Professional Documents
Culture Documents
STATEMENT
INSTALLATION
OF
GENERATOR
FUME PIPE
MALL OF QATAR
MEP SERVICE ARRANGEMENTS
SHAFT NO. 19
INTRODUCTION
This method statement describes in detail the procedures for the installation of the
generator fume pipe at site. This addresses all the activities involved, which also adheres to
the safety and quality standards implemented at the work area.
CONTENTS:
1.0
2.0
OBJECTIVE
3.0
DESCRIPTION OF ACTIVITIES
4.0
5.0
6.0
1.0
together with all its components at site. This procedure serves as a guideline for assessing all
activities involved.
2.0
OBJECTIVE
This method statement focuses on providing oversight and assistance during the
installation activities. It states the specific process involved with respect to the safety and
quality control policies currently observed and implemented.
3.0
DESCRIPTION OF ACTIVITIES
3.1
GENERAL PREPARATION
3.1.1
3.1.2
3.1.3
3.2
After the levelness check and all the necessary adjustments have been
identified, installation of the saddle support shall commence. The
activity sequence for each level shall be:
3.2.1.1
3.2.1.2
3.2.1.3
After all the holes have been drilled, the expansion bolts
shall be positioned on each of its respective locations.
3.2.1.4
Once the bolts are placed, the saddle support shall be put.
Any necessary spacing specified shall be considered and
applied.
3.2.1.5
3.3
After all the saddle supports are fixed on their respective location, the
10 MS Generator fume pipe shall be positioned one by one. The
tower crane shall lay the pipe into the opening, guided by the rigger
while the helpers shall assist on the proper positioning of the pipe
inside. The first helper shall serve as a guide above on the upper end
of the pipe, while the welder and the second helper shall be on the
receiving end of the pipe.
3.3.2
Once the pipe is positioned on the desired manner, tack welds shall be
placed on certain points where the pipe touches the saddle support to
stabilize and restrict any unwanted movement during the welding
process. Once the pipe is secured, the line hook of the crane shall be
relieved. The next pipe shall be laid inside, and the previous actions
shall be applied again. Prior for tacking the pipe joints, the root pass
opening of 2.5mm shall be observed. This procedure shall be repeated
on every pipe on every level.
3.3.3
3.3.4
A single pass fillet weld (6mm) shall be welded around the contact
point of the clamp of the saddle support and the pipe. After all the
welds on supports are completed, welding of the pipe joints shall
proceed. The procedure are as follows:
3.3.4.1
3.3.4.2
3.3.4.3
Once done, the third layer which is the full cap, shall be
done.
3.3.5
Cleaning of the welds by hand tool and electrical tool cleaning shall
be applied after all the welds are completed. These shall cover the
removal of the weld spatters, spurs and other unwanted surface
matters.
3.3.6
The 90 elbow, which shall be connected onto the horizontal pipe line,
shall be installed at the bottom end. The weld procedure mentioned
above shall be applied.
3.4
3.4.2
3.5
The first spool shall be lifted in a safe manner, in compliance with the
safety standard implemented at site. This shall be positioned in line
with the elbow connected on the vertical pipe line. Upon achieving the
desired position, it will be tack welded on certain points. It shall also
be fixed on position by fastening the assigned hanging pipe support
into it.
3.5.2
3.5.3
4.0
hand
steel surfaces by the use of non-power hand tools. Hand tool cleaning
removes all loose mill scale, loose rust, loose paint, and other loose
detrimental foreign matter. On weld joints, SSPC-SP11 Power tool cleaning
shall be applied.
4.2
5.0
5.2
Angle grinder
5.3
5.4
5.5
Fire extinguisher
5.6
5.7
PPEs:
5.7.1 Welding mask
5.7.2 Welding gloves
5.7.3 Welding apron
5.7.4 Fire blankets
5.7.5 Protective clear glasses
5.7.6 Safety shoes
5.7.7 Safety helmet
5.7.8 Safety vest
5.7.9 Safety harness
6.0
6.1.2
All safety work permits shall be prepared and completed before start-up
of any activity at site.
6.1.3
6.1.4
6.1.5
6.1.6
Safety tools and equipment, such as warning signage, fire blankets &
fire extinguishers, shall be arranged within the vicinity of the work
place, on a location easily accessible in case of emergency. Personal
protective equipment (PPE) applicable to the work activity shall also be
worn by each team member prior to any work-related activities.
6.1.7
6.2
HOUSEKEEPING
6.2.1
6.2.2
6.2.3
6.2.4
All tools & equipment shall be stored on the designated storage areas.
No item shall be left the work area.
6.2.5
Daily cleaning of the work area shall be performed before leaving, and
all collected waste shall be discarded only on the specific dump areas.