file name
will highlight.
To access the next page of thumbnail
images, keep moving the cursor down.
To return to the previous page, move
the cursor up.
Once the desired image or video file has
been located, press ENTER. The image
will then be displayed full-size, with the
file name of the image in the recalled
image. The video file will start playing in
full screen mode.
52
Access
Access
54
55
Figure 28
Operation
Operation
Access
Operation
Operation
Access
Operation
Setup Menu
(PXLD, PXLA, PXLM
PXLM: PLS500D-A and PLS500D-C
PLS500D-C)
Usage
Access
Press EXIT
Setup Menu
Figure 29
LANGUAGE
Feature Summary
The XL PRO can be configured to
display all on-screen menus and
instructions in English, or any one of
serveral other languages.
The XL PRO is shipped from the
Everest VIT factory with the English
language set as the active language.
The following languages are installed
in the XL PRO memory, and may be
activiated via the SETUP MENU:
Chinese* (PAL system only)
Czech
French
German
Italian
Japanese (NTSC system only)
Portuguese
Russian (PAL system only)
Spanish
Swedish
Future language option
* Available on request
Operation
To Accept
Access
Operation
Highlight LANGUAGE
LOAD
IMAGE
Usage
60
Operation
Operation
To Accept
Press MENU.
Operation
To Accept
Press MENU.
Operation
To Accept
Press MENU.
Access
Figure 30
GRAPHICS
Usage
Press MENU.
Up to forty (40) two line x 30 characters per line text overlay screens may
be created and stored in memory for
use as live video overlay annotation
text, or with captured video images.
Access
62
Use the joystick or an external keyboard to create the preset text (see
Text Annotation for joystick and keyboard text generation instructions.)
To Accept
Option
To Accept
Load Logo
Operation
To Accept
Press MENU.
Logo On/Off Move the pointer arrow to SHOW.
Operation
Move the pointer arrow to ON or OFF.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
STEERING
This menu function provides access to configurable
features associated with the probe steering.
Menu Feature STEERING CONTROL (Fine/Coarse)
Usage
Allows you to choose fine or coarse
articulation speed in response to joystick movements.
Access
Highlight STEERING.
Move the pointer arrow to CONTROL.
Move the pointer arrow to COARSE or
FINE.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
Access
Highlight STEERING.
Move the pointer arrow to TIP MAP.
A drop-down menu with ON/OFF will
appear.
Move the arrow pointer to ON or OFF.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
Access
To Accept
64
Highlight STEERING.
Move the arrow pointer to ZOOM MODE.
Move the arrow pointer to
STEER ONLY or PAN ONLY.
Press ENTER.
Press MENU.
TIME/DATE
NOTE: Time is always shown in military 24-hour format.
Date is always shown in day/month/year format.
Access
Highlight TIME/DATE.
Move pointer arrow to SHOW. A dropdown menu with ON/OFF will appear.
Move pointer arrow to ON or OFF.
Press ENTER.
To Accept
Press MENU.
Access
Highlight TIME/DATE.
Move pointer arrow to SET. A dropdown text box will appear with the
current time and date setting.
Press ENTER. A new screen which
allows the time and date to be modified appears.
Use the joystick to select and modify
the time and date settings.
To Accept
Press ENTER.
MEASURE
Menu Feature STEREO
Usage
Access
Highlight MEASURE.
Move pointer arrow to UNITS. A dropdown menu with IN/MM will appear.
Move pointer arrow to desired measurement unit type, MM or IN.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
Highlight MEASURE.
Move the pointer arrow to SET MIN
INDEX. A drop-down menu with the
current minimum AI value will appear.
Press ENTER. A new menu screen
which allows you to set the minimum
AI value will appear.
Use joystick to select the desired
minimum Accuracy Index value.
To Accept
Press ENTER.
Access
Highlight MEASURE.
Move the pointer arrow to INDEX
DISPLAY. A drop-down menu with
ON/OFF will appear.
Move the pointer arrow to ON or OFF.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
To Accept
Press MENU.
TEMP SENSOR
Menu Feature ICON (On/Off)
Usage
Access
66
To Accept
Press MENU.
