Professional Documents
Culture Documents
BA 1390/27.2 E
09.12 / S9
BA 1390/27.2 E
e200 LS
Table of Contents
Table of Contents
Hardware: Air jet sieve and accessories______________ Part A
Software: Sieving and evaluation____________________ Part B
Additional info: All about sieving ___________________ Part C
Supporting documents: Spare parts, etc. ____________ Part D
Manufacturers address
HOSOKAWA ALPINE Aktiengesellschaft
Peter-Drfler-Str. 1325
D-86199 Augsburg, Germany
Tel.:
Fax:
+49 8 21 59 06-0
+49 8 21 59 06-457
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
Table of Contents
Page
General Information................................................ 3
1.1
Operating manual.....................................................................................3
1.2 Personnel.................................................................................................3
1.3
Order-specific application.........................................................................4
1.4
Principle of operation...............................................................................5
1.5
Air jet sieve e200 LS................................................................................6
2 Safety....................................................................... 7
2.1
Safety notices...........................................................................................7
2.2 Directives.................................................................................................8
2.3
Safety equipment.....................................................................................9
2.4
Safety regulations..................................................................................10
2.5 Noise......................................................................................................12
2.6 Workplace..............................................................................................12
398000
Technical Specifications...................................... 13
3.1
Main dimensions of air jet sieve.............................................................13
3.2
Main dimensions of accessories............................................................14
3.3
Air jet sieve.............................................................................................15
3.4
Test sieve...............................................................................................15
3.5
MultiPSU power pack for air jet sieve and vacuum cleaner...................16
3.6
Vacuum cleaner......................................................................................16
3.7
Small filter..............................................................................................17
3.8 Cyclone..................................................................................................17
3.9 Tools.......................................................................................................17
HOSOKAWA ALPINE
A-1
BA 1390/27.2 E
e200 LS
Hardware
Table of Contents
Page
Preliminary Procedures....................................... 18
4.1
Transport / storage.................................................................................18
4.1.1 Transport................................................................................................18
4.1.2 Intermediate storage..............................................................................18
4.1.3 Unpacking keep the original packaging material!................................18
4.2
Installation and connections...................................................................19
4.3
Balance connection................................................................................21
4.4
Printer connection..................................................................................21
4.5
Exchanging sieve types.........................................................................22
4.5.1 Standard sieves 203, sieves 200 and other brands.........................22
4.5.2 Micro-precision sieves 76....................................................................23
4.6
Nozzle exchange....................................................................................24
5 Maintenance.......................................................... 25
398000
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2
A-2
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
General Information
1.1
Operating manual
This operating manual contains important information on how to operate the
machine in a safe, proper and effective manner. Making yourself conversant
with the operating manual will help to avoid safety hazards, reduce repair costs
and downtime, and increase the reliability and service life of the machine.
The supplied operating instructions for the accessories must also be observed.
The operating manual must always be available at the site of operations. It
must be both complete and fully legible.
The operating manual must be read and applied by every single person
charged with working on or at the machine.
These procedures include, for example:
Operation, including machine set-up, fault elimination during operation,
disposal of production waste, disposal of process materials,
maintenance, servicing and/or
machine transport.
1.2 Personnel
Use only qualified or trained personnel. Clear-cut responsibility must be delegated for machine operation, machine set-up, maintenance and servicing.
All personnel must be conversant with the prevailing standards, directives and
accident prevention regulations, with the principle of operation and operating
conditions of the machine, and must furthermore be able to recognise and
avoid safety hazards.
Work to the electrical equipment:
only by qualified electricians,
only when the machine or system is disconnected from the power supply
and secured against restarting.
This operating manual is divided into 7 sections.
In the main, the sections are directed at the following user groups:
398000
Sections 13: directed at everyone who is involved in any way with the machine
Section 4:
transport staff and user
Section 5:
operator
Section 6:
maintenance personnel
Section 7:
servicing personnel (usually the manufacturer's own service
technicians)
HOSOKAWA ALPINE
A-3
BA 1390/27.2 E
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Hardware
1.3
Order-specific application
In its function and design, the machine described here is laid out specifically
for sieving:
bulk materials
to permit particle size analysis.
Any other application or the processing of a product(s) other than the
one(s) named above contravenes the order-specific application and is
thus prohibited.
Observance of the operating manual and adherence to the maintenance requirements also form part of using the machine in an order-specific manner.
It is impossible for the manufacturer to be conversant with all the properties of
the product(s) to be processed in the machine. Additional risks and hazards
may be caused by certain products. It is therefore the users responsibility to
assess these additional risks if any and to introduce suitable countermeasures.
Without special safety measures, the machine is not suitable for processing potentially explosive and/or flammable products.
Without special safety measures, it is prohibited to process harmful or
toxic substances with the machine.
Without special safety measures, it is prohibited to operate the machine
in a potentially explosive atmosphere.
HOSOKAWA ALPINE is not liable if arbitrary changes or modifications are
made to the machine/system without prior written consent.
This applies in particular to modifications that compromise the safety of the
machine.
The manufacturer is also not liable if accessories provided by the user
especially with respect to safety-specific parts do not conform with the
relevant accident prevention regulations or are not installed properly.
The manufacturer is also not liable if the user neglects to carry out maintenance
and servicing procedures or if he carries them out improperly. The quality of
servicing or repair procedures can only be guaranteed if they are carried out
by the manufacturer.
398000
Spare parts must conform with the technical requirements stipulated by the
manufacturer. Only the use of original spare parts will guarantee this in every
case.
A-4
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
1.4
Principle of operation
The ALPINE air jet sieve e200 LS is an analysis device used for determining
the particle size of bulk materials.
The nozzle chamber is vacuumed by the vacuum cleaner, and the air that then
flows in enters through the rotating slotted nozzle into the product chamber,
where it disperses the material to be analysed and conveys the fines through
the apertures of the sieve.
The coarse material remains in the test sieve and can be re-sieved using a
sieve with larger apertures.
1
12
10
1 Housing
2 Fines chamber
3 Test sieve
4 Sieve gauze
5 Cover with handle
6 Nozzle
11
7 Material bed
8 Coarse material
9 Fines
10 Air inlet
11 Air and fines discharge
12 Test point (underpressure)
398000
HOSOKAWA ALPINE
A-5
BA 1390/27.2 E
e200 LS
Hardware
1.5
Some features are dependent on the eControl variant used. To distinguish between the different variants in this operating manual, the Professional variant is marked with * and the Ultimate variant with **.
A-6
HOSOKAWA ALPINE
398000
Adapter rings to permit the use of old test sieves or those of a different
make.
e200 LS
BA 1390/27.2 E
Hardware
2 Safety
2.1
Safety notices
The following symbols and notices are used throughout this operating manual
to indicate information of particular importance:
WARNING
CAUTION
NOTICE
398000
HOSOKAWA ALPINE
A-7
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e200 LS
Hardware
2.2 Directives
The machines design and equipment conform with the regulations, standards,
directives and specifications featured in the Manufacturer's Declaration or the
Declaration of Conformity.
