DS 21 M 0012 - 0

Technip
TECHNIP KT INDIA LTD.
The present document or drawing is property of TECHNIP KT INDIA LTD. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied,
disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
Clough
OWNER
Project No.
Unit
Doc.
Code
Serial No.
Rev.
00701
21
DW
4065
002
Project No.
Doc.
Area
Dis.
Seq. No
Rev.
5700
DS
21
0012
Page
1 / 13
: Oil & Natural Gas Corporation Ltd., Mumbai
CONTRACTOR : CLOUGH Engineering Limited, Australia

PROJECT
: G-1 & GS-15 Fields Development Project (G1-DP)
EOT CRANE - DATASHEET

(GENERATOR HOUSE)
CLOUGH
APPROVAL
LEAD ENGINEER
04.07.05
ISSUED FOR PURCHASE
ING
ATD
RR
SCK
15.04.05
ISSUED FOR ENQUIRY
PKL
ATD
RR
SCK
REV.
DATE
APPROVED BY
(Name)
PM
(Name)
WRITTEN BY
CHECKED BY
(Name)
(Name)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a line in the right margin
STATUS
Technip
Clough
Project No.
00701
Project No.
5700
Unit
21
Doc.
DS
Doc.
DW
Area
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012
EOT CRANE- DATASHEET (GENERATOR HOUSE)

1.0
PURCHASERS REQUIREMENTS
1.1
Location
GENERATOR HOUSE
1.2
Quantity / Tag no.
1 ( ONE ) / L-02
1.3
Main Hoist Capacity, tonnes
5 TONNES
1.4
Auxiliary Hoist Capacity, Tonnes
NOT APPLICABLE
1.5
Span ( Centre Runway Rails ),
10 Mtrs
1.6
Column Centre Distance, m
1.7
Type of Crane
(Single / Double Girder )
Plate Welded Box, DOUBLE GRIDER
1.8
Class of Duty ( As per IS 807 & 3177)
CLASS II
1.9
Height of lift ( Main Hoist ),
6m
1.10
Height of Lift (Auxiliary Hoist),m
NOT APPLICABLE
1.11
Operating Speeds ( loaded )

a) Main Hoist ( MH ) m/min
2.50
b) Auxiliary Hoist ( AH ) m/min
NOT APPLICABLE
c) Bridge Travel ( LT ) m/min
20.0
d) Trolley Travel ( CT ) m/min
10.0
e) Inching speed m/min
10% OF RATED SPEED
1.12
Bay Length,
17 M
1.13
Location ( Indoor/Outdoor )
UNDER SHED
1.14
Maximum Bridge Deflection
1.15
Type of Control ( Cabin/Pendant )
PENDANT
1.16
Area Classification
SAFE ( NON HAZARDOUS) AREA
1.17
Type of Power Supply System
<1/900 OF SPAN
415 V , 3 PH Neutral, 50 Hz, A.C.
OWNER
Oil & Natural Gas Corporation Limited, Mumbai
CONTRACTOR
CLOUGH Engineering Limited, Australia
PROJECT
G-1 & GS-15 Fields Development Project (G1-DP)
Page
2 / 13
Technip
Clough
Project No.
00701
Project No.
5700
Unit
Doc.
21
Doc.
DW
Area
DS
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012

1.18
Type of Control Power
240V , 1 PH , 50 Hz , A.C.
1.19
LT Rail Size
30 Lbs/yd. Rail
1.20
CT Rail Size
30 Lbs/yd. Rail
2.0
MANUFACTURERS SPECIFICATIONS ( BIDDER TO FILL UP COMPLETELY &

