Professional Documents
Culture Documents
TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
INDEX
Indicative Inspection & Test Plans
SL.
No.
B.
DESCRIPTION
MECHANICAL WORKS
II
III
Storage Tanks
IV
VI
VII
Column Internals
HEATER WORKS
Fired Heaters
II
Sheet 1
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
HP
Sheet 2
HOLD POINT.
A point which requires inspection/verification and acceptance by Owner/ Consultant
before any further processing is permitted. Contractor shall not process the activity
beyond a Hold Point without written approval by Owner/ Consultant.
WITNESS POINT.
An activity which requires witnessing by Owner/ Consultant when activity is performed.
Suppose, after proper notification has been
hold further processing, if Owner/ Consultant is not available to witness the activity or
does not provide the comments before the date notified.
Rw
WC
NDT
PWHT
NOTE
:Contractor to submit required formats and job procedures for each activity listed in ITPs and
submit to Owner/ Consultant for approval. Responsibility for execution of the inspection/ testing
is with the contractor. Owner/ Consultant only verify examination or testing done by the
Contractor at important stages. Activities for which ITPs are not given, contractor to develop
and get the same approved by Owner/ Consultant well before start of the work.
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
ACTIVITY
NO.
Sheet 3
CONTRACTOR
PMC
PRIOR TO FABRICATION
Incoming Material
WC
WC
HP
WPS/ PQR
WC
HP
WC
HP
WC
HP
WC
HP
Preparation of Sketches.
WC
Joint Numbering.
WC
WC
WC
Fit-up check
WC
Dimensional check
WC
WC
WC
Rw/S
WC
WC
Basking of Electrodes
WC
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 4
WC
WC
WC
10
Hardness Check
WC
11
PT/MT
WC
12
WC
13
Radiography Interpretation
WC
HP
14
WC
PROOF TESTING
Procedure
WC
HP
WC
WC
Rw
WC
WC
HP
WC
HP
WC
WC
WC
LAYING
WC
WC
HP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 5
WC
HP
Rw
WC
HP
Application of primer
WC
WC
WC
10
WC
HP
11
Holiday testing
WC
HP
12
Thickness of coating
WC
HP
13
Peel test
WC
HP
14
Lifting arrangement
WC
15
WC
16
17
Back filling
WC
18
WC
19
WC
SYSTEM COMPLETION
WC
WC
System testing
WC
HP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 6
HP
Abbreviations:
NDT
WPS
U/G
Under Ground
PT
Penetrant Testing
MT
PWHT
Rw
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 7
Plant:
Report:
Area :
Contractor:
Loop No.:
Sketch No.:
Sr.No.
Inch Metre
From: ____________ To : ____________
Activity
1.b
3
4
Clearance by
PMC with Date
& Sign
1
1.a
Check
Clearance by
Contractorwith
Date & Sign
Remarks:-
Test loop sketches duly filled in to be enclosed with this (Jt.No., W.No. X SR. Chart No.
Alongwith XR Films, SR Charts etc.)
Sign.
Date
Name
Designation
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 8
REPORT NO.
DATE
FIT UP
ROOT RUN DP
FINAL RUN DP
WELDER NO
RADIOGRAPHY
PWHT HARDNESS
RF PAD TESTING
HOLIDY CHECKING
CONTRACTOR
PMC
BACK FILLING
Inspection at above stages has been carried out by concerned and found satisfactory.
Contractor
PMC Mechanical
PMC Inspection
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 9
Plant:
Report:
Area:
Contractor:
Loop No.:
Sketch No.:
Sr.No.
Inch Meter
From: ____________ To: ____________
Activity
1.b
3
4
Clearance by
PMC with Date
& Sign
1
1.a
Check
Clearance by
Contractorwith
Date & Sign
Remarks:-
Test loop sketches duly filled in to be enclosed with this (Jt.No., W.No. X SR. Chart No.
Alongwith XR Films, SR Charts etc.)
Sign.