Electrical equipment
The electrical equipment of the machine and system components conforms to
the VDE standards for plant and processing equipment with nominal voltages
of up to 1000 V (low-voltage directive); VDE 0100, 0113 (EN 60204, Part 1),
and 0660, in as far as the machine was delivered with complete electrical
equipment.
Accessories
398000
Machine and system parts, safety devices, and electrical and measuring
equipment which do not form part of the delivery scope must also conform to
the EC directives, the relevant accident prevention regulations and the VDE
standards.
A-8
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
2.3
Safety equipment
The safety equipment must not under any circumstances be modified, removed
or bypassed (e.g. by undertaking changes to the machine itself).
Any defects to the safety equipment must be remedied immediately.
Inspection intervals
Start of every shift (discontinuous operation)
Once a week (continuous operation)
After any maintenance or servicing procedures
Inspection procedures
Prescribed condition and location
Secure seating of connections
Prescribed function
Device
Function
Inspection
Switch-on interlock
(control unit with
underpressure gauge and manometric
switch).
398000
Securely bolted
cover at bottom of
air jet sieve and at
power pack
HOSOKAWA ALPINE
A-9
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e200 LS
Hardware
2.4
Safety regulations
Read carefully and proceed accordingly!
The user is charged with ensuring that the following points are adhered to:
Operation, maintenance and servicing procedures are only to be carried out by skilled and qualified personnel who are fully conversant with
the safety regulations and the machine's operating instructions.
The qualified personnel must have been both designated and authorised
by the user or the occupational safety delegate.
Make sure the air jet sieve and accessories are always connected up to
the correct power supply (see nameplate).
If safe operation of the sieving system can no longer be guaranteed,
the entire sieving system must be shut down, disconnected from mains
power and secured against unintentional restarting.
398000
The warning notices posted on the air jet sieve and on the accessories
may neither be removed, painted over nor altered.
Replace any damaged or illegible notices immediately.
A-10
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
There are no servicing instructions included with this operating manual. Safety reasons dictate that repairs and servicing procedures be carried out by HOSOKAWA ALPINEAG or an authorised agent only.
Never remove the cover and test sieve or micro-precision sieve until
the nozzle has come to a complete standstill and the vacuum cleaner has
been switched off.
Wait until the vacuum cleaner has run down.
Never reach into the rotating nozzle.
Wait until the dust has settled.
When processing toxic or harmful substances, the user must take
special safety measures. These can include provision of safety clothing
(gloves, face mask, protective overalls) or installation in an enclosed
and separate room that may not be entered unless protective clothing is
worn.
During installation and operation of the machine and auxiliary equipment, the user must pay attention to:
The recommendations in this operating manual.
The relevant general accident prevention regulations.
The relevant local accident prevention regulations.
The specific directives of the competent trade association and/or the
relevant national directives.
The user is responsible for ensuring that the prescribed accident prevention
measures are carried out, the accident prevention regulations are adhered to.
and that the safety equipment is installed and in good working order at all times.
It is strictly prohibited to operate the machine until the user has
established that
the machine has been properly assembled and installed
all safety devices are fitted and fully functional
398000
HOSOKAWA ALPINE
A-11
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Hardware
2.5 Noise
The machine belongs in the category of plant equipment whose noise emission generally reaches a level of 80 dB(A) or more (as defined in DIN 45 635).
The noise level generated by the machine is governed by various factors, e.g.
type of product, site of machine installation, etc.
It is therefore impossible to quote a generally valid sound pressure level.
When operating the machine within the European Union, the EC Directive2003/10/EC (dangers caused by noise pollution at the workplace) must be
observed, and when operating the machine in Germany, the regulation on
noise BGV B3 issued by the relevant trade association must also be
observed in addition.
In other countries, the respective national standards and directives must be
observed.
If the noise emission exceeds the max. level of 85 dB(A), the directive RL
2003/10/EC dictates a number of mandatory measures, among them the use
of suitable ear protectors.
The main source of noise with this system is the vacuum cleaner. By applying
suitable measures, e.g. screening off the vacuum cleaner behind a noiseabsorption panel, the sound pressure level can be reduced significantly.
2.6 Workplace
398000
The workplace for the operating personnel is in front of the installation table.
The workplace must be kept clear and uncluttered at all times.
A-12
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
Technical Specifications
3.1
398000
HOSOKAWA ALPINE
A-13
BA 1390/27.2 E
e200 LS
Hardware
Figure 3.2-1: Main dimensions of vacuum cleaner, small filter and cyclone
A-14
HOSOKAWA ALPINE
398000
3.2
e200 LS
BA 1390/27.2 E
Hardware
3.3
IP 54
n = 18 rpm; tolerance 2 rpm
Temperature range
Air humidity
0 to +30C
max. 90% rel.
Site of installation (e.g. sturdy table) must be free from vibrations and
building oscillations.
Weight
3.4
approx. 15 kg
Test sieve
Test sieve 203 mm
Mesh widths for test sieves:
20 4000 m
10 30 m
398000
HOSOKAWA ALPINE
A-15
BA 1390/27.2 E
e200 LS
Hardware
3.5
MultiPSU power pack for air jet sieve and vacuum cleaner
The power pack is inserted vertically into the side of the vacuum cleaner
Weight
approx. 1.0 kg
approx. 2.5 m
IP 54
Frequency
50 60 Hz
Amperage
100 230 V: 10 A
250 V: 15 A
Earthing contact
"Schuko" connector
Power consumption in stand-by mode (air jet sieve + power pack) < 1.5 W
Output (OUT 1) air jet sieve
Voltage / amperage
24 VDC / 3 A SELV
Voltage / amperage
9 VDC / 1 A SELV
3.6
24 VDC / 4 20 mA
Vacuum cleaner
see the manufacturer's instructions.
For use with the 203 and 76 mm test sieves
398000
A-16
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
3.7
Small filter
As an attachment to relieve the load on the vacuum cleaner if this is used in
continuous operation. The fines are normally not made further use of.
Dimensions
Filtering surface
approx. 1.3 m2
approx. 1100 Pa
approx. 25 dm3
Weight approx. 11 kg
Additional delivery scope:
Spiral hose 2 m long
3.8 Cyclone
To permit recovery of the fines
Dimensions
Volume
Pressure drop
approx. 1500 Pa
approx. 7 kg
3.9 Tools
All assembly and maintenance work can be carried out with standard trade
tools.
Included in delivery scope:
Order no. 009 932
398000
HOSOKAWA ALPINE
A-17
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e200 LS
Hardware
Preliminary Procedures
4.1
Transport / storage
4.1.1 Transport
Transport
The air jet sieve must not be knocked, shaken or thrown through the air during
transport.
If the temperature fluctuates strongly during transport (e.g. during air transport),
the air jet sieve must be protected against condensation to prevent damage
to the electric components.
When transporting the machine, the 89/655/EEC directive on the use of
technical equipment or the corresponding national standards and directives
must be observed.
Packaging
The packaging was selected to suit the means of transport and conforms with
the prevailing packaging directives.
