You are on page 1of 16

Asia Pacific

Bonded Abrasive Products Catalogue

TABLE OF CONTENTS
Introduction

Flexible Grinding Discs

Rigid Grinding Discs

Cut-Off Wheels

Large Cut-Off Wheels

10

Safety Guidelines

12

Bonded
Abrasive
Products
Introduction
Bonded abrasives consist of conventional abrasive
grains held together in a matrix of glass, resin, rubber
or other binders. As the wheel rotates at high speed in
operation and contacts the work-piece, the exposed
grains begin to cut away the material. The grains would
fracture continuously to expose new cutting points while
the material being worked on wears away the resin bond
to successively uncover fresh grains.

Our Products
The bonded abrasive products available from 3M are
the grinding discs and cut-off wheels.
The rigid grinding disc, also know as depressed center
wheel, is a durable, aggressive product for heavy-duty
stock removal applications while the flexible grinding
disc is a more conformable product which gives smoother
finishing and lower tool vibration during use.

Both the rigid and flexible grinding discs have a


depressed center, which reduces the protrusion of the
mounting hardware from the grinding surface of the
disc, keeping it out of the grinding process, enabling
the disc to be use at a shallower angle. These flat
configuration depressed center discs are for use on
right angle grinders.

Grinding Discs
Center Hole

Thickness
Diameter

Typical applications include:


Weld grinding
Weld spatter removal

Dimensions:
Diameter x Thickness x Center Hole

Descaling
Heavy deburring
Operations requiring rapid stock removal

Cut-Off Wheels
Center Hole

Thickness
Diameter

Dimensions:
Diameter x Thickness x Center Hole

Cut-off wheels are thin, blade-like bonded abrasives


design for cutting and slotting applications such as pipe
and bar stock cutting, sheet metal cutting and gate
removal. These wheels are to be used only on their
edge and must not be used for grinding operation with
the face. The smaller wheels can be used on both right
angle and straight shaft grinders with the appropriate
wheel guard while the large diameter wheels are for
use on chop saw equipment.

Abrasive Grains
3M offers three types of abrasive grains for the
grinding disc products:
1. Cubitron
2. White aluminum oxide
3. Aluminum oxide
For the cut-off wheels, the abrasive grains available
are:
1. Cubitron
2. Aluminum oxide
Cubitron is the premium grain product from 3M. It is an
advanced ceramic aluminum oxide mineral pioneered
by 3M that offers outstanding cutting power and excellent
durability. These remarkable features make the Cubitron
product best suited for stainless steel applications, where
it will show its great value.

When you see the Cubitron mark, you are getting a sol gel mineral (1) that sharpens as it wears.
Initial grinding breaks away small edges of the grain (2). As grinding continues, micro-fractures
form (3) which break off to create fresh sharp edges for continued fast cutting (4). This process
repeats throughout grinding for long-term efficiency and full value for your abrasive investment.

Figure 1

White aluminum oxide grains contain a very high purity


of aluminum oxide with an extremely low iron content.
It has higher hardness and slightly lower toughness as
compared to brown aluminum oxide grain. It is good for
use in applications where possible contamination to the
workpiece cannot be tolerated, such as in stainless steel
applications.
Aluminum oxide (brown), the most popular of abrasive
grains, excels in working high tensile materials, such
as mild steel. It is great for high speed penetration of
tough materials without excessive fracturing and
shedding.

Workpiece
Direction

Workpiece
Direction

Figure 2

Figure 3

Workpiece
Direction

Figure 4

General Safety Guidelines


Working with bonded abrasive products can be
hazardous to both the operator and bystanders. Serious
injury can be inflicted if a wheel is to break up during
use. In addition, sparks, dust particles, heat and noise
generated from the grinding/cutting operation are all
potential hazards, either by direct contact or through
long term exposure without the appropriate protection.
Read and follow the operating instructions for all
products and equipment before using/operating
them.
Always wear safety glasses, gloves, hearing
protection, face shields and other appropriate
personal protective equipment when using bonded
products.
Check the maximum operating speed (MOS) stated
on the product and make sure that the operating
speed of equipment is NOT higher than the MOS.
Never use product on equipment that exceed the
MOS of the product.
Follow all safety operating procedures posted in
work areas.

