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QC / Inspection

Department

FINAL INSPECTION REPORT N IF-

PROJECT: JAZAN REFINERY AND TERMINAL PROJECT B.I: N/A


CLIENT: ARAMCO OVERSEAS COMPANY B.V.
I.L. # 107000103896
0222001010/
JJCI-J20-32-A001-DA & JJCIORDER N: J23-32-A001-DA
TR Ref: 1020
Sheet n:

015

of

CONTINOUS ASSESSMENT OF VENDOR


TROUBLES & NCR

DESCRIPTION: STEEL STRUCTURE FOR HEATERS


J20-F-1200, J20-F-2500, J20-F-1500, J20-F2200, J20-F-2100, J20-F-1100, J23-F-1300,
ITEM N: J23-F-2300

VENDOR: TR Tecnical

LOCATION:

Arabian
International
SUB-VENDOR: Company

LOCATION:

Madrid

Jeddah

Dimensions:
Material:

Mechanical
damages:

Machining:

Marking:
Doubts about
PO:

Hydr. test:

END/Welding:

Mech Test.:

Others:

Certificates:

NCR:

1. SUMMARY AND COMMENTS:


1.1.

Summary of all inspections carried out to date:


None

1.2.
A.

Summary of all inspections carried out on this date (scope & results):
Final visual inspection, DFT measurement, Review of MTC, NDT reports, Assembly
endorsements, welding reports, painting reports, packing list and IRC issue were
done for Circular/ Rectangular platforms, Hot air ducts and circular ducts were done
and found acceptable. For more details, please refer clause#3 of this Inspection
Report

1.3.
On troubles and any other incidents detected during inspection visit (description &
assessment):
None
1.4.

On progress manufacturing and delivery date:

ITEM

Schedule Manufacturing
Progress (%)

Manufacturing
Progress (%)

Delivery Date

Comments

TBC

Comments:
None

2. TR DRAWINGS, CODES, PROCEDURES, SPECIFICATIONS & APPLICABLE REFERENCES:

Inspector: Habeebullah K
Inspections date: 15th February 2016
02220-00-140-PD-0003-tmp04 Rev.0

QC / Inspection
Department

FINAL INSPECTION REPORT N IF-

PROJECT: JAZAN REFINERY AND TERMINAL PROJECT B.I: N/A


CLIENT: ARAMCO OVERSEAS COMPANY B.V.
I.L. # 107000103896
0222001010/
JJCI-J20-32-A001-DA & JJCIORDER N: J23-32-A001-DA
TR Ref: 1020
Sheet n:
TR References

015

of

Rev.

Title

Status

12-SAMSS-005

May 2011

Info

12-SAMSS-007
32-SAMSS-029

May 2011
Oct 2009

MARKING OF METAL PRODUCTS


FABRICATION OF STRUCTURAL AND MISCELLANEOUS
STEEL
MANUFACTURE OF FIRED HEATERS

Info
Info

V-02220-J20-F-1100-0139

INSPECTION AND TEST PLAN (ITP)

V-02220-J23-F-1300-0133

INSPECTION AND TEST PLAN (ITP)

V-02220-J20-F-1100-0140

V-02220-J20-F-1100-0141

V-02220-J23-F-1300-0135

QUALIFIED WELDER LIST 1, 2, 6, 7 & 8


VISUAL EXAMINATION
PROCEDURE(AIC/QC/NDE/VT/02)
VISUAL EXAMINATION
PROCEDURE(AIC/QC/NDE/VT/02)

V-02220-J23-F-1300-0143

PROCEDURE FOR DIMENSIONAL TOLERANCE

V-02220-J20-F-1100-0149

PROCEDURE FOR DIMENSIONAL TOLERANCE

V-02220-J23-F-1300-0136

MAGNETIC PARTICLE EXAMINATION PROCEDURE

V-02220-J20-F-1100-0142

MAGNETIC PARTICLE EXAMINATION PROCEDURE

V-02220-J23-F-1300-0137

ULTRASONIC EXAMINATION PROCEDURE

V-02220-J20-F-1100-0143

V-02220-J20-F-1100-0145

V-02220-J23-F-1300-0139

V-02220-J20-F-1100-0159

V-02220-J20-F-1200-0056

V-02220-J20-F-1500-0058

V-02220-J23-F-1300-0150

ULTRASONIC EXAMINATION PROCEDURE


ENGINEERING PROCEDURE FOR RADIOGRAPHIC
EXAMINATION OF WELD JOINTS
ENGINEERING PROCEDURE FOR RADIOGRAPHIC
EXAMINATION OF WELD JOINTS
WELDING PROCEDURE SPECIFICATION (J20-F1100/2100)
WELDING PROCEDURE SPECIFICATION (J20-F1200/2200)
WELDING PROCEDURE SPECIFICATION (J20-F1500/2500)
WELDING PROCEDURE SPECIFICATION (J23-F1300/2300)