If returning the air jet sieve for servicing procedures, always use the original
packaging. Liability reasons dictate that we are unable to accept an air jet
sieve and accessories that are returned to us in non-original packaging.
398000
Keep the original packaging material for the event that you need to return the
air jet sieve (see Section 4.1.1).
A-18
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
4.2
See Section 3 for details of the requisite conditions at the site of installation.
Connections
Connect up the spiral hoses to the air jet sieve, vacuum cleaner, small filter
or cyclone (optional).
The supplied spiral hoses can be cut to any size. To this end, unscrew the
connecting sleeve, cut the hose to the required length and then replace the
connecting sleeve.
Connect up the data cables to the balance and printer, etc. (Sections 4.3
and 4.4).
Insert the power pack into the vacuum cleaner (Fig. 4.2-1).
Effect the electric connections.
Lay all cables such that they cannot be bent back upon
themselves or otherwise damaged.
The operating voltage indicated on the units must correspond to the supply voltage of the mains network!
Insert the plugs of the connection cables into professionally
installed earthed sockets. In the case of the accessories, see
also the manufacturer's instructions.
Check that all units are switched off before effecting any connections.
Test sieve
Install the nozzle (Section 4.6), adapter ring, test sieve and cover (Section
4.5.1).
Start-up
Switch on first the power pack and then the air jet sieve.
A green LED on the power pack indicates the presence of the operating
voltage. The second green LED indicates that the power pack is connected
to the air jet sieve.
The PC starts and the main menu appears.
Shut-down
Activate the main menu.
398000
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Hardware
100-250 V
50-60 Hz
MultiPSU
power pack
Ein /
Aus
ON /
OFF
Vacuum cleaner
USB
Balance*
Mouse*
Keyboard*
Printer*
LAN (balance,
printer, www ...)*
Small filter*
Cyclone*
398000
* optional
Figure 4.2-1
A-20
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
4.3
Balance connection
Cable connection
Refer to the balance handbook for details of the mains connection and connection of the data cable to the balance.
Use the same data cable as is also used for connection to a PC with a 9-pin
interface.
Configuration of the balance in the air jet sieve (eControl)
Select the balance family in the configuration menu (PartB).
The list shows the balances that eControl was able to configure at the time this
operating manual was written. New balances are constantly added to the list
and these are incorporated into the configuration menu every time eControl is
updated. Because of this, it is possible that the configuration menu is capable
of configuring far more balances than are shown below. Prior to purchasing a
new balance, check the list in the configuration menu first.
Balance
name
Baudrate
Parity
Sartorius
TE-Serie
ED-, EA-,
EB-, GD-,
GE-, TE-,#
1200
Odd
Request- SBI
ToSend
Sartorius
BL-Serie
1200
Odd
Request- SBI
ToSend
Sartorius
LP
1200
Odd
Request- SBI
ToSend
9600
Odd
Request- SBI
ToSend
Mettler
ML, MS-S,
NewClas- MS-L, JP,
sic Line
JS, XS, XP
9600
None
XonXoff
Para.: RS232 =
HOST; Para.: SYNCHRON = AUS
Mettler
B-S Line
9600
None
XonXoff
Para.: RS232 =
HOST; Para.: SYNCHRON = AUS
Sartorius
CubisSerie
MSA-,#
Mettler B
Line
PB
9600
None
XonXoff
Para.: RS232 =
HOST; Para.: SYNCHRON = AUS
Kern
PES/PEJ
PES / PEJ
1200
possibly also
Rice Lake
balances too
None
None
Para.: n.Pr.F. = 2
(3 = Default)
2400
None
off
Druck Men
Ohaus
Pioneer
398000
4.4
Type of communication
Printer connection
Any printer that supports the HP PCL Protocol and which has an integrated
print server can be connected to the Ethernet interface.
HOSOKAWA ALPINE
A-21
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e200 LS
Hardware
4.5
A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring
Figure 4.5-1
A-22
HOSOKAWA ALPINE
398000
Standard sieve
e200 LS
BA 1390/27.2 E
Hardware
398000
A1 Housing
A2 Gear shaft
A4.4 Adapter ring
A5.1 Test sieve 76
A5.2 Cover
A5.3 Nozzle
A5.4 Adapter ring for 76
Figure 4.5-2
HOSOKAWA ALPINE
A-23
BA 1390/27.2 E
e200 LS
Hardware
4.6
Nozzle exchange
NOTICE
Removal
Remove the cover (A4.2) and test sieve (A4.1).
Unscrew the nozzle (A4.3) from the shaft in anticlockwise direction.
Installation
Apply a light coat of the supplied grease to the gear shaft (see the spare
parts list) and screw the nozzle (A4.3) onto the shaft in clockwise direction.
Locate the test sieve (A4.1) and cover (A4.2).
A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring
398000
Figure 4.6-1
A-24
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
5 Maintenance
Pay attention to the safety regulations in Section 2.4!
WARNING
398000
HOSOKAWA ALPINE
A-25
BA 1390/27.2 E
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Hardware
5.1
NOTE
398000
For a more thorough cleaning, e.g. prior to sieving processes to recover fines, run a rinsing batch of the new material through the sieve and repeat the
cleaning procedure.
A-26
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
NOTICE
398000
eControl counts the number of sieving processes for every sieve. The counter can be viewed in the service menu (Part B).
HOSOKAWA ALPINE
A-27
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e200 LS
Hardware
Hold the test sieve up against the light, e.g. in front of a window or a light
table. It is advisable to use a magnifying glass in the case of fine-mesh
sieves.
Comparison sieving
Sieve exchange
Especially with fine-mesh test sieves, it is not always possible with the
means available to detect all flaws or defects. In order to guarantee the
perfect condition of the sieve, it is preferable to exchange the test sieve
in this case.
Use of sieve gauzes as defined in the standards (usually DIN ISO 3310)
398000
With the vacuum cleaner (B) running, shake or tap the spiral hose lightly
to remove deposits.
Turn the vacuum cleaner off.
If in spite of adjustment, the operating pressure falls below the desired
set value, empty the filter bag.
Dispose of the filter (dust) bag in a proper manner.
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HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
398000
D1 Filter bag
D2 Stay bar
D3 Handle
D4 Locking clamp
D5 Filter cover
D6 Filter bin
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Hardware
398000
D1 Filter bag
D5 Filter cover
D7 Frame
D8 Pipe clip
D9 Cable tie
D10 Filter ring
D15 Seal
A-30
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
398000
Insert the mains plug and switch on the machine and system.
HOSOKAWA ALPINE
A-31
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e200 LS
Hardware
E1
E2
E3
E5
E6
E7
Cyclone bottom
section
Cyclone top section
Wide-necked bottle
Clamping ring
Clamping ring
Bottle connection
398000
Figure 5.1-3
A-32
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
A6 Suction-side silencer
A7 Cover
A8 Cover
A10 Knurled screw
398000
Figure 5.1-4
HOSOKAWA ALPINE
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e200 LS
Hardware
A7 Cover
A9 Sensor filter
398000
Figure 5.1-5
A-34
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
5.2
Regular inspections
The nozzle must rotate during sieving. This can be checked during
sieving by observing the product for movement. The nozzle aperture
must be kept clear; clean off any clogged particles.
