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Operating Manual

(original operating manual)

BA 1390/27.2 E

ALPINE Air Jet Sieve


for particle size analysis

Hier Typenschild einkleben

Keep in a safe place for future reference!

09.12 / S9

BA 1390/27.2 E

e200 LS
Table of Contents

Table of Contents
Hardware: Air jet sieve and accessories______________ Part A
Software: Sieving and evaluation____________________ Part B
Additional info: All about sieving ___________________ Part C
Supporting documents: Spare parts, etc. ____________ Part D

Manufacturers address
HOSOKAWA ALPINE Aktiengesellschaft
Peter-Drfler-Str. 1325
D-86199 Augsburg, Germany
Tel.:
Fax:

+49 8 21 59 06-0
+49 8 21 59 06-457

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

Hardware: Air Jet Sieve & Accessories____Part

Table of Contents

Page

General Information................................................ 3

1.1
Operating manual.....................................................................................3
1.2 Personnel.................................................................................................3
1.3
Order-specific application.........................................................................4
1.4
Principle of operation...............................................................................5
1.5
Air jet sieve e200 LS................................................................................6

2 Safety....................................................................... 7

2.1
Safety notices...........................................................................................7
2.2 Directives.................................................................................................8
2.3
Safety equipment.....................................................................................9
2.4
Safety regulations..................................................................................10
2.5 Noise......................................................................................................12
2.6 Workplace..............................................................................................12

398000

Technical Specifications...................................... 13

3.1
Main dimensions of air jet sieve.............................................................13
3.2
Main dimensions of accessories............................................................14
3.3
Air jet sieve.............................................................................................15
3.4
Test sieve...............................................................................................15
3.5
MultiPSU power pack for air jet sieve and vacuum cleaner...................16
3.6
Vacuum cleaner......................................................................................16
3.7
Small filter..............................................................................................17
3.8 Cyclone..................................................................................................17
3.9 Tools.......................................................................................................17

HOSOKAWA ALPINE

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Hardware

Table of Contents

Page

Preliminary Procedures....................................... 18

4.1
Transport / storage.................................................................................18
4.1.1 Transport................................................................................................18
4.1.2 Intermediate storage..............................................................................18
4.1.3 Unpacking keep the original packaging material!................................18
4.2
Installation and connections...................................................................19
4.3
Balance connection................................................................................21
4.4
Printer connection..................................................................................21
4.5
Exchanging sieve types.........................................................................22
4.5.1 Standard sieves 203, sieves 200 and other brands.........................22
4.5.2 Micro-precision sieves 76....................................................................23
4.6
Nozzle exchange....................................................................................24

5 Maintenance.......................................................... 25

Cleaning and product removal...............................................................26


Air jet sieve.............................................................................................26
Test sieves.............................................................................................27
Vacuum cleaner......................................................................................28
Small filter..............................................................................................29
Cyclone with holder and wide-necked bottle..........................................31
Suction-side silencer..............................................................................33
Sensor filter for underpressure measurement........................................34
Regular inspections................................................................................35
Inspections to be carried out by the user...............................................35
Inspections to be carried out by HOSOKAWA ALPINE..........................36

Spare Parts Service.............................................. 37

398000

5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

General Information

1.1

Operating manual
This operating manual contains important information on how to operate the
machine in a safe, proper and effective manner. Making yourself conversant
with the operating manual will help to avoid safety hazards, reduce repair costs
and downtime, and increase the reliability and service life of the machine.
The supplied operating instructions for the accessories must also be observed.
The operating manual must always be available at the site of operations. It
must be both complete and fully legible.
The operating manual must be read and applied by every single person
charged with working on or at the machine.
These procedures include, for example:
Operation, including machine set-up, fault elimination during operation,
disposal of production waste, disposal of process materials,
maintenance, servicing and/or
machine transport.

1.2 Personnel
Use only qualified or trained personnel. Clear-cut responsibility must be delegated for machine operation, machine set-up, maintenance and servicing.
All personnel must be conversant with the prevailing standards, directives and
accident prevention regulations, with the principle of operation and operating
conditions of the machine, and must furthermore be able to recognise and
avoid safety hazards.
Work to the electrical equipment:
only by qualified electricians,
only when the machine or system is disconnected from the power supply
and secured against restarting.
This operating manual is divided into 7 sections.
In the main, the sections are directed at the following user groups:

398000

Sections 13: directed at everyone who is involved in any way with the machine
Section 4:
transport staff and user
Section 5:
operator
Section 6:
maintenance personnel
Section 7:
servicing personnel (usually the manufacturer's own service
technicians)

HOSOKAWA ALPINE

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Hardware

1.3

Order-specific application
In its function and design, the machine described here is laid out specifically
for sieving:
bulk materials
to permit particle size analysis.
Any other application or the processing of a product(s) other than the
one(s) named above contravenes the order-specific application and is
thus prohibited.
Observance of the operating manual and adherence to the maintenance requirements also form part of using the machine in an order-specific manner.
It is impossible for the manufacturer to be conversant with all the properties of
the product(s) to be processed in the machine. Additional risks and hazards
may be caused by certain products. It is therefore the users responsibility to
assess these additional risks if any and to introduce suitable countermeasures.
Without special safety measures, the machine is not suitable for processing potentially explosive and/or flammable products.
Without special safety measures, it is prohibited to process harmful or
toxic substances with the machine.
Without special safety measures, it is prohibited to operate the machine
in a potentially explosive atmosphere.
HOSOKAWA ALPINE is not liable if arbitrary changes or modifications are
made to the machine/system without prior written consent.
This applies in particular to modifications that compromise the safety of the
machine.
The manufacturer is also not liable if accessories provided by the user
especially with respect to safety-specific parts do not conform with the
relevant accident prevention regulations or are not installed properly.
The manufacturer is also not liable if the user neglects to carry out maintenance
and servicing procedures or if he carries them out improperly. The quality of
servicing or repair procedures can only be guaranteed if they are carried out
by the manufacturer.

398000

Spare parts must conform with the technical requirements stipulated by the
manufacturer. Only the use of original spare parts will guarantee this in every
case.

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

1.4

Principle of operation
The ALPINE air jet sieve e200 LS is an analysis device used for determining
the particle size of bulk materials.
The nozzle chamber is vacuumed by the vacuum cleaner, and the air that then
flows in enters through the rotating slotted nozzle into the product chamber,
where it disperses the material to be analysed and conveys the fines through
the apertures of the sieve.
The coarse material remains in the test sieve and can be re-sieved using a
sieve with larger apertures.
1

12

10
1 Housing
2 Fines chamber
3 Test sieve
4 Sieve gauze
5 Cover with handle
6 Nozzle

11

7 Material bed
8 Coarse material
9 Fines
10 Air inlet
11 Air and fines discharge
12 Test point (underpressure)

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Figure 1.5-1: Principle of operation

HOSOKAWA ALPINE

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Hardware

1.5

Air jet sieve e200 LS


Features
"eControl" controls the air jet sieve and is available in three variants to
suit individual requirements:

Basic suitable for all standard sieving processes


Professional suitable for all common laboratory requirements
Ultimate suitable for special requirements (e.g. pharma)

Ultimate includes Professional and Professional includes Basic.

Some features are dependent on the eControl variant used. To distinguish between the different variants in this operating manual, the Professional variant is marked with * and the Ultimate variant with **.

Graphical user guidance on the touch screen.


Connections for balance, printer, keyboard, mouse (USB), etc.
Automatic sieve recognition*.
Integrated underpressure regulation*.
Measurement of residual dust content to permit sieving time optimisation**.

eControl-Varianten: ohne * Basic; * Professional (inkl. Basic); ** Ultimate (inkl. Professional)

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HOSOKAWA ALPINE

398000

Adapter rings to permit the use of old test sieves or those of a different
make.

e200 LS

BA 1390/27.2 E
Hardware

2 Safety
2.1

Safety notices
The following symbols and notices are used throughout this operating manual
to indicate information of particular importance:

DANGER high voltage!

indicates imminent danger.


Non-observance can lead to serious injuries or even death.

WARNING

indicates a potentially dangerous situation.


Non-observance can lead to serious or even fatal injuries.

CAUTION

indicates a potentially dangerous situation.


Non-observance can lead to light or moderately severe injuries.

NOTICE

398000

indicates a potentially dangerous situation.


Non-observance can lead to machine damage or damage to
the environment.

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Hardware

2.2 Directives
The machines design and equipment conform with the regulations, standards,
directives and specifications featured in the Manufacturer's Declaration or the
Declaration of Conformity.
Electrical equipment
The electrical equipment of the machine and system components conforms to
the VDE standards for plant and processing equipment with nominal voltages
of up to 1000 V (low-voltage directive); VDE 0100, 0113 (EN 60204, Part 1),
and 0660, in as far as the machine was delivered with complete electrical
equipment.
Accessories

398000

Machine and system parts, safety devices, and electrical and measuring
equipment which do not form part of the delivery scope must also conform to
the EC directives, the relevant accident prevention regulations and the VDE
standards.

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e200 LS

BA 1390/27.2 E
Hardware

2.3

Safety equipment
The safety equipment must not under any circumstances be modified, removed
or bypassed (e.g. by undertaking changes to the machine itself).
Any defects to the safety equipment must be remedied immediately.
Inspection intervals
Start of every shift (discontinuous operation)
Once a week (continuous operation)
After any maintenance or servicing procedures
Inspection procedures
Prescribed condition and location
Secure seating of connections
Prescribed function
Device

Function

Inspection

Switch-on interlock
(control unit with
underpressure gauge and manometric
switch).

Sieving process can only


be started if the pressure
level is negative. In other
words, only if:
1. the suction line is installed,
2. the test sieve or microprecision sieving element is inserted,
3. the cover is fitted.

The air jet sieve switches


off if:
1. the suction line,
2. the cover,
3. or the test sieve or
micro-precision sieving
element are removed.

Makes the air jet sieve and Visual inspection.


power pack tamperproof.
Installed and securely
Tools needed to release
bolted?
bolted connections.

398000

Securely bolted
cover at bottom of
air jet sieve and at
power pack

HOSOKAWA ALPINE

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Hardware

2.4

Safety regulations
Read carefully and proceed accordingly!

DANGER high voltage!

Incorrect operation or misuse can cause serious or even fatal


injuries.

The user is charged with ensuring that the following points are adhered to:
Operation, maintenance and servicing procedures are only to be carried out by skilled and qualified personnel who are fully conversant with
the safety regulations and the machine's operating instructions.
The qualified personnel must have been both designated and authorised
by the user or the occupational safety delegate.
Make sure the air jet sieve and accessories are always connected up to
the correct power supply (see nameplate).
If safe operation of the sieving system can no longer be guaranteed,
the entire sieving system must be shut down, disconnected from mains
power and secured against unintentional restarting.

Safe operation is no longer possible, for example:









if a system component becomes defective,


if parts of the sieving system are visibly damaged,
if the sieving system no longer functions perfectly,
if parts of the sieving system got wet,
if the bottom cover of the air jet sieve is removed,
if any covers on the power pack are removed,
if tramp material has made its way into the air jet sieve,
after prolonged storage under unfavourable conditions or after being
subjected to rough transport conditions.

Always disconnect the mains plug before:


Cleaning the air jet sieve and accessories;
Removing any connecting hoses or ductings;
Carrying out maintenance procedures;
Carrying out servicing procedures.
Installation only in dry rooms which are protected against the elements.
Any operating method that is not 100% safe is strictly prohibited!

398000

The warning notices posted on the air jet sieve and on the accessories
may neither be removed, painted over nor altered.
Replace any damaged or illegible notices immediately.

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

There are no servicing instructions included with this operating manual. Safety reasons dictate that repairs and servicing procedures be carried out by HOSOKAWA ALPINEAG or an authorised agent only.
Never remove the cover and test sieve or micro-precision sieve until
the nozzle has come to a complete standstill and the vacuum cleaner has
been switched off.
Wait until the vacuum cleaner has run down.
Never reach into the rotating nozzle.
Wait until the dust has settled.
When processing toxic or harmful substances, the user must take
special safety measures. These can include provision of safety clothing
(gloves, face mask, protective overalls) or installation in an enclosed
and separate room that may not be entered unless protective clothing is
worn.
During installation and operation of the machine and auxiliary equipment, the user must pay attention to:
The recommendations in this operating manual.
The relevant general accident prevention regulations.
The relevant local accident prevention regulations.
The specific directives of the competent trade association and/or the
relevant national directives.
The user is responsible for ensuring that the prescribed accident prevention
measures are carried out, the accident prevention regulations are adhered to.
and that the safety equipment is installed and in good working order at all times.
It is strictly prohibited to operate the machine until the user has
established that
the machine has been properly assembled and installed
all safety devices are fitted and fully functional

398000

Use in EU member countries:


the entire machine or the system into which the machine is to be
configured conforms to the EC machine and plant directive and that a
CE conformity declaration to this effect is on hand.