V-02220-J20-F-1100-0148

V-02220-J23-F-1300-0178

PROCEDURE FOR FABRICATION


PROCEDURE FOR SURFACE PREPARATION &
PAINTING

V-02220-J20-F-1100-0151

PROCEDURE FOR HOT DIP GALAVANIZING

V-02220-J23-F-1300-0145

PROCEDURE FOR HOT DIP GALAVANIZING

F
F

F
F
F
F
F
F

3. DETAILED DESCRIPTION OF INSPECTION (inspected & released equipment/materials):


3.1.
Carried out Visual Inspection, DFT measurement, Final Inspection (Pre shipment) and
IRC issue of Structural items such as Rectangular/ circular platforms and Ducts were found
satisfactory.
ITP Stage
8.6
9

Description
Visual Inspection and DFT Measurement
after Painting
Final Inspection (Pre Shipment)

Results
Acceptable
Acceptable

Inspector: Habeebullah K
Inspections date: 15th February 2016
02220-00-140-PD-0003-tmp04 Rev.0

QC / Inspection
Department

FINAL INSPECTION REPORT N IF-

PROJECT: JAZAN REFINERY AND TERMINAL PROJECT B.I: N/A


CLIENT: ARAMCO OVERSEAS COMPANY B.V.
I.L. # 107000103896
0222001010/
JJCI-J20-32-A001-DA & JJCIORDER N: J23-32-A001-DA
TR Ref: 1020
Sheet n:
12

Inspection Release certificate

of

015

Acceptable

Calibration of Coating thickness gauge has been verified.

Witnessed coating thickness (DFT) as per SAES H 101V and found in compliance.

Visually checked for the coating irregularities such as overspray, pinholes, spatter,
voids, runs, sags and blisters etc. and found satisfactory.

Visually inspected structural items for any mechanical damage and found satisfactory.

Verified that Packing, Preservation and Storage Procedure was approved by TR.

After review of MTC, Assembly& welding endorsements, Painting Inspection Report, NDT
Reports, Structural items were released for Shipment.

Witnessed galvanizing thickness (DFT) of galvanized items and found in compliance.

IRC-017(PO# 0222001010) & IRC-012(PO# 0222001020) were issued.

4. INSTRUMENTS USED DURING INSPECTION:


Description

Ref.

Calibration Validity

DFT Gauge

ID:# PK 18338

13/04/2016

5. STATUS OF NON CONFORMITIES:

NCR no

Description of nonconfirmity

Status

Closed (yes / no)

None

--

--

--

6. ORDER:
COMPLETE

INCOMPLETE

7. NEXT INSPECTION ON:


TBA

8. ATTACHMENTS:
8.1.
8.2.

Photographs
IRC

Inspector: Habeebullah K
Inspections date: 15th February 2016
02220-00-140-PD-0003-tmp04 Rev.0

QC / Inspection
Department

FINAL INSPECTION REPORT N IF-

PROJECT: JAZAN REFINERY AND TERMINAL PROJECT B.I: N/A


CLIENT: ARAMCO OVERSEAS COMPANY B.V.
I.L. # 107000103896
0222001010/
JJCI-J20-32-A001-DA & JJCIORDER N: J23-32-A001-DA
TR Ref: 1020
Sheet n:

Final Inspection

Final Inspection

Final Inspection

Final Inspection

of

015

Inspector: Habeebullah K
Inspections date: 15th February 2016
02220-00-140-PD-0003-tmp04 Rev.0

QC / Inspection
Department

FINAL INSPECTION REPORT N IF-

PROJECT: JAZAN REFINERY AND TERMINAL PROJECT B.I: N/A


CLIENT: ARAMCO OVERSEAS COMPANY B.V.
I.L. # 107000103896
0222001010/
JJCI-J20-32-A001-DA & JJCIORDER N: J23-32-A001-DA
TR Ref: 1020
Sheet n:

Final Inspection

DFT of Galvanizing

of

015

DFT of Painting

DFT of Galvanizing

Inspector: Habeebullah K
Inspections date: 15th February 2016
02220-00-140-PD-0003-tmp04 Rev.0

QC / Inspection
Department

FINAL INSPECTION REPORT N IF-

PROJECT: JAZAN REFINERY AND TERMINAL PROJECT B.I: N/A


CLIENT: ARAMCO OVERSEAS COMPANY B.V.
I.L. # 107000103896
0222001010/
JJCI-J20-32-A001-DA & JJCIORDER N: J23-32-A001-DA
TR Ref: 1020
Sheet n:

of

015

End of Report

Inspector: Habeebullah K
Inspections date: 15th February 2016
02220-00-140-PD-0003-tmp04 Rev.0