Professional Documents
Culture Documents
ITS OPERATION
INSTALLATION ENGINEERING
JANUARY 1949
.-:*'I
TABLE OF CONTENTS
TABLE OF CONTENTS
FOREWORD
................................................................................................
PART I
THE AIRCRAFT POWERPLANT
THE AIRCRAFT POWERPLANT .........................................,.................
THE POWER SECTION........................................ . . . . . .............
INSTRUMENTS AND CONTROLS......................................................
THE ACCESSORY REAR SECTION, THE
NOSE SECTION, AND THE PROPELLER ....................................
THE LUBRICATION SYSTEM ............................. .. .. .
.... .. .
THE COOLING SYSTEM ........................... ..................... .....
THE INDUCTION SYSTEM..................................... .................................
1. Carburetion. ....................................................
. ..... .
2. Supercharging ...;.................................................. ,,,
3. Ducting ...................................................... ................
., . .
THE IGNITION SYSTEM..................................................... .
..... . .. ...
..
....
..
.. . . .
7
8
10
11
15
19
25
25
33
42
45
PART I1
POWER, BMEP AND RATINGS
POWER AND ITS MEASUREMENT ..............................
BMEP ........... .....;..... ........................... ....................... . .
RATINGS ............................... ......., ......... . ..
...
. .
.
.
................
.. ....................
. ......... . .. .
PART, I11
GENERAL OPERATING INSTRUCTIONS
..
......
.
....
.
.
.
...,,.. ....,
.........
.
................. ........
STARTING ............... ........................... .................+..
Control Position Check..............................................................
Clearing The Engine.................................. ..,.,,,....,..,.,...........
Priming ..............., .............,........ ..,..........
..... ...........
Starting .................................................,
,.,,...,........,.........
......
'
47
55
60
. .
PWA 01 100
'
PART IV
ADVANCED SUPERCHARGING
FOREWORD ......................................................................................................
124
PURPOSE OF SUPERCHARGING.............................................................124
134
RESULTS OF SUPERCHARGING............................................................
THE SINGLE-STAGE SUPERCHARGER .................................................. 135
1 Ground Boosting ......................................................................
135
2. Low Altitude .................................................. ...................... 136
3. High Altitude ........................................................................... 137
Single-Stage, Two-Speed .............................................................. 138
Single-Stage, Variable-Speed ........................................................140
THE TWO-STAGE SUPERCHARGER ............. .
.
.................................... 141
1 Two.Stage. Two-Speed ...........................................................144
2 Two.Stage. Variable-Speed ................................................... 145
3 Other Two-Stage Systems .......................................'................ 146
.
.
.
. .
FOREWORD
FOREWORD
The aircraft engine is designed to power aircraft in flight. Its construction, installation, servicing, and repair present many interesting and
important problems ; but its actual operation is, naturally, of more immediate concern to the pilot. A number of texts, handbooks, and manuals are
available which discuss the principles of engine design and installation, and
describe the procedures of maintenance and overhaul. As a supplement to
this material, i t is the purpose of this book to discuss the powerplant as 'a
functioning unit and an integral part of the aircraft in which it is installed,
and so to provide a basis for an understanding of sound operating practice.
The first part of the book is devoted to a description of the basic
engine sections and "systems" which together make up the powerplant,
and discusses them in relation to the different instruments and controls by
means of which the pilot regulates the performance of his engine. The
second part deals with the fundamental concepts of power and its measurement, bmep, and ratings, with particular reference to the principles of
engine operation. The last part of the book consists of a set of general
operating instructions in which the material treated in the first two parts
is applied to the specific problems of engine operation encountered in flight
and on the ground. I t is assumed that the reader is generally familiar with
the main features of conventional engine design, with the names and functions of the more important units of the powerplant, and with the principles of the four-stroke cycle.
In discussing the various temperature conditions of engine operation,
a problem presents itself as to the relation between centigrade and Fahrenheit values. The Military Services and a considerable number of other operators use the centigrade system entirely, but a t the same time, a large group
continues to rely on instrumentation that is graduated in fahrenheit. Because of its more prevalent use, Fahrenheit is the basic scale used in all discussions of this book. However, when the equivalent centigrade temperature
is included the reader will observe that i t is not the exact equivalent of the
Fahrenheit value ; for example, in mentioning a minimum oil temperature
for operation 100 F (40C) is used. By this means the practical values in
each system are recommended rather than an odd number which would not
be easily carried in the mind, such as 100 F (38C).An exception to this rule
are those temperature limits which are dictated by specifications governing
the licensing or acceptance of the engine where obviously there can be no
discrepancy between equivalent Fahrenheit and centigrade values. Many of
the numerical values quoted are for purposes of illustration and may not
apply to all engines. For specific values for any particular engine consult the
applicable Specific Operating Instructions for the engine in question.
The material in the book and its supplements relates principally to
the radial, air-cooled engines manufactured by Pratt & Whitney Aircraft,
and is based on the experience of more than two decades in operating these
engines.
PART I
-L
,< - -
.'-.-
VALVE SPRINGS
1. The Cylinders
The aircraft engine is a heat engine which derives its power from the burning of a combustible mixture of gasoline and air. The fuelair charge is ignited by a spark, and the heat
generated by the burning of the charge expands the gases formed during its combustion.
VALVE TAPPET
VALVE TAPPET ROLLER
EXHAUST POR
INTAKE POR
SPARK PLUG BUSHING
COMPRESSION RINGS
COOLING F/NS
PISTON PIN
MASTER OR
ARTICULATED ROO
(-
assembly as a consequence of the high rotational speed of the engine. There is one master
BFAR/NG
ART/CULATED OR
LINK RODS
KNUCKLE PINS
COUN TCRWEIGHTS
DyNAM/ C DAMPER
PROPELLER SHAFT
,WITH SPLINES
6. The Crankcase
$'
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PAD
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PRESSURE
COISIIOL
mK:ATION
SPEED I1
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CHARGE TEMPERATURE
CONTROL
CT NDER TEMPERATURE
hwkl
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1'
REDUCTION GEAR
PROPELLER
- L H.
VACUUM OR HYDRAULIC
PUMP DRIVE
2. Geared Drive
a propeller or helicopter rotor drive; and i t furnishes mounting pads and drives for the scavenge pumps, the nose-mounted magnetos and
distributors, the propeller governor, and other
accessories.
REDUCTION GEARING
DRIVE RATIOS
1. Direct Drive
an extension of the crankshaft,, and the propeller is directly clriven a t engine speed.
Larger engines require bigger propellers to absorb the greater power developed. The limits
of propeller size and rpm are reached when
the velocity of the blade tips exceeds that of
sound, a t which point the thrust efficiency of
the propeller begins to break down, while the
energy of the engine is dissipated in making
noise. By placing a speed reduction gearing
between the crankshaft and the propeller
shaft, both engine and propeller can be made
to operate a t efficient speeds. The range of reduction gear ratios is from 4:3 to 3:l.
THE PROPELLER
The propeller is essentially a device for converting shaft horsepower into thrust horsepower. It is quite possible, however, for a propeller to absorb the entire power output of an
engine and deliver little or no useful work in
return. If i t is to function efficiently the propeller must be:
1.Correctly designed for its particular instal*
lation - size, shape, number and pitch of
blades, and freedom from excessive vibration.
- 2. Operated within the proper speed range for
its design.
PROPELLER TYPES
Propellers may be divided into general types:
1. Fixed Pitch
The pitch, or blade angle, of this type of propeller is fixed and cannot be varied in flight. (In
some models the pitch is adjustable on the
ground.) This installation is light and simple,
and gives satisfactory performance within a
limited range of power and speed. The power
absorbed by this type of propeller varies as the
cube of the rpm - i.e., bhp = K X rpm3. Accordingly, for any given power there is a corresponding rpm. Since power can be regulated
by manifold pressure only with this type of
installation, propeller speed is controlled by the
throttle.
2. Two Position
A hydraulic mechanism, operated by engine oil
pressure, makes i t possible for the pilot to select in flight either a high pitch (low rpm) or
a low pitch (high rpm) position for more efficient speed regulation. A desired power may
thus be obtained with two different combinations of rpm and manifold pressure : a high rpm
and low manifold pressure or the opposite combination in high pitch. In both positions engine
power and, hence, speed are regulated by the
throttle, as with a fixed pitch propeller.
3. Variable Pitch
<
3
balanced combination of rpm and manifold pressure to obtain a desired power and, a t the same
time, make the most efficient use of both engine
and propeller.
, An extension of the variable pitch principle
makes it possible to set the propeller blades
roughly parallel to the line of flight, and so stop
the engine while in the air. This is known a s
feathering, and is often found useful in emergencies which involve engine failure. With the
blades in the feathered position, the drag of the
propeller is reduced, while the possibility of further damage to aircraft and powerplant from
a "windmilling" engine is prevented. It is also
possible with some types of propellers to turn
the blades past full low pitch into a reversed
pitch position, thus reversing the thrust of the
propeller - a feature which is helpful in maneuvering a seaplane on the water or braking an
aircraft on the ground.
RPM CONTROL
Engine speed, or rpm, is thus controlled in one
of the following ways:
Constant speed propeller installations commonly include a governor driven by a gear train
from the crankshaft and mounted on the nose
section. By directing engine oil under high pressure to the mechanism contained in the propeller
-TO
GOVERNOR
GOVERNOR FLYWEIGHT
OR
TO
HYDlPAULlC -ELL
SYSTEM
OIL
,PEL(
COcKPlr CONTROL
:SSu'RE PUMP
OIL SUPPLY
To the naked eye a highly finished metal surface appears like this:
contact with the surfaces moves with the Burfaces; friction then occurs only by reason of the
iatermediatx! oil layers sliding over one another.
With perfect lubrication no wear of the bearing surfaces should weur erzept, po5~$bly,at
starting, for at all other tjm& they are separated
by an oil film. When properly designed and lubricated, plain bearings may have a coefficient of
friction as low m d s load carrying capacity as
high alir ball or m l k bearings.
-I
33
Cn
ca
2
.
'-"
m
5
9.
a
.
TO LUBRICATE AND COOL
GEAR LUBRICAT/ON
REDUCTION
CASE BREATHER
(;o REAR
LUBRICATING SYSTEM
@ STAND
@ OIL SPRAY
@ SCAVENGE
OIL
PRZSSURE OIL
1
SCAVANGE
I LOW
@ OIL
@ OIL
@ OIL
SCREEN
PRESSURE CONNECTION
OIL
IN
OIL PRESSURE P
O/L SCAVANGE
OIL OUT
PRESSURE RELIEF
OIL PRESSURE R
SUMP SCREEN
OIL COLLECTED F
MTERED TRANSFE
LB
OR MORE LOAD
MASTER ROD
MASTER ROD
CRANKSMF T
This emphasizes the vital importance of making the proper oil pressure checks prior to takeoff. An oil pressure relief valve fixes an umer
In performing its lubricating and cooling functions the oil absorbs a considerable amount of
heat-the eauivalent of 30 horsepower or more
P A I ~
I t is the practice to measure the oil temperature a t a point in the engine lubrication system that is close to the oil inlet. By taking the
temperature a t this point, the oil temperature
reading is then a check of the condition of the
lubricant before i t enters the engine. Measuring the oil temperature a t the outlet has been
seriously considered but, a s the temperature a t
this point is a measure of the oil temperature
rise in the engine, the gage reading will vary
widely with changing conditions and will not
constitute a stable standard for determining
the condition of the oil.
If, during a climb with wide open shutters,
the airflow does not provide sufficient cooling,
a greater flow of air may be obtained by reing oil temperature is to reduce power. This
should be done by lowering the rpm as well a s
the manifold pressure, since friction and oil
temperature are affected by engine speed even
more than by power.
m!m
consequence, oil pressure may drop below acceptable limits, and oil consumption becomes
excessive.
I
I
2. Damage t o cylinder and piston parts. Excessive temperatures may lead t o warping of
the valves and valve seats, and failure of valve
stem and rocker arm lubrication, and the
breakdown of the oil film between piston and
cylinder, with the possibility of scoring and
even seizure.
3. Increased tendency t o detonation. High
temperatures also increase the tendency of the
fuel-air charge to detonate. (See pp 27-29)
Detonation in turn causes high cylinder head
temperatures - and so a vicious cycle is begun. Regardless of which comes first, however,
the effect on the engine is inevitably damaging.
TEMPERATURE INDICATION
Cylinder head temperatures are indicated by
means of a gage connected to a thermocouple
attached t o the cylinder which experience shows
t o be the hnt,test on Ecn engine in any particular
installation. The thermocouple itself is located :
As the thermocouple is attached tr, one cylinder only i t can do no more than give evidence of
general engine conditions. While normally i t
can be presumed t h a t the remaining cylinder
temperatures will be lower, local conditions such
a s detonation or ignition failure will not be indicated unless they occur on the therrnocoupIe
cylinder.
e;
I
ABSOLUTE
MAXfMUM
FOR
@#*%/OUR
ONLY
BES J OPERAT/ON
MAXfMUM FOR
JINUOUS OPERATION
be exceeded except under the restricted operating conditions mentioned in the previous paragraph. I t is sound practice to hold t h e cylinder
--3Fh
+--DtX.EcToR
BAFFLE
-n'F="
BAFFLE SEAL
air stream.
TEMPERATURE CONTROL
The amount of heat transferred to the cooling
air is roughly proportional to the mass airflow.
Control of engine temperatures may, therefore,
be accomplished by regulating the number of
pounds of air that are forced past the engine in
a given time by the cowling. Mass airflow in turn
is regulated by varying the pressure drop across
the engine. This may be done in one of two ways :
1. By Cowl Flaps
2. By Air Speed
Any variation in the forward speed of the airplane affects the p r m u m a t the face wf the
engine and, hence, the mass airflow past the
cylinders. If airspeed can be increased without
calling upon the engine for additional powerfor example, by decreasing the rate of climb-the result will be a more effective cooling of
the engine.
, k b w this fwl-%~!ir
ratio the exeess of air in the
charge r e d w a , the earnbustion temperature.
When the mixture Is richer than this fuel-air
ratir~the presence of excess fud reduces the
1. Fuel-Air Ratio.
2. Psweir.
CARBURETION
INDUCTION SYSTEM
FUNCTION
The function of the induction system is to
deliver a combustible mixture of fuel and air to
the cylinders and, subject to intelligent control
by the operator, to deliver the charge:
(a) a t the proper fuel-air ratio for the particular type of operation demanded ;
The induction system can conveniently be discussed under three general heads:
1. Carburetion
- dealing principally
with the
carburetor and the means of obtaining the
desired fuel-air ratios.
