Professional Documents
Culture Documents
INTRODUCTION . . . . . . . . . . . . . . . . . . 1-1
FUNDAMENTALS OF DRILLING . . . . . 2-1
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
DRILLING METHODS . . . . . . . . . . . . . . . . . . . . 2-2
DRILLING EQUIPMENT . . . . . . . . . . . . . . . . . . . 2-2
PERCUSSION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Down the Hole Hammer (DTH) . . . . . . . . . . . . . . . . . . .3-2
FLUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Bailing Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
6-2
6-2
6-3
6-3
WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . . . .
MACHINERY DECK . . . . . . . . . . . . . . . . . . . . . .
6-4
6-4
6-5
6-5
8-2
8-3
8-3
8-3
8-4
8-4
8-5
8-5
8-6
8-6
8-7
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Machine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Drill Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Special Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Page i
Page ii
Section 1
INTRODUCTION
Welcome to the first series of the new generation training manuals offered by one of the
worlds leaders in earth drilling equipment.
The purpose of this manual is to introduce
blasthole drilling techniques and components
to our customer. Successive manuals will give
specific system, operating, maintenance,
troubleshooting, and repair procedure.
Driltech Mission, LLC serves the worlds drilling industry for rotary, DTH, blasthole and
waterwell products. With manufacturing
plants located in Florida and Texas in the
United States, and Mexico and India, Driltech
Mission offers a complete drill package.
bh81
Page 1
Section 1
REFERENCE MATERIAL:
Sandvik Rock Tools - SD and XL hammer
operation manuals
Sandvik Roller bit manual
Sandvik Tamrock - Rock excavation for civil
engineers handbook
Denison Hydraulic - Application manual
Mills Machine Co. Inc. - Drill accessory manual
Driltech Mission - Technical publication and
service training departments
Sullair Corporation
Page 2
Section 2
FUNDAMENTALS OF DRILLING
DESCRIPTION
TWISTING/TEARING
CHIP, SWEEP,
CHIP, SWEEP!
SKID
DISTANCE
GRINDING/ABRADING
THRUST
GRINDING
TORQUE
GRINDINGS
CUTTING/TEARING
CRUSHING
ANGLE OF
CUTTING
PERCUSSION
IMPACT
BUTTON INDENTION
DEPTH PER BLOW
(a)
CRUSHING
TO FINE
CRUSHED ROCK
POWER
FREE SURFACE
(b)
ACCUMULATION
OF FINE
CHIPPING
ROCK
(c)
POTENTIAL CHIP
LOOSENING CRACK
Page 1
Section 2
PERCUSSION
ROTATION
AND
FEED
COMPRESSED
AIR
FEED FORCE
FLUSHING
FLUSHING
CUTTINGS
ROTATION
DRILL
BIT
ROTARY DRILLING
PERCUSSION DRILLING
DRILLING METHODS
Blasthole drilling has been performed by two
different methods:
Page 2
DRILLING EQUIPMENT
There are many types of surface drills, which
can be grouped according to their operating
principles mentioned above:
Top hammer drilling
DTH drilling
Rotary drilling
Auger drilling
Core drilling
Driltech Mission, LLC manufactures a range
of drill rigs suitable for both DTH and rotary
drilling. Driltech Mission does not manufacture top hammer drills.
Drill rigs use drill steel equipment (when connected these are called a 'drill string') to drill
the hole. The drill steel equipment includes
components such as drill pipes, adapter subs,
DTH hammers and drill bits.
Section 2
DRILL PIPES
DTH HAMMER
DRILL BIT
DTH DRILLING
Page 3
Section 3
DRILLING COMPONENTS
GENERAL
The four components of drilling are:
1. Feed
2. Rotation
3. Pecussion
4. Flushing
FEED (pulldown)
Feed force is required in order to press the
drill bit against the rock. This in itself will only
produce minor crushing of the rock immediately under the drill bit. Combined with the
forces of rotation and/or percussion, the feed
force enables the processes of cuffing, tearing, grinding and abrading to occur. As the bit
cuts, it must be fed down to keep the drill bit in
constant contact with the rock surface.
TOO MUCH!!!
NOT ENOUGH!!!
TOP SPROCKET
HOIST CHAIN
ROTARY
HEAD
FEED
CHAIN
SPROCKET
CARRIER
MAST
CHORD
Excessive feed force will cause
stress, high wear and damage
to drill string components.
WORK
DECK
FEED (PULLDOWN)
CYLINDER
ROTATION (torque)
The pulldown cylinder moves the rotary head up and down
via an arrangement of chains and sprockets.
PULLDOWN SYSTEM
Page 1
Section 3
PERCUSSION
In general, percussion drilling produces more
efficient drilling in medium to hard formations.
Rocks that are not easily abraded by drag
force of rotary drilling alone may be more efficiently drilled with percussive blows.
Two types of percussion methods are the
pneumatic or hydraulic top hammers, or a
pneumatic down the hole hammer.
Down the Hole Hammer (DTH)
Down the hole hammer drilling requires highpressure compressed air. Use light to medium
feed force for best results. Air pressure is proportional to penetrate rates. In harder rock formations it is essential to maintain the highest
recommended air pressure. Specific care
should be given to drill bit selection according
to the rock material being excavated.
Section 3
FLUSHING
Flushing is necessary to remove cuttings from
the drill hole. Flushing should be sufficient to
clear chips away from the bit immediately.
Otherwise the chips will be reground, increasing bit wear and reducing the penetration rate.
1
1.
2.
3.
4.
5.
Bailing Air
Compressed air is the most common medium
used with blasthole drills to clear chips from
the hole. It is referred to as 'bailing air', as it
bails the chips from the hole.
