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DOMESTIC HOT WATER Follow operational sequence

Turn Winter/Summer
selector to Summer
position. Neon electric
supply illuminated

NO

Go to section A

YES
Turn DHW knob to max.
Neon DHW illuminated

NO

External control
calling for heat

NO

Go to section M

NO

Neon 5 flashing
Go to section B

YES

Go to section L

YES
3 way valve open to DHW
tank exchanger circuit
YES
Pump runs
YES
Primary flow switch
operated.
YES
Fan runs at
maximum speed
YES
Air pressure switch proved,
Blocked fan/Chimney
YES

NO

Neon 5 flashing
Go to section C

NO

Neon 3 flashing
Turn the selector to reset

NO

Neon 4,5,6,7 flashing


Go to section D

NO

NO

Spark at ignition electrodes


for up to 10 seconds
YES
Burner lights
YES
Burner output modulates to
reach a temperature of 84C
on primary NTC sensor until
storage temperature set by
DHW knob is reached

Go to section J

Neon 4 flashing
Go to section E
Neon 2 flashing

YES

NO
Change main PCB
NO
YES

NO

Turn the selector to reset


go to section H
Go to section K

Go to section F
Burner does not stay alight after 10 sec.

Neon 2 flashing
Go to section I

Go to section G

YES
Burner goes out

YES

Fan stops

YES

Pump continues to
run for 3 minutes
YES

Operation sequence successful

Fault finding Storage Tank Models

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CENTRAL HEATING - Follow operational sequence

Turn Winter/Summer
selector to Winter position.
Boiler working neon
Electric Supply illuminated

NO

Go to section A
Ensure controls are set to
demand and verify the
contacts are closed

YES

NO
Turn Central Heating
thermostat to max.
Neon 10 illuminated

NO

External controls
calling for heat and
If fitted, internal
clock calling for heat

YES
Primary water is diverted
from DHW circuit to CH
system

NO

Go to section M

YES
Pump runs
YES
Primary flow switch
operated.
YES
Fan runs at
maximum speed
YES
Air pressure switch proved,
Blocked fan/Chimney

NO
NO

Neon 5 flashing
Go to section B
Neon 5 flashing
Go to section C

NO

Neon 3 flashing
Turn the selector to reset

NO

Neon 4,5,6,7 flashing


Go to section D

NO

YES

NO

Spark at ignition electrodes


for up to 10 seconds

Go to section J

Neon 4 flashing
Go to section E
Neon 2 flashing

YES

NO
Change main PCB

YES

NO

Burner lights

YES
YES
Burner output modulates
until set temperature
is reached

NO

Go to section K

Go to section F
Burner does not stay alight after 10 sec.

Neon 2 flashing
Go to section I

Go to section G

YES
Burner goes out

Turn the selector to reset


go to section H

YES

YES
Fan stops

Pump continues to
run for 3 minutes
(room thermostat open)
YES

Operation sequence successful


Fault finding Storage Tank Models

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FAULT FINDING SOLUTION SECTIONS

A
Check line voltage at:
1.

Main terminals L and N

2.

Main terminal fuse

3.

Selector terminals a,b and a,3

NO
NO
NO

PCB A4 connector terminals 4,5

Check electrical supply

Replace main PCB

Replace fuse

NO
Boiler working
neon 8 illuminated

Check wiring
Change selector

B
Check line voltage at:
1.

Pump

2. PCB A4 connector terminals 3,6

YES
NO

NO

If pump jammed, release

Replace pump

Replace main PCB

YES
Change pump supple cable

C
1.

Central Heating system


pressure 0.5 to 1.5 bar

2.

Check the tap of the automatic air


vent is opened

3.

Primary flow valve diaphragm


damaged

NO

Re-pressurise system

NO
Open the automatic air

YES

Replace diaphragm
Flow valve rod
obstructed

NO

1.

Continuity across flow microswitch and


PCB A5 connector terminals 7,8

2.

Temperature sensors faulty. Cold


resistance 11k

NO

YES

Replace microswitch

Replace sensor

(resistance reduces with increase in temp.)

3.

Fan connections correct at fan.


PCB A2 connector is 230 V AC
across terminals 5,7
NO

Fault finding Storage Tank Models

YES

Fan jammed or
faulty winding

YES

Replace fan

Replace main PCB

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E
Check and correct:
- Electrical and pressure tube
connections;
- Blockage of pressure tubes;
- Restriction in flue
- Venturi

Gas at burner

NO

NO

Replace air pressure switch

Ensure gas is on and purged

PCB A1 connector is
230 V AC across terminals 2,4

YES

Replace gas valve

NO
YES

Neon 2 flashing

Turn the selector to reset

NO
Replace main PCB

G
1.

Check the mechanical set of the gas valve


(see instruction)

- SIT valve:
Max burner pres. approx 4.5 V DC (7 V DC - LPG gas)
Min. burner pres. approx 0.5 V DC
Use an instrument with average function for this measure.
Current at modulating coil of gas valve is:
30230 mA DC (45310 mA DC LPG gas)
2.

YES

Replace gas valve

Replace main PCB


NO

H
Check and correct:
1. Ignition electrode and lead
2. Electrode connection
3. Spark gap and position
YES
Voltage at main PCB A1 connector is:
230 V AC across terminals 3,4
Check wiring

Fault finding Storage Tank Models

NO
YES

Replace main PCB


Replace igniter

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Verify in the mains input terminal block L is


Live (230 V) and N is Neutral (0 V)
YES
Check and correct:
1. Flame sensing electrode and lead
connections
2. Flame sensing electrode position
YES
Flame current should be more than 1,0 A

Replace main PCB

NO

Replace flame sensing electrode

J
Overheat thermostat operated
or faulty, i.e. continuity across
thermostat terminals
YES

NO

Allow to cool.
Continuity across
thermostat terminals
more than 1,5 ohm

YES

Replace overheat
thermostat

Replace main PCB

K
Check terminal 1 on reset selector is in
connection with main PCB A4 connector
terminal 2
Electrical continuity across terminals 1,a on reset
selector when pressed

NO

Replace reset selector

YES

Replace main PCB

L
Check wiring A10 connector
Jumper on terminal 1,3

Replace main PCB

M
Check line voltage at:
1.

Motor 3 way valve

YES

2.

PCB A8 connector terminals


1,3 central heating function
1,5 DHW function

NO

Replace motor 3 way valve


Replace main PCB

YES
Change motor supple cable

Fault finding Storage Tank Models

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