Access
To Accept
Press MENU.
Temperature Warning Screen
Figure 31
AUDIO
Menu Feature AUDIO OUT (On/Off)
Usage
Access
Highlight AUDIO.
Move the pointer arrow to AUDIO
OUT. A drop-down menu with ON/OFF
appears.
Move the pointer arrow to ON or OFF.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
67
Access
Highlight AUDIO.
Move the pointer arrow to BUTTON
BEEP. A drop-down menu with ON/
OFF appears.
Move the pointer arrow to ON or OFF.
Press ENTER. A check mark will
appear next to your selection.
To Accept
Press MENU.
LAMP CONTROL
Menu Feature Allows the lamp to be tuned off or on
while the main processor remains on.
Usage
Caution
Access
To Accept
Press MENU.
Note
SYSTEM INFO
Menu Feature Provides total Flash memory capacity,
and amount of remaining free Flash
memory for image, audio and video
file storage.
Provides a display of the software
revision level of the various
microcontrollers and main computer
in the XL PRO.
Access
To Exit
68
UPDATE SOFTWARE
Menu Feature Allows software updates to be loaded
from floppy disks or CompactFlash
card into the XL PRO.
Usage
Access
Operation
To Accept
69
MEASUREMENT OPERATIONS
General Feature Summary
(PXLA, PXLM: PLS500D-A and PLS500D-C)
The XL PRO VideoProbe supports three different types of
measurement operations:
ShadowProbe ShadowProbe measurements involve
Measurements the use of ShadowProbe tips which
project a shadow onto a target. Using
triangulation geometry based on the
shadow location, measurements may
be made on the target.
StereoProbe StereoProbe measurements involve
Measurements the use of StereoProbe tips which
capture stereoscopic images of a
target. The XL PRO processor uses a
triangulation geometry methodology to
perform measurements on the target.
Comparison Comparison measurements rely on the
Measurements dimensions of a known object in the
field of view or introduced into the
field of view to calculate other dimensions.
Not all measurement types are available on all models
or probe diameters. Refer to the product specification
section of this manual for product versions which
support the various measurement methods.
Measurement Accuracy
CAUTION NOTE:
The accuracy of measurements performed by XL PRO
Systems cannot be guaranteed by Everest VIT. The
accuracy of any measurement is dependant on the ability of an operator to capture a quality image and the
skill of the operator to accurately place measurement
cursors.
In the case of stereo measurements, the ability to verify
that the XL PROs automatic matching of the cursors
placed by the operator is accurate is also critical to
achieving accurate measurement results.
Typical Accuracy
Measurement accuracy of 95% or
better can be achieved by a trained
user of the ShadowProbe or
StereoProbe measurement systems
when the measurements are made
within the systems specified
measurement conditions
(see ShadowProbe Accuracy and
StereoProbe Accuracy sections of this
manual).
Measurement results are only valid for
measurements made in air (contact
factory for measurements performed
in liquid environments).
70
Maximizing Accuracy
PROVIEW
Figure 32
71
Figure 33
Figure 34
ShadowProbe Measurement
Figure 35
Figure 36
General
Operation
Zoom
Windows
Saving
After a measurement is completed,
Measurement pressing MENU brings up the
Images
Measurement Screen menu, which
allows you to save the image including
measurements.
Performing After completing a measurement, you
Additional
can reposition the cursors to adjust
Measurements the measurement, or keep the first
measurement and make a new one.
Up to five measurements can be
made on one image.
Exit
Press EXIT to return to the frozen
Measurement Mode
Mode
Press EXIT again to return to the live
video.
Operation
74
Figure 37
If this is the first time a measurement function has been selected after
power-up, a warning screen appears.
This screen advises you to verify that
the tip selected from the menu is the
tip which is installed on the probe.
Press ENTER
A vertical dashed line cursor will
appear on the screen. Move the
dashed line with the joystick to the
center of the vertical shadow.
Press ENTER.
Two cursors then appear, one above
the other.
If the probe was perpendicular to the
object in both the horizontal and vertical planes, measurements may be
taken at any point in the image.