Date
Name
Designation
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
ACTIVITY
NO.
Sheet 10
CONTRACTOR
PMC
II
PRIOR TO FABRICATION
Incoming Material
WC
WC
HP
WPS/ PQR
WC
HP
WC
HP
5a
b
WC
WC
HP
HP
WC
WC
WC
WC
S
S
S
1a
b
Fit-up check
Dimensional checks
WC
WC
Purging
WC
WC
Baking of Electrodes
WC
WC
WC
WC
10
Hardness Check
WC
WC
WC
S
W
HP
Rw/S
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 11
11
PT/MT
WC
12
WC
13
Radiography Interpretation
WC
HP
WC
WC
HP
HP
14
Spool clearance
WC
HP
ERECTION
1
2
Lifting arrangement
Test Certificates for lifting tackles
WC
WC
S
Rw
WC
WC
WC
WC
WC
Procedure
WC
HP
WC
WC
HP
HP
WC
HP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 12
WC
Rw
WC
WC
10
WC
11
WC
HP
12
WC
13
WC
14
WC
15
WC
16
a.
WC
Rw
b.
WC
17
System testing
WC
18
WC
HP
Rw
Abbreviations:
NDT
WPS
A/G
: Above Ground
PT
MT
PWHT
Penetrant Testing
TEST PLAN
TOYO ENGINEERING INDIA LTD.
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 13
Project:
___________________
Plant/Unit:
___________________
Contractor:
___________________
Loop No:
___________________
Sr.
No.
1
3
4
Rev.
Report No:
___________________
Date :
___________________
Area :
___________________
INCH MTR
___________________
GAD NO.
Items to be checked
Installation checked as per Isometric w.r.t.
CONFIGURATION : Route, plumb, elevation, clearance
for thermal expansion/ insulation
BRANCH: Location, angle, orientation, type, R.F. pad etc.
STEAM TRAP : Direction
Installation checked as per GAD w.r.t.
CONFIGURATION : Route clearance for thermal expansion /
insulation
Installation checked as per P&ID
Isometrics completed for (enclosed)
a) Joint numbering (Shop and Field welds)
b) Spool numbering
c) As-built routing and dimensions
Valves (Check Rating, Gaskets, Flow direction, Sheet No.,
Tag No., Spindle direction. CSO, LO/LC, Damage etc.)
Gate valve
Globe valve
Check valve
Control valve Tag Nos.
Safety Valve Tag Nos.
Any other valves
Rev.
Acceptance by
Contractor
P&ID No.
Witness by
Owner/ PMC
as required by
ITP
TEST PLAN
TOYO ENGINEERING INDIA LTD.
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 14
8
9
10
11
12
13
14
Items to be checked
Strainers: Check for clearance, flow direction, elements
Flanged joints
Total Nos.
Check for type of flange
Check for Rating
Check for Alignment, (Proper gap and parallelity)
Check for correct studs and nuts dia, length, material, uniform protrusion of
studs, anti seize compound
Check for correct gasket (type, size, spec., thickness, etc.)
Torque values used for tightening
Seal welding of Screwed connections (If required)
Vents/ Drains as per Dwg. And provision of additional high point vents and /
or low point drains, if reqd.
Reinforcement pads as per piping class
Orifice flanges
Check for Tag. No. tapping orientation, tap valve, jack screw, straight run
length of upstream and downstream
Local Gauges: Check for accessibility
Slope (When applicable)
Supports
a) Guides, Cross Guides, Trunnion etc.
i) Check for correct type, material and dimension
ii) Check welding
iii) Check for vent hole on pads (if applicable)
iv) Check offset for thermal expansion
v) Check clearance of guide
vi) Check U bolt for slide support
b) Spring support
i) Verify tag no. and check details as per data sheet/ spring set
ii) Check for locking arrangement and any damage during transit, etc.
iii) Check for completeness of installation as per drg. Including welding of
mounting cleat/ bracket
iv) Check for locking during installation and pressure test
c) Bracket support and inserts with Anchor fasteners:
15
Acceptance
by
Contractor
Witness by
Owner/ PMC
as required by ITP
TEST PLAN
TOYO ENGINEERING INDIA LTD.