HOSOKAWA ALPINE

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Hardware

2.5 Noise
The machine belongs in the category of plant equipment whose noise emission generally reaches a level of 80 dB(A) or more (as defined in DIN 45 635).
The noise level generated by the machine is governed by various factors, e.g.
type of product, site of machine installation, etc.
It is therefore impossible to quote a generally valid sound pressure level.
When operating the machine within the European Union, the EC Directive2003/10/EC (dangers caused by noise pollution at the workplace) must be
observed, and when operating the machine in Germany, the regulation on
noise BGV B3 issued by the relevant trade association must also be
observed in addition.
In other countries, the respective national standards and directives must be
observed.
If the noise emission exceeds the max. level of 85 dB(A), the directive RL
2003/10/EC dictates a number of mandatory measures, among them the use
of suitable ear protectors.
The main source of noise with this system is the vacuum cleaner. By applying
suitable measures, e.g. screening off the vacuum cleaner behind a noiseabsorption panel, the sound pressure level can be reduced significantly.

2.6 Workplace

398000

The workplace for the operating personnel is in front of the installation table.
The workplace must be kept clear and uncluttered at all times.

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

Technical Specifications

3.1

Main dimensions of air jet sieve

398000

Figure 3.1-1: Main dimensions of air jet sieve

HOSOKAWA ALPINE

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Hardware

Main dimensions of accessories

Figure 3.2-1: Main dimensions of vacuum cleaner, small filter and cyclone

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HOSOKAWA ALPINE

398000

3.2

e200 LS

BA 1390/27.2 E
Hardware

3.3

Air jet sieve


Dimensions
Underpressure underneath test sieve

see Figure 3.1-1


approx. 1500 5500 Pa
approx. 30 115 m3/h

Air flow rate


Protection class as per EN 60529
Speed

IP 54
n = 18 rpm; tolerance 2 rpm

Ambient conditions at installation site


Temperature range

Air humidity

No draughts during operation.

0 to +30C
max. 90% rel.

Site of installation (e.g. sturdy table) must be free from vibrations and
building oscillations.
Weight

3.4

approx. 15 kg

Test sieve
Test sieve 203 mm
Mesh widths for test sieves:

20 4000 m

See also the appended spare parts list (Part D).


Test sieves coarser than 4000 m are usually only suitable for manual sieving.
Every mesh width requires its own specific test sieve.
The automatic sieve identification feature can only function if the test sieve
has an integrated plastic clip. A transponder (tag) with the following memory
content (examples below) is integrated into the clip:
Mesh width
Counter (number of sieve analyses already carried out)
Limit value for cleaning
Limit value for inspection
Test sieve 76 mm micro-precision sieve (order-specific)
With special nozzle, cover and adapter ring for 76 mm test sieve.
Mesh widths for sieve decks:

10 30 m

398000

See also the appended spare parts list (Part D).


Every mesh width requires its own specific test sieve.

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Hardware

3.5

MultiPSU power pack for air jet sieve and vacuum cleaner
The power pack is inserted vertically into the side of the vacuum cleaner
Weight

approx. 1.0 kg

Cable length (power pack to air jet sieve)

approx. 2.5 m

Protection class as per EN 60529

IP 54

Electric power supply (see also nameplate on power pack):


Input (IN)
Voltage

100 250 VAC

Frequency

50 60 Hz

Amperage

100 230 V: 10 A
250 V: 15 A

Earthing contact

"Schuko" connector

Power consumption in stand-by mode (air jet sieve + power pack) < 1.5 W
Output (OUT 1) air jet sieve
Voltage / amperage

24 VDC / 3 A SELV

Voltage / amperage

9 VDC / 1 A SELV

Output (OUT 2) vacuum cleaner


Voltage / amperage

0 250 VAC / 8.8 A

Output (OUT 3) control of an on-site extraction unit


Voltage / amperage

3.6

24 VDC / 4 20 mA

Vacuum cleaner
see the manufacturer's instructions.
For use with the 203 and 76 mm test sieves

398000

Additional delivery scope:


Spiral hose 2 m long

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

3.7

Small filter
As an attachment to relieve the load on the vacuum cleaner if this is used in
continuous operation. The fines are normally not made further use of.
Dimensions

see Fig. 3.2-1

Filtering surface

approx. 1.3 m2

Pressure drop (new filter bag)


Dust capacity

approx. 1100 Pa
approx. 25 dm3

Weight approx. 11 kg
Additional delivery scope:
Spiral hose 2 m long

3.8 Cyclone
To permit recovery of the fines
Dimensions

see Fig. 3.2-1

Volume

approx. 2.2 dm2

Capacity of wide-necked bottle

approx. 1.0 dm3

Pressure drop

approx. 1500 Pa

Weight (incl. bottle and support)

approx. 7 kg

Additional delivery scope:


Support
Wide-necked bottle 1 dm3
Spiral hose 2 m long

3.9 Tools
All assembly and maintenance work can be carried out with standard trade
tools.
Included in delivery scope:
Order no. 009 932

1 off cleaning brush

Order no. 328 110

398000

1 off plastic rapping hammer

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Hardware

Preliminary Procedures

4.1

Transport / storage

4.1.1 Transport
Transport
The air jet sieve must not be knocked, shaken or thrown through the air during
transport.
If the temperature fluctuates strongly during transport (e.g. during air transport),
the air jet sieve must be protected against condensation to prevent damage
to the electric components.
When transporting the machine, the 89/655/EEC directive on the use of
technical equipment or the corresponding national standards and directives
must be observed.
Packaging
The packaging was selected to suit the means of transport and conforms with
the prevailing packaging directives.
If returning the air jet sieve for servicing procedures, always use the original
packaging. Liability reasons dictate that we are unable to accept an air jet
sieve and accessories that are returned to us in non-original packaging.

4.1.2 Intermediate storage


If storing the air jet sieve and individual units for prolonged periods, make
sure that:
they remain packed in the original packaging
they are stored in a dry room
they are protected against dust, moisturem, strong sunlight and the elements, and that
the temperature of the storage area ranges between 0 and 50C.
Because of the risk of damage caused by condensation, avoid strong fluctuations in temperature.

4.1.3 Unpacking keep the original packaging material!


Check the delivered goods including the accessories for completeness.
If the delivery is incomplete or if transport damage is visible, contact the forwarder or HOSOKAWA ALPINE immediately.

398000

Keep the original packaging material for the event that you need to return the
air jet sieve (see Section 4.1.1).

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

4.2

Installation and connections


Installation
Locate the air jet sieve and vacuum cleaner, etc. at the point of installation
(see Figures 3.1-1 and 3.2-1 for details of space requirement).

See Section 3 for details of the requisite conditions at the site of installation.

Connections
Connect up the spiral hoses to the air jet sieve, vacuum cleaner, small filter
or cyclone (optional).
The supplied spiral hoses can be cut to any size. To this end, unscrew the
connecting sleeve, cut the hose to the required length and then replace the
connecting sleeve.
Connect up the data cables to the balance and printer, etc. (Sections 4.3
and 4.4).
Insert the power pack into the vacuum cleaner (Fig. 4.2-1).
Effect the electric connections.

DANGER high voltage!

Lay all cables such that they cannot be bent back upon
themselves or otherwise damaged.
The operating voltage indicated on the units must correspond to the supply voltage of the mains network!
Insert the plugs of the connection cables into professionally
installed earthed sockets. In the case of the accessories, see
also the manufacturer's instructions.
Check that all units are switched off before effecting any connections.

Test sieve
Install the nozzle (Section 4.6), adapter ring, test sieve and cover (Section
4.5.1).
Start-up
Switch on first the power pack and then the air jet sieve.
A green LED on the power pack indicates the presence of the operating
voltage. The second green LED indicates that the power pack is connected
to the air jet sieve.
The PC starts and the main menu appears.
Shut-down
Activate the main menu.
398000

Switch off the switch on the air jet sieve (stand-by).


In the event of prolonged shut-downs (annual company closure or the like),
switch off the switch on the power pack and disconnect from the mains.
HOSOKAWA ALPINE

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Hardware

100-250 V
50-60 Hz

MultiPSU
power pack

Ein /
Aus

Air jet sieve


e200 LS

ON /
OFF

Vacuum cleaner
USB

Balance*

Other USB units


e.g: USB stick*

Collection device variants

Mouse*

Keyboard*

Printer*

LAN (balance,
printer, www ...)*

Small filter*

Cyclone*

398000

* optional

Figure 4.2-1

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HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

4.3

Balance connection
Cable connection
Refer to the balance handbook for details of the mains connection and connection of the data cable to the balance.
Use the same data cable as is also used for connection to a PC with a 9-pin
interface.
Configuration of the balance in the air jet sieve (eControl)
Select the balance family in the configuration menu (PartB).
The list shows the balances that eControl was able to configure at the time this
operating manual was written. New balances are constantly added to the list
and these are incorporated into the configuration menu every time eControl is
updated. Because of this, it is possible that the configuration menu is capable
of configuring far more balances than are shown below. Prior to purchasing a
new balance, check the list in the configuration menu first.
Balance
name

Other possible types

Baudrate

Parity

Stop- Data- Handbits


bits
shake

Sartorius
TE-Serie

ED-, EA-,
EB-, GD-,
GE-, TE-,#

1200

Odd

Request- SBI
ToSend

Sartorius
BL-Serie

1200

Odd

Request- SBI
ToSend

Sartorius
LP

1200

Odd

Request- SBI
ToSend

9600

Odd

Request- SBI
ToSend

Mettler
ML, MS-S,
NewClas- MS-L, JP,
sic Line
JS, XS, XP

9600

None

XonXoff

Para.: RS232 =
HOST; Para.: SYNCHRON = AUS

Mettler
B-S Line

9600

None

XonXoff

Para.: RS232 =
HOST; Para.: SYNCHRON = AUS

Sartorius
CubisSerie

MSA-,#

Mettler B
Line

PB

9600

None

XonXoff

Para.: RS232 =
HOST; Para.: SYNCHRON = AUS

Kern
PES/PEJ

PES / PEJ
1200
possibly also
Rice Lake
balances too

None

None

Para.: n.Pr.F. = 2
(3 = Default)

2400

None

off

Druck Men

Ohaus
Pioneer

398000

4.4

Type of communication

Printer connection
Any printer that supports the HP PCL Protocol and which has an integrated
print server can be connected to the Ethernet interface.

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Hardware

4.5

Exchanging sieve types

4.5.1 Standard sieves 203, sieves 200 and other brands


The adapter ring (A4.4) for the 203 standard sieve is always included in the
delivery scope. All other adapter rings including covers are optional extras.
The automatic sieve identification function is only possible with the standard
adapter ring (A4.4). Prior to sieving with other adapter rings, the automatic
sieve identification function must be switched off (Part B).
Installation
If the nozzle is removed: install the nozzle (Section 4.6).
Apply a light coat of grease to the seals of the adapter ring (A4.4). See
the spare parts list.
Locate the adapter ring (A4.4) in the housing (A1), paying attention to
the position of the hole for the antenna (A3) and the seals.
Locate the test sieve (A4.1) and cover (A4.2).
Removal
Remove the cover (A4.2) and test sieve (A4.1).
Pull the adapter ring (A4.4) out of the housing (A1).
Remove the nozzle (A4.3) as described in Section 4.6. This is only necessary if installing, e.g. the micro-precision sieve (Section 4.5.2).
Other-brand sieve

A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring

Figure 4.5-1

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HOSOKAWA ALPINE

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Standard sieve

e200 LS

BA 1390/27.2 E
Hardware

4.5.2 Micro-precision sieves 76


Micro-precision sieves 76 and the associated adapter ring are optional.
The automatic sieve identification function is not possible with micro-precision
sieves 76. Prior to sieving with micro-precision sieves, the automatic sieve
identification function must be switched off (Part B).
Installation
Install the 203 sieve including the nozzle (Section 4.5.1).
Install the short nozzle (A5.3) (Section 4.6).
Apply a light coat of grease to the seals of the adapter ring (A5.4). See
the spare parts list.
Locate the adapter rings (A4.4 / A5.4) in the housing (A1)
Locate the 76 test sieve (A5.1) and cover (A5.2).
Removal
Remove the cover (A5.2) and the 76 test sieve (A5.1).
Pull the adapter rings (A4.4 / A5.4) out of the housing (A1).
Remove the short nozzle (A5.3) as described in Section 4.6. This is only
necessary if converting, e.g. to standard sieves (Section 4.5.1).