Underpressure measurement: check the zero indicator with the air jet
sieve switched off.
Test sieves
Check the test sieves for soiling and defects, clean or exchange if
necessary (see Section 5.1.2).
Vacuum cleaner pay attention to the handbook!
398000
Small filter
HOSOKAWA ALPINE
A-35
BA 1390/27.2 E
e200 LS
Hardware
Cyclone
Check the sealing surface of the glass bottle for wear or damage;
exchange if necessary.
398000
A-36
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Hardware
Machine type
as per nameplate
Machine number
as per nameplate
398000
Order number
HOSOKAWA ALPINE
A-37
BA 1390/27.2 E
e200 LS
398000
Hardware
A-38
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
Page
1.1
1.2
1.3
1.2.1
1.2.2
1.3.1
1.3.2
2 Operation.......................................................................... B-6
2.1
3.1
Main menu..........................................................................................B-8
3.2 Sieving................................................................................................B-9
3.2.1
Sieving (only applicable for eControl Basic)).................................................. B-9
3.2.2 Sieving*......................................................................................................... B-10
3.3 Evaluation.........................................................................................B-15
3.3.1
Mesh scale data............................................................................................ B-15
3.3.2
File name for storage.................................................................................... B-16
3.3.3
Display in the form of a graph....................................................................... B-17
3.3.4 Printing.......................................................................................................... B-19
3.4
Sieve set*..........................................................................................B-20
3.5
3.6
Configuration....................................................................................B-29
3.4.1
3.4.2
3.5.1
3.5.2
3.5.3
3.7 Archive*.............................................................................................B-41
3.7.1
3.7.2
3.9
3.10
HOSOKAWA ALPINE
B-1
BA 1390/27.2 E
e200 LS
Software
Sieving Methods
1.1
1.2
Standard method
1.2.1
Fundamental sequence
With the standard method, first of all weigh a sample quantity, tip it onto the
finest test sieve, sieve it in the sieving machine and then weigh the remainder
of the sample batch. The difference in weight corresponds to the undersize
at this mesh width.
Repeat this procedure with the remainder of the sample batch using the next
largest test sieve in each case.
The software program enters the measured values automatically into a table
and converts this table into a graph.
The dialogue windows guide you through the entire sieving sequence.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Standard method without sieve tare
Fill the remainder of the sample batch from the test sieve into the weighing pan
and weigh it. Any residues left on the test sieve lead to analysis inaccuracy.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-2
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
Batch weight
Batch weight
Test sieve 1
Test sieve 1
Test sieve 2
Test sieve 2
etc.
etc.
Figure 1.3-1
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-3
BA 1390/27.2 E
e200 LS
Software
1.3
1.3.1
Fundamental sequence
The Swiss sieving method is characterised in that every sieving operation is
always carried out with a full batch of weighed material.
With the Swiss method, you need a complete batch of weighed material for
every sieving operation. Fill each sample into the test sieve and perform the
sieving process. During sieving, it is not necessary to transfer the material to
another sieve.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Swiss method without sieve tare
Fill the remainder of the sample batch from the test sieve into the weighing pan
and weigh it. Any residues left on the test sieve lead to analysis inaccuracy.
Swiss method with sieve tare
Dependent on the measuring range of the balance, you can weigh the entire
test sieve including the remainder of the sample batch after each sieving
process. The empty weight of the test sieve (tare) must be entered into the
system beforehand in order that the weight difference can be determined.
Advantages
Every test sieve can be prepared in advance with a full batch of weighed material (e.g. in the case of toxic substances under application of a
suction unit).
During sieving, it is not necessary to transfer the material to another test
sieve.
The residue on the test sieve is not needed for other sieving operations
(advantage if, for example, the material is hygroscopic).
Any residues in the test sieve do not influence the result provided that
the test sieve is always weighed as well at the same time.
Disadvantage
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
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HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
1.3.2
Batch weight
Batch weight
Test sieve 1
Test sieve 1
Test sieve 2
Test sieve 2
etc.
etc.
Figure 1.3-2
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-5
BA 1390/27.2 E
e200 LS
Software
Operation
Pay attention to the safety regulations in Part A.
CAUTION
2.1
Injuries possible if product is inhaled, comes into contact with the skin or gets into the eyes. Exercise particular care if processing harmful or toxic substances!
Wear protective clothing to suit the hazard class of the
product (gloves, face mask, protective overalls, etc.).
B-6
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
The display is a touch screen. Activate the desired button by touching it with
your finger. Never use hard items such as pens, metal pins, pencils or the like
to press the touch screen. This could damage the glass surface.
HOSOKAWA ALPINE
B-7
BA 1390/27.2 E
e200 LS
Software
3.1
Main menu
Main menu
The main menu appears as soon as the air jet sieve is switched
on.
Switch on both switches (on power pack and on air jet sieve)
as described in PartA.
If applicable (order-specific) switch on the balance and printer, etc.
Information
Shows the address of the manufacturer
Sieving (Page B-9)
Sieving operations.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-8
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
3.2
Sieving
3.2.1
Sieving
Main menu
Sieving
Pause
Interrupt the actual sieving process.
Stop
Stop the actual sieving process before the sieving
time has expired.
Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
the actual menu (not shown here).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-9
BA 1390/27.2 E
e200 LS
Software
3.2.2
Sieving*
Sieving
Batch weight
Main menu
Sieviung
Sieve set
Load a sieve set (Page B-20).
Graphical display
Displays the data of the mesh scale in the form of a
graph (Page B-17).
Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
the actual menu (not shown here).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-10
HOSOKAWA ALPINE
Balance
Either adopt the weight from the balance or enter the
value manually.
e200 LS
BA 1390/27.2 E
Software
Sieving
Sieve settings
Back
Back to the last step.
Time
Set the sieving time (without sieve set).
Underpressure
Set the underpressure (without sieve set).
Start
Start the sieving process.
(Page B-17), (Page B-15), (Page B-8)
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-11
BA 1390/27.2 E
e200 LS
Software
Sieving
Performing a sieving
process
he air jet sieve terminates the sieving process once the sieving
T
time has elapased. The current values for sieving time and
underpressure are shown on the display in grey print.
If necessary: Press
to interrupt sieving. The sieving time
is also interrupted during the pause.
Press
Stop
Stop actual sieving process before the sieving time
has elapsed.
Pause
Interrupt the actual sieving process.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-12
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
Sieving
Weighing the residue
After sieving:
Tare the balance.
Fill the residue into the weighing pan.
Adopt the value by pressing
or enter it manually.
Back
Back to the previous step.
Balance
Either adopt the weight from the balance or enter the
value manually.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-13
BA 1390/27.2 E
e200 LS
Software
Sieving
Residue / undersize
Back
Back to the previous step.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-14
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
3.3
Evaluation
3.3.1
Sieving
Mesh scale
data
Calculation method:
Result displayed in [g] or (%)
Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-15
BA 1390/27.2 E
e200 LS
Software
3.3.2
File name
for storage
Sieving
Mesh scale
data
Save to memory
File name
Max. 32 characters, umlauts permitted.
