Hi Force Catalog

MODEL NUMBER INDEX
Model
Number
ACP
AHP
AHP11
AHP2
ATDP
BoltRight
CF
CFD
CH
CM
CMD
CT
HA
HAP2
HAT
HBW
HC
HCC
HCH
HCJ
HD
HDA
HDT
HEP1
HEP103
HEP2
HEP3
HEP5
HF
HFG
HFL
HFO
HFS
HFV
HG
HGA
HGS
HH
HHP
HHR
HHS
HKP
HLS
HM
HMNS
HMP
HP
HPB
HPF
HPP
HPS
HPV
HRS
HSP
HSS
HSWC
Description
Page
Auto centre pullers

74
Air driven Hydrotest pumps
44
Air driven single stage pumps
29
Air driven Hydrotest pumps, high flow
45
Air driven twin double acting Hydrotest pumps
46
Torque tool and tensioner software suite
100
Female couplers
39, 89
Metal dust cap for female coupler
39
Cable crimper heads
57
Male couplers
39, 89
Metal dust cap for male coupler
39
Self-contained cutters
55
Cylinder saddles
20
Air driven two stage pumps
30
Cylinder tilting saddles
20
Mechanical bed winches for presses
65
Hydraulic hoses complete with coupler
36
Chain cutters
54
Hydraulic cutter heads
55
Steel toe jack
50
Cylinder saddles
20
Double acting cylinders
16
Heavy duty manual torque multipliers
78
Electric driven mini pumps
24
Electric driven two stage compact pumps
25
Electric driven two stage pumps - standard flow
26
Electric driven two stage pumps - medium flow
27
Electric driven two stage pumps - high flow
28
Fittings and adaptors
39
Single acting Failsafe lock ring cylinders
18
Single acting Failsafe lock ring cylinders - low height 17
Premium grade hydraulic oil
36
Hydraulic flange spreaders
60
Check valves
40
Pressure gauges
37, 43
Mounting blocks for pressure gauges
37
Single acting load return cylinders
19
Hydraulic hoses without coupler
36
Hydraulic hole puncher
58
Double acting hollow piston cylinders
15
Single acting hollow piston cylinders
14
Hydraulic knock out puncher
58
Single acting low height cylinders
11
Manifolds
38
Self-contained nut splitters
59
Manually operated Hydrotest pumps
42, 43
Manually operated pumps
23
Bench presses
63
Workshop floor presses
64, 65
Petrol engine driven pumps
31
Single acting low height pad cylinders
10
Adjustable pressure relief valve
40
Oil reservoirs for HMP series pumps
43
Electric driven split flow pumps
32
Single acting multi-purpose cylinders
12, 13
Self-contained hydraulic wire rope cutters
52
Model
Number
Description
HT
HTW
HTWH
HTWP
HVB
HVL
HWC
HWRC
IB
IS
IW
JAH
JAL
JAS
JS
JSL
JSS
LiftRight
MB
MFS
MPK
MS
NS
PCS
PG
PKC
PKS
PMV
PPC
PT
REX
RMV
RSC
RSH
RSM
RSS
RSX
SC
SCP
SDC
SJS
SLT
SP
STFC
STMC
STN
STS
STS-CK
STU
TS
TWH-N
TWH-NRH
TWS-N
XHC
XHP
77
Manual torque multipliers
76
Manual torque wrenches
89
Torque hose sets including couplers
89
Torque wrench pumps
65
Multi-position V-Blocks for workshop presses
9
Single acting very low height pancake cylinders
52
Hammer blow wire rope cutters
53
Double acting wire rope cutters
87
Imperial hexagon reducer bushes
82
Imperial impact sockets
90
Pneumatic impact wrenches
48
Aluminium jacks
49
Aluminium compact jacks
49
Aluminium multi-purpose jacks
62
Hydraulic jaw spreaders
49
Steel compact jack
50
Steel bottle jacks
100
Cylinder and pump selection software suite
88
Metric hexagon reducer bushes
61
Mechanical flange spreaders
70
Mechanical pullers
83
Metric impact sockets
59
Nut splitters
34
Pump and cylinder sets
79
Pistol grip pneumatic torque multipliers
73
Comprehensive hydraulic puller kits
72
Hydraulic 2 and 3-way puller kits
40
Directional control valves - pump mounted
39
Universal dust cap
80
Pneumatic torque multipliers
68
Heavy duty skates with grooved guide
40
Directional control valves - remote mounted
67
Multi-purpose skate kits
67
Heavy duty skates
66
Nylon multi-roller steerable skates
67
Multi-purpose skates
Heavy duty twin-roller skates with grooved guide 68
56
Self-contained crimping tools
71
Self-contained hydraulic pullers
86
Square drive conversion kits for TWH-N
62
Hydraulic step jaw spreader
77
Slimline manual torque multipliers
80
Slimline pneumatic torque multipliers
98
Female coupler for bolt tensioners
98
Male coupler for bolt tensioners
98
Nipple
92, 93
Topside stud bolt tensioners
94, 95
Stud bolt tensioner conversion kits
96
Sub-sea stud bolt tensioners
20
Cylinder tilting saddles
84
Hydraulic torque wrenches - hexagon drive
85
Ratchet heads for TWH-N torque wrenches
81
Hydraulic torque wrenches - square drive
98
Bolt tensioner hydraulic hoses
97
Ultra high pressure manually operated pumps
Page
CATALOGUE SECTIONS INDEX

General
Information about the company,

products, quality and safety
Pages
4-6
Cylinders
Low height, multi-purpose, hollow piston, double

acting, high tonnage cylinders and saddles
Pages
7 - 20
Pumps
Manual, electric, air, petrol engine

driven and split flow electric pumps
Pages
21 - 32
Pump & Cylinder Sets
Selection of pump and cylinder

combination sets
Pages
33 - 34
System Components
Hoses, oil, pressure gauges, manifolds,

couplers, fittings and control valves
Pages
35 - 40
Hydrotest Pumps
Manually operated and air driven

Hydrotest pumps
Pages
41 - 46
Jacks
Industrial aluminium jacks, compact jacks,

steel bottle jacks
Pages
47 - 50
Tools
Cutters, crimpers, hole punchers, nut splitters, Pages

flange spreaders, workshop presses and skates 51 - 68
Puller Kits
Mechanical and hydraulic pullers,

auto-centre pullers and puller kits
Pages
69 - 74
Torque Tools
Manual, pneumatic and hydraulic torque

wrenches, pumps and accessories
Pages
75 - 90
Bolt Tensioners
Hydraulic topside and sub-sea tensioners,

manual and air driven pumps and accessories
Pages
91 - 98
Software
The BoltRight and LiftRight software suite

for easy tool selection
Pages
99 - 100
Services
Equipment rental, on-site services,

maintenance and training
Pages
101 - 108
The Information Pages
Safety instructions, basic hydraulic

principles and conversion charts
Pages
109 - 121
N
3
ABOUT HI-FORCE, PRODUCTS & MARKETS
Since its launch in the early 1980s, Hi-Force has continued to expand at a
tremendous pace. From its UK Headquarters in Daventry, England the
Company initially established itself as the leading manufacturer and
supplier of hydraulic tools in the UK market. Then from 1991 onwards a
major global expansion took place and today Hi-Force operates from
strategically placed Regional Offices and Distribution Centres located in
Europe, Middle East, South East Asia, Australia and South Africa. Continual
expansion of our Regional Office network is central to our future plans.
Design Office
At the heart of the ongoing Hi-Force success story is our technologically

advanced research and development, design, manufacturing, assembly
and marketing capabilities. Product designs incorporate the latest SolidWorks computer technology, whilst the use of state of the art CNC
production machinery ensures that accurate, zero defect components,
conforming to stringent quality requirements, are produced first time,
every time.
Initially the Hi-Force product range was focused on the manufacture and
distribution of hydraulic lifting equipment, like cylinders, pumps, jacks and
presses. However to satisfy the ever increasing demands, of our
customers, for a wider range of high quality tools, the product range
quickly expanded to include mechanical and hydraulic puller kits, nut
splitters, cutters, crimping tools, hole punchers, flange and jaw spreaders,
moving skates and hydrotest pumps.
In the early 1990s Hi-Force added an equally important and highly
dynamic range of new products, to our tool portfolio, specifically designed
for bolting up of mechanical components like pipeline flanges, structural
steelwork, pressure vessels, heat exchangers, valves, machinery anchor
bolts and many other items. The Hi-Force Bolting Products range
includes manual and hydraulic torque wrenches, manual and pneumatic
torque multipliers, stud bolt tensioners, industrial impact wrenches, plus of
course accessory items like pumps, hose sets, sockets, reducer bushes
etc...
In early 2006 Hi-Force launched its BoltRight software programme,
designed to assist users to correctly and accurately tighten bolted
fasteners to the desired tension to ensure a leak free joint first time, every
time. Further details can be found on page 100 of this catalogue. The
growth of the Hi-Force Bolting Products Range has been nothing short of
remarkable and along with our original core product range has quickly
elevated Hi-Force to a one stop source for hydraulic tools worldwide.
Every year Hi-Force commits a considerable amount of money and
resources to our ongoing research and development programme, which is
targeted at improving technical performance of our products even further.
This commitment has established the basis for Hi-Force to meet, or
exceed, the most exacting quality standards in the hydraulic tools industry,
both now and in the future.
Model & serial number engraving
Pump assembly area
Paintshop
Testing & calibration
ABOUT HI-FORCE, PRODUCTS & MARKETS
Today Hi-Force products are used every day in a wide variety of industries
including Oil & Gas, Petrochemical & Refining, Power Generation, Railways,
Mining, Construction, Ship Building and Repair, Aerospace, Defence, Heavy
Engineering and the many thousands of industrial service companies
supporting these market sectors. Today you can be certain that a Hi-Force
product is in use somewhere in the world 24 hours a day, 7 days a week and
365 days per year.
One of the most important front line links Hi-Force has, with its customers
worldwide, is our sales and marketing team, who have the expertise and
experience to anticipate the needs of tomorrows market today! Operating
from our strategically placed regional offices, alongside our Global network of
over 80 officially appointed and authorised Distributors, Hi-Force is ideally
placed to respond instantly to customer enquiries. Our Design and
Engineering departments work closely with our Sales and Marketing team to
solve even the most intransigent application problems and offer a solution
based approach, at an economical price, within a reasonable delivery period,
to satisfy our customer needs.
Petrochemical & Refinery industry
Construction industry
Another key link with customers is provided by our Regional Office service
centres, each fully equipped with the latest state of the art service, repair,
calibration and testing facilities ensuring that after sales service for Hi-Force
products is second to none in the industry. Over the past few years many of
our major Distributors have also established their own Service Centres for
hydraulic and pneumatic tools further enhancing the Hi-Force service first
philosophy. Appointment of additional strategically placed service centres,
authorised by and compliant with Hi-Forces strict levels of competence, is
continuing year on year.
Offshore industry
Hi-Force is fully committed to improving levels of technical capability, both

within its own workforce and also throughout our Distributor network, and
we believe that training is a key element to helping us to achieve our goals.
Hi-Force currently offers technical sales and service training courses to our
distributors and product users, on a regular basis, either at our UK head
office or at one of our regional distribution centres. Product training is
provided free of cost, further information is available on request.
May I thank you for taking the time to read this section of our catalogue,
which, with a total of 124 pages, is by far the biggest we have ever produced.
I am confident that the technical information provided will be of great assistance, when selecting the most suitable Hi-Force tool, to satisfy the
application at hand. Hi-Force is justifiably proud of its continuing success, as
a major player, in the worldwide hydraulic tools market and I thank all of our
many customers and distributors for their continued support.
This is why we say :
Hi-Force ...
Precisely !
Kevin P. Brown
Group Managing Director
Ship repair industry
Hi-Force Daventry facilities
QUALITY & SAFETY
All Hi-Force products are designed and manufactured to meet or exceed the requirements of current
national and international standards and codes of practice, which are essential to ensure that Hi-Force
manufactures hydraulic tools and equipment of the highest possible quality, both today, and in the future. All
items are manufactured in accordance with the quality assurance requirements of ISO9001:2000 as
verified by our certificate of registration number A21 438, originally issued in January 1998 and valid until
January 2010.
All Hi-Force tools are permanently marked with their respective model number and a unique serial number,
which are both traceable to an individually issued test certificate. Every Hi-Force tool manufactured is
individually tested in accordance with the latest international, test procedures, applicable to hydraulic tools
and equipment.
All Hi-Force products are
covered by a comprehensive
warranty against material
and/or workmanship defects.
All warranty claims must first
be approved either by Hi-Force
UK, a Hi-Force Regional Office
or an approved Hi-Force
Service Centre.
High pressure hydraulic power
provides one of the simplest
means of applying high force in
confined spaces, however
respect for common sense
safety precautions is essential
at all times.
Every Hi-Force employee is fully
conversant with all Hi-Force
safety procedures, applicable
to the safe operation and use
of our products, and we feel it
is our duty to ensure that all
users of hydraulic tools are
equally aware of these procedures. We therefore request
you to study pages 110 and
111 of this catalogue and also
ensure that all of your
employees are equally aware
of these safety issues.
INDEX - CYLINDERS
Hydraulic Cylinders
Selection table
Page
8
HVL Range
Single acting very low height pancake cylinders
Page
9
HPS Range
Single actng low height pad cylinders
Page
10
HLS Range
Single acting low height cylinders
Page
11
HSS Range
Single acting multi-purpose cylinders
HHS Range
Single acting hollow piston cylinders
Page
14
HHR Range
Double acting hollow piston cylinders
Page
15
HDA Range
Double acting cylinders
Page
16
HFL Range
Single acting low height Failsafe lock ring cylinders
Page
17
HFG Range
Single acting Failsafe lock ring cylinders
Page
18
HGS Range
Single acting load return cylinders
Page
19
Saddles
Cylinder saddles and piston rod thread details
Page
20
Pages
12 - 13
SELECTION TABLE FOR HI-FORCE STANDARD RANGE CYLINDERS

With 10 series, 109 standard models and unlimited specials made to order, Hi-Force will provide the best cylinder for the job !
Cylinder
stroke
in mm
6
10
11
12
15
16
16
25
25
40
44
45
50
50
50
51
56
60
75
76
76
100
102
102
125
150
150
150
151
152
152
152
153
203
205
206
250
254
305
330
330
356
457
Nominal lifting capacity in tonnes of cylinder

5
10 - 11
HPS50
HVL10
15
HVL20
30 - 33 50 - 61 73 - 109
HVL30
HVL50
150
200
325
250
400
520
HVL100
HPS100
HPS200
HPS300
HPS500
HPS750
HPS1000 HPS1500
HPS51
HSS51
HSS101
HHS101
HLS301
HLS501 HLS1001 HLS1501
HLS101
HLS201
HFL1502
HSS52
HHS102
HSS152
HHS202 HHS302
HFL2502
HFL502 HHR1002 HLS1502 HGS2002
HFL5002
HGS3002
HFG502 HFL1002 HFG1502

HFG1002
HSS252
HHR302
HSS102
HLS302
HLS502 HLS1002
HSS53
HHS603 HHS1003
HHR603 HHR1003
HSS54
HSS104
HFG1004 HFG1504
HSS154
HSS504 HSS1004
HSS254
HFG504
HSS55
HSS106
HSS156
HHS206 HHR306
HFG506 HHS1006 HFG1506
HSS256
HHS606
HFG3006
HFG1006
HDA256 HHS306
HSS506
HFG4006
HDA3006 HDA4006 HDA5006
HSS756 HDA1506 HDA2006
HDA506 HDA1006 HGS1506 HFG2006

HHR606 HHR1006
HGS3006
HFG5006
HGS2006
HSS1006
HHR2508
HSS508
HSS308
HSS108
HSS1010 HSS1510 HSS2510
HHR6010 HSS10010
HSS1012
Cylinder
Range Page Cylinder principle
single acting
9
HVL
single acting
10
HPS
single acting
11
HLS
single acting
12-13
HSS
single acting
14
HHS
double acting
15
HHR
double acting
16
HDA
single acting
17
HFL
single acting
18
HFG
single acting
19
HGS
20 - 25
HHR3012
HDA20012
HSS5013
HDA5013 HDA10013
HSS2514
HSS2518
Main characteristics of Hi-Force cylinder range

Return action
load/gravity return
spring assisted return
hydraulic return
hydraulic return
load/gravity return
load/gravity return
load/gravity return
Piston feature
solid piston
solid piston
solid piston
solid piston
hollow piston
hollow piston
solid piston
threaded piston & lock ring
threaded piston & lock ring
solid piston
Saddle
Stroke limiter device
integrated
stop ring
integrated
stop ring
integrated
stop ring
several options available
stop ring
stop ring
stop ring
stop ring
tilting saddle
restriction port
tilting saddle
restriction port
tilting saddle
stop ring
HVL - SINGLE ACTING VERY LOW HEIGHT PANCAKE CYLINDERS

Capacities from 10 to 104 tonnes
HVL50
Stroke length 6mm

HVL10
HVL20
Working pressure 700 Bar
The HVL Pancake cylinder range combines a very low closed height with a 6mm stroke, providing a
precise adjusting and lifting force in very confined work areas. Ideally suited for applications requiring
alignment of machinery, turbines, heavy structures etc... All models are single acting, load return design.
The base of all HVL cylinders must be fully supported during use.
Single acting load return

Surface treated piston rod
Low friction bearing surfaces
Anti-extrusion seals
Did you know .....

Hi-Force HVL pancake cylinders are the lowest
closed height hydraulic cylinders available on the
market.
If you dont have the space, we have the solution !
A
E
B
Model
number
Capacity
tonnes
Stroke
mm
Oil cap.
cm
Cyl. eff. area

cm
Weight
kg
HVL10
HVL20
HVL30
HVL50
HVL100
10
20
32
50
104
6
6
6
6
6
9
17
27
43
88
14.4
28.6
45.6
71.3
146.5
1.6
2.6
3.0
7.2
15.6
28
32
34
45
65
Dimensions in mm
B
C
D
87
104
120
158
200
38
52
60
75
100
100
100
100
100
65
E
16.0
19.0
19.5
29.0
37.0
HPS - SINGLE ACTING LOW HEIGHT PAD CYLINDERS

Capacities from 4.5 to 147 tonnes
HPS500
Stroke lengths from 6 to 16mm

HPS200
HPS100
The HPS pad cylinder range offers the best capacity, closed height and stroke length combination, spring
assisted return cylinders in the industry. Ideally suited for applications where a low closed height and
maximum possible stroke is of prime importance, these highly versatile cylinders are extensively used for
maintenance, structural weld positioning, rigging, flange separating and many other applications.
Single acting, spring assisted return

G1
Handle
(HPS1000 & HPS1500)
G2
65mm
A
I
B
Model Capacity Stroke Oil cap. Cyl. eff. area Weight

mm
cm
cm
kg
number tonnes
HPS50
HPS51
HPS100
HPS200
HPS300
HPS500
HPS750
HPS1000
HPS1500
10
4.5
4.5
10
20
32
50
73
109
147
6
16
10
11
12
15
16
16
16
4
10
14
31
55
107
164
245
330
6.4
6.4
14.4
28.6
45.6
71.3
102.7
153.4
206.2
0.8
0.9
1.6
2.6
4.2
6.6
10.4
23.2
28.5
32
42
45
52
59
67
81
91
100
60
60
81
100
115
140
165
215
215
Dimensions in mm
C D E F G1 G2
38 24
38 24
56 38
76 51
95 60
114 70
140 82
180 114
191 114
20
20
34
40
46
54
67
75
83
19
19
28
39
48
60
70
90
95
5.6
5.6
6.8
8.8
8.8
10.8
13.0
12.8
13.0
9.75
9.75
11.25
14.25
14.25
17.25
19.00
19.00
19.00
26
26
37
50
52
67
76
130
117
19
19
19
19
19
20
21
29
29
HLS - SINGLE ACTING LOW HEIGHT CYLINDERS

HLS502
HLS301

HLS101
HLS201
The HLS low height cylinder range is the most widely used design in the world today. All models have
spring assisted return pistons and combine low closed height with optimum stroke lengths. Offering a
compact, powerful force for a wide variety of applications in many industries including power generation,
ship building & repair, construction, railways, mining, steel works, oil & gas and many others. The HLS
range offers a compact, portable option in an inexpensive package.
Spring assisted return

Optional tilting saddles (see page 20)
C
G
65mm
H
B
D
45 degrees (*)
E
(*) = HLS101 features 2 base mounting holes at 90 from coupler
Model Capacity Stroke Oil cap. Cyl. eff. area Weight

number tonnes
mm
cm
cm
kg
HLS101
HLS201
HLS301
HLS302
HLS501
HLS502
HLS1001
HLS1002
HLS1501
HLS1502
10
20
32
32
50
50
109
109
147
147
40
44
25
60
25
60
25
60
25
50
58
126
114
274
178
428
384
921
516
1031
14.4
28.6
45.6
45.6
71.3
71.3
153.4
153.4
206.2
206.2
2.4
4.8
5.0
7.0
8.4
10.4
19.8
24.0
37.0
42.0
95
102
83
119
91
126
108
143
130
155
70
90
102
102
127
127
178
178
216
216
Dimensions in mm
C
D
E
F
38
51
60
60
70
70
114
114
114
114
26
40
40
40
40
40
55
55
75
75
19
19
19
19
20
20
30
30
41
41
M8
M8
M8
M8
M8
M8
M12
M12
M12
M12
40
60
80
80
80
80
140
140
165
165
M4
M5
M5
M5
M5
M5
M8
M8
M8
M8
11
HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS

HSS1010
HSS108
HSS106
HSS104

The HSS single acting multi-purpose cylinder range offers the widest choice of stroke lengths and lifting
capacities available, and provides an excellent choice for maintenance, production, fabrication and
construction applications. All models are provided with a collar thread and thread protector, cylinder base
and piston rod mountings for easy fixturing, making the HSS range the most versatile and adaptable
multi-purpose cylinders available. Major user industries include power generation, railways, steelworks,
mining, shipyards and oil & gas.
D
*
*

Collar threads withstand full load
Base and piston rod mounting on most models
Optional piston rod saddles (see page 20)
*
E
C
H
B
65mm
* = see page 20
Model
number
HSS51
HSS52
HSS53
HSS54
HSS55
HSS101
HSS102
HSS104
HSS106
HSS108
HSS1010
HSS1012
12
Capacity
tonnes
Stroke
mm
4.5
4.5
4.5
4.5
4.5
10
10
10
10
10
10
10
25
50
75
100
125
25
56
100
150
206
250
305
Oil cap. Cyl. eff. area Weight

cm
cm
kg
16
32
48
64
80
36
81
144
217
297
361
440
6.4
6.4
6.4
6.4
6.4
14.4
14.4
14.4
14.4
14.4
14.4
14.4
1.0
1.2
1.4
1.5
1.8
1.8
2.4
3.0
4.2
5.0
5.4
6.2
Dimensions in mm (unless otherwise stated)

A
107
132
157
182
207
100
131
175
225
281
325
379
38
38
38
38
38
57
57
57
57
57
57
57
24
24
24
24
24
35
35
35
35
35
35
35
1 1/2-16un
28
28
28
28
28
27
27
27
27
27
27
27
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
25
25
25
25
25
40
40
40
40
40
40
40
19
19
19
19
19
19
19
19
19
19
19
16
1 1/2-16un
1 1/2-16un
1 1/2-16un
1 1/2-16un
2 1/4-14un
2 1/4-14un
2 1/4-14un
2 1/4-14un
2 1/4-14un
2 1/4-14un
2 1/4-14un
HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS

D
*
*
*
E
C
H
G
B
65mm
* = see page 20
Model
number
Capacity Stroke
tonnes
mm

cm
cm
kg

A
HSS152
HSS154
HSS156
HSS1510
HSS252
HSS254
14.5
14.5
14.5
14.5
25
25
50
100
150
250
51
102
101
203
304
507
178
356
20.3
20.3
20.3
20.3
34.9
34.9
3.4
5.0
6.6
8.8
6.5
8.0
154
204
254
354
174
225
70
70
70
70
86
86
HSS256
HSS2510
HSS2514
HSS2518
HSS308
HSS502
25
25
25
25
29
50
150
250
356
457
205
51
524
874
1242
1597
860
364
34.9
34.9
34.9
34.9
41.9
71.3
9.6
12.6
16.8
21.4
18.6
13.0
273
374
480
611
374
150
86
86
86
86
102
127
54
54
54
54
57
79
50
50
50
50
73
109
109
109
102
152
203
330
152
102
153
254
728
1084
1448
2354
1561
1565
2347
3896
71.3
71.3
71.3
71.3
102.7
153.4
153.4
153.4
16.8
20.0
23.2
33.6
31.0
41.6
49.8
65.5
201
251
302
429
272
223
274
375
127
127
127
127
146
185
185
185
79
79
79
79
95
114
114
114
HSS504
HSS506
HSS508
HSS5013
HSS756
HSS1004
HSS1006
HSS10010
39
39
39
39
49
49
M10
M10
M10
M10
M12
M12
48
48
48
48
60
60
19.0
19.0
19.0
19.0
25.0
25.0
3 5/16-12un 49 M12 60
25.0
25.0
41
41 2 3/4-16un
41 2 3/4-16un
41 2 3/4-16un
54 3 5/16-12un
54 3 5/16-12un
2 3/4-16un
3 5/16-12un 49 M12 60
3 5/16-12un 49 M12 60
25.0
25.0
3 5/16-12un 50
- 50.0
5-12un 55 M12 85 20.0
3 5/16-12un 49 M12 60
5-12un
5-12un
5-12un
5-12un
5 3/4-12un
6 7/8-12un
6 7/8-12un
6 7/8-12un
55
55
55
55
45
50
50
50
M12
M12
M12
M12
M12
M12
M12
M12
85
85
85
85
115
146
146
146
20.0
20.0
20.0
20.0
31.5
32.0
32.0
32.0
See pages 21-32 for pumps

suitable for use with all
Hi-Force cylinders
See page 35-40 for the full

range of system components
13
HHS - SINGLE ACTING HOLLOW PISTON CYLINDERS

HHS302
HHS202
The HHS single acting hollow piston cylinder range is extremely versatile for use in tooling, maintenance
and tensioning applications. Specifically designed with a hollow piston to enable a rod or cable to be
passed through the entire cylinder length for applications where a pulling force is required, the HHS range
is used extensively in post-tensioning and pre-stressing applications as well as testing of various bonded or
mechanical anchoring systems. HHS cylinders can also be used for general lifting applications, when fitted
with readily available interchangeable hardened steel piston rod saddles.
E
C

*
D
F
65mm
I
B
90
* = see page 20
Model
number
HHS101
HHS102
HHS106
HHS202
HHS206
HHS302
HHS306
HHS603
HHS606
HHS1003
HHS1006
14
Capacity Stroke Oil cap.

tonnes
mm
cm
11
11
11
23
23
33
33
61
61
102
102
25
50
152
50
150
50
152
76
150
76
150
39
79
240
167
500
233
710
651
1285
1088
2147
Cyl. eff. Weight

area cm
kg
15.8
15.8
15.8
33.3
33.3
46.7
46.7
85.7
85.7
143.1
143.1
2.8
3.0
10.2
7.0
13.8
10.6
19.2
28.0
40.6
64.0
75.0

A
110
70
38
20
2 3/4-16un
30
M8
51
19
140
70
38
20
2 3/4-16un 30
M8
51
19
M8
51
19
70
38
20
2 3/4-16un
160 100
51
30
3 7/8-12un 40
M8 82.5 31
306 100
51
30
3 7/8-12un 40
M8 82.5 31
165 115
60
35
4 1/2-12un 40
M8
92
31
35
4 1/2-12un
M8
92
31
M12 130 31
297
320 115
60
30
40
226 160
92
55
6 1/4-12un 59
315 160
92
55
6 1/4-12un 59
M12 130 31
276 213 127 81
8 3/8-12un
60
M16 178 45
350 213 127 81
8 3/8-12un 60
M16 178 45
HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS


HHR306
HHR302
The HHR double acting hollow piston cylinder range incorporates all of the design features of the HHS
range with the added benefit of double acting design, which greatly enhances speed of operation and
performance particularly in the longer length stroke options. Additionally a substantial hydraulic pulling
force is available in the piston retraction mode of operation. Standard range models are featured in this
catalogue, however other stroke and tonnage options are available on request.
E
C
*
Double acting design

Annular area overload protection valve
A
J
65mm
I
D
B
* = see page 20
Note :
33 & 61 tonne models
feature 2 base mounting
holes at 90 from coupler
Model
number
Capacity
Push Pull Stroke Oil cap. Cyl. eff. Weight
tonnes
mm
cm area cm kg
45

A
HHR302
HHR306
HHR3012
HHR603
HHR606
33
33
33
61
61
24
24
24
38
38
51
150
305
76
152
238
701
1424
652
1304
46.7
46.7
46.7
85.7
85.7
12.2
17.6
25.7
30.6
41.6
180
279
434
239
315
115
115
115
160
160
60.3
60.3
60.3
92
92
35
35
35
55
55
HHR6010
HHR1002
HHR1003
HHR1006
HHR2508
61
102
102
102
247
38
43
43
43
89
254
50
76
152
203
2179
715
1087
2174
6946
85.7
143.1
143.1
143.1
346.5
52.5
61.3
68.5
90.0
269.0
417
284
308
387
500
160
213
213
213
340
92
140
140
140
250
55
80
80
80
150
4 1/2-12un 40 M8
92
92
4 1/2-12un 40 M8 92
6 1/4-12un 45 M12 130
6 1/4-12un 45 M12 130
4 1/2-12un 40 M8
28
28
28
31
31
119
218
373
166
242
6 1/4-12un 45 M12 130 31 344

8 3/8-12un 40 M16 178 82 208
8 3/8-12un 40 M16 178 82 234
8 3/8-12un 40 M16 178 82 310
Optional
Optional
98 389
15
HDA - DOUBLE ACTING CYLINDERS

HDA506
HDA5013

The HDA double acting cylinder range offers the utmost in versatility and durability. Specifically designed
for heavy duty lifting, construction and maintenance applications as well as presswork and industrial
production, the double acting design provides substantial pulling force in the piston retraction mode as
well as providing fast, controlled retraction for continuous duty cycle operation. All models up to 203
tonnes are supplied with flat saddle, piston rod threads and collar threads as standard. Models from 326
tonnes and upwards are supplied without collar thread and piston rod thread, however include
replaceable tilting saddle as standard. Standard range models are featured in this catalogue, however
other stroke and tonnage options are available on request.
Internal annular area overload protection valve
Base mounting holes
Up to 203 tonnes :
From 326 tonnes :
Flat saddle
Tilting saddle
Piston rod thread
Piston without thread
Collar thread
Excluding collar thread
D
C
E
A
I
65mm
H
B
Model
number
HDA256
HDA506
HDA5013
HDA1006
HDA10013
HDA1506
HDA15012
HDA2006
HDA20012
HDA3006
HDA4006
HDA5006
16
Capacity
Push Pull Stroke Oil cap. Cyl. eff. area Weight
tonnes
mm
litres
cm
kg
25
50
50
109
109
152
152
203
203
326
398
520
10
15
15
36
36
79
79
94
94
-
152
152
330
152
330
152
305
152
305
152
152
152
0.53
1.08
2.35
2.33
5.06
3.26
6.53
4.33
8.69
6.95
8.49
11.09
34.9
71.3
71.3
153.3
153.3
214.2
214.2
285.2
285.2
457.4
558.9
729.9
15.0
28.4
42.6
64.5
89.0
90.0
120.5
127.4
165.0
214.2
312.7
413.5

A
287 92
50 3 5/16-12un 53 M10 60
30 212
295 127 79
5-12un
55 M12 85
20 216
473 127 79
5-12un
55 M12 85
20 394
304 178 114
6 7/8-12un
51 M12 146 30 226
482 178 114 6 7/8-12un 51 M12 146 30 404

310 210 114
8-12un
463 210 114
8-12un
55 M16 160 35 231

55 M16 160 35 384
327 254 140 9 3/4-12un 65 M20 185 43 238

480 254 140 9 3/4-12un 65 M20 185 43 391
366 312 165
Optional
Optional
M20 158 50 262
394 360 216
Optional
Optional
M24 203 55 277
435 397 203
Optional
Optional
M24 203 65 300
HFL - SINGLE ACTING LOW HEIGHT FAILSAFE LOCK RING CYLINDERS

