7366 - 30 99 24 1607 - 1

ADCOP ABU DHABI CRUDE OIL PIPELINE
PROJECT HABSHAN TO FUJAIRAH
SPECIFICATION FOR BIOCIDE INJECTION AND

CORROSION INHIBITION PACKAGE
30.99.24.1607
EPC CONTRACTOR:
ENGINEERING SUBCONTRACTOR:
PROJECT MANAGEMENT CONSULTANT
China Petroleum Engineering

& Construction Corporation
Abu Dhabi Branch
P.O. Box 127345
Penspen International Limited

P. O. Box 46562
Abu Dhabi, UAE
ILF Consulting Engineers

P.O.Box 73250
Abu Dhabi, UAE
PROJECT:
ADCOP - ABU DHABI CRUDE OIL PIPELINE PROJECT

HABSHAN TO FUJAIRAH
EPC CONTRACTOR Doc No.: 70175-SPC-ME-0505

DOCUMENT No.:
CONSULTING
EN GI N EERS
30.99.24.1607
Review Category:
Rev. 1
Project No: E30153
PAGE:
DATE:
07/07/2009
of
20
CONTENT
PAGE
SCOPE.................................................................................................................................................4
DEFINITIONS ......................................................................................................................................4
ABBREVIATIONS ...............................................................................................................................4
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
DESIGN CODES AND ENGINEERING STANDARDS .......................................................................5

Order of Precedence............................................................................................................................5
Project Documents...............................................................................................................................5
Shell DEPs ..........................................................................................................................................6
ADCO Specifications and Procedures .................................................................................................6
International Design Codes and Engineering Standards .....................................................................7
Conflicts, Deviations, Amendments, and VENDOR Exceptions ..........................................................8
VENDOR Submissions ........................................................................................................................8
ENVIRONMENTAL CONDITIONS ......................................................................................................8
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
DESIGN DATA ....................................................................................................................................8

Extent of Supply ...................................................................................................................................8
Design Life, Availability and Reliability .................................................................................................9
Crude Oil Properties ............................................................................................................................9
Utilities Available ................................................................................................................................10
Design Requirements ........................................................................................................................11
Equipment Location ...........................................................................................................................12
Hazardous Area Classification ...........................................................................................................12
Noise Limitation .................................................................................................................................12
Technical Requirements ....................................................................................................................12
7
7.1
7.2
7.3
7.4
7.5
QUALITY ASSURANCE, INSPECTION & TESTING .......................................................................16

Quality Assurance ..............................................................................................................................16
Factory Inspection and Testing ..........................................................................................................16
Material and Welding Inspection ........................................................................................................17
VENDOR Requirements ....................................................................................................................18
Material Certification ..........................................................................................................................18
SURFACE PREPARATION AND FINISH .........................................................................................18
NAMEPLATE DETAILS ....................................................................................................................18
10
PACKAGING, PRESERVATON AND PREPARATION FOR SHIPMENT ........................................19
11
11.1
11.2
SPARE PARTS AND SPECIAL TOOLS ...........................................................................................19

Spares ................................................................................................................................................19
Special Tools .....................................................................................................................................19
12
12.1
12.2
DOCUMENTATION ...........................................................................................................................19
Tender Documentation ......................................................................................................................19
Purchase Order Documentation ........................................................................................................20
DOCUMENT TITLE :

Project No: E30153
PROJECT:

DOCUMENT No.:
30.99.24.1607
Page 3 of 20
Rev. 1
DATE : 07/07/2009
SCOPE
This Specification covers the minimum project requirements for the Design, fabrication,
examination, testing and supply of Biocide Injection and Corrosion Inhibition Package suitable for
installation on the new ADCOP Abu Dhabi Crude Oil Pipeline Project Habshan to Fujairah in
UAE.
This specification defines the minimum technical requirements for the supply of the following
Biocide Injection Package
Corrosion Inhibitor Package
DEFINITIONS
To match the definitions, as used in the Specification, the following terminology shall be used:
OWNER, CLIENT OR COMPANY
International Petroleum Investment COMPANY

(IPIC).
PROJECT
ADCOP - Abu Dhabi Crude Oil Pipeline Project Habshan to Fujairah
PROJECT MANAGEMENT
CONSULTANT (PMC)TO OWNER
ILF Consulting Engineers
EPC CONTRACTOR,
CONTRACTOR or PURCHASER
China Petroleum Engineering & Construction

Corporation (CPECC)
ENGINEERING SUBCONTRACTOR
Penspen International Limited
MANUFACTURER / FABRICATOR /
SUPPLIER / VENDOR
Party(s) which manufactures and / Or supplies

the equipment / services.
must
signifies a legal or statutory requirement
shall
signifies a requirement made mandatory by this

Specification
may
signifies a feature which is discretionary in the

context in which it is applied
will
signifies a feature which the Supplier may

assume to be already present
should
Used where a provision is preferred; strong

recommendation
ABBREVIATIONS
EPC
Engineering Procurement and Construction
ICS
Integrated Control System
ESD
Emergency Shutdown
HSE
Health Safety and Environmental
DOCUMENT TITLE :

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PROJECT:

DOCUMENT No.:
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Page 4 of 20
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DATE : 07/07/2009
ICSS
Integrated Control and Safety System
IPS
Intermediate Pump Station
ISS
Integrated Safety System
ITP
Inspection and Test Plan
LCS
Local Control Station
MPS
Main Pump Station
NDE
Non Destructive Examination
NPS
Nominal Pipe Size
PSV
Pressure Safety Valve (relief valve)
QA/QC
Quality Assurance / Quality Control
RF
Raised Face
SDRL
Supplier Data Requirements List
DESIGN CODES AND ENGINEERING STANDARDS
4.1
Order of Precedence
The precedence for application of Project Documents, Design Practices Codes, Standards, and
Regulatory requirements shall be as follows:
4.2
1.
Local Government Acts and Regulations
2.
Data sheets
3.
This specification
4.
ADCO specifications & ADCO amendments to Shell DEPs
5.
Shell DEPs
6.
International Codes and Standards
Project Documents
The VENDOR shall comply with all requirements of the reference documents listed below.
30.50.08.1653
P & ID Corrosion Inhibitor System MPS
30.50.08.1652
P & ID Biocide System MPS
30.50.08.1662
P & ID Corrosion Inhibitor System MPS
30.50.08.1663
P & ID Biocide System MPS
25.50.08.1635
P & ID Corrosion Inhibitor System IPS
25.50.08.1636
P & ID Biocide System IPS
30-50-27-1609
Data sheet for Biocide Injection And Corrosion Inhibitor PackagesMPS
25-50-27-1610
Data sheet for Biocide Injection And Corrosion Inhibitor Packages-IPS
30.99.12.1601
Piping Material Specification
30.99.12.1602
Specification for Piping Station Valves
DOCUMENT TITLE :

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PROJECT:

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Page 5 of 20
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DATE : 07/07/2009
4.3
30.99.18.1601
Data sheet Ball Valves
30.99.18.1603
Data sheet Check Valves
30.99.18.1605
Data sheet Gate Valves
30.99.12.1603
Spec. CS/SS Piping Fabrication, Erection& Testing
30.99.53.1609
Specification for Low Voltage Induction Motors
30.99.53.1601
Specification for Electrical Bulk Materials
30.99.39.1607
Specification for Instrumentation for Package Units
30.99.39.1601
Specification for SCADA System
30.99.39.1603
Specification for ESD System
30.99.39.1613
Specification for Instrumentation Bulk Material
30.99.39.1612
Specification for Instrumentation and F&G Cables
30.99.39.1606
Specification for Electrical Cables
30.99.39.1613
Specification for Cable Glands, Junction Boxes, Cable Tray,

Tube, Pipe and Fittings
30.99.91.1603
Utilities Operating & Control Philosophy
30.99.91.1601
Design Basis Manual
30.99.91.1605
Environmental and Climatic Data
Shell DEPs
Design shall be performed in accordance with Shell DEPs Version 25.
4.4
31.01.10.10-Gen.
Chemical Injection Facilities
31.10.00.31-Gen.
Noise Control (amendments/supplements to ISO 15664)
31.29.02.11-Gen.
Pump Type Selection and Procurement Procedure
31.29.12.30.Gen.
Reciprocating Positive Displacement Pumps and Metering Pumps

(Amendments/Supplements to API 674 and API 675)
32.31 .00.32-Gen.
Instruments for Measurement and Control
32.31.09.31 -Gen.
Instrumentation for Equipment Package
33.66.05.31-Gen.
Electric Machines - Cage-induction types

(Amendments/supplements to IEC 60034-1)
34.51 .01.31-Gen.
Standard Vertical Tanks Selection, Design and Fabrication
64.51 .01.31-Gen.
Standard Vertical Tanks - Field Erection and Testing
ADCO Specifications and Procedures

Design shall be in accordance with ADCO Specifications and Procedures as listed below:
ES 30.99.00.0107
Chemical Injection Skid
WS-1
ADCO Standard Welding Specification
EP 30.99.90.024
Procedure for Preparation of Suppliers/VENDORs Engineering

Drawings & Documents
ES. 30.99.00.001
Engineering Specification -Tag Plates for Field & Indoor Equipment
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PROJECT:

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Page 6 of 20
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DATE : 07/07/2009
4.5
ES. 30.99.37.0013
Painting & Coating of New Equipment
EP 30.99.90.001
Engineering Procedure -ADCO Drawing Office Practice
EM 30.99.95.004
Engineering Manual -ADCO CAD Manual for Consultants
International Design Codes and Engineering Standards

The latest editions of any International Design Codes and Engineering Standards as referenced
shall be used.
API - American Petroleum Institute
API 675
Positive Displacement Pumps Controlled Volume.
API RP 520 Part - I
Sizing, Selection and Installation of Pressure Relieving Devices in

Refineries. Part I Sizing and Selection
API RP 520 Part - II
Sizing, Selection and Installation of Pressure Relieving Devices in

Refineries. Part II Installation
API RP 521
Guide for Pressure Relieving and Depressurising System.
API 526
Flanged Steel Pressure Relief Valves.
API 650
Welded Steel Tanks for Oil Storage
API 12F
Specification for Shop Welded Tank for Storage and Production

Liquid
API RP 505
Recommended Practice for Classification of locations for Electrical

Installations at Petroleum Facilities. Classified as Class 1, Zone 0,
Zone 1 and Zone 2
ASME - American Society of Mechanical Engineers

ASME B31.3
Process Piping.
ASME B36.19
Stainless Steel Pipe
ASME Section II
Materials (Parts A, B, C, D.)
ASME Section V
Non-Destructive Examination.
ASME Section IX
Welding and Brazing Qualifications.
ASME Section VIII, Div 1
Boiler and Pressure Vessel Code, Rules for Construction of Pressure