SUBMIT WITH BID)
2.1
CRANE PERFORMANCE DATA
2.1.1
Name of the Supplier
EDDYCRANES ENGINEERS PVT.LTD.
2.1.2
Class of Crane
CLASS-II
2.1.3
Main Hoist Capacity, Tonnes
5 TONNES
2.1.4
Auxiliary Hoist Capacity, Tonnes
NOT APPLICABLE
2.1.5
Maximum Bridge Travel Speed, m/min
20.0
2.1.6
Maximum Trolley Travel Speed, m/min
10.0
2.1.7
Maximum Main Hoist Speed, m/min
2.50
2.1.8
Maximum Auxiliary Hoist Speed, m/min
NOT APPLICABLE
2.1.9
Inching Speed, m/min
10% OF RATED SPEED
2.1.10 Deflection with Trolley positioned for Maximum Deflection

2.1.11 Maximum Lift of Main Hook, m
2.1.12 Maximum Lift of Auxiliary Hook, m
2.1.13 Highest Position of Main Hook above Operating Floor Level, m
2.1.14 Nearest Approach of Main Hook to Runway Rails on each side, m
2.1.15 Nearest Approach of Auxiliary Hook to Runway Rails on each side, m
2.1.16 Span, m
2.1.17 Class of Duty ( As per IS 807 & 3177 )
CLASS-II
2.1.18 Cambre Provided / Amount, mm

2.1.19 No of Falls
2.1.20 Factor of Safety
6 Minimum as per IS:3177
2.2
NAME OF MANUFACTURER
2.2.1
EOT Crane Unit
ELMECH
2.2.2
Crane Motors
KEC / CGL
2.2.3
Control Equipment
2.2.4
Runway Rail
2.2.5
Runway and Cross Conductors
OWNER
CONTRACTOR
PROJECT
Page
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Technip
Clough
Project No.
00701
Project No.
5700
Unit
21
Doc.
DS
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DW
Area
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012

2.2.6
Main / Auxiliary Hook
2.3
WEIGHT OF EQUIPMENT ( kg )
2.3.1
Bridge Assembly (Unladen)
2.3.2
Trolley Assembly (Unladen)
2.3.3
Hoisting Assembly
2.3.4
Runway Rail with Accessories
2.3.5
Runway Conductors with Accessories
2.3.6
Total of Equipment
2.3.7
Each End Carriage
2.3.8
Maximum Wheel Loads
2.4
CRANE DESIGN DATA
2.4.1
Crane Bridge
i)
8.9 Tonnes (Approx)
4.99 Tonnes (Approx)
Girder Particulars
a) Type of Girder Construction
b) Size
c) Number
d) Material
e) Weight, each girder, kg
ii)
Platform
a) Type of Construction
b) Material
c) Width, mm
d) Length, mm
e) Location
f)
Handrail
g) Mattress Material
iii)
Rails
BRIDGE
a) Type and Size

b) Length, mm
c) Material
d) Buffer frame type
e) Fixing Details
OWNER
CONTRACTOR
PROJECT
TROLLEY
Page
4 / 13
Technip
Clough
Project No.
00701
21
Project No.
5700
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Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012

iv)
Wheel Axles
BRIDGE
TROLLEY
a) Type
b) Number
c) Material
d) Diameter, mm
v)
Bearings for wheel axles
BRIDGE
TROLLEY
BRIDGE
TROLLEY
a) Type and make

b) Size
c) Number
d) Material
e) Lubrication
f)
vi)
Type of dust sealing
Wheels
a) Type
Double Fanged
Double Fanged
b) Size
c) Number per end carriage
d) Hardness Number (BHN)
250
e) Material
Forged Steel
f)
160mm
Diameter, mm
250
Forged Steel
160mm
g) Wheel Base, mm
vii)
Buffers
BRIDGE
a) Construction type
Rubber / Spring Buffers
b) Location
TROLLEY
Crab Trolley & LT End Carriage
c) Material
d) Number
e) Type of stops to engage the buffers
viii)
Rail Sweep
b) Location
c) Material
ix)
End Truck
a) Type
OWNER
CONTRACTOR
PROJECT
BRIDGE
TROLLEY
Page
5 / 13
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00701
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5700
Unit
21
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b) Size
c) Number
d) Material
e) Weight, kg
f)
2.4.2
Length, mm
Operators cabin
i)
NOT APPLICABLE
Cabin Particulars
b) Size
c) Fan type, size and make
d) Illumination
ii)
Operators Seat
a) Type of Seat
b) Location
iii)
Warning Gong
a) Type and Make
b) Location
iv)
Ladder from cabin to Bridge