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 15
17
17.1
17.2
17.3
17.4
17.5
18
19
20
21
22
Items to be checked
Earthings:
a) Check for location
b) Check for dimension of lug welding
17 Joints History sheets enclosed for
17.1 Material Traceability as per Procedure No:
(refer enclosed suggested format)
Fit ups checked
NDT Complete (Radiography, MT, PT)
Stress Relieving & Hardness Check complete
Positive Material Identification (PMI)
Checked for Removal Binding off of:
a. Control, Safety and Check valves
b. In-line instruments
c. Rupture discs
d. Equipment nozzles
e. Others
19 Supports and Weld/Flanged/ Screwed connections free from insulation or other
coverage
Checked installation of (Indicate location in Drawings)
a. Temporary Blinds, Spades
b. Temporary Strainers
c. Temporary Dummy-spools
d. Temporary Gaskets
e. Others
Expansion Bellows
a) Checks prior to installations
Physical damage
Transit locks are intact
Dimensions as per drgs.
b) Check during installations
Parallelity of mating flanges
Face to face dimensions of mating flanges
Concentricity of mating flanges
No stress on expansion bellows
Record
c) Isolation during pressure tests
Bellow manufacturers recommendations on isolation of
bellow during Pr. Test to be followed
If recommended expn, bellow to be dropped during pr. Test
Cleanliness internally and externally
23
Rotating equipment final alignment
checked with piping
Acceptan
ce by
Contracto
r
Witness by
Owner/ PMC
as required by
ITP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 16
Acceptance by
Sr. No.
Contractor
Items to be checked
Witness by
Owner/ PMC
as required by
ITP
24
25
26
Remarks
Contractor :
Sign. :
Date :
Name :
Designation :
PMC
Sign :
Date :
Sign :
Date :
Date :
Name :
Designation :
Name :
Designation :
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 17
Area
Dia
Joint No.
No.
Spool
Piping Component
No.
Contractor
Note : A Sketch of the spool may be enclosed.
Colour Code
Verified
Contractor
PMC
Remarks
PMC
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 18
Report No:
Plant / Unit :
Contractor :
Loop No. :
Date :
Area :
REF P & ID No.
INCH MTR
Line No (s)
Test Medium :
Test Pressure Gauge No.
Range
Items to check
From
______________
Isometric No. (s)
To _________________
Test Duration
Calibration
Certificate No.
Accept
Contractor
P & ID No.
Witness
PMC
PMC
Name
Date
Designation
Sign
Date
Designation
Name
TEST PLAN
TOYO ENGINEERING INDIA LTD.
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 19
Date
Time
Contractor
PMC
Sign
Sign
Date
Name
Designation
Date
Name
Designation
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 20
Punchlist
Project:
Report No:
Plant/Unit:
Date :
Contractor:
Area :
Loop No:
Description :
Ref. Document :
Punc
h
Item
No
Priority
Description of
Punch
Items
Location
Prepared
by
Action by
Due Date
Completion
Acceptance
Priority: 1 Needed for Pressure test 2. Needed for commissioning 3.Needed for plant
acceptance
Contractor
PMC
Sign
Sign
Date
Date
Name
Designation
Name
FORMAT NO:_______________________________________
Designation
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
III
STORAGE TANKS
A
1
2
3
4
5
6
7
8
9
10
PRIOR TO FABRICATION
Acceptance of the tanks foundation
Materials
Filler materials tests and approval
WPS/ PQR
Welders performance qualification
Radiography procedure
Joint numbering in drawings
Welding equipment and accessories
Tools and Tackles
Baking ovens
- Portable
- Heavy
Jig & Fixtures
Suitability of plate bending machine
11
12
B
1
2
3
4
5
6
7
8
9
10
Sheet 21
CONTRACTOR
PMC
WC
WC
WC
WC
WC
WC
WC
WC
WC
W
W
HP
HP
HP
HP
S
S
S
S
WC
WC
WC
WC
S
S
S
WC
WC
S
S
WC
WC
WC
S
S
S
WC
WC
WC
S
S
HP
WC
HP
WC
HP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19a
19b
ACTIVITY
SHELL
Plate size, marking and cutting.