1. CARBURETION
THE FUEL-AIR RATIO
The determination of the combustible range
of a gasoline-air mixture is a simple and sporting
investigation: The first step is to light a match
in air containing no gasoline vapor. The match
will burn, but there will be no explosion-proving that air merely supports combustion. The
second step is to remove carefully all the fuel
vapors above an open dish of fuel, and then dash
a lighted match into the liquid. If the experimenter succeeds in getting the lighted match
into the gasoline, the flame will be extinguished
-proving that gasoline by itself is not combustible. More than likely the investigator will not
MIXTURE
LEAN TO BURN
,'&a
PS:I
2081
IS:/
-.-..
..-.en, OF I ---,
..
.p OF AIR
8x1
ZSStl
A/R FUEL RATIO (A/F)- WEIGHT OF A l e / WEIGHT OF FUEL
~ S : I
IDLING
100 TAKE-OFF
50
IDLING MIXTURES
,@<;
''
---
rI
- I
>
I
11
:
II
HELD
2.HOR5
ixture ~rrengrn
..
::
CARBURETION
NORMAL COMBUSTION
DETONATION
Normal combustion is rapid, but i t is by no
means an instantaneous explosion. The charge
burns evenly and smoothly, the flame front advancing a t a measurable rate-about 35 feet per
second when combustion begins, increasing to
roughly 150 feet per second, and finally slowing
down a s the process nears completion.
DETONATEO N
- .,-.
.I 10
CARBURETION
RICHER MIXTURES-
.
l
o
o
mIN
P.OOO
EFFECT OF DETONATION
5.080
-I
As cylinder pressures are raised with an increase in power, the tendency to detonate naturally increases as well. Because of this it is
necessary to deviate from the ideal fuel-air
ratio, and gradually enrich the mixture
power' is increased above approximate1
of Normal Rated power. The minimum fuel-air
ratio necessary to protect the engine is determined by test, and the resultant departures
from the ideal curve will look hmething like
Fig. 7.
,070
UNECONWCAL T O OPERATE WtTH
ECONOMY
Fig. 8-Complete
40
SO
60
70
--
--
%
cy to ammmodate the constantly varying demands of the engine. Mixture regulation
.- -
I
,
is accordingly turned over to a mechanical dev i a which performs this function automatically. Thia device is the carburetor.
Bllaaa, airflow, or the weight of air consumed
per hour, provides the link by which the fuel
metming of the carburetor is coordinated pith
the power demander of the engine. Mass airflow
and power are direcay related, and, if the carburetor is made ~ensitiveto changes in airfiow,
it can be made responsive to variations in p a m r
1-
90
5t3
A-
*-
80
9b
OR LBS/HR AIRFLOW
TAKE- OFF
through it, If altitude or temperature are increased, the same weight of air will occupy a
greater vdume, and thus will flow through the
carburetor with a higher velocity. This has the
effect of increasing the fuel metering forces. The
simple airflow measuring device of the non-automatic carburetor does not fully compensate for
this extra force, with the result that the mixture
h o m e s richer as temperature or altitude is
increased. The effect on the basic metering curve
af an increase in altitude is illustrated in Fig. 10.
To compensate for this enrichment, a manually operated mixture control mechanism is ineorporated in the carburetor.
NON-AUTOMATIC CARBURETORS
/"-')
As previously pointed out, proper fuel regulation depends on the ability of the carburetor to
measure correctly the weight of air flowing
,"?I'
I
/I
vMME T fRED F U f 1
c
.
2. Automatic Lean (Cruise)-to provide mixtures giving the greatest possible fuel economy; limited by engine power and grade of
fuel ; and generally permissible only under
favorable conditions of power and cooling.
CARBURETION
2.
0.
I
I
CONTROLS
INSTRUMENTS
Throttle. As the carburetor is a t the air entrance to the engine, i t is a logical place a t
which to provide some means of controlling
the airflow. This is accomplished by the
throttle, a valve which, by varying the area
through which the charge air passes, controls the flow. Since airflow is directly related to power, the throttle is one, but not
the only, means of controlling power.
On pressure type carburetors the fuel metering force established in proportion to airflow is
of sufficient magnitude to be used for regulating
mechanisms whose functioning must vary with
power. An example of this is the automatic
spark advance mechanism.
FUEL PRESSURE
The pressure of the fuel a t the entrance of the
carburetor has an important effect on the fuelair ratio. If i t does not fall within the specified
limits, the carburetor will not meter fuel correctly in response to airflow. The operator has
no control of the fuel pressure produced by the
engine-driven fuel pump while in flight. Consequently, he should check to see that it registers correctly during the ground tests and make
all necessary adjustments prior to take-off.
i'
.
-
'<.
2. SUPERCHARGING
POWER AND MASS AIRFLOW
The aircraft engine is a heat engine which
derives its power from the burning of a mixture
of fuel and air. The energy released by combustion is directly proportional to the weight, or
mass, of the charge drawn into the cylinders.
Accordingly, if the fuel-air ratio is kept constant
a t the "best power" mixture setting, the power
developed in the cylinders will vary directly with
the mass of air consumed. This basic relationship is independent of rpm, except as the latter
affects the engine's capacity to handle air.
driving the accessories ; while some of it is absorbed in driving the supercharging mechanism.
What remains as useful power available a t the
propeller shaft is known as brake horsepower,
(bhp). In other words: ihp = bhp + power
losses. Inasmuch as the power losses are functions of both rpm and power, bhp bears no fixed
relation to rpm or to mass airflow. Although
bhp is not strictly proportional to airflow, the
connection between the two is nevertheless
close, and in the, final analysis the power output
of an engine is cbntrolled by the mass or weight
of air flowing through the carburetor in a given
time.
To obtain a hidh power output, it follows that
the designer must provide some means of supplying the engine with a mass airflow sufficient
for all conditions where high performance is
demanded. To do this satisfactorily over a
wide range of altitude, and without too great a
rise in the temperature of the fuel-air charge,
or too great an increase in the complexity,
weight, and drag of the installation-poses one
of the most difficult problems in aircraft engine
design.
-
The internal combustion engine may, accordingly, be thought of as an air pump, whose performance depends in large measure on its capacity. Half of each power cycle is devoted to pumping air. As the piston descends during the intake
stroke, air is drawn into the cylinder. During the
exhaust stroke it is returned to the atmosphere,
as a part of the exhaust gases, by the pressure
of the piston. In the course of the compression
and power strokes the engine takes time out
from pumping to produce enough power to keep
itself going and deliver a reasonable balance a t
the propeller shaft.
TAKE P/PE
MANIFOLD PRESSURE
The weight of air consumed by an engine depends primarily on the total piston displacement, the rpm, the temperature of the charge,
and the pressure existing a t the intake ports. If
the last of these factors is increased, a greater
quantity of air is forced into the cylinders, and,
so long a s the fuel-air ratio and other factors
remain constant, the result is to increase the
weight of the charge. Since the energy released
by combustion is in turn proportional to the
weight of the charge, it follows that intake port
pressure is an important index of power whenever the other factors are known.
SEA n
IUVVV
PUUV
'
Fig. 73
-----
ALTITUDE FEET
'
SUPERCHARGING
High carburetor air temperatures are undesirable, not only because they result in a loss of
power, but also because they may lead to detonation and consequent engine failure. It thus
becomes one of the principal functions of the
induction system to deliver the fuel-air charge
to the cylinders a t the proper temperatures.
At
THE SUPERCHARGER
The conventional supercharger is a centrifugal air compressor placed between the carburetor and the intake pipes. It is usually housed
between the power and accessory rear sections.
Its principal features, which are shown on p. 37,
consist of three main units:
1. Impeller. After leaving the carburetor, the
air passes through the supercharger throat t o
the impeller. The impeller is driven a t roughly
6 to 14 times crankshaft speed, and because of
its high rotational speed imparts a large velocit y energy to the air.
2. Diffuser. As the fuel-air charge leaves the
impeller i t passes into the diffuser. The vanes
of the diffuser ensure a smooth flow while allowing the charge to slow down as i t moves outward, with the result that the velocity pressure
acquired from the impeller is transformed into
static pressure.
BUPERCHARGING
TH/S /S KNOWN AS
A CENTR/FUGAL
COMPRESSOR
CARBURETOR
+----
GEAR TRAIN
CRANKSHAFT
DIFFUSER VANE
COLLECTOR
INTAKE PIPE
SECONDARY EFFECTS OF
SUPERCHARGING
While the princi~alfunction of supercharging
is to increase mass airflow by raising the pressure, and hence the density and weight of the
fuel-air charge, several other important effects
are also associated with it. These are:
1. More even distribution of the fuel-air charge
to the cylinders, because of the radial construction of the supercharger and its axial location.
1
I
3 U
UNSUPERCHARGED
SUPERCHARGED
Fig. 74
SUPERCHARGING
ALTITUDE FEET
5000
10000
I5000
20000
25000
ALTITUDE FEET
- 87 Octane
SUPERCHARGING LIMITATIONS
W-f!
SEA LLVEL
5000
10000
I5000
ALTITUDE FEET
- 100 Octane
20000
25000
SUPERCHARGING
The foregoing discussion dealt with three variations of the same basic engine. The power
sections and rpm were assumed to be identical
in each case, the only difference being in the
degree of supercharging. The performance of
these three engines is compared in Fig. 19. I t
will be noted that the ground-boosted engine,
because so little of its power is directed to the
supercharger, delivers more power (bhp) to the
propeller shaft a t sea level than the highly supercharged engine using either 87 or 100 octane
fuel. The better low level performance of the
ground-boosted engine is more than offset, however, by the greatly superior performance of
the highly supercharged engine a t altitude.
3 E A LEVEL
Fig. 18
10000
15000
ALTITUDE FCgJ
- Desced Pe-docl~~~nee
- Nm-Daboncrting F w d
254300
Fig. 19
The restriction placed on maximum power outu t by structural limitations should not be
ed as a reflection on the engine. The
s problem is to maintain some desired
rformance up to the highest possible altitude
t h the least weight and size, and with the
available quality fuel. This is achieved on the
supercharged, or altitude, engine by proa pumping capacity t h a t is greater than
3. DUCTING
e portion of the induction system t h a t is
of, or "UP-stream" from, the carburetor
ally furnished by the aircraft manufacurer (as distinct from the engine manufac). While not part of the engine bill of mas, this ducting is a n intimate portion of
he induction system and exerts considerable
fluence on engine performance and the mainenance of proper operating conditions.
The aircraft ducting affects engine operation
..
FIDRWAL RAM,ENTRANCE7
N<lRMAL POSITION
EXHAUST COLLFCTOn
DUCTING
/
AIR /S WARAWE0 BY PASSING OVER THE E X M U
COLLECTOR AND IS ADAWITTED I N ;W THE
/NOUCT/ON J.--.-I-PA,J I C M n,
HEN REOUIIQt-0 FOR IC,
QEMOVAL OR PREVEN TIION
,..
DUST PROTECTION
Dust protection was not seriously considered
until World War 11, but large-scale operations
a t training bases in the United States and
under combat conditions in North Africa and
other theaters clearly demonstrated that when
i t was necessary to operate in dust-charged air,
protection for the engine must be provided.
While dust to most individuals is merely an
I
I
SCREEN
Pratt & Whitney Aircraft furnishes, with
each engine, a coarse mesh screen to be in-
stalled between the carburetor and the adjacent portion of the aircraft charge-air duct.
This screen is for the essential purpose of preventing stones, nuts, bolts, papers, rags, tools
or any other loose object from further penetrating the induction system and damaging the
impeller. Many operators have removed these
screens in order to dispose of a possible surface
for ice formation. While they were successful
from this point of view their experience has
been an unhappy one in that the inevitable
stone picked up by a propeller, or the nut that
was lying loose when the air scoop was removed, chewed up the impeller and complete
engine removal was necessary.
If the operating personnel can exercise the
necessary precautions t o prevent ice (a factor
over which they have effective control) i t will
not be necessary to remove this protection t o
the engine from conditions over which they
have little, if any, control. Pratt & Whitney
Aircraft strongly recommends that these
screens be used a s intended.
p",po';x
3
HARNESS
SPARK PLUGS
PLUGS
FIRING
SWITCH
POSITION
Front
and Rear
Rear (in
each cyl)
Front (in
each cyl)
None
Both
Left (L)
Right ( R )
Off
More common are irregularities due to moisture which might accumulate in different
parts of the ignition system. This accumulation can be caused by breaks, or loose
covers allowing direct access of water to the
system. Breathing, which occurs during the
readjustment of the system from low to high
atmospheric pressure, can result in drawing
in moisture-laden air. Ordinary condensation
of moist air, as the engine cools, can also
result in appreciable moisture accumulation.
This moisture causes the insulating materials to lose their electrical resistance. A
slight amount of moisture contamination
will cause a reduction in magneto output by
leaking part of the current, intended for the
spark plug, to ground. This condition will
first be noticed in starting difficulty, a t
which time the magneto output is already
reduced by the low cranking speeds.
If the moisture accumulation is serious, the
entire magneto output will dissipate to
ground and might cause flashover and burning of insulating parts, which can result in
their permanent failure.
PART 11
POWER, BMEP, AND RATINGS
Since engine design and operation both have
as their ultimate objective the efficient and reliable production of power, it may not be altogether inappropriate a t this point to inject a
definition of "power," together with a brief
description of the methods by which it is measured and produced, and to conduct a hasty investigation of certain of the Iimitations to which
its application is subject.
In the course of this discussion the reader
must desert the pilot's cockpit and the mechanic's, hangar for the laboratory of the engineer
and the ivory tower of the physicist'. If in these
OR
nition of power involves the three
force, distance, and time. The
ime and distance are deceptively
do not permit a ready definition,
anings will none the less be genervlous. Force masquerades in a variety of
es - mechanical, electrical, chemical ntially i t is anything which tends to
ibit, or alter motion, such as a presht, a tension. Motion is not necesplied, since two or more forces-acting
eously on a body may be so balanced as
r the body immobile.
Power is expressed in a number of units horsepower, kilowatts, Btu per minute, chevalvapeur, etc. - of which the first named is perhaps the most familiar. One horsepower (hp)
is defined as work done a t the rate of 550 ft-lb
per second, or, what is the same thing, 33,000
ft-lb per minute.