The annular air velocity or 'up-hole velocity'
(UHV) determines whether or not there is sufficient bailing air to ensure effective removal
of rock cuttings from the hole. Theoretically
UHV will depend on these factors;
3
4
FLUSHING SYSTEM
TYPICAL UP-HOLE VELOCITY
(UHV) CHARTS
Page 3
Section 3
BIT
SIZE
Inch
5 5/8
5 5/8
6 1/4
6 1/4
6 3/4
6 3/4
7 3/8
7 3/8
7 7/8
7 7/8
8 1/2
8 1/2
8 1/2
8 1/2
9
9
9
9 7/8
9 7/8
9 7/8
9 7/8
9 7/8
mm
143
143
159
159
171
171
187
187
200
200
216
216
216
216
229
229
229
251
251
251
251
251
PIPE
SIZE
Inch
2 7/8
2 7/8
3 1/2
3 1/2
4
4 1/2
4 1/2
4 1/2
5 1/2
5 1/2
6
6
6 5/8
6 5/8
6 5/8
6 5/8
6 5/8
7 3/4
7 3/4
7 3/4
8 5/8
8 5/8
mm
73
73
89
89
102
114
114
114
140
140
152
152
168
168
168
168
168
178
178
178
219
219
COMPRESSOR
OUTPUT
cfm cu m/min
900
25.5
1,000
28.3
900
25.5
1,000
28.3
900
25.5
1,000
28.3
900
25.5
1,000
28.3
900
25.5
1,000
28.3
900
25.5
1,000
28.3
900
25.5
1,000
28.3
900
25.5
1,000
28.3
1,100
31.2
900
25.5
1,000
28.3
1,100
31.2
1,000
28.3
1,100
31.2
UPHOLE
VELOCITY
fpm
7,046
7,829
6,143
6,825
5,571
7,230
4,824
5,360
5,185
5,761
4,543
5,048
5,808
6,453
4,438
4,931
5,425
4,397
4,886
5,375
7,914
8,705
m/sec
36
40
31
35
29
37
25
27
27
30
23
26
29
33
22
25
27
17
19
21
40
44
UP-HOLE VELOCITY
(UHV) TABLE
Page 4
Section 4
TONS
TONS
6.
7.
8.
Page 1
Section 4
RELATIVE
HARDNESS
MOHS
HARDNESS
Extremely soft
Soft
Medium
Medium hard
Hard
Extremely hard
RELATIVE
HARDNESS
Extremely soft
Soft
Medium
Medium hard
Hard
Extremely hard
1-2
2-3
3 - 4.5
4.5 - 6
6-7
>7
COMPRESSIVE
STRENGTH - PSI
INDEX
NUMBER
< 2,000
2,000 - 5,000
5,000 - 10,000
10,000 - 20,000
20,000 - 30,000
> 30,000
MOHS
HARDNESS
COMPRESSIVE
STRENGTH - MPa
1-2
2-3
3 - 4.5
4.5 - 6
6-7
>7
< 14
14 - 35
35 - 70
70 - 140
140 - 210
> 210
ROCK
TALC
GYPSUM
CALCITE
FLUORITE
APATITE
ORTHOCLASE
QUARTZ
TOPAZ
CORUNDUM
10
DIAMOND
ROCK TYPE
IGNEOUS
Andesite
IGNEOUS
Basalt
SEDIMENTARY
Congomerate
IGNEOUS
Diorite
SEDIMENTARY
Dolomite
IGNEOUS
Gabbro
METAMORPHIC
Gneiss
IGNEOUS
Granite
SEDIMENTARY
Limerock
SEDIMENTARY
Limestone
METAMORPHIC
Marble
METAMORPHIC
Quartzite
IGNEOUS
Rhyolite
SEDIMENTARY
Sandstone
METAMORPHIC
Schist
METAMORPHIC
Serpentine
SEDIMENTARY
Shale
METAMORPHIC
Slate
IGNEOUS
Trachyte
Compressive Strength
Mpa
psi
300
400
42,660 56,880
250
400
35,550 56,880
140
19,908
170
300
24,174 42,660
150
21,330
260
350
36,972 49,770
140
300
19,908 42,660
200
350
28,440 49,770
30
100
4,266
14,220
120
17,064
100
200
14,220 28,440
160
220
22,752 31,284
120
17,064
160
255
22,752 36,261
60
400
8,532
56,880
30
150
4,266
21,330
70
9,954
150
21,330
330
46,926
Page 2
Section 5
(A)
(B)
(C)
(D)
DRILLING
LEVELING
PIPE HANDLING
TRAMMING
A
66%
Page 1
Section 5
APPARENT BURDEN
APPARENT SPACING
HOLE-TO-CREST
HOLE DIAMETER
BACKBREAK
NEW CREST
(AFTER MUCKING)
STEM HEIGHT
SIDE BREAK
CREST
HOLE
DEPTH
FLOOR OR FINAL GRADE
EXPLOSIVE
COLUMN
HEIGHT
FRONT BURDEN
BANK FACE
BANK ANGLE
BOTTOM-HOLE
BURDEN
SUBGRADE
(SUB DRILLING)
TOE
*NOTE! TRUE burden and spacing may differ from APPARENT burden and spacing due to
the delay between firing adjacent lines.
Bench height
Hole diameter
Type/quantity of explosive
Burden
Spacing
Vertical or angled holes
Standoff
0.5 1% face height. Mine location, production rates, rock density, explosive factors for
air and ground vibration monitoring may play
an important role in what type of machine and
related hole diameter best suits the specific
mine.
Burden and Spacing
Row 1
Row 2
Row 3
Spacing
en
rd
Bu
Hole Diameter
HIGHWALL
Section 5
Movement/Throw
Drill patterns are designed to obtain a suitable
blast profile for loading equipment like shovels or draglines. The most critical factor controlling the movement of a shot is the burden.
