EQUIPEMENT

Mixing
HOMOGENISE
NISE
INCORPORATE
RATE
FLUIDIFY
STIR
MIX

Powder Handling Solutions

CONTENT
Means that the equipment is available
for testing at PALAMATIC PROCESS

Means that the equipment can be

installed in ATEX zone

AVAILABLE
CUSTOM
MADE

Means that design and options can be

customised

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04

Ploughshare and blades discontinuous monorotor mixer

Ploughshare and blades continuous monorotor mixer
Examples of realisations

06
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Technical characteristics
Examples of realisations
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22

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26

Birotor vertical mixer

Monorotor vertical mixer
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01

40

Range of Mixers
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IDJHA:HH:8I:JGH968I>K>IwH
Monorotor Mixer
Discontinuous
Ploughshare and blades

Monorotor Mixer
Continuous
Ploughshare and blades

Vertical Mixer
Discontinuous

Conical Screw Mixer

500 to 3 000 liters

Mixing of dry, wet or sticky
materials

High capacity and high

quality mixing

Continuous mixing with suitable

for dry solids and incorporation of
liquids

Page 6

Page 12

Page 24

Page 28

Monorotor Mixer
Discontinuous
Ribbon

Birotor Mixer
Discontinuous
Blades

IBC Blender

Birotor Mixer
Continuous
Blades

2 to 8 batches/h.
Low speed mixing of dry powders
and paste-like materials

48 to 2 800 liters

Mixing and homogenizing of several
materials in successive batches

Page 22

Page 18

02

50 to 5 000 litres

Delicate blending/mixing and
storage of materials

4 to 10 rotations/min.
Homogeneous, fast and simple
mixture of container contents

4 to 34 m /h.
Simultaneous conveying and
mixing of two or more products

Page 30

www.palamaticprocess.com/powder-machine/powder-mixer
Download videos & plans from our website

Page 32

03

Monorotor Mixers
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2 Operating modes
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MIXING PLOUGHSHARES

F Standard

F Serratedf

MIXING BLADES

F Casing

F Smooth

F Serrated

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production.

[+] Advantages
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[+] Advantages

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04

05

www.palamaticprocess.com/powder-machine/powder-mixer
Download videos & plans from our website

Monorotor mixer
Discontinuous

Monorotor mixer

Ploughshare & blades - Discontinuous

Capacity:,*id(%%%a^iZgh
Objectives:h]dgib^m^c\i^bZh[dg]^\]XVeVX^inVcY]^\]fjVa^inb^m^c\

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Hygienic design

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Possibility to add up to 20% of liquid

End bearing with sealing of the rotor available in different versions (optional air or nitrogen pressurizing)
Tank manufactured in carbon steel, wear-resistant steel ou
304L/316L stainless steel
External finish in stainless steel: satin finishing, polishing,
blasting
Wide range of mixing tools
Dispersion 20 gr./t.
Max. homogeneisation of the mixing: Number of froudes of 2.7

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Advantages
Material inlet

F Short time of mixing (1 to

4 min.)

F Low maintenance: ZVhn

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F Excellent reproducibility of
batches; maximum homogeneity of the mixings

F No product degradation

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Air or nitrogen
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MRS300

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MRS800

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MRS2000

MRS3000

Total volume of the tank

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800

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2 000

3 000

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Engine power in kW

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Lantern ring
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Braid
sealing

Ball rolls

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Mixing tools

Braid
clamp

Tightness by air or nitrogen

blowing at low pressure
and flow

Temperature sensor

Material outlet

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Blade chopper
F Ploughshare

F Blade

Options

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06

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Chalice chopper

www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer
Download videos & plans from our website

07

Liquid injection
device

See all our options

on pages 16 - 17

Monorotor mixer
Discontinuous

Monorotor mixer

Ploughshare & blades - Discontinuous

Discharge princi ples

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B

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F Discharging from bottom hatch

F 15* discharging

60

F 60* discharging

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INSTALLATIONS

08

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Working capacity in dm

Empty weight in kg

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670

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889

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930

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980

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770

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2 960

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www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer
Download videos & plans from our website

