ACS800

ACS800
Manual Supplement
ACS800-304 and ACS800-704 Diode Supply Modules (+V991)
ACS800 multidrive modules manuals

GENERAL DRIVE MANUALS
Code (EN)
ACS800 Multidrive and Multidrive Modules Safety Instructions
3AFE64760432
1)
ACS800 Multidrive and Multidrive Modules Planning the Electrical 3AFE64783742

Installation
1)
ACS800 Multidrive Modules Planning the Cabinet Installation
3AFE64783572
1)
3AFE64494023
2)
3AFE64809032
1)
ACS800-604 Brake Modules Hardware Manual
3AFE68835623
3)
Brake Control Program Firmware Manual
3AFE68835631
3)
Standard Control Program Firmware Manual and

Adaptive Program Application Guide
3AFE64527592
3AFE64527274
3)
System Application Program Firmware Manual and

Adaptive Program Application Guide
3AFE64670646
3AFE68420075
3)
SUPPLY MODULE MANUALS

ACS800-304 and -704 Diode Supply Modules User's Manual
INVERTER MODULE HARDWARE MANUALS
ACS800-104 Inverter Modules Hardware Manual
BRAKE MODULE MANUALS
INVERTER FIRMWARE MANUALS, SUPPLEMENTS AND

GUIDES
Application Program Template Firmware Manual
3AFE64616340
3)
Master/Follower Application Guide
3AFE64590430
3)
Pump Control Application Program Firmware Manual
3AFE68478952
3)
Extruder Control Program Supplement
3AFE64648543
3)
Centrifuge Control Program Supplement
3AFE64667246
3)
Traverse Control Program Supplement
3AFE64618334
3)
Crane Control Program Firmware Manual
3BSE11179
3)
etc.
OPTION MANUALS
Manuals for Fieldbus Adapters, I/O Extension Modules etc.
1)
Always included in the delivery

Included in the delivery with appropriate supply unit
3) Included in the delivery with appropriate program or option device
2)
3)
ACS800-304 and ACS800-704

Diode Supply Modules (+V991)
Manual Supplement
3AUA0000043435 Rev A
EN
EFFECTIVE: 03.09.2008
2008 ABB Oy. All Rights Reserved.
Safety instructions
What this chapter contains
This chapter contains safety instructions you must follow when installing, operating
and servicing the drive. If ignored, physical injury or death may follow, or damage
may occur to the drive, the motor or driven equipment. Read the safety instructions
before you work on the unit.
Usage of warnings and notes

There are two types of safety instructions throughout this manual supplement:
warnings and notes. Warnings caution you about conditions which can result in
serious injury or death and/or damage to the equipment, and advise on how to avoid
the danger. Notes draw attention to a particular condition or fact, or give information
on a subject. The warning symbols are used as follows:
Dangerous voltage warning warns of high voltages which can cause
physical injury and/or damage to the equipment.
General warning warns about conditions, other than those caused by
electricity, which can result in physical injury and/or damage to the
equipment.
Electrostatic discharge warning warns of electrostatic discharge which
can damage the equipment.
Safety instructions
Installation and maintenance work

These warnings are intended for all who work on the drive, motor cable or motor.
Ignoring the instructions can cause physical injury or death, or damage the
equipment.
WARNING!
Only qualified electricians are allowed to install and maintain the drive.
The main switch on the cabinet door does not remove the voltage from the input
busbars of the drive. Before working on the drive, isolate the whole drive from
the supply.
Never work on the drive, the motor cable or the motor when main power is
applied. After switching off the input power, always wait for 5 min to let the
intermediate circuit capacitors discharge before you start working on the drive,
the motor or the motor cable. Measure the voltage between terminals UDC+
and UDC- (L+ and L) with a multimeter (impedance at least 1 Mohm) to
ensure that the drive is discharged before beginning work.
Apply temporary grounding before working on the unit.
Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may cause
dangerous voltages to exist inside the drive even when the main power of the
drive is switched off.
Do not make any insulation or voltage withstand tests on the drive or drive
modules.
When reconnecting the motor cable, always check that the phase order is
correct.
When joining shipping splits (if any), check the cable connections at the joints
before switching on the supply voltage.
Live parts on the inside of the doors are protected against direct contact.
Special attention shall be paid when handling metallic shrouds.
Note:
The motor cable terminals on the drive are at a dangerously high voltage when
the input power is on, regardless of whether the motor is running or not.
The brake control terminals (UDC+, UDC-, R+ and R- terminals) carry a

dangerous DC voltage (over 500 V).
Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)

may be present on the relay outputs of the drive system.
The Prevention of Unexpected Start function does not remove the voltage from
the main and auxiliary circuits.
Safety instructions
WARNING!
During the installation procedure, the inverter modules may have to be

temporarily extracted from the cabinet. The modules have a high centre of
gravity. In order to minimize the danger of toppling over, keep the support legs
of the modules extended whenever manoeuvring the modules outside the
cabinet.
Electrically conductive dust inside the unit may cause damage or lead to
malfunction. Make sure that dust from drilling does not enter the drive when
installing.
Fastening the cabinet by riveting or welding is not recommended. However, if

welding is necessary, ensure the return wire is properly connected in order not
to damage the electronic equipment in the cabinet. Also ensure that welding
fumes are not inhaled.
Ensure sufficient cooling of the unit.
Cooling fans may continue to rotate for a while after the disconnection of the
electrical supply.
Some parts inside the drive cabinet, such as heatsinks of power

semiconductors, remain hot for a while after the disconnection of the electrical
supply.
WARNING!
The printed circuit boards contain components sensitive to electrostatic

discharge. Wear a grounding wrist band when handling the boards. Do not
touch the boards unnecessarily.
Safety instructions
Grounding
These instructions are intended for all who are responsible for the grounding of the
drive. Incorrect grounding can cause physical injury, death or equipment malfunction
and increase electromagnetic interference.
WARNING!
Ground the drive, the motor and adjoining equipment to ensure personnel
safety in all circumstances, and to reduce electromagnetic emission and pickup.
Make sure that grounding conductors are adequately sized as required by

safety regulations.
In a multiple-drive installation, connect each drive separately to protective

earth (PE).
Do not install a drive equipped with an EMC (line) filter to an ungrounded

power system or a high resistance-grounded (over 30 ohms) power system.
Note:
Power cable shields are suitable for equipment grounding conductors only
when adequately sized to meet safety regulations.
As the normal leakage current of the drive is higher than 3.5 mA AC or 10 mA

DC (stated by EN 50178, 5.2.11.1), a fixed protective earth connection is
required.
Fibre optic cables

WARNING!
Safety instructions
Handle the fibre optic cables with care. When unplugging optic cables, always
grab the connector, not the cable itself. Do not touch the ends of the fibres with
bare hands as the fibre is extremely sensitive to dirt. The minimum allowed
bend radius is 35 mm (1.4).
Operation
These warnings are intended for all who plan the operation of the drive or operate
the drive. Ignoring the instructions can cause physical injury or death or damage the
equipment.
WARNING!
If the drive is equipped with an optional brake unit, make sure there are
inverters connected to the intermediate circuit before start. As a rule of thumb,
the sum capacitance of the inverters connected must be at least 30% of the
sum capacitance of all inverters.
Close the switch fuses of all parallel-connected inverters before start.
Do not open the DC switch fuse of an inverter when the inverter is running.
WARNING!
Before adjusting the drive and putting it into service, make sure that the motor
and all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at
speeds above and below the speed provided by connecting the motor directly
to the power line.
Do not activate automatic fault reset functions of the Standard Application

