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Ultrasonic Fabric Embossing Machine (MS-1550)

Supplier Profile: Changzhou Mosun Ultrasonic Equipment Co., Ltd.


Product Details
Basic Info.
Model NO.:MS-1550 (1500mm)

Certification:CE

Package:Plywood Case

Specification:CE

Trademark:Mosun-Sonic

Origin:Made in China

Type:Textile Instrument

Width:1500mm

HS Code:84479090

Production Capacity:8m/Min with More Than 12 Hours Per Day

Product Description
Ultrasonic fabric embossing machine
Model: MS-1550 (1500mm)
1. Basic Equipment:
1) This machine adopts the latest ultrasonic control cabinet with stable and strong power, which is suitable for long
operation. There is computer core plate in it; The multi-line ultrasonic protection system guarantees stable operation
of mainframe.
2) Structure of whole machine: (1). Embossing compound mainframe; (2). Ultrasonic control cabinet; (3). Finished
products rewinding machine; (4). Bracket for putting materials.
2. Characteristic:
1) Without needlework that omits the bother of replacing line; The product is beautiful;
2) It has better outlook that is suitable for times.
3) It can replace pattern at random according to request.
4) It has high stitching capacity with high efficiency.
3. Applied Example:
Producing kinds of fiber textile, artificial leather, spraying rubber cotton, non-woven fabrics or the compound of
needle-punched cotton; It can design pattern at random; The lining production of costume, bedspread, pillow, sofa
and the production of inner decoration...

Feature
1Adopt ultrasonic technology to weld and stitch the fabric together without needle and thread.
2High speed and high productivity, strong welding strength, stable quality.
3Different rollers and patterns can be designed according to different material and different products
requirements.
4Special structured design, easy adjustment and easy roller replacement.
56-

Humanity control design, easy to operate and understand.


Due to no needle, no air into the fabric, better than warming medium (e.g. Blanket, jacket...etc.).

Ultrasonic Embossing Machine for Polyester Fabrics (With CE)


Product Details
Basic Info.
Model NO.:MS-2300
Processing Type:Stamping Processing
Certification:CE
Customized:Customized

Condition:New
Package:Wooden Case
Specification:CE
Trademark:Mosun-Sonic
Origin:Made in China
Voltage:AC 380V/50Hz
Installed Power:15kw
Ultrasonic Frequency:20kHz
Working Speed:13 M/Min
Guarantee:One Year
After-Sales Service:Engineers Available for Overseas Service
HS Code:84479090
Production Capacity:13 M/Min with More Than 12 Hours Per Day

Product Description
Ultrasonic embossing machine
Basic Equipment:
1. This machine adopts the latest ultrasonic control cabinet with stable and strong power, which is suitable for long
operation. There is computer core plate in it; The multi-line ultrasonic protection system guarantees stable operation
of mainframe.
2. Structure of whole machine: (1). Embossing compound mainframe; (2). Ultrasonic control cabinet; (3). Finished
products rewinding machine; (4). Bracket for putting materials.
Characteristic:
1. Without needlework that omits the bother of replacing line; The product is beautiful;
2. It has better outlook that is suitable for times.
3. It can replace pattern at random according to request.
4. It has high stitching capacity with high efficiency.
Applied Example:
Producing kinds of fiber textile, artificial leather, spraying rubber cotton, non-woven fabrics or the compound of

needle-punched cotton; It can design pattern at random; The lining production of costume, bedspread, pillow, sofa
and the production of inner decoration...

TECHNICAL DATA:

Ultrasonic frequencies of 20 or 35 kHz

Generator output of between 400 and 4000 kW

200 to 3000 N welding force

ULTRASONIC
Ultrasonic is an innovative technology with many different applications in various areas. Because of its
technical advantages, ultrasound is replacing many established technologies.
Ultrasonic technologies are not only quick and efficient but also extremely eco-friendly for processing
thermoplastics, films and fabrics. The principle of the technology is based on the generation of internal heat
(molecular friction) by ultrasound and the boundary friction in the join or separation zones of thermoplastics.
Ultrasound is mechanical oscillation at a frequency of approx. 16 kHz to 1 GHz. Sound of less than 20 kHz is
perceptible by humans and is therefore described as audible sound. Frequencies of more than 500 kHz are
hyper-sound.
Ultrasound in the lower frequency range of 20 kHz to 100 kHz has industrial applications for plastics
processing. The ultrasonic systems of SONOTRONIC operate at 20 kHz 30 kHz or 35 kHz. The ultrasound
frequency is produced by a generator. The generator converts mains voltage into high-frequency high voltage
and transfers this to the welding stack, which is made up of the converter, the booster (amplitude
transformation unit) and the sonotrode (welding tool). The converter converts the incoming voltage by
electrostriction into mechanical oscillations of the same frequency and conducts them via the booster and
sonotrode to the workpiece. Oscillation absorption, accompanied by the application of pressure and the vertical
introduction of mechanical oscillations, creates interface and molecular friction in the joining or separation zone.
The result is local heating of the workpiece material in the join zone. This plasticising process makes it possible
for one or more workpieces to be welded, cut, punched, riveted or embossed, either continuously or in cycles .
When processing textiles, fabrics can be washed by using ultrasound thermofixed by local heating. In addition,
ultrasound offers a further application in environmental technology in the sonication of bio-solids: instead of
local heating, ultrasound creates intensive cavitation bubbles. The implosion of the cavitation bubbles upsets
the liquid so that, for example, the biological mass is better converted or disinfected.
ULTRASONIC EMBOSSING
During ultrasonic embossing, individual texts or logos can be stamped, for example on artificial leather or
corsetry, with little force.