No file name extension permitted (is automatically
generated).
No special characters permitted (/ \ < > * . ? | : ;).
Generator
All characters valid, max. 128 characters.
Comment 1
All characters valid, max. 128 characters.
Comment 2
All characters valid, max. 128 characters.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
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Adopt
Adopt selection and open next menu.
e200 LS
BA 1390/27.2 E
Software
3.3.3
Graph
Main menu
After pressing
, a selection window appears which allows
you to select the type of representation (cumulative curve,
RRSB graph, bar chart):
Sieving
Graph
Cumulative
curve
RRSB graph
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-17
BA 1390/27.2 E
e200 LS
Software
Bar chart
Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-18
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
3.3.4
Printing
Printing
Main menu
Sieving
Terminate sieving
Print
Output to printer
Sends the mesh scale data to the connected printer.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-19
BA 1390/27.2 E
e200 LS
Software
3.4
Sieve set*
3.4.1
Sieve set
3.4.2
Load sieve
set
Main menu
Sieving
Sieve set
Adopt
Adopt selection and open next menu.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-20
HOSOKAWA ALPINE
Back
Back to the previous step.
e200 LS
BA 1390/27.2 E
Software
3.5
Main menu
Back
Back to the previous step.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-21
BA 1390/27.2 E
e200 LS
Software
3.5.1
Main menu
Delete sieve
set
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-22
HOSOKAWA ALPINE
Back
Back to the previous step.
e200 LS
BA 1390/27.2 E
Software
3.5.2
A sieve set contains specifications for the entire sieve set (main
parameters) as well as those which apply only to the respective
test sieve (sieve parameters).
Main menu
Comment 1
All characters valid, max. 64 characters.
Comment 2
All characters valid, max. 64 characters.
Generator
All characters valid, max. 64 characters.
Version number
Max. 32 characters, umlauts permitted.
No special characters permitted (/ \ < > * . ? | : ;)
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
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B-23
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e200 LS
Software
Sieving method:
Standard / Swiss
Calculation method:
Undersize / residue (%)
Sieving aids:
Details of the sieving aids used
Batch weight
Quantity specification for the batch weight
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
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HOSOKAWA ALPINE
Once the last point has been defined, a menu opens which
permits the sieve-specific parameters to be fixed.
e200 LS
BA 1390/27.2 E
Software
Input ranges
Mesh width unit: m / ASTM no. / Tyler Mesh.**
Mesh width: 1 to 15000 m
Sieving time: 0:10 29:59 min:sec
Underpressure: 1500 9900 Pa
Adopt
Saves the data to memory and closes the menu.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-25
BA 1390/27.2 E
e200 LS
Software
Define values:
Specify the undersize / residue for the selected
test sieve.
Adopt values
Saves the values to memory and closes the menu..
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
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HOSOKAWA ALPINE
Display of results:
Framed in green: result within tolerance
Framed in red: result out of tolerance
Not framed: no tolerance specified
e200 LS
BA 1390/27.2 E
Software
3.5.3
Import a sieve
set
Sieve sets can also be created externally, e.g. with a PC. Recommended procedure:
Export a sieve set that is similar to the new one.
Load the sieve set file into a standard editor on the PC, edit
it as desired and store under a new name (ASCII file, .CSV).
Import the new sieve set file into the air jet sieve.
A USB flash drive, for example, can be used as the data carrier.
Specify the destination for memory storage in the configuration/
settings menu (Page B-31).
Back
Back to the previous step.
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-27
BA 1390/27.2 E
e200 LS
Software
Export a sieve
set
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-28
HOSOKAWA ALPINE
Back
Back to the previous step.
e200 LS
BA 1390/27.2 E
Software
3.6
Configuration
Configuration
Main menu
Configuration
Settings
Specifications for sieving process, memory location,
etc.
System data
Shows the system data.
Settings ofseite sieve cleaning and service counters.
Update
Update or upgrade of eControl.
Changes the eControl variants (code required).
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-29
BA 1390/27.2 E
e200 LS
Software
3.6.1
Settings
Settings
(Page 1)
These are the set values that eControl applies if no sieve set
(Page B-20) is loaded.
Configuration
Settings
Menu language:
German / English / French...
Connected balance
Sartorius BL310 / Sartorius.... / ....
Calculation method:
Undersize / residue (%)
Sieving method:
Standard / Swiss (Page B-2), (Page B-4)
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-30
HOSOKAWA ALPINE
Main menu
e200 LS
BA 1390/27.2 E
Software
Settings
(Page 2, continued)
Printer
Set printer parameters (Page B-34)
Pressure unit **
Pa / mbar / psi / mmH2O
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-31
BA 1390/27.2 E
e200 LS
Software
Settings
(Page 3, continued)
Main menu
Cancel and back to main menu(Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-32
HOSOKAWA ALPINE
Evaluation
Set the evaluation parameters, e.g. RRSB, RMM, etc.
(Page B-38)
e200 LS
BA 1390/27.2 E
Software
Settings
(continued)
Network
Main menu
Configuration
Settings
Network
Network address
\\PC name\folder (the folder must be released and
total access must be permitted)
If the air jet sieve cannot access the network address,
the log-in window appears.
Eliminate the cause (PC not switched on, network
cable defective or disconnected, access authorisation
inadequate, etc. ) of the faulty connection.
User name
Password
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-33
BA 1390/27.2 E
e200 LS
Software
Settings
(continued)
Printer
Main menu
Configuration
Settings
Printer connection
Network address
if using a network printer.
Logo in print-out
New logo: save the logo file (BMP or JPG, 132x41
pixel) to a flash drive and connect it up to the air jet
sieve. eControl adopts the new logo file subsequent to
a query.
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-34
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
Settings
(continued)
Sieve
Main menu
Configuration
Settings
Inspection counter:
functions analogously to the cleaning counter above.
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-35
BA 1390/27.2 E
e200 LS
Software
Settings
(continued)
Sieve, sieve data table
Main menu
Configuration
Settings
Sieve data
table
Input ranges
Mesh width: 1 to 15000 m
Sieving time: 0:10 to 29:59 min:sec
Underpressure: 1500 to 9900 Pa
Adopt values
Saves the settings to memory and closes the menu.
Time (min.)
Pressure (Pa)
< 32
4000
32 .. < 63
3600
63 .. < 100
3400
3200
3000
> 630
2800
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-36
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
Settings
(continued)
Sieve (Basic)
Main menu
Configuration
Settings
Preselect underpressure
Setpoint values
activate / deactivate
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-37
BA 1390/27.2 E
e200 LS
Software
Settings
(continued)
Evaluation
Main menu
Configuration
Settings
Evaluation
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-38
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Software
Settings
(continued)
IP e200 LS
Main menu
Configuration
Settings
IP e200LS
Select the form of IP address transmission
IP via DHCP / IP via Static
IP address
(only with IP via Static)
Subnet Mask
(only with IP via Static)
Default Gateway
(only with IP via Static)
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-39
BA 1390/27.2 E
e200 LS
Software
System data
System data
Configuration
System data
Menu page 3:
Main menu
First usage
Date of the first sieving process using this test sieve.