You may now choose to change your measurement
cursor type in order to perform video caliper
point-to-point, circle gauge, or point to line
measurements.
75
Figure 38
Figure 39
Select
the appropriate tip and press ENTER.
76
Figure 40
Figure 41
77
Initial Setup
Prepare for measurement by selecting and installing
the most appropriate measurement tip for the inspection from the list of tips calibrated for the probe. (See
Detachable Tip Optics section for installation
instructions).
ShadowProbe Point-to-Line
Measurements Operation
Usage
Operation
78
Figure 42
Operation
Figure 43
Operation
80
Figure 44
Operation
81
Figure 45
Multiple Measurements
ZOOM Windows
During cursor placement operations in stereo measurements, the user may press the ZOOM button in order
to see a 3x magnification of the user positioned cursor
and the XL PRO processor matched point.
The first time a stereo measurement is performed after power-up, a message is displayed
to remind the user of the importance of proper
tip identification. (Note: Warning screen can be
disable via the Setup Menu User Prompts.
Refer to page 66.)
While performing stereo measurement, the
selected tip may be verified or changed by
pressing MENU and selecting the MEASURE
TIP option. A is displayed next to the selected
tip.
On-Screen Tip Verification
Figure 46
84
StereoProbe Measurements
Operational Overview
Placing
the
Cursor
Adding
Additional
Measurements
Figure 47
Modifying
Multiple
Measurement
Cursors
& Results
Saving
the Stereo
Measurement
Press MENU
Highlight SAVE IMAGE (path to folder
last saved to)
If you wish to save to the same folder you
last saved to, press ENTER.
If you would like to save the measurement
to a different folder, use the joystick to
select an alternative folder. Press ENTER
to save the image to the selected folder.
NOTE: If image is saved prior to locking
measurement result location, measurement results will not be saved.
86
Figure 48
Figure 49
Press FREEZE.
Press MEASURE.
Select STEREO LENGTH
Press ENTER.
(tip installed).
Figure 50
StereoProbe Measurements
Point-to-Line Operation
Access
Figure 51
88
Press FREEZE
Press MEASURE
Select STEREO PT-LINE (installed tip)
Press ENTER
The first of three cursors will appear. The
first two cursors define a line, the third
cursor will define the point from which a
perpendicular line is drawn to the initially
defined line.
The icon in the upper right corner of the
screen shows the active cursor which is
currently being placed.
Place the first cursor at one end-point of
where you want a line to be generated.
Verify the computer matched cursor was
accurately placed. Use the ZOOM button
to assist in cursor placement.
Press ENTER. A second cursor will appear.
Place this cursor at the other end of
where you desire a line to be generated.
Press ENTER. A third cursor will appear
with a perpendicular line generated
between the third cursor and the line
defined by the first two cursors.
Locate the third cursor to the desired
point. Press ENTER.
Point-To-Line Measurement
Operation
StereoProbe Measurements
Depth Measurements Overview
A depth measurement is used to calculate the distance
a point is located above or below a plane surface. The
StereoProbe software requires the user to place 3
cursors in order to establish a plane surface, and then
place the fourth cursor which is located above or below
that plane. The XL PRO computer will calculate the
length of a perpendicular line between the fourth cursor
and the plane surface defined by the first three cursors.
Press FREEZE
Press MEASURE
Select STEREO DEPTH
Press ENTER
(installed tip)
Use the joystick to position the measurment results to the desired position. Press
ENTER to lock the results into position.
Editing
If you continue to press ENTER, each
Cursor
cursor position will be activated, and will
Postions
allow re-positioning.
Depth Measurement
Figure 52
StereoProbe Measurements
Area Measurements Overview
Area measurement calculates the surface area contained
within multiple cursors placed around a feature or defect.
Press FREEZE.
Press MEASURE.
Select STEREO AREA
Press ENTER.
(installed tip).
90
Figure 53
StereoProbe Measurements
Press FREEZE.
Press MEASURE.
Select STEREO MULTI-LENGTH
(installed tip).
Press ENTER.
Operation The first of up to 24 cursors will appear.
Position the cursor as the starting point of
the segmented line. Press ENTER.