HFL1002
The HFL low height single acting failsafe lock ring cylinder range combines all the versatility and efficiency
of hydraulic power with the safety of mechanical load support, offering a sustainable lifting force in very
confined work areas. Ideally suited for applications requiring load holding for extended periods, such as
bridge support work. The HFL range features a single acting load return piston, threaded throughout its
stroke length to suit the integral threaded mechanical load holding lock ring. All models are suitable for
vertical lifting only and are supplied with tilting saddles as standard.
Single acting load return design
Surface treated cylinder bore
Tilting saddle fitted as standard
Overstroke restrictor port
See pages 21-32 for pumps

suitable for use with all
Hi-Force cylinders
C
D
65mm
E
B
Model
number
Capacity
tonnes
Stroke
mm
Oil cap.
cm
Cyl. eff. area

cm
Weight
kg
HFL502
HFL1002
HFL1502
HFL2502
HFL5002
50
109
152
260
520
51
50
45
45
45
363
770
1070
1647
3287
71.3
153.4
214.3
366.1
729.9
14.2
25.1
44.0
69.4
186.0
Dimensions in mm
A
B
C
D
125
137
150
159
192
127
178
216
273
400
95
140
165
216
305
70
115
135
130
180
E
19
20
28
31
43
17
HFG - SINGLE ACTING FAILSAFE LOCK RING CYLINDERS

HFG1004
HFG504

The HFG single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic
power with the safety of mechanical load support. Ideally suited for applications requiring sustained load
holding for extended periods, such as bridge support work, the HFG range features a single acting, load
return piston, threaded throughout its stroke length to suit the integral threaded mechanical load holding
lock ring. Simply jack up the load, wind down the mechanical lock ring until it comes into contact with the
cylinder body, release the hydraulic pressure and sustain the load mechanically. All models are suitable for
vertical lifting only and are supplied with tilting saddles as standard to reduce the risk of side loading the
cylinder. Standard models are featured in this catalogue, however other stroke and tonnage options are
available on request.
Overstroke restrictor port
C
D
A
65mm
E
B
Model
number
HFG502
HFG504
HFG506
HFG1002
HFG1004
HFG1006
HFG1502
HFG1504
HFG1506
HFG2006
HFG3006
HFG4006
HFG5006
18
Capacity Stroke
tonnes
mm
Oil cap.
litres
Cy. eff. area

cm
Weight
kg
Dimensions in mm
B
C
D
50
50
0.36
71.3
15.4
172
127
95
70
25.0
50
50
109
109
109
152
152
152
203
326
102
150
50
100
150
50
100
150
152
150
0.73
1.07
0.77
1.53
2.30
1.07
2.14
3.21
4.33
6.87
71.3
71.3
153.4
153.4
153.4
214.3
214.3
214.3
285.1
457.7
20.6
25.0
33.5
47.5
61.5
69.5
84.0
89.5
137.0
228.5
224
272
184
240
311
238
288
338
362
417
127
127
178
178
178
216
216
216
254
310
95
95
140
140
140
165
165
165
190
241
70
70
115
115
115
135
135
135
135
150
25.0
25.0
27.5
27.5
27.5
42.0
42.0
42.0
50.0
50.0
398
520
151
152
8.44
11.10
559.0
729.9
308.5
457.0
459
498
342
400
267
305
180
180
70.0
80.0
HGS - SINGLE ACTING LOAD RETURN CYLINDERS

HGS2002
HGS3002
The HGS load return cylinder range is specifically designed for lifting and maintenance applications. These
economically priced single acting cylinders are supplied with a tilting saddle to reduce the risk of damage
caused by side loading. The integral stop ring provides extra guidance for the piston and acts as an over
stroke restrictor to ensure that the piston is only extended to its designed stroke length. Standard range
models are featured in this catalogue, however other stroke and tonnage options are available on
request.
Stop ring to prevent over extension
C
Removable
lifting eyes
Although other stroke length and tonnage

combinations are available on request, please consider
the following alternative Hi-Force cylinder ranges :
For lower capacities : HLS low height range
(page 11)
HSS multi-purpose range (page 12-13)
For higher capacities : HFL Failsafe range
(page 17)
HFG Failsafe range
(page 18)
E
B
Model
number
Capacity
tonnes
Stroke
mm
HGS1506
HGS2002
HGS2006
HGS3002
HGS3006
152
203
203
326
326
152
50
152
50
152

litres
cm
kg
3.26
1.45
4.33
2.29
6.87
214.3
285.1
285.1
457.7
457.7
90
98
127
174
214
A
331
224
345
297
398
Dimensions in mm
B
C
D
210
254
254
310
310
35
43
43
50
50
114
140
140
165
165
100
135
135
150
150
19
CYLINDER SADDLES & PISTON ROD THREAD SPECIFICATIONS

Fitted as standard
Cylinder
Cylinder
Saddle
range
capacity
model No.
HLS
HLS
HLS
HLS
HLS
HLS
HSS
HSS
HSS
HSS
HSS
HSS
HSS
HSS
HHS
HHS
HHS/R
HHS/R
HHS/R
HHR
HDA
HDA
HDA
HDA
HDA
HDA
HDA
HDA
HFG
HFG
HFG
HFG
HFG
HFG
HFG
HFL
HFL
HFL
HFL
HFL
HGS
HGS
HGS
HA5
HA10
HA15
HA25
HA25
HA50
HA75
HA100
HA102
HA202
HA302
HA603
HA1003
HA2508
HD25
HD50
HD100
HD150
HD200
HD300T
HD400T
HD500T
TS50
TS100
TS150
TS200
TS300
TS400
TS500
TS50
TS100
TS150
TS250
TS500
TS150
TS200
TS300
10
20
32
50
109
147
4.5
10
14.5
25
29
50
73
109
11
23
33
61
102
247
25
50
109
152
203
326
398
520
50
109
152
203
326
398
520
50
109
152
260
520
152
203
326
D
A
D
B
C
20
See
figure
1
1
1
1
1
2
2
2
4
4
4
4
4
4
3
3
3
3
3
6
6
6
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
Available options
Cylinder
Cylinder
Saddle
range
capacity
model No.
HLS
HLS
HLS
HLS
HLS
HLS
HSS
HSS
HSS
HSS
HSS
HSS
HSS
HSS
HHS
HHS
HHS/R
HHS/R
HHS/R
HHR
HDA
HDA
HDA
HDA
HDA
HDA
HDA
HDA
HFG
HFG
HFG
HFG
HFG
HFG
HFG
HFL
HFL
HFL
HFL
HFL
HGS
HGS
HGS
Piston
Dimensions
Cylinder
A B C
D
range
HSS5
- 20 -16UNF
HSS10
- 14 1-8UNC
HSS15
- 14 1-8UNC
HSS25
- 30 1-16UN
HSS30
- 30 1-16UN
70 11 HSS50
80 12 HSS75
HSS100 100 12 -
10
20
32
50
109
147
4.5
10
14.5
25
29
50
73
109
11
23
33
61
102
247
25
50
109
152
203
326
398
520
50
109
152
203
326
398
520
50
109
152
260
520
152
203
326
HAT11
HAT51
HAT51
HAT51
HAT101
HAT150
HAT10
HAT25
HAT50
HAT75
HAT100
HA102T
HA202T
HA302T
HA603T
HA1003T
HA2508T
HD25T
HD50T
HD100T
HD150T
HD200T
HD300
HD400
HD500
-
rod thread specificat

Dimensions
Cylinder
A B C
D
range
32 7 21 M28x1.5
HHS11
43 10 31 M39x1.5
HHS23
HHS/R33 52 10 31 M48x1.5
HHS/R61 80 10 31 M70x1.5
HHS/R102 114 12 38 M105x2
HHR2508
- 60 M220x3
Fig. 1
See
figure
6
6
6
6
6
6
8
8
6
6
6
5
5
5
5
5
5
8
8
8
8
8
2
2
2
ions
Cylinder
range
HDA25
HDA50
HDA100
HDA150
HDA200
HDA300
HDA400
HDA500
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
A
45
70
100
100
110
150
180
180
Dimensions
D
B C
9 35 1-12UN
11 45 1-12UN
12 55 1-12UN
12 52 3 3/8 -16UN
12 70 2-12UN
25 25 25 -
INDEX - PUMPS
Hydraulic Pumps
Selection table
Page
22
HP Range
Page
23
HEP Range
General information on electric driven pumps
Page
24
HEP1 Range
Electric driven mini pumps
Page
24
HEP103 Range
Electric driven two stage compact pumps
Page
25
HEP2 Range
Electric driven two stage pumps - standard flow
Page
26
HEP3 Range
Electric driven two stage pumps - medium flow
Page
27
HEP5 Range
Electric driven two stage pumps - high flow
Page
28
AHP11 Range
Air driven single stage pumps
Page
29
HAP Range
Air driven two stage pumps
Page
30
HPP Range
Petrol engine driven pumps
Page
31
HSP Range
Electric driven split flow pumps
Page
32
21
SELECTION TABLE FOR HI-FORCE HYDRAULIC PUMPS

MANUAL PUMPS
500 -
Note : for double acting manual pumps,

please add suffix D.
(not applicable for HP145 & HP110)
450 400 350 -
C
Cylinder stroke in mm
300 250 HP110 - HP227

HP232 - HP252
HP257 - HP235
200 175 -
HP252 - HP257
HP235
150 HP145 - HP110

HP227 - HP232
HP252 - HP257
HP235
125 100 75 -
HP227 - HP232
HP252 - HP257
HP235
HP235
50 25 10 -
25
20
15
10
530
50
75
100
150
200
250
325
400
500
Nominal cylinder capacity in tonnes
POWERED PUMPS
High pressure flow rate in litres per minute
2.00 1.75 HEP5
See page 28
1.50 1.25 -
HAP2/HPP
See page 30/31
1.00 HEP3
See page 27
0.75 0.50 -
HEP2
See page 26
HEP103
See page 25
0.25 -
HEP12
22
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0
Low pressure flow rate in litres per minute
0.00 0.0
See page 24
HP - MANUALLY OPERATED PUMPS

Single or two speed operation
HP235
HP227D
Choice of control valves
HP257
HP110
The HP manually operated pump range offers a choice of single or two speed operation, and all models
are supplied complete with a pre-filled oil reservoir, ready for immediate use. All models have a maximum
working pressure of 700 bar and the range includes pump models suitable for use with either single or
double acting cylinders. The HP range offers the ideal solution for applications where completely
independent, portable hydraulic power is required. With low handle effort characteristics for easy
operation and lightweight design, all models are of strong durable construction. Hi-Force HP manually
operated pumps have a proven track record industry wide and offer excellent value for money in portable
hydraulic power. A full range of system components suitable for use with HP manually operated pumps is
detailed on pages 35 - 40.
Oil reservoir capacity up to 10 litres
Durable steel or lightweight aluminium
External pressure release valve
Factory set safety relief valve
3/
8-18NPT
E
D
C
HP227FP foot
operated pump
B
Model
number
HP145
HP110
HP227
HP232
HP235
HP252
HP257
HP227D
HP232D
HP235D
Displacement
Valve
per stroke cm
type 1st stage 2nd stage
2-way
2-way
2-way
2-way
2-way
2-way
2-way
4-way
4-way
4-way
4-way
4-way
HP252D
HP257D
HP227FP 2-way
2.4
2.4
11.7
14.2
103.0
14.2
11.7
11.7
14.2
103.0
14.2
11.7
2.1
2.0
3.5
2.1
2.1
2.1
2.0
3.5
2.0
11.7
2.1
2.1
Usable Handle
oil cap. effort
Weight
litres
kg Material kg
Steel
0.45
4.6
50
Steel
1.0
5.6
50
Steel
2.3
10.5
38
Alum.
2.0
6.9
40
Steel
10.0
27.0
40
Alum.
5.0
11.6
40
Steel
5.0
15.2
38
Steel
2.3
12.3
38
Alum.
2.0
8.7
40
Steel
10.0
27.2
40
Alum.
5.0
13.6
40
Steel
38
5.0
17.2
Steel
2.3
12.5
38
Dimensions in mm
B
C
D
360
560
547
587
705
587
570
650
700
705
700
135
135
170
160
245
160
170
170
160
245
160
145
145
142
155
206
150
155
142
155
206
150
130
130
136
140
206
140
136
136
140
206
140
45
45
53
50
220
50
53
53
50
240
50
675
716
170
170
142
142
136
200
53
53
23
HEP - GENERAL INFORMATION
Heavy duty
Continuous
Intermediate
Standard
Light
Hi-Force offers a full range of electric driven pumps with either a 110 or 240 Volt single phase motor, or a
380/440 Volt three phase motor. Depending on the required usage, please refer to following guidelines for
correct pump range selection.
HEP1
Page 24
The HEP1 series two stage electric driven hydraulic mini pump range offers a choice of 110 or 240 Volt
motor, with both models being suitable for 700 bar maximum working pressure. The two stage design offers
a low pressure flow rate up to 2 litres/min with automatic changeover to high pressure, with a flow rate up
to 0.25 litres/min. Incorporating a 2-way solenoid valve, internal safety overload valve, both models are
extremely compact & lightweight, suitable for use with single acting Hi-Force cylinders or tools.
HEP103
Page 25
The HEP103 series two stage powered hydraulic pump range offers a choice of 110 or 240 Volt electric
driven motors. All models are suitable for 700 bar maximum working pressure. The two stage design offers
a low pressure flow rate up to 2.5 litres/min with automatic changeover to high pressure, with a flow rate
up to 0.35 litres/min. Available with manual or solenoid valve options, suitable for both single acting and
double acting cylinders and tools in a wide variety of applications
HEP2
Page 26
The HEP2 series two stage electric driven hydraulic pump range offers a low pressure flow rate of 7 litres/min
with automatic changeover to 700 bar high pressure flow rate of 0.65 litres/min. Choice of 110, 240 or
380/440 Volt motor options with 2, 3 or 4-way manual or electric solenoid valve options. Suitable for a wide
range of applications, the HEP2 series is the most commonly selected Hi-Force electric pump. Fitted with an
externally adjustable pressure relief valve, for easy adjustment of working pressure up to 700 bar maximum.
HEP3
Page 27
The HEP3 series two stage electric driven hydraulic pump range has all the features of the HEP2 series, but
with an increased flow of 10 litres/min in low pressure and 1 litres/min in high pressure (up to 700 bar).
Particularly useful when operating high tonnage or long stroke cylinders. Both HEP2 and HEP3 range electric
pumps are fitted with totally enclosed, fan cooled, low noise, electric motors, making them ideal for quiet
in-works operation or outdoor site use in most environments.
HEP5
Page 28
The HEP5 series two stage electric driven hydraulic pump range offers the highest flow rate combination in
the Hi-Force range. Offering a low pressure flow rate of 17 litres/min with automatic changeover to a
superb high pressure flow rate of 2 litres/min. The HEP5 offers all the features of the HEP2 and HEP3
series with the addition of a 2.2 kW high speed, heavy duty motor, making it the ideal pump unit for all heavy
duty applications, requiring a high flow and intensive usage over longer time periods.
Note : see page 32 for HSP series split-flow pumps for synchronised lifting
HEP1 - ELECTRIC DRIVEN MINI PUMPS

Two-stage design, changeover pressure 10 Bar

HEP1212S
Extremely compact, lightweight & powerful
110 or 240V single phase motor options

Internal safety overload valve
Supplied with carrying strap
24
Model
number
Motor
voltage
Maximum
pressure
bar
HEP1211S
HEP1212S
110 V
240 V
700
700
Maximum flow rate

l/min
1st stage 2 nd stage
2.00
2.00
0.25
0.25
Valve
type
2-way
2-way
Usable
oil cap. Weight
kg
litres
0.8
0.8
5.8
5.8
Dimensions in mm
Length Width
Height
322
322
125
125
111
111
HEP103 - ELECTRIC DRIVEN TWO STAGE COMPACT PUMPS

HEP103442LS
Choice of valve options
Compact, lightweight & powerful
Integrated carrying handle

Pressure gauge and remote control fitted as standard
Suitable for single acting and double acting cylinders,
tools and torque wrenches
Dimensions 245 x 260 x 350 mm (LxWxH)
Did you know .....

Hi-Force manufactures powered pumps with flow
rates up to 17 litres per minute in low pressure
and 2 litres per minute up to 700 bar.
See pages 26 to 32 for more details
Specifications :
Model
number
Motor
voltage
HEP103241LS
HEP103242LS
HEP103241S
HEP103242S
HEP103341
HEP103342
HEP103441
HEP103442
HEP103441LS
HEP103442LS
110 V
240 V
110 V
240 V
110 V
240 V
110 V
240 V
110 V
240 V
Usable
Maximum Maximum flow rate Changeover
pressure
l/min
pressure Remote pendant oil capacity Weight
kg
litres
bar
1st stage 2 nd stage
bar
functions
700
700
700
700
700
700
700
700
700
700
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
70
70
70
70
70
70
70
70
70
70
advance/retract
advance/retract
advance/retract
advance/retract
motor on/off
motor on/off
motor on/off
motor on/off
advance/retract
advance/retract
4
4
4
4
4
4
4
4
4
4
19.2
19.2
20.5
20.5
18.1
18.1
18.1
18.1
20.5
20.5
Directional control valve options and typical usage (* denotes 110/240V motor options):
Model
number
Control valve type
Typical usage
HEP10324*LS
HEP10324*S
HEP10334*
HEP10344*
HEP10344*LS
2-way solenoid valve, normally closed (hold function)

2-way solenoid valve, normally open (auto retract)
3-way manual valve
4-way manual valve
4-way solenoid valve, locking feature on A & B port
SIngle acting cylinders and tools, requiring hold

Single acting cylinders and tools, requiring auto-retract
Single acting cylinders and tools
Double acting cylinders and tools
Double acting cylinders and tools, requiring hold
Note : Add suffix PS to model number for adjustable pressure switch for automatic pressure control.
Add suffix HB to model number for pendant control with self-hold button.
25
HEP2 - ELECTRIC DRIVEN TWO STAGE PUMPS - STANDARD FLOW

Low pressure flow rate 7 litres/min. up to 70 Bar
HEP207422
High pressure flow rate 0.65 litres/min.
G
3/
8-NPT
Two stage hydraulic pump unit

Compact & heavy duty
Externally adjustable pressure relief valve
D E
Manual or solenoid valve options

Model
number
HEP207111
HEP207112
HEP207114
HEP207121
HEP207122
HEP207124
HEP207211
HEP207212
HEP207214
HEP207221
HEP207222
HEP207224
HEP207311
HEP207312
HEP207314
HEP207321
HEP207322
HEP207324
HEP207411
HEP207412
HEP207414
HEP207421
HEP207422
HEP207424
Dimensions in mm
Valve
type
Oil cap.
litres
Motor
kW
Motor
voltage
Weight
kg
P-T Plate
P-T Plate
P-T Plate
P-T Plate
P-T Plate
P-T Plate
2-way
2-way
2-way
2-way
2-way
2-way
3-way
3-way
3-way
3-way
3-way
3-way
4-way
4-way
4-way
4-way
4-way
4-way
10
10
10
25
25
25
10
10
10
25
25
25
10
10
10
25
25
25
10
10
10
25
25
25
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
47.0
47.0
47.0
63.0
63.0
63.0
47.5
47.5
47.5
63.5
63.5
63.5
47.5
47.5
47.5
63.5
63.5
63.5
47.5
47.5
47.5
63.5
63.5
63.5
498
498
498
527
527
527
498
498
498
527
527
527
498
498
498
527
527
527
498
498
498
527
527
527
198
198
198
227
227
227
198
198
198
227
227
227
198
198
198
227
227
227
198
198
198
227
227
227
230
230
230
259
259
259
230
230
230
259
259
259
230
230
230
259
259
259
230
230
230
259
259
259
246
246
246
306
306
306
246
246
246
306
306
306
246
246
246
306
306
306
246
246
246
306
306
306
221
221
221
281
281
281
221
221
221
281
281
281
221
221
221
281
281
281
221
221
221
281
281
281
368
368
368
490
490
490
368
368
368
490
490
490
368
368
368
490
490
490
368
368
368
490
490
490
438
438
438
570
570
570
438
438
438
570
570
570
438
438
438
570
570
570
438
438
438
570
570
570
Notes: All 3-way and 4-way manual valves are supplied with load holding feature as standard.
Add suffix H to model number for 60 Hz electric motor.
Add suffix P to model number for protective roll frame.
Add suffix S to model number for 3-way and 4-way low voltage solenoid valve including pendant control.
26
HEP3 - ELECTRIC DRIVEN TWO STAGE PUMPS - MEDIUM FLOW

HEP310444
Low pressure flow rate 10 litres/min up to 70 Bar
High pressure flow rate 1 litres/min
C
G
3/
8-NPT

Heavy duty pump for continuous usage
D E

Model
number
HEP310121
HEP310122
HEP310124
HEP310141
HEP310142
HEP310144
HEP310221
HEP310222
HEP310224
HEP310241
HEP310242
HEP310244
HEP310321
HEP310322
HEP310324
HEP310341
HEP310342
HEP310344
HEP310421
HEP310422
HEP310424
HEP310441
HEP310442
HEP310444
Dimensions in mm
Valve
type
Oil cap.
litres
Motor
kW
Motor
voltage
Weight
kg
P-T Plate
P-T Plate
P-T Plate
P-T Plate
P-T Plate
P-T Plate
2-way
2-way
2-way
2-way
2-way
2-way
3-way
3-way
3-way
3-way
3-way
3-way
4-way
4-way
4-way
4-way
4-way
4-way
25
25
25
40
40
40
25
25
25
40
40
40
25
25
25
40
40
40
25
25
25
40
40
40
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
110 / 115
220 / 240
380 / 440
63.5
63.5
63.5
88.5
88.5
88.5
64.0
64.0
64.0
89.0
89.0
89.0
64.0
64.0
64.0
89.0
89.0
89.0
64.0
64.0
64.0
89.0
89.0
89.0
527
527
527
636
636
636
527
527
527
636
636
636
527
527
527
636
636
636
527
527
527
636
636
636
227
227
227
336
336
336
227
227
227
336
336
336
227
227
227
336
336
336
227
227
227
336
336
336
259
259
259
368
368
368
259
259
259
368
368
368
259
259
259
368
368
368
259
259
259
368
368
368
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
306
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
281
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
490
570
570
570
560
560
560
570
570
570
560
560
560
570
570
570
560
560
560
570
570
570
560
560
560
27
HEP5 - ELECTRIC DRIVEN TWO STAGE PUMPS - HIGH FLOW

HEP517462

Durable, heavy duty & powerful
Externally adjustable pressure
relief valve
G
3/
8-NPT
Model
number
HEP517142
HEP517144
HEP517162
HEP517164
HEP517242
HEP517244
HEP517262
HEP517264
HEP517342
HEP517344
HEP517362
HEP517364
HEP517442
HEP517444
HEP517462
HEP517464
D E
Dimensions in mm
Valve
type
Oil cap.
litres
Motor
kW
Motor
voltage
Weight
kg
P-T Plate
P-T Plate
P-T Plate
P-T Plate
2-way
2-way
2-way
2-way
3-way
3-way
3-way
3-way
4-way
4-way
4-way
4-way
40
40
60
60
40
40
60
60
40
40
60
60
40
40
60
60
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
220 / 240
380 / 440
220 / 240
380 / 440
220 / 240
380 / 440
220 / 240
380 / 440
220 / 240
380 / 440
220 / 240
380 / 440
220 / 240
380 / 440
220 / 240
380 / 440
88.5
88.5
120.0
120.0
89.0
89.0
120.0
120.0
89.0
89.0
120.0
120.0
89.0
89.0
120.0
120.0
636
636
657
657
636
636
657
657
636
636
657
657
636
636
657
657
336
336
357
357
336
336
357
357
336
336
357
357
336
336
357
357
368
368
389
389
368
368
389
389
368
368
389
389
368
368
389
389
306
306
406
406
306
306
406
406
306
306
406
406
306
306
406
406
281
281
381
381
281
281
381
381
281
281
381
381
281
281
381
381
490
490
513
513
490
490
513
513
490
490
513
513
490
490
513
513
560
560
583
583
560
560
583
583
560
560
583
583
560
560
583
583
28
AHP11 - AIR DRIVEN SINGLE STAGE PUMPS

AHP1141
Operates from standard 7 bar air supply
Compact, lightweight & powerful
AHP1120
The AHP11 single stage air powered hydraulic pump range provides an economical, portable alternative to
manually operated hydraulic pumps. Designed to operate from a standard 7 bar compressed air supply,
these versatile compact pumps are ideally suited for use with Hi-Force hydraulic cylinders and tools in
maintenance and construction applications. The ergonomically designed pump treadle can be operated by
hand or foot for better versatility. With a choice of reservoir capacities, all models are supplied pre-filled
with hydraulic oil, ready for immediate use. A full range of system components suitable for use with
AHP11 series pumps is detailed on pages 35 - 40.
Choice of 2-way or 4-way control valves
Reservoir oil sight level gauge
Standard oil reservoir capacities up to 10 litres
Model
number
Maximum
pressure
bar
Maximum
flow rate
l/min
Valve
type
Usable
oil capacity
litres
Air inlet
connection
G
Oil outlet
connection
NPTF
Weight
kg
700
700
700
700
700
0.8
0.8
0.8
0.8
0.8
2-way
2-way
2-way
4-way
4-way
2.4
5.0
10.0
5.0
10.0
1/4"
1/4"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
3/8"
3/8"
4.7
9.0
17.8
9.5
18.3
AHP1120
AHP1121
AHP1122
AHP1141
AHP1142
G
E
I J
A
B
K L
AHP1120
AHP1121
AHP1122
AHP1141
AHP1142
A
B
H
Note : AHP1141 & AHP1142 includes 4-way manual directional control valve (not pictured)
Model
number
AHP1120
AHP1121
AHP1122
AHP1141
319
319
319
319
364
364
364
364
87
-
AHP1142
319 364
Dimensions in mm
H
I
J
K
155 108 127 209

420 198
460 210
420 198
-
460 210
87
87
87
155 240
155
155 240
87
155
40
40
41
41
120 104 139 221

171 155 180 271
120 104 139 221
171 155 180 271
29
HAP - AIR DRIVEN TWO STAGE PUMPS

C
HAP21042
The HAP two stage air powered hydraulic pump range offers a low pressure flow of 10 litres/min with
automatic changeover to 700 bar high pressure flow rate of 1.3 litres/min. Driven by a powerful 3 kW
rotary air motor, with a maximum air consumption of 2.4 m3 per minute at 7 bar inlet air pressure, the HAP
range offers a choice of pump mounted or remote control valves (page 40) and oil reservoirs, all fitted with
filler and drain plugs. A full range of system components suitable for use with HAP pump units is detailed on
pages 35 - 40.
G
3/
8-NPT

Powerful air motor
Model
number
HAP21011
HAP21012
HAP21014
HAP21016
HAP21021
HAP21022
HAP21024
HAP21026
HAP21031
HAP21032
HAP21034
HAP21036
HAP21041
HAP21042
HAP21044
HAP21046
D E
Dimensions in mm
Valve
type
Oil cap.
litres
Motor
kW
Weight
kg
P-T Plate
P-T Plate
P-T Plate
P-T Plate
2-way
2-way
2-way
2-way
3-way
3-way
3-way
3-way
4-way
4-way
4-way
4-way
10
25
40
60
10
25
40
60
10
25
40
60
10
25
40
60
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
41.5
57.5
71.5
96.5
42.0
58.0
72.0
97.0
42.0
58.0
72.0
97.0
42.0
58.0
72.0
97.0
393
422
531
552
393
422
531
552
393
422
531
552
393
422
531
552
198
227
336
357
198
227
336
357
198
227
336
357
198
227
336
357
230
259
368
389
230
259
368
389
230
259
368
389
230
259
368
389
246
306
306
406
246
306
306
406
246
306
306
406
246
306
306
406
221
281
281
381
221
281
281
381
221
281
281
381
221
281
281
381
368
490
490
513
368
490
490
513
368
490
490
513
368
490
490
513
438
570
560
583
438
570
560
583
438
570
560
583
438
570
560
583
Add suffix R to model number for 3-way and 4-way air operated valve including pendant control.
30
HPP - PETROL ENGINE DRIVEN PUMPS

High pressure flow rate 1.3 litres/min
HPP21042
The HPP range of two stage petrol engine driven hydraulic

pumps are ideally suited for applications in locations where
there is no electricity or compressed air supply available. The
range has similar valve and reservoir options as the electric
pumps (pages 26 - 28) and the air powered pumps (page 30),
with a low pressure flow rate of 10 litres/min and a high
pressure flow rate of 1.3 litres/min up to 700 bar maximum
working pressure. Powered by a 3.35 kW rated four stroke
engine, the HPP range provides reliable, independent hydraulic power. All models are fitted with a protective roll bar carrying frame for easy transportation and handling. A full range of
system components suitable for use with HPP pumps is
detailed on pages 35 - 40.
3/
8
-18NPT

Powerful 3.35 kW four stroke petrol engine
Roll bar protection frame included
Model
number
HPP21012
HPP21014
HPP21016
HPP21022
HPP21024
HPP21026
HPP21032
HPP21034
HPP21036
HPP21042
HPP21044
HPP21046
Dimensions in mm
Valve
type
Oil cap.
litres
Motor
kW
Weight
kg
P-T Plate
P-T Plate
P-T Plate
2-way
2-way
2-way
3-way
3-way
3-way
4-way
4-way
4-way
25
40
60
25
40
60
25
40
60
25
40
60
3.35
3.35
3.35
3.35
3.35
3.35
3.35
3.35
3.35
3.35
3.35
3.35
70.5
85.5
113.5
71.0
86.0
114.0
71.0
86.0
114.0
71.0
86.0
114.0
570
560
583
570
560
583
570
560
583
570
560
583
306
306
406
306
306
406
306
306
406
306
306
406
686
795
816
686
795
816
686
795
816
686
795
816
227
336
357
227
336
357
227
336
357
227
336
357
259
368
389
259
368
389
259
368
389
259
368
389
Note: All 3-way and 4-way manual valves are supplied with load holding feature as standard.
31
HSP - ELECTRIC DRIVEN SPLIT FLOW PUMPS

Working pressure 700 bar
HSP44M104
Internal safety overload device
The HSP split flow pump range offers single speed operation with a choice of 2 or 4 split flow outlets and
flow rates from 1.1 to 2.2 litres/min per outlet. Unique within the Hi-Force range, these latest technology
pumps are designed to deliver equal amounts of oil from each outlet regardless of different pressures in the
system. Ideally suited for lifting and positioning of heavy, unevenly distributed loads, from multiple jacking
positions, the split flow design ensures an even lift regardless of the weight distribution amongst the chosen
number of Hi-Force cylinders. Maximum working pressure is 700 bar however each valve outlet has an
externally adjustable pressure relief valve fitted as standard. A full range of system components suitable for
use with HSP pumps is detailed on pages 35 - 40.
Reservoir capacity 100 litres

Choice of manual or electric solenoid valves
complete with push button pendant control
fitted to each outlet
Customized models are available on request
Model
number
HSP23M104
HSP23E104
HSP24M104
HSP24E104
HSP43M104
HSP43E104
HSP44M104
HSP44E104
32
Valve
configuration
Valve
type
Oil flow
per outlet
l/min
Motor
voltage
Weight
kg
Length
Width
Height
2 x 3-way
2 x 3-way
2 x 4-way
2 x 4-way
4 x 3-way
4 x 3-way
4 x 4-way
4 x 4-way
manual
solenoid
manual
solenoid
manual
solenoid
manual
solenoid
2.2
2.2
2.2
2.2
1.1
1.1
1.1
1.1
380 / 440
380 / 440
380 / 440
380 / 440
380 / 440
380 / 440
380 / 440
380 / 440
184
184
184
184
188
188
188
188
720
720
720
720
720
720
720
720
570
570
570
570
570
570
570
570
740
740
740
740
740
740
740
740
Dimensions in mm
INDEX - PUMP AND CYLINDER SETS

Pump & Cylinder sets
Page
34
Selection of pumps and cylinders

available as a ready to use set
PCS502
33
PCS - PUMP & CYLINDER SETS

PCS200
Hi-Force PCS pump and cylinder sets provide the simplest and most cost effective way to start your job
immediately. All sets comprise of a Hi-Force hydraulic cylinder (wide choice available), suitable Hi-Force
manual pump and a two metre length interconnecting hose with high flow, quick release coupler.
Eighteen standard sets

Cylinders are spring assisted return design
Manual pumps include factory set relief valve
Optional piston rod (tilting) saddles are available
for most cylinder models (see page 20)
Set
Take advantage of the cost savings by selecting

these PCS sets, which include standard
components at reduced prices.
Gauges and gauge blocks, suitable for use with
PCS sets, are detailed on page 37.
Cylinder
Hose
Cylinder
capacity
tonnes
Model
number
Capacity
litres
Model
number
Stroke
mm
Closed
height
mm
4.5
4.5
10
10
10
10
20
20
25
32
32
50
50
109
109
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP227
HP227
HP257
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2.3
2.3
5.0
HPS51
HSS53
HPS100
HLS101
HSS102
HSS106
HPS200
HLS201
HSS256
HPS300
HLS302
HLS502
HSS506
HLS1002
HSS1006
16
75
10
40
56
150
11
44
150
12
60
60
152
60
153
42
157
45
95
131
225
52
102
273
59
119
126
251
143
274
PCS202H
HP110
HHS202
23
1.0
50
160
PCS302H
HP110
HHS302
33
1.0
50
165
PCS603H
61
HP227
2.3
HHS603
76
226
Note : Models PCS202H, PCS302H & PCS603H include a hollow piston cylinder.
Model
number
PCS50
PCS53
PCS100
PCS101
PCS102
PCS106
PCS200
PCS201
PCS256
PCS300
PCS302
PCS502
PCS506
PCS1002
PCS1006
34
Pump
Savings ...
Model
number
Length
mm
Weight
kg
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
7.4
8.0
8.2
9.0
9.0
10.8
9.4
11.3
16.0
10.8
13.6
17.0
31.0
35.5
66.0
HC2
HC2
HC2
2.0
2.0
2.0
13.9
17.2
34.6
INDEX - SYSTEM COMPONENTS

Hydraulic Hoses
High pressure hydraulic hoses
Page
36
Hydraulic Oil
Premium grade hydraulic oil
Page
36
Pressure Gauges
Pressure gauges and gauge mounting blocks
Page
37
Manifolds
Distribution blocks and controlled manifolds
Page
38
Couplers and Fittings
High pressure couplers, fittings and adaptors
Page
39
Control Valves
Directional and flow control valves
Page
40
35
HIGH PRESSURE HYDRAULIC HOSES

4:1 Factor of safety
Special lengths available on request

HC2
Hi-Force high pressure hydraulic hoses provide the

vital, high quality, safe connection for your hydraulic
equipment. Available in black and red and supplied
complete with an ergonomically designed protective
strain reliever at both ends, Hi-Force high pressure
hoses are suitable for working pressures up to 700
bar with a 4 : 1 safety factor.
Hoses with threaded ends
Model number
Length Hose end
metres
Black
Red
thread
HH0.5
HH1
HH2
HH3
HH4
HH5
HH6
HH10
HH12
HH15
HH20
HH25
HH30
Tip for double acting systems ...

