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Natural Gas Processing

Dr. Faruk Civan, Ph. D.


Professor, The University of Oklahoma

Copyright 2003 by Faruk Civan

Copyrights
This presentation contains copyrighted
material as indicated in the attributions
on individual slides, or by F. Civan
2003. This material is provided in
support of class presentation and for no
other use. Permission for any other
use, duplication or distribution must be
obtained from the copyright holder.
Copyright 2003 by Faruk Civan

Important Notice

All of Dr. Faruk Civans lecture


notes, course syllabuses, handouts,
homeworks, and exams are
copyright material.
They cannot be reproduced,
recorded and copied in any way or
form without the written permission
from Dr. Faruk Civan. All rights
reserved.
Copyright 2003 by Faruk Civan

Natural Gas
Hydrates
Copyright 2003 by Faruk Civan

H2O Vapor Presence


Critical values for water:
Critical Pressure

= 3,208 psia

Critical Temperature = 705 oF

Reservoir pressures are much


higher, therefore, gases are
saturated with H2O vapor
Copyright 2003 by Faruk Civan

Estimating Water
Content
VaporPressure
For H2O

Temperature
Copyright 2003 by Faruk Civan

Estimating Water
Content
Daltons Law:

PT

Mole (Vol.) Fraction: Y


H2O partial
Pressure:

Copyright 2003 by Faruk Civan

i = 1

=
=

Pi

Pi
PT
P

vap
w

PT

Estimating Water
Content
If the laboratory analysis shows the
molar concentration of the species Yi
in the dry gas analysis, then the
corrected analysis for the water vapor
saturated gas can be obtained
from the following equation:
Copyright 2003 by Faruk Civan

Estimating Water
Content
(Y i )C
Mole of i/mole
of saturated
gas

= (Y i

)L

(1 Y w

Mole of i/mole
of dry gas
(from lab)
Copyright 2003 by Faruk Civan

Mole of dry
gas/mole
of saturated gas
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Estimating Water
Content
Thus the water content of a gas is:
WHC
WHC
WHC

Yw
1 lbmole
lbmole _ W
lbm _ W

=
M

w
380 .9 SCF
(
)
1

_
_
Y
lbmole
gas
lbmole
W


Yw M w
Yw M w 10 6
or
WHC =
=
380 .69 (1 Yw )
380 .69 (1 Yw )
lbm
=
MMscf

Industrial Practice of reporting


water content

(Sales Gas Specification is 7 lbm/MMscf)


Copyright 2003 by Faruk Civan

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Estimating Water
Content
Looking back to the previous equation
and substituting the value of Yw
vap
w

P
Yw =
PT

W HC

P M w 10
=
vap
P Pw 380 . 69

vap
w

Copyright 2003 by Faruk Civan

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Estimating Water
Content
For high pressure, charts should
be used
VaporPressure
For H2O

P1

P2

P3

P4
P1<P2<P3<P4

Temperature
Copyright 2003 by Faruk Civan

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),
ps
ia

(Is
ob
ar
s
ss
ur
e
Pr
e

Water Content, lb/MMscf

Mcketta and Wehe


Chart

WHC!
WHC2

Copyright 2003 by Faruk Civan

Temperature, T 13

Mcketta and Wehe


Chart
Most Common chart used in the
processing industry
This chart is for hydrocarbon
gases only
It has been used in design since
1958
Source: GPSA Figure-20.3
Copyright 2003 by Faruk Civan

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Estimating Water
Content
Hydrogen sulfide and carbon dioxide
are very common contaminants in
natural gas.

Correction factors are applied to


correct the water content estimation
in natural gas
Copyright 2003 by Faruk Civan

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Estimating Water
Content
General Formula (GPSA):

Wtotal = YHC WHC +YCO2 WCO2 +YH2S WH2S


where, Y is the molar volume
concentration and W is the water
content in lbm/MMscf (read from
charts)
Copyright 2003 by Faruk Civan

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Effective Water
Content, Lb/MMscf

Correction for CO2


o

Isobars

Temperature
Source: GPSA Figure-20.9
Copyright 2003 by Faruk Civan

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Effective Water
Content, Lb/MMscf

Correction for H2S


o

Isobars

Temperature
Source: GPSA Figure-20.8
Copyright 2003 by Faruk Civan

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Hydrate
As defined by GPSA:

Hydrate is a
physical combination of water and
other small molecules to produce a
solid which has an ice-like
appearance but possesses a
different structure.

