Name : Kanzul Fadhil

No. BP : 1210913033

1. Main Components of Compressor

a. Frame
It has main function as supporting part of compressor. Where all of the load will
be supporting by frame. It also has function as the place for crank shaft,cyllinder
and another part of compressor.
b. Cransk Shaft
This component has function to change or convert the rotational movement into
translation movement.
c. Cross head
It has main function to transmit the force from connecting rod to the piston rod.
d. Connecting rod
It has function to transmit the force from crank shaft to the piston through the
cross head. It needs to be able hold load when the compression happening.
e. Cylinder
It has function as the place of linier cylinder and water jacket.
f. Cylinder Linier
It has main function as the track of the piston when this piston doing the
movement (expansion,suction,compression,discharge).
g. Front and rear cylinder cover
It has function to hold the gas for not going out from the cylinder.
h. Water Jacket
This is a space inside cylinder which is using for circulating water as the coolant.
i. Piston
It
has
function
for
handling
processing
of
the
gas
(expansion,suction,compression,discharge).
j. Piston rod
It has function to continue the force from cross head to the piston.
k. Piston ring
It has function for reducing gas leaking between surface of piston and cylinder
wall.
l. Packing rod
It has function for holding the leak of the gas because of the clearance between
moving component (piston) and static component (cylinder).
m. Ring Oil Scraper
It has function for avoiding leaking lubricant in frame.
n. Compressor valve
It has function to set the suction and discharge of the gas inside or outside
cylinder.
2. FMEA and RPN
N
o
1

Identification
Frame

Description
Support

Failure
modes
Fatigue

Effect
high vibration

RPN

75

weight/loading

Crank Shaft

Locating Part
Convert energy
movement
loading

Cross head

Transmit the force

Transmit the force

4

Connecting rod

Supporting loading

crack
Fatigue
crack
Missalignm
ent
Fatigue
Crack
unbalance
Fatigue
Crack
Missalignm
ent

Compressor stop
working

192

168

240

48

36

45

18

280

45

280

30

36

18

high Vibration
high Vibration
Compressor stop
working
high vibration

unbalance
5

Cylinder

Cylinder Linier

Front and rear cylinder

cover

Water jacket

Piston

Placing component

Wear

Leaking

Track

Wear
Missalignm
ent

high vibration

Loading

Rusty

Leaking of gas

Pressure condition

Wear

Flowing Water
Coolant
Loading
High Temperature

10

Piston Ring

reducing gas leaking

12

Piston rod

Compressor valve

Rusty
Fatigue
crack

Leaking
Compressor stop
working
high vibration

Crack
Missalignm
ent

Leaking

Fracture of the rod

High Temperature

Unbalace
Fatigue
crack

High pressure

Missalignm
ent

Continue Force
11

Rusty

Loading

high vibration

high vibration

open and close

13

14

Packing rod

Ring oil scraper

Block leaking of gas

Rusty

High pressure

Crack

high vibration
Can't block the
leaking gas

Track
Avoiding leaking
lubricant

Crack

Leaking

Rusty

3. Type of maintenance
a. Frame
Preventive maintenance : Checking condition periodicly
Predictive maintenace : Comparing the actual data with statistical data
b. Crank Shaft
Corrective maintenance : Replacing or Repairing crank shaft at shutdown
condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as its vibration

c. Cross head
Corrective maintenance : Replacing or repairing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as its vibration
d. Connecting rod
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as its vibration
e. Cylinder
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
f. Linier cylinder
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
g. Front and rear cylinder cover
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
h. Water jacket
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
i. Piston
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as its vibration
and pressure
j. Piston ring
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
k. Piston rod
Corrective maintenance : Replacing or repairing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as its vibration
and pressure
l. Compresor valve
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sig of failure such as pressure
m. Packing rod
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as pressure
n. Ring oil scraper
Corrective maintenance : Replacing at shutdown condition
Preventive
: Daily check
Predictive
: Monitoring by the sign of failure such as leaking
lubricant