By using black hoses for the advance lines and red
hoses for the retract lines, identification is made
easy and the possibility of incorrectly connected
hoses is reduced.
Hoses with one male coupler

Model number
Length Hose end
Black
Red
metres
A
Hose end
B
3/8 -18NPT
3/8 -18NPT
HH0.5R
0.5
HC0.5
HC0.5R
0.5
CM1 coupler
3
3
HH1R
1.0
HC1
HC1R
1.0
/8-18NPT
/8-18NPT CM1 coupler
3/8 -18NPT
3/8 -18NPT
HH2R
2.0
HC2
HC2R
2.0
CM1 coupler
3/8 -18NPT
3/8 -18NPT
HH3R
3.0
HC3
HC3R
3.0
CM1 coupler
3
3
HH4R
4.0
HC4
HC4R
4.0
/8-18NPT
3/8 -18NPT
3/8 -18NPT
HH5R
5.0
HC5
HC5R
5.0
CM1 coupler
3
3
/8-18NPT
HH6R
6.0
HC6
HC6R
6.0
3/8 -18NPT
3/8 -18NPT
HH10R
10.0
HC10
HC10R
10.0
CM1 coupler
3
3
/8-18NPT
HH12R
12.0
HC12
HC12R
12.0
3/8 -18NPT
3/8 -18NPT
HH15R
15.0
HC15
HC15R
15.0
CM1 coupler
3
3
/8-18NPT
HH20R
20.0
HC20
HC20R
20.0
3/8 -18NPT
3/8 -18NPT
HH25R
25.0
HC25
HC25R
25.0
CM1 coupler
3
3
/8-18NPT
HH30R
30.0
HC30
HC30R
30.0
Note : for hoses with CM1 quick connect coupler on both ends, please add suffix C to model number, e.g. HC2C
HYDRAULIC OIL
Hi-Force premium grade
hydraulic oil is specially
formulated
for
use
with Hi-Force hydraulic
tools, providing optimum
performance throughout
all working conditions.
HFO46-5
36
HFO32-1
Model
number
HFO32-1
HFO32-5
HFO32-25
HFO46-1
HFO46-5
HFO46-25
Capacity
litres
For use with
1
5
25
1
5
25

Powered pumps
Powered pumps
Powered pumps
PRESSURE GAUGES & GAUGE MOUNTING BLOCKS

Clear precise dual scale readings
HG1
Manufactured to EN837-1
HG63G
HG10
HG1G
Calibration certificates on request

HGA2
HGA1-25
Hi-Force hydraulic pressure gauges are your window to the system and are recommended for use within
all hydraulic systems to allow the user to constantly monitor the system pressure. Hi-Force hydraulic
pressure gauges are manufactured to EN837-1 and are accurate to +/- 1% of full scale. Standard range
models up to 109 tonnes are featured in this catalogue, however gauges to suit Hi-Force high tonnage
cylinders & digital pressure gauges are available on request. Always specify Hi-Force gauges for use with
your Hi-Force hydraulic tools.
Gauges :
Model
number
HG63G
HG1
HG1G
HG5
HG10
HG11
HG20
HG23
HG25
HG32
HG33
HG50
HG61
HG102
HG109
HG2
HG2G
Gauge
diameter
mm
Gauge
type
Reading
Inner
scale
Reading
Outer
scale
Inlet
thread
Compatible
Hi-Force cylinders
Weight
kg
63
100
100
100
100
100
100
100
100
100
100
100
100
100
100
150
150
glycerine
dry
glycerine
dry
dry
dry
dry
dry
dry
dry
dry
dry
dry
dry
dry
dry
glycerine
0-16.000 Psi
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-700 Bar
0-1.000 Bar
0-10.000 Psi
0-10.000 Psi
0-4.5 tonnes
0-10 tonnes
0-11 tonnes
0-20 tonnes
0-23 tonnes
0-25 tonnes
0-32 tonnes
0-33 tonnes
0-50 tonnes
0-61 tonnes
0-102 tonnes
0-109 tonnes
0-10.000 Psi
0-10.000 Psi
-18NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
-14NPT
All models
All models
All models
All 4.5 tonnes models
All 10 tonnes models
All models
All models
0.2
0.9
1.0
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
1.6
1.7
Outlet
thread
Weight
kg
-18NPT female
-18NPT female
3/8-18NPT female
0.25
0.85
0.30
Gauge mounting blocks :

Model
number
HGA1
HGA2
HGA1-25
Dimensions
Width
Length
mm
mm
75
170
75
32
32
32
Height
mm
Gauge
thread
32
32
32
-14NPT
-14NPT
-18NPT
Inlet
thread
-18NPT male
-18NPT male
3/8-18NPT male
3/8
3/8
3/8
3/8
37
MANIFOLDS
HM6
Choice of open or controlled manifolds
2, 4, 5, 6 or 8 outlet port models available
HM4C
HM4
HM2
Hi-Force manifolds are designed specifically to allow easy control of the direction of flow of the systems
hydraulic fluid. Supplied either as open manifold blocks or with individual needle type shut off/throttle valves
on each 3/8 NPT outlet, Hi-Force manifolds provide even greater versatility in your hydraulic system. The
range offers 9 models with a choice of up to 8 outlets per manifold and is suitable for 700 bar maximum
working pressure. Always specify Hi-Force manifolds for use with your Hi-Force hydraulic tools.
Type
Design
Number
of
outlets
manifold
manifold
manifold
manifold
manifold
manifold
manifold
controlled manifold
controlled manifold
parallel
parallel
hexagon
parallel
parallel
extended parallel
extended parallel
parallel
parallel
2
4
5
6
8
4
6
2
4
Model
number
HM2
HM4
HM5
HM6
HM8
HM4L
HM6L
HM2C
HM4C
HM* & HM*L
HM5
Inlet
thread
Outlet
thread
-18NPT
3/8-18NPT
3/8-18NPT
3/8-18NPT
3/8-18NPT
3/8-18NPT
3/8-18NPT
3/8-18NPT
3/8-18NPT
3/8
2x
4x
5x
6x
8x
4x
6x
2x
4x
HM*C
Weight
kg
-18NPT
-18NPT
3/8 -18NPT
3/8 -18NPT
3/8 -18NPT
3/8 -18NPT
3/8 -18NPT
3/8 -18NPT
3/8 -18NPT
3/8
1.0
1.5
0.7
2.0
2.5
2.4
3.7
2.0
3.5
3/8
A
B
C
E
Model
number
38
D
D
Dimensions in mm
A
HM2
114
32
32
50
HM4
214
32
32
50
HM5
41
51
M6
38
HM6
314
32
32
50
HM8
414
32
32
50
HM4L
394
32
32
110
HM6L
614
32
32
110
HM2C
122
40
50
50
HM4C
270
65
40
51
HIGH PRESSURE COUPLERS AND FITTINGS

Hi-Force high pressure couplers and fittings are designed for easy system connection and assembly of your
Hi-Force hydraulic equipment. All Hi-Force couplers and fittings are suitable for 700 bar maximum working
pressure. Hi-Force recommends the use of threaded dust caps with quick connect couplers to protect the
thread of the coupler and at the same time prevent any contaminants entering your hydraulic system.
Always specify Hi-Force couplers and fittings for use with your Hi-Force hydraulic tools.
1
Large selection of standard adaptors
Safety first !
10
11
12
13
Be sure to use genuine Hi-Force

couplers and fittings which are
designed to withstand the full 700
bar working pressure.
Model
number
See
picture
Description
Thread specification
1/
4
NPT male to 1/4 NPT male
HF7
Nipple
HF10
Elbow
HF12
Equal tee
3/
8
3/
8
NPT female to 3/8 NPT female
3/
8
NPT female
NPT female
HF13
Cross
HF14
Adaptor
3/
8
HF15
Reducer
3/
8
HF16
Elbow
HF17
Nipple
3/
8
3/
8

NPT female to 3/8 NPT male
3/
8
HF19
Long nipple
HF24
Adaptor
HF27
Nipple
HF30
Reducer
3/
8
HF31
Tee
3/
8
HF33
Reducer
HF55
Reducer
3/
8
HF69
Adaptor
1/
2
CF1
Female coupler
CM1
10
CMF1
9 + 10
CF2
Male coupler
NPT male to
3/
8
NPT male to
3/
8
NPT male to
3/
8
NPT male to
1/
4
BSP female
3/
8
NPT male
3/
8
NPT male to 1/4 BSPT female
3/
8
BSP male to
NPT female
3/
8
NPT male
3/
8
NPT female
3/
8
NPT
3/
8
NPT male
1/
4
NPT female
1/
4
10
CMF2
9 + 10
CFD1
11
Metal dust cap for CF1
CMD1
12
Metal dust cap for CM1
CFD2
11
Metal dust cap for CF2
CMD2
12
Metal dust cap for CM2
PPC1
13
Moulded universal dust cap to suit CF1 & CM1
Complete coupler
NPT male
CM2
Male coupler
NPT male
NPT male to 1/4 NPT female
Complete coupler
Female coupler
NPT
1/
4
39
DIRECTIONAL & FLOW CONTROL VALVES

PMV2
HFV42
Pump or remote mounted design
Manual or solenoid options available
HM1C
HFV66
Hi-Force control valves are designed to provide precise control of the hydraulic system either by accurate
pressure or directional flow control. The PMV range of pump mounted valves is identical to the valves fitted
to the Hi-Force powered pumps featured on pages 26 - 32 and can be easily interchanged, making your
powered pump even more versatile. The RMV range allows for remote mounting away from the pump. Other
Hi-Force control valves featured on this page include adjustable pressure relief, shut off and check valves.
Always specify Hi-Force control valves for use with your Hi-Force hydraulic tools.
Directional control valves :
Model number
Manual valve
Solenoid valve
Manual valve
no load holding with load holding 24V incl. control
Description
Pump mounted, 2-way, 2 position valve
Remote mounted, 3-way, 3 position valve
Remote mounted, 4-way, 3 position valve
A
PMV3
RMV3
PMV2
PMV2
PMV3
PMV4
RMV3
RMV4
PMV3L
RMV3L
PMV3L
PMV4L
RMV3L
RMV4L
A
PMV3S
PMV4S
RMV3S
RMV4S
A
PMV4
RMV4
P T
P T
PMV3C
RMV3C
PMV3C
PMV4C
RMV3C
RMV4C
PMV4L
RMV4L
P T
A
P T
Manual valve
closed centre
P T
P T
PMV4C
RMV4C
P T
Flow control valves :

Model
number
HM1C
HFV66
HFV17
HPV152
HFV42
Description
Manual shut off valve, needle type control
Manual check valve
Safety check valve
Adjustable pressure relief valve
Pilot operated check valve
HM1C
40
HFV66
Usage
Load holding & throttling functions
Automatic load locking, manually opened
Prevents shock load & pressure drops
Pressure setting below pump pressure
Safety valve for double acting cylinders
HFV17
HPV152
HFV42
INDEX - HYDROTEST PUMPS

Page
42 - 43
HMP Range
Manually operated Hydrotest pumps
AHP Range
Air driven Hydrotest pumps - standard flow
Page
44
AHP2 Range
Air driven Hydrotest pumps - high flow
Page
45
ATDP Range
Air driven twin double acting Hydrotest pumps
Page
46
AHP Pump with

on board chart recorder
41
HMP - MANUALLY OPERATED HYDROTEST PUMPS

Up to 1000 Bar working pressure
HMP100 with HG100-K
Suitable for use with a wide variety of fluids
Two stage design with easy push button changeover
The Hi-Force HMP series of manually operated two speed hydraulic pumps is suitable for use with a wide
variety of fluids including water. Manufactured predominantly from high quality aluminium alloy, the HMP
series are lightweight and extremely versatile. The pumps two stage piston design offers a superb
49 cm delivery per stroke at low pressure (up to 52 Bar) with a push button changeover valve for
operating the high pressure piston. The pump unit is available with a choice of seven high pressure
capacities ranging from 110 to 1000 Bar working pressure, and is supplied complete with a 610mm
operating lever. For optional adjustable pressure relief valve suffix the model number with R.
Lightweight aluminium design with stainless steel pistons

Needle type design release valve for precise pressure control
Low cost replaceable valve seats
Easily accessible fluid system filter
Standard 10 litre capacity fluid reservoir (see page 43 for options)
Optional, factory fitted, externally adjustable pressure relief valve
Ideally suited for pressure testing valves, pipework and vessels
Optional pressure gauges available (see page 43)
42
Model
number
Working
pressure
bar
Valve
type
HMP160
HMP250
HMP450
HMP650
HMP800
HMP100
HMP150
110
172
310
448
552
700
1000
2-way
2-way
2-way
2-way
2-way
2-way
2-way
Changeover
Displacement
per stroke cm
pressure
st
nd
1 stage 2 stage
bar
49
49
49
49
49
49
49
20
13
7
5
4
3
2
52
52
52
52
52
52
52
Outlet
port
BSP
1/ BSP
2
1/ BSP
2
1/
2 BSP
1/
2 BSP
1/
2 BSP
3/ BSP
8
1/
2
Suction
port
Weight
kg
BSP
BSP
3/ BSP
8
3/
8 BSP
3/
8 BSP
3/ BSP
8
3/ BSP
8
15
15
15
15
15
15
15
3/
8
3/
8
HMP - MANUALLY OPERATED HYDROTEST PUMPS

The Hi-Force HMP-PU series offers the same features as
the HMP range on page 42 however these are supplied
without a fluid reservoir. Ideally suited for applications where
a large volume of fluid is required, the pump unit is supplied
complete with mounting kit for easy attachment to any
specially designed fluid reservoir. For optional pressure relief
valve, please add suffix R to model number.
HMP250PU
Model
number
HMP160PU
HMP250PU
HMP450PU
HMP650PU
HMP800PU
HMP100PU
HMP150PU
Working
pressure
bar
Valve
type
110
172
310
448
552
700
1000
2-way
2-way
2-way
2-way
2-way
2-way
2-way
Changeover
Displacement
per stroke cm
pressure
bar
1st stage 2nd stage
49
49
49
49
49
49
49
20
13
7
5
4
3
2
52
52
52
52
52
52
52
Outlet
port(s)
Suction
port(s)
Weight
kg
1/
2
BSP
BSP
1/
2 BSP
1/
2 BSP
1/ BSP
2
1/
2 BSP
3/
8 BSP
3/
8
1/
2
3/
8
BSP
BSP
3/
8 BSP
3/ BSP
8
3/ BSP
8
3/ BSP
8
3/
8 BSP
5.9
5.9
5.9
5.9
5.9
5.9
5.9
Dimensions :
Reservoir capacity
10 litres
20 litres
A
B
C
D
E
F
714
210
286
420
185
264
929
210
286
615
185
264
BSP (excluding HMP150PU)
E
C
RESERVOIRS
Choice of standard 10 or 20 litre
capacity reservoirs. Alternative
capacity reservoirs available on
request.
PRESSURE GAUGES
Complete range of 100 mm
diameter
pressure
gauges
manufactured to EN837-1 and
compatible for use with HMP
series pumps. Supplied complete
with gauge mounting kit.
Model
number
Description
HRS10
HRS20
10 litre standard reservoir

20 litre standard reservoir
Model
number
Pressure range
bar
HG16K
HG25K
HG45K
HG65K
HG80K
HG100K
HG150K
0-110
0-172
0-310
0-448
0-552
0-700
0-1000
43
AHP - AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW

Output pressures from 6 to 2931 Bar
Suitable for use with various fluids.
150 mm dual scale vibra pressure gauge
Air consumption 28 scfm (0,79m3/minute)

Infinitely variable output pressure and flow
AHP58
The Hi-Force AHP series of lubricant free air driven hydrostatic pressure testing pumps offers a choice of
eight models with output pressure capacities ranging from 69 Bar (1000 PSI) to 2933 Bar (42500 PSI).
All models are suitable for use with various fluids, including water and are supplied with a 150mm
diameter hydraulic pressure gauge (calibrated on request), inlet airline filter & pressure regulator unit,
lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework.
Optional extras available also include stainless steel fluid reservoirs, stroke counter plunger assembly with
IP65 microswitch & digital impulse counter, pressure isolation valve and onboard circular chart recorders.
All units are of compact design with a maximum weight of 23 kg.
Model
number
AHP10
AHP26
AHP36
AHP58
AHP107
AHP187
AHP275
AHP425
10 PSI
0.69 Bar
50 PSI
3.45 Bar
100 PSI
6.9 Bar
Oil volume
displacement
per stroke (cm3)
6
14
17
28
62
97
155
345
34
90
122
200
373
638
931
1448
69
181
250
400
738
1293
1897
2931
42.3
16.0
12.3
7.6
4.0
2.2
1.6
1.0
Max. output pressure (bar)

at airline input pressure
Hydraulic pressure
PSI
Bar
0
500
1000
1500
2000
2500
3000
4000
5000
7500
10000
15000
20000
25000
30000
40000
44
0
35
69
104
138
173
207
276
345
517
690
1034
1379
1724
2069
2760
Outlet
port
thread
Weight
kg
NPT
NPT
NPT
NPT
NPT
9/
16-18UNF
9/
16-18UNF
9/
16-18UNF
23
21
20
20
20
20
20
20
1/
2
1/
2
1/
2
1/
2
1/
2
Dimensions in mm
Length
Width
Height
450
450
450
450
450
450
450
450
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
Approximate rate of discharge (L/min) at air input pressure 100 PSI (7 Bar)
AHP10
AHP26
23.10
12.00
*
*
*
*
*
*
*
*
*
*
*
*
*
*
8.80
5.85
4.72
3.90
3.00
1.21
*
*
*
*
*
*
*
*
*
*
AHP36
6.00
4.39
3.80
3.34
3.00
2.56
1.95
*
*
*
*
*
*
*
*
*
AHP58
AHP107
AHP187
AHP275
3.56
3.05
2.51
2.38
2.25
2.05
1.85
1.56
1.02
*
*
*
*
*
*
*
1.97
1.50
1.28
1.25
1.21
1.18
1.16
1.02
0.95
0.76
0.44
*
*
*
*
*
1.15
1.05
1.00
0.90
0.78
0.75
0.73
0.70
0.67
0.60
0.52
0.39
*
*
*
*
0.72
0.68
0.65
0.60
0.55
0.50
0.48
0.45
0.42
0.40
0.37
0.33
0.30
0.21
*
*
AHP425
0.43
0.40
0.38
0.36
0.34
0.33
0.31
0.29
0.26
0.25
0.24
0.21
0.20
0.16
0.13
0.05
* Pressure exceeds pump capacity.
AHP2 - AIR DRIVEN HYDROTEST PUMPS - HIGH FLOW

150 mm dual scale vibra pressure gauge
Air consumption 56 scfm (1,59m3/minute)

AHP2-237
The Hi-Force AHP2 series of lubricant free, air driven hydrostatic pressure testing pumps offers a choice
of five models with output pressure capacities ranging from 248 Bar (3600 PSI) to 1634 Bar
(23700 PSI). All models are compact design and suitable for use with various fluids, including water and
are supplied with a 150mm diameter hydraulic pressure gauge (calibrated on request), inlet airline filter
and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel
skid mounted framework. Optional extras available also include stainless steel fluid reservoirs, stroke
counter plunger assembly with IP65 microswitch & digital impulse counter, pressure isolation valve and
onboard circular chart recorders.
10 PSI
0.69 Bar
50 PSI
3.45 Bar
100 PSI
6.9 Bar
Oil volume
displacement
per stroke (cm3)
AHP2-036
17.2
124.1
248.2
40.8
1/
2
24
450
390
465
AHP2-060
31.0
199.9
413.7
24.6
1/
2
24
450
390
465
AHP2-097
51.7
327.5
668.8
15.2
24
450
390
465
AHP2-144
75.8
489.5
992.8
10.2
24
450
390
465
AHP2-237
131.0
799.8
1634.1
6.1
24
450
390
465
Model
number

Hydraulic pressure
PSI
Bar
0
500
1000
1500
2000
3000
4000
5000
7500
10000
15000
20000
23700
0
35
69
104
138
207
276
345
517
690
1034
1379
1634
Outlet
port
thread
Weight
kg
NPT
NPT
1/
2 NPT
1/
2 NPT
9/
16
-18UNF
Dimensions in mm
Length
Width
Height
AHP2-036
AHP2-060
AHP2-097
AHP2-144
AHP2-237
10.20
8.60
7.25
6.15
5.40
3.05
*
*
*
*
*
*
*
6.20
5.50
4.80
4.50
4.20
3.50
2.75
2.16
*
*
*
*
*
3.90
3.55
3.19
3.00
2.87
2.55
2.28
2.10
1.45
*
*
*
*
2.70
2.50
2.35
2.16
2.15
1.88
1.75
1.64
1.35
1.15
*
*
*
1.57
1.52
1.47
1.42
1.38
1.29
1.22
1.20
1.10
0.98
0.78
0.51
0.34
* Pressure exceeds pump capacity.
45
ATDP - AIR DRIVEN TWIN DOUBLE ACTING HYDROTEST PUMPS

Twin double acting design offering high volume flow
ATDP125
The Hi-Force ATDP series of twin double acting air driven hydrostatic pressure testing pumps offers a
choice of 3 models with output pressure capacities ranging from 434 Bar (6300 PSI) to 1489 Bar
(21600 PSI). The twin double acting design offers a much higher displacement volume per stroke than the
smaller AHP & AHP2 series, making it ideal for prefill as well as pressure testing. All models are supplied
with a 150mm diameter vibra-gauge, air inlet filter regulator lubricator unit, pump start/stop valve and
fluid strainer. Viton and ethylene propylene seals for handling special fluids or chemicals can be factory
fitted prior to delivery if required. Other seal materials are available on request.
Air consumption 212 scfm (6m3/minute)
Suitable for use with various fluids including water
150 mm diameter dual scale gauge
Fitted with inlet air filter, regulator & lubricator
Optional extras include stainless steel framework, stroke counter, digital impulse counter,
onboard chart recorder, pressure isolation
valve, wheel mounting and framework painted
to offshore specifications.
Model
number
20 PSI
1.38 Bar
60 PSI
4.14 Bar
100 PSI
6.9 Bar
Oil volume
displacement
per stroke (cm)
ATDP63
87
260
434
275
1/
2
765
570
700
140
NPT
NPT
96
1/
2
96
765
570
700
1 -12UNF
96
765
570
700
ATDP125
ATDP216

172
517
298
894
Hydraulic pressure
PSI
Bar
0
1000
2000
3000
4000
5000
6000
8000
10000
12000
16000
20000
0
69
138
207
276
345
414
552
690
828
1103
1379
862
1489
79
Outlet
port
thread
Weight
kg
1/
8
Dimensions in mm
Length
Width
Height
ATDP63
ATDP125
ATDP216
32.2
25.7
20.5
16.2
12.5
8.0
2.8
16.9
14.0
12.3
10.6
9.4
8.3
7.3
4.8
3.0
0.4
9.5
8.8
8.0
7.4
6.9
6.4
6.1
5.5
4.9
4.3
3.2
1.6
*
*
*
*
*
*
*
* Pressure exceeds pump capacity
46
INDEX - JACKS
JAH Range
Aluminium jacks
Page
48
JAL Range
Aluminium compact jacks
Page
49
JSL Range
Steel compact jacks
Page
49
JAS Range
Aluminium multi-purpose jacks
Page
49
JSS Range
Steel bottle jacks
Page
50
HCJ Range
Steel claw jack
Page
50
47
JAH - ALUMINIUM JACKS

JAH1230SR
JAH1230C
JAH1230
JAH630SR
Internal safety overload device

JAH630C
JAH630
The JAH range of lightweight aluminium jacks offers a wide variety of capacities and lift height options.
Available as either plain ram lifting jacks, with or without failsafe mechanical lock ring, or optional low
height claw lifting design. All models are constructed predominantly of lightweight aluminium alloy with all
critical functioning parts manufactured from high quality steel. Used extensively in maintenance,
construction, heavy plant and machinery applications, these high quality jacks are the proven industry
standard.
Lightweight construction
Safestop stroke limiting device
Optional pressure gauge
Available as plain ram jack, claw jack or
failsafe locking ring design
Model
number
Jack
capacity
tonnes
Claw
capacity
tonnes
Jack with plain piston

JAH620
20
JAH1220
20
JAH630
30
JAH1230
30
JAH660
60
JAH1260
60
Jack with plain piston & lifting claw
JAH620C
20
8
JAH1220C
20
8
JAH630C
30
12
JAH1230C
30
12
JAH660C
60
24
JAH1260C
60
24
Jack with failsafe locking ring
JAH620SR
20
JAH1220SR 20
JAH630SR
30
JAH1230SR 30
JAH660SR
60
JAH1260SR 60
-
48
For your information ...

