Not Designed for Engineering Practice

Lo

RUN PIPE

Please see Notes

Pipe Geometry
Pipe Size (D, mm)
Thickness (T, mm)
Mill-Tolerance (MT, %)
Corrosion Allowance (C, mm)
Pipe Material
Material

609.6
9.525
12.5
1.6

Cold Allowable Stress (Sc, Mpa)

137.9

Cold Allowable Stress (Sh, Mpa)

137.9

SADDLE

EXP SUS

ATTACHMENT

Pipe

Trunnion Size (d, mm)

Structural A

355.6

Trunnion Height (H,mm)

700

Pad Thickness (Tp, mm)

Longitudinal Local Stress (Mpa)

Circumferential Local Stress (Mpa)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)

Saddle Angle (, )

10.94
6.01
10.94
6.01

120

Web Length (L, mm)

Web Thickness (tw, mm)
Support Height (H,mm)
Pad Thickness (Tp, mm)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)

Saddle Angle (, )

SADDL
Pad Thickness (Tp, mm)
Max. Circumferential mem. Stress (Mpa)

4
0.09

Max. Circumferential bending Stress (Mpa)

3.44

Saddle Angle (, )
Pad Thickness (Tp, mm)

Circumferential Local Stress (M

LOCAL STRES
TRUNNION (Local Stresses Versus Trunnion Diameter)

400

Max. Trunnion diameter (mm)

Trunnion diameter Increment

12
10
Local8Stress (MPa)
6
4
2
0
350

355

360

365

370

375

380

385

390

395

40

Trunnion Diameter (mm)

Structural B (Local Stresses Versus Distance Between Webs)

400

Max. Distance between Webs (B, mm)

Distance between Webs Increment

60
50
40
30
Local Stress (MPa)
20
10
0
220

240

260

280

300

320

340

Distance between Webs (B, mm)

360

380

400

20
10
0
220

240

260

280

300

320

340

360

380

400

Distance between Webs (B, mm)

Saddle Zick's Model (Local Stresses Versus Saddle Angle)

170

Max. Saddle Angle (deg.)

Saddle Angle Increment

4.00
3.50
3.00
2.50
Max. Local Stress (MPa)

2.00
1.50
1.00
0.50
0.00
110

120

130

140

150

160

170

180

Saddle Angle (deg)

Bare Pipe, Roark's Model (Circumferential Moment Distribution)
400
300
200

C
M

Circumferential
100
Moment (N.m)
0
0

20

40

60

80

100

120

140

160

180

200

-100
-200
Angle (deg)

Select Model
General Primary Stress (Pm)
Definition

Local Primary Stress (P

Definition

C
M

SLb-Qb_Primary: Longitudinal bending stress

SL: Longitudinal primary stress resulting from

sustained loads excluded pressure

SCb-Qb_Primary: Circumferential bending stress

Shoop: Hoop stress

_(_
)

: Non-uniform shear stress

SLm-PL: Longitudinal membrane stress

SL-Pm: Total longitudinal primary stress

SCm-PL: Circumferential membrane stress

SC-Pm: Circumferential primary stress

_(
)

SL

(MPa)

50

Shoop

(MPa)

32.00

SL-Pm

(MPa)

16.00

SC-Pm

(MPa)

32.00

: Uniform shear stress

SLb-Qb_Primary

(MPa)

SCb-Qb_Primary

(MPa)

_(_
)

(MPa)

Stress Category

_
_1.5
_+3
_+3

1. This data calculation sheet is protected by intellectual property law including copyright. You as a user are not allow

2. The formula and methods which are used in this calculation sheet are based on those mentioned in the technical pap

3. The owners of CALCSTRESS.COM cannot guarantee the completeness and accuracy of any information including
only. It may not be complete enough for a professional service. So, it must not be used for any professional service
This sheet content may change without any prior notice.
4. This sheet content may change without any prior notice.
5. Users are highly appreciated if they let CALCSTRESS know any problems or mistakes in the this sheet.

6. This sheet excludes trunnion or structural attachment design such as weld calculations. The local stresses which are

7. Longitudinal primary stresses resulting from sustained loads and general secondary stresses may be obtained from
judgments, they may be applied.