Next service
Date when the next service is due. As soon as the
date is reached, a message appears in the display.
Usage counter
Number of sieving processes carried out.
Cleaning counter
Counts the sieving processes since the last cleaning
procedure.
Reset the counter to zero after every cleaning procedure.
Cleaning cycle
Number of sieving processes after which the test
sieve needs to be cleaned. A message appears in the
display as soon as the interval between the cleaning
cycles is reached.
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-40
HOSOKAWA ALPINE
3.6.2
e200 LS
BA 1390/27.2 E
Software
3.7
Archive*
3.7.1
Archive
Locate sieve data
Main menu
Archive
(yyyy)
Once the storage date has been selected, the system displays
all mesh scales that were generated on the given date.
Back
Back to the last step.
Main menu
Cancel and back to main menu (Page B-8)
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-41
BA 1390/27.2 E
e200 LS
Software
3.7.2
Exporting an archive
Exporting an archive
Main menu
Archive
Export archive
All data in the selected mesh scales can, for example, be copied onto a USB flash drive. Specify the destination for memory
storage in the configuration/settings menu (Page B-31).
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-42
HOSOKAWA ALPINE
Back
Back to the last step.
e200 LS
BA 1390/27.2 E
Software
3.8
3.8.1
Password manager
Log-in
Password manager
Main menu
Log-in
Select user
(see (Page B-46) for new users)
Enter password
Click anywhere in the line to select the keyboard
Confirm input
Forward to selected menu.
Cancel
Back to previous step.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-43
BA 1390/27.2 E
e200 LS
Software
Log-in
Password manager
(continued)
Changing a password
Users have to log-in using their current password. Only then
can a new password be designated.
Main menu
with every log-in mask
Confirm input
Go to selected menu.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-44
HOSOKAWA ALPINE
Cancel
Back to previous step.
e200 LS
BA 1390/27.2 E
Software
3.9
3.9.1
Overview
User administration
Overview
Main menu
User administration
Level
Password
Functions
Auto
Level 1
11111111
Manual
Level 2
Para
Level 4
44444444 Settings
Recipe
Level 5
Master
Level 6
Service
Level 9
Admin
Level 9
Delete user
Delete selected user.
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-45
BA 1390/27.2 E
e200 LS
Software
3.9.2
User administration
(continued)
Generate new user
Main menu
User administration
User name
Click anywhere in the line to select the keyboard.
Maximum 20 characters, umlauts permitted. No special characters permitted (/ \ < > * . ? | : ;).
Password
Specify password. New users must specify their own
password the first time they log in.
Minimum 8 characters, maximum 16 characters, umlauts permitted. No special characters permitted (/ \ <
> * . ? | : ;).
Level
Select the level for the new user.
Lifespan of password
Setting for lifespan of password.
Input range: 1 to 180 days
Automatic log-out
If the set time elapses without any interaction with
the display, eControl performs a log-out procedure.
The remaining time is indicated at the top right of the
display.
Input range: 1 to 45 minutes
Save to memory
Data are stored at the designated network address.
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-46
HOSOKAWA ALPINE
Back
Back to previous step.
e200 LS
BA 1390/27.2 E
Software
Applicable regulations
For Europe, the most important regulatory requirements and
documents on the state of the art in science and technology
to do with computer validation are the Ordinance on the Manufacture of Medicinal Products and Active Pharmaceutical
Ingredients (AMWHV), the EU GMP Guidelines, Appendix 11,
and 21 CFR (Code of Federal Regulations) Part 11 for the USA.
Important as internationally applicable state of the art in science
and technology are the PIC/S document PI-011 Good Practice
for Computer-Based Systems in Regulated GxP Environments
and the GAMP 5 (Good Automated Manufacturing Practice)
issued by ISPE.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
HOSOKAWA ALPINE
B-47
BA 1390/27.2 E
e200 LS
Software
Reference to Standards
The eControl software takes the following German standards into account:
DIN 66165 Part 1
Partikelgrenanalyse; Siebanalyse; Grundlagen
DIN 66165 Part 2
Partikelgrenanalyse; Siebanalyse; Durchfhrung
DIN 66141
Darstellung von Korn-(Teilchen-)grenverteilungen; Grundlagen
DIN 66145
Darstellung von Korn-(Teilchen-)grenverteilungen; RRSB-Netz
DIN V 12 900-1
Labordatenkommunikation - Part 1:
Punkt-zu-Punkt-Verbindung mit RS-232; Physikalische Festlegungen
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-48
HOSOKAWA ALPINE
DIN V 12 900-3
Labordatenkommunikation - Part 3:
Gerteprofile fr Laborgerte
e200 LS
BA 1390/27.2 E
Additional information
Additional information:
All about sieving ____________________ Part
Table of Contents
Page
1.1
Sieve mesh widths...............................................................................C-3
1.2
Batch weight.........................................................................................C-3
1.3 Underpressure.....................................................................................C-3
1.4
Sieving time..........................................................................................C-4
1.5
Dispersing agents................................................................................C-4
398000
2.1
Material deposits..................................................................................C-5
2.2 Agglomerates.......................................................................................C-5
2.3
Sieving hygroscopic feed materials......................................................C-5
2.4
Electrostatic charging...........................................................................C-5
2.5
Sticky feed materials............................................................................C-5
4.1
Particle size definition..........................................................................C-6
4.2
Quality assurance requirements..........................................................C-7
4.3
Individual operating points...................................................................C-8
4.4 Literature..............................................................................................C-9
4.5 Standards.............................................................................................C-9
HOSOKAWA ALPINE
C-1
BA 1390/27.2 E
e200 LS
Additional information
Mesh width
Batch weight*
Underpressure*
Sieving time*
32 m
15 g
3200 Pa
6 min
45 m
20 g
3200 Pa
5 min
63 m
25 g
3000 Pa
4 min
100 m
30 g
2500 Pa
3 min
150 m
40 g
2500 Pa
3 min
250 m
50 g
2000 Pa
2 min
315 m
50 g
2000 Pa
2 min
Micro-precision sieve 76 mm
Mesh width
Batch weight*
Underpressure*
Sieving time*
15 m
0.5 1 g
5500 Pa
8 10 min
20 m
2 g
5500 Pa
5 min
30 m
3 g
5500 Pa
5 min
Table 1.0-1
*NOTE
The quoted values are reference values only and can vary
considerably dependent on the product being sieved. Be sure
to observe Sections 1.1 1.5!
398000
C-2
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Additional information
1.1
1.2
Batch weight
The amount of material to be weighed depends on the finest sieve in the mesh
scale. With a solids density of Ps 2650 kg/m3 (limestone), the values in Table
1.0-1 are applicable. The conversion to other solids density values is linear
(double the density = double the batch weight).
