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David Loucks
I. INTRODUCTION
Infrared inspection has proved to be an excellent
maintenance method used to identifying problems with loose
electrical terminations. As shown in Fig. 1, an infrared camera
can effectively survey energized systems and provide a
thermal image that identifies a potential problem, in this case
a loose terminal at the line side of the molded case circuit
breaker at Phase A. This method can be used to pinpoint a
potential problem and remedy this issue before a hot spot
becomes an equipment failure.
Many industrial manufacturing facilities have effectively
used infrared scanning of both medium-voltage and lowvoltage switchgear and motor control assemblies as a means
of predictive maintenance. Thermal imaging for electrical
systems will be performed on a rotational basis for the entire
facility and maintenance outages are scheduled on an asneeded basis only after an electrical problem has been
identified. Some industry standards including IEEE Standard
1458 Recommended Practice for the Selection, Field Testing,
and Life Expectancy of Molded Case Circuit Breakers for
Industrial Applications [1] actually recommends the use of
infrared scanning as a means to detect issues such as the
PRESENTED AT THE 2014 IEEE IAS ANNUAL MEETING MINING INDUSTRY COMMITTEE VANCOUVER, BC: IEEE 2014 - PERSONAL USE OF THIS MATERIAL IS PERMITTED.
Bus
C
Compartment
Brreaker
partment
Comp
Problem solve
ed? Well in ma
any cases, this
s is in fact a va
alid
ap
pproach. As a result, many en
ngineers now specify
s
addition
n of
IR
R windows as
s a requireme
ent for both low-voltage and
a
m
medium-voltage switchgear assemblies. Ho
owever, there are
so
ome technical considerations
s that need to be reviewed and
a
ad
ddressed. In a few instan
nces, evolution of switchgear
asssemblies teste
ed to the lates
st Standards may
m be renderring
th
his new IR win
ndow approach
h obsolete.
CTs
V
VTs
Cable
C
Compartment
Acoustic Coupler
imaging
g while standin
ng away from tthe energized conductors,
outside of the flash protection bou
undary. Anothe
er limitation
involvess application iin arc rated low-voltage an
nd mediumvoltage assemblies. Arc testing as defined by global
standarrds requires th
hat the arc bla
ast pressure a
and thermal
energy be redirected a
above 2 meterrs from the pan
nel base. IR
window
ws must be tessted in the spe
ecific arc rated panel as a
mpliance with th
he specified
part of the standard tto assure com
standarrd. Retrofit app
plications are m
more problemattic as the IR
window
w manufacturerr must have ttest data that proves the
device h
has passed the
e tests in the sspecific switchg
gear already
installed
d. In some casses, other therm
mal detection te
echnologies
availablle today and//or in the ne
ear future offe
er a better
ndows. The right solution should be
alternattive to IR win
d based on the
e application.
selected
The intension of th
he authors is n
not to dissuade
e the use of
infrared
d windows, b
but instead to provoke thought in
eration of altternative apprroaches for applications
conside
discuss ed here. In so
ome cases, an IR window is n
not the best
choice. It depends on what you are looking for!
VI. REFERENC
CES
V. CONC
CLUSIONS
Thermal imag
ging via infrare
ed cameras and sensors of any
a
tyype has greatly
y improved th
he reliability off electrical pow
wer
distribution syste
ems around th
he world. With the advent of an
en
nhanced focus on electrical arc
a flash hazard
ds, it has become
un
ntenable for maintenance personnel to open doors or
re
emove covers to conduct the
ermal surveys using an infrared
ca
amera. Introducing the ha
azard of exp
posed energiz
zed
co
onductors and the possibility of an arc flash
h event has ruled
ou
ut this option in
n many applications.
Infrared wind
dows are often
n the best ch
hoice for therm
mal
im
maging and pre
edictive diagno
ostics in industtry, but there are
lim
mitations in som
me applications. One such lim
mitation is in lo
owvo
oltage motor control cente
er application
ns. Often tim
mes,
individual comp
partment doorrs offer limite
ed space for IR
ontrol devices occupy much of the availa
able
windows, as co
oor area. Beca
ause these ass
semblies typica
ally include ma
any
do
po
ower connectio
ons where a the
ermal survey would
w
be requirred,
it is often a better choice to open the starter module do
oor
after darning ap
ppropriate PPE
E) and then co
onducting therm
mal
(a
E Standard 145
58 Recommended Practice fo
or the
[1] IEEE
Sele
ection, Field Te
esting, and Life Expectancy off Molded
Case
e Circuit Breakkers for Industrrial Applicationss, IEEE IAS
2005
5
[2] IEEE
E Standard 158
84: Guide for P
Performing Arc Flash
Haza
ard Calculation
ns. 2002 Edition
[3] T. H
Holliday, J.A. Ka
ay, Understand
ding Infrared W
Windows and
Theiir Effects on Inffrared Reading
gs, Conference
e Record,
IEEE
E IAS Pulp & P
Paper Industry Conference, 20
013.
[4] ANS
SI/IEEE Standa
ard C37.20.7 G
Guide for Testin
ng MetalEncllosed Switchge
ear Rated Up to
o 38kV for Inte
ernal Arcing
Faullts, 2007 Editio
on
[5] IEC Standard 6227
71-200AC Meta
al-Enclosed Sw
witchgear
And Controlgear fo
or Rated Voltag
ges above 1 kV
V and up to
and Including 52 kV
V, 2003 Edition
n
[6] IEC Standard 6143
39-1 Low-voltage Switchgearr and
Conttrolgear Assem
mblies, 2011 Ed
dition
[7] IEC Standard 6164
41 Enclosed Lo
ow-Voltage Sw
witchgear
uide for Testing
g Under
and Controlgear Asssemblies - Gu
Con ditions of Arcin
ng Due to Internal Fault, 2008
8 Edition
gy Reduction Techniques
[8] C.G . Walker, Arcc Flash Energ
Zone
e
Selective
Interlocking
g
&
Energ
gy-Reducing
Main
ntenance Switcching, Conferrence Record, 2011 IEEE
IAS PPIC, Pgs 42--54.
Step Closer to Maintenance Free Gear,
[9] D.G . Loucks, A S
E Transactionss on Industry A
Applications, Vo
ol 47, No. 2,
IEEE
Marcch/April 2011, Pgs 688-694.