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Hydrate
Why hydrate is not desired ?

Creates various transmission


problems such as plugging:

Pipeline
Equipment
Instrumentation

and hence restricts the flow


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Hydrate
When gas is produced to the surface,
there are two hydrate inducing
factors:

Reduction in temperature
Reduction in pressure
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Hydrate
Hydrate
Formation
Pressure

Specific
Gravity
1.0
Temperature
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Pressure

PT Chart for
Hydrate Formation
ne r.
a
th p.G
e
M 6S
0.
0.7.8
0 Hydrate-Free

Region
Temperature
Source: GPSA Figure-20.15
Copyright 2003 by Faruk Civan

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Gas Expansion and


Joule-Thomson Effect
The Joule-Thomson coefficient
> 0, then P and T

T
J =

P H

< 0, then P

Pi and
Ti

and T

Pf and
Tf

Copyright 2003 by Faruk Civan

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Initial Pressure

Hydrate Formation for


certain gravity gas
Pinitial

Temperature
Tinitial
o isotherm
Tfinal
o
isotherm
No
hydrates

Hydrate
formation

Pfinal

Final Pressure

Copyright 2003 by Faruk Civan

Intersection
with the 45o
line gives the
final
temperature
to be reached
after
expansion

Source: GPSA
Figure-20.16
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Example 2 Expansion /
Hydrate Formation
Given:
Initial P = 3000 psia, T=160 oF; and gas
specific gravity is 0.7
Required:
What is the minimum pressure to
which the gas can be expanded
without forming hydrate and to what
temperature will the gas be cooled ?
Copyright 2003 by Faruk Civan

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Example 2
Initial Pressure

Temperature

Source:
GPSA
Figure20.17
3,000 psia

160oF

158 psia
59oF

Specific
Gravity = 0.7

Final Pressure
Copyright 2003 by Faruk Civan

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Example 2
Given:
A 0.7 gravity natural gas is saturated
with water vapor at 150 oF and 3,000
psia. This gas is expanded through a
choke and its pressure is reduced to a
pressure of 1000 psia.
Required:
Will hydrate be formed at the outlet of
the choke?
Copyright 2003 by Faruk Civan

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Example 2 (Solution)

Enthalpy
Btu/lbmole

Determine first the final temperature


from Mollier-Diagram
Temperature, oF
Isotherms

Pressure, psia
Isobars

Entropy, Btu/lbmoleoF
Copyright 2003 by Faruk Civan

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Example 2 (Solution)
Pressure

Second check the hydrate region


ne r.
a
th p.G
e
M 6S
0.
0.7.8
0
Hydrate-Free

Region

Temperature
No hydrate will be formed
Copyright 2003 by Faruk Civan

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Vapor-Solid
Equilibrium
Reference: SPE15306 and SPE 50749
Vapor
Solid
hydrate

Copyright 2003 by Faruk Civan

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Vapor-Solid
Equilibrium
Let:
Xi = Mole fraction of component i in
the solid hydrate phase on a waterfree (or dry) basis
Yi = Mole fraction of component i in
the vapor phase on a water-free (dry)
basis
Copyright 2003 by Faruk Civan
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Vapor-Solid
Equilibrium
The vapor-solid equilibrium ratio for
species i is given by:
Yi
Kvsi = = Kvsi (P,T)
Xi
Similar to dew-point calculation, for
the first hydrate phase formed, it is true
Yi
that
=1
X =1

i =1

K
i =1

vsi

( P, T )

Copyright 2003 by Faruk Civan

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Vapor-Solid
Equilibrium
Application:

yi is normally given or measured


Solve for P if T is given, or
Solve for T if P is given.
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Vapor-Solid
Equilibrium
Iso-bars
Y
K =
X

Increasing
Pressure

Temperature
Note: Each component has its own chart
Copyright 2003 by Faruk Civan

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Hydrate Prevention
Hydrate formation can be avoided by
using the following methods:
Operating outside the thermodynamic
condition (P&T) of hydrate formation.
This is done by adjusting the values of
temperature and pressure
Using dehydrating processes to
remove free water
Adding hydrates inhibitors
Copyright 2003 by Faruk Civan