Optional pressure gauges complete with mounting
kits are available. More details on request
Dimensions in mm
Toe
Base
height
length
Stroke
mm
Weight
kg
Closed
height
152
305
152
305
152
305
10.9
16.7
15.4
23.4
27.4
43.7
263
438
263
451
293
500
178
246
197
273
251
339
121
121
140
140
190
190
152
305
152
305
152
305
14.5
22.2
20.3
31.0
43.1
64.9
276
452
281
470
327
533
67
67
73
73
73
73
246
246
273
273
339
339
121
121
140
140
190
190
152
305
152
305
152
305
12.5
18.0
16.5
24.5
30.0
44.0
289
464
292
479
330
536
178
246
197
273
251
339
121
121
140
140
190
190
Base
width
JAL & JSL - COMPACT JACKS

Operate in any position
JSL10
Lightweight and compact

The Hi-Force JAL & JSL range of compact jacks is ideally suited for applications requiring a lifting or
positioning force in confined spaces. Lightweight, easy to operate and available in steel or durable
aluminium versions, all models incorporate a spring assisted, hard chrome plated piston. The pumping
mechanism rotates through 360, providing maximum versatility in any application. With the removable
operating handle measuring only 210mm in length, these compact lifting jacks will fit in any toolbox.
Spring assisted return piston
Multi-position pump mechanism
Model
number Construction
JSL10
JAL10
JAL20
Steel
Aluminium
Aluminium
Wear plated piston rod

Sealed hydraulic system
Choice of aluminium or steel versions
Capacity
tonnes
Stroke
mm
Weight
kg
10
10
20
38
38
44
4.4
3.2
5.0
Dimensions in mm
Closed
Body
height
length
76
79
99
212
212
233
Body
width
70
70
90
JAS - ALUMINIUM MULTI-PURPOSE JACKS

Capacity 10 tonnes
JAS105
JAS103
Operate in any position
Lightweight and compact
The Hi-Force JAS range of lightweight multi-purpose jacks is manufactured predominantly from high quality
aluminium alloy and offers a full 10 tonnes of hydraulic force with a 75 or 125mm stroke. The sealed
hydraulic system avoids the need for breather valves, enabling the jack to operate in any position. Jacks
are fitted with integral stop ring and spring assisted return hard chromed piston rods.
Model
number
Capacity
tonnes
Stroke
mm
Weight
kg
JAS103
JAS105
10
10
75
125
4.3
5.7
Dimensions in mm
Closed
Body
height
length
131
181
162
162
Body
width
75
75
49
JSS - STEEL BOTTLE JACKS

JSS106
JSS55
Strong rigid steel construction
Suitable for industrial and automotive use
JSS207
The Hi-Force JSS range of steel bottle jacks offers capacities from 3 to 100 tonnes, with stroke lengths
from 127 to 213mm. Models up to 16 tonnes capacity feature a screw extension to span the gap
between the piston ram cap and the load. All models are fitted with internal safety valve and are supplied
with tubular operating handle.
Model
number
Capacity
tonnes
Stroke
mm
Screw
extension
mm
Weight
kg
Closed
height
JSS35
JSS55
JSS106
JSS166
JSS207
JSS327
JSS507
JSS1007
3
5
10
16
20
32
50
100
125
125
170
170
195
195
195
213
60
80
100
100
-
4.0
4.8
8.0
11.6
15.8
23.0
35.4
104.0
195
200
245
250
285
290
300
350
Dimensions in mm
Piston
Base
diameter length
25
30
40
46
55
69
83
117
115
121
136
160
125
150
176
300
Base
width
95
109
122
146
164
190
220
259
HCJ - STEEL TOE JACK

Capacity 5 tonnes
Toe guided over full stroke length

HCJ5
The Hi-Force HCJ5 toe jack offers a full 5 tonnes capacity either on the piston head or the fully integrated
toe. The low height toe is guided over the full stroke length of the jack, reducing the effects of side loading.
The piston is enclosed within the toe and is not exposed during operation. These features make the HCJ5
a truly multi-purpose jack which can easily and safely be used in the most difficult conditions, including
underground mining applications.
Model
number
HCJ5
50
Jack
capacity
tonnes
Toe
capacity
tonnes
Stroke
mm
Weight
kg
Closed
height
175
18
327
Dimensions in mm
Toe
Toe
height
depth
37
55
Base
length
225
INDEX - HYDRAULIC TOOLS

HWC & HSWC Range
Hammer blow & single acting wire rope cutters
Page
52
HWRC Range
Double acting wire rope cutters
Page
53
HCC Range
Chain cutters
Page
54
CT & HCH Range
Cutters
Page
55
SC Range
Self-contained cable crimping tools
Page
56
CH Range
Cable crimping tools
Page
57
HHP & HKP Range
Hole punchers
Page
58
NS & HMNS Range
Nut splitters
Page
59
HFS Range
Hydraulic flange spreaders
Page
60
MFS Range
Mechanical flange spreaders
Page
61
JS & SJS Range
Jaw spreaders
Page
62
HPB Range
Bench presses
Page
63
HPF Range
Workshop floor presses
Pages
64 - 65
Moving skates
Multi purpose & heavy duty moving skates
Pages
66 - 68
51
HWC - HAMMER BLOW WIRE ROPE AND CABLE CUTTERS

Highly cost efficient impact design
Cutting capacity up to 38mm diameter wire rope
Portable and lightweight

HWC92
HWC91
HWC90
The Hi-Force HWC range of highly cost effective cutters are manufactured from high quality, shock
resistant, ductile iron and are fitted with replaceable cutting blades made from tool steel. The cutting
blades are retained in the housing at the moment of impact, ensuring absolute safety. These cutters offer
a considerable time saving over conventional axe, chisel and hacksaw methods.
Model
number
HWC90
HWC91
HWC92
Cutting capacity
Wire rope
Electric cable
mm
mcm
25
27
38
Dimensions in mm
Base
Height
diameter
Weight
kg
250
300
750
3.2
7.0
13.0
168
187
241
89
162
200
HSWC - SELF-CONTAINED HYDRAULIC WIRE ROPE CUTTERS

Cutting capacities from 19 to 44mm diameter
H
Easy to use with minimum operator effort
HSWC44
The Hi-Force range of self-contained portable hydraulic wire rope and cable cutters comprises of three
models with cutting capacities from 19 to 44mm diameter. Approved and specified by many major
industries throughout the world, these high quality cutters are precision engineered to give a good, clean
cut with minimum effort, time after time. The self-contained design of the cutter enables easy
transportation to the job site with minimum of fuss. The shear blades are manufactured using high quality
tool steel, which is heat treated and ground to very tight tolerances, ensuring superior performance and
long-life. Customers include wire rope manufacturers, earthmoving and construction contractors, rigging
shops, elevator manufacturers and repairers and many others. Also suitable for use under water by divers.
52
Model
number
Cutting capacity wire rope

mm
Weight
kg
Length
HSWC19
HSWC28
HSWC44
19
28
44
9.5
15.5
30.0
305
355
470
Dimensions in mm
Width
Height
92
105
127
153
178
203
HWRC - DOUBLE ACTING WIRE ROPE CUTTERS

HWRC1115
Double acting design
Smooth guillotine cutting action
Hand and powered pumps

suitable for these cutters are
detailed on pages 21 to 32.
Cuts high tensile locked coil wire rope and steel bar
Cutting capacities from 38 to 90mm diameter wire rope
Cutting capacities from 25 to 50mm diameter steel bar
The HWRC range of hydraulic cutters is specifically designed and manufactured for cutting high tensile
locked coil wire rope and solid steel bar. Maximum cutting capacities range from 38 to 90mm diameter
wire rope and 25 to 50mm diameter 28 tonnes tensile solid steel bar. All models incorporate a double
acting hydraulic cylinder, suitable for working pressures up to 700 bar and an open jaw design cutting
head (see pictures below) for easy access to the material to be cut. Cutting blades and jaws are
manufactured from specially toughened high tensile steel and the smooth guillotine action of the cutter
greatly reduces the risk of blade jamming.
Step 1:
Step 2:
To open the cutter,

swivel cutting head
forward.
Position material
to be cut in the cutting
head slot.
Model
number
HWRC1115
HWRC1125
HWRC1136
Cutting capacity
Wire rope
Solid steel bar
mm
mm
38
63
90
25
50
50
Step 3:
Close the cutting head by
swivelling it back to its
original postion and
secure behind the latch.
Oil
capacity
cm
Weight
kg
267
874
1242
26
65
75
Dimensions in mm
Width
Length
Height
305
419
495
195
245
245
254
330
356
53
HCC - CHAIN CUTTERS

HCC34
Single acting design
Fitted with locking guard
Cuts high tensile grade 80 chain and reinforcing bar

Cutting capacities from 26 to 46mm diameter
Overload protection valve fitted as standard
The HCC range of hydraulic cutters is specifically designed and manufactured for cutting high tensile chain
and reinforcing bar. The easily replaceable cutter blades are manufactured from specially toughened high
tensile steel and the choice of models available offer maximum cutting capacities up to 46mm diameter.
All models are suitable for working pressures up to 700 Bar and incorporate a single acting cylinder fitted
with a powerful piston retraction spring. The swivel action design of the locking safety guard (see pictures
below) allows easy access for the material to be cut.
Hand and powered pumps

suitable for these cutters are
detailed on pages 21 to 32.
Picture 1:
Picture 2:
HCC26 cutter shown with

swivel action locking &
safety guard opened.
HCC26 cutter shown with

swivel action locking &
safety guard closed.
Model
number
HCC26
HCC34
HCC46
54
Cutting
capacity
mm
Cutting
force
tonnes
Oil
capacity
cm
Weight
kg
26
34
46
72
100
140
276
492
980
23
40
72
Dimensions in mm
Width
Length
Height
440
410
565
180
460
635
180
250
345
CT - SELF CONTAINED HYDRAULIC CUTTERS

Cutting capacity up to 40mm diameter
CT40
Cuts a wide variety of materials
Self-contained hydraulic design

The CT self-contained hydraulic cutter range offers a choice of 2 models with cutting capacities up to
25mm steel wire rope and 40mm cable. These versatile cutters are suitable for cutting wire rope, round
bar, wire strands and electrical cable.
Maximum diameter cutting capacity in mm :
CT20
CT40
6
6
390
630
2.8
6.0
20
20
20
25
20
25
20
25
20
22
16 13 20
16 13 40
20
40
CABLE
ACSR
1x7 Guy steel
wire strands
1x19 Guy steel
wire strands
Telephone
cable CCP
Lead sheathed
cable
Underground
cable
WIRE STRANDS
Reinforced bar
Bare
copper strands
Bare aluminium
strands
ROUND BAR
Soft
copper bar
Soft
aluminium bar
Soft
steel bar
Cutting
force Length Weight
Model
kg
number tonnes mm
6X7
Hempcore
6X12
Hempcore
6X19
Hempcore
WIRE ROPE
20 15
40 15
16
20
20
20
20
40
* Not suitable
HCH - HYDRAULIC CUTTER HEADS
Cutting capacity up to 120mm diameter
HCH40
Compact and lightweight

The HCH cutter head range cuts a wide range of materials and offers 2 models with similar features to
the CT range of self-contained cutters. A comprehensive range of suitable manually operated and powered
hydraulic pumps suitable for use with Hi-Force HCH cutters is detailed on pages 21 to 32.
Maximum diameter cutting capacity in mm :
HCH40
HCH120
6
15
247
600
2.8
14.0
20
25
25
30
25
30
25
35
22
28
CABLE
ACSR
1x7 Guy steel
wire strands
1x19 Guy steel
wire strands
Telephone
cable CCP
Lead sheathed
cable
Underground
cable
WIRE STRANDS
Reinforced bar
Bare
copper strands
Bare aluminium
strands
ROUND BAR
Soft
copper bar
Soft
aluminium bar
Soft
steel bar
Cutting
force Length Weight
Model
kg
number tonnes mm
6X7
Hempcore
6X12
Hempcore
6X19
Hempcore
WIRE ROPE
16 13 32 32 40 15
22 * 125 125 125 15
20
20
*
*
*
*
*
125
* Not suitable
55
SC - SELF-CONTAINED CABLE CRIMPING TOOLS

Choice of 7 available models
SC30
SC60
SC40
Supplied complete with die sets
Automatic pressure release valve

SC18X
SC21
The SC self-contained hydraulic cable crimping tool range offers 7 models with a choice of open C jaw or
parallel guide design. All models are fitted with an automatic pressure release valve and are supplied
complete with standard die sets and a carrying case. Models with 180 rotating head are designed for
easy access into confined spaces.
Models SC30, SC40 & SC60 are suitable for crimping
connectors from 35 to 630mm
Models SC15, SC18X, SC21 & SC32 are suitable for crimping
non-insulated terminals from 10 to 400mm
Models SC30 & SC40 incorporate 180 rotating head
H
Model
Output
number tonnes
C - Jaw
opening
Applicable range
DIN mm
SC15
10
not
applicable
16-185
SC21
10
not
applicable
25-240
SC30
12
30 mm
35-400
SC32
18
not
applicable
16-400
SC40
12
38 mm
35-400
SC60
18
not
applicable
35-630
not
applicable
10-185
SC18X
Standard dies
mm
With die (3pcs) 16-25, 35-70, 70-185
Female die (1pc) 16, 25-35, 50-60
70-120, 150-185
With die (4pcs) 25, 35-50, 70-185, 240
Female die (1pc) 25-35, 50-70, 95-120,
150-185, 240
With die 35, 50, 70, 95, 120, 150,
185, 240, 300, 400
With die (4pcs) 16, 25-35, 50-120, 150-400
Female die (8pcs) 16-25, 35-70, 95-120, 150,
185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150,
185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150,
185, 240, 300, 400, 500, 630
With die 10-16, 25-35, 50-70,
95-120, 150, 185
Note : Models SC15, SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies.
56
Length Weight
mm
kg
528
5.2
528
5.2
610
6.3
650
6.2
636
7.7
650
6.5
370
2.0
CH - CABLE CRIMPING TOOLS

Choice of 7 available models
CH40
CH30
Supplied complete with die sets

CH32
CH63
The CH hydraulic cable crimping tool range offers 7 models with a choice of open C jaw or parallel guide
design. All models are supplied complete with standard die sets and a carrying case. Models with 180
rotating head are designed for easy access into confined spaces. Pump units include HP227FPC foot
operated pump set which includes elbow fitting, gauge, gauge block, 3 metre hose and male coupler, as
shown below. All models, excluding HC1000, are available as a complete kit, comprising of HP227FPC,
MB1 metal storage case and selected crimping tool with die sets.
Models CH30, CH40 & CH63 suitable for crimping
connectors up to 630mm
Models CH21 & CH32 are suitable for crimping
non-insulated terminals up to 400mm
Models CH80 & CH1000 are suitable for crimping
distribution and transmission lines up to 1000mm
HP227FPC
Hi-Force foot operated manual pump

unit complete with accessories.
For pump specifications, please see
page 23, model HP227FP.
Model
Output
number tonnes
C-Jaw
opening
Applicable range
DIN mm
CH21
10
not applicable
16-240
CH30
12
30 mm
35-400
CH32
18
not applicable
16-400
CH40
12
38 mm
35-400
CH63
18
not applicable
35-630
CH80
15
50 mm
35-630
CH1000
50
not applicable
500-1000
Standard dies
mm
With die (4pcs) 16-25, 35-70, 70-185, 240
Female die (1pc) 25-35, 50-70, 95-120,
150-185, 240
With die 35, 50, 70, 95, 120, 150, 185
240, 300, 400
With die (4pcs) 16, 25-35, 50-120, 150-400
Female die (8pcs) 16-25, 35-70, 95-120, 150
185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185
240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185
240, 300, 400, 500, 630
With die 35, 50, 70, 95, 120, 150, 185
240, 300, 400, 500, 630
With die 500, 630, 800, 1000
Length Weight
mm
kg
210
3.0
220
4.0
210
3.6
245
4.8
240
4.8
300
7.0
420
38.0
Note : Models CH21 & CH32 supplied with single indent dies, all other models supplied with hexagon dies.
57
HHP - HOLE PUNCHER

Punching force 30 tonnes
HHP30
Throat depth 70mm

The HHP hole puncher delivers 30 tonnes of full punching power and is capable
of punching up to 20.5mm diameter holes in 10mm thick steel plates. Designed
and manufactured with a spring assisted return piston for easy removal from the
steel plate and an integral positioning and carrying handle. Unit supplied with
standard set of four punch and dies in a handy storage and carrying case. See
pages 21 to 32 for detailed information on suitable pumps for use with the
HHP30 hydraulic hole puncher.
Model
number
Maximum
force
tonnes
Throat
depth
mm
HHP30
30
70
Punch capacity (mm)

Steel
Hole punch
plate
diameter
10.0
up to 20.5
Standard punch/die
sets included
mm
10.5, 13.5
17.5, 20.5
Recommended pump & hose

Weight
Manually
Pneumatically excl. pump
operated
operated
kg
HP227
AHP1120
complete with
complete with
19.8
HC3 3m hose
HC3 3m hose
Note: pump supplied separately
HKP - KNOCK OUT PUNCHER
Capacity 10 tonnes
HKP10
Spring return hydraulic cylinder

The HKP knock out puncher is supplied as a complete set and includes all standard sizes of punches/dies,
manually operated pump and hose complete with quick release coupler. Ideal for on-site hole punching in
electric control panels and metal plates.
Supplied complete with carrying case
Ideal for punching holes in electric
control panels & steel plates
58
Model
number
Maximum
force
tonnes
HKP10
10
Plate capacity (mm)

Stainless
Mild
steel
steel
1.6
3.2
Also included in HKP10 set :

Manually operated pump HP110 (see page 23)
Hose and coupling assy HC2 (see page 36)
Weight
excl. pump
kg
35.8
Standard punch/die set (10 sizes) included

Hole (mm)
: 21.8 27.6 34.1 42.7 48.7 60.5 76.1 88.9 102.8 115.5
Conduit (inch) :
1 1
NS & HMNS - NUT SPLITTERS

Capacities from 10 to 75mm AF
NS197
NS161
NS95
Compact & easy to use

NS75
HMNS161
The NS & HMNS range of hydraulic nut splitters offers a choice of 10 models suitable for hexagon nut AF
sizes from 10 to 75mm (M6 to M48 bolt sizes). Designed to easily split corroded nuts up to Rc44
hardness, Hi-Force nut splitters offer the ideal cold cut solution for removing worn and corroded
fasteners, especially in applications where hot work permits are not allowed. All NS models are supplied
fitted with a unique 360 positional swivel coupling for easy adjustment and fitment in confined spaces.
Suitable pumps for the NS models are detailed on pages 21 to 32. The HMNS models incorporate an
integral hydraulic pump with multi-positional lever for even greater versatility. All models have an angled
body design to provide the necessary clearance on flanges and flat surfaces, and the splitter blades are
manufactured from high quality tool steel which must be re-sharpened or replaced, as and when required.
NS Models
Handle rotates freely

through 360
and is removable
HMNS Models
A
45
Approx.
C
B
B
D
E
E
NS hydraulic nut splitters

Dimensions in mm
Model
number
Hexagon AF sizes
mm
Thread sizes
mm
Weight
kg
NS75
NS95
NS126
NS161
NS197
NS236
NS296
10 - 19
19 - 24
24 - 32
32 - 41
41 - 50
50 - 60
60 - 75
M6 - M12
M12 - M16
M16 - M22
M22 - M27
M27 - M33
M33 - M39
M39 - M48
1.5
2.3
4.0
6.5
10.6
14.6
33.5
40
54
64
78
94
105
156
113
119
128
136
145
155
177
7.5
10.0
12.5
20.0
21.0
24.5
27.0
19.5
24.0
30.0
37.0
45.0
54.0
75.0
121
150
188
217
271
313
356
30
41
52
69
78
91
110
HMNS hydraulic nut splitters with integral manually operated pump

Model
number
HMNS126
HMNS161
HMNS197
Dimensions in mm
Hexagon AF sizes
mm
Thread sizes
mm
Weight
kg
24 - 32
32 - 41
41 - 50
M16 - M22
M22 - M27
M27 - M33
5.5
7.0
13.4
64
78
94
93
103
120
12.5
20.0
21.0
30.0
37.0
45.0
328
357
410
447
465
540
59
HFS - HYDRAULIC FLANGE SPREADERS

HFS50
HFS100H
Supplied in a steel storage & carrying case
HFS hydraulic flange spreaders provide the ideal solution for safely opening pipe flanges in the marine and
oil & gas industry. Available in capacities from 0 - 4.5 tonnes and 0 - 10 tonnes, both models offer the user
the capability of opening flanges up to 92mm thick. Operated with a standard Hi-Force hydraulic pump (full
specifications see page 23) and connecting hose (see page 36) and supplied in a handy steel storage and
carrying case, Hi-Force hydraulic flange spreaders can be operated individually, or as a pair when opening
large flanges. With Hi-Force flange spreaders you are only minutes away from safely opening the toughest
flanges without the risk of sparks caused by hammer blows, chisels and flying wedges.
B
Supplied complete with manually

operated pump and hose assembly
Optional wedge available for larger separation
Suitable for stud bolt sizes up to 41 mm
H
E
H
G
D
F
C
J
Specifications :
Model
number
Capacity
tonnes
Stroke
mm
Oil capacity
cm
Max. flange
thickness
mm
HFS50
HFS100
4.5
10
75
56
48
81
2 x 57
2 x 92
Stud size
mm
Standard
wedge
mm
Optional
wedge
mm
Weight
kg
19 - 29
32 - 41
3 - 29
3 - 29
30 - 56
30 - 56
22.5
29.1
Note: HFS flange spreaders are also available as spreader only (without pump and hose assembly).
Please add suffix H to model number if spreader only is required.
Dimensions in mm :
60
Model
number
C
min
C
max
HFS50
HFS100
76
108
210
290
61
61
155
224
10
30
192
165
69
89
129
178
25
38
206
273
18
31
MFS - MECHANICAL FLANGE SPREADERS

MFS31
Suitable for bolt diameters up to 31mm
MFS25
MFS16
Maximum spread 231mm
No external power source required
The MFS range of mechanical flange spreaders comprises of 6 models, each offering a safe and
economical way to open flanges without the risk of sparks. The threaded spindle can be operated using a
standard spanner, allowing the user to apply a controlled force without damaging the flange. Due to the
mechanical design of these flange spreaders, no external power source is needed and therefore, they can
be used anywhere on-site.
G
Choice of six models available

Drop forged EN9 spreading wedge
High grade steel construction with
high tensile cross bolt
H
C
B
A
E
D
Spread
Model
number
MFS16
MFS19
MFS22
MFS25
MFS28
MFS31
Model
number
B
max.
MFS16
MFS19
MFS22
MFS25
MFS28
MFS31
25
30
30
30
30
32
28
50
50
85
80
84
Maximum bolt diameter

inch
mm
16
19
22
25
28
31
3/
4
7/
8
5/
8
1
1
11/4
1/
8
C
C
min. max.
185
185
247
247
275
275
65
65
80
80
90
90
40
50
50
50
60
60
25
25
30
30
40
40
30
30
36
36
46
46
66
81
97
113
130
157
232
254
318
353
382
385
Maximum spread
inch
mm
70
95
124
155
181
231
2 3/4
3 3/4
4 7/8
6 1/8
7 1/8
9 1/8
Weight
kg
2.2
2.7
4.1
6.4
8.2
9.6
61
JS - HYDRAULIC SPREADERS
Capacities up to 0.9 tonnes

JS4
Maximum spread 292mm

JS15
The JS range of hydraulic spreaders offers the ideal solution for spreading, wedging and prising operations
in a wide variety of industrial applications. With a choice of two models available, Hi-Force hydraulic jaw
spreaders are of compact, low weight, spring assisted return design and operate within a minimum space
of 9.7mm up to a maximum spread of 292mm. With a powerful spreading capacity of up to 0.9 tonnes
available, Hi-Force hydraulic jaw spreaders are ideal for use in applications where maximum force is
required in a confined space. All models are manufactured from high-strength steel, are suitable for
operating at 700 bar working pressure and are supplied complete with quick release female half coupling
for easy attachment to a Hi-Force manually operated or powered hydraulic pump unit.
Choice of three models
Single acting, spring assisted return
Compact & lightweight design
JS4
JS15
A
C
A
Model
number
JS4
JS15
62
Capacity
tonnes
Oil capacity
cm
Weight
kg
Dimensions in mm
D
E
0.90
0.68
10.0
64.1
2.2
11.3
223
550
9.7
32.0
94
292
F
-
HPB - BENCH PRESSES

Capacity 10 tonnes
HPB1020
The HPB range of hydraulic bench presses offers 6 models available with a choice of manually operated
hand or foot pumps or air powered foot pumps. The compact design enables easy positioning of the press
frame on a workshop bench and the easily detachable hydraulic components, make these presses an
extremely versatile hydraulic tool. Also suitable for mounting in small vehicles for on-site testing
applications.
See pages 64 - 65 for our

comprehensive range of
workshop floor presses
up to 100 tonnes capacity
Choice of 6 models with manually operated

or air powered pumps
Detachable hydraulics for use in other
applications
Horizontally adjustable cylinder block
Vertical or horizontal operation
Supplied complete with pump, hose, gauge,
gauge block and quick release couplers
Model
number
HPB1020
HPB1020F
HPB1026
HPB1026F
HPB1030
HPB1036
Capacity
tonnes
Stroke
mm
Pump
model no.
Pump
operation
Weight
kg
10
10
10
10
10
10
250
250
150
150
250
150
HP110
HP227FP
HP110
HP227FP
AHP1120
AHP1120
hand operated
foot operated
hand operated
foot operated
air powered
air powered
78
83
77
82
78
77
675
675
675
675
675
675
Dimensions in mm
B
C
D
545
545
545
545
545
545
478
478
478
478
478
478
394
394
394
394
394
394
E
280
280
280
280
280
280
63
HPF - WORKSHOP FLOOR PRESSES

Stroke length 250 or 330mm
HPF10042
Choice of manual, air or electric powered pumps

Adjustable work table
Supplied complete with pressure gauge
Other configurations available on request
Model
number
HPF1020
HPF1030
HPF2520
HPF2530
HPF2541
HPF2542
HPF2544
HPF5020S
HPF5020D
HPF5030S
HPF5030D
HPF5041S
HPF5041D
HPF5042S
HPF5042D
HPF5044S
HPF5044D
HPF10020
HPF10030
HPF10041
HPF10042
HPF10044
Notes:
64
For further product details, frame

dimensions and optional available
accessories, please see opposite page
Capacity
tonnes
Stroke
mm
Cylinder
model no.
Cylinder
principle
Pump
model no.
Pump
operation
Weight
kg
10
10
25
25
25
25
25
50
50
50
50
50
50
50
50
50
50
100
100
100
100
100
250
250
250
250
250
250
250
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
HSS1010
HSS1010
HSS2510
HSS2510
HSS2510
HSS2510
HSS2510
HSS5013
HDA5013
HSS5013
HDA5013
HSS5013
HDA5013
HSS5013
HDA5013
HSS5013
HDA5013
HDA10013
HDA10013
HDA10013
HDA10013
HDA10013
single acting
single acting
single acting
single acting
single acting
single acting
single acting
single acting
double acting
single acting
double acting
single acting
double acting
single acting
double acting
single acting
double acting
double acting
double acting
double acting
double acting
double acting
HP110
AHP1120
HP227
AHP1120
HEP103341
HEP103342
HEP207314
HP257
HP257D
AHP1121
AHP1141
HEP207311
HEP207411
HEP207312
HEP207412
HEP207314
HEP207414
HP235D
HAP21042
HEP207421
HEP207422
HEP207424
manual
air driven 7 bar
manual
air driven 7 bar
electric driven 110 V
manual
manual
air driven 7 bar
air driven 7 bar
manual
air driven 7 bar
95
85
145
138
160
160
160
470
500
505
505
505
481
512
518
518
518
1011
1029
1043
1043
1043
) For detailed specification on applicable cylinders, see pages 12-13 for HSS range and page 16 for HDA range.
) For detailed specification on applicable pumps, see page 23 for HP range, page 25 for HEP range, page 29 for AHP range and page 30 for HAP range.
HPF - WORKSHOP FLOOR PRESSES

The HPF range of workshop presses offers
a choice of 22 models with either single
acting or double acting cylinders and
manually operated, air powered or electric
powered pumps. All presses incorporate
an adjustable work table and dual scale
pressure gauge. Factory mounted optional
accessories include a mechanical bed
winch for easy adjustment of the work table
and multi-position V-blocks. All presses are
supplied completely assembled, ready for
use. Hi-Force workshop presses are manufactured to the highest quality standards,
and are suitable for the most demanding
jobs.
F
J
G
B
C
H
D
E
A
Note: Press bed and press head are adjustable in steps of F,
50 tonne has 4 positions, 100 tonne has 3 positions.
10 and 25 tonne press frame has fixed press head and adjustable press bed.
Model
number
Capacity
tonnes
HPF1000
10
742
1448
508
1258
260
1010
HPF2500
25
742
1448
508
1258
260
50
1000
2055
800
1140
1560
100
1000
1980
1000
1090
1370
HPF5000
HPF10000
Frame dimensions in mm
D (min) D (max) E(min) E(max)
F
150
152
660
1010
150
152
660
395
815
140
258
298
1000
550
830
140
338
388
1240
Mechanical bed winches

Factory fitted option
Lifts and lowers work table
Available for 50 and 100 tonnes presses
Model
number
Applicable for
HBW50
All Hi-Force 50 tonnes workshop presses, HPF range
HBW100
All Hi-Force 100 tonnes workshop presses, HPF range
Multi-position V-blocks
With flat bed and V-shape press surfaces

Available for 10, 25, 50 and 100 tonnes presses
Model
number
G
H
B
A
Cap. per set

tonnes
HVB2500
10 - 25
204
154
20
45
HVB5000
50
365
265
25
100
425
325
35
HVB10000
Dimensions in mm
C
D
E
155
45
20
50
190
60
25
10
60
265
85
35
10
65
RSM - NYLON MULTI-ROLLER STEERABLE SKATES

RSM12
Steerable front skate for total control
Low weight, compact size
The RSM nylon multi-roller steerable skate range is ideal for use on tiled floors and is available with
capacities from 6 to 30 tonnes. These skates consist of 3 major parts: 1 steerable turntable front skate
and 2 adjustable rear skates. This modular design allows the system to be easily assembled and
dismantled without the use of tools. All models are fitted with low rolling resistance wheels with ball
bearings and non-slip Neoprene pads on each load surface.
RSM6 - RSM9
F
E
C
A
B
I
RSM12 - RSM20 - RSM30
A
D
G
B
Capacity per No. of wheels

Model skate set
front
number tonnes
steerable
RSM6
RSM9
RSM12
RSM20
RSM30
66
6
9
12
20
30
No. of wheels Weight

rear
incl. box
skate
kg
4 no. 82 mm x 48 mm
8 no. 82 mm x 48 mm
8 no. 82 mm x 48 mm
16 no. 82 mm x 48 mm
8 no. 82 mm x 48 mm
8 no. 82 mm x 48 mm
16 no. 82 mm x 48 mm
16 no. 82 mm x 48 mm
24 no. 82 mm x 48 mm
24 no. 82 mm x 48 mm
51
64
95
118
135
Dimensions in mm
C D E
F G
H
max
330 210 109 110 240 110 210 1500 1150

330 310 109 160 240 160 310 1500 1150
413 614 110 190 180
130 1500 1500
413 673 110 190 180
242 1500 1500
413 990 110 190 188
354 1500 1500
RSC & RSS - MULTI-PURPOSE SKATES

Available as complete kit or as individual skates
Endless hardened roller chain
RSC20
The RSC and RSS range of industrial, low profile skates offer the safest, fastest and most economical
method of moving heavy equipment. Four models are available with capacities of up to 37.5 tonnes per
skate. Designed with an endless hardened roller chain which revolves around the skate. At least 5 rollers
remain in contact with the floor at any one time, ensuring smooth travel even over cracked concrete
floors. With a range of turntables, stabilisers, spacer bars and steering handles available, Hi-Force skates
can move and position heavy and irregular shaped loads easily and more economically than other lifting
devices. Hi-Force skates are also ideal for use in confined spaces. Typical applications include bridge
building, oil rig installation, transformers, generators, turbines, heavy machinery and many others.
Complete kits :
Model
Cap. per set
number
tonnes
Skates
Qty: 4
Turntables
Qty: 2
RSC20
RSC50
RSS20
RSS50
RT20
RT50
RS20
RS50
Length
Width
210
271
370
502
102
125
175
186
20
50
Stabilisers Spacer bars

Qty: 2
Qty: 4
RSS20
RSS50
RSS100
RSS150
5.0
12.5
25.0
37.5
4.0
11.0
27.0
42.0
Wooden box
Qty: 1
Weight
kg
RH20
RH50
WB1
WB2
41
94
Roller
width
Roller
dia
51
87
90
90
18
30
42
42
RB20
RB50
Individual skate selection chart :

Model Cap. per skate Weight
number
tonnes
kg
Handles
Qty: 2
Dimensions in mm
Height
Height
less t/table incl. t/table
59
95
130
152
94
143
179
206
Note : Turntables for RSS100 (RT100) and RSS150 (RT150) are available on request.
RSH - HEAVY DUTY SKATES

The RSH heavy duty range of moving
skates are ideal for movement of heavy
loads such as transformers, generators,
turbines and machinery. Available with
capacities ranging from 15 to 100 tonnes
each skate.
Model Capacity Rollers Rollers Weight
number tonnes in contact total
kg
RSH15
RSH20
RSH40
RSH50
RSH65
RSH100
15
20
40
50
65
100
5
4
4
6
4
6
15
13
13
17
13
17
9
12
19
29
51
92
Dimensions in mm
E
F
G
H
210
220
270
320
380
530
100
113
130
140
168
182
175
190
210
220
270
300
18
24
30
30
42
50
51
60
68
68
76
86
6
10
10
10
19
19
13
14
14
18
19
19
76
87
104
115
145
165
14
14
18
18
22
22
140
155
175
180
220
240
150
150
190
240
280
410
67
REX & RSX - HEAVY DUTY SKATES WITH GROOVED GUIDE

RSX80
Heat treated load bearing centre plate
Heat treated, special chrome alloy chains

REX65
The REX heavy duty range of single roller moving skates

incorporates a chain groove cut into the centre member of the
skate, which helps to keep the chain running parallel with the body
and is specially suited for moving loads over long distances. Available
with capacities up to 200 tonnes each skate.
The RSX range offers the same features, however has a double
roller design, capable of transporting loads up to 400 tonnes per
skate.
All models feature high quality, heat treated components and are
supplied with 4 mounting bolt holes for easy attachment to the load.
A
L
G
I
H
F
B
Drawing shows the RSX double-roller design, with the guide
groove for the chain. REX features single-roller with guide groove.
Side view REX and RSX models
Model
Capacity Rollers Rollers Weight
number tonnes in contact total
kg
68
Dimensions in mm
E
F
G
H
REX Range - Single-roller design

REX40
40
4
REX50
50
6
REX65
65
4
REX100
100
6
REX150
150
9
REX200
200
13
13
17
13
17
23
31
20
29
52
93
162
266
270
320
380
530
600
900
130
140
168
182
205
205
210
220
270
300
350
380
30 68 10
30 68 10
42 76 19
50 86 19
50 100 20
50 100 20
14
18
19
19
28
38
104
115
145
165
190
200
18
18
22
22
26
33
175
180
220
240
280
300
190
240
280
410
480
720
RSX Range - Double-roller design

RSX80
80
2x4
RSX100
100
2x6
RSX130
130
2x4
RSX200
200
2x6
RSX300
300
2x9
RSX400
400
2 x 13
2 x 13
2 x 17
2 x 13
2 x 17
2 x 23
2 x 31
36
57
96
175
305
485
270
320
380
530
600
900
260
280
336
364
410
410
340
360
440
480
560
590
30 68 10
30 68 10
42 76 19
50 86 19
50 100 20
50 100 20
14
18
19
19
28
38
104
115
145
165
190
200
18
18
22
22
26
33
305
325
390
430
490
500
190
240
300
420
480
720
INDEX - PULLER KITS

MPK Range
Mechanical pullers
Page
70
SCP Range
Self-contained hydraulic pullers
Page
71
PKS Range
Hydraulic 2 & 3 way puller kits
Page
72
PKC Range
Comprehensive hydraulic puller kits
Page
73
ACP Range
Auto-centre hydraulic puller kits
Page
74
69
MPK - MECHANICAL PULLERS

2-WAY BEAM PULLERS
Type of
puller
Weight
kg
Reach
MPK101
MPK102
MPK103
MPK104
MPK105
MPK106
MPK107
MPK108
MPK109
MPK110
2-way beam
2-way beam
2-way beam
2-way beam
2-way beam
2-way beam
2-way beam
2-way beam
2-way beam
2-way beam
1.0
1.2
1.1
1.3
2.4
4.0
3.6
4.4
10.5
13.0
80
135
80
135
160
220
160
220
260
260
Dimensions in mm
Dia min
Dia max
15
15
15
15
25
25
30
60
105
30
MPK106
80
80
125
125
150
145
195
195
250
380
Reach
Model
number
Dia
3-JAW AUTO-CENTRE PULLERS

Type of
puller
Weight
kg
Dimensions in mm
Reach
Dia max
MPK301
3-way jaw
1.9
(Maximum extraction force : 4.6 tonnes)
105
130
MPK302
3-way jaw
4.0
150
230
MPK303
3-way jaw
5.1
235
295
MPK303
Reach
Model
number
Dia
COMBINATION BEAM EXTERNAL & INTERNAL PULLERS

Type of
puller
Weight
kg
MPK401
MPK402
combi beam
combi beam
2.7
6.0
Dimensions in mm
Reach
Dia max
140
182
MPK401
173
250
Reach
Model
number
Dia
2-JAW AND 3-JAW MINI PULLERS & COMBI-KIT

Type of
puller
Weight
kg
MPK501
MPK502
MPK503
MPK504
2-way jaw
3-way jaw
2-way jaw
3-way jaw
0.2
0.3
0.4
0.7
MPK509
MPK501 to MPK504 set
1.8
Dimensions in mm
Reach Dia min Tip height Tip point
55
55
85
85
70
70
100
100
4.5
4.5
6.0
6.0
See individual components
MPK509
1.5
1.5
2.5
2.5
Reach
Model
number
Tip height
70
Dia
Tip point
SCP - SELF-CONTAINED HYDRAULIC PULLERS

SCP203
SCP103
Sealed hydraulic system
Operates in any position
The SCP range of self-contained hydraulic pullers is designed and manufactured to the highest industry
standards and has proven to be an extremely versatile tool for a wide variety of applications, including
removing press fitted parts, such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The
range offers 3 models, each with integral manually operated hydraulic pump and multi-position operating
handle. The completely sealed hydraulic system of the SCP pullers enables use of the tool in any position
and all models are easy to operate and provide an efficient solution for many pulling applications. Each unit
is supplied with a safety cover, to prevent flying debris during pulling operation.
High quality, dropped forged steel components
Safe & easy to use
Quick set-up time
Supplied in handy transport and storage case
Did you know .....