Program if dangerous situations can occur. When activated, these functions
will reset the drive and resume operation after a fault.
Do not control the motor with the disconnecting device (means); instead, use
the control panel keys
and
, or commands via the I/O board of the drive.
The maximum allowed number of charging cycles of the DC capacitors (i.e.
power-ups by applying power) is five in ten minutes.
Note:
If an external source for start command is selected and it is ON, the drive (with
Standard Application Program) will start immediately after fault reset unless the
drive is configured for 3-wire (a pulse) start/stop.
When the control location is not set to Local (L not shown in the status row of
the display), the stop key on the control panel will not stop the drive. To stop
the drive using the control panel, press the LOC/REM key and then the stop
key
.
Safety instructions
10
Permanent magnet motor drives

These are additional warnings concerning permanent magnet motor drives.
WARNING! Do not work on the drive when the permanent magnet motor is rotating.
Also when the supply power is switched off, a rotating permanent magnet motor
feeds power to the intermediate circuit of the drive and also the supply connections
become live (even when the inverter is stopped!).
Installation and maintenance work
Disconnect the motor from the drive with a safety switch
and additionally, if possible,
lock the motor shaft and ground the motor connection terminals temporarily by
connecting them together as well as to the PE.
Operation
Do not run the motor above the rated speed. Motor overspeed leads to overvoltage
which may result in explosion of the capacitors in the intermediate circuit of the drive.
Application program
Controlling a permanent magnet motor is only allowed using the ACS800 Permanent
Magnet Synchronous Motor Drive Application Program, or using other application
programs in scalar control mode only.
Safety instructions
11
Table of contents
Safety instructions
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Usage of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Permanent magnet motor drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Application program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table of contents
Introduction to this manual supplement
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
15
15
15
16
16
16
Hardware description
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module with charging choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module with charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diode supply module type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
18
18
19
20
21
22
22
22
Program features
Starting sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Settings at start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
23
24
Table of contents
12
Starting and charging sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting sequence when controlled via digital input DI2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting sequence when controlled via fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RMIO board connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
26
26
26
26
27
28
Actual signals and parameters

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
29
30
30
Ordering codes
Type equation table: Cabinet-installed units vs. modules vs. basic modules . . . . . . . . . . . . . . . . .
Ordering codes for diode supply modules and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
32
32
33
33
33
ACS800-304 and ACS800-704 technical data

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Internal DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input cable lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions, noise, losses, inductance, and air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary circuit current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tightening torques for power connections (Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product protection in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer for 12-pulse supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents
35
35
36
36
37
37
38
38
38
38
38
39
39
39
39
39
40
40
40
13
Dimensional drawings
Module fixing hole sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diode supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RDCU Drive Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APBU-44C branching unit for parallel connected DSUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
41
42
45
45
46
Boards
RMIO control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CMIB-01C Module Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interconnections between the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CMRB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
47
47
48
49
Motor control and I/O board (RMIO)

To which products this chapter applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Note on terminal labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RMIO board specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Constant voltage output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DDCS fibre optic link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 V DC power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
51
51
52
52
52
52
52
52
53
53
53
Circuit diagrams of the DSU module

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Module with charging choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Module with charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Example circuit diagrams
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Table of contents
14
Table of contents
15

This chapter gives information on the manual supplement.
Compatibility
The manual supplement is compatible with the diode supply modules ACS800-304
and ACS800-704, intended for the user-defined cabinet installations. Some chapters
are also valid for the cabinet installed diode supply units AC800-307 and
ACS800-507.
This manual supplement contains documentation specific to ACS800-304 and
ACS800-704 diode supply modules with option code +V991 (included in the type
designation label). For the complete manuals, see ACS800-304 and ACS800-704
Diode Supply Modules User's Manual [3AFE64494023 (English)] and ACS800
Liquid-cooled Diode Supply Control Program Firmware Manual [3AFE68746299
(English)].
Safety instructions
Follow all safety instructions delivered with the drive.
Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)].
Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
Read task specific safety instructions before starting the task. See the section
describing the task.
Reader
The reader of the manual supplement is expected to know the standard electrical
wiring practices, electronic components, and electrical schematic symbols.
Contents
Safety instructions
Program features
Ordering codes
16

Boards
Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting
the type code and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to www.abb.com/drives and
selecting Sales, Support and Service network.
Product training
For information on ABB product training, navigate to www.abb.com/drives and select
Training courses.
Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select
Document Library Manuals feedback form (LV AC drives).
17
This chapter describes the hardware specific to ACS800-304 and -704 diode supply
modules with option code +V991. For the complete manual, see ACS800-304 and
ACS800-704 Diode Supply Modules User's Manual [3AFE64494023 (English)].
18
Main components
Charging can be based either on charging choke or charging resistors. Main
components in both cases are shown below.
Module with charging choke
Fan transformer
Fuses for the charging

circuit
Charging chokes
Protecting switch for the

fan
Fuses for the fan circuit
Main contactors
Charging contactor
DC fuses
DC busbars
Main choke
CINT board
CMIB board
19
Module with charging resistors
Fan transformer
Protecting switch for
the fan
Main contactors
Fuses for the charging

circuit
Fuses for the fan circuit
Charging contactor
DC fuses
Main choke
CINT board
DC busbars
CMIB board
Fan
20
Charging resistors
21
Additional connections
Terminal for auxiliary

voltage
Fuses for charging
resistors
Supply voltage selection
Connection for fibre optic

link
22
Diode supply module type code

Type code describes the composition of the diode supply module in short. The type
code is visible on the name plate (sticker) which is attached to the module. The
complete code is divided in subcodes:
The first 117 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.
Basic code
Digit no.
Name
Alternatives
16
Product series
ACS800
810
Construction
304
6-pulse supply module (frame D3)
704
6/12-pulse supply module (frame D4)
0325
Size: 325
0455
Size: 455
0645
Size: 645
0915
Size: 915
Voltage rating
380690 V
Code
Description
V991
Version 1 (includes current measurement based diagnostics)
1215
Size (for 304 units)
Size (for 704 units)
17
Description
Option codes
Heading
Line options
F250
Line contactor(s) inside
F253
Door Interlock Disconnect Switch (OETL)
F272
Internal charging
23
Program features
This chapter describes the control program features specific to ACS800-304 and
ACS800-704 diode supply modules with option code +V991. For the complete
firmware manual, see ACS800 Liquid-cooled Diode Supply Control Program
Firmware Manual [3AFE68746299 (English)].
Starting sequence
During the starting sequence, the DC link is charged and the main contactor/breaker
is closed. When the routines have been completed, the DSU starts and operates
normally.
Settings at start-up
At the final testing of the drive at the factory, DC voltage undervoltage trip level is
adjusted to meet the application requirements. However, DC voltage undervoltage
trip level needs to be adjusted, if the input voltage is not 690 V.
Typically there is no reason to make other changes to the preliminary settings
or any other settings of the supply unit on field. However, if the RMIO control
board is replaced, or the parameter settings are reset to default values, check and
adjust this parameter:
Parameter
Description
Value
30.12 DC UNDERVOLT TRIP
Undervoltage trip level
See the parameter description on page 30.
Note: Voltage of the auxiliary voltage transformer must be set according to the
supply network.
Program features
24
Charging circuit
400 V AC 690 V AC
K1K2
R1
Charging circuit
F5F7
K10
Program features
R1R13
25
Starting and charging sequence