09

Monorotor mixer
Discontinuous

Monorotor mixer

Ploughshare & blades - Discontinuous

Discharge princi ples

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Motorizations from 22 kW to 200 kW
Productivity: 2 to 15 batches / h. (depending on recipe and configuration of the machine)
Material residue < 0.1%
Shorter discharging time thanks to the unique unloading door system
Mixing tank manufactured in carbon steel, wear resistant steel or 304L/316L stainless steel
Exterior finish in stainless steel: satin finishing, polishing, blasting

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Working capacity in dm

Empty weight in kg

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material ^ckZgnh]dgii^bZ#

10

www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer
Download videos & plans from our wesite

11

Ploughshare & blades - Continuous

Capacity:,*|'*%%%a^igZh
Objectives:]^\]XVeVX^inVcY]^\]fjVa^inb^m

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Manual cylinder or pneumatic actuator for slide valve

Adjustable slide valve
Adjustable flow by slide valve on outlet
 Adjustable Filling rate from outside without stopping the
mixer
Minimum Residual in case of complete draining
Capacity from 2 to 1000 m / h. according to mixing recipe
and mixer configuration
Suspending the mixture

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area.

Monorotor mixer
Continuous

Monorotor mixer

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Rate per length of stay in dm/h.

50% filling

180 s.

Weight when
empty
(kg)

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2 220

670

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770

920

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www.palamaticprocess.com/powder-machine/powder-mixer
/ploughshare-mixer
Download videos & plans from our website

13

Examples of installations
Ploughshare & blades monorotor mixer

Process Integration

EXISTE
SUR
MESURE

Our design office teams conduct precise and detailed drawings of your installations via the
Solidworks software for a perfect integration of the process in your site.

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14

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www.palamaticprocess.com/powder-machine/powder-mixer
p
Download videos & plans from our website

15
31

OPTIONS
F

Ploughshare & Blades monorotor Mixer

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Wear lining, carbide charging of the tools, wear-resistant coating with easily replaceable plates, ceramic coating, Teflon coating, stainless steel mesh.

EXISTE
SUR
MESURE

Pondral

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Materials adapted to your process constraints.

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To monitor and control the mixing of materials

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For the addition of additive in the mix.

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Validation of the quality of the batch.

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Set on the mixing tank.

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To ensure sealing of the shaft.

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For the management of air or nitrogen blowing.

For a full discharge of the mixer.

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To adjust the temperature of the mix inside the mixer

A pressurized balloon allows the addition of liquid during the mixing phase.

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16

/URDESIGNOFCEISATYOURDISPOSALFORANYSPECICOPTIONS

www.palamaticprocess.com/powder-machine/powder-mixer
Download videos & plans from our website

17

Capacity:'id-WViX]Zh$]#YZeZcY^c\dcgZX^eZVcYXdc[^\jgVi^dcd[i]ZbVX]^cZ
Objectifve: hadlheZZYb^m^c\

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dg\gVcjaZhWaZcYZYVhi]ZYZch^in!eVgi^XaZh^oZdgeVgi^XaZh]VeZ#I]Zb^m^c\eg^cX^eaZ^hWVhZYdcXgdhhVcY
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Ribbon discontinuous
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The discharging door reduces any unmixed product retention

The gasket ensures sealing of the tank
The discharge door is built into a tube for connection to any
downstream system (gravity flow, lock, screw...)
The operation of the discharge door is carried out by a pneumatic control system including: pneumatic cylinder, distributor, coil, limit switch
Dispersion 1 kg/ton

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Monorotor mixer
Discontinuous

Monorotor mixer

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Advantages

F Gentle handling of the

materials without any damage

F Homogeneity of the
mixture

F Possible loading rate of the

mixer at 100%

F Possibility of complete
discharge

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Pneumatic control box

Heating / cooling casing

18

www.palamaticprocess.com/powder-machine/powder-mixer/ribbon-mixer
Download videos & plans from our website