The second cursor will apear. Position the
second cursor and press ENTER.
A minimum of two cursors is needed.
Continue placing cursors as needed.
Measure- The measurement results will appear with
ment
a flashing blue background. Move them to
Results
the desired position using the joystick.
Press ENTER to lock the results in position.
Subsequent pressing of the ENTER button
will allow you to re-position either of the
cursors or the measurement results.
Multi-Segment Length Measurement
Figure 54
91
Comparison Measurements
(PXLA, PXLM)
There are five types of Comparison measurements that
may be performed by a PXLA or PXLM series XL PRO.
1. Length
2. Point-to-Line
3. Area
4. Multi-Segment Length
5. Circle Gauge
described above.
Follow instructions on screen, use the
joystick to set the Circle Gauge size.
Press ENTER.
The circle which now appears has the
inside dimension equal to the value you
have selected.
Use the joystick to reposition the circle
on the object being compared, and press
ENTER.
A Gauge Size with flashing background is
displayed. Use the joystick to move the
value if desired and press ENTER.
Press MENU to save or make additional
Comparison measurements.
94
PC Based Re-Measurement
iVIEW PC
Light Source
Belt Clip
TM
PowerBar
Battery System
Power Cable
PowerBar
Battery System
Figure 55
95
MAINTENANCE
Cleaning
Clean the VideoProbe XL PRO after each use.
Wipe down the insertion tube with a 70% alcohol-towater solution after each use.
Clean the probes detachable optics (lenses) with cotton swabs and glass cleaner or 70% alcohol to water
solution before and after each use.
Clean the window on the tip section periodically to
avoid fuzzy images. If the probe is used in a dirty
environment, then increase the interval as needed.
Use a common spray window cleaner for the lens,
LCD and other parts, if needed.
Never immerse or soak the hand-piece or the
probe power plug.
Lamp Replacement:
1. Remove the Processor/Light Source from case
and disconnect power cord. As stated above, allow
adequate time for the lamp to cool.
2. Open lamp access panel on bottom of PLS by removing two large slotted screws.
Figure 56
3. Pull back on the spring clip, pull the lamp away from
the mounting plate (backward toward the spring clip)
and carefully raise the lamp out of the cavity.
96
Disconnecting Lamp
Figure 57
Figure 58
Figure 59
97
AC Fuse Replacement:
1. Open the fuse drawer located under the power cord
receptacle on the PLS rear panel by pressing down
on the tab located on top of the fuse drawer.
2. Remove each fuse by pulling it out firmly.
3. If the fuse is defective, replace it only with same type
and rating (see specifications)
DC Fuse Replacement:
1. Turn power switch off and disconnect the power cord
from the PLS.
2. Remove the fuse from the PLS rear panel fuse holder
with a flat blade screw driver.
3. If the fuse is defective, replace it only with same type
and rating (see specifications).
Troubleshooting
Power
Lamp Operation
If the green power LED is on, but the arc lamp does not
turn on:
Turn system power off, wait 30 seconds, turn it back
on. If there is still no light, replace the lamp (see
MAINTENANCE
section for lamp replacement procedure).
Ensure the lamp access panel is secured tight, fully
activating the safety interlock switch.
Image
1. If image is present but quality is poor ...
Verify adequate light transmission by adjusting the
light control knob to a higher level or to the Auto
position.
Verify the probe plug is properly seated and latched
(see SETUP section).
Clean probe tip window and detachable optics (see
MAINTENANCE section).
If the problem only occurs in DC operation, check
batterys charge and compliance to listed
specifications.
98
Freeze Frame
1. If the Freeze Frame function does not work, or the
image locks in a frozen state ...
Turn system power off, wait 30 seconds, turn it
back on. If problem persists, call Service Center
(see SERVICE section).
2. If frozen image jitters, the probe tip was moving
when image was frozen. Press the FREEZE key to
unfreeze image, and press again to freeze once more.
ShadowProbe Measurements
If you having difficulty in obtaining accurate
ShadowProbe measurements ...
Ensure you are using the correct type of shadow
measurement (see MEASUREMENT section).