No. ft-lb per sec
550
REVOLUTION ( 2 x~Torque)
the propeller shaft can be com-
Since the friction arises from the relative motion of propeller shaft drum and brake collar, the
same amount of work will be done by the propeller shaft in one revolution a s was done by
the man, if the shaft turns and the Prony Brake
meck~anismremains stationary.
PROPELLER SHAFT
LENGTH OF ARM
(K x Torque x rpm)
volution is multiplied by the
e the work per minute, or
per minute is expressed in
and this quantity is divided by
t will be the horsepower output
k per Revolution x rpm
Torque) x rpm
ind therefore :
,000
IRQUE -RPM
g as the fricti
rnd propeller shaft dru
WHITNEY AIRCRAFT
the friction b
as an aircraft engine is running a t a
ed, the torque exerted by the enne a t the propeller shaft must equal the opposg torque exerted by a Prony Brake, propeller,
other load-imposing device. If this balance is
ed-as by changing the throttle setting
propeller blade angle - the unbalanced
or decelerate the engine
equilibrium is restored, or until the
ails because of overspeeding or is
stop. Since the rpm is necessarily
both propeller and propeller shaft,
t the power absorbed by the pror a t constant rpm equals the power delivto i t by the engine so long as an equilibrium
(Rpm2Is
Fig. 20
Propeller RPM
HP Required
1000
1500
2000
80
270
640
1260
2160
2500
3000
The figures apply, of course, to only one particular type of propeller; larger propellers will
require more horsepower for any given rpm;
smaller propellers will require less ;but the relation between rprn and hp will in all cases be
given by the formula :
- - - "... - - - Hp = K x rpms
It will be seen from the figures and from the
graph that, a s the rprn become higher, the additional horsepower required to produce a given
increment in speed (say 500 rpm) increase very
rapidly. Only 190 additional hp are required to
raise the rprn of the propeller in the example
above from 1000 to 1500 rpm; but 910 additional
;hp are needed to raise it from 2500 t o 3000 rpm.
' Since speed is the only means of regulating the
'torque, and hence the power, absorbed by a fixed
&itch propeller, it follows that, if the power outc: jput of the engine is changed, the engine will
:accelerate or decelerate until an rprn is reached
T a t which the power delivered is equal t o the
power absorbed. In the case of variable pitch
'
OFF
fi
-I
,
'
,;
I.
'
TORQUE HERE
ENGINE CONTROLS
The use of the throttle lever a d the propdler
governor control is implicit in the formula :
Hp = K x Torque x rpm
Insofar a s torque varies approximately with
manifold pressure, i t would be possible for purposes of this discussion t o write :
Bhp = K x Manifold Pressure x rpm + C
where K and C are constants whose values depend on engine characteristics and operating
conditions.
I
I
I
11
1
BMEP
tle position is left unchanged. For the same reasons maximum power a t constant manifold pressure is not necessarily obtained a t the highest
speeds. Furthermore, it must be remembered
that because of variations in propeller efficiency
with changes in pitch and rpm, maximum propeller thrust horsepower does not necessarily
coincide with maximum engine bhp.)
Where fixed pitch propellers are used, the operator has no control over the rpm except, as
explained, by means of the throttle (i.e. manifold pressure). With the qualifications mentioned parenthetically above, the engine will
develop its greatest power when manifold pressure is a t the highest possible figure, since this
will correspond with the maximum rpm.
CYLINDER PRESSURES
A series of complicated and elaborate measurements indicate that the pressures actually
existing in a cylinder of an aircraft engine during a complete power cycle can be represented by
a graph similar to Fig 21.
+
+
UA1,ClTLATION OF IRTEP
Unshade'
Tmcp (psi)
792000
Displacement
ihp
rpm
ihp
- rpm
= K --
x TI = i ~ n e px
A x S112
iniep
x Displacement
24
imep
x Displ.
x rpm
24
Fig. 22
i n ~ e px Displ.
24
B. C
OZTONATION
- Cylinder Pressures
x rpm
3 3 0 0 0-
792000
ihp
Dlspl.
rpm
= TX-----
BMEP
792000
2000
= 396)
This would be a satisfactory way of computing imep, and thus predicting actual cylinder
pressures, were it not for the fact t h a t ihp is
difficult t o measure directly.
CALCULATION OF IHP
(IHP = BHP + FHP)
Not all the power developed in the cylinders
(i.e., t h e ihp) is available a t the propeller shaft.
As suggested in Fig. 23, some of i t is lost in overcoming internal friction, some is diverted t o
driving the accessories, such a s the magnetos
and fuel pumps, and some is absorbed in driving
the supercharging mechanism.
The total power thus lost is known a s friction horsepower (fhp). What remains in the
form of useful power delivered to t h e propeller
shaft is called brake horsepower (bhp).
Ihp = bhp
and Computation
In practice, however, actuaI cylinder pressures are not determined from ihp, but from
bhp. By analogy, imep can be thought of a s
the sum of two pressures ; one going t o produce
the power necessary t o overcome friction (fhp) ,
t h e other t o produce t h e net power delivered a t
the propeller shaft (bhp). The first i s called
friction mean effective pressure (fmep) ; the
second is known by the more familiar, but no
less formidable, name of brake mean effective
pressure (bmep) .
BHP
Fig. 23 - P o w e r s
+ fhp
and Pressures
Displacement
II
rpm
- = -
bhp
ihp
bhp
=K rpnl
bhplrpm,
mbinations a s t h e following:
-.
RATINGS
NEED FOR OPERATING LIMITS
4 n engine may be made t o last forever. By
"pickling" it in a suitabIe preservative, encasing
it in a proper container, and storing it in a controlled atmosphere, it should be in a s good condition after several years a s a t t h e beginning
storage. Hotveve~,t o serve a useful purpose t
engine must be run, and in being r u n it is subjec
to wear which will inevitably limit its life
The previous discus
various forces set up i11
of producing po
MAXIMUM GONTINUOU
Impeller
Katio
Tab-nll
2400
Jfixture
Control
Poqition
1000
Low
Auto Rich
500
Low
Auto Rich
Low
High
Low
High
Auto Rich
Auto Rich
Auto Rich
Auto Rich
JIax.
Jlan.
En- Presplne sure
Kpm In. Hg
2800
56 5
An aircraft engine can actually be run continuously under overload conditions of power
and speed for much longer periods than those
permitted by the ratings. However, the period
of reliable operation is thereby reduced to an
impractically short time. By imposing a time
limit on Take-off and Military power ratings
the cumulative effect of the overloads is distributed evenly over the period between overhauls, and the useful life of the engine accordingly lengthened.
3. Maximum Diving Speed. This rati
tablishes the maximum safe over-speed
dictated by the allowable recipro
centrifugal loads resulting from t h
which may be encountered
maneuvers. Maximum divi
limited to 30 seconds.
ADDITIONAL RATINGS
I. Temperature and Pressure Ratings. In addition to the power and rpm ratings which
govern engine performance, limiting conditions
of temperature and pressure are specified by
the engine manufacturer, and the observance
of these limits is mandatory. These ratings
are :
a. Cylinder Head Temperature-maximum
b. Oil (Inlet) Temperature--maximum and
minimum
c. Oil Pressure---maximum and minimum
d. Fuel Pressure--maximum and minimum
Each of these ratings is given for various o p
erating conditions. The consequences of failure
to observe these limits have already been discussed.
2. Combat Rating+ The conventional Normal
Rated, Take-Off and Military power ratings are
based on peacetime concepts of engine reliability and durability. In wartime these considerations are not necessarily the first importance,
and tactical and combat demands warrant the
use of powers in excess of those permitted
under normal circumstances. The performance
available on such occasions is entirely regulated
by the military services, and the demonstration
of the engine's suitability for this power output is not an obligation of the manufacturer.
Operations of this type come under the category of combat ratings, and are not t o be considered outside of the military services.
RATINGS
ators will naturally select powerplants that are
permitted t o deliver a high percentage of their
maximum potential output. On the other hand,
over-enthusiasm regarding ratings is held in
check by the consideration that the engine must
pass a rigid proof test, and the manufacturer's
reputation will suffer if the reliability of his product fails to measure up to the claim made for
it. The performance offered is thus the manufacturer's best judgment of the output an engine
can deliver, within the accepted standard of reliability and as demonstrated by the type test.
ENGINE DURABILITY
Durability is the measure of engine life obtained while maintaining the desired reliability.
The fact that an engine model has successfully
completed its type or proof test is an indication
that i t can be operated in a normal manner
over a long period before requiring overhaul.
However, no definite time interval between
overhauls is specified or implied in the rating.
The durability realized is determined largely
by the type and condition of operation. The
period between overhauls may be represented
roughly by Fig. 26.
RELIABILITY STANDARDS
Standards of engine reliability are agreed
upon by the engine manufacturer, on the one
hand, and the procuring or regulating agency
on the other. The accumulated experience of the
past makes possible the establishment of testing
standards that accurately demonstrate the ability of an engine to perform a t given ratings a t
the standard of reliability specified or agreed
upon. Competition gives every incentive to the
manufacturer to offer the highest possible ratings. Over-conservatism in rating engine performance will result in long engine life-but
ften on the manufacturer's shelves, since oper-
TAKE-OFF
0
WWER USED CONTlNUOUSLY
Fig. 26
The values shown in Fig. 26 are only approximate and vary even a t the same percentage of
power output because of such other factors as
BRAKE HORSEPOWER
Fig. 25
- Twin
Wasp Ratings
I by the contint
eilyines a r e the c a b
OF FillEL
me basic
Ferent r,
"
:he grade or" rue1
to be u
between these otherwise iden
the \.ariations in the carbur
o r set sufficietltly 1
;hese ratings to be developed
r i d or rcrn l ~ l.c. i i c ~ r
PART III
7
.
.
cedures require
recommendation. I t is recom
general, three different starting procewill cover all Pratt & Whitney Aircraft
es; one for engines using float type carbus and the other two for engines using presinjection carburetors. These latter two
ocedures vary basically because of differences
ming systems. The specific procedures for
of these starting procedures follow ; the
ious steps are discussed in detail on Pages
articular engine, consult the apific Operating Instructions.
TING PROCEDURE: A
at Carburetors:
-Engines
with
Off
12. If equipped with Hamilton Standard counterweight type (not Hydromatic) propeller, move control to high rpm (low pitch).
13. When oil pressure shows, advance throttle
to obtain 1000 rpm.
If a start is not made in a reasonable time,
i t is possible that:
1. Engine is overloaded (over primed) as indicated by discharge of fuel from carburetor
drain, or, in the case of a cold engine, by
the presence of liquid fuel in the exhaust
outlets of the primed cylinders. In this case :
GROUND OPER
Note: I t is frequently possible to effect a start while
clearing out the engine, in which case the operator
must be ready to retard the throttle immediately
and move the mixture control to full rich.
- Idle cut-off
- Hamilton Standard counterweight type (not Hydromatic) at low rpm (high
pitch). Others at high rpm
-
Single-Stage-low ;
Two-Stag-main or neutral
Turbo-off
- Full
b. If engine is overloaded:
(1) .Continue cranking.
(2) Place mixture control in idle cut-off.
(3) Open throttle wide.
) After about 8 revolutions of the
procedure.
. If engine is under-primed:
(1) Turn propeller forward 1/2 revolution to disengage starter jaw.
OCEDURE: C.
Engines with
ection Carburetors and with
Blower Throat or Carburetor
- Off
Misture
- Idle
Propeller
Supercharger
(when applicabIe)
- Cold
cut-off
- Off (unfiltered)
Cowl flaps
- Full open
- Closed
Starting Procedure
1. Pull propeller through in direction of normal rotation, or "inch" with starter, for a t
least five revolutions of crankshaft.
2. Turn on fuel supply from suitable tank.
Note: Keep mixture control in idle
when the engine is not fir
con t
nece
LO. Ad
uni
pressure gage. If oil pressure does
within 10 seconds, STOP engine and
continuously for m
shouId be allowed t
second start.
3. The Cornhination
Starter, as the name i
electrically energized (
and a direct cranking
r .r
- -.--f?y. ,
n2-
:.
- -.cc-
'\
- ?.*
4 .
'.
7-
Propellel
-.
f. Cowl Flaps
il Cooler Shutters
GROUND OPERATION-STARTING
many cubic inches of air a t atmospheric pressure regardless of the throttle position. However, fuel-flow is
closely related t o the position of the
throttle, but in a manner which differs
between t h e two basic types of carburetors.
(I) Float Carburetors
k
,.
HINT:
5 x No. Blades on
Prop. x Reduction
Gear Ratio (2)
ear Ratio in form: 2:1, 3 2 , etc:.e.,
211, 312, etc.)
or
'
.500:1, .667:1,
etc.
Thus: In the case of a three-bladed propeller and a 16:9 (or .5625:1) propeller
reduction gear, 9 blades should be pulled
through to obtain 5 revolutions of the
crankshaft.
Do not pull through in the reverse direction of normal engine rotation. "Backing
up" the engine will result in pushing the
liquid into the intake pipes, where i t will
be ready to return to the cylinders on the
next intake stroke.
GROUND OPERATION-STARTING
FUEL TANK
If the presence of liquid is suspected, remove a spark plug from each of the bottom
cylihders before turning the engine over.
This is especially important when the engine is provided with high exhaust tailpipes which do not allow drainage from
the lower cylinders.
I
I
In the case of pressure injection carburetors, the minimum pressure required will
engine mode11, and
.ed and main1tained
without danger, provided the mixture control is kept in idle cut-off until the engine
fires.
As the carburetor cannot supply the cylinders with a combustible mixture of air and
fuel without sufficient airflow, the initial
firing charge must be prepared by other
means. The air contained in the cylinders
and induction passages and that introduced
during cranking must be used in providing
the initial firing charge. By spraying fuel
into this air, a fuel-air mixture that is
within the combustible range is prepared
to give the initial firing impulses which
turn the engine over a t a speed that will
bring airflow and normal carburetion.
The fuel is furnished through the priming
GROUND OPERATION-STARTING
TEMPE
F.*.
system.
27 -I?Viect of Temperature ma
.- .
k
one &reme af tmm'zam
(1)
Under extremely
priming before cr
priming constitutes a serious "hyd
ing the cylinder walls and of piston seizure. If the engine has been overprimed
it is essential that fresh oil be sprayed
on the cylinder walls before etarting. Dry
cylinders may be indicated by a squeaking heard while the engine is being
pulled through by hand.
