Professional Documents
Culture Documents
Venue:
PROJECT
220/33 KV SUBSTATION PACKAGE
DOCUMENT NO. : 7703-71-60-TS-001
SPECIFICATION
FOR
220/33 KV SUBSTATION
CONSULTANT
Specification
for 220/33 KV Substation
220/33 KV Substation of
Bharat Oman Refineries Ltd.
OVERALLCONTENT
SECTIONS
DESCRIPTION
VOLUME I
VOLUME II
TECHNICAL SPECIFICATION
VOLUME III
DRAWINGS
VOLUME IV
PROPOSAL EXHIBITS
Specification
for 220/33 KV Substation
220/33 KV Substation of
Bharat Oman Refineries Ltd.
SECTION
DESCRIPTION
SECTION -1
SECTION -2
SECTION -3
SECTION -4
SECTION -5
VOLUME II
TECHNICAL SPECIFICATION
SECTION
DESCRIPTION
SECTION E01
GENERAL SPECIFICATION
SECTION E02
SECTION E03
SECTION E04
SECTION E05
SECTION E06
SECTION E07
SECTION E08
SECTION E09
SECTION E10
SECTION E11
SECTION E12
SECTION E13
SECTION E14
SECTION E15
SECTION E16
SECTION E17
ILLUMINATION SYSTEM
SECTION E18
ELECTRICAL INSTALLATION
SECTION E19
SECTION E20
SECTION E21
SECTION E22
Master Index
Specification
for 220/33 KV Substation
VOLUME III
220/33 KV Substation of
Bharat Oman Refineries Ltd.
DRAWINGS
DRAWING NO.
DRAWING NAME
NEW DRAWINGS
MAIN SINGLE LINE DIAGRAM : 220/33 KV SYSTEM
PLOT PLAN
220 KV SUBSTATION LAYOUT PLAN
220 KV SECTIONAL ELEVATION
METERING & PROTECTION BLOCK LOGIC DIAGRAM :
LEGEND & COVER SHEET
METERING & PROTECTION BLOCK LOGIC DIAGRAM :
MPPKVV 220 KV LINE FEEDER
METERING & PROTECTION BLOCK LOGIC DIAGRAM : 220
KV BUS TRANSFER CUM COUPLER FEEDER
METERING & PROTECTION BLOCK LOGIC DIAGRAM : 220
KV TRANSFORMER FEEDER
SINGLE LINE DIAGRAM : 415 V SUBSTATION ACDB
SINGLE LINE DIAGRAM : 110 V &
48 V SUBSTATION DCDB
33 KV SWITCHGEAR CUM CONTROL BUILDING LAYOUT
DRAWING
CABLING : NOTES & DETAILS
GROUNDING : NOTES & DETAILS
ILLUMINATION : NOT`ES & DETAILS
LIGHTNING PROTECTION : NOTES & DETAILS
SUBSTATION AUTOMATION SYSTEM (SAS)
ARCHITECTURE DRAWING
BLOCK DIAGRAM : 110 V DC BATTERY AND BATTERY
CHARGER
LEGEND, SCHEME, GENERAL NOTES (FOR FIRE SYSTEM)
CIVIL & STRUCTURAL DETAILS
SCHEME OF AIR COOLED PRECISION AIR CONDITIONERS
FOR 33 KV SWITCHGEAR CUM CONTROL BUILDING
SCHEME OF VENTILATION SYSTEM FOR 33 KV
SWITCHGEAR CUM CONTROL BUILDING
7703-71-60-A1-0101, 2 SHEETS
7703-99-26-A0-0001
7703-71-26-A1-0401
7703-71-26-A1-0402, 2 SHEETS
7703-71-60-A3-1201
7703-71-60-A3-1202
7703-71-60-A3-1203
7703-71-60-A3-1204
7703-71-60-A1-0106
7703-71-60-A1-0107
7703-71-60-A1-0404
7703-71-60-A4-0400, 30 SHEETS
7703-71-60-A4-0600, 33 SHEETS
7703-71-60-A4-0800, 21 SHEETS
7703-71-60-A4-1000, 6 SHEETS
7703-71-60-A1-1001
7703-71-60-A3-0109
7703-41-32-A3-0507
7703-71-32-A3-0501
7703-71-32-A1-0502
EXISTING DRAWINGS
OVERALL EARTHING LAYOUT
(PROPOSED) CABLE TRENCH LAYOUT FROM 132 KV
SWITCH YARD TO CPP S/S-10
SWITCHGEAR ROOM EQUIPMENT LAYOUT
SWITCHGEAR ROOM FLOOR CUTOUT
FIRE WATER LAYOUT
LAYOUT OF OWS & CRWS SYSTEM
GREAD LEVEL
REPORT ON SOIL INVESTIGATION FOR 132 KV
(EXISTING) SWYD OF BINA REFINARY AT BINA, MP.
Master Index
99-12-A0-0002, REV-2
11-26-A2-0150, REV-1
0-381-21-00429, REV-3
1-381-21-02015, REV-1
6743-041-16-47-0203, REV-2
6743-059-16-47-0202, REV-1
SCANNED DOC, A4, 1SH.
05605-C-SOIL-1-INV-001, REV-2
Specification
for 220/33 KV Substation
VOLUME IV
220/33 KV Substation of
Bharat Oman Refineries Ltd.
PROPOSAL EXHIBITS
SCHEDULE /
EXHIBIT NO.
DESCRIPTION
PROPOSAL PARTICULARS
SCHEDULE-II
TECHNICAL PARTICULARS
SCHEDULE-III
SCHEDULE-IV
EXHIBIT E2
EXHIBIT E3
EXHIBIT E4
EXHIBIT E5
EXHIBIT E6
EXHIBIT E7
EXHIBIT E8
PROFORMA OF DECLERATION
EXHIBIT E9
PROFORMA OF DECLERATION
PREAMBLE
TOTAL LUMP SUM PRICE
BREAK UP OF TOTAL LUMP SUM PRICE OF SP-0
SP-1
SP-2
SP-3
SP-4
SP-5
SP-6
SP-7
SP-8
SP-9
Master Index
Specification
for 220/33 KV Substation
OVERALL
CONTENT
DESCRIPTION
Page No.
NIT: 1 to 7
ITB: 1 to 18
GCC: 1 to 79
SCC: 1 to 40
HSE: 1 to 34
Vol - I : Content
220/33 KV Substation of
Bharat Oman Refineries Ltd.
VOLUME - I
SECTION 1
220/33 KV Substation of
Bharat Oman Refineries Ltd.
NIT 1 of 7
220/33 KV Substation of
Bharat Oman Refineries Ltd.
3. COMPLETION PERIOD
The completion period shall be 18 (Eighteen) Months for complete commissioning and
handing over of site to BORL from the date of Fax of Acceptance / Letter of Acceptance.
4. SALIENT DETAILS
a)
b)
:
:
12.08.2014
25.08.2014 at 16:00 HRS (IST)
:
:
g)
h)
i)
:
:
:
Not Applicable
Six months from the bid due date
Rs. 5,00,000/- (Rupees Five Lac Only)
c)
d)
e)
f)
j)
k)
L)
If any of the above mentioned dates happens to be a declared holiday in DCPL, Kolkata /
BORL, Bina, the next working day shall be considered.
The complete Bidding Document is available on DCPL website: http://dcpl.net.in; and
OWNERS (BORL) website: http://www.borl.in. Bidders can view / download the
document from any one of the websites mentioned above.
All corrigenda / Addenda, amendments, time extension, clarifications, etc. will be
uploaded in the DCPL / BORL websites only and will not be published in any other
media. Bidders should regularly visit the above website(s) to keep themselves updated.
NIT 2 of 7
220/33 KV Substation of
Bharat Oman Refineries Ltd.
TECHNICAL CRITERIA
a) The Bidder must have supplied, constructed, installed and commissioned
during last seven (7) years, at least two (2) new 220 KV or higher voltage
level substations each having at least three (3) number bays and 220KV or
higher voltage Class Power Transformers as a turnkey supplier and such
substations must have been in successful commercial operation for at least
two (2) years till 31st July, 2014.
In addition to the above, Bidder must have also supplied, constructed,
installed and commissioned 33 KV or higher GIS & 33 KV Cables as a
turnkey supplier.
b) The bidder shall procure and supply major equipments like 220 KV Breakers,
220 KV Class Power Transformers, 33 KV GIS, 220 KV CT & PT from
reputed national/ International manufacturers who are having at least ten
years of experience till 31st July 2014 for manufacturing and supply of such
equipments.
c) The bidder may or may not be the Original Equipment Manufacturer (OEM) of
the above mentioned major equipments. In case, bidder is not the
manufacturer, they must provide credentials/ certificate of above mentioned
equipments meeting the criteria mentioned in 5.1.b.
The offered equipment shall have valid type test certificate from CPRI or
authorised third party agencies not older than five (5) years from the date of
bid opening.
5.2.
FINANCIAL CRITERIA
a) The average annual financial turnover of the bidder during last three (3) years
ending 31stMarch 2014 should not be less than Indian rupees
30Crores.Bidder shall furnish annual report of last 03 financial years (FY
2011-12, 2012-13 & 2013-14). In case the balance sheet for the financial year
2013-14 is not audited then provisional balance sheet duly certified by
chartered accountant may be submitted alongwith the pre-qualification bid
(PART - I).
b) Net worth of the bidder during the last financial year shall be positive.