Plate bending, curvature check, stacking.
Shell course alignments and fitup of vertical
and
circumferential joints.
Shell diameter, circularity, perpendicularity,
straightedge before welding.
Visual and Back chip check
Second side visual.
Location, size and alignment of nozzles and
other Openings
R.F.Pads fitup / welding.
PWHT of RF pad. Nozzles & manhole, etc.
(As
applicable)
Radiography
marking
for
Random
radiography only
Curbangle and Wind girders fitup / welding
MPI/LPI nozzles, wind girders fitup/welding
RF Pads air test.
Shell to bottom fit-up
Sheel to bottom I/S welding root run visual/
Oil chalk test
Sheel to bottom O/S welding visual and LPI
for toecracks
Fabrication and erection of stairways
Cleates welding for insulation
Radiography interpretation.
Extension marking for repair
Sheet 22
CONTRACTOR
PMC
WC
WC
S
S
S
WC
WC
WC
WC
WC
WC
HP
S
S
HP
W
HP
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
W
S
W
HP
W
HP
HP
S
S
HP
HP
FIXED ROOF
1
2
WC
WC
Rw
S
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Sheet 23
ACTIVITY
CONTRACTOR
PMC
WC
WC
WC
WC
WC
S
W
S
W
S
WC
WC
WC
WC
HP
W
W
W
WC
WC
WC
WC
WC
WC
WC
WC
WC
S
S
S
S
HP
W
W
WC
WC
WC
WC
S
W
S
W
WC
WC
WC
HP
W
S
WC
W
W
W
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
C
Sheet 24
ACTIVITY
CONTRACTOR
WC
WC
HP
WC
WC
Hammer test
WC
HP
WC
HP
Vacuum test
WC
HP
WC
HP
WC
Rw
Cleaning
WC
Painting
WC
Insulation
WC
HP
Rw
PMC
TESTING
S
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
IV
1
ACTIVITY
Sheet 25
CONTRACTOR
IV
V
VI
VII
A
B
C
I
II
III
PMC
WC
WC
WC
WC
Rw
W
S
S
WC
WC
S
S
WC
WC
WC
WC
S
S
S
S
WC
HP
WC
WC
DURING ERECTION
A Orientation to be checked
WC
WC
WC
SAFETY TEST
A Load test of cranes, lifting beams, slings and
shackles, length and dia. of sling &
condition of wire rope (Broken/ damaged
strands should not be there)
Cross checking if Data-sheet w.r.t.
4
orientation, base plate Deatails
5
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
6
ACTIVITY
Sheet 26
CONTRACTOR
PMC
AFTER ERECTION
WC
WC
HP
WC
WC
Grouting
WC
WC
WC
HP
WC
As per specification
WC
WC
Final Boxing up
WC
HP
Rw
TESTS
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
Sheet 27
CONTRACTOR
PMC
BEFORE ERECTION
A Checking proper sequence for lifting of the
equipment
B To check weight of equipment
C To check the centre of gravity
D To check suspension points
E To check the maximum/ minimum radius at which
the lifting tackle will operate
F To check the maximum load to be lifted including
wt. Of slings, hook-block, lifting beams and
equipment etc.