GROUND OPERATI
(c) Close primer switch for required time which is dependent on temperature and the
particular method of introducing the priming fuel into the
engine.
e is very difficult
eviously pointed out,
ctor. With the electric
discharged by the primself-priming carburetor
manner of operating them
amount of prime delivered.
ividual technique of the opthe amount of priming devidual may go through the
ting with very exact
complete operaay not perform the
degree of suret feasible to draw
e of priming requirements.
7. MIXTURE CONTROL
C _ C -
,--v
L L -I.
LL
In the case of float carburetors, the mixture control is already in the automatic rich
or full rich position when the starter is en-
In the case of the Hamilton Standard counterweight type propellers, the control should
be moved to the high rpm (low pitch) position after oil pressure is indicated.
OF ENGINE
111 1~nstallationsincorporating
GROUND OPE
cylinder in-
a. If the engine
ditional fuel n
GROUND OPERATION
between the engine of an autoof an aircraft has been disforming habits of aircraft enIt is not by any means unsafe
t a cold automobile engine, pull away
ram the curb and drive away. A few blocks
f slow, restrained running will suffice to warm
he engine to the point where i t will "take" the
ccelerator and function normally. As long a s
lo attempt is made during the early stages to
ross tracks in froat of trains or to perform
'ancy traffic maneuvers in the wrong lane, the
-ar and driver wilI be looked upon with favor
by the insurance company. The automobile
does not depend upon its engine for sustenta-tion.
At the instant the airplane leaves the ground
n d until i t is in full flight and clear of
WARM-UP
After starting, several minutes will be spent
in warming up the engine. This is done a t 1000
rpm* with the propeller in the high rpm (low
pitch) position. One thousand rpm is specified
as this engine speed will ensure freedom from
spark plug fouling. The propeller pitch position
results in the lightest possible load a t this rpm.
If power were applied to a cold engine there
would be an unsatisfactory response for three
reasons :
a. Oil:-Cold,
GROUND OPERATION-WARM
UP
ALUMINUM ALLOY U S E
SEEL
NCK
\,
BEAHNG
SLKR
LEAD
CHA RCE OF
/NG OUT MIXTURE
2. Mixture
type carburetors or with fuel nozzles located a t some distances upstream from the
impeller, it is desirable to raise the carburetor air temperature during warm-up to
prevent ice formation, to assist distribution, and to ensure smooth operation. Do
not exceed lOOF (40C).
Where dust conditions are present the carb.uretor air filter should be used. As soon
as the engine has started, the air should
be drawn in from this source until after
the take-off has been performed and an
altitude reached where dust-free air is
present.
pose is to ensure that all ignition connections are secure and that the ignition sysbrn d l 1 permit opgmItion at the higher
powar used in the sound e h k to be eon-
- 1000
- High rpm (low pitch)
(4) Switch
(5) Switch
-From
"Both" to "Right"
and return to "Both"
-From
"Both" to "Left"
and return to "Both"
-From "Both" to "Off" momentarily and return to
"Both"
en given sufficient
make certain that
work together, i t
GROUND OPERATION-GROUND
CHECK
- Open
- Rich
- High
rpm
- Low,
Neutral, or Off
- Cold
- As required
Procedure
1. Check propeller according to propelIer
manufacturer's instruction.
2. Open throttle to manifold pressure
equal to field barometric pressure
3. Switch from "BOTH" to "RIGHT" and
return to "BOTH."
Normal drop - 50-75 rpm*
Maximum drop - 100 rpm*
4. Switch from "BOTH" to "LEFT" and
return to "BOTH"
Normal drop - 50-75 rpm*
Maximum drop - 100 rpm*
Maximum difference between "RIGHT"
and "LEFT" - 40 rpm*
5. Check:
Fuel pressure - 17 psi*
Oil pressure - 85 psi*
6 . Note rpm
7. Retard throttIe
NOTE: Additional features, such a s multiple speed or
multiple stage superchargers, require ground
checking. The resulting changes in the above
basic procedure will be explained in the supplements describing the operation of these
special items.
DISCUSSION
1. Propeller Check
Specific check of rprn and manifold pressure relationship should be made during
each ground check. This may be done a t
the time the engine is run-up to make the
magneto check. The basic idea of this
check is to measure the performance of the
engine against an established standard.
Calibration tests have determined that the
When the engine is started and is accelerated the manifold pressure will fzll off
until about 1600 or 1700 rprn is reached
when it wilI begin to rise. At approximately 2000 rpm, with the propeller in
'OLD PRE.
YE NEED 1
z
I
I
I
STABLISH BY
YGINE COMa t r u n ANU LOW PITCH
BLADE ANGLE EMPLOYED.
200
400
800
800
1000
1200
R P M -PROPELLER
1400
1600
1800
2000
2200
2400
2600
2800
GROUND OPERATION-GROUND
CHECK
a,l
3. Magneto Check
*.
FUEL PRESSURE
than warm-up rpm must be kept to a minimum, especially if the aircraft is not headed
into a good wind. It is essential that cylinder head temperatures never exceed the
maximum specified for continuous operation, and it is desirable to keep them a t
least 50F (30C) below the maximum continuous limit. It must be remembered that
the head temperature indicator is connected
to one cylinder only. This cylinder is selected on the basis of flight conditions, and
often will not be the hottest cylinder during
ground operation.
7. Idle Mixture Setting
5. Oil Pressure
O I L PRESSURE
Plug fouling difficulty is the inevitable result of failure to provide proper idle mixture setting. The tendency seems to be to
adjust the idling mixture on the extremely
rich side and to compensate for this by
adjusting the throttle stop to a relatively
high rpm for minimum idling. With a
properly adjusted idle setting i t is possible
to run the engine a t 450 rpm or even less
for long periods with complete freedom
from plug fouling. Such a setting will result in a minimum of plug fouling, exhaust
smoking, and loading up ;and will pay dividends from ;he saving on the airplane
brakes after landing and while taxiing.
If the wind is not too strong, the check of
the idle mixture setting can easily be performed during the ground check as follows :
a. Close throttle
b. Move mixture control toward idle cutoff and observe change of rpm
c. Move mixture control back to automatic rich before engine cuts off
As the mixture control lev
ward idle cut-off, and
off, one of two things
tarily :
GROUND OPERATION
become soaked
t is desirable
- IDLE -MIXTURE
8.
Taxiing
Use a smooth flow of power or smoot
changes of power during taxiing.
and frequent "jazzing" sometimes
feres with the operation of the a
ing pump, with the result that backfi
occur because of the low manifold pr
sures just after a sharp closing of t
throttle, while the engine is still tu
a t a high rpm.
Approximately 0 F (-20 C) is the lowest temperature a t which engine starting can be accomplished using the standard priming system,
accessories, and batteries. (Priming systems
are being developed for some engines which permit consistent starts at -20 F (-29 C) or lower
without the use of preheat.) Successful starting at- this temperature is contingent on adequate oil dilution, sufficient cranking speed, and
proper technique. Inexperienced personnel will
require considerable practice before achieving
dependable starting a t 0 F (-20 C). Very capable personnel, using the conventional starting
procedure, have made starts a t much lower ternperatures, occasionally as low as -35 F (-37 C).
However, this practice is not recommended for
general use because of the likelihood of hydraul-
!.
GENERAL OPE
GROUND OPERATION-COLD
WEATHER
--
COWL F L A P d
F R O M SOURCE O F
HEATED A I R
I
,,
DUCT TO
'SSORY SECTION
take pipes. Frequent instances of hydraulicking will occur if this precaution is overlooked.
Except with a warm engine, a small discharge
of fuel from the supercharger drain is normal
while attempting a start.
With float carburetors the mixture control
will be positioned in full rich or automatic rich
when starting, and no further manipulation of
this control will be necessary.
In cold weather, engine operation immediately after starting is frequently rough, with
back-firing and after-firing. This is due principally to a lean carburetor idling mixture and
to reduced vaporization of the fuel. Fouled or
"iced" spark plugs will also produce the same
effects. As a corrective, turn on the carburetor
air heat as soon as the engine is free of backfiring. This will increase the fuel-air ratio in
the idling range and will improve vaporization
of the fuel. If the engine is equipped with a
blower-rim or blower-throat priming system,
the intermittent use of priming will assist in
preventing backfiring until sufficient heat is
available and carburetor air heat can be used.
After the engine has warmed up operation will
be satisfactory with cold air.
WARM-UP
GROUND OPERATION-COLD
the diluting fuel as possible should be eliminated during ground warm-up. With heavy
dilution, the gasoline is evaporated very rapidly during the take-off with a tendency to discharge oil from the breathers, unless eliminated
during warm-up.
WEATHER
FLIGHT OPERATION
Flight operation in cold weather is hardly
more difficult than in normal weather. After
starting and ground operating troubles have
been overcome, and a successful take-off has
been made, flight operation is practically the
same as under standard conditions.
OIL DILUTION
Oil systems may be completely drained after
the engine is shut-down, and the oil heated and
returned to the system a t the time for the next
start. Some aircraft are equipped with electric
immersion heaters in the oil tank. Used continuously or in intermittent periods the contents of the tank, with the possible exception of
the base of the oil tank hopper, will be kept in
a fluid condition. Before starting, the engine
and accessory compartment must be thoroughly heated by means of ground heaters.
I
Gamline i~ led from a pressure take-off conneetian; passes th.rough a solenoid operated
valve; and enters the oil inlet line, usually at
it wnnwtion on the Y-drain valve body. The
mlenoid valve ia operated by a switch in the
wkpit.
rn
I n extreme weather conditions, it is necessary to dilute the oil going into the Hydromatic
propeller by "exercising" the propeller governor control during the latter part of the dilution
time interval. This must be done when the engine is briefly brought up to 1500 o r 1600 rpm
so that the governor will operate. Oil operated
supercharger controls require the same treatment under these weather conditions.
The introduction of gasoline into the lubricating oil will loosen carbon and sludge deposits
within the oil system. This carbon and sludge
is carried to the engine oil screen and collects
there in quantities sufficient to cause the collapse of the screen. Consequently, within a n
hour or two after the dilution is first used in
the season, the screen must be removed for inspection and cleaning. This inspection must be
repeated a t short intervals until sludge and carbon no longer collect. Should this precaution be
overlooked, collapsed screens are certain to result. Trouble with dislodged carbon may also
be encountered if dilution is not used almost
daily following its first use in the season. Some
northern operators use small amounts of oil
dilution throughout the warmer weather to
keep the oil system cleared of carbon and
sludge.
Dilution Completed
FLIGHT OPERATION
-cg
1 Considerations
..
--
--
ions permit, it is
that no more
-Fuel-Air Ratio
FLIGHT OPERATION-TAKE-OFF
--
-.
6. Cylinder Temperature
-Carburetor Air
a. Rlaximum Temperature
. .
'
'1 9,Y
.r
\r"b7.iq
e carefully checked.
Lubricatio
-xn-
LIGHT OPERATION-TRANSITION
TO CLIMB
As soon a s the field and surrounding obstacles are cleared, reduce power a t least to
Normal Rated. With constant speed (variable
pitch) propellers the reduction should be accomplished in steps as follows:
A properly prepared and consistently followed check-off list will ensure that all necessary steps are taken while preparing for
take-off. The take-off run with its demands for
- Full
open
- On suitable tank*
i r Heat - Cold (except a s discussed)
i r Filter - AS required
- Low, Neutral, or Off
Oil Pressure
Fuel Pressure
Cylinder Temperature
- Adjusted for take-off
- Adjusted for take-off
c aircraft would
TRUE AIRSPEED
I I
-MPH
POWER
her than specifying maximum limits of
engine manufacturer cannot preite outputs to be used for the variitions of flight. There are no direct
s to the questions: "What is cruise
power) ?", and "What is climb (power) ?"
The pilot has available any power from the
minimum necessary to sustain the aircraft dp
to Normal Rated. What he should use is governed by what quality of service he wishes to
emphasize : performance, or economy and dur1. Aircraft Performance vs. Power
and
ing speeds.
FLIGHT OPERATION-POWER
SELECTION
I
TRUE AIRSPEED-
MPH
The complete picture of the effect on economy and durability of varying airplane
performance can be shown by combining
Figs. 29, 30 and 31.
The operator has the entire range of performance to select from and in many cases
TRUE AIRSPEED
-MPH
BMEP
- CONTROL
wer.
)f
2. C r u i s ~ .,..,st pow
Lnce needs, not
rmal Ra ted pow
The accun.....,,,
experience of severaI
yea.rs has iindicate(1 that operation within
the se limits will Iresult irI the optimum
--_
-r
- balance
01 aircraft perlorman
erall economy of operation.
.
L
-
tion Propellers
I ~ installed,
L .
only
If a fixed ~ I L C L I~ L - u ~ ~ I is
one combination of manifold pressure and
With variable pitch (constant speed) propellers an infinite number of rprn and
manifold pressure combinations may be
selected to deliver a given power, bearing
in mind that, a t constant power, as rprn is
increased, manifold pressure must be correspondingly decreased, and vice versa.
For example: engine "A" a t sea level will
develop 650 bhp a t 2600 rprn and 28.75 in.
Hg manifold pressure, a t 1450 rprn and
37.0 in. Hg, or a t an infinite number of
intermediate combinations.
In selecting a particular combination of
rpm and manifold pressure to obtain a
desired power, the operator must regulate
the balance between the loads and stresses
due to engine speed, on the one hand, and
those attributable to cylinder pressure on
the other. Bmep accordingly becomes one
of the principal factors, not only in the
selection of rprn and manifold pressure,
but also in determining economy of operation and engine durability.
3. Engine Speed vs. Cylinder Pressure a t
Constant Power
In the case of an engine operating a t constant power, but a t different rprn and
inversely varying manifold pressures, the
effects of speed (rprn) and cylinder pressure (bmep) on various characteristics of
its performance may be summarized as
follows :
a. Friction: - Reduced by a decrease in
rpm. The decrease of sliding and rolling speed more than offsets the corresponding increase in pressure friction.
FLIGHT OPERATION-BMEP
CONTROL
MINIMUM
RPM
MAXIMUM
certain P r a t t & Whitney Aircraft enodels now in current use. For in-
Recommended
Maximum Lean
50
I00
- (Bmep)
80
W
n
I-
2 so
_I
i
0
40
B
C
W
ga 20
- oO
10
20
30
40
50
60
70
80
90
100
- (Propeller Load)
manufacturer. On practically all counts
the engine will wish to run a t t h e maximum bmep. The propeller prefers an engine speed more nearly at propeller load.
The airplane by itself will wish t o be
flown somewhere in between depending
upon its own characteristics. The answer
can only be obtained by combining the
three units together.