However bidders having negative net-worth will also be considered provided
all his annual reports for the preceding three financial years indicate profit
after tax.
c) Bidder shall have experience of having successfully completed similar works
during last seven years ending 31st July, 2014 as per the following:
i.
ii.
Three similar completed works costing not less than the amount equal to
Rs. 20.00 Crores each.
or
Two similar completed works costing not less than the amount equal to
Rs. 25.00 Crores each.
NIT 3 of 7
iii.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
or
One similar completed work costing not less than the amount equal to Rs.
40.00 Crores.
Similar works means the following:
The Bidder must have supplied, constructed, installed and commissioned 220
KV or higher voltage level substation and 33 KV GIS.
or
The Bidder must have supplied, constructed, installed and commissioned 220
KV or higher voltage level substation or higher voltage substation with GIS.
The bidder shall, in his own interest, furnish complete documentary evidence to
justify that the bidder meets the Pre-Qualification Criteria as given above.
The documents to be furnished should include the following:
a) Work order of similar works mentioned with value and the scope of work as
documentary evidence.
b) Documentary evidence of successful completion of similar works from the
Client/ Engineer-In-Charge.
c) Credentials/ Certificate conforming to criteria mentioned in clause 5.1b and
5.1.c of Notice Inviting Tender.
d) Annual Report for the last 03 (three) financial years (FY 2011-12, 2012-13 &
2013-14) shall be submitted. In case the balance sheet for the financial year
2013-14 is not audited then provisional balance sheet duly certified by
chartered accountant may be submitted alongwith the pre-qualification bid
(PART - I).
6.2.
All documents furnished by the bidder in support of meeting the Technical and
Financial criteria of PQC shall be submitted in a separate envelope along with
other documents in PART - I bid. This envelope shall be titled as
Documentation against Pre-Qualification Criteria (Technical and Financial)
with proper index and page numbering.
6.3.
6.4.
However, in case the bidder submits either a photo copy of published statement
or a translated copy of the published financial statements, the same shall be
certified either by statutory auditor or Notary Public, in original.
6.5.
NIT 4 of 7
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.6.
Owner / DCPL reserves the right to complete the evaluation based on the details
furnished (without seeking any additional information) and / or in-house data,
survey or otherwise.
6.7.
6.8.
7. PRE-BID MEETING
7.1.
7.2.
The bidder may send their queries, if any, on Bidding Document by e-mail to
reach DCPL within the date indicated at Cl. No. 7.1 above. Address for
communication with DCPL shall be as follows :
Mr. Madhusudan Chatterjee
Asst. Chief Engineer (Electrical)
Development Consultants Pvt. Ltd.,
Development Consultants House,
Block-DG/4, Sector-II, Salt Lake City,
Kolkata 700 091, W. B., India
E-mail : madhuc@in.dclgroup.com
Ph :+91 33 4012 5550, 09330436947
7.3.
Bidders are requested to send the details of their authorised representatives who
shall attend the pre-bid meeting latest by 25.08.2014 16:00 HRS (IST) to the
following e-mail ids:
i.
ii.
madhuc@in.dclgroup.com;
ranjits@in.dclgroup.com
8. SUBMISSION OF BID
Bids completed in all respect should reach DCPL office, Kolkata on or before the Tender
Due Date and Time. No extension in the Tender Due Date and Time shall be considered
on account of delay in receipt of bidding document. Bids submitted through Fax / E-mail
shall be out rightly rejected. Any bid received after the Tender Due Date and Time is
liable to be rejected.
NIT 5 of 7
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Earnest Money Deposit (EMD) shall be paid in favour of Bharat Oman Refineries
Ltd., in the form of Demand Draft payable at Bina or Bank Guarantee in the
prescribed pro-forma as enclosed in APPENDIX - C of General Conditions of
Contract (GCC), issued by a Nationalized/ Scheduled Bank in India (except for
co-operative banks) and be kept valid for (60) days beyond the validity of the bid.
9.2.
Bidders are required to submit the EMD (in the prescribed format) in original at
the time of bid submission in sealed envelope. EMD in original shall be submitted
in a sealed envelope titled Earnest Money Deposit for Bidding Document No.
7703-71-60-TS-001 along with other documents of PART - I bid.
9.3.
If the Bidder is unable to submit original EMD within the due date and time of Bid
submission, such bids shall not be considered for evaluation.
9.4.
9.5.
Bidder shall fill in all the details as required in Vendor Registration Form
(EXHIBIT E6) & Bank Mandate Form (EXHIBIT E7) and submit the same
alongwith the Earnest Money Deposit Envelope.
Bidders are requested to submit their bid on Zero deviation basis in total
compliance to Bidding Document without any deviation / stipulation / clarification /
assumption. Accordingly, Bidder must submit format for Compliance to Bid
requirement as per Format duly filled in along with Un-priced part of Bid.
10.2.
BORL / DCPL reserve the right to assess Bidder's capability and capacity to
perform the Contract by taking into account various aspects such as concurrent
commitments, performance etc.
10.3.
10.4.
Total works shall be awarded to one agency based on total lowest (L1) evaluated
price as per the provisions of the Bidding Document.
NIT 6 of 7
220/33 KV Substation of
Bharat Oman Refineries Ltd.
10.5.
Fax / e-mail bids shall not be accepted. BORL / DCPL takes no responsibility for
delay, loss or non-receipt of Bid sent by post / courier.
10.6.
The Bidder shall not be blacklisted or on Holiday List of BORL / any Govt
Company / Public Sector Unit in India. Bidders shall furnish a self-declaration
Certificate for the same (EXHIBIT E5).
10.7.
The bidders who are on Holiday / Negative list of BORL / any Govt. Company /
Public Sector Unit in India on due date of submission of bid/ during the process of
evaluation of the bids, the offers of such bidders shall not be considered for bid
opening/evaluation/Award.
10.8.
In case any Bidder is found to be involved in cartel formation, his Bid will not be
considered for evaluation / placement of order. Such Bidder will also be debarred
from bidding in future.
10.9.
Canvassing in any form by the Bidder or by any other agency on their behalf may
lead to disqualification of their Bid.
10.10. Unsolicited clarifications to the offer and / or change in the prices during the
validity period would render the bid liable for rejection.
10.11. Owner / DCPL reserves the right to reject any or all the bids received or annul the
bidding process at any time.
10.12. Transfer of Bidding Document is not permissible.
10.13. Bids not received by the due date and time shall be rejected and representative
of such bidders shall not be allowed to attend bid opening.
10.14. Consultant for the Project or their subsidiary company or companies under the
management of consultant, are not eligible to quote for the execution of the same
job for which they are working as consultant.
10.15. Consortium / Joint Venture Bids shall not be accepted.
10.16. Please acknowledge receipt of this letter along with its enclosures and confirm
your intension to participate in subject bidding through a letter or e-mail/fax
message as per pro-forma for Acknowledgement Cum - Consent Letter
(EXHIBIT E4) attached within seven days from the date of receipt of Bidding
Document.
Thanking you,
Very Truly Yours,
NIT 7 of 7
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
VOLUME I
SECTION 2
INSTRUCTION TO BIDDERS (ITB)
The information provided herein is confidential and proprietary. Unless authorized by Bharat
Oman Refineries limited, any attempts to retain, distribute and disclose or use any
information contained herein is prohibited.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
INSTRUCTION TO BIDDERS
INDEX
INSTRUCTION TO BIDDERS
Sl.
No.
TABLE OF CONTENTS
1.
INTRODUCTION
2.
COST OF BIDDING
3.
4.
BIDDING DOCUMENT
5.
OWNERS CONSULTANT
6.
7.
LANGUAGE OF BIDS
8.
9.
BID PRICE
10.
11.
12.
13.
INTENTIONALLY OMITTED
14.
PRE-BID MEETING
15.
16.
17.
18.
19.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
INSTRUCTION TO BIDDERS
Sl.
No.
TABLE OF CONTENTS
20.
LATE BIDS
21.
22.
CLARIFICATION OF BIDS
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
NOTIFICATION OF AWARD
33.
34.
CONTRACT AGREEMENT
35.
SIGNING OF CONTRACT
36.
SECURITY DEPOSIT
37.
FRADULANT PRACTICES
38.
COMMERCIAL QUESTIONAIRE
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
1. INTRODUCTION
Bharat Oman Refineries Ltd (BORL) is a Company promoted by Bharat Petroleum
Corporation Ltd., a Fortune 500 Indian Navaratna Oil Company, with equity participation
from Oman Oil Company S. A. O. C., Oman. BORL invites bids for the package job of
220/ 33 KV Substation on LSTK (Lump Sum Turnkey Contract) basis.
BORL (hereinafter referred as OWNER / CLIENT) has appointed Development
Consultants Private Limited as Project Management Consultant (hereinafter referred as
DCPL / PMC / Engineer-In-Charge) for 220/33KV Substation project at Bina Dist.
Sagar, Madhya Pradesh, India.