A throw shot in a coal application may utilize
approximately 23ft (7m) of burden for 10 5/8
holes. Likewise a shot to be stood up may
utilize approximately 33ft (10m) of burden for
the same hole. The selection of burden will
also depend on the width of the bench.
COAL
A. SECTION OF STOOD UP SHOT
COAL
B. SECTION OF THROWN SHOT
MOVEMENT/THROW
Fragmentation
Fragmentation is a general term that
describes the size of individual rocks after
blasting. Once the burden has been selected,
the spacing must be selected to provide sufficient fragmentation. Spacing is calculated
using the volume of rock to be blasted and the
tonnage of explosives to be put in each hole.
Row 4
Row 3
Row 2
Row 1
HIGHWALL
EN
RD
BU
)
(B
SPACING (SP)
VOL = B x SP x BH
TONNAGE
CALCULATION
STAGGERED PATTERN
WITH PRE-SPLIT LINE (ROW 4)
Environmental Controls
Most mines have limits for noise and vibration
produced by blasting, imposed by an environment protection agency. Noise is increased if
Introduction to Blasthole Drilling
Page 3
Section 5
holes blow out because the charge is unconfined. The burden on the highwall row is
selected with this in consideration.
Small burden on the highwall row
will cause the explosive to blowout and result in high noise.
BLOW-OUT
VERTICAL:
Movement of the drill is quicker.
Less wear to the drill accessories.
Easier machine set-up for operators.
Greater disturbance to the new highwall.
VERTICAL HOLES
Toe
ANGLED HOLES
Page 4
Angled burden
Vertical burden
ANGLED:
Better burden is produced on the highwall
row.
Machine can be set-up away from the
highwall.
Used where the burden on the highwall
row may be too large for vertical holes.
Angle drilling may hinder dust suppression
systems.
Operation set-up time and techniques are
affected.
Section 5
Drilled to Coal
Row 4
Row 1
Row 2
Row 3
HIGHWALL
Page 5
Section 6
RIG COMPONENTS
1.
Mast Crown
2.
Mast
20. Idler
3.
12. Cooler
4.
Hydraulic Tank
5.
6.
7.
Water Tank
8.
Engine
17. Track
9.
Compressor
Page 1
Section 6
MAST ASSEMBLY
CAROUSEL
TOP
PLATE
ROTARY
HEAD
FEED
CHAIN
ROD
POCKETS
DRILL
PIPE
MAST
RAISING
CYLINDERS
SWING
CYLINDER
INDEXING
SYSTEM
LOADER
A loader carries a number of drill pipes, which
allows for a multi-pass drilling operation.
When the drill rig is equipped with a loader,
the operator can change pipes quickly and
efficiently from inside the cab.
A loader consists of:
Page 2
WORK
DECK
MAST
PIVOT
BEARING
AIR
HOSE
HANGER
WINCH
CABLE
Section 6
Tooling is necessary to enable joints (connections) in the drill string to be made (tightened)
or broken (loosened).
ROTARY HEAD
Piston-type hydraulic motor(s) provide
mechanical torque to reduction gears
mounted to the rotary head housing. A large
bullgear and shaft transmit rotation directly to
the top sub and drill pipe. The bull shaft is hollow to permit compressed air to be passed
down the drill pipe to the blast hole. Mounted
on top of the bull shaft is an air swivel assembly with seals. This swivel allows oil to remain
in the rotary head and air to be supplied to the
drill string.
Hydraulic cylinders and roller chains raise and
lower the rotary head, which is secured to the
mast with adjustable wear pieces (guide
shoes). The replaceable wear pieces are
made of a nylatron fiber. This material protects the sliding areas of the mast.
MOTOR
GUIDE
SHOES
POWER WRENCH
PLANETARY
GEARBOX
TONG WRENCH
ROTARY HEAD
Introduction to Blasthole Drilling
Page 3
Section 6
WINCH
WINCH
HOLDING WRENCH
Bit Wrench
A special wrench shape is required to hold the
drill bit during bit changing procedures. Precut
wrenches and blank wrenches are available.
The bit wrench tool is put into the mast table
in place of the table bushing. It can be held in
place with the holding wrench.
.
POWER UNIT
BIT BASKET
Page 4
Section 6
series engines also utilize air-to-air aftercoolers (ATAAC). A hydraulically driven cooling
system provides airflow through the radiator(s) and oil coolers.
COMPRESSOR
3
ENGINE
MODEL
3406E DITA
QSK 19C
3406E
QSK 19C
3406E
QSK 19C
3408E
QSK 19C
3406E
QSK 19C
3406E
QSK 19C
HP (Kw)
450 (336)
500 (373)
450 (336)
500 (373)
450 (336)
500 (373)
500 (373)
500 (373)
450 (336)
500 (373)
521 (373)
(389)
500
500 (373)
RPM
1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,800
UPPER
ROLLER
IDLER
SHOES
(PADS)
FINAL
DRIVE
CHAIN
ROCK
GUARD
FRAME
Pre-cleaners treat incoming air prior to final filtration through paper elements. An electronic
metered ether injection system assists in cold
starts.
