USERS MANUAL

WHEEL ALIGNMENT

CONTENTS
1.
2.
3.
4.
5.
6.

Caution
Parts list
Features and specification
How to install programs
How to install USB port
Main program
6-1) Start-Up Screen
6-2) Measurement
6-2-1) Selecting The Manufacturer & Model
Selecting the Manufacturer
Registration New Vehicle Specification
Selecting the Model
6-2-2) Vehicle specification

2
3
5
6
7
15
16

6-2-3) Run-Out
6-2-4) Caster Swing
6-2-5) Measurement Front & Rear setback
( Spoiler program)
6-2-6) Viewing The Measurements
6-2-7) Printing The Measurement

7.

6-3) Adjustment
6-3-1) Adjustment Screen
Rear Wheel Adjustment Screen
Front Wheel Adjustment Screen
Data Save & Print
Terminate

24

6-4) Special function

6-4-1) Camber jack-up
6-4-2) Total jack-up
6-4-3) EZ TOE

28

Question & Answer

29

1. Cautions
The installation of the product are not exposed to direct sunlight
Communication failure and measure changes are affected by sunlight (infrared).
Install a well-ventilated and no moisture place
Temperature range of products available is -10 ~ +40 degrees
Other temperatures may cause malfunctions.
The body of the product must be grounded on the floor
Do not touch charge cable on the floor.
Where voltage fluctuations are severe or unstable should install a power stabilizer.
Air compressors or other heavy equipment, power consumption,
preferably with a power outlet to isolate or separate.
If you use the clamp, please join safety hanger to a tire wheel,
In order to maintain the precision measurement head, to prevent damage to implore,
Do not disassemble. (Causes of warranty repairs.)

NOTICE

If power is turned off during measurement of the head must be re-measured

to the start screen
Cause of the error can be measured.
If you use the F3 system configration, you need the password "Admin" is.
After changing the password if you forget, the recovery is not,
reinstall the program to be
Please note this time there was the loss of customer data.

2. Parts list
2-1 Standard

Parts name

Image

Quantity

Cabinet

Measuring head

Clamp

Turn table(Front)

Turn table(Rear)

Steering wheel holder

Brake pedal depressor

Power supply

2-2

Recharge cable

Spoiler cable

Safty hanger

USB Wireless module

Program CD

Users manual

Option

Lap-top computer

Calibration Jig

Components of this product in order to improve the performance of the product are
subject to change without notice.
4

3. Features & Specification

3-1. Features
Wireless communication Bluetooth RF type
WINDOWS XP, WINDOWS VISTA, WINDOWS 7(32bit) available

3-D animation

Automatic multimedia guide function

3-2. Specification

Measurement

8 sensor

Sensors

PSD(position sensitive devise)

Communication

2.4GHz wireless bluetooth

Input power

110/220V single 50/60HZ 400W

Battery voltage

1.2V (1unit)

Battery life

8 hours(room temp.)

Clamp wheel size

12 ~ 21

3-3. Accuracy & range

Measuring accuracy
Caser swing

TOE
CAMBER
CASTER
Max. angle

Individual toe
Measuring range

Total toe
Camber
Caster
S.A.I.
Thrust angle, setback

0.01
0.01
0.01
18
3
6
15
30
30
3

3-4. Dimension & weight

Dimension(mm, W*H*D)

Weight(Kg)

NET

GROSS

NET

GROSS

Measuring head

750 * 300 * 500

800 * 350 *550

16

17

Clamp

450 * 250 * 350

500 * 300 * 400

14

15

Turn table

380 * 220 * 380

400 * 240 * 400

39

40

Accessories

650 * 180 * 180

700 * 200 * 200

Cabinet

4. How to install programs

(WINDOWS XP , WINDOWS VISTA, WINDOWS 7)

1.
2.
3.
4.

After inserting the CD into your computer program, "Setup.exe" file, please run
Proceeding steps are completed automatically reboot.
Excute C:\wheel\alignment.exe file
Then appears start screen.