DCPL on behalf of Owner, invites sealed bids in single stage three (3) parts as per the
following:PART I: Pre-Qualification Bid and Earnest Money Deposit
PART II: Techno-Commercial Bid and
PART III: Priced Bid
2. COST OF BIDDING
All direct and indirect costs associated with the preparation and submission of bid
(including pre-bid meetings and site visit, if any), shall be to Bidders account and the
Owner will in no case be responsible or liable for those costs, regardless of the conduct
or outcome of the bidding process.
3. SITE LOCATION/ SITE VISIT
SITE LOCATION
The site is located at a distance of 17 km from Bina town. The nearest railway station is
Bina Railway Station. The nearest port is Kandla, which is approx. 700 km from the site.
The nearest airport is at Bhopal, which is approx. 150 km.
SITE VISIT
Bidder is advised to visit and examine the site, its surroundings and familiarize himself of
the existing facilities and environment, and collect all other information which may be
required for preparing and submitting the bid and entering into the Contract. Claims and
objections due to ignorance of existing conditions or inadequacy of information will not
be considered after submission of the bid and during contract execution. The Owner will
be able to assist the bidders for the purpose, if specifically requested by the respective
bidders.
ITB 1 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The Bidder and any of his personnel or agents will be granted permission by the Owner
to enter upon his premises and land for the purpose of such inspection, but only upon
the explicit condition that the Bidder, his personnel or agents will release and indemnify
the Owner and his personnel and agents from and against all liability in respect thereof
and will be responsible for personnel injury (whether fatal or otherwise), loss of or
damage to property and any other loss, damage, cost and expenses incurred as a result
thereof.
Any request for site visits, shall be forwarded to DCPL, mentioning the following:
Name of the Company: ________________________________
Name of Person: ________________________________
Age: ________________________________
Designation: ________________________________
Nationality: ________________________________
Identity Proof: ________________________________
4. BIDDING DOCUMENT
The bidder is expected to examine the Bidding Document, including all instructions,
forms, terms, specifications, drawings and other documents and requirements of the
Bidding Document. Failure to furnish all information required by Bidding Document or
submission of a bid not substantially responsive to the Bidding Document in every
respect may result in the rejection of the Bid.
The Owner shall not assume any responsibility regarding erroneous interpretations or
conclusions by the prospective or eligible Bidder out of the data furnished by the Owner.
5. OWNERS CONSULTANT
Development Consultants Pvt. Ltd. (DCPL) is the Project Management Consultant
(hereinafter referred to as the Consultant/DCPL/PMC/Engineer-In-Charge) involved in
the bidding process and in the evaluation of bids for and on behalf of the OWNER.
6. AMMENDMENT OF BIDDING DOCUMENT
6.1.
At any time prior to the deadline for submission of bids as well as upto priced bid
opening, the OWNER/DCPL may, for any reason whether at its own initiative or in
response to a clarification requested by the prospective bidder(s), modify the
Bidding Document by amendment.
6.2.
The amendment shall form part of the Bidding Document, such amendment
issued shall before the due date for submission of Bids shall be uploaded on
DCPL & BORL website.
ITB 2 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.3.
6.4.
A copy of the amendment shall be submitted by the bidder (s) with technocommercial part of their bids, duly signed and stamped as a token of receipt of
complete amendment.
6.5.
7. LANGUAGE OF BIDS
The Bid prepared by the Bidder, all correspondence and documents relating to the bid
exchanged by the Bidder and the OWNER/ DCPL, shall be written in English language
only. Any printed literature furnished by the bidder may be written in another language
provided that this literature is accompanied by an authenticated English translation, in
which case, for purpose of interpretation of the bid, the English translation shall govern.
8. PREPARATION / SUBMISSION OF BIDS
The Bidder is required to make a proposal in a format as outlined below:
8.1.
The Bid shall be submitted in three (3) parts viz. PART - I, PART - II & PART - III
in three separate sealed envelopes:
PART I: PRE-QUALIFICATION BID& EARNEST MONEY DEPOSIT
PART II: TECHNO-COMMERCIAL BID
PART III: PRICED BID
8.2.
ITB 3 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
All two envelopes shall be sealed properly and to be tagged by their number and
subject and to be put in one large sized envelope which shall form a complete
PART - I bid.
On the top of the main envelope of the PART - I bid, the bidder shall write the
following:
PART I BID (PRE-QUALIFICATION BID & EARNEST MONEY DEPOSIT)
TENDER NO.:
NAME OF THE JOB:
The original bid form together with Annexure/ Exhibits and accompanying
documents, clearly marked Original, plus 03 (Three) copies clearly marked
COPIES, must be received in the office of DCPL, Kolkata by the date, time and
place specified. In the event of any discrepancy between the original and the
copies, the original shall govern.
8.3.
ii) Master Index of the Bidding Document duly signed and stamped.
iii) All Documents of the tender should be signed/ stamped by the bidder and all
pages and should be enclosed alongwith techno-commercial bid.
iv) Bidder to submit un-price copy of SOP (Schedule of Price) with an indication
as Quoted or Not Quoted against each item. Bidder should not indicate
prices in the un-priced bid.
v) Technical & Commercial Deviations if any. These shall be indicated in
EXHIBIT E-1 only. Deviations mentioned elsewhere in the tender document
other than EXHIBIT E-1 shall not be considered.
vi) Declaration as per EXHIBIT-E2 duly signed & stamped by the bidder as token
of compliance to the bidding document in totality without any deviation.
vii) Declaration as per EXHIBIT-E3 duly signed & stamped by the bidder as token
of having received and read all Parts / Volumes of the Bidding Document and
having accepted and considered the same in preparing and submitting the
bid.
viii) Details of taxes and duties applicable for the offer submitted by the bidder
shall be clearly mentioned and submitted with the techno-commercial offer.
Doc. No. : 7703-71-60-TS-001
ITB 4 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ix) The techno-commercial offer shall contain any other technical specifications/
details, which the bidder would like to inform BORL on the subject job.
All documents shall be put in one large sized envelope and sealed which shall
form a complete PART - II bid.
On the top of the main envelope of the PART - II bid, the bidder shall write the
following:
PART II BID (TECHNO-COMMERCIAL BID)
TENDER NO.:
NAME OF THE JOB:
The original bid form together with Annexure / Exhibits and accompanying
documents, clearly marked Original, plus 03 (Three) copies clearly marked
COPIES, must be received in the office of DCPL, Kolkata by the date, time and
place specified. In the event of any discrepancy between the original and the
copies, the original shall govern.
8.4.
Priced Bid (PART - III) will contain the following documents in 1 (one) original
only in separate sealed envelope:
PART - III shall comprise of the following:
i)
Priced Bids (Original) shall be complete with the Price Schedule filled strictly
as per Schedule of Price Format enclosed. The quoted price for each item
shall be written in figures & words. Amount shall be written in Figures only. All
pages in the priced bid form to be signed and sealed by bidder.
Duly signed sealed Priced Bids (PART - III bid) shall be put in one separate
envelope, clearly mentioning the following on top of the envelope:
PART III BID: PRICED BID
TENDER NO :
NAME OF THE JOB:
The original bid form shall clearly marked Original, plus 01 (one) copy clearly
marked COPY, must be received in the office of DCPL, Kolkata by the date,
time and place specified. In the event of any discrepancy between the original
and the copies, the original shall govern.
In addition to above, the outer envelope of all the Parts (i.e. PART - I, PART - II
and PART - III) shall indicate the name and address of the bidder.
ITB 5 of 18
INSTRUCTION TO BIDDERS
8.5.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
In case of any correction, the bidder shall put his signature and his stamp. No
Stipulation, Deviation, Terms & Conditions, Presumption, basis etc. shall be
made in priced part of the Bid. DCPL / BORL shall not take cognizance of any
such statement and may at their discretion reject such priced bids.
9. BID PRICE
9.1.
Prices quoted by the bidder, shall remain firm and fixed and valid until completion
of the CONTRACT performance and will not be subject to variation on any
account except as otherwise specifically provided in the Bidding Document.
9.2.
Counter trade proposals will not be considered in the evaluation of bids and
determination of the lowest evaluated Bidder.
9.3.
The bid requirements are explicitly stated in the Bidding Document. The Bidder is
required to study these requirements in detail & make a proposal in an outline as
defined above completely meeting these requirements. The offer must be
complete in all respect, leaving no scope for ambiguity. It is in the interest of the
Bidder to submit complete & comprehensive proposal leaving no scope for
OWNER/DCPL to raise or ask for any further questions or clarifications, with a
view that the proposal may be evaluated only on the basis of what has been
submitted by the bidder in the first instance in order to adhere to a very strict
project schedule. Bidders quotation is the responsibility of the bidder and no
relief or consideration can be given for errors or omissions.
9.4.
When there is a difference between the Price / Amount in Figures and Words in
SP-0, SP-1, SP-2, SP-3 & SP-4, the price / amount mentioned in Words shall
prevail.
Each Bidder shall, as part of its Bid, furnish Earnest Money Deposit for an
amount indicated in the Notice Inviting Tender. Bids not accompanied by the
required Earnest Money Deposit (including bids enclosing a Earnest Money
Deposit which is not according to the format (APPENDIX C) given in General
Conditions of Contract) shall be considered as non-responsive and shall be
rejected.