UNDERCARRIAGE
Track undercarriages, manufactured by Caterpillar are the most common track drive systems (Badger and American undercarriages
have also been used). Two independently
operated crawler units, are driven by bent axis
axial piston type hydraulic motors. Hydraulic
MACHINERY DECK
The machinery deck (frame) is steel fabrications which mount and support most machine
operating components such as: diesel engine,
radiators and oil coolers, mast rest, compresIntroduction to Blasthole Drilling
Page 5
Section 6
2
3
24
5
23
22
7
21
8
20
9
10
19
11
12
18
17
13
16
REAR
15
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
14
FRONT WALKWAY
FRONT JACK CYLINDER
COOLER
COMPRESSOR
AIR INLET
ENGINE
BATTERIES
DRIVESHAFT
PROPEL PUMP DRIVE
HYDRAULIC PUMP DRIVE
AIR LUBRICATOR TANK
HYDRAULIC TANK
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
OPERATORS STATION
CAB
WORKDECK
DUSTHOOD CYLINDER
REAR JACK CYLINDER
DUST COLLECTOR
MAST RAISING CYLINDER
WATER INJECTION PUMP
WATER INJECTION TANK
MUFFLER
RECEIVER TANK
AIR CLEANER
Section 7
RIG SYSTEMS
HYDRAULIC SYSTEM
Reservoir Tank
The hydraulic system has a supercharge supply to assist the rotation and feed pump circuits. This auxiliary replenishment is
pressurized to 125-175 psi (8,6-12 bar). The
primary function is to keep the feed pump full
during cylinder actuations. The secondary is
to protect the rotation system from high shock
loads during the drilling sequence.
The reservoir tank supplies oil for the following pumps; propel pumps, rotation pump, feed
pump, cooling fan and accessory pumps. Oil
returned to the reservoir passes through 10micron return filter(s).
The hydrostatic systems use 3-micron loop filtration fitted with service indicators, which
warn if the filter becomes clogged.
3 MICRON
FILTERS
HYDRAULIC
TEST STATION
Page 1
Section 7
PROPEL PUMPS
10 MICRON
FILTERS
SHOE RETAINER
PLATE
HYDRAULIC RESERVOIR
ROCKER CRADLE
BARREL BRONZE
BEARING SLEEVE
PISTON
SHOE
ROCKER
CAM
CYLINDER
BARREL
AUXILIARY
DRIVESHAFT
INPUT
SHAFT
PORT A
DUAL GEROTER
PUMPS IN 11 & 14
STROKING
VANE
PISTON
CONTROL
FLOW
CHANNELS
Pump Drives
All pumps are direct drive by fixed ratio gearboxes. Engine derivations inputs connect to
the first gearbox. Most model machines have
a speed increase ratio input gear in the first
gearbox. For cold weather conditions a gearbox fitted with disconnecting input shaft may
be ordered. This option will allow engine starting without the hydraulic system loads.
MAIN (PROPEL)
PUMP DRIVE
Page 2
PORT
PLATE PORT B
ROTATION PUMP
A variable displacement pump supplies oil to
rotation motor(s) positioned on planetary drive
gears and the rotary head assembly. The
operator controls allow pump volume and system pressure changes for different drilling
conditions.
160000
140000
120000
100000
80000
60000
40000
20000
0
0
PUMP DRIVE
GEARBOXES
CONTROL
COVER
AUXILIARY
PUMP DRIVE
FACE
PLATE
500
Section 7
serve the return system and provide a supercharge pressure for the main drilling pumps,
(feed and rotation).
Some machine applications will use a flow
divider to allow multiple use of one vane
pump output.
OTHER PUMPS
MAST RAISING
CYLINDERS
ACCESSORY PUMP
These are fixed displacement vane type
pumps. One stage delivers oil to a hydraulic
motor, fixed size fan, thermostat and oil
cooler. This may be one of two designed cooling systems for engine, compressor and
hydraulic fluid cooling. A second stage supplies oil to accessory valve banks for the
operator selected features such as drill pipe
loader controls, dust control, angle drilling
accessories to name a few. These pumps
COUNTERBALANCE
VALVE
Introduction to Blasthole Drilling
Page 3
Section 7
Hydraulic actuated controls allow mast-locking pins to secure the mast in a vertical or
angled position for drilling.
CYLINDER
PIN
OUTPUT
SHAFT
INPUT
SHAFT
BRAKE
DISCS
MOTOR
HOT OIL
SHUTTLE
Page 4
SPRINGS
Each final drive unit is provided with a multidisc brake unit connected directly to the
hydraulic motor output shaft extension.
This spring applied, hydraulically released
brake will securely hold the final drive input
pinion when the machine is not tramming acting as a park brake. When tram is selected,
hydraulic fluid from the propel pump servo
system will compress the belville springs,
which engage the brake, to release the pack
of discs.
Optional electronic interlock switches/solenoids may be added to the propel pump circuits. Interlocks will disable tramming until
operators have all conditions ready for moving the machine. Refer to jack brake and head
interlock options
Section 7
Levelling Jacks
AIR SYSTEM
The rotary screw compressor is driven by a
coupling to engine flywheel connection. High
volume compressed air provides receiver and
working air, which is available for drilling and
accessories. Working air is piped up the mast
to an air swivel, then into the drill string. The
air has two functions; one is to cool the drill bit
and bit bearings; the other is to bail the drill
cuttings out of the hole.
HANGER
1st
STAGE
CYLINDER
2nd
STAGE
PAD
BOOT
LEVELLING JACK
Page 5
Section 7
Check Valve - Prevents working line pressure back flow into the sump during
unload conditions and after shutdown.
POPPET VALVE
(AIR INLET)
Page 6
Section 7
AIR FILTER
AIR INLET
CONTROL
VALVE
AIR
AIR/OIL
OIL
COMPRESSOR
STOP
* OILVALVE
MINIMUM
PRESSURE
VALVE
AIR CONTROL
VALVE
WORKING
AIR
THERMOSTATS
SEPARATOR
ELEMENT
OIL COOLING
MANIFOLD
AIR/OIL
SEPARATOR
TANK
PRESSURE
BYPASS
OIL COOLER
Pilot Valve - Bypasses the control regulator. The poppet inlet valve will open, loading the compressor allowing pressure to
build in the receiver tank. This feature is
used with low pressure poppet inlet valves
only.