398000

A1 Housing
A2 Gear shaft
A4.4 Adapter ring
A5.1 Test sieve 76
A5.2 Cover
A5.3 Nozzle
A5.4 Adapter ring for 76

Figure 4.5-2

HOSOKAWA ALPINE

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Hardware

4.6

Nozzle exchange
NOTICE

Damage to the electronics


Always switch off the air jet sieve before commencing any
work on the nozzle

Removal
Remove the cover (A4.2) and test sieve (A4.1).
Unscrew the nozzle (A4.3) from the shaft in anticlockwise direction.
Installation
Apply a light coat of the supplied grease to the gear shaft (see the spare
parts list) and screw the nozzle (A4.3) onto the shaft in clockwise direction.
Locate the test sieve (A4.1) and cover (A4.2).

A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring

398000

Figure 4.6-1

A-24

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

5 Maintenance
Pay attention to the safety regulations in Section 2.4!

DANGER high voltage

Some machine parts are electrically charged.


Danger of electric shocks!
The cover on the power pack may only be opened by
authorised personnel (HOSOKAWA ALPINE customer
service, etc.).
Disconnect the mains plug first!

WARNING

398000

The rotating machine parts (nozzle) can cause serious


injuries when opening or reaching into the machine.
Injuries possible if product is inhaled or gets into the
eyes.
Never open the cover to remove the test sieve or microprecision sieve until the machine has come to a complete
standstill and the vacuum cleaner has been switched off.
Wait until the vacuum cleaner has run down.

HOSOKAWA ALPINE

A-25

BA 1390/27.2 E

e200 LS

Hardware

5.1

Cleaning and product removal


CAUTION

NOTE

Injuries possible if product is inhaled or gets into the


eyes.
Exercise particular care if processing harmful or toxic
substances!
Wear suitable protective clothing to suit the hazard class
of the product being processed (gloves, face mask, protective overalls, etc.).
If necessary, install the machine in an enclosed and separate room that may not be entered unless protective clothing is worn.
Cleaning waste
All cleaning waste (product residues, dirty cloths, dirty water,
etc.) must be disposed of in a proper manner.
Harmful or toxic residues (pharmaceutical active ingredients,
various chemicals, etc.) must be disposed of as toxic waste.
The user is responsible for deciding on the toxicity of the waste!

5.1.1 Air jet sieve


Cleaning
Switch the machine off and disconnect the mains plug.
Remove the cover, test sieve, adapter ring and nozzle (Sections 4.5.1
and 4.6).
Brush the nozzle out into the discharge recess located in the fines chamber.
Now brush out the residues in the fines chamber into the discharge recess.
Replace the nozzle, adapter ring, test sieve and cover (Sections 4.6 and
4.5.1).
Insert the mains plug and switch the air jet sieve on. Carry out a test run.
The product residues or dirt particles are vacuumed out.
Wipe the outside surfaces of the air jet sieve with a damp cloth.

398000

For a more thorough cleaning, e.g. prior to sieving processes to recover fines, run a rinsing batch of the new material through the sieve and repeat the
cleaning procedure.

A-26

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

5.1.2 Test sieves


Cleaning and inspection intervals
A basic cleaning and rudimentary inspection for damage to the sieve gauze
must be carried out before and after every single sieving operation.
In addition, the test sieve must be thoroughly cleaned and inspected in detail at
regular intervals. The intervals are dependent on the products to be analysed
and the sieve mesh width. As a rule of thumb, the following applies:
Test sieves < 63 m: after every 5th sieving process
Test sieves < 150 m: after every 10th sieving process
Test sieves > 150 m: after every 20th sieving process or as necessary.
Cleaning the test sieves
The cleaning method is dependent on the mesh width, the degree of soiling
and the product.
See also DIN 66 165, Parts 1 and 2 as well as ISO 2591-1.
Cleaning sieves with mesh widths of 500 m and finer

NOTICE

Sieve damage or destruction.


These test sieves are extremely sensitive and must never be
cleaned with a cloth or brush, etc.

Clean the sieves in an ultrasonic bath.


Then rinse the sieves with clear water and use compressed air to carefully blow out the sieve deck so that there are no residues.
Drip-dry for about 5 minutes and then allow to dry for approx. 30 minutes
at max. 100C.
Dislodge any trapped particles by tapping the sieve frame lightly against
a wooden or aluminium surface.
Ultrasonic cleaners can be ordered from HOSOKAWA ALPINE.

398000

eControl counts the number of sieving processes for every sieve. The counter can be viewed in the service menu (Part B).

HOSOKAWA ALPINE

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Hardware

Inspecting the test sieves


Visually inspect the test sieve for damage and dirt residues after cleaning
and drying.
Inspect the test sieves for damage to the sieve gauze and for any clogged
particles which were not removed during cleaning. The following inspection
procedures are in general use:
Visual inspection

Hold the test sieve up against the light, e.g. in front of a window or a light
table. It is advisable to use a magnifying glass in the case of fine-mesh
sieves.

Comparison sieving

Prepare a relatively large sample of a product that has a known particle


size distribution. It is essential that initial determination of the particle
size takes place with an air jet sieve equipped with a new test sieve. The
sieving parameters must be identical for the reference sieving and the
comparison sieving.

Sieve exchange

Especially with fine-mesh test sieves, it is not always possible with the
means available to detect all flaws or defects. In order to guarantee the
perfect condition of the sieve, it is preferable to exchange the test sieve
in this case.

Use of sieve gauzes as defined in the standards (usually DIN ISO 3310)

This method is actually intended for the manufacture and assembly of


test sieves. It is too complicated to be applied regularly by the user.

5.1.3 Vacuum cleaner


Pay attention to the vacuum cleaner handbook!

398000

With the vacuum cleaner (B) running, shake or tap the spiral hose lightly
to remove deposits.
Turn the vacuum cleaner off.
If in spite of adjustment, the operating pressure falls below the desired
set value, empty the filter bag.
Dispose of the filter (dust) bag in a proper manner.

A-28

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

5.1.4 Small filter


Cleaning the small filter
Cleaning is necessary as soon as the desired underpressure is no longer
reached. If, in spite of cleaning, the underpressure does not change, this can
indicate that the spiral hoses are blocked.
Shut down the machine and system (vacuum cleaner).
Flip the stay bar (D2) down.
Push the handle (D3) up and down energetically several times to free
the filter bag (D1) from dust.
Depress the handle (D3) and locate the stay bar (D2) over the handle
(D3) again.
Emptying the small filter
Clean the filter as described above.
Wait a couple of minutes until the dust settles in the filter bin.
Disconnect the spiral hoses from the small filter.
Open the locking clamps (D4).
Now pull the filter cover (D5) including the filter bag (D1) and frame (D7)
out of the filter bin (D6).
Empty the filter bin (D6).
Check the seals and earthing cables for damage.
Replace the filter cover (D5) including filter bag (D1) and frame (D7) in
the filter bin (D6) and locate the locking clamps (D4).
Connect up the spiral hoses to the small filter.

398000

D1 Filter bag
D2 Stay bar
D3 Handle

D4 Locking clamp
D5 Filter cover
D6 Filter bin

Figure 5.1-1: Cleaning and emptying the small filter


HOSOKAWA ALPINE

A-29

BA 1390/27.2 E

e200 LS

Hardware

Exchanging the filter bag


Empty the small filter as described in the foregoing section "Emptying
the small filter".
Slacken off the pipe clip (D8) and pull it out of the hem of the filter bag
(D1).
Pull the filter bag (D1) off the filter ring (D10).
Use scissors or a sharp knife to cut through the four cable ties (D9) holding the filter bag (D1) on the frame (D7). Be careful not to damage the
filter bag (D1)!
Remove the filter bag (D1).
Secure the four loops of the new or washed filter bag (D1) with new cable ties to the frame (D7).
Thread the pipe clip (D8) through the hem of the filter bag (D1).
Attach the filter bag (D1) to the filter ring (D10) and secure in place with
the pipe clip (D8).
Assemble the small filter as described in the foregoing section "Emptying
the small filter".

398000

D1 Filter bag
D5 Filter cover
D7 Frame
D8 Pipe clip
D9 Cable tie
D10 Filter ring
D15 Seal

Figure 5.1-2: Small filter

A-30

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

5.1.5 Cyclone with holder and wide-necked bottle


Removing the wide-necked bottle
Switch off the machine and system (vacuum cleaner) and disconnect the
mains plug.
Wait until the dust has settled.
Unscrew the wide-necked bottle (E3) from the cyclone bottom section
(E1) and deposit on a suitable surface.
Empty out the fines from the wide-necked bottle (E3).
For a more thorough cleaning, the cyclone must be dismantled.
Remove the wide-necked bottle as described above.
Remove both spiral hoses.
Release the clamping ring (E5) and remove the cyclone top section (E2).
Open the clamping ring (E6) and remove the bottle connection (E7).
Clean the cyclone components (with a brush, the vacuum cleaner and/or
a soft cloth).
Installation
Check the seals for damage and exchange if necessary.
Locate the cyclone top section (E2) on the cyclone bottom section (E1)
and secure in place with the clamping ring (E5).
Replace the spiral hoses.
Installing the wide-necked bottle
Locate the bottle connection (E7) at the cyclone bottom section (E1) and
secure in place with the clamping ring (E6).
Screw the wide-necked bottle (E3) into the cyclone bottom section (E1)
and tighten securely.

398000

Insert the mains plug and switch on the machine and system.

HOSOKAWA ALPINE

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BA 1390/27.2 E

e200 LS

Hardware

E1
E2
E3
E5
E6
E7

Cyclone bottom
section
Cyclone top section
Wide-necked bottle
Clamping ring
Clamping ring
Bottle connection

398000

Figure 5.1-3

A-32

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

5.1.6 Suction-side silencer


The suction-side silencer becomes soiled as a result of the ambient air it draws
in. If soiling is serious, the filter resistance rises. If, because of this, the air jet
sieve is no longer able to reach the preset underpressure, an error message
appears on the display. It is then necessary to renew the suction-side silencer.
Exchange
Terminate any sieving processes.
Open the cover (A7) on the rear of the air jet sieve.
Remove the knurled screw (A10) and the cover (A8).
Remove the suction-side silencer (A6).
Install a new suction-side silencer (A6).
Replace the cover (A8) and the knurled screw (A10).
Check the sensor filter used for underpressure measurement for soiling
(Section 5.1.7)
Close the cover (A7).

A6 Suction-side silencer
A7 Cover
A8 Cover
A10 Knurled screw

398000

Figure 5.1-4

HOSOKAWA ALPINE

A-33

BA 1390/27.2 E

e200 LS

Hardware

5.1.7 Sensor filter for underpressure measurement


The sensor filter (A9) protects the sensor used for underpressure measurement against dust particles. If the inside of the sensor filter is soiled, it must
be exchanged (visual inspection).
Exchange
Terminate any sieving processes.
Open the cover (A7) on the rear of the air jet sieve.
Loosen the hose connections on the sensor filter (A9), pull the hoses off
the sensor filter and remove the sensor filter.
Insert the hoses in the new sensor filter (A9) and secure in place.
Close the cover (A7).

A7 Cover
A9 Sensor filter

398000

Figure 5.1-5

A-34

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

5.2

Regular inspections

5.2.1 Inspections to be carried out by the user


Pay attention to the safety regulations in Section 2.4!
To permit conclusive and reliable measurements, the air jet sieve must be
checked regularly for function.
The components must be checked by skilled personnel every 500 operating
hours or more frequently if the product being sieved is strongly abrasive or
tends to cake. The user is charged with determining the inspection intervals
and with carrying out the inspections. It makes good sense to keep a record
of inspection procedures.
The following must be checked:
Air jet sieve:

The nozzle must rotate during sieving. This can be checked during
sieving by observing the product for movement. The nozzle aperture
must be kept clear; clean off any clogged particles.