ITB 6 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
11.2.
Earnest Money Deposit (EMD) shall be paid in favour of Bharat Oman Refineries
Ltd., in the form of Demand Draft payable at Bina or Bank Guarantee in the
prescribed pro-forma as enclosed in APPENDIX - C of General Conditions of
Contract, issued by a Nationalized/ Scheduled Bank in India (except for cooperative banks) and be kept valid for (60) days beyond the validity of the bid.
11.3.
11.4.
11.5.
11.6.
Bids shall remain valid for 06 (Six) Months after the deadline for bid submission
as specified in Notice Inviting Tender. A Bid valid for a shorter period shall be
rejected by the OWNER/DCPL as non-responsive.
12.2.
Notwithstanding the above, the OWNER / DCPL may solicit the bidders consent
to an extension of the period of bid validity. The request and the responses
thereto shall be made in writing.
12.3.
If the bidder agrees to the extension request, the validity of the Bank Guarantee
against Earnest Money Deposit shall also be suitably extended.
ITB 7 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
12.4.
A bidder may refuse the request for such an extension without forfeiting its
Earnest Money Deposit.
12.5.
A bidder accepting the request for extension shall not be permitted to modify its
bid because of the extension, unless specifically invited to do so by DCPL/BORL.
Pre-Bid meeting shall be held on 27.08.2014 at 11:00 HRS (IST). Bidders are
requested to send their pre-bid queries to DCPL latest by 25.08.2014 16:00 HRS
(IST). Venue of Pre-Bid meeting shall be as follows:
Bharat Oman Refineries Ltd
BORL Residential Complex,
Agasode, Dist. Sagar 470 124,
Madhya Pradesh,India
Kind Attn : VP (Commercial)
Ph : +91 07580 276170/ 6322
E-mail :z_brref_com8@borl.co.in
14.2.
The bidder may send their queries, if any, on Bidding Document by e-mail to
reach DCPL within the date indicated in above clause. Address for
communication with DCPL shall be as follows :
Mr. Madhusudan Chatterjee
Asst. Chief Engineer (Electrical)
Development Consultants Pvt. Ltd.,
Development Consultants House,
Block-DG/4, Sector-II, Salt Lake City,
Kolkata 700 091, W. B., India
E-mail : madhuc@in.dclgroup.com
Ph :+91 33 4012 5550, 093304 36947
14.3.
Bidders are requested to send the details of their authorized representatives who
shall attend the pre-bid meeting latest by 25.08.2014 16:00 HRS (IST) to the
following e-mail ids:
i.
madhuc@in.dclgroup.com
ii. ranjits@in.dclgroup.com
ITB 8 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The original and all copies of the bid shall be written in indelible ink and shall be
signed by the bidder or a person or persons duly authorized to sign on behalf of
the bidder. Such authorization shall be evidenced by written Power of Attorney
accompanying the bid. All pages of the bid, except for un-amended printed
literature, shall be initialed by the person signing the bid. The name and position
held by each person signing must be written below the signature.
15.2.
The original bid, together with required copies must be received by DCPL,
Kolkata on or before the date time and venue as specified in the Notice Inviting
Tender.
17.2.
The OWNER / DCPL may, at its discretion, extend the deadline for the
submission of bids by amending the Bidding Document, in which case all rights
and obligations of the OWNER / DCPL and bidders previously subject to the
deadline, will thereafter be subject to the deadline as extended.
All signatures in bids shall be dated and shall bear a seal of the bidder. In
addition, all pages of the bids shall be initialed at lower right hand corner by the
Bidder or by a person holding a Power of Attorney authorizing him to sign on
behalf of the bidder before the submission of bids.
18.2.
The bidder shall sign and affix its seal on all pages of the priced bid.
ITB 9 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The bidder may modify or withdraw its bid after the bid submission, provided that
written notice of the modification or withdrawal is received by the DCPL, Kolkata
prior to the deadline prescribed for submission of bids.
21.2.
21.3.
A bid cannot be withdrawn or modified after the deadline for submission of bids
during the period of validity without forfeiting the Earnest Money Deposit unless
the modification shall be make upon an invitation by the OWNER / DCPL
permitting the bidder to modify the bid.
21.4.
If a bid is properly modified within the foregoing provisions, the bid as modified
shall constitute the bid/offer.
ITB 10 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
OWNER/ DCPL will examine the bids to determine whether they are complete,
whether the documents have been properly signed, and whether the bids are
generally in order.
25.2.
The OWNER/DCPL will determine to its/ their subjective satisfaction whether the
bidder has submitted a responsive bid and is qualified to perform the WORK,
satisfactory and such determination shall not be open to question.
25.3.
The determination will also take into account the bidders financial and technical
capabilities, as well as such other qualifications as the OWNER / DCPL deem
necessary and appropriate. The concurrent commitments of bidders shall also be
taken into consideration while assessing bidders financial/ organizational
capability for executing this CONTRACT.
Bidders are requested to resolve all their clarifications / queries to the bidding
document on or before pre-bid meeting date. Thereafter bidders are requested to
submit their bid on Zero deviation basis in total compliance to Bidding
Document without any deviation /stipulation / clarification / assumption.
Accordingly, Bidder must submit format for Compliance to Bid requirement as
per EXHIBIT-E2 to Proposal Forms duly filled in alongwith Techno-Commercial
part of Bid. Bids not conforming to biding document in totality and / or nonaccompanied by necessary documents as asked for in the Bidding Document
shall be liable for rejection.
26.2.
The provisions of the following clause of the bidding document must be adhered
to without any deviations. The bid containing exceptions/ deviations on the
following stipulations/ conditions shall be liable for rejection.
i.
Time Schedule.
ii.
Schedule of Prices.
ITB 11 of 18
220/33 KV Substation of
Bharat Oman Refineries Ltd.
INSTRUCTION TO BIDDERS
iii.
iv.
v.
Arbitration.
vi.
Bidder shall not be allowed to submit any price implication or revised price after
submission of bid, unless there is change in the stipulations of the bidding document and
such changes are incorporated through an amendment and any price implication is
specifically sought by DCPL against the amendment. In case Exceptions and deviations
submitted by bidder alongwith Bid are not considered as acceptable and no amendment
is issued, then in such a case the bidders would be required to withdraw such
exceptions/ deviations in favour of stipulations of the bidding document and bidders
would not be eligible for submission of price implication/revised price, failing which such
Bid(s) shall be considered as non-responsive and rejected.
27. COMPLETE
SCOPE
OF
SUPPLIES
WORK
AND
QUALIFICATION
OF
ENGINEERING AGENCY
The complete scope of supplies and WORK / services has been defined in the Bidding
Document. Only those bidders who take complete responsibility for the WORK and who
bid for the complete scope of supplies and WORK as contained in the Bidding Document
shall be considered for further evaluation.
28. OPENING OF PRICE BIDS
Only Bidders, who are technically and commercially acceptable on the basis of
requirements mentioned in the Bidding Document, have submitted their compliance letter
for Bidding Document including any amendment thereof and have confirmed withdrawal
of all deviations (technical/commercial) mentioned in their offer/ subsequent
communication, shall be considered eligible by OWNER / DCPL for opening of price part
of their bids. Techno-commercially acceptable bidders shall be informed in advance of
the date & time for opening of price bids. Such bidders may depute their authorized
representatives to attend the same.
29. EVALUATION AND COMPARSION OF PRICES
Bids shall be evaluated on the Total Evaluated Bid Price by adding the prices for
following items as per following formula:
(X) = (Y) + (Z)
Where,
(X) = Total Evaluated Bid Price
(Y) = LUMPSUM PRICE after deducting the cenvatable taxes and duties from the
quoted LUMPSUM price of SP-0
(Z) = Loading on account of TRANSFORMER LOSSES.
Doc. No. : 7703-71-60-TS-001
ITB 12 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The bidder shall state the transformer losses viz. Differential Copper Loss, Differential
Power Loss and Auxiliary Loss separately. These loses shall be taken into account for
evaluation. The losses mentioned shall be guaranteed figures. No Changes in the
guaranteed figures will be allowed after bid opening.
The details for which shall be as follows:
The factors and the respective Indian Rupees value per unit of differential loss(applicable
for each item/unit of the facilities) for purpose of Evaluation of Bids shall be as stipulated
below as per CBIP (Central Board of Irrigation & Power) norms:
Sl.
No.
1.
Equipment
100 MVA,
220/33 kV, 3
Phase,
Power
Transformer
Parameter to be
taken for applying
differential price
factor (F)
Differential Copper
loss (KW)
Differential Iron
loss (KW)
Auxiliary loss (KW)
The loading factor is applicable after taking into account permissible deviations in losses
as mentioned in IS 2026.
Total works shall be awarded to one agency based on total lowest (L1) evaluated price
as per the provisions of the Bidding Document.
30. CONTACTING OWNER/ CONSULTANT
No bidder shall contact the OWNER/ DCPL on any matter relating to its bids from the
time of bid opening to the time of Award of CONTRACT, failing which will result in the
rejection of that bidders bid.