By default, the control commands (on/off/start) of the diode supply unit are given by
the three-position operating switch on the cabinet door which is wired to the DSU.
The DSU can also be started with fieldbus or with the control panel in local control
mode. In local control mode, bit 9 (REMOTE) of the Main Status Word is 0 and letter
L is shown on the control panel display.
6237
6231
Main Status Word (value
in hexadecimal)
1. START command
2737
231
0.2...3.0 s
0.2 s
2. Charging contactor
(RO1)
3. Main contactor/breaker
(RO3)
4. Ready/Operating
Step
Function
1.
The supply unit receives the START command. Control via I/O: rising edge of digital
input DI2. Control via fieldbus: digital input DI2 = 1 and rising edge of Main Control
Word bit 0.
2.
The supply unit closes the charging contactor control circuit (RO1).
3.
The supply unit closes the main contactor/breaker and the cooling fan control circuit
(RO3) and receives the main contactor on acknowledgement (DI3) and the
cooling air fan in operation acknowledgement (DI1).
4.
The supply unit is ready for loading in case the DC voltage level is acceptable
(charging is completed successfully).
0.23.0 s
0.2 s
= Charging time. Charging time is shorter if the DC link is charged before start.
= Start delay
Note: If needed, charging time can be increased to max. 10 seconds.
Program features
26
Starting sequence when controlled via digital input DI2

The rising edge of digital input DI2 starts the DSU. This is the default starting mode.
Starting sequence when controlled via fieldbus
The fieldbus control is activated by parameters.
A rising edge of Main Control Word (MCW) bit 0 and simultaneous high level of
digital input DI2 first charges the DSU and then closes the main contactor/breaker.
However, it is recommended to simultaneously give a RUN command (MCW bit 3) to
set bits 8 and 10 of the Main Status Word.
Settings and diagnostics
Parameters
Description
98.01 COMMAND SEL
Selection of the control command interface(s)
98.02 COMM. MODULE
Activation of fieldbus control
Control and status words

07.01 MAIN CTRL WORD
Status of the Main Control Word bits
08.01 MAIN STATUS WORD
Status of the Main Status Word bits
Stopping
A stop signal from the three-position operating switch on the cabinet door stops the
DSU and opens the main contactor/breaker. The DSU can also be stopped from the
Stop (
)key on the control panel and from DriveWindow PC tool when in local
control mode (L on the panel display), or via fieldbus in remote control mode. These
controls also open the main contactor/breaker.
Note: It is recommended to stop the inverter units before diode supply units.
Program features
27
RMIO board connection diagram

Default cable connections to the RMIO board are shown below.
Terminal block size:
cables 0.3 to 3.3 mm2 (22 to 12 AWG)
Tightening torque:
0.2 to 0.4 Nm (2 to 4 lbfin)
1)
non-programmable I/O
2)
External alarm/fault indication via

digital input DI4: See parameter 30.04
EXT EARTH FAULT.
3)
External alarm/fault indication via

digital input DI5: See parameter 30.05
EXT EVENT.
+24 V
X1:4
K1
K2
X20
1
2
X21
1
2
3
4
5
6
7
8
9
10
11
12
X22
1
2
3
4
5
6
7
8
9
10
11
X23
1
2
X25
1
2
3
X26
1
2
3
X27
1
2
3
VREFGND
Reference voltage -10 VDC,

1 kohm < RL < 10 kohm
VREF+
AGND
AI1+
AI1AI2+
AI2AI3+
AI3AO1+
AO1AO2+
AO2-
Reference voltage 10 VDC,

1 kohm < RL < 10 kohm
By default, not in use.
0(2)10 V/-10+10 V
0(4)...20 mA
0(4)...20 mA
By default, not in use. 0(4)...20 mA,
RL < 700 ohm
By default, not in use. 0(4)...20 mA,
RL < 700 ohm
Module temp. supervision 1)
On/off control 1)
DI4 fault 2)
DI5 fault 3)
Fault reset 1)
+24 V DC, max. 100 mA
DI1
DI2
DI3
DI4
DI5
DI6
+24V
+24V
DGND1
DGND2
DI7(DIIL)
Digital ground
Digital ground
Net ok 1)
+24V
GND
Auxiliary voltage output, non-isolated,

24 V DC, max. 250 mA
RO11
RO12
RO13
Relay output 1: Charging 1)

1=charging
RO21
RO22
RO23
Relay output 2: Ext. breaker control

1=On
RO31
RO32
RO33
Relay output 3: Main contactor

control 1)
1= On
Program features
28
Loading commands
The form of the loading command for air-cooled diode supply modules is
L_ACS NRxxxx_x. Loading commands for each diode supply module type are listed
below.
400 V multidrive series
NR0205_3
NR0285_3
NR0405_3
NR0575_3
NR0785_3
NR1055_3
NR1585_3
NR2105_3
NR2535_3
NR0255_5
NR0355_5
NR0495_5
NR0715_5
NR0995_5
NR1315_5
NR1975_5
NR2635_5
NR3295_5
NR0325_7
NR0455_7
NR0645_7
NR0915_7
NR0345_7
NR0495_7
NR0685_7
NR0985_7
NR1375_7
NR1815_7
NR2725_7
NR3635_7
NR4545_7
00586755
Program features
29

This chapter describes the actual signals and parameters specific to ACS800-304
and -704 diode supply modules with option code +V991. For the complete firmware
manual, see ACS800 Liquid-cooled Diode Supply Control Program Firmware
Manual [3AFE68746299 (English)].
Note: Parameter values do not need to be set in normal use!
Terms and abbreviations

Term
Definition
Actual signal
Signal measured or calculated by the DSU. Can be monitored by the user. No user
setting possible.
Def.
Default value
DSU
Diode supply unit
FbEq
Fieldbus equivalent: the scaling between the value shown on the panel and the
integer used in serial communication
Parameter
A user-adjustable operation instruction of the DSU
Real
30
Actual signals
No.
Name/Value
Description
FbEq/T.
01 ACTUAL SIGNALS
01.31 FAN ON-TIME
h
Running time of the drive cooling fan
1 = 10 h
Time
Parameters
Index Name/selection
Description
16 SYSTEM CTR
INPUTS
Parameter lock, parameter back-up etc.
16.01 DI3 FUNCTION
Defines the purpose of DI3.
NOT USED (1)
Not in use.
START IMP (2)
Start impulse.
MBC ACK (3)
Acknowledgement from main contactor.
30 FAULT
FUNCTIONS
FbEq/ Def
T.
1=1
NOT USED
Programmable protection functions
30.12 DC UNDERVOLT Defines the intermediate circuit DC undervoltage fault trip limit. Default R
TRIP
trip limit is 360 VDC for 400 V units, 450 VDC for 500 V units and
600 VDC for 690 V units. In case a 690 VAC module is connected to
power line with lower voltage, set the undervoltage trip level according
to equation: 0.67 1.35 Unet = 0.9 Unet.
350/450/
600 V
Note: This parameter also determines the DC voltage check limit

during charging.
Note: DC voltage undervoltage trip level needs to be adjusted, if the
input voltage is not 690 V.
0...1000
32 PROTECTIONS
Undervoltage trip limit