3M FLEXIBLE GRINDING DISCS


The 3M flexible grinding discs are type 27 depressed
center discs for use on right angle tools, specially
designed to have the flexibility of a fibre disc and the
versatility of a type 27 grinding disc.
This means that it is aggressive enough to remove
material just like a grinding disc, and at the same time,
flexible to give a smooth surface on contoured parts
without gouging!

in le
ss

Green Corps Flexible Grinding Discs

Sta

Its unique 1/8 thickness feature also results in reduced


vibration and operator fatigue during operation.

tee

The Green Corps flexible grinding discs contain 3Ms


patented, high performance Cubitron abrasive mineral.
The result is a disc that provides a higher cut rate and
lasts longer than competitive grinding discs.
They enable you to improve your production standards
for grinding and blending on a wide selection of metal,
especially on stainless steel.

Do not use on tools without guards.

3M Green Corps Flexible Grinding Discs (Cubitron)


Size

Dimensions (mm) Grade

Discs/Box

Stock Number

4"

100x3x16
100x2x16

4-1/2"

Maximum Operating Speed

36
46
60
80

20
20
20
20

XC-0025-0947-6
XC-0025-0948-4
XC-0025-0949-2
XC-0025-0950-0

80m/s, 15,300rpm
80m/s, 15,300rpm
80m/s, 15,300rpm
80m/s, 15,300rpm

115x3x22

36
46
60
80

20
20
20
20

XC-0020-3134-9
XC-0020-3135-6
XC-0020-3136-4
XC-0020-3730-4

80m/s, 13,300rpm
80m/s, 13,300rpm
80m/s, 13,300rpm
80m/s, 13,300rpm

5"

125x3x22

36
46
60
80

20
20
20
20

XC-0020-3219-8
XC-0020-3220-6
XC-0020-3221-4
XC-0020-3222-2

80m/s, 12,200rpm
80m/s, 12,200rpm
80m/s, 12,200rpm
80m/s, 12,200rpm

7"

180x3.7x22

36
46
60
80

20
20
20
20

XC-0020-3223-0
XC-0020-3224-8
XC-0020-3225-5
XC-0020-3226-3

80m/s, 8,500rpm
80m/s, 8,500rpm
80m/s, 8,500rpm
80m/s, 8,500rpm

Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

Application:
Suitable for all metal grinding operations, especially for
grinding, blending, descaling and finishing on corners
and contour surfaces.
Industry:
Recommended for use in automotive manufacturing,
shipbuilding, construction, metal fabrication, general
metalworking.

(White Aluminum Oxide)

in le
ss

Type WA Flexible Grinding Discs

Sta

Available in 4, 4.5, 5, 7

tee

The 3M Type WA flexible grinding discs are designed


exclusively for stainless steel applications.
Because of their flexibility, they put more grinding surface
on the job, resulting in faster cut, finer finish and longer
life.

ADD imagrs

Do not use on tools without guards.

3M Type WA Flexible Grinding Discs (WA)


Size

Dimensions (mm) Grade

Discs/Box

Stock Number

4"

100x3x16
100x2x16

4-1/2"

Maximum Operating Speed

36
46
60
80

20
20
20
20

XB-0020-0051-9
XB-0020-0552-7
XB-0020-0553-5
XB-0020-0554-3

80m/s, 15,300rpm
80m/s, 15,300rpm
80m/s, 15,300rpm
80m/s, 15,300rpm

115x3x22

36
46
60
80

20
20
20
20

XB-0020-0555-0
XB-0020-0556-8
XB-0020-0557-6
XB-0020-0558-4

80m/s, 13,300rpm
80m/s, 13,300rpm
80m/s, 13,300rpm
80m/s, 13,300rpm

5"

125x3x22

36
46
60
80

20
20
20
20

XB-0020-0559-2
XB-0020-0560-0
XB-0020-0561-8
XB-0020-0562-6

80m/s, 12,200rpm
80m/s, 12,200rpm
80m/s, 12,200rpm
80m/s, 12,200rpm

7"

180x3.7x22

36
46
60
80

20
20
20
20

XB-0020-0363-4
XB-0020-0564-2
XB-0020-0565-9
XB-0020-0566-7

80m/s, 8,500rpm
80m/s, 8,500rpm
80m/s, 8,500rpm
80m/s, 8,500rpm

Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

(Aluminum(Aluminum
Oxide) Oxide)

M il d

Type A Flexible Grinding Discs

tee

The 3M Type A flexible grinding disc is an ideal choice


for use on most materials, especially on mild steel.
It is a general purpose disc that is safe and easy to use
for your metal grinding and finishing operations. Provides
high and consistent quality finishes at a lower cost.