1.3 Underpressure
The underpressure needed for a sieving process is determined by the mesh
width of the inserted sieve. Generally speaking, this value should be between
5000 and 7000 Pascal for -76-mm micro-precision sieves, and between the
values shown in Table 1.0-1 (min. values) for standard sieves. (Note: 1 mbar
= 10 mmWG = 100 Pa.)
Determine individual settings for specific materials by running trials.
Always use the lowest operating pressure possible when sieving materials
of high friability.
See Part B for details of setting the underpressure.
398000
The actual underpressure is indicated on the display of the air jet sieve.
HOSOKAWA ALPINE
C-3
BA 1390/27.2 E
e200 LS
Additional information
1.4
Sieving time
The sieving time is the parameter which has the greatest influence on the
result. If selected too short, the result can have an extremely negative influence on the analysis.
Studies and research carried out on this subject are covered in [2]. Table 1.0-1
offers reference values for products which are not considered difficult to sieve.
In view of the strong influence of this sieving parameter, it must at all events
be checked when selecting a standard sieving time from Table 1.0-1 by means
of the following procedure. This procedure should also be applied if the sieving time needs to be redetermined, but with more test points in this case.
The procedure described here may not be the only one in existence, but the
results of the other procedures in this respect are no better.
Residue [g]
Case A
Case B
Time [min]
Table 1.4-1: Graph with sieving time plotted against residue
As can be seen in the above graph, the weighed batch is sieved with the
residue being weighed after every elapsed minute of sieving time. In Case
A, this residue becomes constant after a certain time; the sieving time in this
example should be set at 4 minutes or longer. The setting is more difficult in
Case B because the product displays a progressively slight reduction of the
sieve residue. This case arises, for example, if abrasion is present. A sieving
time must lie in the flat part of the curve, i.e. 3 minutes in this case.
1.5
Dispersing agents
398000
C-4
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Additional information
2.1
Material deposits
Should material start to deposit on the cover during sieving, use the supplied
plastic hammer to tap the knob on the top of the cover every 10 seconds or so.
If applicable (order-specific), the electronically controlled tapper replaces the
plastic hammer.
2.2 Agglomerates
If lumps start to form, use a soft brush to disintegrate them with the sieving
process interrupted. Be careful not to damage the sieve gauze!
2.3
2.4
Electrostatic charging
Once electrostatically charged, the sieve residue adheres strongly to the gauze,
to the sieving drum, and to the Plexiglas cover.
Remedial measures:
As soon as the sieving process is finished, apply 0.5 1% (related to the batch
weight) of aluminium oxide C antistatic agent to the sieve. Close the cover.
Switch on again and let the nozzle rotate a maximum of 3 times. The material is
now no longer charged and can be brushed off without difficulty. In calculating
the sieve residue, the addition of the antistatic agent can be ignored.
Aluminium oxide "C" is a microdispersed, gamma-modified aluminium oxide.
Supplier: Degussa Ltd., Frankfurt am Main, Germany.
2.5
398000
Extremely fine materials or those with a high content of fat cannot be sieved
easily. However, the addition of microdispersed chemically inert agents (e.g.
silica) can improve their flow properties. Aerosil 200 is particularly suitable in
this respect.
Supplier: Degussa Ltd., Frankfurt am Main, Germany.
It is normally sufficient if 2% is admixed to the feed material before charging it to
the sieve. This sieving aid does not need to be taken into consideration when
calculating the residue, because it passes into the fines fraction.
HOSOKAWA ALPINE
C-5
BA 1390/27.2 E
e200 LS
Additional information
4.1
see Part A
see Part A
see Section 1
398000
Just about all the particles processed in industrial processes have a particle
shape that deviates from the ideal spherical form. This leads to the necessity
of defining the particle size of non-spherical particles. There are a number of
different possibilities, but generally speaking, the particle size is defined by
means of the measurement principle. In the case of air jet sieving, this means:
a particle is considered a certain size if it passes through the apertures of a
sieve of the mesh width in question freely, whereby the largest dimension of
the particle can by all means be larger than the mesh width.
C-6
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Additional information
4.2
32 m-sieve:
100 m-sieve:
315 m-sieve:
2.7 m
5.0 m
12.0 m
Documentation
The results must be recorded together with the respective peripheral conditions, and it must be possible where necessary to draw on these measuring
results.
To ensure that the above requirements are met, a number of different points
must be fulfilled:
The sieving machine and auxiliary units must be in good working order.
This must be checked regularly.
The test sieves must be free from damage and significant soiling. The
sieves must be checked and cleaned regularly.
The detailed sieving parameters must be recorded in writing. The operator must observe the parameters carefully.
398000
Besides the measured particle size, the documentation must also include the peripheral conditions, sieving parameters and sample identification.
The entire sieving procedure, the control of the measuring equipment
and the documentation must be specified in detail.
HOSOKAWA ALPINE
C-7
BA 1390/27.2 E
e200 LS
Additional information
4.3
398000
C-8
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Additional information
4.4 Literature
[1]: Otto Lauer, Zur Reproduzierbarkeit der Analysensiebung im Feinbereich,
Alpine special print 39
[2]: Otto Lauer, Grain Size Measurements on Commercial Powders, Alpine
[3]: DIN paperback book 133 - Partikelmetechnik
4.5 Standards
Air jet sieving fundamental principles
DIN 66165-1, edition:1987-04
Particle size analysis; sieve analysis; general principles
DIN 66165-2, edition:1987-04
Particle size analysis; sieve analysis; procedure
398000
HOSOKAWA ALPINE
C-9
BA 1390/27.2 E
e200 LS
398000
Additional information
C-10
HOSOKAWA ALPINE
e200 LS
BA 1390/27.2 E
Supporting documents
Table of Contents
Spare parts................................................................
Certificates................................................................
1.1
1.2
2.1
398000
3.1
Vacuum cleaner..........................................................................................
3.2 Balance......................................................................................................
3.3 Printer.........................................................................................................
3.4
...................................................................................................................
HOSOKAWA ALPINE
D-1
BA 1390/27.2 E
e200 LS
398000
Supporting documents
D-2
HOSOKAWA ALPINE
Ersatzteilzeichnung
EZ 1390 - 27.02
Blatt-Nr.
Blattzahl
09.12
Ersatzteilzeichnung
EZ 1390 - 27.02
Blatt-Nr.
Blattzahl
09.12
Item
Order No.