These parameters are visible when password is set to 32.
32.01 CHARGE DELAY Defines the minimum time after which the main contactor is closed.
020 s
32.02 START DELAY
07,5 s
32.03 MBC TRIP
DELAY
020
32.04 DI1 TRIP DELAY
03600 s
1=1
0,8 s
0,2 s
0,5 s
5s
Real value
Defines the time difference between charging contactor being opened
and main contactor being closed.
Real value
Defines the time difference between main contactor being closed and
main contactor on acknowledgement being received.
Real value
Defines the delay for DI1 supervision. The supervision function waits
the delay after detecting the event before tripping/generating alarm.
Real value
31
Ordering codes
This chapter lists the types and ordering codes specific to ACS800-304 and -704
diode supply modules with option code +V991. The data is valid for DSU modules
ACS800-304 and -704 and related accessories.
Type equation table: Cabinet-installed units vs. modules vs. basic

modules
Type of cabinetDSU module types
installed unit
400 V / 6-pulse Diode Supply Unit
ACS800-307-0205-3 ACS800-304-0325-7
ACS800-307-0285-3 ACS800-304-0455-7
ACS800-307-0405-3 ACS800-704-0645-7
ACS800-307-0575-3 ACS800-704-0915-7
ACS800-507-0795-3 ACS800-704-1375-7
ACS800-507-1055-3 ACS800-704-1815-7
ACS800-507-1585-3 ACS800-704-2725-7
ACS800-507-2105-3 ACS800-704-3635-7
ACS800-507-2635-3 ACS800-704-4545-7
380...500 V / 6-pulse Diode Supply Unit
ACS800-307-0255-5 ACS800-304-0325-7
ACS800-307-0355-5 ACS800-304-0455-7
ACS800-307-0495-5 ACS800-704-0645-7
ACS800-307-0715-5 ACS800-704-0915-7
ACS800-307-0995-5 ACS800-704-1375-7
ACS800-307-1315-5 ACS800-704-1815-7
ACS800-307-1975-5 ACS800-704-2725-7
ACS800-307-2635-5 ACS800-704-3635-7
ACS800-307-3295-5 ACS800-704-4545-7
ACS800-307-0345-7 ACS800-304-0325-7
ACS800-307-0495-7 ACS800-304-0455-7
ACS800-307-0685-7 ACS800-704-0645-7
ACS800-307-0985-7 ACS800-704-0915-7
ACS800-507-1375-7 ACS800-704-1375-7
ACS800-507-1815-7 ACS800-704-1815-7
ACS800-507-2725-7 ACS800-704-2725-7
ACS800-507-3635-7 ACS800-704-3635-7
ACS800-507-4545-7 ACS800-704-4545-7
Consists of basic modules

Type
Frame
ACS800-304-0325-7
ACS800-304-0455-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
D3
D3
D4
D4
2D4
2D4
3D4
4D4
5D4
ACS800-304-0325-7
ACS800-304-0455-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
D3
D3
D4
D4
2D4
2D4
3D4
4D4
ACS800-704-0915-7
5D4
ACS800-304-0325-7
ACS800-304-0455-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
D3
D3
D4
D4
2D4
2D4
3D4
4D4
ACS800-704-0915-7
5D4
Consists of basic modules

Type
Frame
Type of cabinetDSU module type

installed unit
ACS800-507-0405-3 ACS800-704-0645-7
ACS800-507-0575-3 ACS800-704-0915-7
ACS800-507-0795-3 ACS800-704-1375-7
ACS800-507-1055-3 ACS800-704-1815-7
ACS800-507-1585-3 ACS800-704-2725-7
ACS800-507-2105-3 ACS800-704-3635-7
ACS800-507-2635-3 ACS800-704-4545-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
D4
D4
2D4
2D4
3D4
4D4
5D4

ACS800-507-0495-5 ACS800-704-0645-7
ACS800-507-0715-5 ACS800-704-0915-7
ACS800-507-0995-5 ACS800-704-1375-7
ACS800-507-1315-5 ACS800-704-1815-7
ACS800-507-1975-5 ACS800-704-2725-7
ACS800-507-2635-5 ACS800-704-3635-7
ACS800-507-3295-5 ACS800-704-4545-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
D4
D4
2D4
2D4
3D4
4D4
5D4
525...690 V 12-pulse Diode Supply Unit

ACS800-507-0685-7 ACS800-704-0645-7
ACS800-507-0985-7 ACS800-704-0915-7
ACS800-507-1375-7 ACS800-704-1375-7
ACS800-507-1815-7 ACS800-704-1815-7
ACS800-507-2725-7 ACS800-704-2725-7
ACS800-507-3635-7 ACS800-704-3635-7
ACS800-507-4545-7 ACS800-704-4545-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0645-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
ACS800-704-0915-7
D4
D4
2D4
2D4
3D4
4D4
5D4
00093148.XLS Rev H.10
Ordering codes
32
Ordering codes for diode supply modules and options

Type code
Order code
Electrical parts
Options
+F250 +F272
Option +F253
Fan
transformer
Module
mechanics
Code
Code
Code
Code
Code
ACS800-304-0325-7+V991
3AUA0000021401 3AUA0000025430
68973031 3AUA0000025505
ACS800-304-0325-7+F253+V991
3AUA0000021402 3AUA0000025430
3AUA0000025435 68973031 3AUA0000025506
ACS800-304-0325-7+F250+F272+V991
3AUA0000021404 3AUA0000025430 3AUA0000025437
ACS800-304-0325-7
+F253+F250+F272+V991
3AUA0000025504 3AUA0000025430 3AUA0000025437 3AUA0000025435 68973031 3AUA0000025508
ACS800-304-0455-7+V991
3AUA0000021410 3AUA0000025432
68973031 3AUA0000025505
ACS800-304-0455-7+F253+V991
3AUA0000021411 3AUA0000025432
3AUA0000025435 68973031 3AUA0000025506
ACS800-304-0455-7+F250+F272+V991
3AUA0000021412 3AUA0000025432 3AUA0000025437
ACS800-304-0455-7
+F253+F250+F272+V991
ACS800-704-0645-7+V991
3AUA0000021418 3AUA0000025433
68973031 3AUA0000025509
ACS800-704-0645-7+F253+V991
3AUA0000021419 3AUA0000025433
3AUA0000025435 68973031 3AUA0000025510
ACS800-704-0645-7+F250+F272+V991
3AUA0000021420 3AUA0000025433 3AUA0000025441
ACS800-704-0645-7
+F253+F250+F272+V991
ACS800-704-0915-7+V991
3AUA0000021426 3AUA0000025434
68973031 3AUA0000025509
ACS800-704-0915-7+F253+V991
3AUA0000021427 3AUA0000025434
3AUA0000025435 68973031 3AUA0000025510
ACS800-704-0915-7+F250+F272+V991
3AUA0000021428 3AUA0000025434 3AUA0000025441
ACS800-704-0915-7
+F253+F250+F272+V991
68973031 3AUA0000025507
68973031 3AUA0000025507
68973031 3AUA0000025511
68973031 3AUA0000025511
For description of the diode supply module, see chapter Hardware description. For
the ratings and no. of DSU modules under each unit, see ACS800-304 and ACS800704 technical data. For the illustration and dimension of one DSU module, see
chapter Dimensional drawings.
AC fuses
AC fuses (gG)
DSU module type
Qty
Type
Rating
Order code
400 V, 380...500 V, 525...690 V / 6-pulse Diode Supply Unit
ACS800-304-0325-7
3
OFAA3GG400
400 A, 690 V, DIN3
64729586
ACS800-304-0455-7
3
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-0645-7
6
OFAA3GG400
400 A, 690 V, DIN3
64729586
ACS800-704-0915-7
6
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-1375-7
12
OFAA3GG400
400 A, 690 V, DIN3
64729586
ACS800-704-1815-7
12
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-2725-7
18
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-3635-7
24
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-4545-7
30
OFAA3GG500
500 A, 690 V, DIN3
64729632
400 V, 380...500 V, 525...690 V / 12-pulse Diode Supply Unit
ACS800-704-0645-7
6
OFAA3GG400
400 A, 690 V, DIN3
64729586
ACS800-704-0915-7
6
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-1375-7
12
OFAA3GG400
400 A, 690 V, DIN3
64729586
ACS800-704-1815-7
12
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-2725-7
18
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-3635-7
24
OFAA3GG500
500 A, 690 V, DIN3
64729632
ACS800-704-4545-7
30
OFAA3GG500
500 A, 690 V, DIN3
64729632
00093148.XLS Rev H.13
Fuses protect the input cable and the diode-thyristor bridges of the DSU against
short circuits. Note that in the basic module size D4 there are two bridges in parallel.
Both bridges need to be fed through individual fuses.
Ordering codes
33
For more information on the protections, see ACS800 Multidrive Planning the
Electrical Installation [3AFE64783742 (English)].
Spare parts
Spare parts
Name
Symbol
Pcs
Order code
Diode module
V11V13V21V23
68977223
CMIB-01
A43
68989809
CINT-01
A42
68989841
Current transducer
T11T13
64697811
NTC Resistor
B1, B2
68879655
DC fuses
F1, F3, F2, F4
68988900
Fan
G1
68973708
Snubber Board
A11, A13
64705563
CMRB-01C
A44
3AUA0000037278
Charging contactor
K10
64206087
Charging resistor
R11, R12, R13
3AUA0000035399
Fuses for charging circuit
F5, F6, F7
64717405
Contactor
K1, K2
3AUA0000025476
OETL
Q1
64607201
Auxiliary contact
(Q1)
10000432
Fan transformer fuses
-A44/F1, F2
68264251
AC chokes
AC chokes
Diode module type
Order code
ACS800-304-0325-7+V991
64650971
ACS800-304-0455-7+V991
64650955
ACS800-704-0645-7+V991
64650947
ACS800-704-0915-7+V991
64610813
Symbol
Pcs
R1
Module
Module with charging resistors can be used as a spare part to replace the module
with charging choke.
Ordering codes
34
Ordering codes
35