Timer: check the accuracy with a stop watch.

Underpressure measurement: check the zero indicator with the air jet
sieve switched off.

Adapter rings (A4.4): check the seals for damage.

Sensor filter: visual inspection for soiling (Section 5.1.7).

Test sieves
Check the test sieves for soiling and defects, clean or exchange if
necessary (see Section 5.1.2).
Vacuum cleaner pay attention to the handbook!

Check the generated underpressure: repair or exchange the vacuum


cleaner if the operating pressure falls short of the setpoint value even
after fine-adjustment of the working pressure and exchange of the filter
bag, the absolute filter element and/or the filter fabric insert (orderspecific).
Check the filter bag for permeability; exchange if necessary.
Check the absolute filter element for permeability; blow through or
exchange if necessary.
Check the filter fabric insert (order-specific) for soiling; exchange if
necessary.

398000

Small filter

Check the filter bag for permeability and damage; exchange if


necessary.

Check seals for damage; exchange if necessary.

HOSOKAWA ALPINE

A-35

BA 1390/27.2 E

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Hardware

Cyclone
Check the sealing surface of the glass bottle for wear or damage;
exchange if necessary.

Check all seals for damage and function; exchange if necessary.

All spiral hoses


Check for permeability, damage, cracks, and kinks; exchange if
necessary.
Balance

Regular servicing in accordance with the manufacturer's instructions.

If in doubt, contact HOSOKAWA ALPINE's customer service division for advice


and assistance.

5.2.2 Inspections to be carried out by HOSOKAWA ALPINE


To ensure maximum accuracy and availability, the air jet sieve should be subjected to a general inspection by HOSOKAWA ALPINE once a year.
The inspection procedures include:
general function and condition check,
cleaning and recalibration where necessary of the underpressure gauge,
a test run,
preparation of a test report.

398000

As part and parcel of the "Carefree Package", HOSOKAWA ALPINE offers


a full-service maintenance package which includes maintenance of the air
jet sieve, the replacement of defective components, and inspection with
recertification of the sieves, etc.
Contact the HOSOKAWA ALPINE customer service division for details.

A-36

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Hardware

Spare Parts Service


Only use those spare parts specified in the appended spare parts list.
With the exception of standard parts, all spare parts must be ordered from
HOSOKAWA ALPINE!
Use of non-Alpine spare parts can lead to damage or defects which are not
covered by our warranty.
It is advisable to use your own experience to build up a stock of the most
frequently required spare parts.
When ordering spare parts, please specify:
as per appended spare parts list

Machine type

as per nameplate

Machine number

as per nameplate

398000

Order number

HOSOKAWA ALPINE

A-37

BA 1390/27.2 E

e200 LS

398000

Hardware

A-38

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Software

Software: Sieving and Evaluation _______ Part


Table of Contents
1

Page

Sieving Methods............................................................... B-2

1.1
1.2

Sieving method overview..................................................................B-2


Standard method................................................................................B-2

1.3

Swiss sieving method........................................................................B-4

1.2.1
1.2.2
1.3.1
1.3.2

Fundamental sequence.................................................................................. B-2


Standard method / overview........................................................................... B-3
Fundamental sequence.................................................................................. B-4
Swiss sieving method / overview.................................................................... B-5

2 Operation.......................................................................... B-6
2.1

Overview sequence of a sieving analysis.....................................B-6

User Interface eControl................................................... B-7

3.1
Main menu..........................................................................................B-8
3.2 Sieving................................................................................................B-9
3.2.1
Sieving (only applicable for eControl Basic)).................................................. B-9
3.2.2 Sieving*......................................................................................................... B-10

3.3 Evaluation.........................................................................................B-15
3.3.1
Mesh scale data............................................................................................ B-15
3.3.2
File name for storage.................................................................................... B-16
3.3.3
Display in the form of a graph....................................................................... B-17
3.3.4 Printing.......................................................................................................... B-19

3.4

Sieve set*..........................................................................................B-20

3.5

Sieve set management*...................................................................B-21

3.6

Configuration....................................................................................B-29

3.4.1
3.4.2
3.5.1
3.5.2
3.5.3

Sieve set....................................................................................................... B-20


Load sieve set............................................................................................... B-20
Deleting a sieve siet...................................................................................... B-22
Creating a new sieve set............................................................................... B-23
Importing and exporting sieve sets............................................................... B-27

3.6.1 Settings......................................................................................................... B-30


3.6.2
System data.................................................................................................. B-40

3.7 Archive*.............................................................................................B-41

398000 / Version 00.09

3.7.1
3.7.2

Locate sieve data.......................................................................................... B-41


Exporting an archive..................................................................................... B-42

3.8 Log-in (eControl Plus variant).........................................................B-43


3.8.1

Password manager....................................................................................... B-43

3.9

User administration (eControl Plus variant)..................................B-45

3.10

Sieving analyis audit trail (eControl Plus variant)........................B-47

Reference to Standards................................................. B-48

3.9.1 Overview....................................................................................................... B-45


3.9.2
Generating a new user.................................................................................. B-46

HOSOKAWA ALPINE

B-1

BA 1390/27.2 E

e200 LS

Software

Sieving Methods

1.1

Sieving method overview


The e200 LS Lite differentiates between the standard and the Swiss sieving
method.
Each method also knows the difference between sieving without and with
consideration of the weight of the sieve, i.e. without sieve tare and with
sieve tare.
The method to be used should be determined at the time of defining the set of
sieves (Page B-21). If a sieving process is carried out without a set of sieves,
the settings in the configuration menu (Page B-36) apply.

1.2

Standard method

1.2.1

Fundamental sequence
With the standard method, first of all weigh a sample quantity, tip it onto the
finest test sieve, sieve it in the sieving machine and then weigh the remainder
of the sample batch. The difference in weight corresponds to the undersize
at this mesh width.
Repeat this procedure with the remainder of the sample batch using the next
largest test sieve in each case.
The software program enters the measured values automatically into a table
and converts this table into a graph.
The dialogue windows guide you through the entire sieving sequence.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Standard method without sieve tare
Fill the remainder of the sample batch from the test sieve into the weighing pan
and weigh it. Any residues left on the test sieve lead to analysis inaccuracy.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-2

HOSOKAWA ALPINE

398000 / Version 00.09

Standard method with sieve tare


Dependent on the measuring range of the balance, you can weigh the entire
test sieve including the remainder of the sample batch after each sieving
process. The empty weight of the test sieve (tare) must be entered into the
system beforehand in order that the weight difference can be determined.

e200 LS

BA 1390/27.2 E
Software

398000 / Version 00.09

1.2.2 Standard method / overview


Without sieve tare

With sieve tare

Batch weight

Batch weight

Test sieve 1

Test sieve 1

Test sieve 2

Test sieve 2

etc.

etc.

Figure 1.3-1
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-3

BA 1390/27.2 E

e200 LS

Software

1.3

Swiss sieving method

1.3.1

Fundamental sequence
The Swiss sieving method is characterised in that every sieving operation is
always carried out with a full batch of weighed material.
With the Swiss method, you need a complete batch of weighed material for
every sieving operation. Fill each sample into the test sieve and perform the
sieving process. During sieving, it is not necessary to transfer the material to
another sieve.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Swiss method without sieve tare
Fill the remainder of the sample batch from the test sieve into the weighing pan
and weigh it. Any residues left on the test sieve lead to analysis inaccuracy.
Swiss method with sieve tare
Dependent on the measuring range of the balance, you can weigh the entire
test sieve including the remainder of the sample batch after each sieving
process. The empty weight of the test sieve (tare) must be entered into the
system beforehand in order that the weight difference can be determined.
Advantages
Every test sieve can be prepared in advance with a full batch of weighed material (e.g. in the case of toxic substances under application of a
suction unit).
During sieving, it is not necessary to transfer the material to another test
sieve.
The residue on the test sieve is not needed for other sieving operations
(advantage if, for example, the material is hygroscopic).
Any residues in the test sieve do not influence the result provided that
the test sieve is always weighed as well at the same time.
Disadvantage

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-4

HOSOKAWA ALPINE

398000 / Version 00.09

The batches of weighed material must be prepared in advance for every


sieving operation (max. difference between batches 5%).

e200 LS

BA 1390/27.2 E
Software

398000 / Version 00.09

1.3.2

Swiss sieving method / overview

Without sieve tare

With sieve tare

Batch weight

Batch weight

Test sieve 1

Test sieve 1

Test sieve 2

Test sieve 2

etc.

etc.

Figure 1.3-2
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-5

BA 1390/27.2 E

e200 LS

Software

Operation
Pay attention to the safety regulations in Part A.

CAUTION

2.1

Injuries possible if product is inhaled, comes into contact with the skin or gets into the eyes. Exercise particular care if processing harmful or toxic substances!
Wear protective clothing to suit the hazard class of the
product (gloves, face mask, protective overalls, etc.).

Overview sequence of a sieving analysis


Overview of requisite steps
Before using the sieving machine for the first time
1. Install the hardware (Part A).
Prerequisite for reliable operation is the correct set-up and connection of
the system components.
2. Switch on the system (Part A), the main menu appears (Page B-8).
3. Make the initial settings (Page B-29).
4. Test the connections to the balance and printer (if available).
5. Generate sieve sets (Page B-21).
Recurring steps
1. Carry out the sieving (Page B-9).
2. If necessary: save analysis to memory, analyse and print it out (Page
B-15).
Switch off
1. Select the main menu.
2. Switch the air jet sieve to stand-by.

398000 / Version 00.09

3. In the case of prolonged interruptions (e.g. annual company shut-down


or the like), additionally switch off the switch on the power pack and disconnect the electric cable from mains power.

B-6

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Software

User Interface eControl

eControl guides you through the selected procedures (sieving, evaluation,


archiving, settings, etc.).
The display indicates both the current status and the procedures that can be
selected in the actual situation.
The menus shown in this operating manual reflect standard situations. In the
case of different settings (Page B-29) and if different buttons are selected, the
sequence and/or the menus can differ to those shown. The installed eControl
variant also has an influence on the selection possibilities.
Only the most important menus are shown here. Submenus, e.g. additional
confirmation prompts and the like, are omitted for the sake of clarity.

398000 / Version 00.09

The display is a touch screen. Activate the desired button by touching it with
your finger. Never use hard items such as pens, metal pins, pencils or the like
to press the touch screen. This could damage the glass surface.

HOSOKAWA ALPINE

B-7

BA 1390/27.2 E

e200 LS

Software

3.1

Main menu

Main menu

The main menu appears as soon as the air jet sieve is switched
on.
Switch on both switches (on power pack and on air jet sieve)
as described in PartA.
If applicable (order-specific) switch on the balance and printer, etc.

Information
Shows the address of the manufacturer
Sieving (Page B-9)
Sieving operations.

Configuration (Page B-29)


Setting the system parameters.

Sieve set management* (Page B-21)

User administration** (Page B-45)


(only with the eControl variant Ultimate-Plus)

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-8

HOSOKAWA ALPINE

398000 / Version 00.09

Archive* (Page B-41)


Managing the data resulting from sieving operations.

e200 LS

BA 1390/27.2 E
Software

3.2

Sieving

3.2.1

Sieving (only applicable for eControl Basic))

Sieving

Main menu

Sieving

This description applies only to the eControl Basic variant and


activated sieving lite function (Page B-32).
In this configuration, sieving is restricted to the basic functions
and all evaluation functions are switched off.
The application is, for example, when sieving operations that do
not need to be logged are repeated often.
Sequence of a sieving operation
Place the weighed feed batch on the test sieve.
Press
to start.
Wait until the sieving time has elapsed and the air jet sieve is
at a standstill.
Now weigh the material.
Repeat the sieving process with the remaining material and
the next larger test sieve.

Pause
Interrupt the actual sieving process.

398000 / Version 00.09

Stop
Stop the actual sieving process before the sieving
time has expired.

Start (not shown here)


Restart the sieving process.

Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
the actual menu (not shown here).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Software

3.2.2

Sieving*

Sieving
Batch weight
Main menu

Sieviung

The sequence of a sieving operation is dependent among other


things on the settings made in the configuration/settings menu
(Page B-29).
Tare the balance.
Fill material into the weighing pan.
Data adopted by the balance
Balance on-line (electronic balance with data cable connected to air jet sieve): pressing
will adopt the weight from
the balance.
. Enter the
Balance off-line (no data cable): select
measured value by means of the displayed keyboard (not
shown here). Confirm by pressing the ENTER key.

Sieve set
Load a sieve set (Page B-20).

Graphical display
Displays the data of the mesh scale in the form of a
graph (Page B-17).

Mesh scale data


Displays the data of the mesh scale in tabular form
(Page B-15).

Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
the actual menu (not shown here).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Balance
Either adopt the weight from the balance or enter the
value manually.

e200 LS

BA 1390/27.2 E
Software

Sieving
Sieve settings

Insert the test sieve in the air jet sieve.


Test sieve
Sieve identification function (RFID)* on (Page B-30): eControl reads the mesh width off the transponder and indicates
the value in the display.
Sieve identification function (RFID)* off (Page B-30): enter
the mesh width using the displayed keyboard (not shown
here).
In addition, the mesh width unit can be selected here [m],
[ASTM-No.], [Tyler Mesh].**
Sieve set* (Page B-20).
With the loaded sieve set: the underpressure and sieving
time for this test sieve appear in the display.
Without sieve set (manual): display shows the default values
(underpressure and sieving time). The values can be corrected in the configuration menu (Page B-31) or using
* or
*.
Place the weighed material in the test sieve.
Put the cover on.
Start the sieving process

Back
Back to the last step.
Time
Set the sieving time (without sieve set).

398000 / Version 00.09

Underpressure
Set the underpressure (without sieve set).
Start
Start the sieving process.
(Page B-17), (Page B-15), (Page B-8)

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Sieving
Performing a sieving
process

he air jet sieve terminates the sieving process once the sieving
T
time has elapased. The current values for sieving time and
underpressure are shown on the display in grey print.
If necessary: Press
to interrupt sieving. The sieving time
is also interrupted during the pause.
Press

to resume sieving (not shown here).

Stop
Stop actual sieving process before the sieving time
has elapsed.
Pause
Interrupt the actual sieving process.

Start (not shown here) sieving.


Resume the sieving process.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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(Page B-17), (Page B-15), (Page B-8)

e200 LS

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Software

Sieving
Weighing the residue

After sieving:
Tare the balance.
Fill the residue into the weighing pan.
Adopt the value by pressing

or enter it manually.

Back
Back to the previous step.
Balance
Either adopt the weight from the balance or enter the
value manually.

398000 / Version 00.09

(Page B-17), (Page B-15), (Page B-8)

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Software

Sieving
Residue / undersize

The sieve set* specifies whether the residue or the undersize


will be calculated. If no sieve set is loaded, the specifications in
the configuration/settings menu apply (Page B-31).
Select the mesh scale
for the next sieving process.
Last sieving process (end of mesh scale):
to terminate the mesh scale.
Without sieve set: Press
With sieve set: Once the last test sieve has been used, the
display changes to the mesh scale data menu (Page B-15).

Back
Back to the previous step.

New sieving process


Perform the next sieving process of the current mesh
scale with the coarser test sieve.

Terminate the current mesh scale and retrieve the


mesh scale data menu (Page B-15).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-14

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(Page B-17), (Page B-15), (Page B-8)

e200 LS

BA 1390/27.2 E
Software

3.3

Evaluation

3.3.1

Mesh scale data

Mesh scale data


Main menu

Sieving

Mesh scale
data

he display shows the data in the form of a table during and


T
after completion of a mesh scale.
Display of results:
Framed in green: result within tolerance
Framed in red: result out of tolerance
Not framed: no tolerance specified
Specify limit values when generating or altering a sieve set
(Page B-23).

Calculation method:
Result displayed in [g] or (%)

Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.

Start a new mesh scale


A query makes it possible to save the current mesh
scale to memory.

398000 / Version 00.09

(Page B-17), (Page B-8)

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Software

3.3.2

File name for storage

File name
for storage

Sieving

Mesh scale
data

Save to memory

To save the mesh scale data to memory, designate a file name


and if required enter Comment 1 and 2 plus the name of the
generator. Input using the superimposed keyboard (not shown
here). In the case of a password-protected system, the generator is specified**.

File name
Max. 32 characters, umlauts permitted.
No file name extension permitted (is automatically
generated).
No special characters permitted (/ \ < > * . ? | : ;).

Generator
All characters valid, max. 128 characters.

Comment 1
All characters valid, max. 128 characters.

Comment 2
All characters valid, max. 128 characters.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Adopt
Adopt selection and open next menu.

e200 LS

BA 1390/27.2 E
Software

3.3.3

Display in the form of a graph

Graph

A graph can be plotted during the sieving process using the


current values or with values retrieved from the archive.

398000 / Version 00.09

Main menu

After pressing
, a selection window appears which allows
you to select the type of representation (cumulative curve,
RRSB graph, bar chart):

Sieving

Graph

Cumulative
curve

Shows the data of the actual mesh scale as a cumulative curve.

RRSB graph

Shows the data of the actual mesh scale as a curve with a


double-logarithmic vertical axis.

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Software

Bar chart

Shows the data of the actual mesh scale as a bar chart.


The portion of a specific grade related to the entire sample
is shown in the form of a bar chart. One grade thereby is the
amount of particles that are larger then Sieve A but smaller than
Sieve B.

Add another mesh scale (not shown here).


Retrieve the mesh scale from the archive (Page
B-41).

Remove the mesh scale added last (not shown here).

Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.

Back to the previous menu.


eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-18

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398000 / Version 00.09

(Page B-17), (Page B-15), (Page B-8)

e200 LS

BA 1390/27.2 E
Software

3.3.4

Printing

Printing

Output of the data of the current mesh scale to a PDF file or to


a printer.

398000 / Version 00.09

Main menu

Sieving

Terminate sieving

Save to memory inc. file name

Print

File name of print file


If necessary, enter the name of the print file.

Output as a PDF file


Saves the file under the indicated file name in the
specified network directory in PDF format.

Output to printer
Sends the mesh scale data to the connected printer.

Cancellation and start of a new sieving process.


The current mesh scale is not saved to memory.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Software

3.4

Sieve set*

3.4.1

Sieve set

If sieving processes need to be repeated several times, it


makes sense to generate a sieve set. This guarantees use of
the same parameters for every sieving process, thus making
them comparable.
The following values are stored in a sieve set:
Main parameters:
Automatically generated number
Sieve set name
Generator
Method
Comments
Calculation method: residue or undersize
Sieving aids
Batch weight
For every test sieve:
Mesh width
Underpressure
Sieving time

3.4.2

Load sieve
set

Select the desired sieve set by touching it on the screen.


Press
process.

to load the selected sieve set for the next sieving

Main menu

Sieving

Sieve set

Adopt
Adopt selection and open next menu.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-20

HOSOKAWA ALPINE

398000 / Version 00.09

Back
Back to the previous step.

e200 LS

BA 1390/27.2 E
Software

3.5

Sieve set management*

Sieve set management

Creating, exporting and importing sieve sets.

Main menu

Sieve set management

398000 / Version 00.09

Back
Back to the previous step.

Delete sieve set


(Page B-22)

New sieve set


(Page B-23)

Copy sieve set


Procedure as with New sieve set menu (Page B-23),
most of the fields still contain the old data.

Import a sieve set


(Page B-27)

Export a sieve set


(Page B-27)

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Software

3.5.1

Deleting a sieve siet

Deleting a sieve set

Deleting sieve sets that are no longer needed.

Main menu

Sieve set management

Delete sieve
set

Select all sieve sets.

Cancel selection.

Delete the selected sieve sets.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-22

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398000 / Version 00.09

Back
Back to the previous step.

e200 LS

BA 1390/27.2 E
Software

3.5.2

Creating a new sieve set

New sieve set


Main parameters
(Page 1)

A sieve set contains specifications for the entire sieve set (main
parameters) as well as those which apply only to the respective
test sieve (sieve parameters).

Main menu

Sieve set management

New sieve set

Number of sieve set


(assigned by eControl)

Comment 1
All characters valid, max. 64 characters.

Comment 2
All characters valid, max. 64 characters.

Generator
All characters valid, max. 64 characters.

398000 / Version 00.09

Version number
Max. 32 characters, umlauts permitted.
No special characters permitted (/ \ < > * . ? | : ;)

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Software

New sieve set


Main parameters
(Pages 2+3, continued)

Sieving time control (function not active):


Time-controlled / dust-controlled**

Residual dust measurement **


(function not active)

Sieving method:
Standard / Swiss

Calculation method:
Undersize / residue (%)

Sieving aids:
Details of the sieving aids used

Batch weight
Quantity specification for the batch weight

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-24

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398000 / Version 00.09

Once the last point has been defined, a menu opens which
permits the sieve-specific parameters to be fixed.

e200 LS

BA 1390/27.2 E
Software

New sieve set


Main parameters
(Page 3, continued)

Definition of the sieve-specific parameters:


Mesh width unit **
Mesh width
Sieving time
Underpressure

Input ranges
Mesh width unit: m / ASTM no. / Tyler Mesh.**
Mesh width: 1 to 15000 m
Sieving time: 0:10 29:59 min:sec
Underpressure: 1500 9900 Pa

398000 / Version 00.09

Insert new test sieve


A keypad appears: enter the mesh width, sieving time
and underpressure one after the other, confirming in
each case with
.

Deletes the last test sieve. As soon as the sieve set


has been stored to memory
, deletion is no longer
possible.

Adopt
Saves the data to memory and closes the menu.

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Software

New sieve set


Main parameters
(Page 4, continued)

Test-sieve-specific undersize / residue and permissible tolerance *

Define values:
Specify the undersize / residue for the selected
test sieve.

Define the tolerance for this undersize / residue value.

Adopt values
Saves the values to memory and closes the menu..

The tolerances are also displayed in the cumulative curve


(Page B-17). **

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-26

HOSOKAWA ALPINE

398000 / Version 00.09

Display of results:
Framed in green: result within tolerance
Framed in red: result out of tolerance
Not framed: no tolerance specified

e200 LS

BA 1390/27.2 E
Software

3.5.3

Importing and exporting sieve sets

Importing a sieve set

Sieve set management

Import a sieve
set

Sieve sets can also be created externally, e.g. with a PC. Recommended procedure:
Export a sieve set that is similar to the new one.
Load the sieve set file into a standard editor on the PC, edit
it as desired and store under a new name (ASCII file, .CSV).
Import the new sieve set file into the air jet sieve.
A USB flash drive, for example, can be used as the data carrier.
Specify the destination for memory storage in the configuration/
settings menu (Page B-31).

398000 / Version 00.09

Back
Back to the previous step.

Select all sieve sets.

Cancel selection.

Import selected sieve sets.

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Software

Exporting sieve sets


Sieve set management

The sieve set selected by touching it on the screen is exported.


Specify the destination for memory storage in the configuration/
settings menu (Page B-31).

Export a sieve
set

Select all sieve sets.

Cancel selection.

Export selected sieve sets.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-28

HOSOKAWA ALPINE

398000 / Version 00.09

Back
Back to the previous step.

e200 LS

BA 1390/27.2 E
Software

3.6

Configuration

Configuration

Display and management of system data.

Main menu

Configuration

Settings
Specifications for sieving process, memory location,
etc.

System data
Shows the system data.
Settings ofseite sieve cleaning and service counters.

Service (password-protected, reserved exclusively for


the manufacturer).

Update
Update or upgrade of eControl.
Changes the eControl variants (code required).

398000 / Version 00.09

Main menu
Cancel and back to main menu (Page B-8).

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Software

3.6.1

Settings

Settings
(Page 1)

These are the set values that eControl applies if no sieve set
(Page B-20) is loaded.

Configuration

Settings

Menu language:
German / English / French...

Connected balance
Sartorius BL310 / Sartorius.... / ....

Calculation method:
Undersize / residue (%)

Sieving method:
Standard / Swiss (Page B-2), (Page B-4)

Automatic sieve identification:


ON / OFF

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-30

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398000 / Version 00.09

Main menu

e200 LS

BA 1390/27.2 E
Software

Settings
(Page 2, continued)

Destination for storing import and export data:


USB flash drive / network (Page B-33)

Printer
Set printer parameters (Page B-34)

398000 / Version 00.09

Sieve set values (Page B-36).