If maximum miles per gallon are desired,
the engine will say, "Operate me a t the
lowest brake specific fuel consumption."
This may result in a propeller speed so
low that the blade angle will increase to
the point where i t is "paddling" the air
and providing Iittle thrust. The engine
will feel very satisfied a s i t will be using
the Ieast gallons per hour, but the airplane
will not go very f a r with a given amount
of fuel because of the inefficiency of the
propeller.
PERCENT OF
NORMAL
RATED R P M
can be
ariations : - Head o
vor a deviation fr
ro-wind altitude.
ye opera
--:Ll-
AIRSCOOP E
SCREEN
IMPACT TUBES
BOOST VENTURI
TI
THROAT VANES
FLIGHT OPERATION-ICING
ing after it is introduced in
stream. This ice probably occurs
frequently in actual operation be
it may form a t carburetor air tempe
tures considerably above 32 F (0 C).
Most of the heat necessary to evaporate the fuel is taken from the air,
which causes i t to drop in temperature
Fuel ice may affect airflow by block
ing off the supercharger entrance
(blower throat), affect fuel-air ratio by
interfering with the fueI
affect mixture distribution or quant
of mixture to individual cylinders
upsetting the fuel flow a t the
zle distributor, or air flow dis
a t the supercharger entranc
certain conditions of high humidity,
this ice may form with carburetor air
temperatures as high as 80 F (25 C)
Tendency for fuel ice to form is greater
with float type carburetors and to a
lesser extent with pressure
carburetors having the X-bar fueI d
tributor. The newer type spi
distributor developed by P r a t t & Whitney Aircraft for the pressure injection
carburetor has practically eliminated
icing of this type.
Indication of icing conditions in the induction system in the order of probable perception to the operator are as follows:
a. Decrease in manifold pressure-due to
restriction of induction passages, with
consequent loss of power.
b. Changes in fuel-air ratlio; the mixture
becoming either richer or leaner. This
may become serious before there is a
appreciable change in manifold pre
sure.
,
c. Sticking of the throttle valve.
d. Icing indicator instruments
(if in-
heat. It is possiwhen using 6ccoId"air, for the coned moisture to pass through the
temperature is elevated to 32-80 F
(0-25C) this moisture will be changed
first from a frozen to a liquid condition
and, when fuel evaporation takes place,
will return to the frozen state in the
induction passages. Under such condi(40 C) preheat
air temperature controI
injected a t or downstream from
ner injection.) With this
equipment fuel evaporation ice is no
longer a criticaI factor. However, while
a large preheat capacity is not needed
to prevent ice formation, the instant
availability of a temperature increase
climb a t t h e same indicated airspeed. The higher powers used for climb combined with reduced
cooling airflow call for closer attention t o cylinder and oil cooling.
-FUEGAIR
-CARBURETOR
RATIO
a s possible
c
smooth operation
non-automatic ca
LUBRICATION
- "..---
r these
eratures with-
smbustic
roper lii
..
.ircraft
sary coc
aximum Cont
rna~imui
continu
7.7.
g climb
..
2. Increase airspee
- RPM AND
$...
MIXTURE
- FUEL-AIR
RATIO
--
JIC*
- --
-'
FLIGHT OPERATI
LEVEL FLIGHT
Approximately 95% of flight time is spent in this engine operating condition and,
therefore, has the greatest influence on engine
Recommended
All Normal Operation - Maximum Cruise
Rating
All Other
- RPM AND
realized. It is intended that cruising lean mixtures be used under favorable conditions of
operation. When it is not possible to maintain
cylinder temperatures within maximum continuous limits the mixture must be returned t o
the rich or automatic rich position.
Many pilots have noticed a change of power
while holding constant manifold pressure and
rpm when reducing the mixture strength t o
lean values. The loss of power is directly evident, if a torquemeter is installed, or it may
be noticed by a slight reduction in airspeed.
This drop in output is the normal result of
reducing mixture strength below best power
7
- FUEL-AIR RATIO
Fig. 39
fuel-air ratio and does not mean that the economy of lean mixture operation is being lost.
If the operator has available operating curves
covering automatic rich and automatic lean
operation, the extra manifold pressure necessary to obtain the desired performance can be
readiIy determined. When such information is
not available the throttle should be advanced
to regain the airspeed lost when the mixture
was leaned.
1. Automatic Carburetors
FLIGHT OPERATION-LEVEL
FLIGHT
2. Non-Automatic Carburetore
a. With manually controlled two-position,
or fixed position propellers:
Referring to Fig. 39, i t will be noted that,
a s the rich mixture used in climb is
leaned out, the power developed increases
until the rich best power setting is reached ; remains virtually constant a t a maximum between rich best power and lean
best power; and decreases rapidly as the
mixture is leaned out beyond lean best
power. When a propeller is used which
can be held in one pitch position, any
change in power is accompanied by a
corresponding change in rpm. This relationship is made use of in setting the mixture for level flight as follows:
(1) Fix throttle to the desired rpm and
manifold pressure and adjust carburetor air temperature for continuous operation.
(2) Lean mixture until rpm reaches a
maximum value. This is rich beet
power and is the full extent to which
the engine may be leaned when operating between 65-75% power. In leaning to this condition it will be normal to go slightly beyorid the point
where maximum rpm is first noted.
The control must be returned to this
point, making sure that control link
age backlash is accounted for.
h the values specified in the specific operating instructions for the engine.
(2) No Instrumentation
With no instrumentation, manual
leaning cannot be done safely as
there is no reaction from engine or
instrument to advise the operator
a t safe conditions are being mainined. Manual leaning is permitted
to the extent required to smooth
ine roughness resulting from
ect of altitude on the uncomed carburetor.
When manual mixture adjustment is used it
ust be remembered that the control position
yives the correct fuel-air ratio only for the coniitions uncler which the adjustment is made,
lamely: pourer, rpm, carburetor air tempera;we, and altitude. If any of tllese conditions are
changed, the mixture must be reset. There is no
definite mixture control position corresponding
to any specific combination of manifold pressure and rpm, but the following will serve as a
formula to enable the operator to maintain a
proper mixture strength :
re Control (En-
CHARGE
AIR TEM
FLIGHT OPERATION-LEVEL
FLIGHT
LUBRICATION
The specified maximum cylinder head temperature for continuous operation is established
to ensure prevention of detonation and to maintain the strength of the head and piston material in spite of the high combustion temperatures resulting from a lean mixture. Exceeding
this temperature limit with lean mixtures will
result in detonation which will materially
weaken the cylinder heads and pistons and reduce the life span of the engine. Engine life
will be appreciably increased by maintaining
cylinder head temperatures below 400 F
(200 C), and every effort consistent with aircraft performance should be made to operate
below this temperature.
DESCENT
Normally, descent can be considered a continuation of level flight, maintaining the same
conditions of power, bmep, and temperature
control.
If constant power output has been maintained
by increasing the rpm when the critical altitude
for the normally selected rpm and manifold pressure was passed, maintain the desired power during the descent by reducing the engine speed by
50 rpm for each in. Hg gain in manifold pressure. After passing the normal setting critical
altitude, regulate power by throttle adjustment.
I,
PRESSURE
rated rpm may be required
r is needed, the propeller
advanced to a position
result in 85-90% of Normal
when the propeller is governe control is not advanced to the
osition, a s a sudden throttle
result in serious overspeedamount to 600-800 rpm
ers. If the need for full
, advancing the throttle
11 give immediate power response and
he rpm control can be adjusted later.
With two-position propellers, the rpm
control should be placed in the high rpm
position. With either two-position or constant speed propellers, the control position
should be adjusted a t an aircraft speed
sufficiently low so that overspeeding does
not result.
120
- MANIFOLD PRESSURE
\*
7
\I
- FUEL-AIR RATIO
LUBRICATION
Rich mixture will be required for the remainder of the flight to obtain slatiafaetory a c d eratian response and t o ensure engine prdection in case of a sudden meed for full power.
CHARGE TEMPERATURE
AIR TEMPERATURE
-CARBURETOR
Where manual oil cooling control is provided, adjust shutters to maintain the desired
temperature condition.
CHECK LIST
6 . Cowl Flaps
6. Oil Cooler Control
- --
On suitable tank*
4. Carburetor Heat
121
.---
..
.
---
LANDING
SHUTDOWN
E ; ~ h cowl
e
flaps are to be opened as soon as it
1s practical during the landing roll to remove
any obstruction to the dissipation of the heat
stored up in the engine and to be prepared for
taxiing.
SPARK PLI
INTAKE MA
PUSH RW
MOUNT Pi
'LBOWS
'OLD SEALS
ER TUBE SEALS
?TALS
HEATED AIR
HEATED AIR
CONF/NED
BAFFLE SEAL
ACTS AS BARRIER
TO CIRCULAT/ON
"
As there was
systems must b
supercharging ca
of t h e engine's operat
directly affected by
charger controls.
ground by t h e "skin of his teeth"
not always bliss.
tration the pilot violated the
into expecting a p r
with t h e erudition of
deal with t h e subject using on1
in power by use of
under conditions
cance a s t o operation of t h e
introduce new factors whi
PURPOSE OF SUPERCHAR
.,
ADVANCED SUPERCHARGING
PURPOSE OF SUPERCHARGING
TRUE AIRSPEED
degree of supercharging is of greatest importance in enabling the engine to deliver its power
a t altitude.
rl
I.
ALTl
TUDC
TRUE AlRSPEED - M I L E S
PER HOUR
D E S I R E D POWER
r n t s POWER L O S S M U S T
BE ACCEPTED
2Q
1'
POTENTIAL POWER
QI
'4
I
I
ALTITUDE- FEET
01
ADVANCED SUPERCHARGING
PURPOSE OF SUPERCHARGING
b. Number of
Objection-Size:
L O W A I R CC
H I G H A I R CONSUMPTION
Objection-Centrifugal
and inertia
loads become excessive
and valve action is something different than provided for by cam profile.
3. - Supercharging
--..
T H I S VOLUME /S THE
SAME, AS THIS
lNCHES
CHARGE,
VOLUME
SWEPT BY
PISTON
EQUALS THE
CHARGE
VOLUME
'T
-3-
a. Throttling
Supercharging offers the most efficient
means of increasing engine's air-consuming capacity. I t accomplishes the
same results as increasing the size or
number of cylinders or increasing the
rpm but i t accomplishes these results
with the least increase in weight or size
of the powerplanti
llowing table illustrates the variations
required size of an unsupercharged engine
rder to maintain 1000 hp to various altitudes
rpm, compression ratio and
PART T H R O T T L E
ltitude
Sea Level 20000Ft. 40000Ft.
ltitude
Power
Capacity 1000
1000
1000
-11 ~ L - - u I .
n
U L I L I I I V L L I ~r u w t f r
RO
2083
6410
NTRANCE
TO THE PROPELIAER
oped in the cylinthe WEIGHT of
'Weight" is emtor that can be
Volume cannot
be varied.
-FULL THROTTLE
ADVANCED SUPERCHARGING
PURPOSE O F SUPERCHAR
2. Change in charge temperature which can
be varied bya. Change in atmospheric temperature
SEA
0,000 FEET
c. Supercharging
LOW ATMOSPHERIC TEM PERATURE
JNSUPERCHARGED
n
NO PREHEAT
,.SUPERCHARGED
WITH PREHEAT
OWER ABSORBED
Y THE IMPELLER
POWER DELIVERED
TO T H E P R O P E L L E R
---
ERCHARGED WITH U N A V O I D A B L E
O M PANYlNG TEMPERATURE RlSE
charge temperature is an
factor in increasing the charge
tly, lowers the power proower is developed from the charge
nto the cylinder, a flow of power
ward the propeller. However,
ons must be made from this flow to
omer-absorbing agencies within the engine beore the useful balance available a t the propeller
haft can be measured. These are:
tion horsepower
power expended to overcome the internal 'riction within the engine and to drive
the various engine accessories. While, in
practice, this item is of appreciable magnitude, it does not vary to any great extent
because of changes to be considered in this
discussion. Therefore, the engine will be
~nnqideredas being frictionless.
The effect on charge pressure and charge temperature by compression, and the amount of
power required to drive the impeller are the
three principal measures by which a comparison can be made of various superchargers.
1. EfFect on charge pressure
Measured by pressure ratio -,the ratio
between the pressure at the air entrance
to the pressure a t t
(manifold pressure
PRESSURE RATIO
MODERATELY
SUPERCHARGED
PRESSURE RATIO=*
30
= 1.5:l
PRES
It is sufficiently accurate
-30
60
--
ADVANCED SUPERCHARGING
PURPOSE OF SUPERCHARGING
which would not add enough to the accuracy of this presentation to be recognized).
For example, a t 19000 feet the entrance
pressure is 14.3 in. Hg.
MODERATELY
SUPERCHARGED
MODERATELY
SUPERCHARGED
HIGHLY
SUPERCHARGED
TEMPERATURE RISE
+7 O- (-23)0300C
21 4
PRESSURE R A T I O = ~ = I . S :I
HIGHLY
SUPERCHARGED
26.8
PRESSURE RATIO=-=
14.3
2: l
Besides its effect on power, the charge temperature is a very important measure of
the tendency of the charge to detonate.
For any grade of fuel a close relationship
exists between the temperature and the
pressure of the charge which defines the
limit of normal safe combustion. If the
charge pressure is low it can tolerate a
high temperature, or, conversely, if the
temperature is low a high pressure can be
safely imposed.
The limits resulting from this relationship
can be shown graphically as follows:
HIGHLY
SUPERCHARGED
TEMPERATURE RlSE
= 45O-15- =30c
TEMPERATURE RlSE
= 60 -15O = 45OC
NEY AIRCRAFT
of operating a t sea level with a carbure-
r L l . W l T REQUIRED I N ABOVE E X A M P L E
R L I M I T IS REQUIRED W I T H
LOWFR GRdOE F U E L
ALTITUDE
The step by step development of the supercharging systems that follows uses the same engine components tabulated below. All operation
is a t constant rpm.
3. Supercharger horsepower
I. Power Section
Cylinder displacement, compression ratio,
spark advance, valve timing and Iift and
fuel-air ratio.
pipes.
The only variable used is impeller speed with
the exception of the two-stage engine.