This chapter contains the technical data specific to ACS800-304 and ACS800-704
diode supply modules with option code +V991.
Ratings
Diode Supply Unit
Consists of module
type
frame

ACS800-304-0325-7 ACS800-304-0325-7
ACS800-304-0455-7 ACS800-304-0455-7
ACS800-704-0645-7 ACS800-704-0645-7
ACS800-704-0915-7 ACS800-704-0915-7
ACS800-704-1375-7 ACS800-704-0645-7
ACS800-704-1815-7 ACS800-704-0915-7
ACS800-704-2725-7 ACS800-704-0915-7
ACS800-704-3635-7 ACS800-704-0915-7
ACS800-704-4545-7 ACS800-704-0915-7
ACS800-704-0645-7 ACS800-704-0645-7
ACS800-704-0915-7 ACS800-704-0915-7
ACS800-704-1375-7 ACS800-704-0645-7
ACS800-704-1815-7 ACS800-704-0915-7
ACS800-704-2725-7 ACS800-704-0915-7
ACS800-704-3635-7 ACS800-704-0915-7
ACS800-704-4545-7 ACS800-704-0915-7
380...500 / 6-pulse Diode Supply Unit
ACS800-304-0325-7 ACS800-304-0325-7
ACS800-304-0455-7 ACS800-304-0455-7
ACS800-704-0645-7 ACS800-704-0645-7
ACS800-704-0915-7 ACS800-704-0915-7
ACS800-704-1375-7 ACS800-704-0645-7
ACS800-704-1815-7 ACS800-704-0915-7
ACS800-704-2725-7 ACS800-704-0915-7
ACS800-704-3635-7 ACS800-704-0915-7
ACS800-704-4545-7 ACS800-704-0915-7
ACS800-704-0645-7 ACS800-704-0645-7
ACS800-704-0915-7 ACS800-704-0915-7
ACS800-704-1375-7 ACS800-704-0645-7
ACS800-704-1815-7 ACS800-704-0915-7
ACS800-704-2725-7 ACS800-704-0915-7
ACS800-704-3635-7 ACS800-704-0915-7
ACS800-704-4545-7 ACS800-704-0915-7
ACS800-304-0325-7 ACS800-304-0325-7
ACS800-304-0455-7 ACS800-304-0455-7
ACS800-704-0645-7 ACS800-704-0645-7
ACS800-704-0915-7 ACS800-704-0915-7
ACS800-704-1375-7 ACS800-704-0645-7
ACS800-704-1815-7 ACS800-704-0915-7
ACS800-704-2725-7 ACS800-704-0915-7
ACS800-704-3635-7 ACS800-704-0915-7
ACS800-704-4545-7 ACS800-704-0915-7
Icontmax
A [AC]
Nominal ratings
Icontmax
Imax
SN
A [DC]
A [DC]
[kVA]
Pcontmax
[kW]
Light overload use

In
PN
[ADC]
[kW]
Heavy-duty use
Ihd
Phd
[ADC]
[kW]
D3
D3
D4
D4
2D4
2D4
3D4
4D4
5D4
286
408
571
816
1143
1518
2278
3037
3796
350
500
700
1000
1400
1860
2790
3720
4650
462
700
924
1400
1848
2604
3906
5208
6510
198
283
396
566
792
1052
1578
2104
2630
183
262
367
524
733
974
1461
1949
2436
335
480
670
960
1340
1790
2685
3580
4475
175
251
351
503
702
938
1406
1875
2344
280
400
560
800
1120
1490
2230
2980
3720
147
210
293
419
587
780
1168
1561
1949
D4
D4
2D4
2D4
3D4
4D4
5D4
571
816
1143
1518
2278
3037
3796
700
1000
1400
1860
2790
3720
4650
924
1400
1848
2604
3906
5208
6510
396
566
792
1052
1578
2104
2630
367
524
733
974
1461
1949
2436
670
960
1340
1790
2685
3580
4475
351
503
702
938
1406
1875
2344
560
800
1120
1490
2230
2980
3720
293
419
587
780
1168
1561
1949
D3
D3
D4
D4
2D4
2D4
3D4
4D4
5D4
286
408
571
816
1143
1518
2278
3037
3796
350
500
700
1000
1400
1860
2790
3720
4650
462
700
924
1400
1848
2604
3906
5208
6510
247
353
495
707
990
1315
1972
2630
3287
229
327
458
655
917
1218
1827
2436
3045
335
480
670
960
1340
1790
2685
3580
4475
219
314
439
629
877
1172
1758
2344
2930
280
400
560
800
1120
1490
2230
2980
3720
183
262
367
524
733
976
1460
1951
2436
D4
D4
2D4
2D4
3D4
4D4
5D4
571
816
1143
1518
2278
3037
3796
700
1000
1400
1860
2790
3720
4650
924
1400
1848
2604
3906
5208
6510
495
707
990
1315
1972
2630
3287
458
655
917
1218
1827
2436
3045
670
960
1340
1790
2685
3580
4475
439
629
877
1172
1758
2344
2930
560
800
1120
1490
2230
2980
3720
367
524
733
976
1460
1951
2436
D3
D3
D4
D4
2D4
2D4
3D4
4D4
5D4
286
408
571
816
1143
1518
2278
3037
3796
350
500
700
1000
1400
1860
2790
3720
4650
462
700
924
1400
1848
2604
3906
5208
6510
341
488
683
976
1366
1815
2722
3629
4537
316
452
632
904
1265
1681
2521
3361
4202
335
480
670
960
1340
1790
2685
3580
4475
303
434
605
867
1211
1617
2426
3235
4043
280
400
560
800
1120
1490
2230
2980
3720
253
361
506
723
1012
1346
2015
2693
3361
36
Diode Supply Unit
Consists of module
type
frame

ACS800-704-0645-7 ACS800-704-0645-7
ACS800-704-0915-7 ACS800-704-0915-7
ACS800-704-1375-7 ACS800-704-0645-7
ACS800-704-1815-7 ACS800-704-0915-7
ACS800-704-2725-7 ACS800-704-0915-7
ACS800-704-3635-7 ACS800-704-0915-7
ACS800-704-4545-7 ACS800-704-0915-7
D4
D4
2D4
2D4
3D4
4D4
5D4
Icontmax
A [AC]
571
816
1143
1518
2278
3037
3796
Nominal ratings
Icontmax
Imax
SN
A [DC]
A [DC]
[kVA]
700
1000
1400
1860
2790
3720
4650
924
1400
1848
2604
3906
5208
6510
683
976
1366
1815
2722
3629
4537
Pcontmax
[kW]
632
904
1265
1681
2521
3361
4202
Light overload use