Enter the mesh width, sieving time and underpressure. If no sieve set is loaded, eControl uses these as
default values.

Date / time current


Enter the date (dd.mm.yyyy) and time (hh:mm).

Pressure unit **
Pa / mbar / psi / mmH2O

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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Software

Settings
(Page 3, continued)

IP address of air jet sieve (Page B-39)

Frequency converter settings of the side-channel


compressor (instead of a vacuum cleaner).

Sieving lite (only eControl Basic variant) (not shown


here)
If this function is active, all evaluation functions are
switched off.
The set values for sieving times and underpressure
can be defined (Page B-37).

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu(Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-32

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398000 / Version 00.09

Evaluation
Set the evaluation parameters, e.g. RRSB, RMM, etc.
(Page B-38)

e200 LS

BA 1390/27.2 E
Software

Settings
(continued)
Network
Main menu

Configuration

Settings

Network

Configuration of the network access.


Prerequisite: Network is selected in the configuration menu
(Page B-31).
Memory location for
printer files* (.pdf)
sieve sets*
archive files* (.csv)
audit trail files** (.pdf)

Network address
\\PC name\folder (the folder must be released and
total access must be permitted)
If the air jet sieve cannot access the network address,
the log-in window appears.
Eliminate the cause (PC not switched on, network
cable defective or disconnected, access authorisation
inadequate, etc. ) of the faulty connection.

User name

398000 / Version 00.09

Password

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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e200 LS

Software

Settings
(continued)
Printer

Defining values for the printer connection.

Main menu

Configuration

Settings

Printer connection

Network address
if using a network printer.

Set the port


if using a switch.

Printer interface settings


Wherever possible, keep to the recommended default
values.

Logo in print-out
New logo: save the logo file (BMP or JPG, 132x41
pixel) to a flash drive and connect it up to the air jet
sieve. eControl adopts the new logo file subsequent to
a query.

Insert a bar chart (Page B-17) in the print-out.


Yes / No

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-34

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398000 / Version 00.09

e200 LS

BA 1390/27.2 E
Software

Settings
(continued)
Sieve

Every sieving process is counted by the transponder installed in


the test sieve.

Main menu

Configuration

Settings

Sieve set value


Cleaning counter:
If activated, eControl issues a message as soon as
the interval set between the cleaning cycles has expired (Page B-40).

Inspection counter:
functions analogously to the cleaning counter above.

398000 / Version 00.09

Sieve data table


(see following page)

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

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e200 LS

Software

Settings
(continued)
Sieve, sieve data table

Set the mesh width, sieving time and underpressure. Assuming


no sieve set (Page B-20) is loaded, eControl uses these values
as default values.

Main menu

Configuration

Settings

Sieve set value

Sieve data
table

Add a new test sieve.


Opens a menu where the desired values can be
entered.
Select the mesh width unit (m / ASTM no. / Tyler
Mesh).**

A keyboard appears. Enter mesh width, sieving time


and underpressure one after the other, confirming
.
each setting with the return key

Input ranges
Mesh width: 1 to 15000 m
Sieving time: 0:10 to 29:59 min:sec
Underpressure: 1500 to 9900 Pa

Delete the test sieve entry.

Adopt values
Saves the settings to memory and closes the menu.

Mesh width (m)

Time (min.)

Pressure (Pa)

< 32

4000

32 .. < 63

3600

63 .. < 100

3400

100 .. < 250

3200

250 .. < 630

3000

> 630

2800

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-36

HOSOKAWA ALPINE

398000 / Version 00.09

Default values set in the factory

e200 LS

BA 1390/27.2 E
Software

Settings
(continued)
Sieve (Basic)

Only applicable for eControl Basic variant

Main menu

Configuration

Settings

Sieve set value

Sieve set value


(Basic)

Preselect sieving time

Preselect underpressure

Define setpoint values


Mesh width, undersize, tolerance of undersize / residue.
Display of results:
Framed in green: result within tolerance
Framed in red: result out of tolerance
Not framed: no tolerance specified

398000 / Version 00.09

Setpoint values
activate / deactivate

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

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B-37

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e200 LS

Software

Settings
(continued)
Evaluation

The values for the evaluation can be determined here.

Main menu
Configuration

Settings

Evaluation

Characteristic values dx1, dx2 and dx3


Default values:
dx1 = d10
dx2 = d50
dx3 = d97
The values are displayed in the header of the Graph
page (Page B-17) and on the print-out.

Standard / RealMeshMethod (RMM)


Standard = specified mesh width
RMM (Real Mesh Measurement) = display and calculations with the real mesh width values measured by
Alpine and stored in the transponder.

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-38

HOSOKAWA ALPINE

398000 / Version 00.09

e200 LS

BA 1390/27.2 E
Software

Settings
(continued)
IP e200 LS

Setting the IP address of the air jet sieve:

Main menu

Configuration

Settings

IP e200LS
Select the form of IP address transmission
IP via DHCP / IP via Static
IP address
(only with IP via Static)
Subnet Mask
(only with IP via Static)

398000 / Version 00.09

Default Gateway
(only with IP via Static)

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-39

BA 1390/27.2 E

e200 LS

Software

System data

System data

Configuration

Display system data and define counter values.


Menu page 1 refers to the hardware and software (eControl).
Menu pages 2 and 3 refer to the currently inserted test sieve.
Menu pages 4 and 5 refer to the vacuum cleaner and motor of
the air jet sieve.

System data

Menu page 3:

Main menu

First usage
Date of the first sieving process using this test sieve.

Next service
Date when the next service is due. As soon as the
date is reached, a message appears in the display.

Usage counter
Number of sieving processes carried out.

Cleaning counter
Counts the sieving processes since the last cleaning
procedure.
Reset the counter to zero after every cleaning procedure.
Cleaning cycle
Number of sieving processes after which the test
sieve needs to be cleaned. A message appears in the
display as soon as the interval between the cleaning
cycles is reached.

Back to configuration menu (Page B-29).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-40

HOSOKAWA ALPINE

398000 / Version 00.09

3.6.2

e200 LS

BA 1390/27.2 E
Software

3.7

Archive*

3.7.1

Locate sieve data

Archive
Locate sieve data

The search for sieve data in the archive is performed according


to the storage date. Locate the date of storage as follows:
Select the year by pressing

Main menu

Archive

(yyyy)

Select the month with


Select the day with

Once the storage date has been selected, the system displays
all mesh scales that were generated on the given date.

After selecting a mesh scale, the respective data appear on the


display.

398000 / Version 00.09

Back
Back to the last step.

Export achive (Page B-42)

Main menu
Cancel and back to main menu (Page B-8)

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-41

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e200 LS

Software

3.7.2

Exporting an archive

Exporting an archive
Main menu

Archive

Export archive

All data in the selected mesh scales can, for example, be copied onto a USB flash drive. Specify the destination for memory
storage in the configuration/settings menu (Page B-31).

Select all sieving processes.

Cancel selection.

Export the selected sieving processes.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-42

HOSOKAWA ALPINE

398000 / Version 00.09

Back
Back to the last step.

e200 LS

BA 1390/27.2 E
Software

3.8

Log-in (eControl Plus variant)

3.8.1

Password manager

Log-in
Password manager

Access to certain menus is only possible for registered users. A


log-in mask appears upon selection of these menus.

Main menu

Log-in

Select user
(see (Page B-46) for new users)
Enter password
Click anywhere in the line to select the keyboard

Confirm input
Forward to selected menu.

Change password (see next page)

398000 / Version 00.09

Cancel
Back to previous step.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-43

BA 1390/27.2 E

e200 LS

Software

Log-in
Password manager
(continued)

Changing a password
Users have to log-in using their current password. Only then
can a new password be designated.

Main menu
with every log-in mask

Enter new password


Click anywhere in the line to select the keyboard.
Minimum 8 characters, maximum 16 characters, umlauts permitted. No special characters permitted (/ \ <
> * . ? | : ;).
Repeat new password
Click anywhere in the line to select the keyboard.
Back
Back to previous step.

Confirm input
Go to selected menu.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-44

HOSOKAWA ALPINE

398000 / Version 00.09

Cancel
Back to previous step.

e200 LS

BA 1390/27.2 E
Software

3.9

User administration (eControl Plus variant)

3.9.1

Overview

User administration
Overview
Main menu

User administration

Access to certain menus is only possible for registered users


(password protection). A minimum access level which the user
must possess is assigned to every menu before the user can
open the menu.
Factory settings:
User

Level

Password

Functions

Auto

Level 1

11111111

Sieving with sieve set

Manual

Level 2

22222222 Sieving without sieve set

Para

Level 4

44444444 Settings

Recipe

Level 5

55555555 Sieve set management

Master

Level 6

66666666 User administration update

Service

Level 9

Reserved for manufacturer

Admin

Level 9

Reserved for manufacturer

398000 / Version 00.09

Each next-higher password level includes the functions of all


the lower levels. Levels 3, 7 and 8 are not assigned.
Delete or change user names and passwords as necessary.
The master user (Level 6) cannot be deleted.

General a new user (Page B-46)

Change user settings


Change the data of the selected user; menu is similar
to that for new users.

Delete user
Delete selected user.

Back to configuration menu (Page B-8).

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-45

BA 1390/27.2 E

e200 LS

Software

3.9.2

Generating a new user

User administration
(continued)
Generate new user
Main menu

User administration

User name
Click anywhere in the line to select the keyboard.
Maximum 20 characters, umlauts permitted. No special characters permitted (/ \ < > * . ? | : ;).

Password
Specify password. New users must specify their own
password the first time they log in.
Minimum 8 characters, maximum 16 characters, umlauts permitted. No special characters permitted (/ \ <
> * . ? | : ;).
Level
Select the level for the new user.

Lifespan of password
Setting for lifespan of password.
Input range: 1 to 180 days

Automatic log-out
If the set time elapses without any interaction with
the display, eControl performs a log-out procedure.
The remaining time is indicated at the top right of the
display.
Input range: 1 to 45 minutes

Save to memory
Data are stored at the designated network address.

Main menu
Cancel and back to main menu (Page B-8).

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-46

HOSOKAWA ALPINE

398000 / Version 00.09

Back
Back to previous step.

e200 LS

BA 1390/27.2 E
Software

3.10 Sieving analyis audit trail (eControl Plus variant)


An audit trail file is generated every time the log-in mask is
selected. The file closes during the log-out procedure.
Memory location:
Customers own network (Page B-33).
File format: PDF
File name: 00000000_log_e200ls.pdf
The counter increases automatically by 1 with every new file.

398000 / Version 00.09

Applicable regulations
For Europe, the most important regulatory requirements and
documents on the state of the art in science and technology
to do with computer validation are the Ordinance on the Manufacture of Medicinal Products and Active Pharmaceutical
Ingredients (AMWHV), the EU GMP Guidelines, Appendix 11,
and 21 CFR (Code of Federal Regulations) Part 11 for the USA.
Important as internationally applicable state of the art in science
and technology are the PIC/S document PI-011 Good Practice
for Computer-Based Systems in Regulated GxP Environments
and the GAMP 5 (Good Automated Manufacturing Practice)
issued by ISPE.

