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The universal dividing head set consists of the headstock with index plates,
headstock change and quadrant, universal chuck, footstock, and the centre rest
( Fig 3.9 ).
The worm , at right angles to the spindle, is connected to the index crank, the pin of
which engages in the index plate. A direct indexing plate is attached to the front of
the spindle.
A 600 centre may be inserted into the front of the spindle, and a universal chuck
may be threaded onto the end of the spindle.
The footstock is used in conjunction with the headstock to support work held
between centers or the end of work held in a chuck. The footstock centre may be
adjusted longitudinally to accommodate various lengths of work and may be raised
or lowered off centre. It may also be tilted out of parallel with the base when cuts
are being made on tapered work. Long, slender work held between centers is
prevented from bending by the adjustable centre rest.
The indexing plate is a round plate with a series of six or more circles of
equally spaced holes; the index pin on the crank can be inserted in any hole
in any circle.
With the interchangeable plates regularly furnished with most index heads,
the spacing necessary for most gears, boltheads, milling cutters, splines, and
so forth can be obtained. The following sets of plates are standard
equipment:
Brown and Sharpe type consists of 3 plates of 6 circles each drilled as
follows:
Plate I - 15, 16, 17, 18, 19, 20 holes
Plate 2 - 21, 23, 27, 29, 31, 33 holes
Plate 3 - 37, 39, 41, 43, 47, 49 holes
Cincinnati type consists of one plate drilled on both sides with circles
divided as follows:
First side - 24, 25, 28, 30, 34, 37, 38, 39, 41, 42, 43 holes
Second side - 46, 47, 49, 51, 53, 54, 57, 58, 59, 62, 66 holes
on bearings. The index plates contain slots, which are numbered , and a springloaded tongue lock is used to engage in the proper slot. Direct indexing is used for
quick indexing of the work piece when cutting flutes, hexagons, squares, and other
shapes.
The work is rotated the required amount and held in place by a pin which engages
in to a hole or slot in the direct indexing plate mounted on the end of the dividing
head spindle. The direct indexing plate usually contains three sets of hole circles or
slots: 24, 30, and 36. The number of divisions it is possible to index is limited to
numbers which are factors of either 24, 30, or 36.
The common divisions that can be obtain by direct indexing are listed in Table 3.3
To calculate the indexing or the number of turns of the crank for most divisions, it is
necessary only to divide 40 by the number of division (N) to be cut, or
Example:
Calculate:
i.) Direct indexing - 6 sides
ii) Simple indexing - 36 flutes
Provided plate:
Plates for direct indexing 24, 30 and 36
Brown and Sharpe plates
o Plate 1
o Plate 2
o Plate 3
15-16-17-18-19-20
21-23-27-29-31-33
37-39-41-43-47-49
Answer:
i) Direct indexing =
= 40
N
= 40
36
5
=1 4
36
=1 1x2
9x2
=1 2
18
1 complete turn and 2 holes in a 18-hole circle