Vessels.
ASME B16.25
Butt welded ends for pipe, valves, flanges and fittings.
ASME B16.5
Pipe flanges and flanged fittings, NPT 1/2 through NPS 24
ASME B16.9
Factory-made Wrought Butt Welding Fittings.
IEC International Electrotechnical Commission

IEC 60034-1
Rotating Electrical Machines
IP IP Model Code of Safe Practice in the Petroleum Industry

IP 15
The Institute of Petroleum Model Code of Safe Practice Part 15 Area

Classification Code for Installations Handling Flammable Fluids
International Organization for Standardization

ISO 9001
Quality Management Systems Requirements (2001 Ed.)
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PROJECT:

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DATE : 07/07/2009
Other
EN 10204
4.6
Metallic Products- Type of Inspection Documents.
Conflicts, Deviations, Amendments, and VENDOR Exceptions

If national and/or local regulations exist in which some of the requirements may be more stringent
than in this specification, the VENDOR shall determine by careful scrutiny which of the requirements
are the more stringent and which combination of requirements will be acceptable as regards safety,
environmental, economic and legal aspects, in all cases the CONTRACTOR shall inform the
COMPANY of any deviation from the requirements of this specification which is considered to be
necessary in order to comply with national and/or local regulations. The COMPANY may then decide
to negotiate with the Authorities concerned with the object of obtaining agreement to follow this
specification as closely as possible.
VENDORs tender shall clearly state and list exceptions to this specification and all referenced
documents. In the event of any conflict arising between this specification and other documents listed
herein, refer comments to PURCHASER for clarification before design fabrication commences.
4.7
VENDOR Submissions
The VENDORs submissions shall provide sufficient data to allow the equipment to be evaluated
against the total life of field costs to be incurred. Equipment capital cost, cost spares, utility
requirements and VENDORs proposed field life maintenance programme shall be provided.
The VENDOR shall submit full technical details of their standard equipment which best meets the
requirements detailed herein. Aspects of the requirements that cannot be met shall be identified and
the variances explained.
ENVIRONMENTAL CONDITIONS
The environmental and climatic conditions shall be considered and shall conform to Doc.
30.99.91.1605.
DESIGN DATA
6.1
Extent of Supply
The VENDOR shall furnish all components and ancillary equipment necessary to make the equipment
complete, safe, maintainable and ready for trouble free operation. Refer the P&IDs listed under sec.
4.2. The equipment scope shall include but not be limited to:
Hydraulically actuated double diaphragm type positive displacement metering pumps

complete with electrical motor. No. off as per the P&IDs.
Non sparking Coupling Guards.
Chemical storage tank with access ladder, manhole, nozzles and accessories.
Drum-unloading pump (1no.) made of SS 316L with SS braided flexible pipe of three (3)
meters length with quick coupling end connections.
Tank Nozzle & flexible pipe size to match
First fill of corr. Inhibitor & Biocide
First fill of Lubricants / Oil
Calibration column / pot
Suction Strainers for each pump
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PROJECT:

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6.2
Pulsation dampener
Pressure relief valve
Pressure indicator
Check valve
Flame Arrestor
Flow transmitter
All necessary instrumentation as shown on P&ID
All interconnecting pipe work, valves and fittings in SS 316L
Drip pan in SS 316L for injection pumps skid
Common skid structure base plate to accommodate the pump, instrumentation and
connecting piping incorporating integrated skid drip pan. Tank shall be stand alone.
Cables, cable gland and cable tray within skid limit
Foundation bolts / Anchor bolts
Skid edge junction box
Lifting hooks
Name plate
Inspection and Testing
Surface preparation and Painting
Packing for Transportation
Spares for Start up & Commissioning
Local Control Station
Spare parts for 1 year Operation (Provisional for ADCO review/approval)
Recommended spares for two years of normal operation
Special tool and Tackles
Documentation
Design Life, Availability and Reliability

The overall availability and reliability of the complete package shall be demonstrated by the
VENDOR. Unless otherwise stated, the package design life shall be 30 years, with an uninterrupted
period of operation of 3 years and not period dependent
The VENDOR shall identify any aspects of its standard components or packages that do not meet
this requirement and submit descriptions to the PURCHASER for consideration during the tendering
process.
6.3
Crude Oil Properties

The Corrosion Inhibitor and Biocide are injected into crude oil pipeline and the properties of crude oil
are tabulated below.
Table 3-1: Crude Oil Assay
Parameter
Units
Value
Density
Kg/m
834
Water content in oil
0.1
CO2 content in oil
Mg/l
1500
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Project No: E30153
PROJECT:

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Parameter
Units
Value
CO2 content in water
Mg/l
500
H2S content
PPM
70
Pour Point
<32
Flash Point (Cleveland Open Cup)
Flash Point P.M. (closed)
20
Paraffin Wax
Wt%
3.33
Total Acid Number
mgKOH/g
0.13
Basic Nitrogen
Wt%
0.00029
Oxygen
PPM
Salt content as NACL (lbs/1000)
PTB
20
Sulphur
Wt%
0.87
F
F
F
0.8343
Specific Gravity @ 60 F
o
39.6
Oil API Gravity @ 60 F

o
Kinematic Viscosity @ 70 F
cSt
4.57
cSt
3.21
cSt
2.52
Reid vapour pressure (RVP)
Psia
7.8
Sediment by extraction
Wt%
<0.05
Ash
Wt%
0.169
Asphaltenes
Wt%
0.202
Wax content
Wt%
6.98
Ash content
Wt%
0.0042
Mercaptan
PPM
607.3
Vanadium
PPM
Nickel
PPM
18
Iron
PPM
1.4
6.4
Utilities Available
Instrument Air:
Electrical:
7 barg (clean and dry)

415 VAC, 10%, 3 phase, 3 Wire, 50Hz 5%,
240 VAC, 10%, 1 phase, 2 Wire, 50 Hz 5%, (Normal Supply)
240 AC, 10%, 1 phase, 2 Wire, 50 Hz 3%, (AC UPS Supply)
110 VDC, 10% 2 Wire
VENDOR shall state all utility requirements in their tender.