0:I IMPEL
D R I V E Rl
LEVEL
ER
POWER REQUIRED /
BY T H E I M P E L L E R
POTENTIAL POWER
A V A I L A B L E AT THE
PROPELLER
POWER PRODUCED I N
THE CYLINDERS
T H E MEASURE OF
VOLUME OF AIR
n nCHARGE PRESSURE
THE MEASURE OF
\
PRESSURE RATIO
<
CHARGE TEMPERATURE
T H E MEASUREOF
TEMPERATURE RISE
TYPICAL UNSUPERCHARGED
(NORMALLY ASP I RATED)
Supercharging does not change the fundamental performance characteristic of engine performance with change of altitude. A supercharged engine obtains 100% of its total power
capacity at sea level. At any altitude, full throttle power a t constant rpm follows the same relationship, as shown in Fig. 43.
T YPlCAL SUPERCHARGED
ALTITUDE
' , ..
FEET
Cornperrisen ef Power
1
I
$
I
s
bl
POTENTIAL PERFORMANCE
NOT USEABLE BECAUSE OF
OPERATING RESTRICTIONS
i=
.
I
TRUE A/RSPED
- A4 P-li
ADVANCED SUPERCHARGING
TYPICAL SYSTEM WITH 6:l
30"~
CHARACTERISTICS AT SEA
LEVEL
PRESSURE R A T I O I.5:l
TEMPERATURE RlSE
3O0C
Ground Boosting
The power developed by the engine in this example is the maximum usable sea level performance which can be obtained from t h e basic power
section. If the impeller drive ratio were lower'.:
the engine would not receive sufficient air to
develop this output. If the ratio were higher,
the increased charge temperature would require
that the maximum pressure be limited in order
to prevent detonation. The power available
within this restriction would be less than the
maximum power obtainable with the ground
boost supercharger.
The example shown was selected t o illustrate
t h a t the given ground boost supercharger provides the means of obtaining the highest possible sea level performance. Any supercharger
that increases the power capacity of an engine
over that obtainable without supercharging and
which does not result in a restriction of operation requiring throttling at low altitude is considered a ground boost supercharger.
Engines equipped with ground boost supercharging are used on basic training and light
transport aircraft. The simplicity of operation
esulting from freedom of restrictions recomnend it for this class of airplanes.
Comparison of Power
Weight
hp @ S.L. Rating
wt/hp @ S.L.
Unsupercharged
900
775
1.16
GroundBoosted
1000
1000
1.00
'
r . 1 I M ~ L L L E R DRlVE R A T I O
'
-the
.:
Weight
hp 6 S.L. Rating
wt/hp 6 S.L.
Ground
Boosted
1000
1000
1.00
* * * *
T R W AIRSPL,,
MPH
hp @ 4000 ft.
wt/hp 8 4000 ft.
875
1.14
Altitude
Supercharged
1000
ADVANCED SUPERCHARGING
3.
Further increase in impeller speed still further increases the volume of atmosphere drawn
into the engine and the potential power capacity
has been correspondingly enlarged. However, the
supercharger heat rise is now of such magnitude
t h a t t h e maximum power restriction is severe
and the performance a t low altitude is considerably reduced.
n nTEMPERATURE RISE 6
6 ~
715
Supercharger
Low Altitude
High Altitude
1000
1000
Weight
hp @ S.L. Rating
975
940
wt hp @ S.L.
1.03
1.06
BHP
* * * *
FULLTHROTTLE CHARACTERISTICS AT I 9 0 0 0 FT.
hp 8 12000 ft.
w t hp 6 12000 ft.
733
1.37
AL Ti N U L
- FEET
Comparison of Power
TRUE AIRSPt-ED
-M P H
ALTITUDE F E E T
ADDITIONAL SINGLE-STAGE
DEVELOPMENT
'The engine designer cannot reach t h e goal
maintaining constant power a t any altitude wi
a single-stage supercharger using a single fixedj
impeller ratio. Each time he reaches for more'
altitude performance he loses ground near sea
level. If he is t o realize the possible gains of
high impeller ratios without losing the advan-.
tages of the lower degree of supercharging he.
must devise a drive system which allows the
impeller to be driven a t a s p e d more nearly1,
optimum to the altitudle of operation. This ne-:
cessity has brought about the development of .
the multiple and variable speed impeller drives.,
1
2
!'-
4:
$
.
Ar
.,
r ~ r u-e~~ . z r
..
.
'
Comparison of Power
TRUE AIRSPEED - M P H
ADVANCEDSUPERCHARGING
The single-stage, two-speed supercharger enables the engine to develop high power for takeoff at or near sea level and, a t the same time,
permits the engine to maintain high airplane
performance throughout the medium altitude
range.
I t will be noticed that in this case the maximum permissible high ratio power is greater
than that of an engine having a single-speed
drive of the same ratio. The gain is possible
because the use of the higher ratio is reserved
for altitudes where it will permit the engine to
develop more power than with low ratio. For
example, a t 10,000 feet (Point A ) , the perniissible engine power can be based on a charge
temperature of -5 C plus the supercharger
temperature rise. The same impeller speed a t
sea level will produce a charge temperature of
15 C plus supercharger temperature rise. The
20 C more favorable charge temperature permits a greater charge pressure and, consequently, more power.
The availability of this additional power makes
it imperative that the high ratio be used only
where advantageous. Premature engagement of
high ratio will very probably result in detonation.
This premium of extra power when using high
ratio power makes it necessary to assign two
different limiting carburetor air temperatures
with single-stage, two-speed engines. The higher
limit is allowed with low ratio supercharging
onIy. When high ratio is engaged, the lower
limiting entrance temperature must be observed.
It is only by the use of these carburetor air
temperature restrictions that this additional
high ratio power rating can be offered and i t is
essential that these considerations be understood
when using carburetor preheat for ice prevention
or when flying in air of extremely high temperature.
Two-Speed
Low
High
Weight
Hp @ S.L. Rating
Wt/hp @ S.L.
1000
1000
1.00
1000
940
1.06
1040
1000
1.04
Hp @ 12000 ft.
Wt/hp @ 12000 ft.
668
1.62
940
1.06
1040
940
1.11
rpm. The highest altitude to which this performance can be maintained is 10,000 feet which
is termed the critical altitude for this power and
rpm. At this rpm and a t full throttle the supercharger pressure ratio is 2.25:l.
When operating a t 5000 feet the impeller speed
has not changed and, hence, its pressure ratio
remains the same a s a t 10000 feet. However, as
the atmospheric pressure has increased to 24.9
in. Hg, full throttle operation would result in
raising the manifold pressure to 56.0 in. Hg
which, in combination with the increase in
charge temperature to 55 C, would result in
detonation.
- FEET
10,000 F E E T
F U L L THROTTLE
5000 F E E i i
PART THROTTLE
Cempwison d Power
TRUE AIRSPEED
Weight
Hp @ S.L.
W t / h ~@ S.L.
Hp @ 6500 ft.
Wt/hp 8 6600 ft.
1040
1000
1.04
- FEET
1-stage
Variable Speed
1070
* * * *
940
1.11
* * * *
Hp @ 12000 ft.
Wt/hp 8 12000 ft.
ALTITUDE
-M P H
9.40
1.11
ADVANCED SUPERCHARGING
The variable speed drive provides the single
stage engine with the maximum versatility of
operation. The cost in weight is low (60-100 1b)
and no increase in drag is involved. As its operation is, by necessity, automatic, control is
greatly simplified.
These qualities recommend its use on all aircraft requiring maximum performance from sea
level to medium altitude.
While the examples previously shown are discussed on the basis of maintaining constant
the physical dimensions of the supercharger
while varying only the impeller speed, in actual
practice the entire size of the compressor is increased. Entrance passages, impeller diameter
and width, diffuser and collector undergo increases in size in order t o handle efficiently
the larger volume of air. Accordingly, a supercharger with proper sized components for high
altitude will not be capable of efficient performance near sea level.
As the volume of air t o be pumped becomes
greater and the diameter of the impeller is increased, so does the size of the cases housing
the impeller. Engine installation requirements
make it essential to keep this engine section
below a definite maximum diameter.
2. Temperature rise
INTERCOOLER
SINGLE LARGE
SUPERCHARGER
T W O SMALL
SUPERCHARGERS
L A/RE DUCT
R
--.
Main Stage
Same as single-stage, single-speed. This sMge js
always engaged. The impeller drive ratio 1s
selected t o give the desired performance near
sea level without the use of'the auxiliary stage.
For take-off, maximum performance near sea
level, and cruising economy, operation is with
main stage only.
Fig. 49
Auxiliary Stage
Engaged when performance requirement s cannot
be met by sole use of the main stage.
Auxiliary Stage
ADVANCED SUPERCHARGING
SINGLE LARGE
SUPERCHARGER
T W O SMALL
SUPERCHARGERS
W I T H O U T COOLER
WITH INTERCOOLER
TRUE AIRSPEED- M P H
BHP
S E A LEVELM A I N STAGE
INTER COOLE
CHARACTERISTICS AT^
MAIN PLUS AUXmILIARYSTAGE
30,000FT-
TRUE A/t?SPEED
-M PH
ADVANCED SUPERCHARGING
Wt. Engine
Extra Items, Intercoolers,
Ducts, etc.
Total
Power @ S.L. Rating
Wt/hp @ S.L.
Power @ 30000 Ft.
Wt/hp @ 30000
2-Stage,
2-Speed
1320
250
* * * 1070
*
1570
1000
1.07
1000
1.57
483
2.22
890
1.76
* * * *
TWO SPEED
B
2
P
1-Stage,
Variable
1070
'a
L
ALTITUDE- FEET
Comparison of Power
I.
TWO-STAGE
I.
.
I
TRUE AIRSPEED
-M P H
PRATT &
WHITNEY AIRCRAFT
creased complications, i t results in relieving the pilot of considerable responsibilities for decisions regarding
the use of the various compressor
stages. Operation is entirely automatic
and calls for little more cockpit attention than would be required by a singlestage engine.
c. Other Arrangements of Gear-Driven
Two-Stage Superchargers
The two-stage arrangement shown in
Fig. 49 is the one that has been used
successfully on Pratt and VVhitney Aircraft engines. Other engine manufacturers have used other arrangements
success full^.^ The selection of the system depends upon the engine configuration and the installation problems involved.
SUMMARY
B O T H STAGES ALWAYS t N G A G E D
AUXILIARY S T A ~ E ENGAGEMENT
SELECTIVE
The abcwe comloinations can be rearranged almosr, indefinitely with the carburetor before the auxiliary stage, interstage or after the main stage. The
nterstage or after the
1
#
.
C I
r$
al$.J,.
* TWO
MV
..
SPIED
.J
,.
. .,
SUPERCHARGER
ION
its
ia7
li
ATT 8c WHLTNEY
D I V I S I O N
O F
U N 1 T E D
'
A I R C R A F T
C O R P O R A T I O N
DECEMBER, 1945
INSTALLATION ENGINEERING
W H I T N E Y
P R A T T
A I R C R A F T
D I V I S I O N
E A
O F
U N I T E D
H A R T F O R D
A I R C R A F T
e
C O R P O R A T I O N
O
PWA. 0 1 . 6 5
TABLE OF CONTENTS
. . . .
. . . . . . . .
FLIGHT OPERATION . . . . .
Take-Off
Climb
Cruising
Descent and Dive
Glide and Approach for Landing
Carburetor Air Temperature Limits
HOW TO SHIFT . . . .
To Increase Impeller Ratio
To Decrease Impeller Ratio
. . . . . . .
. . . . . . . . . .
.
OPERATIONAL CHARACTERISTICS
Sludge Formation
Manifold Pressure Surge and Pulsation
.
DETERMINATION OF SHIFT ALTITUDES
Determination by Operating Curves
Effect of Ram
Results of Shifting a t Wrong Altitude
Determination by Pilot's Check Chart or Power Plant Chart
Determination by Rule of Thumb
NOTICE : The following pages contain a general description and a discussion of the operating characteristics of Pratt & Whitney Aircraft singlestage, two-speed supercharged engines. Specific operating procedures for
engines installed in military aircraft are contained in Pilot's Handbooks.
The information contained herein should not be construed as superseding
similar data in applicable Pilot's Handbook.
INTAKE PIPE-
COLLECTOR-
&
CARBLJRETOR AIR
TEMPERATURE GAUGE
LOW RATIO
. .
POWER GAINED BY
ALTITUDE
Fig. 2
- Single-Stage,
Two-Speed Performance
a
@
ENGINE PRESSURE
>--d
-:
l MPELLER SHAFT
-<
,' ',
*+ESSORY
DRIVE SHAFT
\
i
- I !
!, 1 ' -1
7'
iL'
:.,? /--IMPELLER
COPENS AND
PASSAGES TO
RATIO CONES.
INTERMEDIATE
DRIVE PIN
CLUTCH SHAFT J
Y SHAFT
k
-
DRIVING MEMBERS
PRESSURE OIL
DRIVEN MEMBERS
DRAIN OIL
- Low
Ratio Position
HIGH
WHEN COCKPIT CONTROL IS MOVED TO "HIGH" POSITION : SELECTOR VALVE CUTS OFF SUPPLY OF
ENGINE PRESSURE OIL TO LOW RATIO CLUTCH AND
DIRECTS OIL THROUW PASSAGES TO REAR OF
CLUTCH SHAFT. FLOATING VALVE IS FORCED FOAWARD
THUS ADMITTING OIL TO H/GH RATIO CLUTCH AND
BLOCKING PASSAGES TO LOW RATIO CLUTCH. HIGH
RATIO CONE IS FORCED AGAINST FRICTION SEOWEm
ENGAGING HIGH RATIO DRIVE E A R AND BY MEANS
OF SPRING FORCING LOW RATIO CONE AWAY FROM
LOW RATIO FRICTION SEGMENTS.
OIL /N LOW RATIO
CLUTCH AND COMMUNICAT/NG PASSAGES DRAIM OUT
THROUGH CREEPER GEAR BLEEDS AND SELECTOR
VALVE.
ENGINE PRESSURE OILII
DRIVING
DNVEN
-
MEMBERS
PRESSURE OIL
MEMBERS
DRAIN OIL
-
.TION OF
'0-SPEE'DSUPERCHARGER
low to the high impeller ratio.
4. Watch for changes in oil pressure, manifold
pressure, and rpm.
Proper selector valve and clutch operation
when shifting from "LOW" to "HIGH" is
indicated by :
a ) A momentary drop in oil pressure, as
the oil fills the high ratio clutch (es)
b) A rise in manifold pressure of approximately 1in. hg., as the pumping
capacity of the impeller is increased.
c) An increase in .rpm due to the higher
manifold pressure.
5. Open the throttle until the tachometer reads
2000 rpm.
