ELEKTROMAG MAKE AC ELCTRO HYDRAULIC THRUSTOR OPERATED

BRAKE TYPE MTOB/FTOB FOR HEAVY DUTY EOT CRANES,

CONVEYORS, WAGON TIPPLERS AND HAULAGES ETC.,
Elektromag the pioneers of the Indian crane control gear industry with experience of more than
50 years present you our most comprehensive and rugged range of AC ELEKTRO HYDRAULIC
THRUSTOR OPERATED BRAKES TYPE MTOB/FTOB.
Elektromag Thrustor brake are suitable for operation on 415 VAC, 3 PH.50HZ.Any other AC
voltage and frequency can be supplied on request at extra cost. The brake is heavy duty designed
to withstand the severe and arduous duty conditions demanded by heavy duty machinery required
in the bulk material handling industry,EOT cranes ,Hoists,etc.The braking torque is generated by
compression spring and the brake is released by the thrustor.The thrustor transmits useful thrust
to the brake shoe thereby releasing the brake. When power supply is switch off, the brake
smoothly applies because the hydraulic thrust acting against the spring pressure is gradually
reduced.
GENERAL FEATURES OF ELEKTROMAG THRUSTOR OPERATED BRAKESTYPE-MTOB
SHOES The brake shoes are self aligning type and are fitted with best quality brake lining with
large cooling surface. The lining is designed for high temperature resistance thereby preventing
the shoes getting heated up. The linings normally consist of asbestos interwoven with brass wire.
Non-Asbestos (Asbestos-Free) lining can be supplied as optional at extra cost.
COMPRESSION SPRINGS The compression springs are made of best quality spring steel and
are properly heat treated to give correct hardness. The compression springs provide the
necessary working pressure to apply the brake when the power is switched off .The thrustor exerts
a force against the spring pressure and releases the brake when the power is supplied to the
thrustor.
BRAKE LEVER AND BASE - These components are manufactured from high quality fabricated
steel to withstand the heavy application demanded by the brake.
ELECTRO HYDRAULIC THRUSTOR - The AC Electro Hydraulic Thrustor consists of a tank filled
with oil and having centrifugal at the bottom of the tank. The pump is driven by a 3-Phase
Fractional HP squirrel cage of class F insulated continuously rated rotor and stator. The specially
designed radiant impeller permits operation of the pump in either direction of rotation(forward and
reverse).The stator and rotor is mounted on top of the oil tank and is suitable for 720 switching
operation per hour.Thrustor confirming to IP-65 and adjustable timelag on both up and down
strokes can be supplied at extra cost.
HAND RELEASE LEVER A lever for manual release of the brake in case of power failure can
be supplied at extra cost.
BRAKE SELECTION PROCEDURE - The braking torque is derived by the below mentioned
formulae and then match with the braking torque given in the chart.
Braking Torque in KGM = HPX 71620
OR
KW X 975
RPM X 100
RPM
Note: For Hoisting / Winch application Safety factor of 50% should be added to the braking torque.

SELECTION CHART FOR THRUSTOR OPERATED BRAKE

TYPE MTOB/FTOB
BRAKE
DIA.