The Hi-Force hydraulic puller range offers pulling
capacities up to 50 tonnes. Please see pages 72,
73 and 74 for additional hydraulic puller kits
within the Hi-Force range.
Model
number
Capacity
tonnes
Type of
puller
SCP103
10
20
30
3-way jaw puller

3-way jaw puller
3-way jaw puller
SCP203
SCP303
Hydraulic Weight
stroke (mm)
kg
82 - 130
82 - 180
110 - 260
11.6
23.7
50.0
Dimensions in mm
Reach Dia min. Dia max. Tip depth Tip height
195
275
405
30
50
100
250
360
410
22
29
38
6
10
36
71
PKS - HYDRAULIC 2 & 3 WAY PULLER KITS

PKS30-3
Quick set-up time, easy to use
High quality, drop forged steel components
The PKS heavy duty hydraulic puller range is designed for removing stubborn parts such as wheels, gears,
sprockets, sleeves, pulleys and other similar items. The range offers a selection of 8 models with pulling
capacities up to 50 tonnes. All models are supplied complete with a full set of versatile detachable
hydraulic components. All models are fast, safe and easy to operate and avoid the need for heating and
hammering.
Multi-purpose hollow piston cylinder (excl. PKS5-2-3)
Complete with all hydraulic components (pump, cylinder, hose, gauge, etc.)
PKS5-2-3
A
D
Model
number
PKS5-2-3
PKS10-2-3
PKS20-2
PKS20-3
PKS30-2
PKS30-3
PKS50-2
PKS50-3
PK202
PK302
PK502
Capacity
tonnes
Type of
puller
Cylinder
model no.
Pump
model no.
Weight
kg
4.5
10
20
20
30
30
50
50
20
30
50
2 & 3 jaw
2 & 3 jaw
2 jaw
3 jaw
2 jaw
3 jaw
2 jaw
3 jaw
2 jaw beam
2 jaw beam
2 jaw beam
HSS53
HHS102
HHS202
HHS202
HHS302
HHS302
HHS603
HHS603
HP145
HP110
HP110
HP110
HP110
HP110
HP227
HP227
*
*
*
*
*
*
18
19
29
34
49
58
105
130
3
4
7
Note: PK202, PK302 & PK502 are 2-jaw beam only (not complete kit). * = not applicable.
72
Dimensions in mm
B
C
225
296
320
240
350
480
*
407
*
580
*
727
*
920
*
*
*
*
*
*
*
*
225
296
240
350
*
320
*
407
*
480
*
580
*
727
*
920
*
*
*
*
*
*
Dimensions calculated with 15 outward angled puller legs.
PKC - COMPREHENSIVE HYDRAULIC PULLER KITS

Combination of 4 different pullers in one set

PKC30
The PKC heavy duty, multi-purpose hydraulic puller kit range is

extremely versatile and includes 2-way and 3-way grip pullers (as
detailed on page 72), bearing pullers, bearing cup pullers and cross
head pullers. All models are designed for pulling, pushing, installing
and removing all press fitted or heat fitted parts such as gears,
bearings, sleeves, cogs, internal bearings, wheels, sprockets,
flywheels, etc. The range offers a selection of 4 models with pulling
capacities up to 50 tonnes, all supplied complete with a full set of
versatile, detachable hydraulic components.
Complete hydraulic system supplied, including gauge
High quality, drop-forged steel components
I
G
F
C
H
I
Model Capacity Cylinder

Pump Weight
number tonnes model no. model no. kg
Dimensions in mm
E
E
F G G
Reach
Dia
Reach
Dia
Min
Max
PKC10
PKC20
PKC30
PKC50
220
205
363
422
300
408
660
915
200
305
528
732
475
508
865
1118
115
135
200
230
250
325
413
546
10
20
30
50
HHS102
HHS202
HHS302
HHS603
HP110
HP110
HP110
HP227
25
60
116
268
Min Max
110
152
260
300
10
13
35
31
105
130
250
330
Min Max
115
135
148
147
38
38
38
76
153
153
180
230
Dimensions A, B, C & D calculated with 15 outward angled puller legs.
73
ACP - AUTO-CENTRE HYDRAULIC PULLER KITS

High quality, drop forged steel components
Note: picture on the left is showing the auto-centre puller

including hollow ram hydraulic cylinder. All ACP puller
kits are supplied complete with manually operated
pump, 2 metre hose with coupling, gauge, gauge block
and carrying case.
ACP10
The ACP heavy duty, auto-centering hydraulic puller kit range offers a choice of 4 models, with capacities
from 10 to 50 tonnes. The three legs of these pullers are linked together by a self centering system,
ensuring that all puller legs move simultaneously, ensuring equal alignment from the centre-point. The 20
to 50 tonne versions are 3 way pullers, whereas the 10 tonne unit includes a combination of both 2-way
and 3-way puller design. All models are supplied complete with a detachable hollow ram cylinder, manually
operated pump, hydraulic hose and a 100mm diameter pressure gauge. These models are easy to set up
and are the ideal tool for all pulling, pushing, installing and removing applications required for press fitted
or heat fitted parts, including wheels, sprockets, flywheels, gears and bearings.

Auto-centering puller legs
Multi-purpose hollow piston cylinder
Automatic central alignment of the hydraulic cylinder
Complete with all hydraulic components, including
manually operated pump, hollow piston cylinder, hose
and 100mm pressure gauge and gauge block.
A
ACP hydraulic pullers can be operated by
powered pumps if required. Please see pages 21
to 32 for our full range of manually operated and
powered hydraulic pump units.
74
Model
number
Capacity
tonnes
Type of
puller
Cylinder
model no.
Pump
model no.
Weight
kg
ACP10
ACP20
ACP30
ACP50
10
20
30
50
2 & 3 jaw
3 jaw
3 jaw
3 jaw
HHS102
HHS202
HHS302
HHS603
HP110
HP110
HP110
HP227
24.5
44.0
76.5
181.0
Dimensions in mm
A
B
296
320
407
727
350
480
580
920
INDEX - TORQUE TOOLS

HTW Range
Manual torque wrenches
Page
76
HT & SLT Range
Manual torque multipliers
Page
77
HDT Range
Manual torque multipliers - heavy duty
Page
78
PG Range
Pistol grip pneumatic torque multipliers
Page
79
SP & PT Range
Pneumatic torque multipliers
Page
80
TWS-N Range
Hydraulic torque wrenches - square drive
Page
81
IS & MS Range
Imperial & metric impact sockets
TWH-N Range
Hydraulic torque wrenches - hexagon drive
Page
84
TWH-NRH Range
Ratchet heads for TWH-N range wrenches
Page
85
SDC Range
Square drive conversion kits
Page
86
IB & MB Range
Imperial & metric hexagon reducer bushes
HTWP Range
Torque wrench pumps & Accessories
Page
89
IW Range
Pneumatic impact wrenches
Page
90
Accessories
High quality accessories
Page
90
Pages
82 - 83
Pages
87 - 88
75
HTW - MANUAL TORQUE WRENCHES

Capacities from 40 to 1500 Nm
HTW400R
HTW330R
Repeatable accuracy
HTW200R
Dual scale Nm & lbf. ft.
HTW800B
The HTW range of industrial manual torque wrenches offers 6 models with torque capacities from 40 to
1
3
1500 Nm (30 to 1000 lbf. ft) with square drive sizes from /2 to /4 . All models are designed and
manufactured to meet or exceed the highest demands of industry and are supplied marked with a unique
serial number and calibration certificate. All models are ideally suited for applications requiring a
repeatable, accurate torquing of bolts and nuts. The push-through square drive allows the wrench to be
used for torque control in both clockwise and anti-clockwise directions.
The HTW-R models incorporate a soft feel grip and integrated locking mechanism to prevent accidental
alteration of the torque setting during operation. The click system is activated immediately when the
required torque is achieved. The HTW-B break-type models provide a large break angle, to improve the
accuracy by reducing the possibility of over torquing. The cam control of the internal mechanism will
ensure a controlled break which will not throw the operator off balance. All wrenches automatically reset
when the hand pressure is released.
Heavy duty ratchet head
Accuracy +/- 3% (HTW-R models)
Accuracy +/- 4% (HTW-B models)
Push-through square drive
Supplied with calibration certificate
Complete with carrying & storage case
Need a higher torque capacity .....

Please check our manual torque multipliers on
pages 77 & 78. Alternatively see our pneumatic
torque multipliers and hydraulic torque
wrenches, as featured on pages 79 to 85.
Model
number
HTW200R
HTW330R
HTW400R
HTW500B
HTW800B
HTW1500B
76
Square
drive
/2
/2
3/
4
3/
4
3/
4
3/
4
1
1
Torque range
Nm
40
60
80
100
200
700
- 200
- 330
- 400
- 500
- 800
- 1500
Torque range
lbf. ft
30
45
60
70
150
500
- 150
- 220
- 300
- 350
- 600
- 1000
Length
mm
Ratchet dia
mm
Weight
kg
442
570
683
915
1140
1470
42
49
49
72
72
72
1.0
1.4
2.1
5.2
6.4
10.4
HT & SLT - MANUAL TORQUE MULTIPLIERS

Torque capacities from 1300 to 6000 Nm
SLT30-15
SLT60-25
Choice of two different designs
Supplied complete with reaction foot
HT2700
Hi-Force Handitorq (HT range) manual torque multipliers provide a true 5:1 torque multiplication with
repeatable accuracy of +/- 4%. A choice of two models, with output torque capacities of 1300 Nm and
2700 Nm available, each supplied with two different reaction bar designs for maximum versatility. Supplied
in a handy plastic storage case the Handitorq series multiplier is ideal for inclusion in the heavy vehicle
tool kit.
Hi-Force Slimline (SLT range) manual torque multipliers offer comparable output torque capacities to
standard diameter torque multipliers but with the added advantage of a slimline body design, particularly
suited for bolt tightening applications on pipeline flanges. The range offers 5 models all with an adjustable
spline type reaction foot which allows for various lengths of sockets to be used. All models have an
anti-wind up ratchet fitted as standard, which retains all of the wind-up forces as they are created,
providing a greater level of safety and ease of operation. Output torque capacities range from 2000 Nm to
6000 Nm with multiplication ratios of 15:1, 25:1 and 75:1 available. Recommended Hi-Force torque
wrenches for use with Hi-Force manual torque multipliers are detailed on page 76 of this catalogue.
A
A
Compact with true torque multiplication

Output square drives from 3/4 to 11/2
Anti-wind up ratchet on all SLT models
C
SLT Models
Slimline design
HT Models
Handitorq design
Model
number
Maximum
torque capacity
Nm
lbf.ft
HT1300
HT2700
SLT20-25
SLT30-15
SLT30-25
SLT60-25
SLT60-75
1300
2700
2000
3000
3000
6000
6000
960
2000
1450
2200
2200
4400
4400
MultiInput
plication square
ratio
drive
5:1
5:1
25:1
15:1
25:1
25:1
75:1
Output
square
drive
1/
2
3/
4
3/
4
1/
2
1
1
1
1
11/2
1/
2
11/2
1/
2
1/
2
1/
2
Recom.
torque Weight
wrench
kg
HTW330R
HTW800B
HTW200R
HTW200R
HTW200R
HTW330R
HTW200R
7.1
7.1
4.5
9.0
9.0
15.0
16.5
A
108
108
72
108
108
119
119
Dimensions in mm
B
C
D
126
129
166
224
224
271
301
210
210
143
141
141
172
154
180
186
197
256-285
256-285
320-350
350-380
77
HDT - HEAVY DUTY MANUAL TORQUE MULTIPLIERS

Heavy duty design
HDT34-25
The Hi-Force HDT range of heavy duty manual torque multipliers

are available in a choice of 6 models with output capacities
from 1700 to 9500 Nm and multiplication ratios of 25:1 and
125:1. All models are fitted as standard with an anti-wind up
ratchet, retaining all of the wind-up forces as they are created,
providing a greater level of safety and ease of operation. Models
HDT17-25 and HDT34-25 are fitted as standard with a flat
type reaction foot as pictured above. All other models feature a
box type reaction foot as per the detailed dimensional drawing
(shown below). Flat, modified or special reaction plates can be
designed and supplied on request.
See page 76 for detailed specifications of the

recommended Hi-Force manual torque wrenches
for use with HDT multipliers.
HDT - Shown with

box type reaction foot
78
Compact with true torque multiplication

Output square drives from 1 to 11/2
Anti-wind up ratchet on all models
Model
number
Multiplica- Input
Maximum
torque capacity
square
tion
Nm
drive
ratio
lbf.ft
HDT17-25
HDT34-25
HDT60-25
HDT60-125
HDT95-25
HDT95-125
1700
3400
6000
6000
9500
9500
1250
2500
4400
4400
7000
7000
25:1
25:1
25:1
125:1
25:1
125:1
1/
2
1/
2
1/
2
1/
2
3/
4
1/
2
Output
square
drive
Recom.
torque
wrench
Weight
kg
1
1
11/2
11/2
11/2
11/2
HTW200R
HTW200R
HTW330R
HTW200R
HTW400R
HTW200R
7.8
10.1
17.0
18.5
25.7
27.2
Dimensions in mm
A
B
C
108
119
144
144
184
184
156
187
226
240
209
234
83-217
86-264
146-333
146-333
171-351
171-351
PG - PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS

Repeatable accuracy of +/- 5%
Choice of 5 models
PG1500
The PG pistol grip pneumatic torque mulitiplier range is designed to provide smooth bolt tightening without
impacting or pulsing. Offering a repeatable torque accuracy of +/- 5% these low noise level tools reduce
operator fatigue, increase safety and ensure fast, accurate tightening of bolted components. Incorporating
a powerful, reversible air motor suitable for tightening and loosening operations, the non-impacting design
of the planetary gears ensures minimum wear to sockets and bolted components. All models are supplied
complete with an airline pressure and lubrication control unit in a handy carrying frame and a 3 metre
length connecting hose. Accurate preset torque can easily be achieved by adjusting the airline input
pressure in conjunction with the calibration graph supplied with each tool. Air consumption is 11 litres per
second from a standard airline pressure of 5 bar (23 cubic feet per minute @ 70 PSI).
Slim 72mm diameter gear box allows excellent access

Sensitive trigger control allows for easy reaction plate positioning
Smooth, quiet, non-impacting design with reversible air motor
Wide range of attachments and accessories available
Two speed models available on request
B
A
C
D
Model
number
PG500
PG1075
PG1000
PG1500
PG2000
Torque capacity
lbf.ft
Nm
90-500
190-1000
190-1000
300-1500
400-2000
66-370
140-740
140-740
220-1100
300-1450
Square R.P.M. at max Weight

drive size
pressure
kg
3/
4
3/
4
1
1
1
35
15
15
9
6
8.1
8.1
8.1
8.1
8.1
A
72
72
72
72
72
Dimensions in mm
B
C
301
301
301
301
301
223
223
223
223
223
D
334
334
334
334
334
79
SP & PT - PNEUMATIC TORQUE MULTIPLIERS

Torque capacities up to 47000 Nm
Smooth, quiet, non-impacting design
Repeatable accuracy of +/- 5%

SP2700
The SP & PT pneumatic torque multiplier range offers a choice of 10 models, suitable for almost every
bolting application and are supplied with an airline pressure and lubrication control unit. Maximum torque
output capacities range from 680 to 47000 Nm with a choice of square drives from 3/4 to 2 1/2 . As with all
Hi-Force pneumatic torque multipliers a repeatable, accurate torque of +/- 5% can be easily achieved
using the calibration graph supplied with each tool. Both SP models are designed with a reduced body
diameter, particularly suited where a limitation of space exists and are fitted with an adjustable spline type
reaction foot which allows for use with various length sockets. The PT models are supplied with a flat type
reaction plate, with the exception of the PT6000 and PT9500 which incorporate a box type reaction foot.
Optional special designed reaction plates can be supplied on request. The smooth and continuous torque
output of Hi-Force pneumatic torque multipliers make them suitable for a wide range of bolting applications
including wheel nuts on trucks and large machinery, structural steelwork, high pressure joints e.g.
pipelines, boiler feed pumps and pressure vessels, heat exchangers and many other applications.
Powerful reversible air motor with safety trigger
Adjustable spline type reaction foot (SP models only)
Wide range of attachments and accessories available
Two speed models available on request
B
SP
J
Model
number
SP2700
SP5500
PT680 -
PT680 - 1
PT1200
PT1700
PT3400
Torque capacity
Nm
lbf.ft
880-2700
650-2000
1200-5500
885-4060
160-680
120-500
160-680
120-500
270-1200
200-900
515-1700
380-1250
880-3400
650-2500
1762-6000
1300-4500
PT6000
PT9500
2710-9500
2000-7000
PT17000 4400-17000 3250-12500
PT47000 13550-47000 10000-35000
80
Square R.P.M. at max Weight

drive size pressure
kg
1
11/2
3/
4
1
1
1
1
11/2
11/2
21/2
21/2
5.0
2.5
30.0
30.0
15.0
9.0
5.0
2.5
1.8
1.2
0.3
16.5
21.9
12.8
12.8
13.3
13.3
16.5
26.0
32.7
51.9
109.1
PT
Dimensions in mm
B
C D min D max
108
119
108
108
108
108
119
144
184
212
315
437
512
368
368
373
373
423
457
452
546
629
140
172
-
469 498
566 592
83
217
83
217
83
217
83
217
86
264
146 333
169 351
500
Blank plate
TWS-N - HYDRAULIC TORQUE WRENCHES - SQUARE DRIVE

Compact, lightweight, aluminium construction

TWS45N
Fitted with 360 Uni-Swivel quick release couplings
TWS370
TWS150N
Hi-Force TWS-N series lightweight aluminium hydraulic torque wrenches are designed to handle the
toughest bolting jobs accurately and quickly. All models provide a torque accuracy of +/- 3% with a handy
torque chart clearly engraved on the tool. The internal reaction arm spline allows the operator to easily
position the tool and, if necessary, react directly off the tool body in very confined access applications. All
models incorporate an easily reversible high grade alloy steel square drive enabling the operator to quickly
switch from tightening to loosening applications. Uni-Swivel quick release couplers are fitted as standard
to all models enabling easy positioning of the hydraulic hoses away from any possible pinch points.
Optional allen hex drives are available (see below) along with a comprehensive range of high quality torque
wrench sockets (see pages 82 - 83).
Accurate to +/- 3% with calibration chart supplied
Multi-position reaction foot with safety lock feature
Reversible square drive for tightening and loosening applications
Suitable for continuous operation at maximum pressure
Body shroud engraved with torque/pressure chart
Allen Hex Drive

Optional allen hex drive
adaptors are available in
metric and imperial sizes.
Further details on request.
L1
H3
H4
J
R
H1
H2
L2
Model
number
TWS17N
TWS45N
TWS100N
TWS150N
TWS370N
Torque capacity
(nominal)
Nm
Ibf .ft
1700
4500
10000
15000
37000
1254
3320
7375
11063
27290
Square drive
size
Weight incl.
reaction foot
kg
L1
L2
/
1"
1 1/2"
1 1/2 "
2 1/2 "
1.9
4.8
9.0
14.8
32.5
127
162
222
246
329
167
213
292
322
431
3 "
4
Dimensions in mm
H1
H2
H3
H4
51
68
92
100
137
73
95
132
138
200
90
122
163
177
240
124
170
211
226
289
25
34
46
50
66
81
IS - IMPERIAL IMPACT SOCKETS

Square drives from
IS9-212
/4 to
2 1/2
Across flat sizes up to 6 7/8
Supplied complete with retaining ring and pin
Hi-Force high quality imperial size impact sockets are designed and
manufactured for use with all Hi-Force bolting products, including hydraulic
torque wrenches and impact wrenches. The IS range offers 47 models,
with square drives from 3/4 to 2 1/2 and across flat sizes up to 6 7/8.
Long length, bi-hexagonal and special sockets are available on request.
Model
number
82
IS2-101
IS2-104
IS2-107
IS2-110
IS2-113
IS2-200
IS2-203
IS2-206
IS9-101
IS9-104
IS9-107
IS9-110
IS9-113
IS9-200
IS9-203
IS9-206
IS9-209
IS9-212
IS9-215
IS9-302
IS9-308
IS9-314
IS5-113
IS5-200
Square Nut AF
drive
inches
/4
3
/4
3/
4
3
/4
3/
4
3
/4
3/
4
3/
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1/2
1 1/2
1 1/16
1 1/4
1 7/16
1 5/8
113/16
2
2 3/16
2 3/8
1 1/16
1 1/4
1 7/16
1 5/8
113/16
2
2 3/16
2 3/8
2 9/16
2 3/4
215/16
3 1/8
3 1/2
3 7/8
113/16
2
Dimensions in mm
A
B
C
D
Model
number
Square
drive
Nut AF
inches
16
20
23
27
32
35
35
35
17
21
26
26
27
31
32
35
36
40
48
52
52
52
27
29
IS5-203
IS5-206
IS5-209
IS5-212
IS5-215
IS5-302
IS5-308
IS5-314
IS5-404
IS5-410
IS5-500
IS5-506
IS6-302
IS6-308
IS6-314
IS6-404
IS6-410
IS6-500
IS6-506
IS6-512
IS6-602
IS6-608
IS6-614
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 3/16
2 3/8
2 9/16
2 3/4
215/16
3 1/8
3 1/2
3 7/8
4 1/4
4 5/8
52
52
56
62
68
72
74
75
58
60
62
62
64
70
72
78
80
85
95
100
105
105
84
87
40
44
51
58
67
71
77
84
44
51
56
62
68
74
80
87
93
98
104
109
125
136
76
82
38
44
44
44
44
54
54
54
51
51
52
52
58
58
62
62
62
62
86
86
86
95
86
86
5
5 3/8
3 1/8
3 1/2
3 7/8
4 1/4
4 5/8
5
5 3/8
5 3/4
6 1/8
6 1/2
6 7/8
Dimensions in mm
A
B
C
D
90
92
95
100
103
110
118
125
125
135
140
150
140
140
150
160
170
175
180
185
190
195
200
86
93
97
105
110
116
130
140
150
165
179
195
124
135
147
159
172
185
197
210
223
235
248
86
86
86
86
86
86
86
95
95
95
127
127
127
127
127
127
127
127
127
127
127
127
127
36
38
40
43
45
50
55
58
58
65
70
75
51
51
57
64
71
75
79
83
91
95
105
MS - METRIC IMPACT SOCKETS

Square drives from
to 2 1/2
3/
4
MS9-70
Across flat sizes up to 145mm
Supplied complete with retaining ring and pin

C
Hi-Force high quality metric size impact sockets are designed and manufactured for use
with all Hi-Force bolting products, including hydraulic torque wrenches and impact
wrenches. The MS range offers 53 models, with square drives from 3/4 to 2 1/2 and across
flat sizes up to 145mm. Long length, bi-hexagonal and special sockets are available on
request.
Model
number
MS2-24
MS2-27
MS2-30
MS2-36
MS2-41
MS2-46
MS2-50
MS2-55
MS2-60
MS9-24
MS9-27
MS9-30
MS9-36
MS9-41
MS9-46
MS9-50
MS9-55
MS9-60
MS9-65
MS9-70
MS9-75
MS9-80
MS9-85
MS9-90
MS9-95
MS9-100
Square Nut AF
drive
mm
/4
/4
3/
4
3/
4
3/
4
3/
4
3
/4
3/
4
3/
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Dimensions in mm
A
B
C
D
Model
number
Square Nut AF
drive
mm
24
27
30
36
41
46
50
55
60
24
27
30
36
41
46
50
55
60
65
70
75
80
85
90
50
54
54
56
58
63
72
74
75
58
58
60
65
67
74
80
84
87
90
96
98
100
105
105
39
43
47
54
60
67
71
78
84
42
46
50
56
63
69
74
80
86
92
99
106
112
118
125
44
44
44
44
44
44
54
54
54
54
54
54
54
54
54
54
54
54
54
54
86
86
86
86
16
16
23
23
24
30
32
35
37
17
17
21
30
31
36
42
44
44
46
51
45
48
52
52
MS5-41
MS5-46
MS5-50
MS5-55
MS5-60
MS5-65
MS5-70
MS5-75
MS5-80
MS5-85
MS5-90
MS5-95
MS5-100
MS5-105
MS5-110
MS5-115
MS5-130
MS6-80
MS6-85
MS6-90
MS6-95
MS6-100
MS6-105
MS6-110
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
2 1/2
95
100
115
115
131
137
86
95
52
58
MS6-115
MS6-130
MS6-145
2 1/2
2 1/2
2 1/2
Dimensions in mm
A
B
C
D
41
46
50
55
60
65
70
75
80
85
90
95
100
105
110
115
130
80
85
90
95
100
105
110
115
80
84
87
90
92
95
100
103
110
118
118
118
125
125
125
135
140
140
140
145
145
150
155
160
165
70
76
81
86
93
97
105
110
116
125
130
137
140
150
156
160
185
124
130
136
143
149
155
161
167
86
86
86
86
86
86
86
86
86
86
86
95
95
95
95
95
127
127
127
127
127
127
127
127
127
26
27
29
36
38
40
43
45
50
55
55
55
58
58
58
65
70
51
51
54
54
57
61
64
67
130
175
188
127
75
145
185
208
127
83
83
TWH-N - HYDRAULIC TORQUE WRENCH - DRIVE CYLINDERS

TWH210N
Powerful and low clearance design
Fitted with 360 x 360 Uni-Swivel couplings
TWH210NRH Ratchet head

(Order separately)
Hi-Force TWH-N series female hexagon cassette head hydraulic torque wrenches offer a choice of 5
models, with output torque capacities from 2700 Nm to 48181 Nm (1990 to 35536 lbf.ft).
Manufactured from high grade aluminium (except TWH430N), all models provide direct in-line reaction
and a minimal radius clearance for easy fitment in confined spaces. The user friendly design of the tool
simply requires the operator to withdraw/insert a single pin to change the ratchet head. Ratchet heads
are available in all standard metric and imperial AF sizes from 24 to 145mm (1 1/16 to 6 7/8 ) with low cost
hexagon reducer bushes also available (see pages 87 - 88). Uni-Swivel quick release couplers are fitted as
standard to all models, enabling easy positioning of the hydraulic hoses.
L
Drive cylinder and

ratchet head are
seperate items and
must be ordered
separately.
H1
H2
Note :
Drawing shows drive
cylinder, including
ratchet head as
detailed on page 85.
TWH27N, TWH54N
TWH120N, TWH210N
W2
H1
H2
Compact, lightweight, aluminium drive unit (except TWH430N)

Accurate to +/- 3% with standard torque chart supplied
Low profile design for limited access applications
Minimum radius cassette head for fitment in confined spaces
Suitable for continuous operation at maximum pressure
All Models
Model
number
(drive unit)
TWH27N
TWH54N
TWH120N
TWH210N
TWH430N
Torque capacity
(nominal)
Nm
lbf. ft
2700
3068
5400
6037
12000
14349
21000
23124
43000
48181
1990
2263
3983
4453
8850
10583
15489
17055
31715
35536
Hexagon AF size
Metric
Imperial
min
max
min max
24 to
50 to
30 to
70 to
50 to
85
70
105
80
130
to
to
to
to
to
46
60
65
80
80
100
100
115
115
145
1 1/16"
2"
1 1/16"
2 3/4 "
2 3/16"
3 1/2 "
2 3/4 "
4 1/4 "
3 1/8 "
5"
to 113/16"
to
to
to
to
to
to
to
to
to
2 /
2 9/16"
3 1/8"
3 1/8"
3 7/8"
3 7/8"
4 5/8"
4 5/8"
6 7/8 "
3 "
8
Note: Above selection table is for drive unit only. Ratchet head(s) to be ordered separately - see page 85.
84
TWH430N
W1
Approx.
weight
kg
3.0
3.0
6.0
6.0
11.5
11.5
16.0
16.0
28.0
28.0
193
193
250
250
310
310
378
378
405
425
Dimensions in mm
H1 H2 W1 W2
125
136
158
169
189
214
223
236
291
309
97
108
125
136
157
182
191
204
242
260
32
32
41
41
52
52
64
64
83
83
D
min - max
51 10 - 15
51 10 - 12
64 11 - 20
64 12 - 24
78 14 - 17
78 16 - 21
97 18 - 21
97 19 - 23
93 26 - 31
93 25 - 32
Exact weight & radius size (D) varies according to ratchet AF size selected.
TWH-NRH - HYDRAULIC TORQUE WRENCH - RATCHET HEADS

Choice of standard metric and imperial sizes
Easily fitted to TWH-N drive units
Strong steel construction
Non standard and special design
ratchet heads can be made to order
TWH54NRH2.9/16
R
D
RATCHET HEAD SELECTION TABLE:
M E T R I C
(Sizes in mm)
I M P E R I A L
(Sizes in inches)
Bolt
size
Nut
AF
size
For TWH27N
Model
number
For TWH54N
R
mm
Model
number
For TWH120N
R
mm
Model
number
5/
8
/4
7
/8
1 1/16
TWH27NRH1.1/16
1 1/4
TWH27NRH1.1/4
10.8 TWH54NRH1.1/4
1 7/16
TWH27NRH1.7/16
10.1 TWH54NRH1.7/16 13.8
1 5/8
TWH27NRH1.5/8
1 /8
1 1/4
113/16
2
1 3/8
2 3/16
10.1 TWH54NRH1.5/8 10.9

TWH27NRH1.13/16 10.6 TWH54NRH1.13/16 10.8
10.5 TWH54NRH2
TWH27NRH2
12.2
TWH27NRH2.3/16 10.2 TWH54NRH2.3/16 12.2 TWH120NRH2.3/16 15.1
1 1/2
2 3/8
TWH27NRH2.3/8
2 9/16
1 3/4
2 3/4
1 /8
2
215/16
1/
4
3 1/2
TWH120NRH3.1/2
2 /2
3 7/8
TWH120NRH3.7/8
2 3/4
3
5/
8
For TWH210N
R Model
mm number
For TWH430N
R Model
mm number
R
mm
10.5 TWH54NRH1.1/16 19.0

17.3
12.0 TWH120NRH2.3/8 15.0

TWH54NRH2.9/16 11.7 TWH120NRH2.9/16 14.9
TWH54NRH2.3/4 11.8 TWH120NRH2.3/4 14.9 TWH210NRH2.3/4
10.5 TWH54NRH2.3/8
18.3
TWH54NRH2.15/16 12.0 TWH120NRH2.15/16 14.8 TWH210NRH2.15/16 18.2

TWH54NRH3.1/8 11.8 TWH120NRH3.1/8 14.8 TWH210NRH3.1/8 18.2 TWH430NRH3.1/8 25.7
3 1/8
16.4 TWH210NRH3.1/2
18.8 TWH210NRH3.7/8
18.8 TWH430NRH3.1/2 28.1
4 1/4
TWH210NRH4.1/4
18.5 TWH430NRH4.1/4 25.9
TWH210NRH4.5/8
3 1/4
4 5/8
5
21.0 TWH430NRH4.5/8 27.5

TWH430NRH5
28.8
3 1/2
5 3/8
TWH430NRH5.3/8 26.9
3 3/4
4
5 3/4
TWH430NRH5.3/4 25.6
6 1/8
TWH430NRH6.1/8 25.6
4 1/4
6 1/2
TWH430NRH6.1/2 25.3
4 1/2
6 7/8
TWH430NRH6.7/8 25.3
16
24
TWH27NRH-24
12.2
18
27
TWH27NRH-27
10.5
20
30
TWH27NRH-30
10.8
TWH54NRH-30
17.3
24
27
36
TWH27NRH-36
10.1
TWH54NRH-36
13.8
41
TWH27NRH-41
10.1
TWH54NRH-41
10.9
30
46
TWH27NRH-46
10.6
TWH54NRH-46
10.8
33
36
50
TWH27NRH-50
10.5
TWH54NRH-50
12.2
TWH120NRH-50
55
TWH27NRH-55
10.2
TWH54NRH-55
12.2
TWH120NRH-55
15.1
39
60
TWH27NRH-60
10.5
TWH54NRH-60
12.0
TWH120NRH-60
15.0
42
45
48
65
TWH54NRH-65
11.7
TWH120NRH-65
14.9
70
TWH54NRH-70
11.8
TWH120NRH-70
14.9 TWH210NRH-70
18.3
75
TWH54NRH-75
12.0
TWH120NRH-75
14.8 TWH210NRH-75
18.2
52
80
TWH54NRH-80
11.8
TWH120NRH-80
14.8 TWH210NRH-80
18.2 TWH430NRH-80
25.7
56
85
TWH120NRH-85
16.5 TWH210NRH-85
18.3 TWH430NRH-85
28.1
60
90
TWH120NRH-90
16.4 TWH210NRH-90
18.8 TWH430NRH-90
31.5
64
95
TWH120NRH-95
16.0 TWH210NRH-95
18.7 TWH430NRH-95
28.6
68
72
100
TWH120NRH-100
18.8 TWH210NRH-100
18.7 TWH430NRH-100
25.7
105
TWH210NRH-105
18.5 TWH430NRH-105
28.7
76
110
TWH210NRH-110
18.5 TWH430NRH-110
25.9
80
115
TWH210NRH-115
21.0 TWH430NRH-115
27.5
90
100
130
TWH430NRH-130
25.9
145
TWH430NRH-145
25.6
18.7 TWH430NRH3.7/8 28.6
J
15.0
85
SDC - SQUARE DRIVE CONVERSION KITS FOR TWH-N WRENCHES

Suitable for TWH-N range up to 23124 Nm
SDC54-M
Square drive sizes from 1 to 2
Easily fitted, no special tools needed
Hi-Force SDC square drive conversion kits, suitable for Hi-Force TWH-N hexagon drive hydraulic torque
wrenches (see page 84) are available for all models, excluding TWH430N. All imperial and metric models
are supplied complete with easily attachable reaction foot and a standard hexagon AF size, suitable for
fitment to a commonly used size of ratchet head, per tool type (see table for more details). These SDC
square drive conversion kits provide the most flexible and cost effective method of transforming a female
hexagon drive hydraulic torque wrench into a square drive unit.