Ensure that the probe is perpendicualr to the target
for all but SKEW measurements.
Check for proper shadow orientation and cursor
placement for type of measurement performed.
StereoProbe Measurements
If you having difficulty in obtaining accurate
Stereo measurements ...
Ensure that you have the correct tip by color
description and serial number installed on the probe
and selected during the measurement process.
Obtain an alternate frozen image to be measured
with enhanced details and reduced glare. Enhance
image details through modification of image
brightness controls located on the probes handpiece and lamp brightness control located on the
processor/light source.
Position the object to be measured near the center
of the screen.
Matching point should be correct within 1 pixel.
If you cannot clearly see where the match point
should be, select a different point or capture the
image from a different position which better reveals
details to allow better matching.
If measuring with little detail, use shadow.
Dont measure along smooth lines because its difficult to differentiate between points on the line. Use
shadow for measurements on smooth, straight lines.
Dont choose points in areas of significant glare as
it may appear in different positions on the two sides
causing false matches. Very small glare speckles
can be used.
Try to keep cursors 15-20 pixels or more from edge
distortion can degrade accuracy near edges.
Use the ZOOM window feature to most accurately
place the measurement cursors.
100
Rigidizer Tubes
Verification
Block
Tip Optic
Case
Manual
Media Case
Figure 60
Power Tube
Probe
Power Plug
Processor/
Light Source
(PLS)
Probe
Handpiece
Section
Figure 61
Figure 62
Figure 63
102
Figure 64
SERVICE
USA
Germany
Tel +49-7471-9882 20
Fax +49 7471-9882 30
www.everestvit.de
Hong Kong
WARRANTY
Everest VIT warrants its VideoProbe components, when
new, to be free from defects in material and workmanship and to perform in accordance with manufacturers
specifications under normal use and service for a period
of one year from the date of purchase from Everest VIT
or its authorized distributors, except that, where used,
servo motors in the articulation drive system are warranted for the life of this VideoProbe product.
Everest VITs obligation under this warranty is limited to
the repair or replacement of components determined by
Everest VIT to be defective within the warranty period
atno cost to the original purchaser, except for return
shipping expenses. It shall be the purchasers responsibility to return the product to Everest VIT or one of
its authorized service centers. The warranty does not
cover lamps, accessories, or optional equipment not
manufactured by Everest VIT, but these items may be
covered by separate manufacturers warranties. This
warranty extends to the original purchaser and cannot
be assigned or transferred to any third party.
This warranty shall not apply to any damage or product
failure determined by Everest VIT to have been caused
by misuse, accident (including shipping damage),
neglect, improper maintenance, modification or repair
by someone other than Everest VIT or one of its
authorized service representatives.
These express warranties are in lieu of any other warranties,
express or implied, including the warranties of merchantability
and fitness for a particular purpose, and no other person has
been authorized to assume for Everest VIT any other liability in
connection with the sale of its VideoProbe products. Everest VIT
shall not be liable for any loss or damages, whether direct or
indirect, incidental, or consequential, resulting from the breach
of any express warranty set forth herein.
103
APPENDIX A
SPECIFICATIONS
Note: Not all features listed below are included in every
XL PRO model. Refer to the Features and Benefits By
Model for a description of features by model.