ULTRASONIC EMBOSSING
During ultrasonic embossing, individual texts or logos can be stamped, for example on artificial leather or
corsetry, with little force.
In ultrasonic embossing, the anvil acts as a stamp. The sonotrode presses the material that has been heated
by ultrasound, onto the stamp, so that its surface is transformed. Once the material has cooled, embossing is
completed. Materials, such as artificial leather, textile fabrics made from artificial fibres, non-woven or
thermoplastic films are suitable for ultrasonic embossing.
Because the material is heated by the ultrasonic oscillations, the force applied during ultrasonic embossing is
significantly less than in mechanical processes. Further benefits include the short embossing times, as well as
the simplicity of the method itself.
Ultrasonic embossing is used almost exclusively in special applications, e.g. in the textile industry for applying
logos and labels to corsetry or in the automotive industry for embossing artificial leather in the interior.

ultrasonic fabric embossing machine


Output power : 2000W
Power Input : 200V/50Hz
Output frequency : 20KHz
Working temperature : -10-28C
Working speed : 0-20m/min
Equipped pattern mould : 0-60 mm
Size of machine ( L * W * H ) :1300 * 650 * 1500 mm
Weight of machine : 130 Kg

Basic components
1. New type PC intellectual ultrasonic generator;
2. 20KHz ultrasonic transducer unit;
3. Bottom mould fixed suspension structure;
4. Single-motor speed adjustment system;
5. Pneumatic/Manual roller lifting system;

Characteristics
1. Built-in PC chips, multi-circuit ultrasonic protection system to make the machine run safely;
2. Strong ultrasonic power with three adjustable gears (maximum, medium and minimum), meets
the welding requirements of different materials and thicknesses;
3. The performance of the machine reaches international level with automatic frequency tracking
system and ultrasonic soft-starting technology;
4. Variety of roller patterns, other roller designs available according to customer requirements;
5. Four times faster than sewing machines, minimal operator training required.

Functions
1. Trimming: Straight or curvilinear edge cutting and edge treatment for melting,so smooth, no
rough edges;
2. Sealing: Two or more layers of fabric stitched together without thread replacing the sewing
needles, good welding strength;
3. Hole making: Cut out the various patterns of holes, and treatment of side melting;
4. Slitting: Single or more cutting of the material at the same time, and treatment of side melting
without burr;
5. Forming: Simultaneous cutting,sealing and embossing to make production in one time.
Suitable material:
All kinds of artificial leather and fabric, nonwoven fabric, spun-bonded cotton, thermoplastic
film, chemical plastic piece. such as nylon, polyster, PC, PE, PP, PS, etc.
Application:
Apply to lace clothing, ribbon,trim,Filter, Lacing and quilting,decoration products, handkerchief,
tablecloth, curtain, bedspread, pillowcase, quilt cover, tent, raincoat, disposable operating coat
and hat, disposable mask, non-woven fabric bags and so on.
Technical parameters of Automatic ultrasonic fabric embossing machine
Equipment name
Other name

Automatic ultrasonic fabric embossing machine


Ultrasonic wireless suture machine, leather bronzing
machine, reflective material compound machine

Model No.

HD-JM201602

Power

20KHZ

Voltage

380V

Weight

1800Kg

Machine''s size

4350*1560*2100mm

Efficiency

0-20m/min

Welding area

1200mm or according you demand

The product configuration and characteristics:


1. Changing traditional the needle and thread''s processing technology, take advantage of ultrasonic wireless quilting
to enhance the product grade.
2. Indentation can design just as one wishes, change floral whorl, also make different patterns.
3. Indentations change, it makes the product more elegant, has stereoscopy, leads the fashion of the era.
4. Specially design and torque motor, in order to ensure the welding keep level and stable tension
5. Ultrasonic system is imported; it can enhance products suture strong strength and degree of uniformity.
6. This machine with LDO, ensure mechanical stability and useful life.
Co-operate manufacturers: Yourmoon textile, Dongguan Yimao company, Liantai Leather embossing factory

Applicable industries: reflective material, trampoline, bedspread, sheet, bedding, cushion, winter and spring
underwear, night-robe, pillowcase, sleeping bag, etc.

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