If you use WINDOWS VISTA, WINDOWS 7 ,

Provided on the CD "smartiosys.sys" file copy to "C: \ Windows"
folder.

5. How to install USB port

( WINDOWS XP, WINDOWS VISTA, WINDOWS 7 )
Screen description has been described based on the Windows 7

5-1. CP210_VCP_Win7 file setup

CP210_VCP_Win7 is a setup file of USB port ,
download and install from the supplied CD

Excute CP210_VCP_Win7

Next

 Next

Next

Next

Install

Finish

Please insert USB wireless (RF) modules to the Laptop USB Port

10

Install
After running, CP210x USB to UART Bridge Port is created automatically

11

5-2. Change COM Ports Number to

Control Pannel System

Hardware

Device Manager

12

COM 4

Ports ( COM & LPT )

Click Silicon Labs CP210x USB to UART Bridge

13

Port Settings

Change COM Ports Number to COM4 press OK button

Advanced..

14

6. Main Program
6-1 START-UP SCREEN

F1

MEASUREMENT & ADJUSTMENT

A button for wheel alignment measuring and adjusting.

F2

CUSTOMER MANAGEMENT

It manage customer information and stores previously-measured data.

F3

SYSTEM CONFIGURATION: It enables entering the company name, setting

the units of measurements and the process types, and
executing the self-registering program

F4

DIAGNOSTIC PROGRAM:

Diagnostic Clamp, Calibraion Block and Sensor

15

6-2 MEASUREMENT
6-2-1 Selecting the manufacturer & model

F1

Measure

Pressing this button will initiate the measuring process.

F2

Register

Pressing this button will register vehicle specification.

F5

Main Menu

Pressing this button will switch to the Main menu.

16

6-2-2 Registration New Vehicle Specification

How to add a New Model

Press the Add a New Model button when the model you want is not listed after
you have chosen the manufacturer in the Selecting Model mode.
Select the manufacturer and enter a model.
.

F1

Register

F2

Front Wheel Animation To register the front wheel adjustment

F3

Rear Wheel Animation

To register the rear wheel adjustment animation

F4

Delete

To delete the specifications, select the desired

model in the previous screen and press this button

F5

Cancel

To go back to the previous screen.

To add the model after entering the specification

17

6-2-3 RUN-OUT

Directions
you should turn on whichever way that is most convenient to you.
Rotate the clamp 180 degree towards the cars front and press on the head.
press RE button.
Signal will ring and the 1st step lamp will turn yellow.
(It should remain still at this stage)
The measuring will be carried out. With the end of the measurement, signal will
sound and the lamp will turn green.
The lamp turning green signals the end of step one, after rotating the clamp180
degree, press RE button.
A starting signal will ring, the lamp will turn yellow and the second measurement
will be made.
After the complete measurement, an ending signal will sound, and
the lamp will turn from yellow to green .
CUATION : Alignment during operation, the head and the head is blocked,

the normal measurement and adjustment operations does not occur.

18

6-2-4 CASTER SWING

Wheel line up & Level check up.

Turn the steering wheel straight foward and set Head level
as you look at the alignment graphic bar or upper arrow of the screen.
( if level of head is not correct, the buzzer sound may be occurred.)
5-degree Right & Left Swing

1)

5 degree Right Swing

Turn the steering wheel slowly 5
degrees to the Right At 5 degree
the screen will turn light blue and
display OK.

2)

5 degree Left Swing

3)

0-degree Swing
Within 0.2degree controls,control
the horizontal, the buzzer sounds
to end rings

19

6-2-5

Rear / Front Setback Measurement

Rear setback and front setback will be measured automatically by heads.
(Do not touch head during the process)

Notice
What is the Spoiler Program?
For cars with very low front bumper, the front wheel set-back sensor will be blocked and
the measurement cannot be made. In this case, run the Spoiler Program to tilt the
side heads setback sensors to measure the setback and tilt them back to their original
positions .
If you run the Spoiler Program, must connect Front left & right head by cross cable.
.