31. OWNERS RIGHT TO ACCEPT/ REJECT BIDS
The OWNER reserves right to accept or reject any bid and to annul the bidding process
and reject all bids at any time prior to award of Contract without thereby incurring any
liability to the affected bidder(s) or any obligation to inform the affected bidder(s) of the
ground of OWNERs action
ITB 13 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Any deviations or stipulations made and accepted by the OWNER after acceptance of
the bid shall be treated as amendment(s) to the CONTRACT and shall be governed by
the conditions relating to amendment of CONTRACT.
35. SIGNING OF CONTRACT
The CONTRACTOR shall execute a formal CONTRACT with the OWNER in the Form
of Contract forming part of the Bidding Document within 10 (Ten) days from the date of
issue of PURCHASE ORDER / DETAILED LETTER OF ACCEPTANCE on a non-judicial
stamp paper of Madhya Pradesh (India) of value not less than Rs 100/-. The cost of nonjudicial stamp paper shall be borne by the CONTRACTOR.
ITB 14 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The owner requires that Bidders/ Vendors/ Contractors observe the highest
standard of the ethics during the award/ execution of Contract. Fraudulent
Practice means a misrepresentation of facts in order to influence the award of a
contract to the detriment of the owner, and includes collusive practice among
bidders (prior to or after bid submission)designed to establish bid prices at
artificial non competitive levels and to deprive the owner of the benefits of free
and open competition.
37.2.
DCPL will reject a proposal for award if it determines that the bidder
recommended for award has engaged in fraudulent practices in competing for the
contract in question.
37.3.
37.4.
37.5.
In case, the issue of submission of false documents comes to the notice after
execution of work, Owner shall have full right to forfeit any amount due to the
Bidder/Vendor/Contractor along the forfeiture of Security deposit furnished by the
bidder/vendor /contractor.
37.6.
ITB 15 of 18
INSTRUCTION TO BIDDERS
220/33 KV Substation of
Bharat Oman Refineries Ltd.
COMMERCIAL QUESTIONNAIRE
NOTE: - 1. The Bidder shall submit reply to each query.
2. The bidders reply/confirmation as furnished in the Commercial Questionnaires
(CQ) shall supersede the stipulation mentioned elsewhere in the Bid.
SL.
No.
Bidders Reply /
Confirmation
Query
1.
2.
3.
Confirm that Pre-Qualification Bid (PART - I), TechnoCommercial Bid (PART - II) and Priced Bid (PART - III) has been
submitted as specified in detailed in Instructions to Bidders.
4.
5.
Confirm that the price part does not include any terms and
condition. In case of any terms and condition is mentioned in the
price part, the same shall be treated as null and void.
6.
7.
8.
9.
10.
ITB 16 of 18
INSTRUCTION TO BIDDERS
SL.
No.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Bidders Reply /
Confirmation
Query
11.
12.
13.
Confirm that all costs resulting from safe execution of Work, such
as safety induction, use of protective clothing, safety glasses and
helmet, safety precaution taken during monsoon, or any other
safety measures to be undertaken by the CONTRACTOR for
execution of Work are included in the Lump sum Price.
14.
15.
16.
Confirm the following: "The PERT submitted by the bidder with his bid, are indicative
and shall not be basis for extra compensation in case actual
needs are higher.
Detailed planning schedule developed by CONTRACTOR after
Contract award may be subject to fluctuations depending upon
actual progress of the project and available Work front.
ITB 17 of 18
INSTRUCTION TO BIDDERS
SL.
No.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Bidders Reply /
Confirmation
Query
17.
18.
Please confirm that your Lump sum Price includes cost towards
third party inspection if any.
19.
20.
21.
22.
23.
24.
Confirm that your bid is valid for 6 (Six) Months from the due
date of submission of bid.
25.
ITB 18 of 18
GENERAL CONDITIONS OF
CONTRACT
VOLUME - I
SECTION 3
GENERAL CONDITIONS OF CONTRACT (GCC)
GENERAL CONDITIONS OF
CONTRACT
INDEX
GENERAL CONDITIONS OF CONTRACT
SECTION NO.
/ CLAUSE NO.
I
II
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
III
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
DESCRIPTION
DEFINITION OF TERMS
GENERAL INFORMATION
LOCATION OF SITE AND ACCESSABILITY
SCOPE OF WORK
INTENTIONALLY OMITTED
INTENTIONALLY OMITTED
LAND FOR CONTRACTORS FIELD OFFICE, GODOWN AND
WORKSHOP
SAFETY STANDARDS FOR TEMPORARY BUILDINGS
COLLECTION OF DATA TENDERERS RESPONSIBILITY
RETIRED GOVERNMENT OR COMPANY OFFICERS
SIGNING OF CONTRACT
FIELD MANAGEMENT
RATES TO BE IN FIGURES AND WORDS
GENERAL
INTERPRETATION OF CONTRACT DOCUMENT
SINGULAR AND PLURAL
SPECIAL CONDITIONS OF CONTRACT
CONTRACTOR TO OBTAIN HIS OWN INFORMATION
SECURITY DEPOSIT/CONTRACT PERFORMANCE
GUARANTEE
INTENTIONALLY OMITTED
FORCE MAJEURE
EXTENSION OF TIME
INTENTIONALLY OMITTED
INTENTIONALLY OMITTED
FORFEITURE OF SECURITY DEPOSIT
ACTION WHEN WHOLE OF SECURITY DEPOSIT IS
FORFEITED
CONTRACTOR REMAINS LIABLE TO PAY COMPENSATION
OF ACTION NOT TAKEN UNDER CLAUSE 3.12
COMPENSATION FOR ALTERATION IN OR RESTRICTION OF
WORK
CHANGE IN CONSTITUTION
ON DEMISE OF CONTRACTOR
MEMBERS OF THE OWNER OR INDIVIDUALLY
OWNER NOT BOUND BY PERSONAL REPRESENTATIONS.
CONTRACTOR'S OFFICE AT SITE
CONTRACTOR'S SUBORDINATE STAFF AND THEIR
CONDUCT.
SUBLETTING OF WORK
POWER OF ENTRY
CONTRACTOR'S RESPONSIBILITY WITH THE MECHANICAL
GENERAL CONDITIONS OF
CONTRACT
SECTION NO.
/ CLAUSE NO.
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
3.37
3.38
3.39
IV
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
DESCRIPTION
ELECTRICAL, INTER-COMMUNICATION SYSTEM, AIR
CONDITIONING CONTRACTOR AND OTHER AGENCIES
OTHER AGENCIES AT SITE
NOTICES
RIGHTS OF VARIOUS INTERESTS
RIGHT OF OWNER TO DETERMINE/ TERMINATE CONTRACT
PATENTS AND ROYALTIES
LIENS
OPERATION OF CONTRACT
SCOPE AND INTENT
TYPE OF CONTRACT
SCHEDULE OF QUANTITIES
CONTRACT SUM
CONTRACT BILLS
CHANGE OF CONSTITUTION
OWNER NOT BOUND BY PERSONAL REPRESENTATIONS
CANCELLATION OF CONTRACT IN FULL OR PART
TYPOGRAPHICAL OR CLERICAL ERRORS
PERFORMANCE OF WORKS
EXECUTION OF WORKS
COORDINATION AND INSPECTION OF WORK
WORK IN MONSOON AND DEWATERING
INTENTIONALLY OMITTED
GENERAL CONDITIONS FOR CONSTRUCTION AND
ERECTION WORK
DRAWINGS TO BE SUPPLIED BY THE OWNER
DRAWINGS TO BE SUPPLIED BY THE CONTRACTOR
SETTING OUT WORKS
RESPONSIBILITY FOR LEVEL AND ALIGNMENT
MATERIALS TO BE SUPPLIED BY CONTRACTOR
MATERIALS PROCURED WITH ASSISTANCE OF OWNER
MATERIALS OBTAINED FROM DISMANTLING
ARTICLES OF VALUE FOUND
DISCREPANCIES BETWEEN INSTRUCTIONS
ALTERATION IN SPECIFICATIONS AND DESIGNS AND
EXTRA WORKS
ACTION WHERE NO SPECIFICATION ISSUED
ABNORMAL RATES
INSPECTION OF WORKS
ASSISTANCE TO ENGINEERS
TEST FOR QUALITY WORKS
SAMPLES
ACTION AND COMPENSATION IN CASE OF BAD WORK
SUSPENSION OF WORKS
OWNER MAY DO PART OF WORK
POSSESSION PRIOR TO COMPLETION
DEFECT LIABILITY PERIOD FROM THE DATE OF ISSUE OF
COMPLETION CERTIFICATE
GENERAL CONDITIONS OF
CONTRACT
SECTION NO.
/ CLAUSE NO.