LOW PRESSURE
COMPRESSORS
HIGH PRESSURE
COMPRESSORS
Page 7
Section 7
DRIVE MOTOR
(HYDRAULIC)
BLOWER
FILTER
BACKFLUSHING
MODULE
CLEAN AIR
DISCHARGE
WORKING AIR
FROM COMPRESSOR
BACKFLUSHING
PRESSURE
REGULATOR
BURST
of
FLUSHING
AIR
FILTER
TABLE
BUSHING
CUTTING
DEFLECTOR
245-56
Page 8
TABLE
DUST CURTAIN
ROCK
CHIPS
DUST
Section 7
PUMP
MOTOR
Page 9
Section 8
20.00
The function of the EDC is to supply the operator with information on:
OPERATOR CONTROLS
Introduction to Blasthole Drilling
Page 1
Section 8
A PROXIMITY SWITCH mounted on the holding wrench is used to stop the counting
sequence when a drill pipe is being held. Contact terminals inside the EDC open to stop the
counting, and close to start the counting
sequence.
Stopping the EDC from counting the head distance moved while the pipe changing
sequence takes place is essential for accurate hole depth measurements.
A preset hole depth indicator light on the front
of the EDC cover panel will illuminated when
the drill bit reaches or is greater than the programmed depth. Position 1 on the EDC panel
can be programmed for drilling depths to suit
specific bench heights.
5.35
DRILL
MONITOR
SYSTEM
When the head is not fully raised, or the holding wrench is out, and the mast or jack valves
Page 2
Section 8
Fuel level
Alternator charging
Level 2
Level 3
Blast hole drills may be fitted with attachments to give them the ability to drill holes up
to 30 from vertical, 20 for most machines.
When the loader is out from its stowed position, proximity switches will cause the feed
pump to vent feed pressure as the rotary
head approaches the drill pipe in the loader.
Page 3
Section 8
LUBRICATOR (option)
PIPE POSITIONER/
CENTRALIZER
Page 4
Section 8
PUMP
This option is required for all DTH applications, and is preferred by rotary bit manufacturers.
FIRE SUPPRESSION
ACTUATOR
Page 5
Section 8
Hydraulic tank
Batteries
Page 6
Section 8
Electrical
RECEIVER TANK
HEATER
Hydraulic
Holdback kit for deep holes
Hydraulic test station
Anti-jam group feed and rotation
Compressor
Air cleaning hose
Compressor air volume control Electric operated
Manual operated
High pressure compressor oil recovery group (tropical)
Tools
WATER INJECTION
TANK HEATERS
FLUID HEATERS
Machine Accessories
MISCELLANEOUS OPTIONS
When placing a machine order, consider
optional equipment carefully.
Group numbers are assigned to each of the
options. Some of these items may not be
available for all products and options mentioned herein are subject to change without
notice.
Page 7
Section 8
Auxiliary fuel tank group
Rearview mirror group
Front walkway group
Right walkway group cab to deck
Drill Accessories
Power-tong breakout group
Automatic thread lube system
Hammer lubricator tank standard or heated (10 or 30
gallon capacity)
Angle drill group
Angle drill workdeck
Dust hood with spotting door
Dry dust collection system - Drilplex
Dry dust collection system - Tipton
Extended mast lengths
Hammer holder
Bit storage boxes at workdeck
Cabin
2-way radio
Lap belt
Auxiliary heater
Nameplate groups for operator controls
Page 8
Special Applications
Hydraulic generator (19kv, 220vac, 50hz)
Cold weather group
Arctic machinery house - insulated
Fabric cold weather curtain
Heated water injection tank
Insulated/heated water injection tank
Insulated water injection pump
Centrifugal engine oil filter - Caterpillar engines
Prelube engine starter kit
Fourth leveling jack
Mast ladder assembly
Mesabi cooler
Auto drill controls
Foam injection - used with water injection
Australian electrical code group
Hydraulic welder 200 amp
Vandal cover groups
Swing cab - T40KS
Section 9
Drill Pipe
A drill pipe is a steel pipe through which air is
passed to the bit. It has a female thread (box)
at the bottom and a male thread (pin) at the
top. Machined flats at the top of the pipe are
used to hold the pipe while threads are being
made. Typical DTH drilling threads are API regular and API IF - internal flushing. RH right hand or Beco are most common for
rotary drilling (refer to the thread tables at the
end of this section).
Stabilizers
Because of the feed forces exerted on the drill
string during rotary drilling drill pipe may tend
to bend under compression. This will cause
the drill bit to tilt slightly, placing unequal
stress on the cones of a rotary type drill bit.
Stabilizing the bit will improve performance
and service life by preventing misalignment of
the bit to the surface.
PIN THREAD
TOOL JOINT
FLAT
PIPE
DRILL PIPE
STRAIGHT
BLADE
SPIRAL
BLADE
REPLACEABLE
ROLLER
STABILIZERS
A stabilizer resembles a short length of heavy
pipe. Male (pin) or female (box) thread may be
cut for either end. This tool may be hard surfaced to resist wear.
BOX THREAD
TOOL JOINT
Page 1
Section 9
DRILLING TOOLS
Subs
Subs are drill string connectors, available in a
variety of length, OD, and threads to suit different purposes. Some examples are:
LIFTING
PLUG
TOP SUB
DRILL PIPE
STABILIZER
SUB
BIT
SUB
STABILIZER
BUSHING
HAMMER
BIT
BIT
BIT
BASKET
DTH
ROTARY
TONG WRENCH
J WRENCH
PETOL WRENCH
Section 9
API
REGULAR
THREAD
CHISEL
CONICAL
HEMISHPERICAL
SHOCK SUB
Drill Bits
ROLLER BITS
A roller bit consists of a bit body with three
moveable conical rollers equipped with
cemented carbide inserts or steel teeth.
The idea is to crush the rock by rolling the
inserts against the rock with appropriate rotation speed and feed force.