THRUSTOR
TYPE

SHOE
WIDTH

BRAKING
TORQUE

MM

MM

KGM

EBTM 100 / C

100

ET-240

57

EBTM 100 / H

100

ET-275

57

EBTM 150 / C

150

ET-240

70

EBTM 150 / H

150

ET-275

70

14

EBTM 160 / C

160

ET-240

70

EBTM 160 / H

160

ET-275

70

15

EBTM 200 / C

200

ET-240

89

20

EBTM 200 / H

200

ET-275

89

32

EBTM 250 / C

250

ET-240

110

35

EBTM 250 / H

250

ET-275

110

42

EBTM 300 / C

300

ET-240

130

43

EBTM 300 / H

300

ET-275

130

62

EBTM 300 / E

300

ET-2100

130

80

EBTM 400 / C

400

ET-240

152

80

EBTM 400 / H

400

ET-275

152

90

EBTM 400 / E

400

ET-2100

152

110

EBTM 400 / F

400

ET-3150

152

170

EBTM 400 / G

400

ET-3250

152

180

EBTM 500 / H

500

ET-275

180

180

EBTM 500 / E

500

ET-2100

180

190

EBTM 500 / F

500

ET-3150

180

290

EBTM 500 / G

500

ET-3250

180

300

EBTM 500-DS / G

500

ET-3250

180

440

EBTM 600/ G

600

ET-3250

240

580

EBTF 600 / I

600

ET-5500

EBTF 600 / J

600

ET-5650

COMPUTER
CODE

240
240

951
1450

Note: The torque mentioned above is maximum and should be matched with motor
torque including safety factor required by customer.

THRUSTOR GENERAL SPECIFICATION :

THRUSTOR CODE
C
H
E
F
G
I
D

THRUSTOR TYPE
ET-240
ET-275
ET-2100
ET-3150
ET-3250
ET-5500
ET-240/M

THRUST (Kg)
18
34
46
68
114
226
34

STROKE (mm)
50
50
50
75
75
127
50

SALENT FEATURES OF E/M THRUSTOR OPERATED BRAKE :

THRUSTOR TYPE ET-275(H) CAN BE REPLACED WITH THRUSTOR TYPE ET-240/M(D) BUT PHYSICAL
APPEARANCE AND DIMENSIONS OF THRUSTOR WILL BE SAME AS ET-240( C ).

THRUSTOR CAN BE SUPPLIED WITH ADJUSTABLE TIME LAG ARRANGEMENT FOR DELAYED
RESPONSE TIME AT EXTRA COST AND A CAPTION TL WILL BE ADDED AT THE END OF THE
THRUSTOR TYPE.
EXAMPLE : FOR ET-240 WITH TIME LAG THE THRUSTOR CODE IS ET-240 /TL (ALL OTHER

PARAMETERS WILL REMAIN SAME AS PER ABOVE TABLES).

ALL THRUSTORS ARE OF CLASS-F INSULATION.

ALL THRUSTORS ARE SUPPLIED WITH IP-44 DEGREE OF PROTECTION AND ON REQUEST CAN BE
SUPPLIED WITH IP-55/65 PROTECTION AT EXTRA COST.

CANOPY MUST BE PROVIDED BY CUSTOMER FOR ALL BRAKES TO PROTECT THE THRUSTOR
FROM DIRECT AND STAGNENT RAIN WATER AS ENVISAGED IN STACKER RECLAIMER OR WAGON
TIPPLER, TRPPER,ETC., WHICH ARE ALWAYS USED AND PARKED IN THE OPEN YARD.

LIMIT SWITH - ALL BRAKES CAN BE SUPPLIED WITH LIMIT SWITCH , AT EXTRA COST , TO INDICATE
BRAKE SHOES ARE COMPLETELY OPENED AND TO INTERLOCK WITH THE MAIN DRIVE MOTOR SO
THAT THE MAIN MOTOR STARTS ONLY WHEN THE BRAKE SHOES ARE COMPLETELY OPENED.ALL
WIRING AND INTERLOCKING SHOULD BE DONE BY CUSTOMER AT SITE.

HAND RELEASE LEAVER IT CAN BE SUPPLIED AT EXTRA COST TO RELEASE THE BRAKE
MANUALLY IN CASE OF EMERGENCY DUE TO POWER CUT / FAILURE.

REFER LASTEST G.A.DRAWINGS FOR MOUNTING DIMENSIONS.

>

ALL BRAKES ARE SUITABLE FOR VERTICAL MOUNTING ONLY. HORIZONTAL MOUNTING ON REQUEST AT EXTRA COST.

Note :The designs and dimensions are subject to alterations without prior notice due to constant development for better performance.

ELETROMAG METHODS
UNIQUE 4 TH FLOOR,OFF VEER SAVARKAR MARG,P.BOX 9141,PRABHADEVI,MUMBAI-400 025,INDIA.
Tel.:(91-22) 6662 4444 FAX: (91-22) 666 4455 Email: emag@emagindia.comWeb : http://www.emagindia.com

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