Easily fitted
Makes your hexagon drive torque wrench
even more versatile
Full range of impact sockets available
(see pages 82 & 83)
Flexibility ...
The combination of a Hi-Force drive unit, standard
ratchet heads and square drive conversion kit gives the
user maximum flexibility. Whether a low height or square
drive unit is required, this combination provides it all !
J
Model
number
SDC27-I
SDC27-M
SDC54-I
SDC54-M
SDC120-I
SDC120-M
SDC210-I
SDC210-M
86
Square
drive
Hexagon
AF Size
Maximum
torque Nm
Maximum
torque lbf.ft
1
1
1
1
1
1
2
2
113/16
3068
3068
6037
6037
14349
14349
23124
23124
2263
2263
4453
4453
10583
10583
17055
17055
46mm
2 9/16
65mm
3 1/8
80mm
3 7/8
100mm
Suitable for
drive cylinder incl. ratchet head
TWH27N
TWH27N
TWH54N
TWH54N
TWH120N
TWH120N
TWH210N
TWH210N
TWH27NRH- 113/16
TWH27NRH-46
TWH54NRH- 2 9/16
TWH54NRH-65
TWH120NRH- 3 1/8
TWH120NRH-80
TWH210NRH- 3 7/8
TWH210NRH-100
Weight
kg
1.1
1.1
3.0
3.0
4.4
4.4
9.1
9.1
IB - IMPERIAL HEXAGON REDUCER BUSHES

To reduce the female hexagon AF size of the TWH-NRH ratchet heads
(see page 85), these Hi-Force imperial hexagon reducer bushes offer an
easy and economical solution. Just select your outside AF size (= ratchet
head AF size) and the required inside AF size to determine the model
number. Please note that wall thickness (specified below as W
dimension), must be added to the minimum radius dimension of your
ratchet head, when using a reducer bush.
IB54-206-113
Outside
AF size
1 1/4
1 7/16
1 7/16
1 5/8
1 5/8
113/16
113/16
2
2
2 3/16
2 3/16
2 3/16
2 3/8
2 3/8
2 3/8
2 9/16
2 9/16
2 9/16
2 3/4
2 3/4
2 3/4
215/16
215/16
215/16
3 1/8
3 1/8
3 1/8
3 1/2
3 1/2
3 7/8
3 7/8
4 1/4
4 1/4
4 5/8
4 5/8
5
5
5 3/8
5 3/8
5 3/4
5 3/4
6 1/8
6 1/8
6 1/2
6 1/2
6 7/8
6 7/8
For TWH27NRH
For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH
Inside
AF size Model number W mm Model number W mm Model number W mm Model number W mm Model number W mm
1 1/16
1 1/16
1 1/4
1 1/4
1 7/16
1 7/16
1 5/8
1 5/8
113/16
1 5/8
113/16
2
113/16
2
2 3/16
2
2 3/16
2 3/8
2 3/16
2 3/8
2 9/16
2 3/8
2 9/16
2 3/4
2 9/16
2 3/4
215/16
215/16
3 1/8
3 1/8
3 1/2
3 1/2
3 7/8
3 7/8
4 1/4
4 1/4
4 5/8
4 5/8
5
5
5 3/8
5 3/8
5 3/4
5 3/4
6 1/8
6 1/8
6 1/2
IB27-104-101
IB27-107-101
IB27-107-104
IB27-110-104
IB27-110-107
IB27-113-107
IB27-113-110
IB27-200-110
IB27-200-113
IB27-203-110
IB27-203-113
IB27-203-200
IB27-206-113
IB27-206-200
IB27-206-203
2.4
4.8
2.4
4.8
2.4
4.8
2.4
4.8
2.4
7.2
4.8
2.4
7.2
4.8
2.4
IB54-110-104
IB54-110-107
IB54-113-107
IB54-113-110
IB54-200-110
IB54-200-113
IB54-203-110
IB54-203-113
IB54-203-200
IB54-206-113
IB54-206-200
IB54-206-203
IB54-209-200
IB54-209-203
IB54-209-206
IB54-212-203
IB54-212-206
IB54-212-209
IB54-215-206
IB54-215-209
IB54-215-212
IB54-302-209
IB54-302-212
IB54-302-215
4.8
2.4
4.8
2.4
4.8
2.4
7.2
4.8
2.4
7.2
4.8
2.4
7.2
4.8
2.4
7.2
4.8
2.4
7.2
4.8
2.4
7.2
4.8
2.4
IB120-206-203 2.4
not available
IB120-209-203 4.8
IB120-209-206 2.4
IB120-212-203 7.2
IB120-212-206 4.8
IB120-212-209 2.4
IB120-215-206 7.2
IB120-215-209 4.8
IB120-215-212 2.4
IB120-302-209 7.2
IB120-302-212 4.8
IB120-302-215 2.4
IB120-308-215 7.2
IB120-308-302 4.8
IB120-314-302 9.5
IB120-314-308 4.8
IB210-215-212 2.4
not available
IB210-302-212 4.8
IB210-302-215 2.4
IB210-308-215 7.2
IB210-308-302 4.8
IB210-314-302 9.5
IB210-314-308 4.8
IB210-404-308 9.5
IB210-404-314 4.8
IB210-410-314 9.5
IB210-410-404 4.8
IB430-308-302
IB430-314-302
IB430-314-308
IB430-404-308
IB430-404-314
IB430-410-314
IB430-410-404
IB430-500-404
IB430-500-410
IB430-506-410
IB430-506-500
IB430-512-500
IB430-512-506
IB430-602-506
IB430-602-512
IB430-608-512
IB430-608-602
IB430-614-602
IB430-614-608
4.8
9.5
4.8
9.5
4.8
9.5
4.8
9.5
4.8
9.5
4.8
9.5
4.8
9.5
4.8
9.5
4.8
9.5
4.8
87
MB - METRIC HEXAGON REDUCER BUSHES

To reduce the female hexagon AF size of the TWH-NRH ratchet heads
(see page 85), these Hi-Force imperial hexagon reducer bushes offer an
easy and economical solution. Just select your outside AF size (= ratchet
head AF size) and the required inside AF size to determine the model
number. Please note that wall thickness (specified below as W
dimension), must be added to the minimum radius dimension of your
ratchet head, when using a reducer bush.
MB54-70-55
For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH

For TWH430NRH
Outside Inside
AF size AF size Model number W mm Model number W mm Model number W mm Model number W mm Model number W mm
88
30
36
41
46
46
50
50
55
55
55
60
60
60
65
65
65
70
70
70
75
75
75
80
80
80
85
85
85
90
90
90
95
95
95
100
100
100
105
105
105
110
110
110
115
115
115
130
130
130
145
145
145
24
30
36
36
41
41
46
41
46
50
46
50
55
50
55
60
55
60
65
60
65
70
65
70
75
70
75
80
75
80
85
80
85
90
85
90
95
90
95
100
95
100
105
100
105
110
105
110
115
110
115
130
MB27-30-24
MB27-36-30
MB27-41-36
MB27-46-36
MB27-46-41
MB27-50-41
MB27-50-46
MB27-55-41
MB27-55-46
MB27-55-50
MB27-60-46
MB27-60-50
MB27-60-55
3.0
3.0
2.5
5.0
2.5
4.5
2.0
7.0
4.5
2.5
7.0
5.0
2.5
MB54-36-30
MB54-41-36
MB54-46-36
MB54-46-41
MB54-50-41
MB54-50-46
MB54-55-41
MB54-55-46
MB54-55-50
MB54-60-46
MB54-60-50
MB54-60-55
MB54-65-50
MB54-65-55
MB54-65-60
MB54-70-55
MB54-70-60
MB54-70-65
MB54-75-60
MB54-75-65
MB54-75-70
MB54-80-65
MB54-80-70
MB54-80-75
3.0
2.5
5.0
2.5
4.5
2.0
7.0
4.5
2.5
7.0
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
MB120-60-50
MB120-60-55
MB120-65-50
MB120-65-55
MB120-65-60
MB120-70-55
MB120-70-60
MB120-70-65
MB120-75-60
MB120-75-65
MB120-75-70
MB120-80-65
MB120-80-70
MB120-80-75
MB120-85-70
MB120-85-75
MB120-85-80
MB120-90-75
MB120-90-80
MB120-90-85
MB120-95-80
MB120-95-85
MB120-95-90
MB120-100-85
MB120-100-90
MB120-100-95
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
MB210-75-70
not available
MB210-80-70
MB210-80-75
MB210-85-70
MB210-85-75
MB210-85-80
MB210-90-75
MB210-90-80
MB210-90-85
MB210-95-80
MB210-95-85
MB210-95-90
MB210-100-85
MB210-100-90
MB210-100-95
MB210-105-90
MB210-105-95
MB210-105-100
MB210-110-95
MB210-110-100
MB210-110-105
MB210-115-100
MB210-115-105
MB210-115-110
2.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
MB430-85-80
not available
MB430-90-80
MB430-90-85
MB430-95-80
MB430-95-85
MB430-95-90
MB430-100-85
MB430-100-90
MB430-100-95
MB430-105-90
MB430-105-95
MB430-105-100
MB430-110-95
MB430-110-100
MB430-110-105
MB430-115-100
MB430-115-105
MB430-115-110
MB430-130-105
MB430-130-110
MB430-130-115
MB430-145-110
MB430-145-115
MB430-145-130
2.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
7.5
5.0
2.5
12.5
10.0
7.5
17.5
15.0
7.5
HTWP - TORQUE WRENCH PUMPS

Choice of air or electric power options
Supplied complete with hand pendant controller
HTWP2142P
HTWP3140P-A
HTWP2140P
Hi-Force hydraulic torque wrench pumps are compatible for use with all Hi-Force hydraulic torque
wrenches. All models are 700 bar maximum working pressure, fitted with an easily accessible and
adjustable torque setting pressure relief valve, and are available as air driven or electric driven options. All
pumps are supplied with a remote operation, push button hand pendant directional controller with three
metres of control line cable. Glycerine filled, easy to read, dual scale (0-700 bar/0-10000 psi) hydraulic
pressure gauges are fitted as standard to all models. Air driven versions also include an integral inline
filter, regulator, lubricator system with airline pressure gauge, and an exhaust air cooling system.
Dual scale glycerine filled pressure gauge fitted as standard
Two speed operation with choice of standard length hoses available
Externally adjustable torque setting pressure relief valve fitted as standard
Protective carrying frame and oil sight level gauge
Air pressure gauge and filter-regulator-lubricator unit (air powered pumps only)
Integral oil cooling system (air powered pumps only)
Max
pressure Power
bar
supply
Model
number
HTWP2140P
HTWP2141P
HTWP2142P
HTWP3140P-A
HTWP3141P-A
HTWP3142P-A
700
700
700
700
700
700
7.0 bar
110 volt
240 volt
7.0 bar
110 volt
240 volt
Motor Displacement l/min Changeover

high
rating
low
pressure Weight
kg
kW pressure pressure
bar
1.50
0.55
0.55
3.70
1.50
1.50
7.95
3.90
3.90
14.4
7.20
7.20
0.72
0.36
0.36
2.40
1.20
1.20
60
60
60
70
70
70
28.0
28.0
28.0
43.0
45.0
44.0
Dimensions in mm
Length Width Height
370
370
370
400
400
400
205
205
205
360
360
360
450
450
450
570
570
570
QUICK CONNECT COUPLINGS

HYDRAULIC HOSES
Model
number
CF4F
CM4F
CF4F
Thread type
Description
/4" NPT Female

1
/4" NPT Female
Female half coupler
Male half coupler
CM4F
Note: Always check for the required thread size when ordering spares or
replacement couplings. If different thread size is required, please
check available reducers and adaptors on page 39 of this catalogue.
HTWH4
Model
number
Length
metres
HTWH4
HTWH5
HTWH6
HTWH8
HTWH10
4
5
6
8
10
Note: Alternative length hoses

available on request.
89
IW - PNEUMATIC IMPACT WRENCHES

Industrial heavy duty design
Square drive sizes from to 1

IW25B
IW13P
Excellent power to weight ratio

IW19P
The IW range of heavy duty pneumatic impact wrenches is designed for high volume production, heavy
maintenance and construction work. A choice of four models in square drive sizes , , 1 or 1 is
available all offering an excellent power to weight ratio, compact design and low vibration. Available with
pistol grip (models IW13P and IW19P) and back handle grip (models IW25B and IW38B) these high
quality tools offer increased durability, low noise level and reduced operator fatigue. All models can be used
for tightening and loosening applications and incorporate a four position adjustable
power output device. A full range of impact quality sockets in both imperial and
metric sizes, for use with Hi-Force impact wrenches is detailed on pages 82 and 83.
Choice of four models

Minimal noise and vibration features
Operates from standard 6 bar air pressure
Square
Model
Bolt capacity
inch
number drive size mm
Free speed
R.P.M. I.P.M.
Max. torque
lbf.ft
Nm
Recommended torque Air Consumption Weight

Nm
lbf.ft
m/min
cfm
kg
/8
6300
1200
350
250
90-350
65-250
0.35
12.5
2.8
/8
3800
1100
870
630
250-870
180-630
0.60
21.4
6.2
45
13/4
3700
700
2750
1980 1000-2450
740-1772
0.75
26.7
10.7
50
3000
600
3500
2600 1000-3200
740-2370
0.82
29.2
16.0
Pistol grip versions

IW13P
IW19P
/2
/4
16
22
Back handle grip versions
IW25B
IW38B
1
11/2
ACCESSORIES
Type of
accessories
Imperial sockets
Metric sockets
Extension bars
Square drive adaptors
Reducers
Universal joints
90
Range description
Complete range of high quality impact sockets.
Square drive sizes from 3/4 to 2 1/2 and AF sizes up to 6 7/8
Complete range of high quality impact sockets.
Square drive sizes from 3/4 to 2 1/2 and AF sizes up to 145 mm
Available from 3/4 to 2 1/2 drive size in lengths from 150 to 500 mm
Please contact Hi-Force for more information
All possible combinations from 3/4 to 2 1/2 square drive
INDEX - BOLT TENSIONERS

STS Range
Topside stud bolt tensioners
Pages
92 - 93
STS-CK Range
Stud bolt tensioner conversion kits
Pages
94 - 95
STU Range
Sub-sea stud bolt tensioners
Page
96
XHP Range
Manually operated pumps for bolt tensioners
Page
97
AHP Range
Air driven pump for bolt tensioners
Page
97
Hoses & Couplers
Bolt tensioner hoses & couplers
Page
98
91
STS - IMPERIAL TOPSIDE STUD BOLT TENSIONERS

Capacities from 234 to 2649 kN

STS3-175
STS4-250
Single acting design
STS1-100
The STS stud bolt tensioner range is designed for topside operation in a wide variety of applications
including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps,
anchor bolts and many others. The range comprises of 23 imperial and 29 metric models, all suitable for
working pressures up to 1500 Bar. Imperial models cover all standard bolt sizes from to 4, metric
versions (detailed on page 93) are available for bolt sizes from M16 to M100. Each of the hydraulic
cylinders can be used with a variety of interchangeable nut rotating sockets and threaded pullers, available
as individual parts or as convenient conversion kits (see pages 94 and 95 for more specific details). This
will ensure that the maximum number of bolt diameters can be accommodated using the minimum
number of cylinders. All Hi-Force hydraulic stud bolt tensioners are designed and manufactured to include
a wear coated piston, maximum piston stroke indicator, self-energising high pressure seals, dual quick
connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance
procedure. Additional or spare bridges, threaded pullers and nut rotating sockets can be supplied as and
when required. Suitable manual and air driven hydraulic pumps, high pressure hoses and couplings for use
with Hi-Force stud bolt tensioners are detailed on pages 97 & 98.
For further details and dimensional drawings, please see facing page.
Model
number
STS1-075
STS1-087
STS1-100
STS1-112
STS2-125
STS2-137
STS2-150
STS3-162
STS3-175
STS3-187
STS3-200
STS4-187
STS4-200
STS4-225
STS4-250
STS5-250
STS5-275
STS5-300
STS6-300
STS6-325
STS6-350
STS6-375
STS6-400
Stud bolt Threads

Effective
Capacity
thread
per
area Stroke Weight
kN
Tonnes cm
mm
kg
size
inch
3/
4
7
/8
1
1 1/8
1 1/4
1 3/8
1 1/2
1 5/8
1 3/4
1 7/8
2
1 7/8
2
2 1/4
2 1/2
2 1/2
2 3/4
3
3
3 1/4
3 1/2
3 3/4
4
10
9
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
234
234
234
234
457
457
457
822
822
822
822
1264
1264
1264
1264
1833
1833
1833
2649
2649
2649
2649
2649
23.9
23.9
23.9
23.9
46.6
46.6
46.6
83.8
83.8
83.8
83.8
128.9
128.9
128.9
128.9
186.9
186.9
186.9
270.0
270.0
270.0
270.0
270.0
15.6
15.6
15.6
15.6
30.5
30.5
30.5
54.8
54.8
54.8
54.8
84.3
84.3
84.3
84.3
122.2
122.2
122.2
176.6
176.6
176.6
176.6
176.6
10
10
10
10
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
1.7
1.7
1.7
1.7
3.5
3.5
3.5
6.1
6.1
6.1
6.1
10.6
10.6
10.6
10.6
16.0
16.0
16.0
23.5
23.5
23.5
23.5
23.5
A
74
74
74
74
102
102
102
133
133
133
133
163
163
163
163
193
193
193
233
233
233
233
233
Dimensions in mm
B C min D
E
28
28
30
30
39
39
39
47
47
47
50
50
62
62
62
73
73
73
84
84
84
105
105
74
74
80
80
103
103
103
115
115
115
117
119
119
135
135
145
145
145
178
178
178
205
205
90
90
98
98
128
128
128
150
150
150
155
149
149
165
165
187
187
187
216
216
216
257
257
45
45
45
45
54
54
54
56
56
56
56
57
57
57
57
60
60
60
64
64
64
64
64
F
51
54
61
64
74
77
80
92
93
97
104
104
106
121
127
134
140
147
161
167
172
191
196
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
92
STS - METRIC TOPSIDE STUD BOLT TENSIONERS

Wear plated piston
Maximum piston stroke indicator
Suitable for single or multi-tensioning applications
Specially designed tensioners available on request
Available in imperial (page 92) and metric versions
User friendly operating and maintenance procedure
Choice of manually operated or air powered pumps
available (see page 97)
STS3-M52
Threaded puller
Piston
Cylinder
A
Force
Oil inlet port

Nut rotating
socket
E D
Bridge
Tommy bar
* Dimension D may vary, depending on bridge size used
Model
number
Stud bolt
thread Thread
pitch
size
STS1-M16
M16
STS1-M18
M18
STS1-M20
M20
STS1-M22
M22
STS1-M24
M24
STS1-M27
M27
STS2-M30
M30
STS2-M33
M33
STS2-M36
M36
STS2-M39
M39
STS3-M42
M42
STS3-M45
M45
STS3-M48
M48
STS3-M52
M52
STS4-M48
M48
STS4-M52
M52
STS4-M56
M56
STS4-M60
M60
STS4-M64
M64
STS5-M64
M64
STS5-M68
M68
STS5-M72
M72
STS5-M76
M76
STS6-M76
M76
STS6-M80
M80
STS6-M85
M85
STS6-M90
M90
STS6-M95
M95
STS6-M100 M100
2
2.5
2.5
2.5
3
3
3.5
3.5
4
4
4.5
4.5
5
5
5
5
5.5
5.5
6
6
6
6
6
6
6
6
6
6
6
Capacity
kN Tonnes
234
234
234
234
234
234
457
457
457
457
822
822
822
822
1264
1264
1264
1264
1264
1833
1833
1833
1833
2649
2649
2649
2649
2649
2649
23.9
23.9
23.9
23.9
23.9
23.9
46.6
46.6
46.6
46.6
83.8
83.8
83.8
83.8
128.9
128.9
128.9
128.9
128.9
186.9
186.9
186.9
186.9
270.0
270.0
270.0
270.0
270.0
270.0
Effective
area Stroke Weight
mm
kg
cm
15.6
15.6
15.6
15.6
15.6
15.6
30.5
30.5
30.5
30.5
54.8
54.8
54.8
54.8
84.3
84.3
84.3
84.3
84.3
122.2
122.2
122.2
122.2
176.6
176.6
176.6
176.6
176.6
176.6
10
10
10
10
10
10
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
1.7
1.7
1.7
1.7
1.7
1.7
3.5
3.5
3.5
3.5
6.1
6.1
6.1
6.1
10.6
10.6
10.6
10.6
10.6
16.0
16.0
16.0
16.0
23.5
23.5
23.5
23.5
23.5
23.5
Turn direction
A
74
74
74
74
74
74
102
102
102
102
133
133
133
133
163
163
163
163
163
193
193
193
193
233
233
233
233
233
233
Dimensions in mm
C
D
E
B
28
28
28
30
30
30
39
39
39
39
47
47
47
50
50
50
62
62
62
73
73
73
73
84
84
84
84
105
105
74
74
74
80
80
80
103
103
103
103
115
115
115
117
119
119
135
135
135
145
145
145
145
178
178
178
178
205
205
90
90
90
98
98
98
128
128
128
128
150
150
150
155
149
149
165
165
165
187
187
187
187
216
216
216
216
257
257
45
45
45
45
45
45
54
54
54
54
56
56
56
56
57
57
57
57
57
60
60
60
60
64
64
64
64
64
64
F
47
49
51
56
59
61
71
74
77
80
91
94
97
105
105
108
120
124
126
134
136
139
142
158
160
162
170
184
190
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
93
STS-CK - CONVERSION KITS FOR IMPERIAL STUD BOLT TENSIONERS

The modular design of Hi-Force STS series topside hydraulic stud bolt tensioners enables the user to adapt
an existing STS tensioner assembly to another thread size, within the tensioner range, by purchasing a
simple conversion kit. Comprising of a threaded puller and compatible nut rotating socket, Hi-Force STS-CK
conversion kits offer the user even greater versatility at an economical cost.
Important note: Tensioner models STS1, STS3, STS4 & STS6 are available with two different bridge
sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to
ordering a conversion kit. Bridges are available as individual components if required, see table below.
Bridge identification table :
Tensioner
model
STS1 series
STS2 series
STS3 series
Bridge
number
STS1-B1
STS1-B2
STS2-B1
STS3-B1
STS3-B2
Tensioner
model
Compatible
stud bolt size
/4
1
1 1/4
1 5/8
1 3/4
/8
1 1/8
1 3/8
1 3/4
1 7/8
STS4 series
1 /2
1 7/8
2
1
Typical conversion kit
Nut rotating
socket
Threaded
puller
STS5 series
STS6 series
Bridge
number
STS4-B1
STS4-B2
STS5-B1
STS6-B1
STS6-B3
Compatible
stud bolt size
2
1 7/8
2
2 1/4
2 1/2
3
1
3
2 /2 2 /4
1/
1
/
3
3
2
3 4
3
/
4
3 4
Note: Imperial models STS3-175, STS3-187 & STS4-200 and

metric models (facing page) STS3-M45, STS3-M48 & STS4-M52
are all supplied with the smaller size bridge (B1), so that fitment in
confined spaces is assured. Should these models be required to
be supplied with the larger size bridge (B2), please add suffix B2
to the model number of the tensioner, e.g. STS3-175B2.
Conversion kit selection table :

From
Tensioner
STS1-075
STS1-087
STS1-100
STS1-112
STS2-125
STS2-137
STS2-150
STS3-162
STS3-175
STS3-187
STS3-200
STS4-187
STS4-200
STS4-225
STS4-250
STS5-250
STS5-275
STS5-300
STS6-300
STS6-325
STS6-350
STS6-375
STS6-400
94
To convert tensioner model in left hand column to another size within its applicable range,
select from the below table of conversion kits
7/
3/
1 1/8 bolt size
1 bolt size
8 bolt size
4 bolt size
not applicable
STS1-CK075
STS1-CK075
STS1-CK075
1 1/4 bolt size
not applicable
STS2-CK125
STS2-CK125
1 5/8 bolt size
not applicable
STS3-CK162
STS3-CK162
STS3-CK162
1 7/8 bolt size
not applicable
STS4-CK187
STS4-CK187
STS4-CK187
2 1/2 bolt size
not applicable
STS5-CK250
STS5-CK250
STS1-CK087
not applicable
STS1-CK087
STS1-CK087
1 3/8 bolt size
STS2-CK137
not applicable
STS2-CK137
1 3/4 bolt size
STS3-CK175
not applicable
STS3-CK175
STS3-CK175
2 bolt size
STS4-CK200
not applicable
STS4-CK200
STS4-CK200
2 3/4 bolt size
3 bolt size
STS5-CK275
not applicable
STS5-CK275
3 1/4 bolt size
not applicable
STS6-CK300
STS6-CK300
STS6-CK300
STS6-CK300
STS6-CK325
not applicable
STS6-CK325
STS6-CK325
STS6-CK325
STS1-CK100
STS1-CK100
not applicable
STS1-CK100
1 1/2 bolt size
STS2-CK150
STS2-CK150
not applicable
1 7/8 bolt size
STS3-CK187
STS3-CK187
not applicable
STS3-CK187
2 1/4 bolt size
STS4-CK225
STS4-CK225
not applicable
STS4-CK225
STS1-CK112
STS1-CK112
STS1-CK112
not applicable
2 bolt size
STS3-CK200
STS3-CK200
STS3-CK200
not applicable
2 1/2 bolt size
STS4-CK250
STS4-CK250
STS4-CK250
not applicable
3 bolt size
STS5-CK300
STS5-CK300
not applicable
3 1/2 bolt size
STS6-CK350
STS6-CK350
not applicable
STS6-CK350
STS6-CK350
3 3/4 bolt size
4 bolt size
STS6-CK375
STS6-CK375
STS6-CK375
not applicable
STS6-CK375
STS6-CK400
STS6-CK400
STS6-CK400
STS6-CK400
not applicable
STS-CK - CONVERSION KITS FOR METRIC STUD BOLT TENSIONERS

Similar to the imperial thread conversion kits (page 94), the Hi-Force metric
topside hydraulic stud bolt tensioners are also modular design and can be
adapted to another thread size, within the tensioner range, by purchasing a simple
conversion kit. Comprising of a threaded puller and nut rotating socket, Hi-Force
STS-CK conversion kits offer the user even greater versatility at an economical cost.
Important note: Tensioner models STS1, STS3, STS4 & STS6 are available with
two different bridge sizes, hence always check that the correct bridge is available
on your existing STS tensioner prior to ordering a conversion kit. Bridges are
available as individual components if required, see table below.
Threaded
puller
Cylinder
Bridge
Nut rotating
socket
Bridge identification table :

Tensioner
model
STS1 series
STS2 series
STS3 series
Bridge
number
STS1-B1
STS1-B2
STS2-B1
STS3-B1
STS3-B2
Compatible
stud bolt size
M16
M22
M30
M42
M45
M18
M24
M33
M45
M48
M20
M27
M36
M48
M52
Tensioner
model
STS4 series
M39
STS5 series
STS6 series
Bridge
number
STS4-B1
STS4-B2
STS5-B1
STS6-B1
STS6-B3
Compatible
stud bolt size
M48
M52
M64
M76
M95
M52
M56 M60
M68 M72
M80 M85
M100
M64
M76
M90
Conversion kit selection table :

From
Tensioner
STS1-M16
STS1-M18
STS1-M20
STS1-M22
STS1-M24
STS1-M27
STS2-M30
STS2-M33
STS2-M36
STS2-M39
STS3-M42
STS3-M45
STS3-M48
STS3-M52
STS4-M48
STS4-M52
STS4-M56
STS4-M60
STS4-M64
STS5-M64
STS5-M68
STS5-M72
STS5-M76
STS6-M76
STS6-M80
STS6-M85
STS6-M90
STS6-M95
STS6-M100
To convert tensioner model in left hand column to another size within its applicable range,
select from the below table of conversion kits
M16 bolt size
not applicable
STS1-CKM16
STS1-CKM16
STS1-CKM16
STS1-CKM16
STS1-CKM16
M30 bolt size
not applicable
STS2-CKM30
STS2-CKM30
STS2-CKM30
M42 bolt size
not applicable
STS3-CKM42
STS3-CKM42
STS3-CKM42
M48 bolt size
not applicable
STS4-CKM48
STS4-CKM48
STS4-CKM48
STS4-CKM48
M64 bolt size
not applicable
STS5-CKM64
STS5-CKM64
STS5-CKM64
M76 bolt size
not applicable
STS6-CKM76
STS6-CKM76
STS6-CKM76
STS6-CKM76
STS6-CKM76
M18 bolt size

STS1-CKM18
not applicable
STS1-CKM18
STS1-CKM18
STS1-CKM18
STS1-CKM18
M33 bolt size
STS2-CKM33
not applicable
STS2-CKM33
STS2-CKM33
M45 bolt size
STS3-CKM45
not applicable
STS3-CKM45
STS3-CKM45
M52 bolt size
STS4-CKM52
not applicable
STS4-CKM52
STS4-CKM52
STS4-CKM52
M68 bolt size
STS5-CKM68
not applicable
STS5-CKM68
STS5-CKM68
M80 bolt size
STS6-CKM80
not applicable
STS6-CKM80
STS6-CKM80
STS6-CKM80
STS6-CKM80
M20 bolt size

STS1-CKM20
STS1-CKM20
not applicable
STS1-CKM20
STS1-CKM20
STS1-CKM20
M36 bolt size
STS2-CKM36
STS2-CKM36
not applicable
STS2-CKM36
M48 bolt size
STS3-CKM48
STS3-CKM48
not applicable
STS3-CKM48
M56 bolt size
STS4-CKM56
STS4-CKM56
not applicable
STS4-CKM56
STS4-CKM56
M72 bolt size
STS5-CKM72
STS5-CKM72
not applicable
STS5-CKM72
M85 bolt size
STS6-CKM85
STS6-CKM85
not applicable
STS6-CKM85
STS6-CKM85
STS6-CKM85
M22 bolt size

STS1-CKM22
STS1-CKM22
STS1-CKM22
not applicable
STS1-CKM22
STS1-CKM22
M39 bolt size
STS2-CKM39
STS2-CKM39
STS2-CKM39
not applicable
M52 bolt size
STS3-CKM52
STS3-CKM52
STS3-CKM52
not applicable
M60 bolt size
STS4-CKM60
STS4-CKM60
STS4-CKM60
not applicable
STS4-CKM60
M76 bolt size
STS5-CKM76
STS5-CKM76
STS5-CKM76
not applicable
M90 bolt size
STS6-CKM90
STS6-CKM90
STS6-CKM90
not applicable
STS6-CKM90
STS6-CKM90
M24 bolt size

STS1-CKM24
STS1-CKM24
STS1-CKM24
STS1-CKM24
not applicable
STS1-CKM24
M27 bolt size

STS1-CKM27
STS1-CKM27
STS1-CKM27
STS1-CKM27
STS1-CKM27
not applicable
M64 bolt size

STS4-CKM64
STS4-CKM64
STS4-CKM64
STS4-CKM64
not applicable
M95 bolt size

STS6-CKM95
STS6-CKM95
STS6-CKM95
STS6-CKM95
not applicable
STS6-CKM95
M100 bolt size

STS6-CKM100
STS6-CKM100
STS6-CKM100
STS6-CKM100
STS6-CKM100
not applicable
95
STU - SUB-SEA STUD BOLT TENSIONERS
Topview Hi-Force quick

fit threaded puller
STU3-162
Hi-Force STU series sub-sea stud bolt tensioners are

designed and manufactured to suit the demanding requirements of divers operating in harsh sub-sea environments.
With an easy to use two part construction, a quick release
and fit threaded puller fitted as standard and an extra long
stroke length, to reduce re-setting operations, Hi-Force STU
sub-sea tensioners offer a consistent, reliable and cost
effective method of tensioning sub-sea bolted joints.