Do not use on tools without guards.

3M Type A Flexible Grinding Discs (AC)


Size

Dimensions (mm) Grade

Discs/Box

Stock Number

4"

100x3x16
100x2x16

4-1/2"

Maximum Operating Speed

36
46
60
80

20
20
20
20

XC-0020-5747-6
XC-0020-5748-4
XC-0020-5749-2
XC-0020-5750-0

80m/s, 15,300rpm
80m/s, 15,300rpm
80m/s, 15,300rpm
80m/s, 15,300rpm

115x3x22

36
46
60
80

20
20
20
20

XB-0020-0567-5
XB-0020-0568-3
XB-0020-0569-1
XB-0020-0570-9

80m/s, 13,300rpm
80m/s, 13,300rpm
80m/s, 13,300rpm
80m/s, 13,300rpm

5"

125x3x22

36
46
60
80

20
20
20
20

XB-0020-0571-7
XB-0020-0572-5
XB-0020-0573-3
XB-0020-0574-1

80m/s, 12,200rpm
80m/s, 12,200rpm
80m/s, 12,200rpm
80m/s, 12,200rpm

7"

180x3.7x22

36
46
60
80

20
20
20
20

XC-0020-5751-8
XC-0020-5752-6
XC-0020-5753-4
XC-0020-5754-2

80m/s, 8,500rpm
80m/s, 8,500rpm
80m/s, 8,500rpm
80m/s, 8,500rpm

Accessories - Back Up Pad for Flexible Grinding Discs


Size

Stock Number

For 4" Disc (Green Corps)


For 4" Disc (Type WA & Type A)
For 4-1/2" & 5" Disc
For 7" Disc

XC-0025-1027-6
XB-0020-0576-6
XC-0020-3825-2
XC-0020-3827-8

Use Back Up Pad for all flexible grinding disc for safety,
optimum performance and durability of disc.

Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

3M RIGID GRINDING DISCS

The 3M rigid grinding discs are 6mm thick depressed


center disc for right angle tools and are designed to
provide high rate of stock removal and long life to
meet all your toughest grinding needs.
Application:
Suitable for all metal stock removal and heavy duty
grinding operations. Typical applications include
weld removal, flame-cut grinding, flash, gate and
riser removal.

Green Corps Rigid Grinding Discs

in le
ss

Available in 4, 4.5, 5, 7

Sta

Industry:
Recommended for use in shipbuilding, maintenance
and construction, metal fabrication, general
metalworking, and automotive manufacturing.

tee

The Green Corps Rigid Grinding Discs contain 3Ms


patented high performance Cubitron mineral.
The result is a tough, aggressive disc designed for
heavy duty stock removal, weld and slag removal and
other grinding operations.
The Green Corps discs provide a much higher rate of
stock removal and also last longer than many
competitive grinding discs.
They can be used on various types of metal such as
stainless steel, mild steel, and cast iron.
Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

Sta
S

(White Aluminum Oxide)

in le
ss

Type WA Rigid Grinding Discs

tee

The 3M Type WA Rigid Grinding Discs contains high


quality white aluminum oxide abrasive grains and are
designed to provide high rate of stock removal and long
life to meet all your toughest grinding needs.
They are the exceptional choice for use on stainless
steel.

Type A Rigid Grinding Discs


(Aluminum Oxide)

M il d
tee

The 3M aluminum oxide rigid grinding disc is


recommended for use on most metals, especially on
mild steel.
It is a general purpose disc that is safe and easy to use
for your stock removal and metal grinding operations.
Provides high and consistent quality performance at a
lower cost.

3M Rigid Grinding Discs - Cubitron, WA, AC


Mineral Type

Size

Dimensions (mm)

Grade

Discs/Box

Stock Number

Maximum Operating Speed

Cubitron

4"
7"

100x6x16
180x6x22.23

CBT24
CBT24

25
10

XC-0020-5708-8
XC-0020-5739-3

71m/s, 13,300rpm
80m/s, 8,500rpm

WA

4"
7"

100x6x16
180x6x22.23

WA36
WA36

25
10

XC-0020-5743-5
XC-0020-5744-3

71m/s, 13,300rpm
80m/s, 8,500rpm

4"
7"

100x6x16
180x6x22.23

AC24
AC24

25
10

XC-0020-5745-0
XC-0020-5746-8

71m/s, 13,300rpm
80m/s, 8,500rpm

Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

A Cut Above The Rest!


