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SHEET
SCAP
BIPUL VIKRANT
PRIYANSHU UNIYAL
SUKHMANI CHANDI
B.F.TECH- IV
0 | Page
CHECK LIST
S.No.
INDEX
Page
No.
2
Measurement Details
Construction Details
Operation Breakdown
Trims Detail
9-10
10
11-14
11
Costing
15-16
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
1 | Page
FRON
BAC
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
2 | Page
FRON
BAC
T
3 | Page
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Description
Fabric Constituent
Items
Lace
Fabric
100% Cotton
Cotton and Rayon blend with nap in print
Garment Components
Component
Front with unidirectional print
Back with unidirectional print
Front upper yoke
Back upper right yoke
Back upper left yoke
Sleeves
Company name tag
Size tag
Wash care tag inside seam
4 | Page
1
1
1
1
1
2
1
1
1
No. of pieces
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Measurement Details-FRONT
POM
Component
TOL -
TOL +
Desired
Measureme
nt**
24.5
-1/2
1/2
3.5
-1/8
1/8
5*
19.5
-1/2
1/2
6*
Waist circumference
20
-1/2
1/2
17
8*
Bottom Circumference
22
-1/2
1/2
10
13.5
-1/4
1/4
12
13*
Shoulder slope
-1/4
1/4
14
-1/4
1/4
15
Neck circumference CF CF
23
-1/4
1/4
16
5.5
-1/8
1/8
18*
19*
20*
16
5
6.5
-1/8
-1/4
-1/4
1/8
1/4
1/4
TOL -
TOL +
-1/2
1/2
-1/8
1/8
''
Measurement Details-Back
POM
Component
Desired
Measureme
nt**
24.5
5.5
5 | Page
Across shoulder
14
-1/4
1/4
11
15
-1/4
1/4
17
13
-1/8
1/8
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Con
stru
ctio
n
Det
ails
Descripti
on
Sl.
1 Front & back
fabric
gathering
2 Lace fabric
attached as
yoke to front
panel
3 Right and left
back yoke
attached to
6 | Page
Needle
Seam
Stitch
US 4 (3.5mm)
circular
SPI
301 T/S
10
Others
SAM
(min.)
Gatherin
g foot
1.75
US 5
(3.75mm)circu
lar
superimpos
ed
301,
504 3T
O/L
10
0.8
US 5
(3.75mm)circu
lar
superimpos
ed
301,
504 3T
O/L
10
1.97
back panel
Shoulder
attachment
Sleeve
attachment
Side seam
attachment
Wash care
attachment to
left side panel
By self-fabric
neck finishing
1
0
US 5
(3.75mm)circu
lar
US 5
(3.75mm)circu
lar
US 4 (3.5mm)
circular
superimpos
ed
301,
504 3T
O/L
301,
504 3T
O/L
301,
504 3T
O/L
301
10
0.6
0.86
10
1.03
10
0.8
US 5
(3.75mm)circu
lar
US 5
(3.75mm)circu
lar
301
10
301
10
US 4 (3.5mm)
circular
301
10
superimpos
ed
US 4 (3.5mm)
circular
.75cm
ready
0.42
0.6
3cm
ready
0.947
9.777
Total
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Operation Breakdown
FRON
7 | Page
YOK
BAC
SLEE
Fron
1
2
Attach yoke & front
Join
Attach
Side Seam
Attach wash-care
8 | Page
Bac
3
Attach yoke & back
panel
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Trims
Detail
Material
Dimension
Placement
Type
THREAD
3 ply
Cotton (DTM)
All over
LABELS
Brand Label
Satin
Size Label
Taffeta
Satin
Marker &
Spreading
Mode
1
2
3
4
5
1cm X 6cm
At necks facing at
center back
1cm X 1.5cm
Adjacent to brand
label
3.81cm X 2.54cm At left side seam
(inside), 4 from hem
Description
S.No.