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

HOSOKAWA ALPINE

B-47

BA 1390/27.2 E

e200 LS

Software

Reference to Standards
The eControl software takes the following German standards into account:
DIN 66165 Part 1
Partikelgrenanalyse; Siebanalyse; Grundlagen
DIN 66165 Part 2
Partikelgrenanalyse; Siebanalyse; Durchfhrung
DIN 66141
Darstellung von Korn-(Teilchen-)grenverteilungen; Grundlagen
DIN 66145
Darstellung von Korn-(Teilchen-)grenverteilungen; RRSB-Netz
DIN V 12 900-1
Labordatenkommunikation - Part 1:
Punkt-zu-Punkt-Verbindung mit RS-232; Physikalische Festlegungen

eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)

B-48

HOSOKAWA ALPINE

398000 / Version 00.09

DIN V 12 900-3
Labordatenkommunikation - Part 3:
Gerteprofile fr Laborgerte

e200 LS

BA 1390/27.2 E
Additional information

Additional information:
All about sieving ____________________ Part

Table of Contents

Page

Determining the Sieving Parameters.................C-2

Unfavourable Product Properties......................C-5

Operation with a Cyclone....................................C-6

The ALPINE Air Jet Sieve in Quality Assurance...C-6

1.1
Sieve mesh widths...............................................................................C-3
1.2
Batch weight.........................................................................................C-3
1.3 Underpressure.....................................................................................C-3
1.4
Sieving time..........................................................................................C-4
1.5
Dispersing agents................................................................................C-4

398000

2.1
Material deposits..................................................................................C-5
2.2 Agglomerates.......................................................................................C-5
2.3
Sieving hygroscopic feed materials......................................................C-5
2.4
Electrostatic charging...........................................................................C-5
2.5
Sticky feed materials............................................................................C-5

4.1
Particle size definition..........................................................................C-6
4.2
Quality assurance requirements..........................................................C-7
4.3
Individual operating points...................................................................C-8
4.4 Literature..............................................................................................C-9
4.5 Standards.............................................................................................C-9

HOSOKAWA ALPINE

C-1

BA 1390/27.2 E

e200 LS

Additional information

Determining the Sieving Parameters


The sieving parameters that need to be used in the analysis directive are often
already fixed, especially in the case of products that have been used within
a company since many years and air jet sieving analyses have already been
carried out regularly. This fund of knowledge forms the best basis.
In the case of new products or if an air jet sieve is installed within the framework
of quality assurance measures, the sieving parameters will first need to be
determined. In the case of standard products with no special properties, the
parameters can base on the generally valid standard values (see, e.g. Table
1.0-1); they must otherwise be determined with suitable means.
Standard values
Standard sieve 203 mm

Mesh width

Batch weight*

Underpressure*

Sieving time*

32 m

15 g

3200 Pa

6 min

45 m

20 g

3200 Pa

5 min

63 m

25 g

3000 Pa

4 min

100 m

30 g

2500 Pa

3 min

150 m

40 g

2500 Pa

3 min

250 m

50 g

2000 Pa

2 min

315 m

50 g

2000 Pa

2 min

Micro-precision sieve 76 mm

Mesh width

Batch weight*

Underpressure*

Sieving time*

15 m

0.5 1 g

5500 Pa

8 10 min

20 m

2 g

5500 Pa

5 min

30 m

3 g

5500 Pa

5 min

Table 1.0-1
*NOTE

The quoted values are reference values only and can vary
considerably dependent on the product being sieved. Be sure
to observe Sections 1.1 1.5!

398000

Please note that if reproducible sieving results are a requirement, it is essential


that you prepare your own performance directive which lists the exact batch
weight, sieving duration and underpressure in each case.

C-2

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Additional information

1.1

Sieve mesh widths


The sieve mesh widths which need to be used are usually dictated by market
specifications or process-specific reasons. The freedom to choose the sieve
mesh widths is often only possible within the framework of in-house product
specifications.
The particle size distribution of a bulk material is characterised by the position
and steepness as well as by the top-size particles. With two sieving processes
close to the distribution density maximum and one sieving process in the topsize range, the particle size distribution is in many cases already described
adequately. But if the requirements are higher, e.g. if a small fines fraction is
desired, a further sieving process in the undersize range must be carried out.

1.2

Batch weight
The amount of material to be weighed depends on the finest sieve in the mesh
scale. With a solids density of Ps 2650 kg/m3 (limestone), the values in Table
1.0-1 are applicable. The conversion to other solids density values is linear
(double the density = double the batch weight).

1.3 Underpressure
The underpressure needed for a sieving process is determined by the mesh
width of the inserted sieve. Generally speaking, this value should be between
5000 and 7000 Pascal for -76-mm micro-precision sieves, and between the
values shown in Table 1.0-1 (min. values) for standard sieves. (Note: 1 mbar
= 10 mmWG = 100 Pa.)
Determine individual settings for specific materials by running trials.
Always use the lowest operating pressure possible when sieving materials
of high friability.
See Part B for details of setting the underpressure.

398000

The actual underpressure is indicated on the display of the air jet sieve.

HOSOKAWA ALPINE

C-3

BA 1390/27.2 E

e200 LS

Additional information

1.4

Sieving time
The sieving time is the parameter which has the greatest influence on the
result. If selected too short, the result can have an extremely negative influence on the analysis.
Studies and research carried out on this subject are covered in [2]. Table 1.0-1
offers reference values for products which are not considered difficult to sieve.
In view of the strong influence of this sieving parameter, it must at all events
be checked when selecting a standard sieving time from Table 1.0-1 by means
of the following procedure. This procedure should also be applied if the sieving time needs to be redetermined, but with more test points in this case.
The procedure described here may not be the only one in existence, but the
results of the other procedures in this respect are no better.

Residue [g]

Sieving time determination

Case A
Case B

Time [min]
Table 1.4-1: Graph with sieving time plotted against residue
As can be seen in the above graph, the weighed batch is sieved with the
residue being weighed after every elapsed minute of sieving time. In Case
A, this residue becomes constant after a certain time; the sieving time in this
example should be set at 4 minutes or longer. The setting is more difficult in
Case B because the product displays a progressively slight reduction of the
sieve residue. This case arises, for example, if abrasion is present. A sieving
time must lie in the flat part of the curve, i.e. 3 minutes in this case.

1.5

Dispersing agents

398000

If the product is sticky and tends to agglomerate, it is advisable to use


dispersing agents (see Section 2.5). It is unfortunately not possible to give
any generally valid information in this respect; if the product is problematic,
tests will need to be run.

C-4

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Additional information

Unfavourable Product Properties which Adversely Affect Sieving

2.1

Material deposits
Should material start to deposit on the cover during sieving, use the supplied
plastic hammer to tap the knob on the top of the cover every 10 seconds or so.
If applicable (order-specific), the electronically controlled tapper replaces the
plastic hammer.

2.2 Agglomerates
If lumps start to form, use a soft brush to disintegrate them with the sieving
process interrupted. Be careful not to damage the sieve gauze!

2.3

Sieving hygroscopic feed materials


Hygroscopic materials absorb moisture from the operating air during the sieving
process. This can lead to measurement errors.
The following measures can prevent this:
The use of conditioned operating air.
Drying the material being sieved both before and after the sieving process.
Use of the Swiss sieving method.

2.4

Electrostatic charging
Once electrostatically charged, the sieve residue adheres strongly to the gauze,
to the sieving drum, and to the Plexiglas cover.
Remedial measures:
As soon as the sieving process is finished, apply 0.5 1% (related to the batch
weight) of aluminium oxide C antistatic agent to the sieve. Close the cover.
Switch on again and let the nozzle rotate a maximum of 3 times. The material is
now no longer charged and can be brushed off without difficulty. In calculating
the sieve residue, the addition of the antistatic agent can be ignored.
Aluminium oxide "C" is a microdispersed, gamma-modified aluminium oxide.
Supplier: Degussa Ltd., Frankfurt am Main, Germany.

2.5

Sticky feed materials

398000

Extremely fine materials or those with a high content of fat cannot be sieved
easily. However, the addition of microdispersed chemically inert agents (e.g.
silica) can improve their flow properties. Aerosil 200 is particularly suitable in
this respect.
Supplier: Degussa Ltd., Frankfurt am Main, Germany.
It is normally sufficient if 2% is admixed to the feed material before charging it to
the sieve. This sieving aid does not need to be taken into consideration when
calculating the residue, because it passes into the fines fraction.
HOSOKAWA ALPINE

C-5

BA 1390/27.2 E

e200 LS

Additional information

Operation with a Cyclone


Application: As an attachment to the vacuum cleaner if the fines are to be
recovered, or to prevent overload if a great quantity of fines is yielded.
The fines are collected in the wide-necked bottle and can be removed along
with the bottle. To this end, the air jet sieve must be switched off.

The ALPINE Air Jet Sieve in Quality Assurance


With the air jet sieve, Alpine offers a well-known and universally accredited
device for particle size analysis. It has been the analysis unit of choice in
R&D and production for many years, and is legally established in a number
of different product standards.
With respect to quality assurance, the time-proven principle of particle size
analysis with the ALPINE air jet sieve is especially suitable in the context of
certification as defined in ISO 9000 ff.
The following points are described in other sections:

4.1

Details of machine inspection:

see Part A

Cleaning and checking the sieves:

see Part A

Determining the sieving parameters:

see Section 1

Particle size definition

398000

Just about all the particles processed in industrial processes have a particle
shape that deviates from the ideal spherical form. This leads to the necessity
of defining the particle size of non-spherical particles. There are a number of
different possibilities, but generally speaking, the particle size is defined by
means of the measurement principle. In the case of air jet sieving, this means:
a particle is considered a certain size if it passes through the apertures of a
sieve of the mesh width in question freely, whereby the largest dimension of
the particle can by all means be larger than the mesh width.

C-6

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Additional information

4.2

Quality assurance requirements


The task of quality assurance during the manufacture, handling or use of bulk
materials is to guarantee the defined and uniform properties of these products
and any follow-on products. In the main, the following demands are made of
the measuring equipment used in this application:
Reproducibility
This is the difference between two results, whereby identical samples are
measured at identical sieving parameters but at different times. In [1], the
correlations are investigated dependent on the batch weight, sieve mesh
width and product fineness. Typical numerical values as a function of these
parameters lie between 0.2 and 1.5% sieve undersize fraction, see [2].
Comparability
This is the difference between two results, whereby identical samples are
measured at identical sieving parameters using different sieving machines
or the same sieving machine with different sieves of the same mesh width.
In addition to the faults from the reproducibility, faults occur here occasioned
by the limited precision of the test sieves. The permissible deviations of the
mesh widths are enshrined in the standards [3]. For example, for the average
deviation in one direction of the sieve gauze (dimension Y), the following
values are permissible:


32 m-sieve:
100 m-sieve:
315 m-sieve:

2.7 m
5.0 m
12.0 m

Documentation
The results must be recorded together with the respective peripheral conditions, and it must be possible where necessary to draw on these measuring
results.
To ensure that the above requirements are met, a number of different points
must be fulfilled:
The sieving machine and auxiliary units must be in good working order.
This must be checked regularly.
The test sieves must be free from damage and significant soiling. The
sieves must be checked and cleaned regularly.
The detailed sieving parameters must be recorded in writing. The operator must observe the parameters carefully.

398000

Besides the measured particle size, the documentation must also include the peripheral conditions, sieving parameters and sample identification.
The entire sieving procedure, the control of the measuring equipment
and the documentation must be specified in detail.

HOSOKAWA ALPINE

C-7

BA 1390/27.2 E

e200 LS

Additional information

4.3

Individual operating points


It is important to prepare an analysis directive for every product. Besides
the sieve mesh widths to be used, this directive must include the associated
sieving times, dispersing agents and documentation requirements, this advantageously as a form to be filled out. The sieving analysis itself must be
executed by the operator with due care.
Sampling / sample preparation
Sampling and sample preparation (sample splitting) must take place in accordance with a defined method, and this in turn must be included in the analysis
directive.
Underpressure
The underpressure must be within the range stipulated for the respective
sieve mesh width.
Sieve selection / sieve insert error
Selection of the sieves is an integral part of the analysis directive. Prevention
of sieve insert errors is the responsibility of the operator.
Spillage of sample material
It is the operator's responsibility to prevent spillages. If product was inadvertently spilled during sample transfer, the complete sieving analysis including
any finer-mesh sieving analyses carried out with this sample must be repeated.
Sieving time
The standard time is specified in the analysis directive. It is the operator's
responsibility to comply with the specifications.
Dispersing agents
If the sieving process calls for the addition of a dispersing agent, this must be
recorded in the analysis directive with details of the frequency it is added, the
amount and the exact name.
Sieve cleaning
The analysis directive must also contain information on the length of the
intervals between cleaning and on the type of cleaning agents to be used.
Irrespective of this, any sieves that are visibly soiled must be cleaned.
Air humidity, temperature

398000

If applicable, i.e. if the product is adversely affected by these influences, these


parameters must be measured and documented.