V
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
VI
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
DESCRIPTION
CONTRACTORS FIELD ORGANIZATION/ SUBCONTRACTORS AND EQUIPMENTS
OFFICE ACCOMMODATION'S AT SITE
CONTRACTORS FIELD ORGANIZATION AND EQUIPMENT
EQUIPMENT AND STAFF ASSISTANCE FROM THE
CONTRACTOR
CONTRACTOR'S SUBORDINATE STAFF AND THEIR
CONDUCTS
LABOUR
SUB-CONTRACTS
LABOUR REGULATIONS
SITE ORDER BOOK
CONTRACTOR'S RESPONSIBILITY WITH THE MECHANICAL,
ELECTRICAL INTER-COMMUNICATION SYSTEM, AIR
CONDITIONING CONTRACTORS AND THE AGENCIES
OTHER AGENTS AT SITE
CERTIFICATE AND PAYMENTS
SCHEDULE OF RATES AND PAYMENTS
INTENTIONALLY OMITTED
LUMPSUM ITEMS IN TENDER
RUNNING ACCOUNT PAYMENTS TO BE REGARDED AS
ADVANCE
NOTICE OF CLAIMS FOR ADDITIONAL PAYMENT
INTENTIONALLY OMITTED
RECEIPT OF PAYMENT
RATES FOR SAME ITEMS OF WORK
DEDUCTION FOR UNCORRECTED WORK
FLUCTUATIONS
UNFIXED GOODS AND MATERIALS
COMPLETION CERTIFICATE
FINAL DECISION AND FINAL CERTIFICATE
CERTIFICATE AND PAYMENTS NO EVIDENCE OF
COMPLETION
VII
7.1
7.2
7.3
7.4
7.5
VIII
8.1
8.2
8.3
8.4
8.5
8.6
8.7
GENERAL CONDITIONS OF
CONTRACT
SECTION NO.
/ CLAUSE NO.
DESCRIPTION
8.8
STATUTORY REQUIREMENTS
IX
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.9.1
9.9.2
9.9.3
9.9.4
9.9.5
9.9.6
9.9.7
9.10
9.11
9.12
9.13
9.14
9.15
9.16
9.17
9.18
9.19
DESCRIPTION
PROFORMA OF AGREEMENT
FORM OF INCOME TAX CLEARANCE CERTIFICATE
PROFORMA OF BANK GUARANTEE
PROFORMA COMPLETION CERTIFICATE
FORMAT OF HYPOTEHCATION BOND
FORMAT FOR INFORMATION BY CONTRACTOR
INTENTIONALLY OMITTED
GENERAL CONDITIONS OF
CONTRACT
In the Contract Documents, as herein defined, where the context so admits, the
following words and expressions will have the following meanings. Any word or phrase
defined in the body of the Contract Documents as opposed to being defined in this
Clause 1.0, Section 1 of the General Conditions of Contract, shall have the meaning
assigned to it in such definition throughout the Contract Document, unless the contrary
is expressly stated or the contrary clearly appears from the context:
1.1
1.2
Applicable Law shall mean all statutes, including the act, codes, ordinances,
decrees, rules, regulations, municipal by-laws, judicial or arbitral or administrative or
ministerial or departmental or regulatory judgments, orders, decisions, rulings or
awards, policies, voluntary restraints, guidelines, or any provisions of such laws,
including general principles of common and civil law and equity, binding on or
affecting the Parties referred to in the context in which such word is used.
1.3
Bidder means the Person who has submitted the Tender to the Owner, for executing
the Work.
1.4
"Contractor" means the Bidder(includes his/ its legal representative, successor and
permitted assigns) whose Tender has been accepted by the Owner pursuant to
delivery of the Fax of Acceptance.
1.5
1.6
"Contract" shall mean the legally binding contract to be entered into between the
Owner and the Contractor in the format prescribed in Annexure, for executing the
Work, together with all Contract Documents.
1.7
1.8
"Drawings" includes all maps, plans and tracings or prints thereof with any
modifications annexed to the Contract Document Approved in writing by the EIC and
such other drawings as may, from time to time, be furnished or Approved in writing by
the EIC.
1.9
Earnest Money means such amounts as deposited by a Bidder with the Owner, at
the time of submission of its Tender.
1.10
GCC 1 of 79
GENERAL CONDITIONS OF
CONTRACT
1.11
"Equipment" means all appliances and equipment of whatsoever nature for the use in
or for the execution, completion, operation of / maintenance of the Work unless
intended to form part of the Permanent work.
1.12
"Final Certificate" in relation to a work means the certificate issued by the EIC after
the Period of Liability is over.
1.13
1.14
Notice in Writing or Written Notice shall mean a notice in written, typed or printed
characters sent (unless delivered personally or otherwise proved to have been
received) by registered post to the last known private or business address or
registered office of the addressee.
1.15
1.16
"Permanent Work" means and includes works which will be incorporated in and form
a part of the Work to be handed over to the Owner by the Contractor on completion of
the Contract.
1.17
"Period of Liability" in relation to a work means the specified period from the date of
issue of Completion Certificate up to the date of issue of Final Certificate during which
the Contractor stands responsible for rectifying all defects that may appear in the
Works.
1.18
Person means and includes any natural person, limited or unlimited liability
company, corporation (including any non-profit corporation), partnership (whether
registered, unregistered, general, limited or unlimited), sole proprietorship, trust, firm,
union, unincorporated association, joint venture, joint stock company, Hindu undivided
family, estate, court, tribunal, agency, Government, ministry, department, commission,
self-regulatory organization, arbitrator, board, or other entity, enterprise, authority, or
business organization whether or not required to be incorporated or registered under
any Applicable Law or any agency or political subdivision thereof or any other entity
that may be treated as a person under Applicable Law.
1.19.
1.20
"Subcontractor" means any person or firm or company (other than the Contractor) to
whom any part of the work has been entrusted by the Contractor, with the prior written
consent of the EIC, and the legal representatives, successors and permitted assigns
of such person, firm or company.
1.21
Site In-Charge shall have such meaning as ascribed to it in Clause 5.2 below.
GCC 2 of 79
GENERAL CONDITIONS OF
CONTRACT
1.22
"Specification" shall mean the various technical specifications attached and referred
to in the Contract Documents. It shall also include the latest editions, including all
addenda / corrigenda, of relevant Indian Standard Specifications, specifications of the
other countries published before entering into Contract.
1.23
"Tender" means the tender submitted by the Contractor for acceptance by the
Owner.
1.24
The Site" means the areas on which the Works are to be executed or carried out and
any other places provided by the Owner for purpose of the Contract.
1.25
"Work" shall mean the works to be executed in accordance with the Contract or part
thereof as the case may be and shall include extra, additional, altered or substituted
works as required for purpose of the Contract.
GCC 3 of 79
GENERAL CONDITIONS OF
CONTRACT
SECTION II
GENERAL INFORMATION
2.1
2.1.1
2.1.2
The Site is located at a distance of 17 km from Bina town/ Bina Railway Junction. The
nearest railway station is Agasod Bina. The nearest port is Kandla, which is approx.
700 km from the Site. The nearest airport is at Bhopal, which is approx.150 km.
2.1.3
2.2
SCOPE OF WORK
The scope of work shall be as set out in the Schedule of Rate(s), Special Conditions of
Contract, Scope of Work (SOW)and specifications.
The Contractor shall provide all necessary materials, equipment, labour etc. for the
execution and maintenance of the Work till completion unless otherwise mentioned in
Annexure SOW or other Contract Document All material that go with the Work to be
used by the Contractor shall be Approved by Engineer-in-Charge, prior to procurement
and use. The Contractor shall secure all such Approvals from the EIC at the earliest,
so as to ensure that seeking such Approvals does not delay the execution of the Work
by the Contractor, since time is of the essence of the Contract.
2.3
INTENTIONALLY OMITTED
2.4
INTENTIONALLY OMITTED
2.5
GCC 4 of 79
GENERAL CONDITIONS OF
CONTRACT
If the Contractor fails to comply with these requirements, the Engineer-in-Charge may,
at the cost, risk and expense of the Contractor, remove all such structures and
dispose off the debris as the EIC deems fit and get the Site cleared as aforesaid. The
Contractor shall forthwith be required to pay all expenses so incurred in this regard
and shall have no claim in respect of any such debris disposed off, as aforesaid.
Notwithstanding anything contained in this Clause 2.5, the Owner reserves the right to
direct the Contractor for security reasons or for material interest or otherwise, at any
time during the pendency of the Contract, to vacate the land provided by the Owner,
as set out hereinabove, by serving a 7 (seven) days notice to the Contractor.
2.6
2.7
2.8
2.9
GCC 5 of 79
GENERAL CONDITIONS OF
CONTRACT
2.10
FIELD MANAGEMENT
2.10.1 The field management will be the responsibility of the Engineer-in-Charge. The
Engineer-in-Charge may also authorize one or more of his representatives to perform
his duties and functions.
2.10.2 Coordination of Work - The Engineer-in-Charge shall coordinate the work of various
agencies engaged at Site so as to ensure minimum disruption of work carried out by
different agencies simultaneously. It shall be the responsibility of the Contractor to plan
and execute the Work strictly in accordance with the Site instructions and instructions
issued by the EIC, to avoid hindrance to the works executed by other agencies/
contractors.
2.11
GCC 6 of 79
GENERAL CONDITIONS OF
CONTRACT
SECTION III
GENERAL TERMS OF CONTRACT
3.1
3.1.1
3.1.2
Work shown upon the Drawings but not mentioned in the Specifications or described in
the Specifications without being shown on the Drawings shall nevertheless be held to
be included in the same manner as if they had been specifically shown upon the
Drawings and described in the Specifications.