In
PN
[ADC]
[kW]
670
960
1340
1790
2685
3580
4475
605
867
1211
1617
2426
3235
4043
Heavy-duty use
Ihd
Phd
[ADC]
[kW]
560
506
800
723
1120
1012
1490
1346
2230
2015
2980
2693
3720
3361
00184674.xls / A
Nominal ratings
Icont.max
continuous rms input (AC) or output (DC) current. No overload capability at 40C.
Imax
maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max
nominal output power
Light-overload use (10% overload capability) ratings

IN
continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN
output power in light overload use
Heavy-duty use (50% overload capability) ratings

Ihd
continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd
output power in heavy duty-use
AC fuses
Check that the operating time of the fuse is below 0.5 seconds. The operating time
depends on the fuse type, supply network impedance and the cross-sectional area,
material and length of the supply cable. The fuses must be of the non-time delay
type. See also ACS800 Multidrive Planning the Electrical Installation
[3AFE64783742 (English)].
Note 1: Larger fuses must not be used.
Note 2: Fuses from other manufacturers can be used if they meet the ratings.
Note 3: The recommended fuses are for branch circuit protection per NEC as
required for the UL approval.
Note 4: Use one fuse per each input terminal of the DSU module (i.e. six fuses per
D4 module, three fuses per D3 module).
Type
Rating
AC fuse (gG)
OFAA3GG400 /
OFAA3GG500
400 A, 690 V, DIN 3 /
500 A, 690 V, DIN 3
Internal DC fuses
All DSU modules: Ferraz-Shawmut screw fuse PC71UD10C 700TF, 700 A/1000 V,
DIN1
(Bussmann screw fuse, 170M 4908, 700 A / 1000 V, DIN1)
37
Input cable lugs

The table below defines the cable lugs for connecting cables to the DSU module
quick connector.
Conductor size
Max. no. and size of cable lugs per

one phase busbar
Lug hole
Bolt
Tightening
torque
2 150 mm2
1 11
M10
40 Nm
OL 2 185-240 1)
15 Nm
2 350 MCM
2 1 3/4
7/16
30 lbf.ft
IEC Cabling
< 150 mm2
185240
mm2
USA Cabling
300350 MCM
(00129648.doc / A)
1)
Dual-cable screw lug. Included in delivery as standard.
Dimensions, noise, losses, inductance, and air flow

Module type
Height
[mm]
UN = 400 V (Range 380415 V)
6-PULSE DSU
ACS800-304-0325-7
1480
ACS800-304-0455-7
1480
ACS800-704-0645-7
1480
ACS800-704-0915-7
1480
12-PULSE DSU
ACS800-704-0645-7
1480
ACS800-704-0915-7
1480
UN = 500 V (Range 380500 V)
6-PULSE DSU
ACS800-304-0325-7
1480
ACS800-304-0455-7
1480
ACS800-704-0645-7
1480
ACS800-704-0915-7
1480
12-PULSE DSU
ACS800-704-0645-7
1480
ACS800-704-0915-7
1480
UN = 690 V (Range 525690 V)
6-PULSE DSU
ACS800-304-0325-7
1480
ACS800-304-0455-7
1480
ACS800-704-0645-7
1480
ACS800-704-0915-7
1480
12-PULSE DSU
ACS800-704-0645-7
1480
ACS800-704-0915-7
1480
1)
Width
[mm]
Depth
[mm]
Weight
[kg]
Noise
[dB]
Ploss
[kW]
L
[uH]
234
234
234
234
400 1)
400 1)
400 1)
400 1)
130
130
180
180
65
65
65
65
1
2
4
5
110
85
55
43
2.5%
2.7%
2.5%
2.7%
3.0%
3.3%
3.0%
3.3%
720
720
720
720
234
234
400 1)
400 1)
180
180
65
65
4
5
55
43
2.5%
2.7%
3.0%
3.3%
720
720
234
234
234
234
400 1)
400 1)
400 1)
400 1)
130
130
180
180
65
65
65
65
1
2
4
5
110
85
55
43
2.0%
2.2%
2.0%
2.2%
2.4%
2.6%
2.4%
2.6%
720
720
720
720
234
234
400 1)
400 1)
180
180
65
65
4
5
55
43
2.0%
2.2%
2.4%
2.6%
720
720
234
234
234
234
400 1)
400 1)
400 1)
400 1)
130
130
180
180
65
65
65
65
1
2
4
5
110
85
55
43
1.4%
1.6%
1.4%
1.6%
1.7%
1.9%
1.7%
1.9%
720
720
720
720
234
234
400 1)
400 1)
180
180
65
65
4
5
55
43
1.4%
1.6%
1.7%
720
1.9%
720
00158760.xls / Rev B
Uloss (50Hz) Uloss (60Hz)

[%]
[%]
Air flow
[m3/h]
Cable connections to the quick connector require additional space behind the module.
38
Auxiliary circuit current consumption

Supply unit
configuration
Current consumption [A]

24V DC supply
Module
Auxiliary devices 1)
Total
1D4
0,5
0,5
1,0
2D4
1,0
0,7
1,7
3D4
1,5
0,7
2,2
4D4
2,0
0,7
2,7
5D4
2,5
1,1
3,6
1)
Branching boards needed and control panels of types CDP-312 and LMD.
Input power connection

Supply voltage
Frequency
Imbalance
Rated short-time withstand
current Icw , 1s (IEC 60439-1)
Rated conditional shortcircuit current (IEC 60439-1)
Short-circuit current
protection (UL 508C,
CSA C22.2 No. 14-5)
Power factor
380690 VAC 3-phase 10%

4565 Hz
Maximum 3% of nominal phase-to-phase voltage
50 kA: - cabinet-installed supply unit with grounding switch
Efficiency
Charging
> 98%
Maximum charging
Nominal charging capacity
200 mF / 690 V for single charging when starting from cold

28 kWs (e.g. 64 mF / 690 V AC network, 7R8i)
Six straight charging of DC link are allowed when starting from cold, delay between
chargings 7 seconds
Average charging interval minimum is 2 minutes
Degree of
Protection
Plain module: IP20, Cabinet: IP20, IP21, IP22, IP42 or IP54
65 kA: - supply module equipped with the AC fuses specified by ABB

- cabinet-installed supply unit without grounding switch
US and Canada: The cabinet-installed supply unit which is not equipped with a grounding
switch is suitable for use on a circuit capable of delivering not more than 100,000
symmetrical amperes (rms) at 600 V maximum.
cosphi 1 = 0.97 (fundamental), 0.930.95 (total)
39
Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation
Storage
Transportation
Altitude above sea level
01000 m
10002000: 1% derating
for every 100 m
Max. 4000 m ASL
Temperature
0+50C
-40+70C
-40+70C
+40+50C derating 1% /
1C above 40C
Relative humidity
595%, no condensation
595%
595%
allowed
Vibration (IEC 60068-2-6)
1058 Hz, 0.075 mm
displacement amplitude
58150 Hz 10 m/s2
Vibration (Marine
313.8 Hz 1.0 mm
Classification, DNV)
displacement amplitude
13.8100 Hz 7 m/s2
Shock (IEC-60068-2-6)
Not allowed
max. 100 m/s2 18 ms
max. 100 m/s2 18 ms
Free fall (IEC-60068-2-6)
Not allowed
25 mm
25 mm
Atmospheric pressure
70 to 106 kPa
70 to 106 kPa
60 to 106 kPa
(0.7 to 1.05 atmospheres)
Contamination (IEC-721-3-3) Class 3C2 - chemical gases Class 1C2 - chemical gases Class 2C2 - chemical gases
Class 3S2 - solid particles
Cooling
Method
Free space
Air flow
Net air inlet / module
Net air outlet / module
Recommended IP22/42 filter
material
Recommended IP54 filter
material
Average temperature rise of
cooling air
Centrifugal fan
Max. 190 l/s, noise < 65 dB
See dimensional drawings
See type specific figures
0.117 m2 (IP20)
0.065 m2 (IP20)
AIR TEX G-150 by Luftfilter
airComp 300-50 (47 mm) by Luftfilter
< 29C
Materials
Module enclosure
Flat busbars
Fire safety of materials
(IEC-332-1)
Package
Disposal
2 mm sheet steel
Tin plated copper or aluminium
Insulating materials & non-metallic items: Mostly self-extinctive
Plywood. Bands PP or steel.
According to the general ABB drives specification
Standards
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].
Markings
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].
40
Product protection in the USA