Easy to use two part construction
Dual hose connection for easy hook up
Available for imperial and metric stud bolts
Extra long piston stroke to reduce re-setting time
Single acting design with failsafe stroke limiting device
Corrosion protected for operation in sub-sea environments
Model
number
Stud bolt
thread
size
Capacity
kN
Tonnes
Effective
area Stroke Weight
mm
cm
kg
C
F
Dimensions in mm
A
IMPERIAL SUB-SEA TENSIONERS
STU1-100
STU1-112
STU2-125
STU2-137
STU3-150
STU3-162
STU4-175
STU4-187
STU5-200
STU5-225
STU6-250
STU6-275
STU7-300
STU7-325
STU7-350
1 - 8UN
1 1/8- 8UN
1 1/4- 8UN
1 3/8- 8UN
1 1/2- 8UN
1 5/8- 8UN
1 3/4- 8UN
1 7/8- 8UN
2 - 8UN
2 1/4- 8UN
2 1/2- 8UN
2 3/4- 8UN
3 - 8UN
3 1/4- 8UN
3 1/2- 8UN
256.04
256.04
430.36
430.36
533.39
533.39
756.30
756.30
1168.19
1168.19
1649.12
1649.12
2483.44
2483.44
2483.44
26.10
26.10
43.87
43.87
56.41
56.41
77.09
77.09
119.08
119.08
168.11
168.11
253.15
253.15
253.15
17.07
17.07
28.69
28.69
36.89
36.89
50.42
50.42
77.88
77.88
109.94
109.94
165.56
165.56
165.56
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
3.2
3.2
4.8
4.8
6.2
6.2
8.5
8.5
12.2
12.2
19.2
19.2
29.0
29.0
29.0
82
82
102
102
114
114
128
128
148
148
176
176
215
215
215
22
22
30
30
35
35
41
41
48
48
60
60
89
89
89
129
129
140
140
142
142
151
151
164
164
183
183
215
215
215
129
129
140
140
142
142
151
151
164
164
183
183
215
215
215
150
150
164
164
169
169
181
181
202
202
231
231
260
260
260
61
64
73
75
82
85
94
98
112
116
136
141
162
173
175
26.10
26.10
43.87
43.87
43.87
56.41
56.41
77.09
77.09
119.08
119.08
168.11
168.11
253.15
253.15
253.15
253.15
17.07
17.07
28.69
28.69
28.69
36.89
36.89
50.42
50.42
77.88
77.88
109.94
109.94
165.56
165.56
165.56
165.56
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
3.2
3.2
4.8
4.8
4.8
6.2
6.2
8.5
8.5
12.2
12.2
19.2
19.2
29.0
29.0
29.0
29.0
82
82
102
102
102
114
114
128
128
148
148
176
176
215
215
215
215
22
22
30
30
30
35
35
41
41
48
48
60
60
94
94
94
94
129
129
140
140
140
142
142
151
151
164
164
183
183
215
215
215
215
129
129
140
140
140
142
142
151
151
164
164
183
183
215
215
215
215
150
150
164
164
164
169
169
181
181
202
202
231
231
260
260
260
260
61
64
73
75
78
82
85
94
98
112
116
136
141
164
164
175
175
METRIC SUB-SEA TENSIONERS
96
STU1-24
STU1-27
STU2-30
STU2-33
STU2-36
STU3-39
STU3-42
STU4-45
STU4-48
STU5-52
STU5-56
STU6-64
STU6-72
STU7-76
STU7-80
STU7-85
STU7-90
M24 x 2
M27 x 3
M30 x 3.5
M33 x 3.5
M36 x 4
M39 x 4
M42 x 4.5
M45 x 4.5
M48 x 5
M52 x 5
M56 x 5.5
M64 x 6
M72 x 6
M76 x 6
M80 x 6
M85 x 6
M90 x 6
256.04
256.04
430.36
430.36
430.36
553.39
553.39
756.30
756.30
1168.19
1168.19
1649.12
1649.12
2483.44
2483.44
2483.44
2483.44
AHP - AIR DRIVEN PUMP FOR BOLT TENSIONERS

Operates from standard 7 bar air supply
AHP275BTU
Air consumption 28 scfm (0.79 m/minute)
The Hi-Force AHP275BTU air driven hydraulic pump is compatible for use with Hi-Force STS and STU stud
bolt tensioners. The pump unit is easy to operate and is supplied complete with a vibra-gauge and quick
release outlet coupling. The complete system, including an inlet air filter & regulator unit is fitted in a robust
stainless steel frame.
Model
number
AHP275BTU
Working
pressure
bar
1500
Usable oil
capacity
litres
8
Outlet
coupler
STFC4
Weight
kg
22
Length
450
Dimensions in mm
Width
395
Height
395
XHP - MANUALLY OPERATED PUMP FOR BOLT TENSIONERS

Compact & lightweight design
Complete with pressure gauge

XHP1500
Hi-Force XHP range of manually operated high pressure hydraulic pump is compatible for use with STS and
STU stud bolt tensioners. Lightweight, compact and independent from any required power source, it is
suited for all applications on-site requiring reliable hydraulic power. The pump is easy to operate and supplied
complete with a pressure gauge and quick release outlet coupling.
Model
number
XHP1500
Working
pressure
bar
Usable oil
capacity
litres
1500
0.7
Displacement
per stroke (cm)
2 nd stage
1st stage
12.5
0.75
Outlet
coupler
Weight
kg
STFC4
7.0
Dimensions in mm
Length
Width Height
610
170
180
97
BOLT TENSIONER HOSES & COUPLERS

Safety factor 3 : 1
XHC3B
XHC1.5B
Working pressure up to 1500 Bar
STFC4
STMC4
Hi-Force ultra-high pressure hoses are compatible for use with all Hi-Force bolt tensioning products up to a
maximum of 1500 bar working pressure. Each hose is supplied complete with quick connect couplings on
each end (male/female) and has a safety factor of 3:1 on maximum working pressure. Four standard
lengths are available with special lengths available on request.
Spare couplings, nipples and sealing washers are also available (see below).
Model
number
Maximum
working pressure
Description
Ultra high pressure hoses

Link hose complete with quick connect couplings, length 1.5 metres
XHC1.5B
1500 bar
Link hose complete with quick connect couplings, length 3.0 metres
XHC3B
1500 bar
Mainline hose complete with quick connect couplings, length 5.0 metres
XHC5B
1500 bar
Mainline hose complete with quick connect couplings, length 10.0 metres
XHC10B
1500 bar
Couplings, nipples and sealing washers
Female coupling
STFC4
1500 bar
STMC4
1500 bar
Male coupling
STN1P4
1500 bar
BSP nipple
98
INDEX - SOFTWARE
BoltRight
The ultimate software package for calculation

of the correct torque and tension values
Page
100
LiftRight
A digital assistant for selecting the correct

cylinder or pump for your application
Page
100
99
BOLTRIGHT & LIFTRIGHT - THE EASY ANSWER !

BoltRight for bolting applications
LiftRight V1.0
Designed for :
LiftRight for lifting applications
English
ht V3.0
BoltRig
guage
Multi-Lan
:
igned for
Des
Des
igne
Hi-Force Limited
Bentley Way - Daventry
NN11 8QH Northants - England
Tel : +44 1327 301000
Easy to use, minimal computer knowledge required
d fo
r:
d
e Limite
Hi-Forc - Daventry
Way
gland
Bentley
ants - En
H North
00
NN11 8Q 4 1327 3010
Tel : +4
Bolt
Righ
t
Eng
Hi-F
o
NN1 Bentley rce Lim
Wa
ited
18
Tel : QH No y - Dave
rth
ntr
+44
132 ants - E y
73
010 ngland
00
lish
V2.1
Designed for :
The BoltRight software programme is designed to assist engineers, in the Oil, Gas and Petro-Chemical
industries, by calculating accurate bolt torque and tension figures for a wide variety of bolted joints in
pipelines, compressors, condensers, heat exchangers etc Suitable for running on the Microsoft Windows
operating systems, the programme allows the user to input key joint data i.e. flange class and size,
operating temperature, bolt material, bolt size and clamp length, gasket material and type, and thread
lubricant (for torquing) along with the applicable friction co-efficient when using hydraulic stud bolt
tensioners. The BoltRight programme also allows the user to generate a bolt torque or bolt tensioning
procedure, dependent on the method of tightening selected, and includes options to print or store this
traceable procedure within the PC. The procedure can also include critical joint information such as
location, joint tag reference, organisation details and person carrying out the bolt tightening work. A
Hi-Force recommended bolt tightening procedure using Hi-Force bolting tools is also included in the report.
A new addition to the Hi-Force software family, is LiftRight. This software package will help users to select
the correct cylinder and/or pump unit, starting from selection criteria specified by the user, such as
requested capacity, stroke and closed height. The software will automatically select the most suitable
equipment from the extensive range of Hi-Force products available. Output will include essential
information such as outline dimensions and product weight. The software can also be used to provide
detailed information on a specific product, by entering the model number.
Both BoltRight and LiftRight are available free of charge to Hi-Force customers by download from our
website. Commercial versions for non Hi-Force customers are also available on CD and by download, after
obtaining a download link and password.
100
Model
number
Description
BR30E-F
BR30E-C
BR30M-F
BR30M-C
LR10E-F
LR10E-C
BoltRight V3.0 English - Free version for Hi-Force bolting product users
BoltRight V3.0 English - Commercial version with possibility to disable references to Hi-Force tools
BoltRight V3.0 Multi-language - Free version for Hi-Force bolting product users
BoltRight V3.0 Multi-language - Commercial version with possibility to disable reference to Hi-Force tools
LiftRight V1.0 English - Free version for Hi-Force users
LiftRight V1.0 English - Commercial version for non Hi-Force users
INDEX - SERVICES
Rental
Equipment rental
Page
102
On-Site
On-Site services
Page
103
Maintenance
Repair services
Page
104
Calibration
Torque tool calibration
Page
105
Contracts
Testing & service contracts information
Page
106
Training
Product & service training
Pages
107 - 108
101
RENTAL SERVICES
The Hi-Force philosophy of offering a complete service
package to support our valued customers needs and
requirements also extends to tool rental services. With
such an extensive array of products available within the
Hi-Force range, it is sometimes difficult for our
customers to decide on the most suitable tool in which
to invest their money. Additionally, with our higher value
products like high tonnage cylinders, powered pumps,
hydraulic wrenches, stud bolt tensioners and hydrotest
pumps, many clients simply cannot justify the high
capital outlay to purchase, especially in cases where
their needs for the product are relatively short term or
even simply for a one off job. In some cases annual
budget restraints also make it difficult to get purchase
expenditure approval even though there is a definite
requirement for the tools.
Hi-Force actively encourages and promotes its tool
rental services package, both at Regional Offices and at
participating Distributors worldwide. Unlike our
competitors who believe that tool rental business
reduces product sales, we at Hi-Force believe it actually
increases them !
All Hi-Force rental equipment is proof-tested

prior to release for rental. All tests are
documented and all equipment is supplied
with a test certificate.
Many of our customers worldwide who have purchased

Hi-Force products, initially took the opportunity to try
out both our product quality and our level of service
support via tool rental. Once satisfied, these same
customers became, brand loyal purchasers of Hi-Force
products on a regular basis.
An additional benefit of maintaining a comprehensive
fleet of rental tools at our Regional Offices and
participating Distributors is that users can easily
request on-site demonstrations, using rental tools, at
short notice, or even utilise our rental services whilst
having their own equipment serviced or repaired. In
most industries the biggest drain on profits is the cost to
the Company of maintenance and shutdown activities.
Hi-Force tool rental is available at very short notice and
helps ensure that production recommences as quickly
as possible without any unnecessary delays.
102
Additionally, torque equipment is

calibrated, using the latest technology.
Test & calibration results are
automatically transferred to purposewritten software for producing unique
and traceable certificates.
Hi-Force tool rental is available on both short and long term basis and all equipment provided is
guaranteed, tested and certified prior to mobilisation to site.
Hi-Force tool rental offers an economical alternative to purchasing capital intensive specialised
equipment at short notice, give it a try you will be pleasantly surprised !
ON-SITE SERVICES
In addition to the tool rental services offered by Hi-Force and
detailed on page 102, we also offer a first class on-site services
package. Utilising Hi-Force tools drawn from our extensive global
rental tool inventory, Hi-Force is also able to offer a first class
on-site bolting and jacking service. Available globally via Hi-Force
Regional Offices and participating Distributors, the Hi-Force
on-site services package combines the expertise of our highly
trained and experienced crews with the high quality reputation of
Hi-Force products.
For on-site bolting services we are able to carry out jobs ranging
from a simple bolt up of a single flange joint to major construction
and maintenance shut down projects. Our record and past
experience of working with many major multi-national companies
is second to none and our crews have established an excellent
reputation for meeting and beating critical time deadlines, even in
the most demanding conditions. Major customer industries
include oil & gas, power generation, cement plants, civil and
mechanical construction and maintenance.
We also offer on-site lifting and jacking services usually related to
heavy lift applications involving multiple numbers of Hi-Force high
tonnage cylinders, pumps, hoses and accessories. Past jobs
undertaken and successfully completed include bridge lifting,
cantilever and steel structure weighing and a variety of lift and
shift applications.
Our crews have received many verbal and written testimonials
for their excellent performance and copies of these are available
on request. Our on-site safety record remains unblemished with
zero lost time incidents.
Hi-Force is very proud of its excellent reputation for carrying out
efficient, safe, competitively priced on-site jobs, within the clients
specified time period. Please do not hesitate to contact us if you
have a requirement for Hi-Force on-site services.
103
REPAIR SERVICES
Every year huge amounts of money are lost to industries worldwide due
to the breakdown of capital intensive hydraulic and pneumatic tools. This
extensive loss of revenue could be drastically reduced if users and
owners were always in a position to call upon specialist repairers, at
short notice, to identify the faults and carry out fast, reliable, guaranteed
repairs.
Hi-Force is at your service!! We have built our success on our service
first philosophy and a long history of providing customers with a
comprehensive repair service for a wide range of hydraulic and
pneumatic tools.
All Hi-Force offices worldwide, along with participating Hi-Force
Distributors operate a fully equipped workshop repair facility, using the
latest state of the art repair and testing equipment and techniques,
carried out by trained and qualified workshop technicians. Our global
network of Hi-Force service centres is modelled on our highly successful
and wholly owned UK Distributor company, H.E.S. Sales Limited, who
have been offering repair services along with the other services, detailed
in this section of the catalogue, from three strategically placed locations
in England, since the early 1970s.
All Hi-Force service centres carry good stocks of commonly used spare
parts and are able to offer a first class guaranteed repair service for all
Hi-Force products as well as most international competitor brands. All
items repaired carry a 90 day warranty against faulty materials or
workmanship and each item is returned to the customer with an
individual test/calibration certificate.
Make the most of your investment in tools through regular servicing and
repair, at an economical cost, through the Hi-Force service network.
104
CALIBRATION SERVICES
As part of our ever improving after sales and service support facilities, Hi-Force has recently added a
comprehensive calibration service for all makes of hand, pneumatic and hydraulic torque tools to our
services portfolio. Available from selected Hi-Force Regional Offices and Distributors worldwide, this fast
expanding activity is currently receiving considerable attention from our customer base.
All of our in house calibration equipment has valid, independently approved NAMAS calibration certificates
which are renewed annually. All items calibrated are returned with an individual test and calibration
certificate traceable to our NAMAS certification.
This service is particularly focused on tools used for accurate bolt tightening, which according to industry
standards, recommends that they are calibrated, at least once per year and in some cases more often if
used extensively. When did you last have your critical bolt tightening tools calibrated? Check and contact
Hi-Force for a first class calibration service at a competitive price.
Hi-Force is also able to offer a limited calibration service for other hydraulic and pneumatic tools. Contact
your local Hi-Force Regional Office or Distributor for more information.
Calibration of a hand
torque wrench
Sample calibration certificate
Hydraulic torque
wrench calibration
105
TESTING & SERVICE CONTRACTS

Many major users of hydraulic and pneumatic tools also
take advantage of the Hi-Force Testing & Service
Contracts offering. Targeted at Companies with a wide
variety or a considerable number of hydraulic and
pneumatic tools, Hi-Force is able to negotiate and offer a
regular on-site testing and service facility, to customers,
which ensures, that their tool inventory is kept in first class,
tested, certified and working condition. This is particularly
beneficial to tool users that are required to carry out
planned plant maintenance shutdowns at their facilities, as
this unique service, from Hi-Force, can be planned to
coincide within a reasonable time period, prior to an
upcoming shutdown.
Within the UK, Hi-Force testing and service contracts are
managed by our wholly owned Distributor, H.E.S Sales
Limited, who operate a fleet of dedicated, fully equipped,
on-site mobile test vehicles ably supported by three
strategically placed workshop service centres. All test
vehicles are managed by a trained and qualified test
engineer, who is fully conversant with all of the latest safety
regulations related to hydraulic and pneumatic tools. Site
visits are planned and pre-booked for mutually agreed
date(s) so that clients can arrange to collect all of their
tools, requiring test and inspection, to a central point, at
their facilities, for our test inspector to carry out the
testing.
A comprehensive test report is prepared by our test
engineer, detailing all of the tools examined and tested,
along with a report on all tools that fail the test. A copy of
the report is handed over by our test engineer, prior to
leaving site, for the client to assess and give any necessary
authorisation for the tools to be removed from site for
detailed examination and estimate for repair. Subject to
client approval, our test engineer will deliver the tools to the
nearest H.E.S. Sales Limited service centre, from where a
comprehensive strip down, inspection, report and repair
quotation will be promptly prepared and sent to the client in
writing. Subject to approval of the repair costs, the clients
tools will then receive the first class repair service, as
detailed on page 104.
106
Alongside the testing service many of our clients also

negotiate a period contract covering both the on-site
testing and repair service which usually results in more
advantageous and competitive rates. For further
information on our global testing and service capabilities
please contact Hi-Force UK or one of our Regional Offices
and Service Centres.
Hi-Force workshop
Hi-Force Daventry test facilities
Hi-Force test & service vehicle
Interior Hi-Force test & service vehicle
PRODUCT TRAINING HYDRAULIC TOOLS
Hi-Force is fully committed to providing sales and service training in the safe and proper use of hydraulic and
pneumatic tools to all of its employees, authorised distributors and end users. In support of this initiative
Hi-Force holds regular sales and service training courses at its UK Head Office and Regional Offices
worldwide.
All delegates are provided with a mixture of classroom theoretical and hands on practical training and
subject to achieving a satisfactory level of competence, are awarded a prestigious Hi-Force Training
Certificate.
Courses are divided into two product areas, namely hydraulic tools and bolting products (see page 108), and
both courses are separately covered under Sales Application Training and the more detailed Service and
Repair Training.
Hi-Force believes that in our business knowledge is everything and our commitment to training is key to our
future growth as a pioneering company in our industry.
107
PRODUCT TRAINING BOLTING EQUIPMENT

The tremendous growth in Hi-Force Bolting Tools business over the past 10 years is a result of several key
points. Firstly, the requirements for correctly and accurately tightened threaded components, in many industries and applications, has increased immensely since the turn of the century. More and more Companies
are now realising that critical bolted joints must be correctly and accurately tensioned in accordance with
the equipment designer/manufacturer specifications. Incorrectly tightened bolts can cause a variety of
serious environmental, health and safety and financial loss situations, and in an ever changing world these
issues are becoming more and more critical.
Secondly, Hi-Force is now able to offer the most comprehensive range of Bolting Tools from a single
source, anywhere in the world, resulting in many clients selecting Hi-Force as their preferred one stop
supplier. However knowing how and why it is important to correctly connect bolted components together,
requires a considerable amount of technical knowledge and to assist our own sales teams, our distributors
and product users, the third and final key point, as to why we are experiencing such tremendous growth
levels is the Hi-Force bolting products training courses. Designed to offer delegates training in the safe and
proper use, application, maintenance and repair of Hi-Force bolting products, all courses can be specially
structured to satisfy individual requirements. Whether it be bolt torquing or bolt tensioning or a mixture of
both, our courses provide a combination of classroom theoretical and hands on practical training. All
delegates who achieve a satisfactory level of competence are awarded a prestigious Hi-Force Training
Certificate directly related to the theoretical and practical disciplines achieved. For further details on all
Hi-Force training courses please contact your local Hi-Force office or authorised distributor.
Theoretical classroom training on
Hi-Force bolting products at Hi-Force
Dubai facilities.
All Hi-Force training courses

can be held at Hi-Force Head
Office,
Regional
Offices,
Authorised Distributors or at
end user locations.
108
Practical workshop
training.
THE INFORMATION PAGES

Cylinders, pumps & jacks :
Twenty steps to safety
Pages
110 - 111
Basic principles of hydraulics
Pages
112 - 113
Torque wrenches & bolt tensioners :
Basic principles of torque tools and bolt tensioners
Pages
114 - 117
Tightening sequence & bolting procedure for flange bolts
Pages
118 - 119
General information :
Recommended torque value chart
Page
120
Metric to imperial conversion chart
Page
121
For contact details of all Hi-Force offices, please see the back cover of this catalogue
N
109
TWENTY STEPS TO SAFETY - CYLINDERS & PUMPS

1 Always read the instruction
manual prior to use
D
O
Ensure that all system

components have
matching capacity /
pressure ratings
700 BAR
GAUGE
700 BAR
CYLINDER
Always avoid kinks or

sharp bends in
hydraulic hoses
1
3
D
O
Pistons fully
retracted
1
7
D
O
N
O
T
1 Use the correct hydraulic

fluid as specified by
0
Hi-Force
Hi-Force
hydraulic
oil only
1 Release the hydraulic

4 pressure before disconnecting or re-connecting
the hoses
D
O
N
O
T
1 Ensure cylinder piston rods

7 are fully retracted before
disconnecting hoses
TO JOB SITE
D
O
N
O
T
Lets hope
it works
D
O
Work under a load

supported only by
hydraulic equipment
Disconnect hose(s)
without first retracting
the cylinder piston rod
20 TONNES
CAPACITY
6 Attempt to use equipment

without first getting a
feel for how it operates
700 BAR
CYLINDER
Drive over, kink or drop

heavy objects on
hydraulic hoses
Use equipment above

its maximum working
capacity
N
O
T
32 TONNES
CAPACITY
Its
working
fine Harry
N
O
T
D
O
110
350 BAR
GAUGE
D
O
6 Operate your equipment

unloaded several times
before attempting the task
D
O
350 BAR
HOSE
700 BAR PUMP
Select equipment of a
capacity in excess of your
requirements
Great, lets
go to site
D
O
1 Always support the load

3 mechanically before
working underneath
Mix components of
different capacity /
pressure ratings
D
O
N
O
T
700 BAR
HOSE
D
O
D
O
D
O
N
O
T
700 BAR PUMP
Ignore or discard the

instruction manual
D
O
D
O
1 Always raise the cylinder

piston to the load
8
hydraulically
Pistons not
retracted
D
O
1
0
Use incorrect fluids in

hydraulic equipment
D
O
Say No
to other
fluids
N
O
T
1 Disconnect or re-connect
4 any hose(s) or fitting(s)
whilst under pressure
D
O
N
O
T
1
8
D
O
N
O
T
Allow the load to drop

on to extended
cylinder pistons
LOWER
AWAY
TWENTY STEPS TO SAFETY - CYLINDERS & PUMPS

3
Provide suitable
support under the load
D
O
D
O
LOAD SPREADER PLATE
7 Always transport heavy

hydraulic equipment
by suitable means
1
1
Allow heat or naked

flames near to
hydraulic tools
1 Attempt to override the

factory set safety
5
pressure relief valve
D
O
700 bar
maximum
pressure
Have your Hi-Force

1
9 equipment serviced by an
accredited Hi-Force
service centre
N
O
T
1
9
D
O
N
O
T
1
2
1
6
Always store hydraulic

equipment in a suitable
place
Danger
system
overload
Have your Hi-Force

equipment fixed by
unqualified companies
Leave hydraulic
equipment at the mercy
of the elements
N
O
T
Ensure that the lifting

device is fully under the
load and that lifting is
parallel
1 Operate lifting equipment

with the piston only
2
partially under the load
D
O
N
O
T
Investigate immediately
any trace of oil leaks in
the system
OIL LEAK
D
O
1
6
THINK
SAFETY
SEEK
ADVICE
Try to continue using

equipment that is
leaking oil
D
O
N
O
T
2 Think safety and if in doubt

0 seek professional help
from Hi-Force
D
O
OIL LEAK
D
O
STOP !
If I could just
increase
pressure a bit
Use damaged, worn or

leaking equipment
N
O
T
D
O
N
O
T
1 Use a suitable pressure

5 gauge to monitor the
system pressure
D
O
D
O
D
O
D
O
D
O
7 Carry or drag hydraulic

equipment by the hoses
N
O
T
1 Keep hydraulic equipment

1 away from temperatures
above 65 C.
4 Always inspect all system

components before you
use them
D
O
N
O
T
D
O
D
O
D
O
3 Operate lifting equipment

on uneven or soft ground
2
0
Nearly
done
OIL LEAK
Gamble with safety,

you will always lose !
D
O
N
O
T
N
111
BASIC PRINCIPLES OF HYDRAULICS

Introduction
The basic principles of hydraulics are not difficult to understand,
knowing how and why hydraulic tools work will help the user to best
select the most suitable Hi-Force tools for the job, ensuring maximum
performance at the most economical cost
If the Basic Principles of Hydraulics detailed in this section of the
catalogue are really of assistance to the reader, then its purpose of
helping with the selection of the correct Hi-Force tool for the job has
been achieved.
Using hydraulic fluid pressure to generate a force

a) Hydraulic Pressure
Hydraulic power provides one of the simplest and most powerful
forms of producing considerable amounts of force within a confined
space using hydraulic fluid pressure to generate a force.
Since the early inventions of low pressure, heavy hydraulic lifting jacks
through to the latest state of the art high pressure hydraulic systems
of today, hydraulic power remains an extensively used and widely
respected assistant to mankinds drive for even greater power and
knowledge.
Pascals law states that pressure applied at any point upon a confined
fluid (liquid) is transmitted undiminished in all directions within the fluid
(see figure 1). This means that by using hydraulic pressure as a
medium a small force can be converted into an appreciable multiple
of itself.
The actual fluid pressure involved plays a very important role in this
Multiplication of Force and in this context there are two features of
hydraulic pressure which are important to remember.
1. Hydraulic pressure is measured as a force per unit of area e.g.
Bar (= kg/cm) or PSI (Pounds per Square Inch).
2. The hydraulic pressure at any point within the fluid is the same in all
directions provided of course that the fluid is static (non moving) see figure 1.
b) The Industry Standard
The accepted International Standard for maximum working pressure
in the high pressure hydraulic tools industry is 700 Bar (10.000 PSI)
and the majority of the products detailed in this catalogue have a
maximum working pressure of 700 Bar (10.000 PSI). Therefore
where a particular cylinder is specified in this catalogue as having a
10 tonnes maximum capacity, it must be noted that the maximum
capacity is calculated at the maximum working pressure.
N
112
Fig. 1
BASIC PRINCIPLES OF HYDRAULICS

c) Pressure and Force
The criteria for establishing the maximum output force of a
hydraulic cylinder at 700 bar pressure is the size of the effective
area of the cylinder bore, i.e. the area to which the hydraulic fluid at
a pressure of 700 Bar is being applied. Because of this simple
criteria it is possible to manufacture cylinders in the Hi-Force
range from 4.5 tonnes up to in excess of 500 tonnes capacity.
The equation for calculating the output force of a hydraulic cylinder,
given that the effective area and design maximum working
pressure are known, is simply : Effective area (cm) x Pressure (bar)
981
Load
Piston
Stroke
Cylinder
Effective
area
= Output Force (Tonnes)
For example Hi-Force model reference HLS502 (page 11) has an

effective area of 71.3 cm and a maximum working pressure of
700 bar therefore,
71.3 (cm) x 700 (bar)
981
50.88 Tonnes
= 50.88 Tonnes (see figure 2)
d) The Pump
Hydraulic pressure is provided by a hydraulic pump (manual or
powered operation) that pumps the hydraulic fluid into the cylinder
bore via a flexible hydraulic hose connected to the cylinder quick
connect inlet coupling.
Hand operated pumps are the simplest form of pump and consist
of a pumping piston, release valve, and suction and delivery check
valves. The pump is operated by closing the valve and then raising
and lowering the handle to pump fluid from the reservoir to the
pump outlet connection. This action produces a steadily increasing
fluid pressure generated by the downward leverage of the pump
handle in conjunction with the opening and closing of the suction
and delivery check valves. Power pumps replace hand leverage
with a motive driven ratational force, i.e., electric, air or petrol
engine driven motor.
As the hydraulic fluid enters into the bore of the cylinder it forces
the cylinder piston to move upwards. Any resistance to the upward
movement of the piston, e.g. a load, will result in the fluid pressure
increasing as the operator continues to actuate the pump lever up
and down. The fluid pressure will continue to increase either until
the piston overcomes the resistance (load) and moves upwards
until it reaches the end of its designed stroke length or the fluid
pressure reaches the maximum permissible pressure of 700 bar
and the pump safety pressure relief valve is activated preventing
over - pressurisation, above 700 bar.
Effective
area = 71.3 cm
HLS502
Fig. 2
700 Bar
HP232
REMEMBER
If you need any help with selecting the
correct Hi-Force tool for your
application, do not hesitate to
ask us !
Hi-Force - Your Business Partner
N
113
BASIC PRINCIPLES OF TORQUE WRENCHES & BOLT TENSIONERS