NOTE:
If any other power is required by VENDOR for instrumentation, then VENDOR shall
derive it from 415 VAC supply for package.
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PROJECT:

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6.5
Design Requirements
The VENDOR shall be responsible for the design, fabrication, assembly, inspection and testing,
certification, painting, preparation for shipment and supply of documentation for the complete
package as described in this specification and attachments.
This specification does not dictate the detailed equipment design requirements. It is intended that
this responsibility be retained fully by the VENDOR so that VENDORs warranty remains fully in
force and is not affected by statements herein.
The Biocide Injection and Corrosion Inhibition Package shall be completed including all ancillary
equipment/items required to meet the design and environmental conditions as stated herein. Any
additional part, equipment, material, etc., which are not specifically mentioned in this specification,
but are required to make the supplied equipment/item complete in all respect in accordance with the
intent of this specification, statutory requirements, applicable codes/standards, good engineering
practices, and for safe and trouble-free operation, shall be deemed to be covered under the scope
of this specification.
All equipment, piping, valves, electrical items, instrumentation and controls shall be properly
mounted completely connected in accordance with the applicable project specifications.
Each component shall be located in such a manner as to be easy to operate and maintain. All
inline/offline instruments and piping valves shall be accessible. The skid layout shall be free from
access obstructions. Layout of piping and cables shall avoid interference and obstructions to any
junction box, instruments or valves.
The design of the individual pieces of equipment forming the packaged unit(s) shall be strictly in
accordance with the mechanical data and process service condition, as noted in this specification
and the data sheets.
The design shall ensure the satisfactory functioning of the complete package, i.e. tanks, chemical
injection pumps and, controls and other ancillaries. In cases where the VENDOR supplies
equipment that he has not manufactured, the VENDOR shall ensure that the designs of these are
compatible with each other and with his own equipment in all respects. The satisfactory functioning
of the complete package shall form part of the VENDORs guarantee.
The VENDOR shall be fully responsible for the supply, selection and quality of all materials inclusive
of all consumables, welding, testing, protection devices, machinery, tools, labour and all other
necessary materials and services required to complete the supply of equipment whether or not they
are specified in this Specification and attachments.
The VENDOR shall be fully responsible for the coordination with all his SUB-VENDORS for
materials and services provided by them. However, VENDOR shall be solely responsible to
COMPANY for compliance with the specified requirements. COMPANY requires VENDOR to submit
a list and experience summary of all his SUB-VENDORS.
Should the VENDOR come across any discrepancy, deficiency, or lack of clarity in any part of this
specification or attached documents, he shall notify the same to the COMPANY, along with his
tender, with proposed alternative or additional item and prices for each category thus included. Any
items so identified after Purchase Order award will not constitute a change and will not be the cause
for cost or schedule alteration.
All equipment within the skid shall be suitable for external outdoor installation in a desert
environment.
VENDOR shall complete all relevant sections of the data sheet.
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6.6
Equipment Location
Equipment is to be installed at MPS in Habshan and IPS in Sweihan. Equipment shall be located
outdoors under a roof cover. VENDOR shall furnish a suitable roof cover for the skid as an integral
part of the package.
6.7
Hazardous Area Classification