Weight
System Weight
Processor /
Light Source (PLS)
Probe
Case
DC Power
Fuses
DC fuse:
15A, 250V, fast acting
AC fuse:
4A, 250V, fast acting
Video Interface
Video Output
Video Input
Environmental
Tip Operating
Temperature
System Operating
Temperature
Storage Temperature
Relative Humidity
104
Probe
Insertion Tube & Tip Diameters
3.9 mm (0.153 in)
5.0 mm (0.20 in)
6.1 mm (0.241 in)
7.3 mm (0.287 in)
8.4 mm (0.331 in)
Power Tube Length
5.0 mm Probes
6.1 mm Probes
7.3 mm Probes
8.4 mm Probes
Articulation Capability
Audio Input
Camera 3.9 mm
Imager Type
Resolution
Resolution Data
Format Pixels
NTSC
250,000
PAL
290,000
Horizontal TV Lines
S-video Composite XL-LCD
380
330
320
380
330
320
Resolution
Resolution Data
Format Pixels
NTSC
380,000
PAL
440,000
Horizontal TV Lines
S-video Composite XL-LCD
480
460
320
480
460
320
105
Internal
Flash:
16MB/32MB
Floppy
Disk
32 MB
FlashPath
BMP
14/28
28
JPEG (lo)
450/900
48
900
JPEG (high)
140/280
14
280
70/140
140
Internal
Flash
256 CF
Card
1 GB CF
Card
MPEG2 (high)
80 secs
10.5 min
41.5 min
MPEG2 (low)
125 secs
16.5 min
65.0 min
MPEG1 (high)
90 secs
12.0 min
47.5 min
MPEG1 (med)
175 secs
23.5 min
92.0 min
MPEG1 (low)
320 secs
42.5 min
166.5 min
Audio Output
Keyboard
Figure 65
Figure 66
107
Figure 67
APPENDIX B
AGENCY CERTIFICATIONS
EUROPEAN EQUIPMENT CLASSIFICATION:
Group 2, Class A
SAFETY MARK
The XL PRO products are in compliance with the following standards: UL3101-1 and CSA C22.2 No. 1010.1
INTRINSIC SAFETY
The XL PRO product is not rated for intrinsically safe
operation.
108
109
APPENDIX C
3.9 mm Probe Tips Optics
3.9 mm Forward Viewing Tip Optics
Part No.
PXT480FG
Color Code
Field of View
None
80
PXT480SG
Color Code
Field of View
Brown
80
Color Code
Field of View
Stereo Tips
PXTM45050FG
Black
50/50 Forward
PXTM45050SG
Blue
50/50 Side
110
Depth of Field
Magnification**
13 Monitor 5 LCD
Depth of Field
Depth of Field
37X
15X
Magnification**
13 Monitor
5 LCD
37X
15X
Magnification**
13 Monitor 5 LCD
44X
14X
44X
14X
111
Color Code
Field of View
PXT550FF
None
50
PXT550FG
White
50
PXT580FN
Orange
80
PXT5100FG
Black
100
The PXT550FF tip is a headguard that uses the systems inherent 50 field of view and far focus optics.
It has low magnification and the brightest image of
any 5.0 mm non-optical Probe Tip. Use it for general
inspection at viewing distances of more than 45 mm
(1.76 in). This headguard is included with all 5.0 mm
VideoProbe system
The PXT550FG tip provides close ups and high
Color Code
Field of View
PXT550SG
Green
50
PXT580SN
Red
80
PXT5100SG
Blue
100
Color Code
Field of View
Stereo Tips
PXTM56060FG
Black
60/60
PXTM54545SG
Blue
45/45
112
Description
Set of 5.0 mm tips containing:
PXT550SG
PXT550FG
PXT5100FG
PXT580SN
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
30X
11X
70X
27X
45X
17X
magnification.
The PXT5100FG tip has the shortest focus, highest
magnification, widest viewing angle and brightest
image of any forward-view optical Probe Tip.
Depth of Field
Magnification**
13 Monitor
5 LCD
30X
11X
70X
27X
30X
11X
Depth of Field
Magnification**
13 Monitor
5 LCD
37X
15X
45X
17X
PXT5100SG
113
Color Code
Field of View
XT650FF
None
50
PXT650FG
White
50
PXT680FN
Orange
80
PXT690FF
Yellow
90
PXT6100FG
Black
100
The XT650FF tip is a headguard that uses the systems inherent 50 field of view and far focus optics.
It has low magnification and the brightest image of
any 6.1 mm non-optical Probe Tip. Use it for general
inspection at viewing distances of more than 45 mm
(1.76 in.). This headguard is included wih all 6.1 mm
VideoProbe system.