3M CUT-OFF WHEELS

in le
ss

Green Corps Cut-Off Wheels

Sta

Available in 4, 7

tee

The Green Corps cut-off wheels is the premium choice


for cutting metal as they provide high cut rate, long life,
and leaves a clean surface each time. They can be
used on most materials, with exceptional performance
on stainless steel.
The Green Corps wheels incorporate 3Ms patented
Cubitron ceramic abrasive grain technology and are
ideal for use on a wide variety of utility type cut-off tools.

Do not use on tools without guards.

3M Green Corps Cut-Off Wheels (Cubition)


Dimensions (mm) Grade

Wheels/Box

Stock Number

4"

100x1x9.53
100x1.6x16

7"

180x2x22.23

Maximum Operating Speed

CBT60P
CBT46P

50
50

XC-0020-5769-0
XC-0020-5741-9

80m/s, 15,300rpm
80m/s, 15,300rpm

CBT46P

25

XC-0020-5742-7

80m/s, 8,500rpm

Type A Cut-Off Wheels


(Aluminum Oxide)

M il d
S

Size

tee

The 3M aluminum oxide cut-off wheels is the excellent


and economical choice for cutting various materials
ranging from alloys to mild steel.
They produce a fast and clean cut each time for all your
cutting needs such as sheet metal cutting and pipes
and rods sectioning.

Do not use on tools without guards.

3M Type A Cut-Off Wheel (AC)


Size

Dimensions (mm) Grade

Wheels/Box

Stock Number

4"

100x2x16
100x3x16

7"

180x2x22.23
180x3x22.23

Maximum Operating Speed

AC46S
AC30T

25
25

XC-0020-5755-9
XC-0020-5756-7

71m/s, 13,700rpm
80m/s, 15,300rpm

AC46S
AC30T

25
25

XC-0020-5757-5
XC-0020-5758-3

71m/s, 7,600rpm
80m/s, 8,500rpm

3M LARGE CUT-OFF WHEELS


The 3M large cut-off wheels are ideal for general-purpose
metal cutting applications and are designed to help you
increase productivity and improve production quality.
Its unique construction and 3mm thickness also make
it a very user-friendly product.
Advantages:
Sharp
Fast cutting power
Long life
Accurate & straight cut
Clean cut
Less noise & dust generation

in le
ss

Green Corps Large Cut-Off Wheels

Sta

Stability of wheel during operation

tee

The Green Corps large cut-off wheels are designed to


provide high cut rates and long life on most materials
including stainless steel, fiberglass, and aerospace
alloys.
They contain 3Ms patented Cubitron abrasive grain,
an advanced ceramic aluminum oxide mineral, which
produces a product that offers outstanding cutting power
and excellent durability.

Do not use on tools without guards.

3M Green Corps Cut-Off Wheels (Cubitron)


Size

Dimensions (mm) Grade

Wheels/Box

Stock Number

12"

305x3x25.4

14"
16"

Maximum Operating Speed

CBT36R

25

XC-0020-5699-9

80m/s, 5,100rpm

355x3x25.4

CBT36R

25

XC-0020-5700-5

80m/s, 4,400rpm

405x3.5x25.4

CBT36R

25

XC-0020-5701-3

71m/s, 3,400rpm

Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

10

Application:
Suitable for all metal cutting applications. Examples:
Sheet metal cutting, Pipe and rods sectioning, Gate
removal.
Industry:
Recommended for use in metal fabrication, general
metalworking, Automotive manufacturing, Building &
Construction, Iron & steel industry.

Available in 12, 14, 16

A Cut Above The Rest!


Type A Large Cut-Off Wheels

M il d
tee

The 3M aluminum oxide large cut-off wheels unique


construction and quality aluminum oxide abrasive grains
provide you a fast-cutting, long lasting and safe to use
wheel.
Highly recommended for use on all metals, especially
mild steel.

Do not use on tools without guards.