3.1.3
Headings and marginal notes to the clauses of these General Conditions of Contract or
to Specifications or to any other Contract Document are solely for the purpose of giving
a concise indication and not a summary of the contents thereof, and they shall never
be deemed to be part thereof or be used in the interpretation or construction thereof of
the Contract.
References to a statute or statutory provision include (a) that statute or provision as
from time to time modified, re-enacted or consolidated; and (b) any subordinate
legislation made from time to time under that statute or statutory provision.
3.1.4
3.1.5
The words including, include, in particular and words of similar effect shall not be
deemed to limit the general effect of the words that precede them.
3.1.6
3.2
3.3
3.3.1
3.3.2
Notwithstanding the subdivision of the documents into these separate sections and
volumes every part of each shall be deemed to be supplementary to and
complementary of every other part and shall be read with and into the Contract so far
as it may be practicable to do so.
GCC 7 of 79
GENERAL CONDITIONS OF
CONTRACT
3.3.3
3.3.4
Wherever it is mentioned in the Specifications and/or the Contract Documents that the
Contractor shall perform certain Work or provide certain facilities, it is understood that
the Contractor shall do so at its own cost, risk and expense.
3.3.5
The materials, design and workmanship shall satisfy the relevant Indian Standards, the
job specifications contained herein and codes referred to. Where the job specifications
stipulate requirements, in addition to those contained in the standard codes and
specifications, these additional requirements shall also be satisfied.
3.4
GCC 8 of 79
GENERAL CONDITIONS OF
CONTRACT
Any neglect or failure on the part of the Contractor in obtaining necessary and reliable
information upon the foregoing or any other matters affecting the Contract shall not
relieve it from any risks or liabilities or the entire responsibility from completing the
Works at the Schedule Rates and time in strict accordance with the Contract
Documents.
No verbal agreement or inference from conversation with any officer or employee of
the Owner either before or after the execution of the Contract shall in any way affect or
modify any of the terms or obligations herein contained.
3.5
SECURITY DEPOSIT
3.5.1
A sum of 10% of the total Contract Value of the Tender shall be deposited by the
Contractor as security deposit with the Owner (Security Deposit)This may be
deposited initially at 2.5% of the value of contract (referred as initial Security Deposit)
within 10 days of receipt by him of the notifications of acceptance of tender and the
balance 7.5% will be recovered in installments through deductions at the rate of 10%
of the value of each running account bill till the total security deposit amount is
collected, after which no further deductions from bills will be made on this account,
subject to clause 3.5.3 below. The Earnest Money deposited with the Tender shall be
adjusted towards Security Deposit, provided, it is furnished by demand draft
Alternatively, the Contractor may, at his option, deposit the full amount of 10% of the
accepted value of the tender towards the Security Deposit within 10 days of receipt by
him of the notifications accepting his tender.
3.5.2
Contractor can also furnish the Security Deposit amount through a Bank Guarantee
from schedule 'A' Bank in the form prescribed under Appendix C to the satisfaction of
the Owner.
3.5.3
If the Contractor / subcontractor or their employees shall break, deface or destroy any
property belonging to the Owner or other agency during the execution of the contract,
the same shall be made good by the Contractor at his own expenses and in default
thereof, the Engineer-in-Charge may cause the same to be made good by other
agencies and recover expenses from the Contractor (for which the certificate of the
Engineer-in-Charge shall be final). These expenses can be recovered from the
Security Deposit if recovery from other sources is not possible.
3.5.4
GCC 9 of 79
GENERAL CONDITIONS OF
CONTRACT
3.5.5
3.5.6
The Contractor shall ensure that the bank guarantee towards security deposit shall be
kept valid till three months after the expiry of the Defect Liability Period and thereafter
satisfactory completion/ rectification of defects and after making necessary adjustment
for any defect left unattended, the security deposit in Cash or Bank Guarantee as
applicable shall be released.
3.5.7
Notwithstanding anything to the contrary contained in this Contract, the Parties agree
that any remedies available to the Owner under this Contract for recovery of amounts
claimed by the Owner from the Contractor (including indemnification rights) are
independent of, and in addition to, such other rights and remedies as the Owner may
have under this Contract, law or in equity or otherwise, including the right to seek
damages, specific performance, rescission, restitution or other injunctive relief, none of
which rights or remedies shall be affected or diminished thereby
3.6
INTENTIONALLY OMITTED
3.7
FORCE MAJEURE
3.7.1
3.7.2
Effect of Force Majeure - Should any Event of Force Majeure prevent or delay the
performance by a party of any of its obligations under the Contract then, provided that
notice is given to the party in accordance with the provisions of clause 3.7.4, the party
which is prevented or delayed in the performance of its obligations shall be excused
from performance or performance in accordance with the time specified herein, for so
long as the relevant Event of Force Majeure continues and to the extent that such
partys performance is prevented, hindered or delayed thereby..
3.7.3
GCC 10 of 79
GENERAL CONDITIONS OF
CONTRACT
3.7.5
Mitigation of delay
The party affected by the Event of Force Majeure shall use all reasonable efforts to
prevent and reduce to a minimum and mitigate the effect of any delay occasioned by
any Event of Force Majeure, including recourse to alternate acceptable sources of
services, materials and supplies and ways of executing the Work and reasonable
adjustment of work activities.
3.7.6
3.8
EXTENSION OF TIME
If the Contractor desires an extension of the time for completion of the Work on
grounds of it having been unavoidably hindered in its execution or on any other
grounds due to a Force Majeure Event, the Contractor shall apply, in writing to the
Engineer-in-Charge at the earliest and not later than 7 days of the date of such
hindrance detailing the grounds and reasons on account of which the Contractor
desires such extension. The Engineer-in-Charge shall, if in his opinion (which shall be
final), considers the grounds set out by the Contractor as reasonable grounds,
authorize such extension of time as the EIC may, in his opinion seems it to be
necessary and proper, provided such extension in time is granted only once.
Should the Force Majeure condition continues beyond reasonable period, of which
Engineer-In-Charge will be sole judge, the Owner will be entitled to terminate the
Contract and process final bill based on value of Work already done by the Contractor.
3.9
INTENTIONALLY DELETED
3.10
INTENTIONALLY OMITTED
GCC 11 of 79
GENERAL CONDITIONS OF
CONTRACT
3.11
3.12
3.12.1 In any case in which under any clause or clauses of the Contract, the Owner shall have
forfeited the whole of the Security Deposit and Contract Performance Guarantee
(whether paid in one sum or deducted by installment) or the Contractor would have
committed a breach of any of the terms contained in the Contract or would have shown
its inability to pay the amounts payable in terms of Clause 3.10, the Owner shall, at its
option, have the right, subject to Clause 3.5.7to adopt any of the following recourses as
the Owner may deem best suited to his interest and investments:
a) To rescind the Contract(of which rescission notice in writing to the Contractor under
the hand of the Owner shall be conclusive evidence) in which case the security
deposit/ contract performance guarantee of the Contractor shall stand forfeited and
be absolutely at the disposal of the Owner.
b) To employ labour, paid by the Owner and to supply materials to carry out the Work
or any part of the Work, debiting Contractor with the cost of labour, cost of tools
and plants and equipment charges, the cost of the materials for which a certificate
of the Engineer-in-Charge shall be final and conclusive against the Contractor and
10% of costs as above to cover all departmental charges and crediting him with the
value of the work done in all respects in the manner and at the same rates as if it
had been carried out by the Contractor under the term of his contract. The
certificate of Engineer-in-Charge as to the value of the work done shall be final and
conclusive against the Contractor.
c) To measure up the Work of the Contractor and to take such part thereof as shall be
unexecuted out of his hand to give it to another contractor to complete in which
case any expenses which may be incurred in excess of the sum which would have
been paid to the original Contractor, if the whole Work had been executed by him
(of the amount of which excess, the certificate in writing of the Engineer-in-Charge
shall be final and conclusive) shall be borne and paid by the original Contractor and
may be deducted from any money due to him by the Owner under the contract or
otherwise or from his security deposit or from the proceeds of sale thereof, of a
sufficient part thereof.
GCC 12 of 79
GENERAL CONDITIONS OF
CONTRACT
3.12.2 In the event of any of the above recourses being adopted by the Owner at its discretion,
the Contractor shall have no claim to compensation for any loss sustained by the
Contractor by reason of it having purchased or procured any materials or Equipment or
incurred or suffered any other expenses or entered into any agreements/ sub-contracts
or made any advances on account of or with a view to the execution of the Work of the
performance of the Contract. The Contractor shall not be entitled to recover or be paid
any sum for any Work actually performed under the Contract unless the Engineer-inCharge certifies in writing, the performance of such work, and the value payable in
respect thereof and the Contractor shall only be entitled to be paid the value so certified
by the Engineer-in-Charge.
3.13
GCC 13 of 79
GENERAL CONDITIONS OF
CONTRACT
3.14
3.15
CHANGE IN CONSTITUTION
Where the Contractor is a partnership firm the prior Approval, in writing, of the Owner
shall be obtained before any change is made in the constitution of the firm Where the
Contractor is an individual or a Hindu undivided family business concern, such
Approval as aforesaid shall likewise be obtained before Contractor enters into any
agreement with other parties where under, the reconstituted firm/ other Person would
have the right to carry out the Work hereby undertaken by the Contractor. In either
case if prior Approval as aforesaid is not obtained, the Contract shall be deemed to
have been allotted in contravention of Clauses3.21 hereof and the same action may be
taken and the same consequences shall ensure as provided in the said clause.