19

Monorotor ribbon mixer

EXEMPLES
RALISATIONS
ExamplesDE of
installations
Monorotor ribbon mixer

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2 706

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Download videos & plans from our website

20

www.palamaticprocess.com/powder-machine/powder-mixer/ribbon-mixer
Download videos & plans from our website

F B^mZgl^i]YZiVX]ZYZc\^cZ

21

Capacity:)-id'-%%a^igZh
Objectives:]dbd\Zc^oVi^dc
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Blades discontinuous
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Capacity: 48 to 2 800 liters per batch

Coefficient of variation reached (CV): less than 3%
Mixing ratio: 1/100 000
High homogeneity (CV < 5%)
Bearing end with rotor sealing group in various versions
with optional air or gas pressurization
Double bomb bay discharge
Robust mixing tank manufactured in carbon steel or
304 L stainless steel

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Birotor mixer
Blades discontinuous

Birotor mixer

Advantages

F Shorter discharge time due

to double discharge
mouth
d

F Low residue (0-5,5% of the

volume)

F Short mixing time (5-30

sec.)

F Easy cleaning

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OPERATING MODE
E

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Options
Options

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Min.

Max.

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200

700

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2 662

2 373

2 000

800

2 800

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22

Operating capacity
in liters

www.palamaticprocess.com/powder-machine/powder-mixer/blades-mixer
p
Download videos & plans from our website

23

Double casing
heating/cooling

Tank and rotor shaft

manufactured in 316L
stainless steel

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Capacity:&%%%id*%%%a#
Objectives: efficient mixing at
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Vertical mixer

Vertical mixer
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jhZY[dgYgnedlYZg!lZihjheZch^dch!a^fj^YdgeVhinbViZg^Vah#

Vertical move of the product

Soft brewing of all the contents
High quality mixing and short cycles
Filling level of 10% to 100% of the volume
Minimum space between the walls and belt to prevent any product agglomerate
No retention, continuous movement of the materials to be mixed

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Advantages

F Compact size

F Clean In Place (CIP)

F External drive

F Multiple materials inlets

possible

F Unloading valve

F Polishing of welded components for hygienic finish

24

F Large doors for maximal

accessibility

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p
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25

Monorotor
Capacity:*%id)%%%a#

Case studies

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26

Client : 9V^gnegdYjXih
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p
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27

Vertical mixer

Vertical mixer

Conical screw mixer

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Mixing vessel manufactured in stainless steel 304L / 316L
Surface finish: satin finishing, polishing, blasting
Manual cylinder or pneumatic actuator for knife gate valve
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Minimum residual material in case of complete emptying
Possibility of a mobile mixer

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F Compact size

F Mild mixing, respect of the

materials

F Minimum residual material

F Low energy consumption

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12

Manual discharging valve

Trappe de visite

28

www.palamaticprocess.com/powder-machine/powder-mixer/conical-mixer
Download videos & plans from our website

29
27

IBC blender

IBC blender
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F Variable mixing speeds

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30

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31

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external bearings
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Birotor mixer
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Birotor Mixer

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granulation

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32

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33

Birotor mixer
Blades continuous

Birotor Mixer

Blades continuous

Sludge processing facility

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1
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34

Dosing system for incorporation

of lime

Sludge centrifuge

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Download videos & plans from our website

35

 Belt conveyor

Filter press

Examples of installations
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]deeZgl^i]bdcdgdidgWZaib^mZg!YjhiZmigVXi^dchnhiZbl^i]Zm"
eadh^dckZci!gdiVgnkVakZidhidei]Z[^gZ^cXVhZd[Zmeadh^dc!^c[aV"
i^c\hZVa[dgidiVaXdciV^cbZcil]Zc[^aa^c\i]ZhVX`hVcYlZ^\]^c\
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d[ bVcj[VXijg^c\ WViX]Zh# I]^h b^mZg ^h ^beaZbZciZY dc"a^cZ ^c
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edlYZg
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36

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37

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39
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41

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