G To identify the safe crane with requisite capacity
2
A
B
C
D
E
F
G
H
I
J
DURING ERECTION
To check counter weight of crane and
Boomlength
To check slew limitations of crane
To check ground conditions are adequate for
supporting fully rigged crane and load
To check the crane can be travelled in loaded
condition
To check clearances from overhead electric power
cables
To check maintenance certificates
To check whether operators, riggers have received
proper instructions
To verify safe load indicator been supplied to rig
the crane
To check the adequacy of bracing of equipment
by guys
To check the guys, shoring, bracing, interference
with other works
WC
Rw
WC
WC
WC
WC
Rw
Rw
Rw
Rw
WC
Rw
WC
Rw
WC
Rw
WC
WC
Rw
Rw
WC
Rw
WC
Rw
WC
WC
Rw
Rw
WC
Rw
WC
Rw
WC
Rw
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
Sheet 28
CONTRACTOR
PMC
WC
WC
B Check packing su
pport plate
C Check for stacked or dumped packing as per
WC
WC
WC
WC
PACKING COLUMN
1
BEFORE INSTALLATION
A Identify the material, check thickness,
dimensions, no. and angle of fingers of packing
rings
DURING INSTALLATION
Specifications
D Check for nesting
E Check for packings are touching bed limiter
(when issued and top level)
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
V
1
A
B
I
II
LIFTING TACKLES
Crane/beams/ slings/ shackles etc. to be
checked for weight of equipments
Sheet 29
CONTRACTOR
PMC
WC
Rw
WC
WC
S
S
WC
WC
A
B
C
D
E
F
G
H
S
S
WC
DURING ERECTION
Level/ elevation of base frame
All foundation bolts to be checked
Grouting of base frame / pocket grouting
Orientation of eqpts.
Elevation/ Level of eqpts.
Shimsize/ material/ thickness
Distance between couplings
No-load run of motors
WC
WC
WC
WC
WC
WC
WC
WC
W
S
W
W
HP
W
W
W
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
I Alignment readings
Sheet 30
CONTRACTOR
PMC
WC
WC
HP
WC
HP
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
HP
Rw
AFTER ERECTION
A Curing of grout
B Auxiliary connections to be mounted on eqpts.
as per drawing
C Final tighting of bolts
positions)
H No load run of Motor
I Recoupling of motor & reconfirmation of
alighnment
INSPECTION & TEST DOCUMENTS
Review test and Inspection documents
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
VI
1
A
B
C
I
II
III
2 A
B
3 A
B
4
ACTIVITY
Sheet 31
CONTRACTOR
PMC
WC
WC
Rw
W
WC
WC
WC
WC
S
S
WC
WC
WC
WC
WC
WC
W
W
W
LOAD TEST
A. Winding & unwinding test
B. Traversing test
C. Travelling test
D. Load & Over load testing
E. Deflection of girder
WC
WC
WC
WC
WC
W
W
W
W
W
HP
Rw
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
VII
ACTIVITY
Sheet 32
CONTRACTOR
PMC
WC
HP
WC
Rw
b) Testing, If any
WC
S*
WC*
Rw
WC
Rw
WC
WC
clearance
Distance between TSRs
WC
After Installation
Before Installation
Material Inspection
Check for
1
WC
UDFC
WC
Tightness of bolts
WC
WC
WC
WC
WC
WC
WC
HP
10
WC
WC
12
WC
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 33
13
WC
14
WC
15
WC
16
WC
17
WC
Certification
Vendors
WC
HP
WC
Rw
HP
Rw
18
19
of
installation
by
NOTE:-
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
I
ACTIVITY
Sheet 34
CONTRACTOR
PMC
PRIOR TO FABRICATION
Material Inspection
a) Manufacturing Test Certificate
WC
Rw
b) Testing, if any
WC
WC
S*/RW
analyzer
2
WPS / PQR
WC
HP
Welders Performance
WC
HP
Welding Consumable
WC
HP
WC
HP
WC
HP
WC
WC
S/Rw
WC
S/Rw
Layout Checking
WC