a) Fitting
b) Type of Material
v)
Control Panel
a) Location
b) Location of emergency switches
2.4.3
Pendant
2.4.4
Bridge and Trolley Drive Machinery

i)
Type of Bridge Drive Unit
ii)
Type of Trolley Drive Unit
iii)
Material
a) Gear
b) Shafts
c) Other Components
iv)
Lubricants
OWNER
CONTRACTOR
PROJECT
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
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0012
Page
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Project No.
Technip
Unit
00701
Project No.
Clough
21
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21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012

v)
Guards and Enclosures provided as necessary
vi)
Bearings
a) Type and Make
b) Size
c) Number
2.4.5
Hoisting Mechanism
i)
Main Hoist
Auxiliary Hoist
Materials
a) Gear
b) Shaft
c) Drums
d) Sheaves
ii)
Winding Drum Type & Size ( diameter x length ) mm
iii)
Ratio of Winding drum diameter to wire rope
iv)
Bearing
a) Type and make
b) Size
c) Number
v)
Hoist Rope
a) Type: -
FMC
b) Diameter / Number of strands:- 12mm Diameter

c) Construction:-
6x36/6x37
d) Number of falls
e) Safe Capacity Kg/sq.mm :2.4.6
180
Particulars of Hook Block

a) Type of Hook
Single shank
b) Material of Hook
Forged as per IS: 3815/IS: 8610
Type and size of bearing at hook support

c) Safety latches provided
2.4.7
Spring Latch provided for Main Hoist
Controls
a) Hoisting / Lowering
i)
Type of Control
ii)
Number of speeds
Pendant Push-Button Controller
OWNER
CONTRACTOR
PROJECT
Page
7 / 13
Technip
Clough
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00701
Project No.
5700
Unit
21
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b) Bridge Travel: - Through PVC Trailing Cable Arrangement running on T Track
c) Trolley Travel: -Through PVC Trailing Cable Arrangement running on T Track

d) Creep Speed
i)
Arrangement during lowering: - Through Sq.Cage Motor, Planetary Gear

Box, Thruster Brake Arrangement
OR
VVVF Drive arrangement to achieve
predetermined slow speed arrangement.
ii)
2.4.8
Arrangement during hoisting: - Same as above
Limit Switch
i)
Long Travel Limit Switch

a) Type / Make:b) Construction:-
Two Way Lever Type shunt connected Limit switches

Standard Limit Switches
c) Number:-
One
d) Location:-
Safe Area
e) Voltage and current rating

ii)
Trolley travel limit switch

a) Type / Make: -
Two Way Lever Type shunt connected Limit switches
b) Construction
Standard Limit Switches
c) Number:-
One
d) Location
Safe Area
e) Voltage and Current rating

iii)
Hoist Limit Switch

a) Over hoist limit switch type/make:- One number Rotary Limit Switch for Main-Hoist
b) Over hoist limit switch construction
c) Over hoist limit switch location
d) Underlowering limit switch type/make
e) Underlowering limit switch construction
f)
Undelowering limit switch location
g) Back Up limit switch type / make / construction: - Back-Up gravity Limit switch
provided for main hoist
2.4.9
Illumination fitting on bridge
OWNER
CONTRACTOR
PROJECT
Technip
Clough
Project No.
Unit
00701
21
Project No.
Doc.
5700
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Doc.
DW
Area
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
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Page
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a) Number
b) Type
c) Portable hand lamp with wiring
d) Supplied transformers and other accessories as necessary
2.4.10 I) Runway Rail
Type
Material
Size
Manufacturer
All fittings (including fish plates & bolts ) and fixtures
ii) Runway Rail End Stops
Type
Number
Material
Construction
All fixtures included
2.4.11 Motors
a)
Bridge Travel
i)
Number
ii)
Type/ Frame Size
iii)
Manufacturer
iv)
Voltage, Phase, Frequency
v)
Motor Rating (HP)
Trolley Travel
1
Squirrel Cage/ IEC
Squirrel Cage/ IEC
KEC /CGL
1.0
0.35 Temperature
rise over 40C ambient