SCREEN TUBE
BIT LEG
NOZZLE
COOLING AIR
CHANNEL
SHIRT TAIL
PROTECTION
BALL PLUG
ROLLER
BEARING
BALL BEARING
GAUGE
PROTECTION
THRUST
BUTTON
CONE
REAR AXIAL
BEARING
TOP
BEARING
3 - WAY
4 - WAY
DRAG BITS
Introduction to Blasthole Drilling
Page 3
Section 9
CLAW BITS
A claw bit is used in soft to medium material
where the driller may encounter alternating
layers of soft clay then sand rock or hard
shale formations that would cause a a drag bit
to over-torque and stall. These bits have a
design which allows drilling as fast as a drag
bit while being as tough as a roller bit. They
feature inexpensive replaceable conical
shaped self-sharpening cutters which rotate in
their blocks.
8
1
5
9
10
3
11
4
12
CLAW BIT
29.
30.
31.
32.
33.
34.
TOP SUB
DART
SPRING
RIGID VALVE
PISTON
PISTON CASE
35.
36.
37.
38.
39.
40.
RETAINER RING
GUIDE SLEEVE
BIT RETAINER
DRIVER SUB
FOOT VALVE
HAMMERBIT
HAMMERDRIL XL
Section 9
Meters
4,000
5,000
6,000
7,000
8,000
9,000
10,000
11,000
12,000
1,200
1,500
1,800
2,100
2,400
2,700
3,000
3,400
3,700
Correction Factor
.86
.82
.79
.76
.73
.70
.68
.65
.63
BA
BB
BC
RIGID VALVES
Rock drill oil is the only lubricant recommended by Driltech Mission for use in the
Hammerdril XL. Use the grade of rock drill
oil that is proper for the climactic and operatIntroduction to Blasthole Drilling
Page 5
Section 9
= 2.7 qts/hr
Bit Design
Choosing a percussive bit is not a simple matter of requesting a bit with a particular shank
and head diameter. Many options are available and some of these options can have a
dramatic effect on how a bit performs. If you
are not sure about which particular bit is
suited for an application, Driltech Mission recommends testing that bit at the application
site before commitments are made for large
project purchases.
Several of the options of the bit design are:
Wing design
FLAT
CONVEX
CONCAVE
Section 9
DRILLING
APPLICATIONS
ADVANTAGES
DISADVANTAGES
AVAILABILITY
SPHERICAL
All applications
Easy to sharpen
Strong and wear resistant
BALLISTIC
More sensitive to
breakage in broken
ground
Spherical, 10-18mm
40
Spherical, 12-26mm
Ballistic, 11-18mm
55
Spherical, 12-26mm
Spherical, 18-22mm
55
GRADE DP55
65
Diamond
Special applications
requiring exceptional
wear resistance
TWO AIR-HOLES
Wear Protection
Very effective when back reaming is
severe
Protects the steel holding the gauge
buttons in place (back reaming)
Only available with long wing length
Fishing Thread
Commonly selected when deep drilling
Makes it possible to recover a
shanked bit and save the hole
Available for 152 mm bits & up
Available only with long wing length
THREE AIR-HOLES
BIT AIR-HOLES
WING DESIGN
Page 7
Section 9
BOX DIMENSIONS
THREAD
LENGTH MAX. O.D. TAPER PER IN.
Page 8
FORM
Section 10
DRILL SPECIFICATIONS
MACHINE SPECIFIC DATA:
C. . . . . . . . . . . . . . . . . . . Crawler mounted
DESCRIPTION
T . . . . . . . . . . . . . . . . . . . . . Truck mounted
Driltech Mission, LLC blasthole drills are identified by an alphanumeric name. Each element of which provides information on the drill
specifications.
SP. . . . . . . . Single-pass(cylinderandmotor
applications)
W . . . . . . . . . . . . . . . . . . . . . . . . Water well
X . . . . . . . . . . . . . . . . . . . . . . . . Exploration
D40KS . . . . . . . . . . . . . . . . . . . . . . Driltech
D40KS . . . . . . . . . . . 1000X numeric name
D40KS . . . . . . . . . . . . S series (after 1988)
Pulldown
-Pounds-
4-3/4
(121)
5-1/2
(140)
6
(152)
10,000
GATOR
25,000
D25KS
40,000
Crawler
Mounted
Drills
45,000
6-3/4
(171)
9
(230)
10-5/8
(270)
9-7/8
(251)
D245S
D50KS
D55SP
60,000
D60KS
75,000
D75KS
90,000
D90KS
110,000
40,000
60,000
15
(381)
D45KS
UP TO 7-7/8
50,000
30,000
12-1/4
(311)
D40KS
55,000
Truck
Mounted
Drills
7-7/8
(200)
1190D&E
T35KS
T40KS
T60KS
Introduction to Blasthole Drilling
Page 1
Section 10
LUBRICANT SPECIFICATIONS
General
NOTE!
Compressor oil change intervals will change
depending on the type of oil used. The oil
manufacturers recommendations supersede
the recommended interval suggested in this
manual.
Use Engine Service Classification CC (MIL-L2104B), CC/SF (MIL-L-46152B), CD (MIL-L2104D) or industrial-type hydraulic oils that
are certified by the oil supplier to have antiwear,-foam, -rust, and -oxidation additive
properties for heavy duty usage.
NOTE!
The engine oil and filter should be changed
after the first 50 hours of service on new and
reconditioned engines.
Use Gear Lubricant Classification GL-5 (MILL-2105B) EP140. Use SHC 75 x 90 in cold
ambient conditions and SHC 5 x 90 in arctic
conditions.