This product is protected by one or more of the following US patents
4,920,306
5,301,085
5,463,302
5,521,483
5,532,568
5,589,754
5,612,604
5,654,624
5,799,805
5,940,286
5,942,874
5,952,613
6,094,364
6,147,887
6,175,256
6,184,740
6,195,274
6,229,356
6,252,436
6,265,724
6,305,464
6,313,599
6,316,896
6,335,607
6,370,049
6,396,236
6,448,735
6,498,452
6,552,510
6,597,148
6,600,290
6,741,059
6,774,758
6,844,794
6,856,502
6,859,374
6,922,883
6,940,253
6,934,169
6,956,352
6,958,923
6,967,453
6,972,976
6,977,449
6,984,958
6,985,371
6,992,908
6,999,329
7,023,160
7,034,510
7,036,223
7,045,987
7,057,908
7,059,390
7,067,997
7,082,374
7,084,604
7,098,623
7,102,325
7,109,780
7,164,562
7,176,779
7,190,599
7,215,099
7,221,152
7,227,325
7,245,197
7,250,739
7,262,577
7,271,505
7,274,573
7,279,802
7,280,938
7,330,095
7,349,814
7,352,220
7,365,622
7,372,696
7,388,765
D503,931
D510,319
D510,320
D511,137
D511,150
D512,696
D521,466
D541,743S
D541,744S
D541,745S
D512,026
D548,182S
Other patents pending
D548,183S
Transformer for 12-pulse supply

According to IEC60076-1 (1993+A1:1999).
Connection
Dy 11 d0 or Dyn 11 d0
Phase shift between
30 electrical
secondaries
Voltage difference between < 0.5%
secondaries
Short-circuit impedance of
> 5%
secondaries
Short-circuit impedance
< 10% of the percentage impedance
difference between
secondaries
No grounding of the secondaries allowed. Static shield recommended.
Tightening torques for power connections (Nm)

Screw
M5
M6
M8
M10
M12
M16
Soft aluminium Alloyed aluminium

and copper
3.5
3.5
6
9
17
20
35
40
55
70
130
180
Multidrive Modules Inst. Manual, 3BFE 64119010 (English)
41
This chapter shows dimensions specific to ACS800-304 and ACS800-704 diode
supply modules with option code +V991, and accessories.
Module fixing hole sizes

Holes at top of front cover (2 pcs): 10.5 mm [0.4]
Holes at bottom of back cover (2 pcs): 11.5 [0.5]. Note: Bottom back cover fixing
is required only when installed on a vibrating base e.g. in marine applications, etc.
42
Diode supply module

(1 of 3)
43
(2 of 3)
44
(3 of 3)
45
Control electronics
RDCU Drive Control Unit
46
APBU-44C branching unit for parallel connected DSUs

1
9 6
6
5 9
A P B U -4 4 C
B O A R D
V 1
V 2 1
C H 1
C H 5
V 2
V 2 2
V 3
V 2 3
C H 2
C H 6
V 2 4
V 4
V 5
V 2 5
C H 3
C H 7
V 2 6
V 6
V 7
V 2 7
C H 4
C H 8
V 2 8
V 8
V 9
V 2 9
C H 9
C N T L 1
V 3 0
V 1 0
V 1 1
C N T L 2
V 1 2
D D C S (P C )
V 3 1
2 7 5
C H 1 0
O R
V 3 2
V 3 3
V 1 3
C H 1 1
T R IG G E R
V 3 4
V 1 4
V 3 5
B C D
B C D
8 9 A
2 4 V B
G N D
4
8 9 A
G N D
3
(1 2 C H )
2 4 V D C
IN
L O G IC V E R S IO N
X 1
2 4 V A
A P B U -4 4 C E
S W IT C H B A T T E R Y
O N W H E N B R IN G IN G
U N IT IN T O U S E
P W R
1
(4 C H )
B A R C O D E L A B E L
T X D
B A T
A P B U -4 4 C
R Y
O F F
R X D
O N
O N
R (V 1 1 )
1
T P W
S T 1
S T 2
D E
D E
T T E
O P
T E
T E
M O
M O
B A
0 1
E F 2
A P E B -8 4 C
1 2
D IP
S 3
V 3 6
3 4 5
S 2
0 1
E F 2
C H 1 2
D D C S
N O D E
A D D R
3 4 5
S 1
6 4 6 8 8 3 9 1
A B B O y
D r iv e s , S y s te m A C
H e ls in k i, F in la n d
D R A W N
0 5 .1 1 .2 0 0 2
T .F .
C H E C K
0 6 .0 9 .2 0 0 4
M .T
A P P R O V
0 6 .0 9 .2 0 0 4
I.T .
R E V IS E D
A P B U -4 4 C
P P C S B R A N C H IN G
& D A T A L O G G E R U N IT , 4 C H
D IM E N S IO N D R A W IN G
R E F E R S
A C S 8 0 0
F IL E
0 0 2 1 9 0 1 8 .D S F
M D
S H E E T
1 / 2
D R A W IN G
3 A F E
R E V
6 4 6 9 6 9 4 7
B
64696947-B
47
Boards
This chapter describes the circuit boards and their interconnections specific to
ACS800-304 and ACS800-704 diode supply modules with option code +V991.
RMIO control board

The board
runs the DSU control program
reads control commands through digital inputs, control panel or serial link
reads voltage and current measurements through analogue inputs and NAIO-03F
module
reads supply module acknowledgement signals through RDIO module
controls the charging circuit, main breaker on/off circuit and cooling unit start via
relay outputs.
CMIB-01C Module Interface Board

CMIB-01C measures the input phase currents of the DSU module. The current
signals are routed through CINT-01C board to RMIO board to be monitored.
Boards
48
Interconnections between the boards

The following diagram shows the interconnections between RMIO, CMIB-01,
CINT-01 and APBU-44 boards.
5'&2;
&+
50,2
&+
'5,9(
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&+
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RU
,202'8/(
9
9
$Q\%XV6
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&+
9
836
,202'8/(
>@
$Q\%XV6
9
8SZDUGVPHDQ,'&PHDQ,'&8&

08;08;,6807(037(03
33&6
0ELWV
''&6
3&
$3%8
RU
$3%8
$3(%

33&6
0ELWV
,19
8SZDUGV,'&,'&8&
08;,6807(037(03
9
9
(0(5*(1&<
/2$'
0$,1&217 6723&75/
6:,7&+
&21752/ )(('%$&. )(('%$&.
(0(5*(1&<
/2$'
0$,1&217 6723&75/
6:,7&+
&21752/ )(('%$&. )(('%$&.
'68
'68
7(03
[7
,8 ,: ,9
,9 ,8 ,:
8'&
&+*
)$1
&217
7
7
0$;
SFV
,'&
&+*
&217
)$1
[7
,8 ,: ,9
,9 ,8 ,:
&217
&217
&+*
&+*
7
7
,'&
,680