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Kinetic Hydrate
Inhibitors
A polymeric material that delays the
hydrate crystal growth

N-vinylpyrrolidone
N-vinylcaprolactam
Saccarides
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Anti-agglomerates for
Hydrate Inhibition
Prevents agglomerations of hydrate
crystals from growing into large
size

Alkyl aromatic sulphonate


Quaternary ammonium salt
Alkyl glycoside surfactant
Copyright 2003 by Faruk Civan

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Thermodynamic
Hydrate Inhibitors
Methanol
Ethanol
Iso-propanol
Ethylene glycol
Propylene glycol
Diethylene glycol
Copyright 2003 by Faruk Civan

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Controlling Operating
Conditions
a. Controlling hydrate temperature.
b. Controlling of hydrate formation
pressure.

Copyright 2003 by Faruk Civan

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Controlling hydrate
formation temperature
Keeping gas above hydrate formation
temperature.
a. Heating the transmission line
continuously by means of electrical
heater. Temperature normally has
limitation to protect pipeline integrity.
Copyright 2003 by Faruk Civan

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Controlling hydrate
formation temperature
b. Heating can also be accomplished by
an exothermic chemical reaction.
NaNO2 + NH4NO3 N2 + 2H2O
+NaNO3 + Heat
Risk: N2 gas can overpressure the
system Copyright 2003 by Faruk Civan

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Controlling hydrate
formation pressure
Rapid pressure reduction causes
overcooling and hydrate formation
Lower the pressure gradually at
isothermal conditions
Avoid sudden pressure reduction
Copyright 2003 by Faruk Civan

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Dehydration
Processes
Remove free water by two means:

Using solid adsorbent


Using liquid absorbent
Detailed evaluation of dehydration
processes will be discussed later.
Copyright 2003 by Faruk Civan

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Hydrates
Inhibitors
Salts
Alcohols
Ammonia
Monoethanolamine
Copyright 2003 by Faruk Civan

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Salts Inhibitors
Aqueous solutions salts are:

Electrolytes are very effective


inhibitors.
These prevent formation of lattice
around the gas molecules.
Salts also cause corrosion.

Copyright 2003 by Faruk Civan

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Salts Inhibitors
Chlorides: Effectiveness sequence
Al+3 >
AlCl3

Mg+2 >
MgCl2

Ca+2 >
CaCl2

Na+ >
NaCl

K+
KCl

Preferred because of low cost


Sulfates: Na2SO4, MgSO4, Al(SO4)3
Phosphates: Na3PO4
Copyright 2003 by Faruk Civan

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Alcohols Inhibitors
Types:

Glycol base (Ethylene glycol is the


preferred)

Methanol base

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Alcohols
Inhibitors
Applications for cryogenic
processes:

Methanol amine is preferred


because the glycol viscosity
makes separation difficult at
cryogenic conditions.
Copyright 2003 by Faruk Civan

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Alcohols
Inhibitors
Applications for non-cryogenic
conditions:

Glycol is desired because of low


cost.
Ethylene glycol is also used as a
car antifreeze.
Copyright 2003 by Faruk Civan

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Ammonia & MonoEthanol-Amine Inhibitors


Ammonia:
Very effective but has undesirable
properties also.
May cause corrosion problems
Toxic
Forms carbonates with CO2
Monoethanolamine:
Very effective
Copyright 2003 by Faruk Civan

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CH3OH

Copyright 2003 by Faruk Civan

EG or TEG

CaCl2

AlCl3

Hydrate
Inhibitors Effect

Wt % in
water 52

Hydrate Inhibitor Effect


on Hydrate Formation
Temperature Depression
Hammerschmidt (1939) equation:

K
T =
M

H
w

100 W

Copyright 2003 by Faruk Civan

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Hydrate Inhibitor Effect


on Hydrate Formation
Temperature Depression
T = oF
Mw = Inhibitor molecular weight
lbm/lb-mole
W = weight percent of inhibitor
KH = Empirical factor 1,297 for
methanol and 2,222 for ethylene
glycol
Copyright 2003 by Faruk Civan

