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http://www.boltscience.com/pages/twonuts.htm
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http://www.boltscience.com/pages/twonuts.htm
movement between the bolt and nut threads must occur. It is this
jamming action that is the secret of the two-nut method.
In order to achieve the
appropriate bolt preload
prior to the threads
jamming it is necessary
to tighten the smaller
nut. The greater the
grip length of the joint,
the greater is the
extension needed to achieve a given preload and hence the higher the
initial load that must be sustained by the small nut. Although the axial
backlash can be calculated for given tolerance conditions of the nut and
bolt threads, there can be a factor of 10 difference between the
minimum and maximum values. Such variation makes it difficult to
establish the correct preloading of the small nut. As a result, the bottom
nut is tightened to a simple percentage (i.e. 25% to 50% of the overall
torque value). Two full height nuts can be used if the principles that
have been outlined above are followed. Small (jam nuts) are frequently
used since there is no need to have a full height nut on the bottom since the threads do not carry the load. An advantage
of a thin nut in this application is that a greater amount of axial backlash will be provided for a given tolerance class.
The two videos shown below presents the results of a Junker fastener vibration test performed on the two arrangements
that a thick and thin nut on can be arranged. The tests were conducted to investigate the effectiveness of the two-nut
method in terms of resistance to self-loosening. A Junker transverse vibration test machine was used with M10 nuts and
bolts. The results are illustrated in the graph below. With the small nut on top, both nuts can be observed to rotate
together and can subsequently come completely loose. The results are slightly better than is normally observed with a
single plain nut. With the small nut next to the joint, some relaxation occurs but not a significant amount of
self-loosening . The performance of the two-nut method, when properly applied, provides a superior locking capability
when compared to many so-called lock nuts. The proper application of the two-nut method is time intensive and requires
a degree of skill and is hence unlikely to make a major comeback on new machinery any time soon.
View Video with the Thick Nut Next to the Joint
View Video with the Thin Nut Next to the Joint
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http://www.boltscience.com/pages/twonuts.htm
A word of warning
Sometimes there are reasons other than self-loosening why two nuts may be used. Two nuts can be used to reduce the
risk of thread stripping especially if the threads are galvanised. Hence there may be a good reason to use two nuts i.e. to
ensure that the full strength of the bolt is developed rather than a premature failure from thread stripping. If there is a
significant amount of fastener extension that would be developed i.e. when a long bolt is used, then using the thin nut on
the bottom can be inappropriate. In such circumstances the bolt extension could be such that the thin nut would sustain
thread stripping due to the extension exceeding the thread clearance available in the thin nut. Hence the warning that
placing the thin nut next to joint is not appropriate in all circumstances.
Tightening the thin nut on top of the thick nut tends not to work since there is minimal bolt extension existing in the
threads between two nuts. Hence they prone to loosening as a result of embedding between the nut surfaces even under
an axial load situation when self-loosening (i.e. nut rotation) would tend not to occur.
If you are still in doubt about the above, take heed of the following statement in section 5 of ISO 898-2: 2012
(Mechanical properties of fasteners made of carbon steel and alloy steel Part 2: Nuts with specified property classes
Coarse thread and fine pitch thread), to quote: "Thin nuts used as jam nuts should be assembled together with a
regular nut or a high nut. In assemblies with jam nut, the thin nut is first tightened against the assembled parts and
then the regular or high nut is tightened against the thin nut."
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