&0,%
)$1
&217
&+*
)$1
&0,%
7(03
C,170
)$1
&0,%
8'&
C,170
,'&
&+*
&217
)$1
7
7
,'&
,680
,'&
7(03
8'&
C,170
,680
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,'&
(0(5*(1&<
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0$,1&217 6723&75/
6:,7&+
&21752/ )(('%$&. )(('%$&.
[7
,8 ,: ,9
,9 ,8 ,:
Boards
49
CMRB board
Boards
50
Boards
51

This chapter shows specifications of the inputs and outputs of the board.
To which products this chapter applies

This chapter applies to ACS800 units which employ RMIO-01, RMIO-11, RMIO-02 or
RMIO-12 board.
Note on terminal labelling

Optional modules (Rxxx) may have identical terminal designations with the RMIO
board.
52
RMIO board specifications

Analogue inputs
With Standard Control Program two programmable differential current inputs (0 mA /
4 mA20 mA, Rin = 100 ohm) and one programmable differential voltage input (-10 V
/ 0 V / 2 V+10 V, Rin = 200 kohm).
Insulation test voltage
Max. common mode voltage
between the channels
Common mode rejection ratio
Resolution
Inaccuracy
The analogue inputs are galvanically isolated as a group.

500 V AC, 1 min
15 V DC
> 60 dB at 50 Hz
0.025% (12 bit) for the -10 V+10 V input. 0.5% (11 bit) for the 0+10 V and
020 mA inputs.
0.5% (Full Scale Range) at 25 C (77 F). Temperature coefficient: 100 ppm/C
(56 ppm/F), max.
Constant voltage output

Voltage
Maximum load
Applicable potentiometer
+10 V DC, 0, -10 V DC 0.5% (Full Scale Range) at 25 C (77 F). Temperature
coefficient: 100 ppm/C (56 ppm/F) max.
10 mA
1 kohm to 10 kohm
Auxiliary power output

Voltage
Maximum current
24 V DC 10%, short circuit proof

250 mA (shared between this output and optional modules installed on the RMIO)
Analogue outputs
Resolution
Inaccuracy
Two programmable current outputs: 0 (4) to 20 mA, RL < 700 ohm

0.1% (10 bit)
1% (Full Scale Range) at 25 C (77 F). Temperature coefficient: 200 ppm/C
(111 ppm/F) max.
Digital inputs
With Standard Control Program six programmable digital inputs (common ground:
24 V DC, -15% to +20%) and a start interlock input. Group isolated, can be divided in
two isolated groups (see Isolation and grounding diagram below).
Thermistor input: 5 mA, < 1.5 kohm
1 (normal temperature), > 4 kohm
(high temperature), open circuit
0 (high temperature).

Logical thresholds
Input current
Filtering time constant
Internal supply for digital inputs (+24 V DC): short-circuit proof. An external 24 V DC
supply can be used instead of the internal supply.
500 V AC, 1 min
< 8 V DC
0, > 12 V DC
1
DI1 to DI 5: 10 mA, DI6: 5 mA
1 ms
53
Relay outputs
Switching capacity
Minimum continuous current
Maximum continuous current
Three programmable relay outputs

8 A at 24 V DC or 250 V AC, 0.4 A at 120 V DC
5 mA rms at 24 V DC
2 A rms
4 kV AC, 1 minute
DDCS fibre optic link

With optional communication adapter module RDCO. Protocol: DDCS (ABB
Distributed Drives Communication System)
24 V DC power input
Voltage
Typical current consumption
(without optional modules)
Maximum current consumption
24 V DC 10%
250 mA
1200 mA (with optional modules inserted)
The terminals on the RMIO board as well as on the optional modules attachable to the board fulfil the Protective Extra
Low Voltage (PELV) requirements stated in EN 50178 provided that the external circuits connected to the terminals also
fulfil the requirements and the installation site is below 2000 m (6562 ft).
54
Isolation and grounding diagram
(Test voltage: 500 V AC)
X20
1
VREF-
AGND
X21
1
VREF+
AGND
AI1+
AI1-
AI2+
AI2-
AI3+
AI3-
AO1+
10
AO1-
11
AO2+
12
AO2-
Common mode
voltage between
channels 15 V
X22
1
DI1
DI2
DI3
DI4
DGND1
DI5
DI6
+24VD
+24VD
11
DIIL
10
DGND2
Jumper J1 settings:
J1
or
X23
1
+24 V
GND
X25
1
RO1
RO1
RO1
X26
1
RO2
RO2
RO2
X27
Ground
RO3
RO3
RO3
All digital inputs share a common

ground. This is the default setting.
(Test voltage:
4 kV AC)
Grounds of input groups

DI1DI4 and DI5/DI6/DIIL
are separate (insulation
voltage 50 V).
55

This chapter contains the circuit diagrams of the diode supply modules. Charging is
based on charging choke or charging resistors, circuit diagrams in both cases are
represented.
56
Module with charging choke
57
58
59
60
Module with charging resistors
61
62
63
64
65

This chapter contains example circuit diagrams of a cabinet-installed diode supply
unit of frame size 3D4. The purpose of these diagrams is to help in understanding
the internal connections and operation of the cabinet installed DSU.
Note: These diagrams do not necessarily match the delivery specific circuit
diagrams of a tailor-made cabinet-installed unit.
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
3AUA0000043435 Rev A / EN
EFFECTIVE: 03.09.2008
ABB Oy
AC Drives
P.O. Box 184
FIN-00381 HELSINKI
FINLAND
Telephone
+358 10 22 11
Fax
+358 10 22 22681
Internet
www.abb.com
ABB Inc.
Automation Technologies
Drives & Motors
16250 West Glendale Drive
New Berlin, WI 53151
USA
Telephone
262 785-3200
800-HELP-365
Fax
262 780-5135
ABB Beijing Drive Systems Co. Ltd.

No. 1, Block D, A-10 Jiuxianqiao Beilu
Chaoyang District
Beijing, P.R. China, 100015
Telephone
+86 10 5821 7788
Fax
+86 10 5821 7618
Internet
www.abb.com

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Always included in the delivery

ACS800-304 and ACS800-704

2008 ABB Oy. All Rights Reserved.

Usage of warnings and notes

Installation and maintenance work

Apply temporary grounding before working on the unit.

The brake control terminals (UDC+, UDC-, R+ and R- terminals) carry a

Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)

During the installation procedure, the inverter modules may have to be

Fastening the cabinet by riveting or welding is not recommended. However, if

Ensure sufficient cooling of the unit.

Some parts inside the drive cabinet, such as heatsinks of power

The printed circuit boards contain components sensitive to electrostatic

Make sure that grounding conductors are adequately sized as required by

In a multiple-drive installation, connect each drive separately to protective

Do not install a drive equipped with an EMC (line) filter to an ungrounded

As the normal leakage current of the drive is higher than 3.5 mA AC or 10 mA

Fibre optic cables

Close the switch fuses of all parallel-connected inverters before start.

Do not activate automatic fault reset functions of the Standard Application

Permanent magnet motor drives

Starting and charging sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actual signals and parameters

ACS800-304 and ACS800-704 technical data

Motor control and I/O board (RMIO)

Circuit diagrams of the DSU module

Introduction to this manual supplement

Introduction to this manual supplement

ACS800-304 and ACS800-704 technical data

Product and service inquiries

Providing feedback on ABB Drives manuals

Introduction to this manual supplement

Fuses for the charging

Protecting switch for the

Fuses for the fan circuit

Module with charging resistors

Fuses for the charging

Terminal for auxiliary

Supply voltage selection

Connection for fibre optic

Diode supply module type code

6-pulse supply module (frame D3)

6/12-pulse supply module (frame D4)

Version 1 (includes current measurement based diagnostics)

Size (for 304 units)