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Exercise
Answer the following questions:
1. What are the basic methods used in

hydrate prevention?
2. Describe the various methods
available for prevention of hydrate
formation and their operating
principles.
3. List the primary hydrate inhibitors.
Copyright 2003 by Faruk Civan

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Exercise
Ethylene glycol (C2H6O2) will be used
as a hydrate inhibitor at a 25 wt. %
concentration in water. Answer the
following questions:
1. What is the molecular weight of ethylene
glycol?
2. How much will the ethylene glycol
solution lower the temperature for
hydrate formation?
Copyright 2003 by Faruk Civan

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Exercise
A reservoir contains a 0.65 specific
gravity natural gas at 200 oF and
4,000 psia conditions. The wellhead
conditions are 130 oF and 2,000
psia. The wellhead gas is expanded
through a choke to reduce its
pressure to 1,200 psia. Determine:

Copyright 2003 by Faruk Civan

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Exercise
1. The amount of free water present

in the fluid system entering the


choke.
2. The amount of additional water
that will be separated at the outlet
of the choke.
3. Will hydrate be formed at the
outlet conditions of the choke?
Copyright 2003 by Faruk Civan

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Exercise
Development and Demonstration of a
Hydrate Prediction Program.
Carry out the following project based
on Paper SPE 15306, Hydrate
Prediction on a Microcomputer by
B.K. Berge, 1986. However, you can
also use other relevant references.
Copyright 2003 by Faruk Civan

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Hydrate
Prediction

Determine the mathematical


equations leading to the model for
hydrate prediction for
compositional and noncompositional gases in SPE 15306.
Summarize the equations in a
consistent unit system, such as SI
or FPS.
Copyright 2003 by Faruk Civan

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Hydrate
Prediction
Present the equations separately
for:
(a) Compositional gases
(b) Non-compositional gases

Copyright 2003 by Faruk Civan

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Hydrate
Prediction

Prepare a step-by-step
computational algorithm required to
carry out calculations for hydrate
prediction for compositional and
non-compositional gases in a
logically sequenced manner.
Copyright 2003 by Faruk Civan

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Hydrate
Prediction

Prepare an information flow chart to


implement the above algorithm.
Prepare a spreadsheet program to
implement the above algorithm.

Copyright 2003 by Faruk Civan

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Hydrate
Prediction

Describe the capabilities of your


program by presenting a list of
tasks that it can perform.

Copyright 2003 by Faruk Civan

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Hydrate Prediction

Carry out the following


applications:
(a) Prepare typical charts for
vapor-solid ratios of various light
hydrocarbon components, similar
to typical vapor-liquid equilibrium
ratio charts for compositional
gases. You may present charts in 2and 3-variables forms.
Copyright 2003 by Faruk Civan

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Hydrate
Prediction
(b) Prepare typical charts for
hydrate prediction for noncompositional gases. You may
present charts in 2- and 3-variables
forms.
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Hydrate
Prediction
(c) Demonstrate several applications of
your program using typical data
similar to those presented in SPE
15306. Decide and present
representative applications, which
best illustrate the capabilities of
your program.
Copyright 2003 by Faruk Civan

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Hydrate
Prediction

Submit a written report in the


form of a technical paper by
December 3, 2002 prepared
according to the SPE paper
submission guidelines (see SPE
web page for instructions).
Present the details of calculations
and results in an appendix.
Copyright 2003 by Faruk Civan

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References
K. Arnold and M. Stewart, Surface

Production Operations- Design of


Gas-handling Systems and Facilities,
Second Ed., Volume 2, Gulf
Publishing Company, 1999.
Y.E. Makogan and S. A. Holditch,
Experiments Illustrats Hydrate,
Oil&Gas Journal, Feb. 12, 2001, pp.
45-50.
Copyright 2003 by Faruk Civan

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References
Y.E. Makogan and S. A. Holditch, Lab

Work Clarifies Gas Hydrate, Oil&Gas


Journal, Feb. 5, 2001, pp. 47-52.
Berge, B.K., Hydrate Predictions on a
Microcomputer, SPE Paper 15306, SPE
Sym. On Petroleum Industry Applications
of Microcomputers held in Silver Creek,
CO, June 18-20, 1986.
SPE Paper 50749
Copyright 2003 by Faruk Civan

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