As a minimum, the equipment shall be suitable for service in a Class 1, Zone 2, IIB, T3 hazardous
area as defined by IP 15.
6.8
Noise Limitation
The noise levels quoted shall be representative of the whole package working at its design duty. The
maximum noise level shall not exceed 85 dB (A) at a distance of 1m from package equipment
surface.
Noise levels shall be measured 1m from the package on all four sides.
The specified noise level should be attained without the use of orifices, mufflers, diffusers and/or
credit for thermal or acoustic insulation where practical.
6.9
Technical Requirements
The package equipment shall be designed according to the ADCO Engineering Specification No.
30.99.00.0107, with following amendment, supplement and exception.
The equipment shall be designed to handle chemicals as defined in the relevant datasheets.
VENDOR shall comply with any requirements or recommendations as stated in the respective
chemical MANUFACTURERs Material Safety Data Sheets (MSDS)
All equipment, tanks, vessels, valves and piping connections shall be flanged as per ASME B16.5.
Threaded or socket weld connections shall be no allowed.
Chemical Injection Pump
The pump type shall be controlled volume, double diaphragm, positive displacement type.
The pump design, manufacture, inspection, testing shall conform to API 675. Shell DEP
31.29.02.11-Gen and DEP 31.29.12.30 Gen (Amendments / Supplements to API 674 and API
675).
The pump shall be oil lubricated. The type of lubrication shall be recommended by VENDOR based
on his previous experience and specified duty and ambient condition.
The chemical injection pumps and accessories shall be designed for 30 years of normal free and
safe operation and for an uninterrupted continuous operation up to 3 years.
Each pump shall be capable of 110% of the design capacity. Pumps shall be provided with stroke
adjustment facility from 0 to 100% for variable flow rates.
Each chemical injection metering pump suction shall be provided with SS316L suction Y- strainers
(40 mesh SS screen) with isolation valve.
The pump discharge shall be provided with an external relief valve for protection of the piping
against a closed pump discharge.
The external relief device shall be in addition to any internal pressure relieving device which may be
supplied as an integral part of the pump
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A rupture detection system shall be provided for the detection of the diaphragm failure and to trip the
pump, when either of the diaphragms gets detected as ruptured. Diaphragms shall be designed in
such a way that the stresses developed on the diaphragm during the deflection are the minimum.
VENDOR shall supply fittings/tools for the nitrogen charging of the pulsation dampeners.
All coupling components liable to rub as a result of failure of the flexible elements shall be of nonsparking materials. Coupling guard shall also be of non-sparking material.
All vents and drains shall be terminated with a valve and blind flange. The outlets on valve vent and
drains shall be piped down to the edge of the skid / package battery limit.
Chemical Storage Tank
The storage tank shall be cylindrical shape, vertical, cone roof, free standing to withstand all
operational live loads (static and dynamic wind speed) and hydro-test condition.
The material of tank shall be of Stainless Steel SS 316L or GRP (Glass Reinforced Plastic) as
specified in the data sheet.
The design, fabrication, inspection, testing and erection of stainless steel Tank shall be as per API
650 latest edition and of GRP tank shall be in accordance with BS 4994.
The tank shall be adequately stiffened and supported to prevent buckling and ensure mechanical
stability under the hydrostatic load. Necessary access ladders and maintenance platform shall be
included.
Tank filling and relief back-flow connection shall be designed to minimise swirl and the build-up of
static electricity.
The SHELLS of steel tank shall be earthed and electrically bonded. The minimum number of earth
connections shall be as follows:
Tanks up to 20 meter DIA
2 connections.
Tanks over 30 meter DIA
3 connections.
Minimum V70 mm earthing cable shall be used for tank earthing.

The tank shall be hydro-tested using locally available water. However the quality of water, which will
be used for hydrostatic testing, shall be approved by COMPANY.
All bolt holes in manholes and nozzles shall straddle the normal vessel center line unless otherwise
specified in the data sheet.
Mechanical calculation shall be submitted for the approval.
Interconnecting Piping
All piping shall be designed, fabricated, inspected and tested in accordance with ASME B31.3, this
document and other relevant documents attached in the requisition.
Material of construction of all piping, valves and fittings within the skid limits shall be SS 316L and
shall be based on the project piping class 013411-X, 033411-X, 063411-X.
The use of asbestos products in any form is prohibited.
All piping shall be neatly arranged and shall be terminated at the edge of the skid / package battery
limit.
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Minimum piping / connection size shall be .

Equipment and valves shall be located to ensure it can be easily accessed, operated and
maintained. Pipe works shall be routed to allow ease of access to valves and instrumentation.
Equipment arrangement shall favour compactness but shall allow ample room for convenient
operation, access and maintenance. The layout shall ensure access is available without the use of
scaffolding or portable ladders. Access routes shall be provided into the areas of the package for
equipment needing inspection, checking or servicing, of all pumps, valves, instruments etc.
All valves and local read-out type instruments shall also be positioned in accessible locations.
All piping systems shall be designed so that the loads and moments applied at the flanges of
equipment shall not exceed the permissible reactions for the equipment as specified by the
MANUFACTURERs of the equipment.
All piping shall be terminated and anchored at the skid edge / package battery limit with an
appropriately rated flange. Piping shall be arranged in such a manner as to avoid tripping or
overhead problems.
All piping shall be adequately supported for both service & shipment. Thermoplastic pads shall be
installed between all pipes and their supports. Where u-bolts are used, same shall be of SS 316L or
CS with rubber sleeves.
Suitably located vents & drains shall be provided for any testing, start-up, operations or maintenance
of the skid. These shall be located on equipment or piping as necessary.
All piping welding and its inspection shall be carried out in accordance with WS-1, ADCO Standard
Welding Specification.
As a minimum piping welds shall be subject to 100% DPT and 100% RT, piping shall be hydro
tested.
Isolation valves are required between the tank and the level instrument and gauges. Isolation valves
are also required between instruments and piping.
Electrical
All motors shall conform to project specifications and data sheet referred in this specification and in
the requisition.
Instrumentation
The entire field instruments and control system shall be as per ADCO approved VENDOR list. All
equipment, system and associated accessories shall be from the latest proven product range. The
satisfactory operation and high reliability of these equipment, system and associated accessories
should have been fully established by a considerable record of successful operation to fully satisfy
the PURCHASER regarding successful operation and high reliability of offered C&I equipment,
system and associated accessories for similar applications. In general project specific document
30.99.39.1607, Instrumentation for package units shall be followed for the instruments for
measurement and control.
Purchaser supplied ICSS will be used for Biocide Injection and Corrosion Inhibition control and
monitoring. The provision of local control station shall be considered and it shall be in accordance
with ADCO approved VENDOR list.
All instrumentation devices supplied with the each Biocide Injection and Corrosion Inhibition
package shall be provided with traffolite instrument label completely identified with service
descriptions.
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Project No: E30153
PROJECT:

DOCUMENT No.:
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Page 14 of 20
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DATE : 07/07/2009
VENDOR supplied filed instruments and LCS will be connected to the ICSS for remote monitoring
and control.
VENDOR shall use the ADCOs standard Symbol, legend and units of measurement.
For start/ stop of equipments, local/remote switches along with start/stop switches be provided in
field mounted local control station and shall be wired to ICSS (housed with safety instrumented
system logic solver), which is located in Control Equipment Room. Remote emergency stop
switches in local and control room shall be directly wired to ISS.
Dedicated device shall be used for control & protection. It implies same field instruments shall not
be shared for protection and control. SIL level for field instruments will be communicated to bidder
after SIL study by EPC Contractor. Separate fail safe instruments shall be provided for safety loops.
VENDOR to note that complete manual and automatic operation of the Biocide Injection and
Corrosion Inhibition package shall be possible from the ICSS. Local operation of the system shall be
possible from LCS. Pump flowrate shall be adjustable by varying the stroke length automatically by
the process signal from control system.
Skid mounted Junction Boxes, field JBs and cables from field instruments to Junction Boxes and
accessories are under VENDOR's scope of supply. The remaining cables are considered in
PURCHASERs scope but detail requirement shall be furnished by VENDOR.
VENDOR has to follow the tag numbering philosophy of Instruments, Point IDs, JB and Cables as
approved by the PURCHASER. This will be decided during detail engineering and the write-up on
tag numbering and other shall be part of Functional design specification, which will be furnished by
the Bidder at that time.
All the field instruments shall be suitable for classified area Zone-2, Gr.-IIB, T3.
Structural Base Plate
The pump skid shall accommodate the pump, interconnecting piping, necessary valve,
instrumentation and control panel.
The skid shall be designed and built to ensure that all the equipment along with the accessories &
piping are mounted suitably for convenient operation and maintenance except the tank shall be
stand alone out side the pump skid.
The skid shall be rigid construction that cannot distort during lifting / hoisting and shipment. Anchor
bolts shall be within the chemical injection package scope of supply.
The VENDOR shall provide a common drip pan (with flanged drain outlet connection) to cover all
sources of spillage and extending underneath the entire skid. The drip pan shall have sufficient
strength, thickness to prevent sags, rises and out of level areas that may cause liquid trapping. The
drain from the drip pan shall be terminated at skid edge. The drip pan shall be sloped towards the
flanged drain outlet connection.
All equipment edges shall be within skid structural base plate, no part of equipment or terminal
points shall project beyond the edge of the skid structural base plate.
Equipment shall be mounted on the skid such that equipment supports bear directly on and attach to
primary structural members of the skid.
The entire structural steel base frame/skid shall be hot dip galvanized.
Spreader beam (if required) to facilitate lifting shall be provided by VENDOR together with slings and
shackles. These lifting devices shall be certified by an approved third party agency for the required
safe working load (SWL).
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Project No: E30153
PROJECT:

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Page 15 of 20
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The main frame of the package unit shall be fitted with earthing lugs at diagonally opposite corners
of the skid suitable for terminating ground wire.
Lifting lugs shall be adequately designed and fully welded with 100% NDT and shall be load tested
to minimum 150% of their design load.
100% UT & 100% MPI / DPI will be carried out on parent materials, lifting lugs & lifting aids material.
All welds on lifting lugs & lifting aids shall be subject to a 100% MPI test both before / after the load
test.
QUALITY ASSURANCE, INSPECTION & TESTING
7.1
Quality Assurance
The VENDOR shall demonstrate that he operates a quality system in accordance with the ISO 9000
series of requirements. The effectiveness of the quality system and the VENDORs compliance with
it shall be subject to monitoring by PURCHASER and in addition, may be audited following an
agreed period of notice.
The VENDOR shall submit a quality control program for PURCHASER review at the time of tender.
The VENDOR shall provide facilities for and cooperate with PURCHASER and statutory authority
inspectors during manufacturing, assembly and testing.
7.2
Factory Inspection and Testing

VENDOR shall submit for review and approval by the PURCHASER an Inspection and Test Plan
(ITP) covering all relevant components, completed equipment and systems.
VENDOR shall allow PURCHASER access to the fabrication premises for an inspection prior to
order placement.
A detailed test procedure of shop tests shall be submitted at least one (1) month in advance of any
testing and shall be approved by the PURCHASER.
The entire unit shall be assembled and tested to functionally check the total system operation and
ensure minimum commissioning and installation time on site. After assembly, VENDOR shall
perform the following tests:
VENDORs standard shop tests
Hydro test of all pressure part.
Performance test for all the pumps at pump MANUFACTURERs shop with job drivers. The
performance test shall include flow repeatability, accuracy, and line in accordance with API
675.
Mechanical run test.
Electrical Motor test at MANUFACTURERs shop.
Functional & routine testing of skid and all items / accessories including valve, cables etc.
Skid overall dimension.
Noise test.
The complete unit shall be trial assembled and dimensionally checked prior to shipment. This
activity shall be witnessed by the PURCHASER and/or his representative.
DOCUMENT TITLE :

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PROJECT:

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PURCHASERs final acceptance of the equipment will be subject to a performance test once the
equipment has been installed and commissioned offshore. Such tests shall be held no later than
one (1) year from initial startup.
7.3
Material and Welding Inspection