S/Rw
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
B
ACTIVITY
Sheet 35
CONTRACTOR
PMC
FABRICATION
STEEL WORKS
WC
Dimensional check
WC
Fit-up check
WC
WC
Radiography as Applicable
a) RT Marking (for random radiography only)
WC
HP
b) RT Interpretation
WC
HP
WC
HP
WC
COIL WORK
1
Edge Preparation
WC
Fit-up of joints
WC
WC
WC
S/Rw
WC
S/Rw
WC
HP
b) RT Inspection
WC
HP
WC
HP
WC
HP
Hydro testing
WC
HP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
C
ACTIVITY
Sheet 36
CONTRACTOR
PMC
ERECTION
WC
Rw
Lifting arrangements
WC
Rw
WC
Rw
WC
WC
WC
WC
Radiography as required
WC
HP
WC
HP
b) Cutting
WC
10
WC
11
WC
HP
b) Erection
WC
12
WC
13
WC
HP
14
WC
HP
15
WC
HP
b) Erection
WC
16
WC
17
Radiography as required
a) RT Marking
WC
HP
b) RT Interpretation
WC
HP
18
FD & ID
19
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
20
a) Marking
WC
HP
b) Erection
WC
WC
WC
Rw
21
Sheet 37
Final Painting
Abbreviations:
NDT
WPS
RT
: Radiography Testing
PT
MT
PWHT
Penetrant Testing
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
II
ACTIVITY
Sheet 38
CONTRACTOR
PMC
RADIANT SECTION
Radiant shell
Fixing of Ceramic fiber blanket /
I.
WC
Rw
Testing, if any
WC
WC*
HP
III.
Marking of studs
WC
IV.
WC
Surface Cleaning
WC
VI.
WC
VII.
WC
VIII.
WC
WC
HP
II.
V.
IX.
2
Material Inspection
Arch Plate
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.
WC
Surface Cleaning
WC
VI.
WC
VII.
WC
II.
V.
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
VIII.
3
Sheet 39
WC
HP
Floor Plate
Laying of castable / fire bricks
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC
HP
III.
Surface Cleaning
WC
IV.
WC
HP
WC
WC
WC
WC
IX.
Curing
WC
X.
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
V.
VI.
VII.
VIII.
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
II
ACTIVITY
Sheet 40
CONTRACTOR
PMC
CONECTION SECTION
Convection Walls
Laying of castable
I.
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.
WC
Surface Cleaning
WC
VI.
WC
VII.
WC
VIII.
WC
IX.
WC
X.
curing
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
V.
Material Inspection
End tubesheets
Laying of Castable
i.
Material Inspection
WC
Rw
Testing, if any
WC
ii.
WC
HP
iii.
WC
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 41
iv.
WC
v.
Surface Cleaning
WC
vi.
WC
vii.
WC
viii.
WC
ix.
curing
WC
x.
WC
xi.
WC
xii.
WC
HP
Breeching Plate
Laying of castable
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.
WC
Surface Cleaning
WC
VI.
WC
VII.
WC
VIII.
WC
IX.
WC
X.
curing
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
V.
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 42
Header box
Laying of castable
i.
Material Inspection
WC
Rw
Testing, if any
WC
ii.
WC*
HP
iii.
WC
iv.
WC
PS&PQR
v.
Surface Cleaning
WC
vi.
WC
vii.
WC
viii.
WC
ix.
WC
x.
curing
WC
xi.
WC
xii.
WC
xiii.
WC
HP
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
II
C
Sheet 43
CONTRACTOR
PMC
Material Inspection
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.
WC
Surface Cleaning
WC
VI.
WC
VII.
WC
VIII.
WC
IX.
WC
X.
curing
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
PS&PQR
V.
HPCL, Visakh
ISSUED :01.06.2009
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
II
D
CONTRACTOR
PMC
Material Inspection
WC
Rw
Testing, if any
WC
WC
HP
III.
WC
IV.
WC
WC
VI.
WC
VII.
WC
VIII.
WC
WC
WC
WC
HP
WC
Rw
II.
V.
IX.
X.
E
Sheet 44