Size
Number of pattern pieces
Total number of pieces required for each garment
Marker mode (symmetrical & directional)
Spreading mode
9 | Page
Values
L (Large)
7
7
N/O/W
Face
F/O/W
Nap
N/O/W
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Zoning Sketch
BAC
FRON
T
Style Code
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Neckline
Defects: Improper top stitch
Cause: -Fabric stretched during stitching (too much pressure at foot)
-Due to lack of proper stitching
Remedies: -Set the machine accurately according the knitted fabric & stitch properly
-Align the seam properly & stitch with skilled workmanship
B Zone Defects
Armhole
Defects: Not aligned properly
Cause: -Fabric stretched during stitching (too much pressure at foot)
-Due to lack of proper marking/ proper stitching
Remedies: -Set the machine accurately according the knitted fabric & stitch properly
-By proper marking & aligning the seam accurately before stitch
C Zone Defects
Hemline
Defects: Raw edges
Cause: Operators fault.
Remedies: Properly inspect the garment & Finish the edges with overlock machines
11 | P a g e
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Size
1.
Blue
2.
3.
Green
4.
S
Content- Cotton lace and rayon
160
blend with cotton
Contruction-Woven
Color- Green and Blue
240
Count/ Inch- Warp-65,Weft-50
Other
Specifications:
L
XL
M
240
360
Total Quantity
400
600
1.2
1.5
XXL
1. Open Width
2. 160
Fabric Width 80
Ordered =1.5m
160
3. Marker Mode= N/o/W
4. Spreading Mode=F/O/W , N/U/D
240
120
240
5. Fabric cost= Rs 25/meter, Lace
cost=Rs29/meter
400
200
400
6. Garment = Womens top with lace yoke
&
1.7
2
2.2
full sleeves
Labor Cost:
Garments quantity as per
size and design colour
Marker Making For Both Markers= 2*(1.10
hr*$2/hr)
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
2 garment
3 garment
4 garment
5 garment
Spreading
time /ply in
minutes
Fabric
Saving %
0.75
0.80
0.85
0.90
Marker
Preparation
time in
hours
0.5
0.75
0.90
1.0
1.10
Total No. of
13 | P a g e
Total End
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Green
Number of markers
Marker -1 S
120 plies
Marker- 2 L
XL
XXL
XXL
120 plies
100
20
100
XL
XXL
XXL
20
XL
XXL
XXL
Size
200
300
40
60
200
100
200
500
40
20
40
100
240
360
240
120
240
1200
14 | P a g e
L
0
0
XL
0
0
XXL
0
0
Total
500
100
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Blue
Number of markers
Marker -1 S
80 plies
Marker- 2 L
XL
XXL
XXL
80 plies
XL
XXL
M
XXL
Size
Lay 2
80 plies
Lay 4
80 plies
Total
160
240
160
80
160
400
160
240
160
80
160
800
XL
0
XXL
0
Total
400
Style Code
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Costing
Material Cost:
Lay 1:
Lay 2:
Marker Length=
(1.2+1.2+1.5+1.5+1.5)*0.94= 6.486m
Marker Length=
(1.2+1.2+1.5+1.5+1.5)*0.94= 6.486m
Color= Green
Plies= 100
Green:
End Allowance=0.04*20=0.8m
Lay 4:
Blue:
Marker Length=
(1.7+1.7+2+2.2+2.2)*0.94= 9.212m
End Allowance=0.04*80=3.2m
Green:
Lay 3:
End Allowance=0.04*20=0.8m
Marker Length=
(1.7+1.7+2+2.2+2.2)*0.94= 9.212m
Plies=100 of Green
Blue:
End Allowance=0.04*80=3.2m
SUKKI-20 (L)
Season
Retailer
BVSC,Inc.
Fabrication
Wovens
Manufacturer
BVSC,Inc.
Garment
Description
Lace
Green=185.04m+
925.2m+130.52m+652.6m
=1893.36m
Cost=1893.36* Rs 25/m
= Rs 47334
Blue=522.08m+740.16m
Thread
=1262.24m
Cost=1262.24* Rs 25/m
= Rs 31556