Since the invention of using threaded bolts and nuts to join
various components together was introduced centuries ago,
the methods of bolt tensioning and the tool design technology
have improved tremendously to the extent that Hi-Force offers
the most comprehensive range of bolting products available
from a single source anywhere in the world !
From basic high quality, calibrated hand torque wrenches to
the latest State of the Art hydraulic torque wrenches and
stud bolt tensioners, Hi-Force can deliver the right tool for the
job on time, every time !
Figure 1
Torque
Tension
Bolt tension
This section of the catalogue provides basic information about the methods of applying tension to a bolted
connection. There are three possible methods to tighten threaded fasteners, by torque which is rotation of
the nut or bolt head, by direct tension to stretch the fastener, or by heat to expand the fastener.
Torque and tensioning (see figure 1) probably cover 99 percent of bolting applications, and it is these two
methods that are detailed in this catalogue.
What is tension and how does it affect a bolted fastener ?
As with most materials, steel which is predominantly used in the manufacture of bolts and nuts has an
inherent elasticity i.e. it can be stretched between two points and the tension that is imparted into the bolt
acts as a clamping force to hold the bolted components together. Care must always be taken when
stretching the bolt to ensure that its yield point is not exceeded which will cause the bolt to lose its physical
properties of elasticity.
Hookes law states that the amount of distortion (lengthening, shortening, bending or twisting) applied will be
directly proportional to the applied force, provided the applied force is kept within the materials elastic limits.
For most industrial applications, a fastener should be tightened until it has a retained tension of 40 to 70
percent of its elastic limit.
For a threaded fastener to correctly hold (clamp) components together it must be stretched (tensioned)
to a known accurate amount. A threaded fastener that is under-tightened could work loose and come apart,
resulting in a shearing force developing between the mating parts which could cut the bolt in two. A loose
fastener may also lead to further mechanical looseness of surrounding machinery parts causing
unnecessary vibration and wear. Fluid and gas leaks could also occur due to incorrect sealing in pressure
joints, which could be extremely dangerous if any of the materials to be sealed are toxic, flammable or
explosive.
An over-tightened fastener could cause damage to the bolted components, excessive over-tightening will
cause the bolt and/or nut to deform causing loss of tension in the fastener as it exceeds its elastic limit.
(yield point).
For most industrial applications, the equipment manufacturers, as well as structural and piping component
designers will provide the torque or tension specifications for the relevant fastener(s) to be used to connect
the component parts. It is vitally important to adhere to these specifications to ensure a correctly tensioned
joint is achieved.
N
114

How do we generate tension in the bolt ?
As mentioned earlier the two most common methods to impart
tension into a threaded fastener are by torque (see figure 2) or
by direct tension (see figure 3).
Torque is defined as the turning or twisting force exerted on a
nut or bolt head and it is the product of two measurements i.e.
force and distance (see figure 4). Force is measured in units of
Pounds or Newtons and is quite simply the amount of force
applied at a given distance from the centre of the item being
turned or twisted. Distance is measured in units of length i.e.
inches, feet, centimetres or metres. Torque is expressed as a
combination of the relevant units of force and distance i.e.
pounds feet (lbf.ft) in the imperial measurement system or
Newton metres (Nm) in the metric system. Torque is applied to
a threaded fastener by a variety of manual and power driven
types of torque wrenches.
Newtons law states that for every applied force there is an equal
and opposite reactive force. Therefore as the torque is applied to
the nut, by turning it increases, it will create a tension in the stud
bolt which will act as a clamping force within the effective
thread length. Initially this clamping force will pull the two bolted
components together and subsequently it will build up and retain
a known tension (load) within the fastener to maintain the joint
integrity.
The amount of torque to be applied to a threaded fastener will
depend on several factors including the design application, type
of joint, size, length and quantity of fasteners to be used and the
type of thread lubricant. In the absence of specific torque figures
from the equipment designer or manufacturer, Hi-Force has
provided a chart, on page 120 of this catalogue, detailing recommended torque figures for both metric and imperial fasteners in
standard grade material using commonly applied thread
lubricants. These figures are calculated based on 70% of the
minimum yield point of the bolt, which is the maximum
recommended by Hi-Force. Alternatively Hi-Force also offers its
recently launched BoltRight software programme (see page 100).
Figure 2
Torque
Tension
Figure 3
Threaded
puller
Piston
Cylinder
Oil inlet
port
Nut
rotating
socket
Bridge
Tommy
bar
Turn direction
Figure 4
Torque
Force
Lever length
distance
Direct tension is applied to the fastener using a hydraulic tensioning device commonly known as a hydraulic
stud bolt tensioner (see figure 3). This is a high pressure hydraulic cylinder, with accessories, designed to
seat against the joint, grip the fastener thread using a compatible threaded puller, and via applied hydraulic
pressure extend the cylinder piston against the puller, to pull (stretch) the bolt or stud to a known tension in
tonnes or kN. When the pull force equals the desired bolt preload, plus an additional amount to compensate
for bolt relaxation, the nut is run down the thread using a short tommy bar until it is tight against the joint
face. The hydraulic pressure is then released and the threaded fastener is prevented from returning to its
original length, by the tightened nut, subsequently leaving the required tension retained in the fastener.
N
115

Hydraulic stud bolt tensioners are commonly used in multiples linked to a single hydraulic pump unit
particularly in applications where reliable leak free joints are required. By using a number of tensioners
simultaneously the operator is able to ensure an even pull down of the joint components, resulting in
uniformity of gasket compression and consistent leak free joints. As with torque the actual amount of
tension, to be directly applied to the threaded fastener by the hydraulic stud bolt tensioner, should be
confirmed by the equipment manufacturer or designer. The majority of hydraulic stud bolt tensioners
operate at a maximum hydraulic pressure of 1500 bar and certainly this maximum pressure/tension load
should never be exceeded.
Correct Tool Selection
Having now understood the two most common methods of applying tension to the fastener (torque or direct
tension) let us now look at the various types of tools available to accurately and successfully complete the
given task, along with other bolting products available from Hi-Force.
Hand Torque Wrenches
Probably the most commonly used tool, for accurately tightening threaded fasteners, in the world!!
Hand torque wrenches are designed and manufactured on the basis of Hookes Law i.e. force x distance.
Hi-Force hand torque wrenches incorporate a reversible ratchet design drive head and a clear, easily
adjustable torque setting scale. All Hi-Force hand torque wrenches are designed and manufactured to
International Standard ISO 6789:2003. Each model is supplied marked with a unique serial number, traceable to an individual test and calibration certificate, and provides a repeatable accuracy of +/- 3% for
HTW-R models and +/- 4% for the HTW-B models. Full technical specification on the Hi-Force range of
hand torque wrenches can be found on page 76 of this catalogue.
Hand Torque Multipliers
A hand torque multiplier is a mechanical device that multiplies the preset amount of input torque applied by
the operator using a calibrated hand torque wrench. Hi-Force hand torque multipliers incorporate a
planetary gear train which has one or more stages, each of which increases the input torque applied by a
factor of 5. The greater the number of stages within the planetary gear train, the higher the output torque
achieved, relative to the input torque applied. Due to the greater output torque produced using hand torque
multipliers it is necessary to incorporate an integral reaction foot to absorb the opposing reactive force
generated (Hookes Law). Great care must be taken to ensure that the reaction foot is correctly located
against a suitably strong reaction point prior to operating the tool. Because the power output cannot exceed
the power input, the number of output rotations will be lower than the number of input rotations. Hi-Force
hand torque multipliers are available with multiplication ratios of 5:1, 25:1, 75:1 and 125:1 and full
technical details can be found on pages 77 - 78 of this catalogue.
Pneumatic Torque Multipliers
A pneumatic torque multiplier operates in the same way as a hand torque multiplier except that the input
motive force is provided by a pneumatically driven air motor instead of a manually operated hand torque
wrench, making the tool both faster and easier to operate. Torque output is preset and adjusted by
regulating the input air pressure, supplied to the pneumatic motor, which will control the amount of input
torque applied to the planetary gear train. As the torque output increases the air motor will gradually slow
down, until it eventually stalls i.e. the opposite reactive force generated becomes equivalent to the input
torque of the air motor. Each tool is supplied with an airline filter, regulator, lubricator unit in a handy carrying frame with integral air line pressure gauge and 3 metre connecting hose. Repeatable accuracy of
+/- 5% can easily be achieved in conjunction with the individual torque calibration chart supplied with each
tool. Full technical details can be found on pages 79 - 80 of this catalogue.
N
116

Hydraulic Torque Wrenches
Hydraulic torque wrenches are specifically designed for applications where limitation of space and/or
particularly high output torque is required. The design of a hydraulic torque wrench utilises the far higher
leverage forces generated from a hydraulic piston, using high pressure hydraulic power supplied from an air
or electric driven pump. The hydraulic piston is connected to a ratchet via a reaction pawl assembly which
allows it to engage the ratchet teeth in the advance mode to rotate the nut or bolt head, and subsequently
release during piston retraction to re-engage in the next forward push position. All Hi-Force hydraulic torque
wrenches operate at 700 bar maximum hydraulic pressure, incorporate a double acting heavy duty
hydraulic piston for fast and easy operation, and can be used for accurately tightening or loosening
nuts/bolts. A choice of standard square drive tools, suitable for use with a variety of sizes of torque wrench
sockets, or hexagon drive cassette head tools that locate directly on to the nut/bolt are available. Full
technical specifications can be found on pages 81 to 89 of this catalogue.
Hydraulic Stud Bolt Tensioners
Hydraulic stud bolt tensioners provide the most consistent and accurate method of applying tension to
bolted connections. Comprising of four component parts (subsea tensioners just two) i.e. bridge, nut rotating
socket, threaded puller and cylinder, hydraulic stud bolt tensioners offer a safe, accurate method of ensuring
consistent joint integrity. Designed to directly stretch the bolt by applying a known load to the fastener using
a hydraulic cylinder and threaded puller, the securing nut is rotated using a short tommy bar, whilst the
thread is being stretched, until it is firmly tightened against the joint face. Immediately after the hydraulic
pressure (load) is released, the bolt tension is retained because the threaded fastener is prevented from
returning to its original length by the tightened nut. Hydraulic stud bolt tensioners can be linked together in
multiples to ensure an even pull down or tension is applied to all bolts simultaneously, this is particularly
critical in applications where a sealing gasket is used and consistent leak free connections are required. Full
technical specification can be found on pages 91 to 98 of this catalogue.
Nut splitters
Hydraulic nut splitters provide the perfect answer for removal of worn, damaged or corroded fasteners that
cannot be opened using torque or tensioning tools. The nut splitter design incorporates a powerful hydraulic
piston to drive a precision engineered, angled splitting wedge into the flat face of the nut. The splitting wedge
is manufactured from high grade tool steel for maximum life and can be easily removed for re-sharpening or
replacement. The angled design of the splitting wedge allows the nut to be split with minimal damage to the
threads on the bolt or stud. Full details can be found on page 59 of this catalogue.
Impact Wrenches
Air driven (pneumatic) impact wrenches are probably one of the most commonly used tools in the bolting
industry today. Ideally suited for run down or fast removal of bolted connections, all models operate using a
standard 6 bar air line pressure. Hi-Force industrial quality impact wrenches have a four position adjustable
power output device, however torque accuracy cannot be measured or guaranteed due to the impact design
of these tools. Full technical details can be found on page 90 of this catalogue.
Flange Spreaders
Flange spreaders provide the perfect answer for separating flange joints for maintenance etc..... after bolt
removal. Hi-Force flange spreaders are available in both mechanical and hydraulic options. Full technical
details can be found on pages 60 and 61 of this catalogue.
Sockets and Accessories
Most of the bolting products detailed in this catalogue will also require a selection of high quality impact
sockets and accessories to assist with the relevant bolting application. Hi-Force offers an extensive range of
sockets, extension bars, square drive adaptors, reducers and universal joints. Full specifications and
available options in both imperial and metric standard sizes are detailed on pages 82, 83 and 90 of this
catalogue.
N
117
TIGHTENING SEQUENCE & BOLTING PROCEDURE FOR FLANGE BOLTS

Hi-Force hydraulic stud bolt tensioners offer the
quickest, safest and most accurate means of
applying a specific residual load to stud bolts. Stud
bolt tensioners can be used to easily achieve an
accurate and pre-determined bolt loading in a single,
simultaneous operation, providing the uniform
gasket compression, essential for the integrity of
critical bolted connections. Ideally all bolts in the joint
should be tensioned simultaneously (100%),
however 50%, 33% or even 25% simultaneous
tensioning can be carried out, which then requires
the operator to make two, three or four tensioning
operations by moving around the bolts in
diametrically opposed fashion. Whilst partial
tensioning will take longer to complete the task, it
enables the user to optimise between the cost of the
equipment and the available time.
Figure 1
Min. 1 x
bolt
diameter
Hi-Force hydraulic stud bolt tensioners are designed

to directly stretch the bolt by applying a known load to
the fastener using a hydraulic cylinder and threaded
puller. The securing nut is then rotated using a short
tommy bar, whilst the thread is being stretched, until
it is firmly tightened against the joint face.
Immediately the hydraulic pressure (load) is released
the bolt tension (residual load) is retained, within the
clamp length of the stud bolt, because it is prevented
from returning to its original length by the tightened
nut.
To operate hydraulic stud bolt tensioners, on bolted
connections safely, an extra length of threaded stud,
above the nut, of at least one x bolt diameter, is
required to facilitate easy fitment of the equipment
(see figure 1).
Please refer to page 100 for further details on the

Hi-Force BoltRight software programme.
N
118
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
100%
Tensioning
Assembly of the tensioners to the stud bolt is quick

and easy, provided of course that the stud bolts and
nuts are clean, lubricated and in good condition
(see figures 2 -5).
Hi-Force has considerable experience in providing
precise calculations of the correct bolt load to be
applied to ensure an accurate residual load is
imparted into the bolts, whether they be tightened
using a 100%, 50%, 33% or 25% simultaneous
tensioning procedure (see figures 6-9).
Bolt diameter
50%
Tensioning
Figure 8
33%
Tensioning
Figure 9
25%
Tensioning
Note : If 100% tensioning cannot be achieved by attaching all

bolt tensioners, to one side of the flange, due to a lack of
space, then alternate the tensioners on opposite side.
TIGHTENING SEQUENCE & BOLTING PROCEDURE FOR FLANGE BOLTS

As explained on page 116, the two most common methods for tightening of bolted flange
joints are either by torque using torque wrenches or by direct tension using hydraulic stud
bolt tensioners. Regardless of the method selected a pre-bolting inspection is essential if
an accurate and leak free joint is to be achieved first time, every time. The inspection must
include checking for any damage to the gasket and sealing surfaces, ensuring that the
stud bolts and nuts are the correct size and material, are not damaged in any way and
that the correct lubricant is to be used. Additionally it is vitally important that the two
flanges are correctly aligned to each other and that the stud bolts can be easily fitted
through the bolt holes. If any of the above checks are not satisfactory immediate remedial
action must take place before starting to bolt up the joint.
1
5
8
4
8 Bolt
Flange
5
12
10
3
12 Bolt
Flange
4
9
11
2
14
10
5
15
16 Bolt
Flange
12
4
11
7
16
6
20
13
14 5
12
9
17
20 Bolt
Flange
16
4
15
7
18
10
16
11
6 13 2
1 10 18
19
24
21
13
20
24 Bolt
Flange
12
4
11
19
14
7
22
23
6
20
17
22
15
13
25
11
27
17
16
2824Bolt
Flange
8
24
Whether tightening the bolts using a torque wrench or stud bolt tensioners it is a good
idea to carry out a final check for tightness of all the bolts by simply tapping each nut with
a hammer and listen to see if a high pitched ringing sound is achieved. A dull sound
indicates that the respective bolt is still loose.
Tightening using torque wrenches

Insert the stud bolts through both flanges and hand tighten the nuts on both sides
ensuring that there is full thread engagement on both nuts of every stud bolt. Square up
the joint and ensure that all stud bolts are freely moving through the bolt holes and that
the nuts are hand tightened against the outer flange faces. Number all bolts sequentially
in a diametrically opposed fashion as shown in the illustrations on the right. Commence
tightening of the bolts sequentially starting with a first pass at 25% of the final specified
and required torque figure, a second pass at 50% and then a third pass at 100%. Finally
a check pass should be carried out in either a clockwise or anti-clockwise direction at
100% of the required torque to ensure all bolts are uniformly tightened.
Tensioning procedure using hydraulic stud bolt tensioners
Insert the stud bolts through both flanges and hand tighten the nuts on both sides
ensuring that there is full thread engagement on both sides. Take care to ensure that on
the selected flange face, to which the tensioners are to be affixed, that there is at least 1
x diameter of the stud bolt thread protruding above the nut face. This is required for the
tensioner puller to attach to and if insufficient thread is exposed then the tensioning
procedure must not proceed. The exact number and positioning of the hydraulic stud bolt
tensioners must then be ascertained i.e. 25%, 33%, 50% or 100% simultaneous
tensioning of all the bolts in the respective joint. After deciding the number of stud bolt
tensioners to be used simultaneously, affix them to the exposed thread end of the stud
bolts, equally spaced around the flange for 25%, 33% or 50% simultaneous tensioning,
or on every stud bolt in the case of 100% simultaneous tensioning. Please refer to the
comprehensive Hi-Force operating manual for stud bolt tensioners for more detailed
instructions. After correctly assembling all of the stud bolt tensioners, on to the flange,
hook up the interconnecting hydraulic hoses and the mainline hose to the air driven pump
unit and apply the applicable hydraulic pressure, as specified by either the joint equipment
manufacturer or the BoltRight software (see page 100). In cases other than 100%
simultaneous tensioning there will be two different hydraulic pump pressures to be
applied to the bolt tensioners and these should be strictly adhered to. Once all of the stud
bolts have been tensioned using the Hi-Force stud bolt tensioners the joint is ready for
testing. Take note that it is normal to have to make 2 or 3 passes around the stud bolts
when tensioning at 50% or less and usually the lower the number of tensioners being
used simultaneously, the more passes will need to be done and hence it will take more
time to complete the joint tightening.
3
4 Bolt
Flange
23
7
15
18
28
10
12
14
26
21
19
N
119
RECOMMENDED TORQUE VALUE CHART

Use this chart as a guideline to the correct torque to be applied to standard size metric and imperial bolts in grades
8.8 (metric) and ASTM A193 grade B7 (imperial) or similar. The torque figures are calculated in both metric (Nm)
and imperial (lbf.ft) values using a choice of three commonly used bolt thread lubricants. Always consider the
coefficient of friction applicable for the chosen bolt lubricant. For grade 10.9 bolts add 40% and grade 12.9 bolts
add 70% to the figure detailed against the relevant 8.8 grade metric stud bolt size.
Remember these torque values are for guidance purposes only! Always check the equipment/bolt manufacturer for
the actual torque required and specified for bolted components within the particular equipment design.
Bolt
diameter
(see note 1)
mm
ins
Nut AF size
(see note 2)
mm
ins
(see note 3)
kN
(lbs .force)
16
24
60
(15,760)
102
(75)
155
(114)
184
67
(15,218)
99
(73)
150
(110)
179
(131)
3/4
1.1/4
96
(21,652)
175
(129)
263
(194)
314
(231)
99
(24,730)
202
(148)
305
(224)
363
(267)
1.7/16
134
(30,135)
277
(204)
423
(311)
501
(368)
159
(35,634)
346
(254)
526
(387)
621
(457)
30
24
36
1
27
1.5/8
41
1.1/8
30
1.13/16
46
1.1/4
33
2
50
1.3/8
36
2.3/16
55
1.1/2
39
2.3/8
60
1.5/8
42
2.9/16
65
1.3/4
45
1.7/8
52
60
2.1/2
261
(58,622)
629
(463)
965
(709)
1,081
(795)
255
(57,302)
687
(505)
1,051
(773)
1,177
(866)
329
(74,068)
872
(642)
1,348
(991)
1,505
(1,107)
319
(71,695)
928
(682)
1,428
(1,050)
1,592
(1,171)
407
(91,316)
1,169
(860)
1,820
(1,338)
2,026
(1,490)
374
(84,088)
1.198
(881)
1,837
(1,351)
2,067
(1,520)
492
(110,369)
1,526
(1,122)
2,352
(1,729)
2,654
(1,951)
451
(101,353)
1,546
(1,364)
2.384
(1,753)
2,646
(1,946)
584
(131,226)
1,949
(1,433)
2,388
(1,756)
2,650
(1,949)
517
(116,220)
1,967
(1,446)
3,037
(2,233)
3,386
(2,490)
3,856
(2,835)
4,301
(3,163)
2.15/16
3,690
4,781
(2,714)
(3,515)
4,096
5,317
(3,012)
(3.910)
680
(153,016)
2,881
(2,119)
4,444
(3,267)
4,933
(3,627)
3.1/8
910
819
(204,621)
(184,051)
3,676
3,690
(2,703)
(2,713)
5,835
5,718
(4,291)
(4,204)
6,482
6,347
(4,766)
(4,667)
944
(212,237)
4,578
(3,366)
7,081
(5,207)
7,860
(5,779)
3.1/2
1,168
(262,571)
5,250
(3,860)
8,372
(6,156)
9,297
(6,836)
1,105
(258,590)
5,707
(4,196)
8,838
(6,499)
9,810
(7,213)
4.1/4
(549)
(672)
(1,797)
105
80
746
913
(1,756)
(2,221)
100
72
(464)
(569)
2,444
3.7/8
2.3/4
631
774
2,388
3,021
95
68
(307)
(372)
(153,888)
90
64
416
505
(136,153)
(178,353)
85
2.1/4
(44,981)
(47,153)
684
80
56
199
210
606
793
75
2
(136)
2.3/4
70
48
4.5/8
115
1,458
(327,737)
7,223
(5,311)
11,561
(8,501)
12,827
(9,432)
1,250
(281,106)
6,835
(5,026)
10,595
(7,791)
11,760
(8,647)
1,435
(322,736)
8,328
(6,123)
12,961
(9,530)
14,387
(10,578)
1,611
(362,012)
8,735
(6,423)
14,031
(10,317)
15,519
(11,411)
1,633
(367,081)
9,820
(7,220)
15,326
(11,269)
16,935
(12,452)
1,931
(434,028)
11,343
(8,340)
18,273
(13,436)
20,226
(14,872)
1,870
(420,273)
12,264
(9,018)
19,251
(14,155)
21,272
(15,641)
3.1/4
2,280
(512,574)
14,451
(10,626)
23,335
(17,158)
25,796
(18,968)
3.1/2
5.3/8
2,659
(597,647)
18,081
(13,295)
29,257
(21,513)
32,311
(23,758)
2,424
(545,035)
27,654
(12,981)
27,881
(20,501)
30,809
(22,653)
3,066
(689,249)
22,252
(16,362)
36,075
(26,526)
39,834
(29,290)
3,050
(685,695)
24,410
(17,949)
38,742
(54,239)
42,810
(31,478)
90
130
3.3/4
100
120
Machine Oil
(friction=0.15)
1.1/16
7/8
Moly
(friction=0.06)
Torque for specified lubricant

Nm (lbf .ft)
(See note 4)
Copper
(friction=0.10)
5/8
20
Notes:
Bolt tension
5.3/4
145
6.1/8
3,503
(787,381)
27,024
(19,871)
43,883
(32,267)
48,444
(35,621)
4.1/4
4.1/2
6.1/2
6.7/8
3,133
4,146
(704,242)
(932,023)
25,605
30,423
(18,830)
(22,370)
41,647
49,538
(30,633)
(36,425)
45,956
54,641
(33,791)
(40,177)
1 = Bolt Material Grades 8.8 (Metric) and ASTM A193/BS4882 Grade B7 (Imperial) or similar
2 = AF size based on heavy series nuts
3 = Bolt tension equates to a bolt stress of 70% of the minimum yield strength
4 = Torque figures detailed are based on 70% of the minimum bolt yield stress
METRIC TO IMPERIAL CONVERSION CHART

SI Unit
System International
Conversion
Factor
Imperial
Equivalent
Conversion
Factor
SI Unit
System International
Bar
Bar
kPA
mPA
x 14.5
x 14.5
x 0.145
x 145
PSI
lbf.in
PSI
PSI
x 0.069
x 0.069
x 6.89
x .00689
Bar
Bar
Bar
Bar
cm
litre
litre
m
x 0.061
x 61
x 0.22
x 1.3
inch
inch
gallon
yard
x 16.4
x 0.016
x 4.54
x 0.76
cm
litre
litre
m
mm
cm
m2
x 0.00155
x 0.155
x 10.8
inch
inch
foot
x 645
x 6.45
x 0.0929
cm
litre
litre
mm
cm
m
x 0.03937
x 0.3937
x 3.28
inch
inch
foot
x 25.4
x 2.54
x 0.305
mm
cm
m
N
kN
x 0.225
x 225
pound
pound
x 4.45
x 0.00445
N
kN
Nm
Nm
kgf.m
x 0.738
x 8.9
x 7.2345
lbf.ft
lbf.in
lbf.ft
x 1.356
x 0.113
x 0.1382
Nm
Nm
kgf.m
g
kg
t
x 0.035
x 2.2046
x 1.1
ounce
pound
ton (short)
x 28.3
x 0.4536
x 0.907
g
kg
t
cm/min
litres/min
x 0.61
x .2642
inch/min
gallon/min
x 16.4
x 3.785
cm/min
litres/min
x 1.34
x 0.948
x 0.74
hp
Btu/s
ft lb/s
x 0.746
x 1.055
x 1.36
kw
kw
w
Pressure
Volume
Area
Length
Force
Torque
Mass
Flow
Power
kw
kw
w
Temperature
To calculate Celcius to Fahrenheit :
To calculate Fahrenheit to Celcius :
(F - 32) / 1.8 = C
(C x 1.8) + 32 = F
N
121
NOTES
N
122
NOTES
N
123
Represents Hi-Force
Regional Office
Represents Authorised
Hi-Force distributor
11
10
9
4
12
www.hi-force.com
1
UK Head Office
Hi-Force Limited
Bentley Way
Daventry
Northants, NN11 8QH
United Kingdom
Tel: +44 1327 301 000
Fax: +44 1327 706 555
Email: daventry@hi-force.com
Hi-Force FZCO
FG01, R/A 8
Jebel Ali Free Zone
P.O. Box 17012, Dubai
United Arab Emirates
Tel: +971 4 883 6012
Fax: +971 4 883 6021
Email: dubai@hi-force.com
Hi-Force Limited
Unit 24 / M-43
Mussaffah Industrial Area
P.O. Box 9722, Abu Dhabi
United Arab Emirates
Tel: +971 2 551 3100
Fax: +971 2 551 3232
Email: abu.dhabi@hi-force.com
Hi-Force Australia Pty. Ltd

Unit 2, 7 McCamey Avenue
Rockingham
WA 6168
Australia
Tel: +61 8 9591 1288
Fax: +61 8 9591 1688
Email: australia@hi-force.com
Hi-Force Caspian
3 Salyan Highway
20th Zone
Baku
Azerbaijan
Tel: +994 12 447 4100
Fax: +994 12 447 4106
Email: baku@hi-force.com
Hi-Force LKL
Avenida Principal 355
Enseada das Gaivotas
Rio das Ostras - RJ
Cep 28890-000 Brazil
Tel: +55 2227 6011 09
Fax: +55 2227 6011 10
Email: brasil@hi-force.com
Hi-Force Hydraulic Equipment

(Shanghai) Ltd. Co.
1088, 128 Jinian Road
Baoshan District - Shanghai
China
Tel: +86 21
Fax: +86 21
Email: china@hi-force.com
Hi-Force France
357 Chemin de la Tour
38260
Pommier de Beaurepaire
France
T : +33 474 54 3506
F: +31 474 54 3599
Email: france@hi-force.com
P.T. Hi-Force Indonesia

Cilandak Commercial Estate
Building Nr. 110, NEC
Jakarta Selatan
Indonesia
Tel: +62 21 781 6860
Fax: +62 21 781 6861
Email: jakarta@hi-force.com
10
11
Hi-Force Hydraulics (Asia) S.B.

Hi-Force Nederland BV
9, Jalan Pentadbir U1/30
A. van Leeuwenhoekstraat 18
Hicom-Glenmarie Industrial Park
3261 Lt Oud Beijerland
40150 Shah Alam, Selangor
Netherlands
Malaysia
Tel: +31 186 617940
Tel: +603 5569 4209
Fax: +31 186 614081
Fax: +603 5569 4207
Email: holland@hi-force.com
Email: malaysia@hi-force.com
Cat. Ref. HF0508E
12
Hi-Force Hydraulics (Pty) Ltd

P.O. Box 50496
Randjesfontein 1683
Midrand
South Africa
Tel: +27 11 314 0555
Fax: +27 11 314 5797
Email: south.africa@hi-force.com

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MODEL NUMBER INDEX

Auto centre pullers

CATALOGUE SECTIONS INDEX

Information about the company,

Low height, multi-purpose, hollow piston, double

Manual, electric, air, petrol engine

Pump & Cylinder Sets

Selection of pump and cylinder

Hoses, oil, pressure gauges, manifolds,

Manually operated and air driven

Industrial aluminium jacks, compact jacks,

Cutters, crimpers, hole punchers, nut splitters, Pages

Mechanical and hydraulic pullers,

Manual, pneumatic and hydraulic torque

Hydraulic topside and sub-sea tensioners,

The BoltRight and LiftRight software suite

Equipment rental, on-site services,

The Information Pages

Safety instructions, basic hydraulic

ABOUT HI-FORCE, PRODUCTS & MARKETS

At the heart of the ongoing Hi-Force success story is our technologically

Model & serial number engraving

Pump assembly area

Testing & calibration

ABOUT HI-FORCE, PRODUCTS & MARKETS

Petrochemical & Refinery industry

Hi-Force is fully committed to improving levels of technical capability, both

Group Managing Director

Ship repair industry

Hi-Force Daventry facilities

QUALITY & SAFETY

Single acting very low height pancake cylinders

Single actng low height pad cylinders

Single acting low height cylinders

Single acting multi-purpose cylinders

Single acting hollow piston cylinders

Double acting hollow piston cylinders

Double acting cylinders

Single acting low height Failsafe lock ring cylinders

Single acting Failsafe lock ring cylinders

Single acting load return cylinders

Cylinder saddles and piston rod thread details

SELECTION TABLE FOR HI-FORCE STANDARD RANGE CYLINDERS

Nominal lifting capacity in tonnes of cylinder

HLS501 HLS1001 HLS1501

HFL502 HHR1002 HLS1502 HGS2002

HFG502 HFL1002 HFG1502

HFG506 HHS1006 HFG1506

HSS756 HDA1506 HDA2006

HDA506 HDA1006 HGS1506 HFG2006

Main characteristics of Hi-Force cylinder range

HVL - SINGLE ACTING VERY LOW HEIGHT PANCAKE CYLINDERS

Stroke length 6mm

Working pressure 700 Bar

Single acting load return

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Cyl. eff. area

HPS - SINGLE ACTING LOW HEIGHT PAD CYLINDERS

Stroke lengths from 6 to 16mm

Working pressure 700 Bar

Single acting, spring assisted return

Model Capacity Stroke Oil cap. Cyl. eff. area Weight

HLS - SINGLE ACTING LOW HEIGHT CYLINDERS

Stroke lengths from 25 to 60mm