For all tank welding and their inspection refer Shell DEP 64.51.01.31 Standard Vertical Tanks - Field
Erection and Testing and API 650 appendix S.
Butt welds shall be 100% examined by radiography and pressure retaining fillet welds shall be 100%
examined by magnetic particle. Should radiography prove impractical, 100% ultrasonic inspection
shall be permitted with the approval of the PURCHASER.
The final non-destructive examination of welds for acceptance purposes shall be carried out after
completion of PWHT, where applicable. At the MANUFACTURERs option, radiography may be
performed before PWHT, in which case an ultrasonic examination shall be performed after PWHT
for acceptance purposes.
Structural welds shall be tested in accordance with WS-1, ADCO Standard Welding Specification.
Skid and vessel pad eyes shall require 100% NDE.
Radiographic, ultrasonic, magnetic particle or liquid penetrant inspection of welds shall be in
accordance with the ASME/ASTM specification listed in the table below:
Table:
Weld Inspection Acceptance Criteria
Examination Type
Method of Examination
Acceptance Criteria
Ultrasonic
ASME Code Section V Article 5
ASME Code Section VIII Division 1

Appendix 12
Radiography
ASME Code Section VIII Division 1

UW 51
Magnetic Particle
Inspection
ASME Code Section VIII Division I

Appendix 6
Liquid Penetrant
ASME Code Section VIII Division I

Appendix 8
Non-destructive testing shall be performed by a COMPANY approved and accredited, third party
Non-Destructive Examination (NDE) Inspection COMPANY.
Full traceability of all material components (to material certificates) is required.
Full traceability of all welds is required. The VENDOR shall provide a weld map with full traceability
to individual weld numbers. The traceable data shall include NDE reports, welding procedure and
welder number.
Pressure retaining parts shall be hydrostatically tested to a pressure in accordance with Section VIII,
Division 1 of the ASME Code or ASME B31 .3 / 31.4 for two hours duration,.
Welders/welder operators shall be qualified in accordance with Section IX of the ASME code and
approved by the PURCHASER prior to welding on this contract.
Weld procedures shall be qualified in accordance with Section IX of the ASME code and submitted
for approval by the PURCHASER before welding can commence.
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Project No: E30153
PROJECT:

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Page 17 of 20
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DATE : 07/07/2009
7.4
VENDOR Requirements
VENDOR shall provide PURCHASER with at least 14 days notice to witness tests run in both his
shop and his Sub-VENDORs shops.
VENDOR shall provide PURCHASER with reasonable access to its and its Sub-VENDORs plant
facilities in order to verify that equipment is manufactured and tested as specified.
VENDOR shall provide calibration certificates of testing instrumentation for review by the
PURCHASER prior to each test.
VENDOR shall provide weekly reports during procurement and fabrication phases indicating
progress status.
VENDOR shall provide O&M training for ADCO Operations and Maintenance personnel. This
training shall be provided for the equipment supplied including any sub-VENDOR equipment
included in the package.
7.5
Material Certification
Pressure containing parts and shafting shall have material certification in compliance with BS EN
10204 type 3.1 and include original mill certificates or certified copies. Components shall be fully
traceable back to the certificate.
Other parts shall be provided with certification to BS EN 10204 type 2.2.
SURFACE PREPARATION AND FINISH

All exposed steelwork and fabricated items and piping, valves, instrumentation, junction boxes and
like equipment shall be shall be prepared and painted in accordance with ADCO Engg. Spec. ES30.99.37.0013 - Painting & Coating of New Equipment. The paint system shall be selected as per
the referred ADCO spec. Where operating conditions are not suitable for the specified system,
VENDOR shall specify a suitable alternative.
The final colour shall be selected as per the ADCO spec.
MANUFACTURER own standard, with PURCHASERs approval, may be used if it meets or exceeds
the ADCO Spec. ES 30.99.37.0013.
NAMEPLATE DETAILS
All equipments shall be supplied tagged in accordance with ADCO EP 30-99-00-0001 Engineering
Specification - Tag Plates for Field & Indoor Equipments.
Tag plates shall be manufactured from SS 316 stainless steel. Text and numbering shall be clearly
engraved, paint filled and a minimum of 6mm high.
The detail of the chemical also to be included in the name plate
Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or
stainless steel chain.
A nameplate shall be provided for each item including electrical and instrumentation items.
The nameplate shall contain at least the tag item number, serial number of the pump,
MANUFACTURER s name, size and type of pump, capacity and Test pressure, maximum
allowable working pressure, Motor horsepower or kW.
DOCUMENT TITLE :

Project No: E30153
PROJECT:

DOCUMENT No.:
30.99.24.1607
Page 18 of 20
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DATE : 07/07/2009
10
PACKAGING, PRESERVATON AND PREPARATION FOR SHIPMENT

The VENDOR shall prepare the equipment for export shipment. Documents, including unloading,
unpacking and lifting instructions, a description of the reassembly steps required for installation and
pre-commissioning and start up instructions shall be included with the package. The number of
copies of documents to be provided shall be as stated in the Requisition.
VENDOR shall ensure the equipment is suitably supported and braced for transport. The
PURCHASER shall be sole judge of adequacy of export preparation.
Prior to shipment, all instrumentation and other equipment vulnerable to damage shall be
disassembled and boxed separately for shipment.
The VENDOR shall recommend preservation requirements for idle periods of non-operation up to 6
months for protection against rain, moisture, dirt, blasting grit etc.
VENDOR shall provide all necessary documentation for import of equipment into UAE.
11
SPARE PARTS AND SPECIAL TOOLS
11.1
Spares
Start up and commissioning spares are considered part of the scope of supply and shall be supplied
as part of the tender.
VENDOR shall provide in the Tender the recommended spare parts list for the equipment specified
herein to cover the two (2) years of operation.
All spare parts furnished by VENDOR shall be wrapped and packaged to preserve original as- new
condition under normal conditions of storage anticipated in UAE. The same parts shall be tagged by
stainless steel tags and coded so that later identification as to their intended equipment usage will
be facilitated. All items supplied shall be packaged separately and clearly marked as Spare Parts
and shipped with the equipment in accordance with the instructions from PURCHASER. Packing
lists shall be furnished complete and in detail so that parts can be handled without uncrating.
11.2
Special Tools
The VENDOR shall supply one (1) set of tools required for the erection and/or maintenance of the
package including all ancillary equipment.
The VENDOR shall identify the special tools required with his Tender. Special tools shall be itemized
and submitted for review.
12
DOCUMENTATION
VENDOR shall submit documentation which shall include but not be limited to the following. All
documents shall be in English Language only. However the documentation requirement shall be as
per Supplier Data Requirements List (SDRL) in the relevant project Technical Requisitions.
12.1
Tender Documentation
Tender documentation shall include the following:
Supplier Document List
Production schedule
Product technical literature of corr. Inhibitor / Biocide along with MSDS
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Project No: E30153
PROJECT:

DOCUMENT No.:
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Technical and performance data as requested within this specification.
General Arrangement Drawing.
Preliminary weight data
Paint procedures.
Confirmation of Material Certification being offered for all pressure containing parts and
process wetted materials.
The VENDOR shall separately detail each proposed deviation from the specification or data sheets,
and submit to the PURCHASER for approval.
12.2
Purchase Order Documentation

After placement of order, the VENDOR shall submit as a minimum, but not limited to, the following
drawings, documents and specifications for approval. All drawings and documents shall bear an
ADCO document number in accordance with ADCO document no.30.99.90.001 and 30.99.90.0024.
VENDOR documentation list
Production schedule
Inspection and test plan
General Arrangement drawings (incl. material of construction)
All sizing calculations ( incl. noise level)
All Foundation Loads shall be provided for further Civil design.
Lubrication arrangement drawings for external lubrication, if any.
Paint procedures.
Weight data
Material Certification
Test Procedures
Test Results
Calibration Certificates
Installation, Operations and Maintenance Manual (per equipment type)
Control Philosophy write up and Logic Schemes
Detail Alarm List
Filled Instrument Data Sheet with make, model, qty.
Instrument List
Detailed Technical Literature / Catalogue of offered model
Control Panel GA Drawing
PLC Document (Hardware & Software)
Panel Wiring Drawing
Cable Schedule
Grounding Details
Cable Routing Layout
DOCUMENT TITLE :

Project No: E30153
PROJECT:

DOCUMENT No.:
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Page 20 of 20
Rev. 1
DATE : 07/07/2009

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ADCOP ABU DHABI CRUDE OIL PIPELINE

PROJECT HABSHAN TO FUJAIRAH

SPECIFICATION FOR BIOCIDE INJECTION AND

PROJECT MANAGEMENT CONSULTANT

China Petroleum Engineering

Penspen International Limited

ILF Consulting Engineers

ADCOP - ABU DHABI CRUDE OIL PIPELINE PROJECT

EPC CONTRACTOR Doc No.: 70175-SPC-ME-0505

Project No: E30153

DESIGN CODES AND ENGINEERING STANDARDS .......................................................................5

ENVIRONMENTAL CONDITIONS ......................................................................................................8

DESIGN DATA ....................................................................................................................................8

QUALITY ASSURANCE, INSPECTION & TESTING .......................................................................16

SURFACE PREPARATION AND FINISH .........................................................................................18

NAMEPLATE DETAILS ....................................................................................................................18

PACKAGING, PRESERVATON AND PREPARATION FOR SHIPMENT ........................................19

SPARE PARTS AND SPECIAL TOOLS ...........................................................................................19

SPECIFICATION FOR BIOCIDE INJECTION AND

ADCOP ABU DHABI CRUDE OIL PIPELINE

Biocide Injection Package

Corrosion Inhibitor Package

OWNER, CLIENT OR COMPANY

International Petroleum Investment COMPANY

ADCOP - Abu Dhabi Crude Oil Pipeline Project Habshan to Fujairah

ILF Consulting Engineers

China Petroleum Engineering & Construction

Penspen International Limited

Party(s) which manufactures and / Or supplies

signifies a legal or statutory requirement

signifies a requirement made mandatory by this

signifies a feature which is discretionary in the

signifies a feature which the Supplier may

Used where a provision is preferred; strong

Engineering Procurement and Construction

Integrated Control System

Health Safety and Environmental

SPECIFICATION FOR BIOCIDE INJECTION AND

ADCOP ABU DHABI CRUDE OIL PIPELINE

Integrated Control and Safety System

Intermediate Pump Station

Integrated Safety System

Inspection and Test Plan

Local Control Station

Main Pump Station

Non Destructive Examination

Nominal Pipe Size

Pressure Safety Valve (relief valve)

Quality Assurance / Quality Control

Supplier Data Requirements List

DESIGN CODES AND ENGINEERING STANDARDS

Local Government Acts and Regulations

ADCO specifications & ADCO amendments to Shell DEPs

International Codes and Standards

P & ID Corrosion Inhibitor System MPS

P & ID Biocide System MPS

P & ID Corrosion Inhibitor System MPS

P & ID Biocide System MPS

P & ID Corrosion Inhibitor System IPS

P & ID Biocide System IPS

Data sheet for Biocide Injection And Corrosion Inhibitor PackagesMPS

Data sheet for Biocide Injection And Corrosion Inhibitor Packages-IPS

Piping Material Specification