The Spoiler program can be activated if

F1 is pressed.

Tilt down until the Left set-back sensor is no

longer blocked by the bumper,
Lock, and press the ME button.
Tilt down until the Right set-back sensor is zero
degree
Lock, and press the ME button.
Lift up the Left & Right set-back sensors to their
original positions,
Lock and press the ME button.

20

6-2-6 VIEWING THE MEASUREMENTS

F1

Front Wheel Adjustment

Press this button to adjust the front wheels.

F2

Rear Wheel Adjustment

Press this button to adjust the rear wheels.

F5

Re-Caster

Press this button to measure caster again.

6-2-7 Printing The Measurements

Clicking Print at the button of right screen to print the
current measurements.

21

6-3.

ADJUSTMENT

6-3-1

Adjustment Screen

Rear Wheel Adjustment Screen

F1

Front Wheel Adjustment

Press this button to adjust the front wheels.

F2

Adjustment Animation

Press this button to view the animation of the

vehicles adjusted area.

F3

Shim

Press this button to view Shim function.

F4

Measurements

Press this button to view the measurements.

F5

End

Press this button to terminate the adjustment.

22

 Front Wheel Adjustment Screen

< Steering Wheel Locking Procedure >

F1 Rear Wheel Adjustment
F2 Adjustment Animation
F3 Shim
F4 Re-Caster
F5 End

23

DATA SAVE & PRINT

If you press F5 (End) button on adjustment screen, the detail will follow as below

If the program asks you if you wish to save

the customer data, press F1 button

A customer name and the vehicle

number are required to register the
customer
Enter the remaining fields
and press F4 the saving button

F1

This button will switch

to adjustment mode

F2

This button will print out

measurement data

F3

This button will switch to the

run-out screen.

F5

This button is to end

24

SELETING PRINT MODE

< graphical

mode >

<

text mode >

Terminate

25

F1

Pressing this button will end the

program and turn the power off.

F3

Pressing this button will switch to

windows screen

F5

Pressing this button will switch to

Start-up screen

6-4. Special function

6-4-1 Camber Jack-up
To adjust wheels that are lifted up in the air manually.
Applied on front and rear wheel adjustment only.
1) Press CAM key from Head
2) When the left screen appears, Lift your car up and
press M key from Head, and start the job.
3) After finishing the adjustment, bring down the car and
press CAM key to go back to the main mode.

6-4-2 Total Jack-up

To adjust wheels using 2-Post Lift
Applied on front and rear wheel adjustment only
1) Press F9 button from keyboard or Pick Total jack-up on monitor
2) Lift your car up and press M key from Head ,and start the job.
3) After finishing the adjustment, bring down the car and press Esc key
to go back to the main mode.

6-4-3. EZ- TOE

To adjust wheels using steering wheel when its difficult to control Toe at a normal position.
Applied on front wheel adjustment only.
.
1) Press F7 button from keyboard
2) Turn the steereing wheel to be in a proper position to carry out the task.
(within an angle of 10 degree)
3) Press M key.
4) Adjust the Toe.
5) Turn the steering wheel back to the original position.
6) Press Esc button
26

7. Question & Answer

7-1. Power supply
< Symptoms >

Battery is not charging

Red Led light is not coming on the head.
Battery Discharges too quick.

< Resolution >

Charger or battery exchange

Call centers are requested to contact the repairs

7-2. Communication
< Symptoms >

RF Module is not communicating

While measuring, Monitor is unplugged message appears
Only Front right and rear Right is not communicating
Run-out will not work

< Resolution >

Exchange Charger or battery

Exchange USB cable

..

7-3. Measurement accuracy

< Symptoms >

Steering is off from the center when going straight forward

Uneven wear pattern is noticed after adjustment.
Car is pulling to one side.

< Resolution >

Accurate calibration is carried out ..

If the lower body of the vehicle fault, after the first repair is

measured.
Call centers are requested to contact the repairs

27