vi)
Insulation Class
vii)
Type of Enclosure
viii)
Tropical Protection
ix)
Rated Speed, rpm
OWNER
CONTRACTOR
PROJECT
B/F
6 Pole Speed
B/F
6 Pole Speed
Technip
Clough
Project No.
00701
Project No.
5700
Unit
Doc.
21
Doc.
DW
Area
DS
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012
Page
10 / 13
b) Hoist Motors
Main Hoist MH Creep Aux. Hoist
i)
Number
ii)
Type
Squirrel Cage Squirrel Cage
iii)
Manufacturer
KEC/CGL
iv)
Voltage, Phase, Frequency
v)
Motor Rating ( HP )
vi)
Temp. rise over 40 C ambient
vii)
Insulation Class
viii)
Type of Enclosure
ix)
Degree of Protection
AH Creep
3.5
B/F
2.4.12 Brakes
i)
Trolley
a) Type and number
Bridge
A.C. Electro Hydraulic Thruster Brake
b) Make / size
c) Braking capacity as % of full load torque
d) Designed distance for complete stopping
for full load speed, mm
ii) Hoist Machinery Brake
Main Hoist
a) Type, number
Auxiliary Hoist
Additional EHT Brakes provided
b) Make / size
c) Braking capacity as % of
full load torque
2.4.13 Gear Boxes Ratio
Type
Rating
Safety Factor
a) Cross Travel
b) Long Travel
c) Main Hoist
d) Auxiliary Hoist
2.4.14 Load indication sign on crane bridge
2.4.15 Extent and type of Painting Two coats of Red Oxide & Two coats of Enamel Paint suitable for
indoor Location
2.4.16 Shop tests conform to requirement of specs. Test Certificates will be furnished.
2.4.17 Fire fighting equipment furnished in drivers cab.
OWNER
CONTRACTOR
PROJECT
Technip
Clough
Project No.
00701
Project No.
5700
Unit
21
Doc.
Doc.
DW
Area
DS
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012
Page
11 / 13

2.4.18 Walkway Platform: - Provided on one side of the Crane Girders for maintenance of Hoisting,
C.T. & L.T. Machineries.

Wire mesh guard provided on DSL side of LT end carriage for prevailing Hook Block coming in
contact with Power Conductors
2.4.19 Wire Rope: - 12mm Dia, 6x36 / 6x37 Construction, FMC, having breaking strength of
180kg/mm2.
2.4.20 Couplings:- Geared Coupling used throughout.
2.4.21 Under bridge Lighting: - 4 Nos.250W HPMV under bridge lighting provided for illumination
Purpose
2.4.21 Gear Box: - Totally enclosed,fabricated & stress relieved having module machine cut
spur/helical gears running in oil batch lubrication on ball bearing. All gears are made from
EN8/EN9 alloy steel
duly hardened.
3.0
OPERATING PARAMETERS OF CRANE (VENDOR TO FILL IN)
REFER THE CLEARANCE DIAGRAM

3.1
Distance ( Span ) in meters between centre lines of gantry rails ( S ), m
3.2
Side Clearance-Distance from gantry/track rails to nearest side obstruction

A1, m :
A2, m :
3.3
Distance from top of the gantry rail to

a) Lowest overhead obstruction ( C ), m
b) Floor Level ( D ), m
3.4
Gantry / track rail

a) Size and Weight/unit length
b) Width of head ( B ), mm
3.5
Lift of hook above floor level

a) Main Hook ( H3 ), m
b) Auxiliary Hook ( H1 ), m
3.6
Drop of hook below floor level

a) Main Hook ( H4 ), m
b) Auxiliary Hook ( H2 ), m
OWNER
CONTRACTOR
PROJECT
Technip
Clough
Project No.
00701
Project No.
5700
Unit
21
Doc.
DS
Doc.
DW
Area
21