3M Type A Cut-Off Wheels (AC)


Size

Dimensions (mm) Grade

Wheels/Box

Stock Number

Maximum Operating Speed

12"

305x3x25.4

AC36P

25

XC-0020-5760-9

80m/s, 5,100rpm

14"

355x3x25.4

AC36P

25

XC-0020-5761-7

80m/s, 4,400rpm

16"

405x3x25.4

AC36P

25

XC-0020-5759-1

71m/s, 3,400rpm

Safety First!
Always use properly guarded tools, follow maximum operating speed recommendation and wear proper face and body protection.

11

Flexible Grinding Disc and


Rigid Grinding Disc
Safety Guidelines
!

WARNING!

Product can BREAK


APART during use
and CAUSE INJURY
if damaged or run
too fast.

Abusive operation can cause product or


backup pad to break apart and may cause
injury.
Ensure no one is standing in
front of the product when starting
the tool.

Proper
Speed Tool
Safety Guard

START grinder just off the


workpiece and always ease the
product onto the work. Do not
jam product into sharp edges.

Backup Plate
Grinding
Wheel
Retainer Nut

OR

ALWAYS use
with proper
machine safety
guards.

Proper
Speed Tool

STOP immediately if vibration


or wobbling occurs during use.
Determine cause and correct
before continuing.

Safety Guard

Improper use can cause product to break


apart and may cause injury to operators and
bystanders.
Take precautions indicated below
Exceeding maximum operating speed can cause product
to break apart and may cause injury.
Check Maximum
Operating Speed

Never EXCEED the maximum


operating speed (MOS) on the product
label.

Grinding Wheel
with Hub

GRIND depressions, moldings, lips and heavy molds with the


grinder moving away from the workpiece and not into it.
DO NOT store or rest the grinder on the product.

Sparks and particles flying off the product


can injure or cause fire.
REMOVE flammable materials
from the work area.

CHECK the maximum operating


speed of the product against the tool

ALWAYS USE PROPER BACKUP PAD WITH


THE PRODUCT!
Inspect For
Damage

INSPECT backup pad and product,


replace if damaged (cracks, nicks or
wear).
ALWAYS use the correct sized backup
pad with the product.
CHECK retainer nut for thread wear,
snug fit and full three thread contact
with grinder spindle.

12

OPERATE grinder with product


inclined approximately 5-10
degrees from the workpiece.

Use the prescribed SAFETY


GUARD to deflect flying
particles and sparks away from
the face and body.
FLAMMABLE

WEAR protection for eyes, face,


hands and body.
Provide appropriate local exhaust. If exhaust ventilation is not
adequate, wear approved dust protection to prevent inhalation
of dust particles.

Incorrect storage could affect safety as well


as product performance.
STORE product at temperatures between 15-27C and between
35-50% relative humidity.

Cut-Off Wheels
Safety Guidelines

!
INSPECT PRODUCT

WEAR SAFETY PROTECTION

DO NOT EXCEED MOS

USE MATCHING FLANGES

DO NOT TWIST OR BEND

DO NOT USE SIDE FOR GRINDING

50C
5C
FLAMMABLE

REMOVE FLAMMABLE MATERIALS

STORE IN PROPER CONDITIONS


13

Product Use: All statements, technical information and recommendations contained in this document are based upon tests or experience that
3M believes are reliable. However, many factors beyond 3M's control can affect the use and performance of a 3M product in a particular application,
including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform.
Since these factors are uniquely within the user's knowledge and control, it is essential that the user evaluate the 3M product to determine whether
it is fit for a particular purpose and suitable for the user's method of application.
Warranty and Limited Remedy: Unless stated otherwise in 3M's product literature, packaging inserts or product packaging for individual products,
3M warrants that each 3M product meets the applicable specifications at the time 3M ships the product. Individual products may have additional
or different warranties as stated on product literature, package inserts or product packages. 3M MAKES NO OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OR DEALING, CUSTOM OR USAGE OF TRADE. User is responsible
for determining whether the 3M product is fit for a particular purpose and suitable for user's application. If the 3M product is defective within the
warranty period, your exclusive remedy and 3M's and seller's sole obligation will be, at 3M's option, to replace the product or refund the purchase
price.
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product,
whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or
strict liability.
Safety Information: Always use appropriate protective glasses, face shields and body protection. Do not exceed maximum operating speeds.
Use guards provided with machine. Follow safety operation procedures posted in work areas.

Abrasive Systems Division


3M Asia Pacific Pte Ltd
9 Tagore Lane
Singapore 787472

3M, Green Corps and Cubitron are trademarks of 3M

You might also like