Section 10
F
C
-22
-30
-4
-20
+14
-10
+50
+10
+32
0
+86
+30
+68
+20
+104
+40
+122
+50
SAE 5W -20(SPC)
SAE 5W-20
SAE 10W
ENGINE CRANKCASE
CH
SAE 10W-30
SAE 15W-40
SAE 30
SAE 40
MOBIL SHC-624, 924, 1024 (1000 HOURS)
COMPRESSOR
-40F
COMP
Note oil change intervals
*
*
*
CD SAE 10W
UNDERCARRIAGE,
FINAL DRIVE GEARBOX
MPL
CD SAE 30
CD SAE 40W
CD SAE 50W
32AW
46AW
HYDRAULIC SYSTEM
HYDO
68AW
100AW
SAE 30
SAE 10W-30
GL-5 EP 90
SHC 75W-90
SHC 5W-90
AUTOLUBE PUMP CH
SAE 10W
Page 3
Section 10
LUBRICANT
BRAND NAME
Page 4
MANUFACTURER
ISO
22
ISO
32-46-68
ISO
100
X
ACCITE HIDRAULICO MH
PETROLEOS MEXICANOS
AMOCO AW OIL
ANTECH
EXXON/ESSO
ASHLAND VG
32
BARTRAN HV
BP OIL CO.
BRESLUBE VG
BRESLUBE LTD.-CANADA
OIL CANADA
CANVIS AW
BP OIL CO.
LOWE OIL
CHEVRON AW
CHEVRON
CITGO AW
CITGO
DECOL ANTI-WEAR
SHELL CANADA
DTE 24-25-26
DURO AW
ARCO
EAL SYNDRAULIC
ELF OLNA DS
ELF/ANTAR
BP OIL CO.
EPPCO UNIVIVERSAL GP
GULF HARMONY AW
GULF R&D
GULF USA
HIDRALUB EP
MARAVAN S.A.
HARMONY AW
HYDRAFLOW
PETRO CANADA
HYDRALUBE AW
LUSCON IND.
HYDRELF DS
ELF
HYSPIN AWS-AD
CASTROL INC.
HYTAC
DISTAC LUBRICANTS
KENOIL R&O AW
LUSCON HD
LUSCON IND.
MARATHON MULTI. VG
MARATHON PETROLEUM
MYSTIK AW/AL
NERVOL
ISO
150
46 & 68
46 & 68
Section 10
LUBRICANT
BRAND NAME
MANUFACTURER
ISO
22
ISO
32-46-68
ISO
100
ISO
150
NUTO-H
EXXON/ESSO
NUTO-HP
EXXON/ESSO
32 & 46
NUTO-H PLUS
EXXON/ESSO
ORLY AGENA
ORLY INTERNATIONAL
ORLY GALA
ORLY INTERNATIONAL
ORLY HYDRO
ORLY INTERNATIONAL
PACER POWER V
PARADENE ANTI-WEAR AW
46 & 68
PEN PREMIUM EP
PENTAGON CORP.
32 & 68
PENNZBELL AW
PENNZOIL AW
PENNZOIL AWX
RANDO OIL HD
ROL RAFFINERIA
ROYAL AW
ROYAL PREMIUM VG
RYKON OIL
SELCO SF 330
SELCO
SHARLU HYDROFLUIDS AW
SHOSEKI W-R
STAR PREMIUM VG
SUNVIS 8__ WR
SUNCOR or SUNTECK
CONOCO
TELLUS
TELLUS
TOTAL AZOLI A ZS
J.W.LANE
46 & 68
TEXACO REFINERY
UNION UNAX AW VG
UNIVIS N
32, 46 & 56
X
32 & 46
EXXON/ESSO
UNIVIS N PLUS
EXXON/ESSO
UNIVIS SHP
EXXON/ESSO
32 & 46
YUKONG SUPERVIS
YUKONG LTD.
(Page 2 of 2)
Page 5
Section 10
46
(46AW)
68
(68AW)
100
(100AW)
150
215
315
465
Gravity: API
31.1
30.3
29.5
28.9
30.04
5.26
42.70
6.57
62.9
8.43
96
11.03
Viscosity, SSU
100F (37.8C)
210F (98.9C)
155
43.9
220
48.2
325
54.6
500
64
Viscosity Index,
ASTM D 2270
106
105
104
99
Interfacial Tension,
D 971
77F:dyn/cm
31
31
31
32
400 (205)
405 (208)
450 (233)
465 (241)
425 (219)
430 (222)
470 (244)
490 (255)
455 (235)
470 (244)
500 (260)
545 (285)
Pour: F (C)
-25 (-32)
-25 (-32)
-20 (-29)
+5 (+15)
L0.5
L0.5
L1.0
L1.5
Carbon Residue,
Ramsbottom: %
0.30
0.30
0.36
0.37
Passes
Passes
Passes
Passes
Passes
Passes
Passes
Passes
0.68
0.68
0.68
0.68
2000+
2000+
2000+
1500+
40-40-0 (3)
40-40-0 (3)
40-40-0 (4)
40-40-0 (6)
217 (103)
220 (105)
228 (109)
234 (113)
Page 6
Section 10
NOTE!
Mixing synthetic oils with an ATF may lead to operational problems, foaming, or plugging of orifices. Do not mix different types of fluids.
AMBIENT
TEMPERATURE
CHANGE
INTERVAL
ISO
-40F to +95F
(-40C to +35C)
1000 Hours
32
-40F to +100F
(-40C to +38C)
1000 Hours
32
Shell Madrela AS
-20F to +120F
(-29C to +49C)
500 Hours
+20F to +100F
(-7C to +38C)
250 Hours
32
Dexron II ATF
+30F to +100F
(-1C to +38C)
1000 Hours
32
+30F to +100F
(-1C to +38C)
1000 Hours
32
+30F to +100F
(-1C to +38C)
1000 Hours
32
+80F to +120F
(27C to +49C)
1000 Hours
46
+80F to +120F
(+27C to +49C)
1000 Hours
68
LUBRICANT
DESCRIPTION
Sullair AWF
Page 7
Section 11
GLOSSARY OF TERMS
Air Swivel
Box Thread
The joint between the fixed air pipe from the compressor and the rotating drill head.