Color Code
Field of View
XT650SF
Brown
50
PXT650SG
Green
50
PXT680SN
Red
80
PXT6100SG
Blue
100
114
Description
Set of 6.1 mm tips containing:
PXT650FG
PXT6100FG
XT650SF
PXT650SG
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
30X
11X
70X
27X
12X
5X
45X
17X
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
30X
11X
70X
27X
30X
11X
PXT6100SG
PXT680SN
115
Color Code
Field of View
XTM650FG
White
50 Forward
XTM650SG
Green
50 Side
XTM650SN
Blue
50 Side
Shadow Tips
Color Code
Field of View
Stereo Tips
PXTM66060FG
Black
60/60 Forward
PXTM65050SG
Blue
50/50 Side
116
Depth of Field
Magnification**
13 Monitor 5 LCD
30X
11X
30X
11X
50X
19X
The XTM650SN is a side-viewing shadow measurement tip that has higher magnification and a closer
viewing distance than the XTM650SG. It is colorcoded blue.
Depth of Field
Magnification**
13 Monitor 5 LCD
37X
15X
37X
15X
117
Color Code
Field of View
PXT750FF
None
PXT750FG
White
50
PXT7100FG
Black
100
50
Notes
The PXT750FF tip is a headguard that uses the systems inherent 50 field of view and far focus optics. It
has low magnification and the brightest image of any
non-optical Probe Tip. Use it for general inspection at
viewing distances of more than 45 mm (1.76 in). It is
standard on all 7.3 mm systems.
Color Code
Field of View
PXT750SF
Brown
50
PXT750SG
Green
50
PXT7100SG
Blue
100
PXT780SN
Red
80
Notes
The PXT750SF tip uses the probes inherent 50 field
of view, far focus and low magnification optics. It has
the brightest
image of any 7.3 mm side-viewing tip.
The PXT750SG tip is a general use side-view tip that
brings depth of field in for closer viewing and provides
magnification.
118
Description
Set of 7.3 mm tips containing:
PXT750FG
PXT7100FG
PXT750SF
PXT750SG
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
30X
11X
45X
17X
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
30X
11X
30X
11X
70X
27X
PXT7100SG
PXT780SN
119
Color Code
Field of View
PXTM750FG
White
50 Forward
PXTM750SG
Green
50 Side
PXTM750SN
Blue
50 Side
Shadow Tips
Color Code
Field of View
Stereo Tips
PXTM76060FG
Black
60/60 Forward
PXTM75050SG
Blue
50/50 Side
120
Depth of Field
Magnification**
13 Monitor 5 LCD
30X
11X
30X
11X
50X
19X
Measurement tips must be ordered at the time of initial XL PRO purchase, or the XL PRO must be returned
to the factory to calibrate the measurement tip to the
XL PRO system.
Depth of Field
Magnification**
13 Monitor 5 LCD
37X
15X
37X
15X
121
Color Code
Field of View
XT850FF
None
50
PXT8100FG
Black
100
PXT890FF
Yellow
90
PXT850FG
White
50
Notes
The XT850FF tip is a headguard that uses the systems inherent 50 field of view and far focus optics.
It has low magnification and the brightest image of
any non-optical Probe Tip. Use it for general inspection at viewing distances of more than 45 mm (1.76
in). It is standard on all 8.4 mm systems.
The PXT850FG tip provides close ups and high
magnification.
Color Code
Field of View
XT850SF
Brown
50
PXT850SG
Green
50
PXT8100SG
Blue
100
PXT880SN
Red
80
Notes
The PXT850SF tip uses the probes inherent 50 field
of view, far focus, and low magnification optics. It has
the brightest image of any 8.4 mm side-viewing tip.
The PXT850SG tip is a general use side-view tip that
brings depth of field in for closer viewing and provides
magnification.