3.7
Nearest position of hook to the centre line of Column
a) Main hoist
Cabin end ( E ), m
Other end ( F ), m
b) Auxiliary hoist
Cabin end ( E1 ), m
Other end ( F1 ), m
3.8
Vertical clearance to the underside of the bridge ( K ), m
OWNER
CONTRACTOR
PROJECT
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012
Page
12 / 13
Technip
Clough
Project No.
00701
Project No.
5700
Unit
21
Doc.
DS
Doc.
DW
Area
21
Code
Serial
Rev.
4065
002
Dis.
Seq. No.
Rev.
0012
Page
13 / 13
CLEARANCE DIAGRAM
Note : The Data provided in this data sheet shall be revalidated by purchaser during Procurement
Engineering.
OWNER
CONTRACTOR
PROJECT

DS 21 M 0012 - 0

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Technip

TECHNIP KT INDIA LTD.

: Oil & Natural Gas Corporation Ltd., Mumbai

CONTRACTOR : CLOUGH Engineering Limited, Australia

: G-1 & GS-15 Fields Development Project (G1-DP)

EOT CRANE - DATASHEET

ISSUED FOR PURCHASE

ISSUED FOR ENQUIRY

EOT CRANE- DATASHEET (GENERATOR HOUSE)

Quantity / Tag no.

Main Hoist Capacity, tonnes

Auxiliary Hoist Capacity, Tonnes

Span ( Centre Runway Rails ),

Column Centre Distance, m

Plate Welded Box, DOUBLE GRIDER

Class of Duty ( As per IS 807 & 3177)

Height of lift ( Main Hoist ),

Height of Lift (Auxiliary Hoist),m

Operating Speeds ( loaded )

b) Auxiliary Hoist ( AH ) m/min

c) Bridge Travel ( LT ) m/min

d) Trolley Travel ( CT ) m/min

e) Inching speed m/min

10% OF RATED SPEED

Maximum Bridge Deflection

Type of Control ( Cabin/Pendant )

SAFE ( NON HAZARDOUS) AREA

Type of Power Supply System

415 V , 3 PH Neutral, 50 Hz, A.C.

Oil & Natural Gas Corporation Limited, Mumbai

CLOUGH Engineering Limited, Australia

G-1 & GS-15 Fields Development Project (G1-DP)

EOT CRANE- DATASHEET (GENERATOR HOUSE)

Type of Control Power

MANUFACTURERS SPECIFICATIONS ( BIDDER TO FILL UP COMPLETELY &

CRANE PERFORMANCE DATA

Name of the Supplier

EDDYCRANES ENGINEERS PVT.LTD.

Main Hoist Capacity, Tonnes

Auxiliary Hoist Capacity, Tonnes

Maximum Bridge Travel Speed, m/min

Maximum Trolley Travel Speed, m/min

Maximum Main Hoist Speed, m/min

Maximum Auxiliary Hoist Speed, m/min

Inching Speed, m/min

10% OF RATED SPEED

2.1.10 Deflection with Trolley positioned for Maximum Deflection

2.1.18 Cambre Provided / Amount, mm

2.1.20 Factor of Safety

6 Minimum as per IS:3177

EOT Crane Unit

Runway and Cross Conductors

Oil & Natural Gas Corporation Limited, Mumbai

CLOUGH Engineering Limited, Australia

G-1 & GS-15 Fields Development Project (G1-DP)

EOT CRANE- DATASHEET (GENERATOR HOUSE)

Main / Auxiliary Hook

Bridge Assembly (Unladen)

Trolley Assembly (Unladen)

Runway Rail with Accessories

Runway Conductors with Accessories

Each End Carriage

Maximum Wheel Loads