Carbide Bit
Annulus
Carousel
The rotating components of a loader.
API
American Petroleum Institute.
Centralizer
Balling Air
Is compressed air, which has passed down inside the
drill string to lift drill cuttings to the surface.
Choke
An adjustable restrictor for a DTH that sets the division
of air flows between the hammer mechanism and the
bailing air.
Collaring
Bit
The part of a drill which cuts the rock or soil.
Carbide
A bit having inserts of tungsten carbide.
Deck Bushing
Coring
A bit that grinds the outside ring of the hole, leaving an
inner core intact for sampling.
Roller
A drill bit consisting of a pin shank, pin shoulder, bit leg
including shirttail, three separate cones with cutter
teeth, nozzles, and a stamped description.
The three cones with rotating cutters roll as the bit is
rotated.
Deck Wrench
Diamond Drill
A light rotary drill, most often used for exploratory work.
Drill Bit
One of a number of different types of detachable cutting tools used to cut a circular hole in rock, wood,
metal, etc.
Bit Wrench
Drill
Blast Hole
A machine capable of drilling holes 4 inches or more in
diameter to a depth of 100 or more feet.
Percussion
A pneumatic or hydraulic powered device used to break
rock.
Box
Drill Collar
Bit Break-Out
Blast Hole
Page 1
Section 11
Drill Pipe
J Wrench
Drill Steel
Kelly
Drill String
All rotating components connected together between
the rotary head and drill bit.
Drilling
Rock drilling is used in many applications and is carried
out in many different ways. Within such a wide sphere
of activity, an extensive range of equipment has been
developed and many special expressions and terms
have come into use.
Lift Plug
Lifting plugs are used to handle heavy equipment such
as hammers, stabilizers, and subs. Lifting plugs are
manufactured with box or pin type connections.
Loader
A rotating rack designed to hold drill pipes, positioned
inside or outside the mast.
Down-The-Hole-Hammer (DTH)
Pneumatic powered rock drill. A chuck driver, drill bit,
retaining rings and a foot valve for this type of rock tool
make a very efficient drilling method.
Mud
Additives to water for making a drilling fluid to improve
performance in hole cutting, hole cleaning, hole stability and productivity.
Trade names: Bentonite, Slurry, and Grout.
Feed Cylinders
Hydraulic cylinder(s) used to feed and retract the drill
string by means of a chain and sprocket or cable and
sheave arrangement.
Flushing Medium
Pin
The male end of a drill pipe.
Pin Thread
The male side of API, IF, Beco and RH tapered thread.
Water, mud, air or foam used to flush drilled-out material out of the hole.
Pipe Support
Holding Wrench
Power Tong
Jacks
A three-piece assembly used to support a blast hole
drill. A typical blast hole machine has three leveling
jacks. Optional fourth jack available for unstable
ground conditions. Four leveling jacks are standard on
Water well and D90KS machines.
Page 2
Power Wrench
See Power Tong.
Propel Gearbox
See Main Pump Drive
Section 11
Propelling
The act of driving a crawler mounted drill in either
direction. Also may be referred to as tramming.
Pulldown
The force used to press the drill string and bit against
the bottom of the hole. It is controlled by the hydraulic
pressure in the feed cylinders (up to the relief valve setting), and is related to the overall weight of the drill rig.
The pressure at the bit will be the sum of the pulldown
force plus the force exerted by the weight of the drill
string. The term is also used to specify the pulldown
force, which is available from a particular drill. A D90KS
can produce 90,000-lbs. pulldown.
Pulldown Cylinders
See Feed Cylinders.
Receiver
Sub
Bit Subs
Used to connect bits, which have an API thread, to the
drill pipes, which may have API, IF, RH, Beco threads.
Bypass Top Sub
Is an option sub and will bypass compressed air from a
DTH. Used when bad ground conditions warrant extra
flushing.
Saver Subs
Connectors between drill pipes, drill bits and the rotary
head that save the thread of these components from
the effects of constant use.
Shock Subs
Tools that absorb shock and vibration with a resilient
rubber element, preventing metal to metal contact in
the drill string.
Top Sub
A saver sub used on the rotary head.
Rotary Head
Swivel Head
Rotary Table
The part of a rotary drill which turns a square or round
kelly bar.
Round Trip
The process of pulling the drill string from a borehole,
performing an operation on the string (such as changing bit, emptying core barrel, etc.) and then returning
the drill string into the borehole.
Table Bushing
A replaceable bushing located in the mast table. A
fixed bushing for vertical drilling and a bearing type for
angle drilling. This bushing centralizes the drill pipes as
they passing through it.
Thread Protectors
Threaded covers which prevent damage and contamination of the threads on drill string components.
Tooling
Stabilizers
A device to assist centering the bit in the hole, preventing hole deviation and providing equal weight distribution to each rotary cone. It is normally placed
immediately behind the bit. Several stabilizers may be
used in a long drill string.
Top Hammer
A rock drill which works on a feed slide. As the top
hammer cannot enter into the hole, the distance
between it and the drill bit increase, as the hole
becomes deeper.
Stacker Valves
This is a slang term for hydraulic spool valves. One
inlet section, three sections up to eight sections and an
outlet section may be used. The inlet section will have
a relief valve for circuit protection.
Torque
Stroke
Travelling Carrier
Page 3
Section 11
Water Injection
Addition of a small quantity of water to the bailing air in
order to suppress dust.
Work Deck
A deck at the base of the mast which gives access to
components in the drilling area.
Page 4