122
Description
Set of six 8.4 mm tips containing:
PXT8100FG
PXT850FG
PXT850SG
PXT880SN
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
45X
17X
12X
5X
30X
11X
Depth of Field
Magnification**
13 Monitor 5 LCD
10X
4X
30X
11X
30X
11X
70X
27X
XT850SF
PXT8100SG
123
APPENDIX D
OPTIONAL ACCESSORIES &
USER REPLACEABLE PARTS
Electrical Components, Lamp
& Batteries
Part Number Description
811484
811685
810235
PXA101
XA207
808644
XA117-C
Hand-piece Accessories
Part Number Description
XA111A
Neck Strap
PXA110A
PLS500D-A
PLS500D-C
124
H8143
XA150
XA152
Documentation
Part Number Description
PXA102J
XA207S-XLMAN
XA115
XA161
Software/Media
Part Number Description
iVIEW PC
CD-ROM containing iVIEW PC
re-measurement PC application
iVIEW REMOTE CD-ROM containing iVIEW REMOTE XL
PRO application
XA162
XA163
Cables
Part Number Description
VA177
10 ft. (3 m) composite video cable
VA285
LA101AC
XA123
XA165
OTHER ACCESSORIES
Many other accessories for the VideoProbe XL PRO
are also available. Consult the EVIT Accessories
Catalog, EVIT website, Customer Service representative or your local sales representative for more
information.
APPENDIX E
INSTRUCTIONS FOR USE OF
MEASUREMENT VERIFICATION BLOCK
Overview
Figure 68
126
Overview
Instructions
Figure 69
Test Results
Figure 70
An experienced user will be able to achieve a measurement of 0.100 0.005 inches (2.54 0.127
mm) or better.
If your measurement does not fall within the above
limits:
- Verify that you have chosen the proper shadow tip
or stereo tip serial number as indicated on the tip
selection screen.
- Verify that the tip is fully seated on the probe, and
that the O-ring is in place on the probe. If you continue to obtain measurements outside of the tolerance limits, contact the Everest VIT service department for re-calibration of your XL PRO.
127
APPENDIX F
Chemical Compatibility
Chemical compatibility refers to the probes ability to
come into contact with various liquid substances and
not be damaged. There are far too many different liquids in the industrial environment for Everest VIT to test
each one, so customers must determine for themselves
if the probe is compatible with their specific chemicals.
However, Everest VIT has tested the VideoProbe XL PRO
to several of the more common substances and reports
the results in the hope that it might be of assistance.
Whatever the liquid, duration of exposure should be
minimized and the probe cleaned after each use before
storage. See manual for cleaning instructions. (Note:
that the VideoProbe XL PRO is not certified for
operation in explosive environments.)
SUBSTANCE
AFFECT ON PROBE
Water
Not affected
Aircraft Gasoline
Not affected
Jet-A-Fuel
Not affected
Isopropyl alcohol
Not affected
JP-4 Fuel
Not affected
Kerosene
Not affected
Not affected
Gasoline
Not affected
Diesel Fuel
Not affected
Hydraulic Oil
Not affected
Not affected
128
APPENDIX G
Creating a LOGO Bitmap File
The XL PRO Digital, Advanced Digital, and Measurement
models allow a bitmap image file to be displayed on
live images, and stored with captured images. Typically
this bitmap image will be a corporate logo.
The bitmap image which may be used by the XL PRO
must not exceed 200x200 pixels, and must be
16 colors.
Most graphics programs (such as Microsoft MS-Paint)
allow images to be saved with the size and color attributes required by the XL PRO.
LOGO file requirements:
200x200 pixels or smaller
16 color
File name must be logo.bmp
Bitmap file must be Microsoft Windows compatible.
Note: The custom green background color comprised of
Red 128
Green 128
Blue 0
will appear as transparent when included in a logo bitmap shown on the XL PRO.
129
SALES OFFICES
USA
888-332-EVIT (3848)
973-448-0077
Canada
877-895-5665
780-430-9060
France
+33 2 28 23 08 00
Germany
Hong Kong
Italy
+39 39 651341
Japan
UK
SERVICE OFFICES
USA
888-332-EVIT (3848)
973-448-0077
Germany
www.everestvit.com
2005 by Everest VIT, Inc. VideoProbe, Everest VIT,
ShadowProbe and All-Way are registered trademarks
of Everest VIT, Inc. XL, XL PRO, StereoProbe, iVIEW are
trademarks of Everest VIT, Inc. Solarc is a trademark
of Welch Allyn. FlashPath is a trademark of SmartDisk
Corporation. CompactFlash is registered trademark of
SanDisk Corporation. Microsoft is a registered trademark of Microsoft Corporation.
Printed in USA