6. Move the supercharger control lever from
is, shift
"HIGH" back to "LOW"-that
from the high back to the low impeller
ratio.
7. Watch for changes in oil pressure, manifold pressure, and rpm.
Prope'r selector valve and clutch operation
when shifting from "HIGH" to "LOW" is
indiated by :
a ) i A momentary drop in oil pressure, as
: the oil fills the low ratio clutch (es).
b) A slight drop in manifold pressure, as
the pumping capacity of the impeller
:' is decreased.
c) A decrease in rpm due to the lower
manifold pressure.
,. ',.
Should erratic changes in oil pressure, manifold pressure, or rpm occur, indicating improper
selector valve or clutch operation, repeat the
cycle of shifting after first idling the engine a t
1000 rprn for two minutes to permit the clutches
to cool.
At least two minutes must elapse between each
shift cycle (low to high and return) to allow the
heat generated in the clutches to dissipate.
In making any clutch shift, the control lever
must be moved quickly and without hesitation
between positions. If the clutches are allowed to
slip or drag during a shift, they are likely to be
damaged by the heat resulting from continued
friction between their surfaces.
.
'
IP
FLIGHT OPERATION
Cruising.-The
impeller ratio for cruising is
selected with reference to altitude and to the type
of operation (i.e. percentage of power) desired
o r anticipated a t the given altitude. For maximum fuel economy it is generally desirable to
operate in the low impeller ratio wherever possible. However, there is actually little difference
in cruising performance between full throttle
operation in the low ratio a t high rpm and full
throttle operation in the high ratio a t low rpm,
provided the bhp is the same in both instances.
P W A . 01.6 5
ITS
OPERATION
F
oil by centrifugal action. Accumulating in the
clutches it makes shifting difficult and, in extreme cases, impossible. Many clutches incorporate creeper gears that aid in the prevention of
this accumulation by intermittently bleeding the
pressure oil from the clutches, thus carrying off
the sludge formations which tend to cause sticking. Under ideal conditions i t should not be necessary to shift such clutches to keep them in proper
working order. However, the formation and accumulation of sludge will vary with the type of
operation and the grade of lubricating oil. In
particular, prolonged operation in one impeller
ratio may result in both clutches accumulating
excessive amounts of sludge. As a consequence it
may be necessary and desirable to exercise all
types of clutches at intervals during flight to
ensure their proper operation.
HOW TO SHIFT
To Increase Impeller Ratio.-When the proper
shift altitude has been reached during climb, the
shift from the low to the high impeller ratio is
made as follows :
On extended flights, clutch shifts should initially be made every two hours. At each of these
times two or more complete shift cycles (i.e.
"LOW" to "HIGH", or vice versa, and return)
should be made, and the clutch into which the
shift has been made should be allowed to operate
for about two minutes. At least two minutes
should elapse between each shift cycle to allow
the heat generated in the clutches to dissipate.
(If the exercising shifts are made during operation in the low impeller ratio, and rpm, manifold
pressure, and carburetor air temperature are
sufficiently low, it will normally be unnecessary
to climb to the shift altitude, in view of the fact
that operation in the high ratio is of such limited
duration.) As favorable experience indicates the
absence of sludge formation, the interval between exercising clutch shifts made in flight may
be extended.
manifold pressure, as shown by the operating curve or the pilot's check chart.
The partial closing of the throttle (Step 1)
that immediately precedes the actual shift is to
prevent an excessive manifold pressure rise after
the impeller has been engaged in the high gear
ratio. A few trials should familiarize the pilot
with the necessary throttle movement.
To Decrease Impeller Ratio.-Shifts
may be
made from the high to the low ratio without any
strain on the clutches, and it is unnecessary to
change the throttle setting immediately before
the actual shift, since there is no danger of any
manifold pressure rise. (Do not change rpm.)
Conditions incident to the descent will determine
if, and when, the throttle is to be reset following
the shift.
Where the operating schedule calls for no extended flights, the clutch checks made in the
course of the pre-flight ground test will serve to
keep the clutches free of sludge accumulations.
OPERATIONAL CHARACTERISTICS
Sludge Formation.-The high rotational speed
of the clutches tends to removc sludge from the
fr
f.
P W A . 01. 6 5
HIGH IMPELLER
I000
LIMITING MAN. PRESS.
[Iz
900
LIMITING MAN.
-LOW RAT1
a
W
U3 8 0 0
u:
[Iz
SHIFT MAN. PR
-LOW RATIO
700
600
CRITICAL ALTITUDE
-LOW RATIO
2 2 0 0 RPM 8 32 IN.
SHIFT ALTITUDE
500
L.,"""
ALTITUDE
Fig. 6 -Determination
f.
FEET
DETERlMINATION OF SHIFT
ALTITUDES
The altitudes a t which clutch shifts should be
made may be determined from :
1. the engine operating or power curves;
2. the pliot's check chart or power plant chart ;
or
3. less accurately, by a "rule of thumb".
Aircraft operation is a complex function of
many variable factors, and it is difficult, if not
impossible, to relate shift altitude to any one of
them-for example: to rpm, bhp, bmep, manifold pressure, or air speed-by a simple formula.
The shift altitude for any particular engine and
airplane installation has no fixed value, but will
vary with the type of operation desired or anticipated. The term "shift altitude" is itself somewhat misleading, for, as will be discussed, the
pilot in practice is generally more concerned with
a shift manifold pressure than with a specific
altitude in feet.
Determination by Operating Curves.-For those
familiar with the use of operating or power
curves, this method offers the most general solution to the problem of determining proper shift
altitudes, and yields the most accurate results. A
typical example of its application is given below :
2. From the low impeller gear ratio altitude calibration of the appropriate operating curve
the pilot constructs the full throttle, constant
rpm line (1) showing the relation between altitude, full throttle power, and manifold pressure in the lour ratio a t the rpm selected (2200
rpm).
m-.PRATT
&
1000
WHITNEY AIRCRAFT'
PWA. 01. 6 5
'
..
SHIFT MANIFOLD PRESSURE
0
I
m
800
EARLY SHIFT
-LATf
5000
lq000
ALTITUDE
SHIFT
14000
2qOOO
24000
FEET
most practical and convenient method of determining proper shift manifold pressures and altitudes. This may be illustrated by the following
data taken from a typical check chart. (See page
10.)
For example: a pilot wishes to operate a t 60%
of Normal Rated power, and for reasons of economy selects the lowest permissible rpm of 1750.
He will begin his climb in the low ratio at part
throttle and a manifold pressure of 31.5 in. hg.
As he ascends he will gradually open the throttle,
to keep the manifold pressure constant a t 31.5
in. hg., until he reaches the low ratio full throttle,
or critical, altitude (6000 feet, without ram), at
which point the bhp will be approximately 660.
From here he will continue to climb a t full throttle, with gradually decreasing manifold pressure-.
and bhp. When the low ratio manifold pressure
has fallen to 26.5 in. hg., the pilot will shift from
the low to the high impeller ratio, and readjust
the manifold pressure to 28.5 in. hg. If the maaifold pressure is unaffected by ram, the shift alti-tude will be at 10500 feet; but, as previously discussed, the pilot should make the shift with ref-:
erence to manifold pressure rather than to alti-
- -----
--
z'Er
I
Power
Max.
Auto
Lean
60
55
50
Press.
RPM
2230
2150
2000
2150
1900
1750
2050
1800
1600
1800
1600
1450
Ylt:
Crit.
Alt.
without
Ram
14500
735
13000
-- 9500
16000
660
10000
6000
16000
10000
605
4000
12500
550
7000
2000
Crit:
Alt.
BHP
26.0
27.0
29.5
24.5
28.0
31.5
23.5
27.5
32.0
25.0
29.0
33.0
SHIFT
.
-
% of
N. R.
- -- HIGH RATIO
--Man.
Crit.
---.
Low RATIO
Alt.
without
Ram
Low
Ratio
Man.
Press.
Press.
up to
Crit.
Alt.
Alt.
without
Ram
Crit.
Alt.
BHP
.....
...
.. .
.. .
.....
16000
21500
24.5
26.5
27.5
29.5
700
21500
17500
20000
14500
10500
20.5
23.5
26.5
23.5
26.5
28.5
600
25500
19000
14500
17500
14000
8500
22.0
23.5
27.5
22.5
25.5
29.0
550
255%18500
12000
16500
11500
6500
21.5
24.5
28.5
23.0
26.0
29.5
500
21500
15000
9500
---
6
Table I
- Typical
PWA. 0 1 . 65
Combat
Power
Military Power
2800
Manif.
Press.
SuperCharger
F.T.
High
4
--
(Omitted)
F.T.
F.T.
44.0
44.0
F.T.
F.T.
F.T.
51.0
51.0
51.0
Normal Rated
Maximum Cruise
RPM
2600
2250
+
High
I
Pressure
Altitude
Manif.
Press.
SuperCharger
Manif.
Press.
SuperCharger
22,000
20,000
18,000
16,000
14,000
12,000
F.T.
F.T.
40.0
40.0
40.0
High
4
F.T.
F.T.
32.0
F.T.
F.T.
High
10,000
8,000
6,000
Low
4
I
.i
Low
Operating
Condition
4,000
2,000
Sea ~ e v e l
--
II
I
High
F.T.
42.0
42.0
Low
4
42.0
42.0
I
I
I
II
I
32.5
32.5
32.5
32.5
32.5
+-
High
Low
4
- 1
I
I
I
I
I
I
I
Low
SPECIAL NOTES
Values given are for a particular aircraft and engine model, and are corrected for ram in level
flight.
Maximum performance shift altitudes for Military, Normal Rated, and Maximum Cruise powers occur where the manifold pressure drops to 41.0 in., 37.5 in., and 29.5 in., respectively, a t full
throttle in the. low impeller gear ratio.
T a b l e II
- Typical
O F
U N I T E D
A I R C R A F T
C O R P O R A T I O N
E A S T HARTFORD 8. CONNECTICUT, U. S . A .
PWA. 01.60
r
THE USE OF OPERATING CURVES
DECEMBER, 1946
lNSTALLATlON ENGINEERING
-
W H I T N E Y
P R A T T
D i V I S I O N
E A S T
OF
UNITED
H A R T F O R D
A I R C R A F T
AIRCRAFT
CORPORATION
C O N N E C T I C U T
NOTE: Except for the sample power curves opposite page 32 the curves which follow in the text
are for illustrative purposes only. The results obtained from them may be considered as typical,
but are not applicable to any particular engine.
PRATT
&
P W A . 01. G O
WHITNEY AIRCRAFT
INTRODUCTION
Purpose
Three typical operating curves are shown opposite page 32. I t should be note4 at the very start
that power curves are not interchangeable, and the
operator must make certain that the one selected
is the correct curve for his particular:
1. Engine (model number; propeller gear,
impeller gear, and compression ratios;
impeller diameter; fuel metering; etc.),
2. Grade of Fuel (91,100, 100/130 etc.),
3. Mixture Setting (auto rich, auto lean, etc.),
4. Impeller Ratio (neutral, high, low'- if
operating a single-stage, two-speed, or a
two-stage, two-speed engine).
These data may be found in the upper righthand corner and elsewhere on the chart. Failure to
use the correct curve, as well as to use it properly,
will yield results that are misleading - if not
disconcerting.
PWA. 0 1 . 6 0
22 24 26 28 30 32 34 36 38 40
M A N l F O L D PRESSURE
Fig. 7
- IN. HG
- Construction
Construction
throttle a certain amount, a t the same time keeping the rprn constant at 1800 by increasing the
dynamometer load. Bhp and manifold pressure
are again read as before, and the new set of values,
say, 480 bhp and 30 in. hg, fix the location of a
second point, B. This procedure is repeated until
the throttle is fully open and no further power
can be delivered a t 1800 rpm. The bhp and manifold pressure readings a t full throttle determine
point C. The points are then connected, and the
resultant curve, ABC, is a part throttle, constant
rprn line (ending at the full throttle point, C)
which shows the relation between manifold pressure and bhp at the given rpm. Once the shape
and position of this line have been established, the
operator can by means of it compute the engine's
bhp in terms of manifold pressure, provided the
rprn remains constant a t 1800, and other conditions are unchanged.
- IN. HG
Fig. 2 - Completed Sea Level Calibration Curve (for "Sea Level" Engine)
P W A . OX. 6 0
Fig. 3 - Restricted Ranges; Computation of BHP from Sea Level Calibration Curve
T H E U S E OF O P E R A T I N G C U R V E S
Once we have completed the sea level calibration for a particular engine, we can dispense with
the dynamometer, and calculate bhp a t sea level
from the curve whenever rpm and manifold pressure are known.
Thus: if the tachometer reads 2000 rpm, and
the manifold pressure gauge 28 in. hg, the sea
level bhp of the engine, for which the curve in
Fig. 3 was made, may be found as follows:
1. Locate the intersection of the 2000 rpm
and 28 in. hg manifold pressure lines a t A.
2. Project this intersection horizontally to
the bhp axis at B.
3. The bhp will there be found to be 500.
(Since point A is below and to the left of
the fuIl throttle point, C, 500 bhp represents part throttle power.)
Values for readings that do not fall exactly on
the lines of the graph may be found by interpolation.
Carburetor Air ~ e r n ~ e r a t u r(c.a.t.)
e
Correction
conditions of atmospheric pressure and temperature: 29.92 in. hg barometer and 15" C. (59" F.)
c.a.t.. If the sea level calibration curve is used a t
altitude, or under conditions other than standard
sea level conditions, errors will be introduced in
the calculations and the results will be incorrect.
The maintenance of a constant sea level altitude
presents no problems, and variations from the
standard barometric pressure may, for practical
purposes, be considered as accounted for in the
manifold pressure gauge readings, while other
factors, such as the effect of water vapor present
in the air, may be neglected. Carburetor air temperatures, however, are not readily controlled and
may depart considerably from the standard 15" C.
(59" F.). Corrections for these variations can be
made with sufficient accuracy as follows:
PRATT
&
'
PWA. 01. 6 0
WHITNEY AIRCRAFT
ALTITUDE CALIBRATION
M P - I N . HG
PRELIM. FORM
ALTITUDE
I000 f T
LINEAR SCALE
SEA L E V E L CALIBRATION
M P - I N . HG
ALTITUDE CALI B R A T l O N
1.0
0:9
o;?
0:s
0.6
0.5
ALTITUDE-DENSITY RATIO
LINEAR SCALE
Fig. 5
- Construction of
PWA. 0 1 . 60
MANIFOLD PRESSURE
ALTITUDE CALIBRATION
- IN.HG
Fig. 6
- Completed
ALTITUDE
- 1000 FT
ALTITUDE CALIERATION
2
MP- IN. HG
Fig. 7 - Restricted
Discussion
- 1000 FT
- ..