1
1.1
351565
1.2
340463
1.3
see S. 4-5
2
396530
2.1
396527
2.2
398255
Additional information
Quantity
1
1
1
1
1
3 396531
Adapter ring Haver+Boecker 200*
3.1
398255
Round sealing ring 2034,00
Silikon
3
396532
Adapter ring Retsch 200*
3.1
398255
Round sealing ring 2034,00
Silikon
3
398251
Adapter ring Tyler 203*
3.1
398255
Round sealing ring 2034,00
Silikon
3
398292
Adapter ring Haver+Boecker 203*
3.1
398255
Round sealing ring 2034,00
Silikon
3
398375
Adapter ring Retsch 203*
3.1
398255
Round sealing ring 2034,00
Silikon
1
1
1
1
1
1
1
1
1
1
4
5
1
1
401477
401017
Accessories
6 397362
Vacuum cleaner, complete, dust category L*
1500 W; 110 V; 50/60 Hz
6.1
397363
Vacuum cleaner, dust category L*
6.2
380059
Filter bags, 5 pieces, dust category L*
6.3
324816
Insert cloth filter, dust category L*
6.4
317304
Absolute filter element, dust category L*
6.5
311929
Spiral hose 322000, complete, VAC-EL*
PE-EVA
355994
Spiral hose 322000, VAC-EL*
PE-EVA
306350
Sleeve DN 32/50*
306357
Sleeve DN 32, provided with a thread, VAC-A*
PUR
6 397358
Vacuum cleaner, complete, dust category L*
1200 W; 230 V; 50/60 Hz
6.1
397359
Vacuum cleaner, dust category L*
6.2
380059
Filter bags, 5 pieces, dust category L*
6.3
324816
Insert cloth filter, dust category L*
398000
1
1
1
1
1
1
1
1
1
1
1
1
1
EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.
Page
09.12
Order No.
6.4
6.5
317304
311929
355994
306350
306357
Additional information
Quantity
1
1
1
1
1
6 397360
Vacuum cleaner, complete, dust category H*
1500 W; 230 V; 50/60 Hz
6.1
397361
Vacuum cleaner, dust category H*
6.2
387015
Filter bags, 5 pieces, dust category H*
6.3
314852
Absolute filter element, dust category H*
6.4
311929
Spiral hose 322000, complete, VAC-EL*
PE-EVA
355994
Spiral hose 322000, VAC-EL*
PE-EVA
306350
Sleeve DN 32/50*
306357
Sleeve DN 32, provided with a thread, VAC-A*
PUR
1
1
1
1
1
1
1
1
6 424344
Side channel blower with frequency converter -co.-
6.1
313561
Side channel blower with frequency converter
355994
Spiral hose 322000, VAC-EL*
PE-EVA
306357
Sleeve DN 32, provided with a thread, VAC-A*
PUR
1
1
1
1
8
328023
424347
279119
8.1
226033
251850
304129
1
1
1
1
1
397421
10
402615
11
336197
345988
360753
345987
1
1
1
1
403087
EL 1390 - 27.02-01
Page
398000
Item
09.12
Item
Order No.
Additional information
11.1
12
12.1
12.2
12.3
12.4
345747
408808
009968
007078
387715
195038
1
1
1
1
1
Quantity
13 016319
Ultrasonic cleaning device 230 V
Bandelin Ltd.*
143555
Ultrasonic cleaning device 115 V
Bandelin Ltd.*
253339
Ultrasonic cleaning device 230 V
Bandelin Ltd.*
large size, for several sieves
253345
Ultrasonic cleaning device 115 V
Bandelin Ltd.*
large size, for several sieves
395226
Cage
395228
Cover
011893
Cleaning concentrate 5 litres RW77
1
1
1
14 354369
Sieve holder for sieving drums
15
424370
Micro-sieving device*
15.1 410104 Adapter ring
15.2
353799
Nozzle for micro-sieve
15.3
009882
Cover with grasp
15.4 see S. 6-7
Sieve drums 76 mm
1
1
1
1
009932
328110
403693
Tools
Plastic tapping hammer
Cleaning brush
Grease special petroleum jelly (80 ml tube)
* order specific
1
1
1
1
1
1
EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.
Page
09.12
20 m
409067
409069
409276
409313
25 m
409087
409154
409277
409314
32 m
409088
409156
409278
409315
36 m
409089
409157
38 m
409092
409158
409279
409316
40 m
409095
409159
45 m
409096
409161
409281
409317
50 m
409097
409163
53 m
409098
409164
409282
409319
56 m
409099
409165
63 m
409101
409167
409283
409320
71 m
409102
409169
75 m
409103
409170
409284
409322
80 m
409104
409173
90 m
409105
409174
409285
409324
100 m
409106
409175
106 m
409108
409176
409286
409325
112 m
409109
409177
125 m
409110
409178
409288
409327
140 m
409111
409179
150 m
409112
409180
409289
409328
160 m
409113
409181
180 m
409114
409182
409290
409329
200 m
409115
409183
212 m
409116
409185
409366
409331
224 m
409117
409186
250 m
409118
409187
409292
409332
280 m
409120
409188
300 m
409121
409189
409294
409333
315 m
409122
409190
355 m
409125
409191
409295
409334
400 m
409126
409192
425 m
409127
409197
409296
409335
450 m
409129
409198
500 m
409131
409199
409297
409336
EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.
398000
Mesh
widths
Page
09.12
Mesh
widths
560 m
409132
409200
600 m
409133
409201
409298
409337
630 m
409134
409202
710 m
409135
409203
409299
409338
800 m
409137
409204
850 m
409138
409205
409301
409339
900 m
409139
409206
1000 m
409140
409207
409302
409341
1120 m
409141
409208
1180 m
409142
409209
409304
409342
1250 m
409143
409210
1400 m
409144
409212
409305
409343
1600 m
409145
409213
1700 m
409146
409214
409306
409344
1800 m
409147
409215
2000 m
409148
409216
409307
409346
2240 m
410574
410579
2360 m
410575
410580
409308
409347
2500 m
409150
409217
2800 m
410576
410581
409309
409348
3150 m
409151
409218
3350 m
410577
410582
409310
409349
3550 m
410578
410583
4000 m
409153
409219
409311
409350
4500 m
4750 m
409312
409352
398000
EL 1390 - 27.02-01
Page
09.12
76 DIN 3310-1
Electroformed
sheet
without certificate with certificate
10 m
424372
15 m
424373
20 m
424397
424374
25 m
424398
424375
32 m
424399
36 m
424401
38 m
424402
40 m
424403
45 m
424404
50 m
424405
53 m
424406
56 m
424407
63 m
424408
71 m
424409
75 m
424410
80 m
424411
90 m
424412
100 m
424413
106 m
424414
112 m
424415
125 m
424416
140 m
424417
150 m
424418
160 m
424419
180 m
424420
200 m
424421
212 m
424422
224 m
424427
250 m
424428
280 m
424429
300 m
424430
315 m
424431
355 m
424432
400 m
424433
425 m
424434
EL 1390 - 27.02-01
See spare parts drawing
EZ 1390 - 27.02
Page No.
398000
Mesh
widths
Page
09.12
Mesh
widths
450 m
424435
500 m
424436
560 m
424437
600 m
424433
630 m
424438
710 m
424439
800 m
424440
850 m
424441
900 m
424442
1000 m
424443
1120 m
424444
1180 m
424445
1250 m
424446
1400 m
424447
1600 m
424448
1700 m
424449
1800 m
424450
2000 m
424451
2240 m
424452
2360 m
424453
2500 m
424454
76 DIN 3310-1
Electroformed
sheet
without certificate with certificate
EL 1390 - 27.02-01
Page
09.12