C-8

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Additional information

4.4 Literature
[1]: Otto Lauer, Zur Reproduzierbarkeit der Analysensiebung im Feinbereich,
Alpine special print 39
[2]: Otto Lauer, Grain Size Measurements on Commercial Powders, Alpine
[3]: DIN paperback book 133 - Partikelmetechnik

4.5 Standards
Air jet sieving fundamental principles
DIN 66165-1, edition:1987-04
Particle size analysis; sieve analysis; general principles
DIN 66165-2, edition:1987-04
Particle size analysis; sieve analysis; procedure

398000

DIN 66141, edition:1974-02


Graphical representation of particle size distributions; general principles

HOSOKAWA ALPINE

C-9

BA 1390/27.2 E

e200 LS

398000

Additional information

C-10

HOSOKAWA ALPINE

e200 LS

BA 1390/27.2 E
Supporting documents

Supporting documents: Spare parts, etc. _Part

Table of Contents

Spare parts................................................................

Certificates................................................................

Documents for the (optional) accessories ............

1.1
1.2

2.1

Spare parts drawing EZ 1390-27.xx...........................................................


Spare parts list EL 1390-27.xx-xx..............................................................

Declaration of Conformity (2006/42/EC)....................................................

398000

3.1
Vacuum cleaner..........................................................................................
3.2 Balance......................................................................................................
3.3 Printer.........................................................................................................
3.4
...................................................................................................................

HOSOKAWA ALPINE

D-1

BA 1390/27.2 E

e200 LS

398000

Supporting documents

D-2

HOSOKAWA ALPINE

Bei Bestellung von Ersatzteilen


Maschinentyp, Maschinen-Nummer und Bestell-Nummer angeben.
When ordering spare parts please specify
machine type, serial number and order number.
Si vous commandez des pices de rechange, veuillez bien indiquer
le type de machine, le numro de srie ainsi que, le numro de la commande.

Ersatzteilzeichnung

Spare parts drawing


Voir schma des pices de rechange

EZ 1390 - 27.02
Blatt-Nr.

Blattzahl

09.12

Bei Bestellung von Ersatzteilen


Maschinentyp, Maschinen-Nummer und Bestell-Nummer angeben.
When ordering spare parts please specify
machine type, serial number and order number.
Si vous commandez des pices de rechange, veuillez bien indiquer
le type de machine, le numro de srie ainsi que, le numro de la commande.

Ersatzteilzeichnung

Spare parts drawing


Voir schma des pices de rechange

EZ 1390 - 27.02
Blatt-Nr.

Blattzahl

09.12

Item

Order No.

1
1.1
351565
1.2
340463
1.3
see S. 4-5

2
396530
2.1
396527
2.2
398255

Additional information

Standard part Material

Quantity

Standard-sieving device 203 mm


Nozzle 196 polished
Cover 200x6 with grasp
PMMA
Sieve drums 203 mm

1
1

Adapter ring Alpine


Round sealing ring 211,004,00
Silikon
Round sealing ring 203,004,00
Silikon

1
1
1

3 396531
Adapter ring Haver+Boecker 200*
3.1
398255
Round sealing ring 2034,00
Silikon
3
396532
Adapter ring Retsch 200*
3.1
398255
Round sealing ring 2034,00
Silikon
3
398251
Adapter ring Tyler 203*
3.1
398255
Round sealing ring 2034,00
Silikon
3
398292
Adapter ring Haver+Boecker 203*
3.1
398255
Round sealing ring 2034,00
Silikon
3
398375
Adapter ring Retsch 203*
3.1
398255
Round sealing ring 2034,00
Silikon

1
1
1
1
1
1
1
1
1
1

4
5

1
1

401477
401017

Air intake silencer


Sensor filter

Accessories

6 397362
Vacuum cleaner, complete, dust category L*

1500 W; 110 V; 50/60 Hz
6.1
397363
Vacuum cleaner, dust category L*
6.2
380059
Filter bags, 5 pieces, dust category L*
6.3
324816
Insert cloth filter, dust category L*


6.4
317304
Absolute filter element, dust category L*


6.5
311929
Spiral hose 322000, complete, VAC-EL*
PE-EVA

355994
Spiral hose 322000, VAC-EL*
PE-EVA

306350
Sleeve DN 32/50*

306357
Sleeve DN 32, provided with a thread, VAC-A*
PUR
6 397358
Vacuum cleaner, complete, dust category L*

1200 W; 230 V; 50/60 Hz
6.1
397359
Vacuum cleaner, dust category L*
6.2
380059
Filter bags, 5 pieces, dust category L*
6.3
324816
Insert cloth filter, dust category L*

398000

ALPINE Air Jet Sieve


e200 LS

1
1
1
1
1
1
1
1
1
1
1
1
1

Spare parts list

EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.

Page

09.12

Order No.

6.4
6.5


317304
311929
355994
306350
306357

Additional information

Standard part Material

Quantity

Absolute filter element, dust category L*




Spiral hose 322000, complete, VAC-EL*
PE-EVA
Spiral hose 322000, VAC-EL*
PE-EVA
Sleeve DN 32/50*
Sleeve DN 32, provided with a thread, VAC-A*
PUR

1
1
1
1
1

6 397360
Vacuum cleaner, complete, dust category H*

1500 W; 230 V; 50/60 Hz
6.1
397361
Vacuum cleaner, dust category H*
6.2
387015
Filter bags, 5 pieces, dust category H*
6.3
314852
Absolute filter element, dust category H*


6.4
311929
Spiral hose 322000, complete, VAC-EL*
PE-EVA

355994
Spiral hose 322000, VAC-EL*
PE-EVA

306350
Sleeve DN 32/50*

306357
Sleeve DN 32, provided with a thread, VAC-A*
PUR

1
1
1
1
1
1
1
1

6 424344
Side channel blower with frequency converter -co.-
6.1
313561
Side channel blower with frequency converter

355994
Spiral hose 322000, VAC-EL*
PE-EVA

306357
Sleeve DN 32, provided with a thread, VAC-A*
PUR

1
1
1
1

Printer Brother HL-2250*

8
328023

424347

279119
8.1
226033


251850


304129

Table balance TE 802; 230 V Sartorius Ltd.*


Table balance JP 802; 230 V Mettler Ltd.*
Scale for all balances
Connection cable 9-/25-pin
for Sartorius balances*
Connection cable 9-/9-pin
for Mettler balance*
Plate for Mettler balance*
PMMA

1
1
1

1
1

397421

MultiPSU power pack 110-250 V

10

402615

Connecting cable Air Jet Sieve - Power supply unit

11


336197
345988
360753
345987

Small filter, complete, dust category L


Filter bag, dust category L*
Small filter, complete, dust category M*


Filter bag, dust category M*

1
1
1
1

403087

ALPINE Air Jet Sieve


e200 LS

Spare parts list

EL 1390 - 27.02-01

See spare parts drawing


EZ 1390 - 27.02
Page No.

Page

398000

Item

09.12

Item

Order No.

Additional information

11.1

12
12.1
12.2
12.3
12.4

345747

Spiral hose 322000, complete

408808
009968
007078
387715
195038

Cyclone GAZ 120 -complete-*


Wide-necked bottle 1 litre
Glass
Spiral hose 322000, complete
PE-PUR
Sealing ring
Silicone
Sealing ring DN 50
EPDM

1
1
1
1
1

Quantity

13 016319
Ultrasonic cleaning device 230 V

Bandelin Ltd.*

143555
Ultrasonic cleaning device 115 V

Bandelin Ltd.*

253339
Ultrasonic cleaning device 230 V

Bandelin Ltd.*

large size, for several sieves

253345
Ultrasonic cleaning device 115 V

Bandelin Ltd.*

large size, for several sieves

395226
Cage

395228
Cover

011893
Cleaning concentrate 5 litres RW77

1
1
1

14 354369
Sieve holder for sieving drums

15
424370
Micro-sieving device*
15.1 410104 Adapter ring
15.2
353799
Nozzle for micro-sieve
15.3
009882
Cover with grasp
15.4 see S. 6-7
Sieve drums 76 mm

1
1
1
1



009932

328110

403693

Tools
Plastic tapping hammer
Cleaning brush
Grease special petroleum jelly (80 ml tube)

* order specific

ALPINE Air Jet Sieve


e200 LS
398000

Standard part Material

1
1
1

1
1
1

Spare parts list

EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.

Page

09.12

Order No. - Sieving drums


203 DIN 3310-1

203 ASTM E 11-01

without certificate with certificate

without certificate with certificate

20 m

409067

409069

409276

409313

25 m

409087

409154

409277

409314

32 m

409088

409156

409278

409315

36 m

409089

409157

38 m

409092

409158

409279

409316

40 m

409095

409159

45 m

409096

409161

409281

409317

50 m

409097

409163

53 m

409098

409164

409282

409319

56 m

409099

409165

63 m

409101

409167

409283

409320

71 m

409102

409169

75 m

409103

409170

409284

409322

80 m

409104

409173

90 m

409105

409174

409285

409324

100 m

409106

409175

106 m

409108

409176

409286

409325

112 m

409109

409177

125 m

409110

409178

409288

409327

140 m

409111

409179

150 m

409112

409180

409289

409328

160 m

409113

409181

180 m

409114

409182

409290

409329

200 m

409115

409183

212 m

409116

409185

409366

409331

224 m

409117

409186

250 m

409118

409187

409292

409332

280 m

409120

409188

300 m

409121

409189

409294

409333

315 m

409122

409190

355 m

409125

409191

409295

409334

400 m

409126

409192

425 m

409127

409197

409296

409335

450 m

409129

409198

500 m

409131

409199

409297

409336

ALPINE Air Jet Sieve


e200 LS

Spare parts list

EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.

398000


Mesh

widths

Page

09.12


Mesh

widths

Order No. - Sieving drums


203 DIN 3310-1

203 ASTM E 11-01

without certificate with certificate

without certificate with certificate

560 m

409132

409200

600 m

409133

409201

409298

409337

630 m

409134

409202

710 m

409135

409203

409299

409338

800 m

409137

409204

850 m

409138

409205

409301

409339

900 m

409139

409206

1000 m

409140

409207

409302

409341

1120 m

409141

409208

1180 m

409142

409209

409304

409342

1250 m

409143

409210

1400 m

409144

409212

409305

409343

1600 m

409145

409213

1700 m

409146

409214

409306

409344

1800 m

409147

409215

2000 m

409148

409216

409307

409346

2240 m

410574

410579

2360 m

410575

410580

409308

409347

2500 m

409150

409217

2800 m

410576

410581

409309

409348

3150 m

409151

409218

3350 m

410577

410582

409310

409349

3550 m

410578

410583

4000 m

409153

409219

409311

409350

4500 m

4750 m

409312

409352

398000

ALPINE Air Jet Sieve


e200 LS

Spare parts list

EL 1390 - 27.02-01

See spare parts drawing


EZ 1390 - 27.02
Page No.

Page

09.12

Order No. - Sieving drums


76 DIN 3310-1
Stainless steel
metal wire cloth
without certificate with certificate

76 DIN 3310-1
Electroformed
sheet
without certificate with certificate

10 m

424372

15 m

424373

20 m

424397

424374

25 m

424398

424375

32 m

424399

36 m

424401

38 m

424402

40 m

424403

45 m

424404

50 m

424405

53 m

424406

56 m

424407

63 m

424408

71 m

424409

75 m

424410

80 m

424411

90 m

424412

100 m

424413

106 m

424414

112 m

424415

125 m

424416

140 m

424417

150 m

424418

160 m

424419

180 m

424420

200 m

424421

212 m

424422

224 m

424427

250 m

424428

280 m

424429

300 m

424430

315 m

424431

355 m

424432

400 m

424433

425 m

424434

ALPINE Air Jet Sieve


e200 LS

Spare parts list

EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.

398000


Mesh

widths

Page

09.12


Mesh

widths

Order No. - Sieving drums


76 DIN 3310-1
Stainless steel
metal wire cloth
without certificate with certificate

450 m

424435

500 m

424436

560 m

424437

600 m

424433

630 m

424438

710 m

424439

800 m

424440

850 m

424441

900 m

424442

1000 m

424443

1120 m

424444

1180 m

424445

1250 m

424446

1400 m

424447

1600 m

424448

1700 m

424449

1800 m

424450

2000 m

424451

2240 m

424452

2360 m

424453

2500 m

424454

ALPINE Air Jet Sieve


e200 LS
398000

76 DIN 3310-1
Electroformed
sheet
without certificate with certificate

Spare parts list

EL 1390 - 27.02-01

See spare parts drawing


EZ 1390 - 27.02
Page No.

Page

09.12

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