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Abstract
The generation of a mine sequence for a block caving mine is challenging given it represents the direction for
opening draw points. It is controlled by several factors such as caveability, orebody geometry, induced stress,
primary fragmentation, grade distribution, production requirements, etc. and, in most cases, the main objective
is to combine all of these factors to maximize the economic value of the project and this proves to be more
challenging.
Several complex theories and mathematical optimizations have been presented in the last decade, however most
of them are too complex to provide a solution for real-life block caving mines when the dimension exceeds the
capacity of these models, or super computers are used and processing time is an issue.
This paper presents a new option for optimizing mine sequences using the concept of best and worst case
adopted from open pit mines. The value of the sequence can quickly be evaluated using a reasonable number of
iterations to provide an optimal and realistic solution. Examples of this optimization are presented in this paper to
demonstrate the concept and its implementation in practical cases.
Introduction
The choice of initiation point for the sequence and the preferred
direction can be influenced by several factors including shape
of the orebody, access infrastructure, grade distribution, in situ
stress directions and magnitudes, for example, however one
of the main objectives is to optimize the value of a project by
creating a production schedule that maximizes the Net Present
Value (NPV).
There have been many studies and theories developed
attempting to solve this problem, utilizing very complex
mathematical approaches where the number of variables,
constraints and formulations result in a solution that is difficult
to implement and not flexible enough to add new constraints,
such as mixed integer linear programming (Y. Pourrahimian, H.
Askari-Nasab, D. Tannant, 2012) or integer programming (T.
Elkington, L. Bates, O. Richter, 2012).
This paper will discuss an option to generate an optimal
mine sequence using the approach of best and worst case
intensively used in open pit optimization (Smith, 2001) applied
in Footprint Finder.
Footprint Finder
Footprint Finder, a module of GEOVIA PCBC, was developed
primarily to support a quick study of a block model to find
the best elevation and orientation for locating an extraction
level for block cave mining. Now it supports the creation of a
simple production schedule using the sequence as input and
offers opportunity to perform several runs in a short period of
time to evaluate different options for direction and shape of
the cave front for an optimal mine sequence.
Some of the characteristic of Footprint Finder include:
Compare economic values for different footprints within
different areas.
Enable quick changing and evaluation of an economic model.
Enable a comparison using different amounts of vertical
mixing applied to each column using an algorithm based on
Laubschers mixing method (Laubscher, 1994).
Enable the construction of block models representing
cumulative dollars, cumulative tons and best HOD from
different starting blocks and elevations.
Enable an initial footprint to be established for flat or
inclined extraction levels.
Assess multilevel scenarios using maximum height of draw
and replacing the material by default values for the upper level.
Evaluate simple production schedules using vertical mining
Mine Sequence Optimization for Block Caving Using Concept of Best and Worst Case
Mine Sequence Optimization for Block Caving Using Concept of Best and Worst Case
Figure 5: Example of sequence value for several options including Best and Worst case.
Figure 7: Results from Footprint Finder, height of draw (left) and economic value (right).
Mine Sequence Optimization for Block Caving Using Concept of Best and Worst Case
The best and worst sequence was created for the footprint
defined by the black line and the graphic results are shown
in Figure 8, with the start of the sequence shown in warmer
colors. Three points are highlighted as high economic values
and offer potential initial points for the sequence.
Mine Sequence Optimization for Block Caving Using Concept of Best and Worst Case
Four sequence results are shown in Figure 11, with the start
of the sequence shown in warmer colors. Due to the size of
the footprint all of these options create very long faces (more
than 500m) and are very difficult to maintain in practice.
In addition, when comparing values for each option, the
differences between them suggest initiation in the center
of the footprint generates a more complex scenario for
operation, construction and development. As a result of
these studies, a new analysis was completed dividing the
footprint into two zones (East and West) where each zone
was evaluated independently to identify new options and a
possible better overall sequence.
Mine Sequence Optimization for Block Caving Using Concept of Best and Worst Case
Mine Sequence Optimization for Block Caving Using Concept of Best and Worst Case
Figure 17: Comparison between sequences for two zone vs entire footprint.
using all of the typical constraints for a block cave mine. Also
it is helpful to have the opportunity to generate and evaluate
several runs at once and to be able to see the impact of the
cave front shape, orientation, starting point, etc. on the
production schedule and final NPV.
References
Conclusion
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