8. In case of any occasional loads such as wind, the method mentioned in ASME BPVC SEC VIII Div 2 should be ref

9. Peak stress criteria which cover fatigue failure have not been considered in this calculation sheet. For designing a p

10. The primary circumferential local stress in Roark's model which is mainly based on the circumferential bending m
11. The input values for this sheet are not checked. Users knowledge about the proper valid range of inputs and the m
12. All local stress calculations are based on effective thickness in which pad thickness is considered. So in calculatio

Local Stress Calculation Sheet

Design Condition
Design Temperature (T, )
Design Pressure (P, kPag)
Design External Loads
Sus
Axial Force (FA, KN)
5
Longitudinal Force (FL, KN)

Circumferential Force (Fc, KN)

Structural A

port Height (H,mm)

Thickness (Tp, mm)

itudinal Local Stress (Mpa)

umferential Local Stress (Mpa)

itudinal Local Stress (Mpa)

umferential Local Stress (Mpa)

dle Angle (, )

6
700
5
2560.81
1407.35
2560.81
1407.35

120

Web Length (L, mm)

Web Thickness (tw, mm)
Distance between Webs (B, mm)
Support Height (H,mm)
Pad Thickness (Tp, mm)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)

BARE PIPE

Thickness (tw, mm)

210

ROARK's MODEL

Length (L, mm)

Structural B

Angle at point B (,deg)

BARE PI

ROARK's MO

120

dle Angle (, )

Thickness (Tp, mm)

Circumferential Bending Stress at B(Mpa)-Pad is

considered
Circumferential membrane Stress at B(Mpa)- Pad is
considered

1.35

Circumferential Local Stress (Mpa)

Pad Thickness (mm)

Max. Circumferential Bending Stress(Mpa)

LOCAL STRESS VERSUS ATTACHEMENT PARAMETERS

SU
S

EX
P

n Diameter)

Structural A(Local Stres

nion diameter Increment

85

Longitudinal Stress
Circumferential
Stress

Max. Web Length (mm)

3000
2500
Local2000
Stress (MPa)

SL_Sus
SC_SUS
SL_EXP
SC_EXP

1500
1000
500

390

395

0
200

400

220

240

260

etween Webs)

280
3
Web Length (m

Structural C(Local Stress

ance between Webs Increment

Longitudinal

Circumferential
Stress

Max. Flange Length (mm)

Stress

120
100
Local Stress
(MPa)
80

SL_SUS
SC_SUS

60

SL_EXP
SC_EXP

40
20

360

380

400

0
100

150

200

250
3
Flange Length (

40
20

360

380

0
100

400

150

200

Saddle Angle)

250
3
Flange Length (

Saddle Zick's Model (Local Circumf

dle Angle Increment

Circumferential
Stress

Membrane

Circumferential

Bending Stress

120

Angle at point B (,deg)

4
3.5
3
2.5

SC_mem_SUS
SC_Bend_SUS
SC-mem-EXP
SC-Bend_EXP

2
Local Circumferential Bending Stress (MPa)
1.5
1
0.5

160

170

180

0
0

ent Distribution)

160

20

40

60
80
Beta Angle (deg)

Bare Pipe, Roark's Model (Bending and Membrane Circumferential Stresse

20
15
10
Circumferential
Moment_SUS

180

200

Circumferential
Moment_EXP

Circumferential
5
Stress (MPa)
0
0

20

40

60

80

100

-5
-10
Angle (deg)

COMBINED STRESS
(BASED ON ASME BPVC SECTION VIII, DIV 2)
Local Primary Stress (PL and Qb_Primary)
Definition

General Secondary Stress (Q

Definition

12

SLb-QG: Longitudinal bending stress

SCb-QG: Circumferential bending stress
SLm-QG: Longitudinal membrane stress
SCm-QG: Circumferential membrane stress
_( : Non-uniform shear stress

)
_(
: Uniform shear stress

udinal bending stress

mferential bending stress

Non-uniform shear stress

al membrane stress

SL-QG: Total longitudinal stresses

ntial membrane stress

SC-QG: Total circumferential stresses

shear stress

_: Total shear stresses

SLb-QG
SCb-QG
SLm-QG
SCm-QG

0.00

SLm-PL

(MPa)

0.00

7.05

SCm-PL

(MPa)

0.13

_(

)
_(
SL-QG)

0.00

SC-QG

0.00 _(
)

(MPa)

(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)

Total Longitudinal Stress

(MPa)

Total Circumferential
Stress (MPa)

Total Shear Stress (MPa)

66.0

32.0

0.0

0.0

0.1

0.0

66.0

39.2

0.0

0.0

14.4

0.0

Notes

ght. You as a user are not allowed to copy, republish and distribute this calculation sheet without permission.