Ranges, .
ALTITUDE
'
?.,
PWA. 0 1 . 60
MP-
A L T I T U D E CALIBRATION
IN.HG
ALTITUDE
- 1000
FT
PWA. 0 1 . 60
ALTITUDE CALIBRATION
mnn
MP
- IN. H G
ALTITUDE
1000 FT
THE USE O F O P E R A T I N G C U R V E S
SEA LEVEL CALIBRATION
ALTITUDE
M P - IN. HG
Fig. I I
10
- Part
Throttle Operation
- 1000 FT
- Constant BHP-RPM
Lines
PRATT
&
WHITNEY AIRCRAFT
SEA L E V E L C A L I B R A T I O N
PWA. 0 1 . 6 0
ALTITUDE CALI 6 RATION
'
24 26 28 30 32 34 36 38 40
MP- IN. HG
M P - IN. H G
Fig. 13 - Given: BHP
=4
- Second
The intersection of t.he given bhp and altitude lines a t A shows that 480 bhp can be
delivered a t 8000 ft. a t full throttle, 1850
rpm, and 26.5 in. hg manifold pressure. From
the sea Ievel calibration curve we find that
this combination of rprn and manifold produces a hhp a t sea level of 430 bhp. This
same 430 bhp can be obtained a t sea level by
all the rprn manifold pressure combinations
that lie along the line BC extended, including
the combination 2200 rprn and 23 in. hg
manifold pressure (i.e. the given rprn and the
manifold pressure necessary to produce 430
bhp at sea level). Since any two combinations
of rpm and manifold pressure that give equal
bhp's a t sea level will give approximately
equal (though not 'the same) bhp's a t altitude, it follows that, if 1850 rprn and 26.5
in. hg manifold pressure, and'2200 rprn and
23 in. hg manifold pressure both give 430
bhp a t sea level, they will both give 480 bkp
a t 8000 ft.
P W A . 01. 6 0
Altitude
= 4000 ft.
l . * ~ o c a \ ethe intersection, A, of the given
rpm (2000) and manifold pressure (26 in.
hg) lines on the sea level calibration curve.
2. Project this intersection, A, horizontally
to the bhp axis of the altitude calibration
curve, and locate point B.
Ft.
Find: BHP
As the result of extensive investigations of atmospheric conditions a t sea level and a t altitude,
a set of "standard conditions" of pressure and
temperature have been established; and all operating curves are constructed on the assumption of
the existence of these conditions. Departure from
standard pressures, while they may result in
false altitude readings in terms of number of feet
above sea level, do not affect the use of the power
curves. The airplane's altimeter when indexed to
29.92 in. hg (rather than to the altitude of the
field) records altitude on the basis of pressure,
and it makes no difference, as far as engine performance is concerned, whether a pressure of
19 in. hg is encountered a t 12,000 ft. (where it
should be under standard conditions), or a t 11,000
ft. - the altimeter in either event will register
12,000 ft., and the curves will indicate performance
as of that altitude.
On the other hand, departures of c.a.t. from
standard must be corrected for, since they affect
the density and, hence, the weight of the combustion charge a t a given pressure altitude.
Standard altitude temperatures may be found in
atmosphere tables; they are also shown by means
of the heavy Iine printed along the lower part of
most altitude calibration curves. (Referring to
any of the typical power curves opposite page 32,
it will be seen that standard temperature a t 4000
ft. is 7" C. (45" F.); a t 8000 f t . is --loC. (30" F.);
a t 40000 ft. is -55" C. (-67" F.); etc.) .
Corrections for variations in c.a.t. as they affect
bhp can be made with sufficient accuracy as
before, namely :
1. To the bhp obtained from the curve add
lyofor each 6" C. (10" F.) of c.a.t. below
standard temperature; or
PRATT
&
WHITNEY AIRCRAFT
PWA. 01. 6 0
ALTITUDE CALIBRATION
M P - IN.HG
Effect of Ram
line, BA, for 2200 rpm and 30 in. hg, and then
extending the part throttle line, BA, until i t intersects, a t C, the line for the critical altitude with
ram (8400 ft.). Projecting this intersection, C,
horizontally t,o the bhp axis, we find the bhp to be
655 a t D - an increase of 15 bhp over that obtainable without ram for the same rpm and manifold pressure combination. Bhp for altitudes below the critical altitude with ram may, for practical purposes, be determined as before from .the
intersection of the altitude lines with the part
throttle, constant rpm, constant manifold pressure line, BC. Corrections for c.a.t. should be
made a t the new critical altitude.
'The amount of ram depends on airspeed and on
the design of the installation. It will therefore be
different for each type of airplane and for every
type of operation (climb, cruise, Military Power,
etc.). Since it is impractical t o make charts t o
meet all of these conditions, power curves are
constructed for operation without ram, and the
effect of the latter is computed as above after the
relevant data have been obtained.
THE U S E OF OPERATING C U R V E S
SEA L E V E L CALIBRATION
24 26 28 30 32 34 36 38 40
M P IN. HG
4
6
PILTITUDE
8
10
1000 FT
12
14
I6
18
20
PRATT
(I-.
&
WHITNEY AIRCRAFT
PWA. 0 1 . 6 0
M P - IN. HG
ALTtTUDE
- 1000 F T
T-HE U S E O F O P E R A T I N G C U R V E S
- -- PART THROTTLE AT
2400 RPM 8 LlMlTlNG BHP
FULL THROTTLE
2400 RPM
-- -
PART THROTTLE AT
2 4 0 0 RPM & L l M l T l N G B H P
FULL THROTTLE AT
2400 R P M
0.
AT
a
I
m
SUPERCHARGl NG
ALTITUDE
TWO STAGE, TWO-SPEED
ALTITUDE
SINGLE-STAGE, TWO-SPEED
-- - PART
--
THROTTLE AT
2 4 0 0 RPM, 32 I N . M P
FULL TH-ROTTLE AT
2400 RPM
AT
2 4 0 0 RPM, 3 2 l N . M P
FULL THROTTLE AT
2400 RPM
SUPE9CHARGI NG
I
ALTITUDE
SI NGLE-STAGE TWO-SPEED
ALTITUDE
TWO-STAGE, TWO-SPEED
PWA. 0 1 . G O
-
ALTITUDE CALIBRATION
8000 F f CALIBRATION
1
i
16 I 8 20 22 24 26 28 30 32 34
Fig. 20
22
10
12
I000 F T
14
16
18
20
22
ALTITUDE
M P - I N HG
at 8000 ft. result in higher bhp's for the same manifold pressures than a t sea level; the full throttle
line has been displaced to the left, since the decreased atmospheric density a t 8000 ft. resuIts in
lower full throttle bhp's and manifold pressures
than a t sea level.
The altitude calibration is not affected, except that it is cut off a t 8000 ft., the altitude at
which the part throttle calibration was made,
instead of being continued downward toward sea
level. This omission is not significant, however,
since virtually all of the curve below 8000 ft.
would be i n t h e prohibited or restricted range.
Within its range the altitude calibration curve is
used in conjunction with the 8000 ft. calibration
curve in the same manner it is used in conjunction
with the sea level calibration curve, with the important exception that the bhp axis of the altitude
calibration curve is now at 8000 ft., not at sea
level. As a result the part throttle, constant rpm,
constant manifold pressure lines slope upwards
from the 8000 ft. line, rather than from the sea
level line.
(The problem of finding the bhp a t 12,000
ft., 1800 rpm, and 20 in. hg manifold pressure
is solved in Fig. 20. It will be seen that the
solution is of the same type as that in Fig. 14,
except that the part throttle, constant rpm,
constant manifoId pressure line originates at
C, a t 8000 ft., and not a t B, a t sea level.)
1
i
TOO LOW
TOO LOW
TOO HIGH
000
SPEED
PWA. 0 1 . 60
-COMPRESSION&
BOTTOM
CENTER
POWER
EXHAUST
INTAKE
LLNTER
Fig. 21
- Cylinder
Definition
I ) - (Area C +Area
E)
represents ihp, we can then draw a constant pressure line, AB, for the power stroke a t such distance above the horizontal axis that the area
enclosed by the rectangle ABCD is equal to the
area representing the ihp. In other words, draw
AB
to DC in such a way that:
i i
POWER STROKE
I H P = BHP
+F
IMEP= BMEP
. , .
'7
-. ,
,:#
,.-,-,F;A.h&,..'.
'
'
.
I
*..;:.
=-.mi
'-L:,l.,.
,,.I
.-.I,
+-
'
&
*L
..
, ,
+;.
..,i-.
mp,
PRATT
&
WHITNEY AIRCRAFT
BHP
BMEP (psi) = K --RPM
P W A . 01. 60
HP =
W=FXD
Where: W = work in ft.-lbs.
F =force in lbs.
D =distance in feet.
HP=--
33,000
24
P XDispl. XRPM
24 X 33,000
W/min.
792000XHP
Displ. XRPM
=K
-
HP
RPM
Where K is a constant which depends on the displacement of the engine. For an R-2000 engine, for example: K =792000/2000 =396.
Discussion
T H E U S E OF OPERATING CURVES
BHP
RPM
NORMAL
BMEP
PROPERLY
AIR
SPEED
RPM
BALANCED
PRATT & W H I T N E Y A I R C R A F T
PWA. 0 1 . 6 0
ALTITUDE CALIBRATION
.MP
- IN.HG
ALTITUDE:
- 1000 FT
Bmep Curves
-v
d
''
N.
:*:I
ikI
;
To aid the pilot in quickly selecting a combination of rprn and manifold pressure values which
will result in operation' a t or just below the maximum permissible bmep, a series of curves known
as Brnep Cruising Curves have been prepared.
They are identical with the automatic lean curves,
except that they show the part throttle manifold
pressures a t a specified bmep. (Compare Curves
1680-1 and 1680-7 opposite .page 32.) They are
commonly restricted to auto lean operation in the
cruising range. A schematic example of a bmep
curve is given above in Fig. 23.
Referring to the schematic: on the altitude part
of the curve solid horizontal lines, A, B, C, D, of
constant bhp, rpm, and maximum bmep a t part
throttle extend from sea level to the highest altitudes a t which the maximum bmep can be obtained with fulI throttle. These lines break a t the
full throttle, maximum bmep line, EF, and become
full throttle, constant rpm lines similar to thdse
of the conventional altitude curve previously discussed.
All operation within the area ADEF is at
maximum bmep. Since maximum bmep is a
.... . -
1.
,
7
TH.E U S E O F O P E R A T I N G C U R V E S
i
-
PWA. 0 1 . 6 0
lies within the specified limits. For instance, referring once more to Curve No. 1680-1 opposite
page 32, the operator may wish to know the bmep
obtained a t 600 bhp and 1600 rpm. Substituting
in the formula:
6-
BMEP
Displ. xRPM
1830 X1600
= 162 psi.
PROBLEMS
The problems which follow are for those who
may desire further practice in the use of operating
or power curves. The problems may be solved
by using the typical curves, Nos. 1680-1, 1680-2,
1680-7, opposite page 32, as it will be assumed in
all cases that the engine is a Twin Wasp R-1830SlC3G. The quantitative results obtained should
agree withinf 2%y0 of the answers given on page
31.
1. (Curve No. 1680-2) An engine is run on a
test stand a t 0 ft. altitude. The tachometer
reads 2100 rpm; the manifold pressure
gauge 23.25 in. hg; and the c.a.t. gauge
19" C. (66" F.) What is its bhp and bmep?
2. (Curve No. 1680-1) An airplane is cruising
a t 11,500 ft., as shown by the altimeter
(indexed to 29.92 in. hg). The tachometer
and manifold pressure gauge read 1900 rpm
and 26.5 in. hg, respectively. The c.a.t.
is -23" C. ( - 10" F.) What is the actual
bhp being developed by the engine?
3. (Curve No. 1680-2) Because of ram pressure an engine a t full throttle is able to
, develop 2400 rpm and 34 in. hg manifold
pressure a t 13,000 ft. Assuming standard
c.a.t. conditions, what is the increase in
critical altitude and bhp because of the ram?
4. (Curve No. 1680-1) A flight engineer wishes
to cruise a t 6000 ft., 450 bhp, and 1850 rpm.
C.a.t. is estimated to be -20" C. (-4" F.)
At what point should the manifold pres-
5.
6.
7.
8.
9.
rC
(2) What is the bmep of this combination? Is it within the max. continuous rating bmep limit?
(3) Assuming standard conditions, what
should the operator's manifold pressure be to deliver the specified 980
bhp at 2400 rprn at sea level? At
the critical altitude? At 4000 ft.?
(4) Had the c.a.t. been 7" C. (13" F.)
above standard at each of these
altitudes, what correction should
be applied to the manifold pressure
figures?
c. .Would a climb a t 980 bhp and 2200 rprn
be feasible? Explain.
ANSWERS
1. Bhp from sea level curve: 715
Actual bhp, corrected (-1%) for c.a.t.:
708. Answer
792000 708
X -= 146 psi. Answer
1830 2100
2. Bhp from altitude curve: 524
Actual bhp, corrected (+3%) for c.a.t.:
540. Answer
3. Increase in Critical Altitude:
13,000 ft. - 10,500 ft. =2500 ft. Answer
Increase in bhp: 865 bhp - 856 bhp = 9 bhp.
Answer
4. Manifold pressure from curve: 25.5 in. hg.
Actual manifold pressure, corrected ( - 1in.
hg.j for c.a.t.: 24.5 in. hg. Answer
Part throttle operation. Answer
5. Manifold pressure from curve: 32.25 in. hg.
Actual manifold pressure, corrected ( - 0.75
in. hg.) for c.a.t. : 31.5 in. hg. Answer
6. Rpm: 1915. Answer
Manifold pressure from curve: 31.25 in. hg.
Actual manifold pressure, corrected (f0.5
in. hg.) for c.a.t.: 31.75 in. hg. Answer
Bmep: 140 bsi by computation; 140 psi
from curve. Answer
Part throttle operation. Answer
7. Rpm: 2100; Manifold Pressure: 28 in. hg.
Answer
Full throttle operation. Answer
8. No. Naximum available power for 5 min.
a t 7000 ft. is 1115 bhp, under standard
conditions, as shown by the curve, which
Bmep =
PWA. 01. 6 0
I\
(-swPERSEDES
1653)
-I-