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Department of Aeronautical Engineering, Mangalore Institute of Technology & Engineering, Moodbidri, Karnataka, INDIA
2
Department of Mechanical Engineering, HMS Institute of Technology, Tumkur, Karnataka, INDIA
Page | 29
[Vol-2,
[Vol Issue-1, Jan-Feb, 2016]
ISSN : 2455-5304
Ni
Cu
Fe
Mn
Si
Composi
tion in
wt%
Bala
nce
26.6
0.51
3
0.196
3.02
0.8
0.023
2
Element
Cr
Co
Al
Ti
Sn
Pb
Composi
tion in
wt%
0.00
27
0.02
52
0.08
26
0.112
0.121
0.023
7
0.075
3
III.
PREPARATION OF THE COMPOSITE
The nickel base alloy / fused SiO2 metal matrix composite
were fabricated by using induction furnace attached with a
stirrer by varying percentage of reinforcement particles
from 3 wt% to 12 wt% in steps of 3%. This method is the
most economical to fabricate composites materials. The
matrixx was first superheated above its melting temperature
(1560 0C) and preheated SiO2 (500 0C) particulates added
into molten metal. The molten metal was stirred properly.
The melt at 1560C was poured into the sand moulds where
chills are introduced. The moulds
lds for the plate type of
castings 225*50*25 mm were prepared
preparedusing silica sand
with 5% bentonite as binder and 5% moisture and finally
they were dried in an air furnace at a temperature of 1560
0
C, which was cooled from one end by different metallic
and non
n metallic chill block set in the mould and induction
furnace are as shown in fig 1 and 2 respectively.
TESTING OF COMPOSITES
Fig 3.UTM-40T
40T and specimen for tensile test as per ASTM
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Page | 30
3% SiO2 plain
6 % SiO2 plain
Page | 31
[Vol-2,
[Vol Issue-1, Jan-Feb, 2016]
ISSN : 2455-5304
9% SiO2 plain
3% SiO2 MS Chill
6% SiO2 MS Chill
9% SiO2 MS Chill
6% SiO2 Cu Chill
Fig 6. Microstructural studies of base metal, different
weight % of SiO2 and different chills.
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Page | 32
3% SiO2:
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Si K
PK
SK
Mn
K
Fe K
Ni K
Cu K
Nb L
0.83
0.73
0.29
2.03
2.04
62.17
30.79
1.13
Total
s
100.0
0
Elem
ent
Weig
ht%
Si K
PK
SK
Mn
K
Fe K
Ni K
Cu K
Nb L
2.39
0.20
0.18
2.20
1.78
67.60
25.66
-0.01
Total
s
100.0
0
9% SiO2:
Weig
ht%
Si K
PK
SK
Mn
K
Fe K
Ni K
Cu K
Nb L
5.63
-0.02
0.00
2.90
Total
s
100.0
0
2.14
62.07
26.32
-0.04
Elem
ent
Weig
ht%
Si K
PK
SK
Mn K
Fe K
Ni K
Cu K
Nb L
8.21
0.20
0.07
3.40
2.30
60.17
25.71
-0.06
Total
s
100.0
0
Page | 33
Micro Hardness in HV
Tensile Strength in
N/mm2
Base
Metal
SiC Chill
MS Chill
Cu Chill
% of SiO2
12
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Page | 35