e mentioned in the technical papers on the WWW.CALCSTRESS.COM website. User must be aware of the applied method's restri

cy of any information including formula and methods applied and used in this datasheet. Moreover some sheets and cells are unl
d for any professional services. CALCSTRESS IS NOT RESPONSIBLE FOR ANY DAMAGES, OMISSIONS AND ERR

kes in the this sheet.

ns. The local stresses which are developed in a pipe shell are calculated only. Trunnion or any attachment must be designed sepa

y stresses may be obtained from finite element software such as CAESAR II and added here. Usually in comparison with support

C SEC VIII Div 2 should be referred for combined stress calculations.

ulation sheet. For designing a piping system, as a real engineering practice, it should be considered as mentioned in ASME BPV

n the circumferential bending moment has been considered as membrane stress in the combined stresses.
r valid range of inputs and the methods limitations is important.
s is considered. So in calculation of stress at a place where no pad is used, pad thickness must be considered zero.

Issue Date: 4-July-15

B31.3

Design Code

1000

oads
Exp

5
2
1
Structural C

30

Flange Length (W, mm)

Flange Thickness (tf, mm)
Trunnion Height (H,mm)
Pad Thickness (Tp, mm)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)
Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa)

COMBINED METHOD

6
240
700
7
50.57
27.79
50.57
27.79

Web Length (L, mm)

Web Thickness (tw, mm)

BARE PIPE

200

Pad Thickness (mm)

250
7
125
4
700
6
98.61
54.19
98.61
54.19

COMBINED ME

BARE PI

Max. Circumferential Bending Stress(Mpa)

7.05

Max. Circumferential Membrane Stress(Mpa)

0.13

3.32
0.08
16.39

METERS
Structural A(Local Stresses Versus Web Length)

360

Web Length Increment

Longitudinal

Stress

Circumferential

Stress

SL_SUS
SC_SUS
SL_EXP
SC_EXP

260

280
300
Web Length (mm)

320

340

360

380

Structural C(Local Stresses Versus Flange Length)

430

Flange Length Increment

Longitudinal

Stress

Circumferential

Stress

SL_SUS
SC_SUS
SL_EXP
SC_EXP

200

250
300
Flange Length (W, mm)

350

400

450

200

250
300
Flange Length (W, mm)

350

400

450

dle Zick's Model (Local Circumferential Bending Stress Distribution)

120.00

(deg)

-80.55

Circumferential Momentat B(N.m)

Circumferential
Stress_SUS
Circumferential
Stress_EXP

s (MPa)

60
80
Beta Angle (deg)

100

120

140

mbrane Circumferential Stresses Distribution)

SC_Bending_SUS
SC_Bend_EXP
60

80

100

120

140

160

180

200

Angle (deg)

STRESS

ECTION VIII, DIV 2)

econdary Stress (QG)

Definition

Local Secondary Stress (QL)

Definition

ss
tress
tress
e stress
ss

SLb-QL: Longitudinal bending stress

SCb-QL: Circumferential bending stress
SLm-QL: Longitudinal membrane stress
SCm-QL: Circumferential membrane stress
_( : Non-uniform shear stress
)
_(
: Uniform shear stress

SL-QL: Total longitudinal stresses

ses

SC-QL: Total circumferential stresses

_ : Total shear stresses

(MPa)
(MPa)
(MPa)
(MPa)

SLb-QL
0.00
SCb-QL
0.00
SLm-QL
0.00
Scm-QL
0.00
0.00 _(
)
0.00
_(
SL-QL
)
0.00
S
0.00
C-QL
0.00

(MPa)
(MPa)
(MPa)
(MPa)
(MPa)

(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)
(MPa)

0.00
7.05
0.00
0.13
0.00
0.00
0.00
7.18
0.00

Von Mises Equivalent

Stress (MPa)

Sallowable

Safty Factor

Result

57.2

137.9

2.4

Pass

0.1

206.9

1558.0

Pass

57.5

413.7

7.2

Pass

14.4

413.7

28.8

Pass

permission.

re of the applied method's restrictions.

er some sheets and cells are unlocked and the formula can change easily. It has been designed for training
AGES, OMISSIONS AND ERRORS ARISING FROM USING THIS CALCULATION SHEET.

achment must be designed separately.

ally in comparison with support loads they are insignificant and can be ignored. Based on engineers

ed as mentioned in ASME BPVC SEC VIII Div 2.

tresses.

considered zero.