3.16
ON DEMISE OF CONTRACTOR
Without prejudice to any of the rights or remedies under the Contract, if the Contractor
(being an individual) dies, the Owner shall have the option of terminating the Contract
without compensation to the legal heirs of the Contractor.
3.17
3.18
3.19
GCC 14 of 79
GENERAL CONDITIONS OF
CONTRACT
3.20
3.20.1 The Contractor shall, within a period of 7 days from the date of execution of the
Contract, name and depute a qualified engineer having sufficient experience in
carrying out work of similar nature, to whom the equipments, materials, if any, shall be
issued and instructions for works given. The Contractor shall also provide, to the
satisfaction of the Engineer-in-Charge, sufficient and qualified staff to superintend the
execution of the Works, competent sub-agents, foreman and leading hands including
those specially qualified by previous experience to supervise the type of works
comprised in the Contract, in such manner as will ensure Work of the best quality and
expeditious working. Whenever in the opinion of the Engineer-in-Charge, additional
properly qualified supervision staff is considered necessary, they shall be employed by
the contractor without additional charges on account thereof. The Contractor shall
ensure to the satisfaction of the Engineer-in-Charge that Subcontractors, if any shall
provide competent and efficient supervision over the work entrusted to them.
3.20.2 If and whenever any of the Contractor's or Sub contractor's agents, sub-agents,
assistants, foreman or others employees are, in the opinion of Engineer-in-Charge,
guilty of any misconduct or are incompetent or insufficiently qualified or negligent in the
performance of their duties hereunder or that in the opinion of the Owner or Engineerin-Charge, it is undesirable for administrative or any other reason for such person or
persons to be employed for executing the Works, the Contractor, if so directed by the
Engineer-in-Charge, shall at once remove such person or persons from employment
thereon or services. Any person or persons so removed from the Works shall not again
be employed or appointed in connection with the Works without the written permission
of the Engineer-in-Charge. Any person so removed from the Works shall be
immediately replaced by the Contractor, at its own expense, by another qualified and
competent substitute, should the contractor be requested to repatriate any person
removed from the works he shall do so and shall bear all costs in connection herewith.
3.20.3 The Contractor shall be responsible for the proper behavior of all its and its
Subcontractor(s) staff, foreman, workmen, and others and shall exercise a proper
degree of control over each of them and in particular and without prejudice to the said
generality, the Contractor shall be bound to prohibit and prevent any employees from
tress-passing or acting in any way detrimental or prejudicial to the interest of the
Owner or the community or of the properties or occupiers of land and properties in the
neighborhood and in the event of such employee so trespassing, the Contractor shall
be responsible there for and relieve the Owner of all consequent claims, actions,
losses and/or damages or injury or any other grounds whatsoever. The decision of the
Engineer-in-Charge upon any matter arising under this Clause shall be final and
binding on the Contractor.
3.20.4 If and when required by the Owner, all Contractor's personnel entering upon the
Owners premises shall be properly identified by badges of a type acceptable to the
Owner which must be worn by such personnel, all times during the period they are at
the Owners premises.
GCC 15 of 79
GENERAL CONDITIONS OF
CONTRACT
3.21
No part of the Contract nor any share or interest there shall in any manner or
degree be transferred assigned sublet by the Contractor directly or indirectly to any
firm or corporation whosoever except as provided for in the succeeding sub-clause,
without the consent writing of the Owner.
GCC 16 of 79
GENERAL CONDITIONS OF
CONTRACT
The Operator shall ensure that all agreements with Subcontractors include language
which will effectively subjugate such agreements to the Contract. The Contractor shall
also ensure that appropriate language shall be included in all such agreements with
Subcontractors which ensures that all rights/ benefits accruable to the Contractor out of
such agreements is irrevocably assigned to the benefit of the Owner and the Owner
shall always have the right to enforce such beneficial rights.
3.22
POWER OF ENTRY
If the Contractor shall not commence the Work in the manner previously described in
the Contract or if he shall, at any time in the opinion of the Engineer-in-Charge.
i)
ii) Fail to carryout the Works in accordance with the time schedule, or
iii) suspend the Work or the Works for a period of seven days without authority from
the Engineer-in-Charge or
iv) Fail to carryout and execute the Works to the satisfaction of the Engineer-inCharge, or
v) Fail to supply sufficient or suitable constructional plant, Equipment, temporary
works, labour, materials or things, or
vi) Commit or suffer or permit any other breach of any of the provisions of the Contract
Documents on its part to be performed or observed or persist in any of the above
mentioned breaches of the Contract for the seven days, after notice in writing shall
have been given to the Contractor by the Engineer-in-Charge requiring such
breach to be remedied, or
vii) Abandon the Works, or
viii) During the continuance of the Contract, become bankrupt, is generally unable to
pay debts as they become due, make any arrangement or composition with its
creditors, or permit any execution to be levied or go into liquidation whether
compulsory or voluntary (including but not limited to appointment of a provisional
manager, trustee or liquidator) not being merely a voluntary liquidation for the
purpose of amalgamation or reconstruction then in any such case.
Then in any one or more instances mentioned above, the Owner shall have the right to
terminate the Contract in accordance with the provisions of this Contract.
The Owner shall have, without prejudice to other rights and remedies available to it
under the Contract Documents, Applicable Laws or in equity, the right to enter upon
the works and take possession thereof and of the materials, temporary works,
Equipments (belonging to the Contractor), and stock thereon, and to revoke the
Contractor's license to use the same, and to complete the works, by its agents, other
contractor or workmen, or to relate the same upon any terms and to such other person,
firm or corporation as the Owner in its absolute discretion may think proper to employ
and for the purpose aforesaid to use or authorize the use of any materials, temporary
works, Equipments and stock as aforesaid without making payment or allowance to
the Contractor for the said material other than such as may be certified in writing by the
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GCC 17 of 79
GENERAL CONDITIONS OF
CONTRACT
3.23.1 Without repugnance to any other condition, it shall be the responsibility of the
Contractor executing the Work in close co-operation and co-ordinate the works with
other contractors at the Site or their authorized representatives.
3.23.2 The Contractor shall conform in all respects with the provisions of any Applicable Laws
or bye-laws of any local or duly constituted authorities or public bodies which may be
applicable form time to time to the Works or any temporary works. The Contractor shall
keep the Owner indemnified against all penalties and liabilities of every kind arising out
of non-adherence to such statutes, ordinances, Applicable Laws, rules, regulations etc.
3.24
3.25
NOTICES
Any notice, letter, documents to be given hereunder by the Owner or the Engineer-inCharge may be served on the Contractor or its duly authorized representative at the
Site or may be served by registered mail direct to the address furnished by the
Contractor. Proof of issue of any such notice could be conclusive of the Contractor
having been duly informed of all contents therein.
Any communications to be given by the Contractor to the Owner shall be valid when
given in writing by registered mail and speed post directed to the address furnished by
the Owner.
Any such notices and other documents shall:
(a) if delivered by hand, be deemed to have been given and received at the place of
receipt on the date of delivery;
(b) if mailed, be deemed to have been given and received at the place of receipt on
the date of actual receipt. In the event of postal disruption, such notices or
documents must either be delivered personally or sent by facsimile transmission.
GCC 18 of 79
GENERAL CONDITIONS OF
CONTRACT
3.26
The Owner reserves the right to distribute the Work between more than one
contractor. The Contractor shall cooperate and afford other contractors reasonable
opportunity for access to the works for the carriage and storage of materials and
execution of their works.
ii) Wherever the Work being done by any department of the Owner or by other
contractors appointed by the Owner is contingent upon work covered by the
Contract, the respective rights of the various interests involved shall be determined
by the Engineer-in-Charge to secure the completion of the various portions of the
work in general harmony.
3.27
ii) Should the Contract be determined under sub-clause (i) of this clause and the
Contractor claims payments to compensate expenditure incurred by him in the
expectation of completing the whole of the Work, the Owner shall consider and
admit such claim as are deemed fair and reasonable and are supported by
vouchers to the satisfaction of the Engineer-in-Charge. The Owner's decision on
the necessity and propriety of any such expenditure shall be final and conclusive
and binding on the contractor. The Contractors submission of the Tender shall be
considered to be its deemed acceptance of all terms of the Contract Documents
including this clause.
3.28
3.28.1 The Contractor, if licensed under and patent covering equipment, machinery, materials
or compositions of matter to be used or supplied or methods and process to be
practiced or employed in the performance of the Contract, agrees to pay all royalties
and license fees which may be due with respect thereto. If any equipment, machinery,
materials or composition of matters, to be used or supplied or methods and processed
to be practiced or employed in the performance of the Contract is covered by a patent
under which the Contractor is not licensed then the Contractor before supplying or
using the equipment, machinery materials, composition method or processes shall
obtain such licenses and pay such royalties and license fees as may be necessary for
performances of the Contract. In the event the Contractor fails to pay any such royalty
or obtain any such license, any suit for infringement of such patents which is brought
against the contractors or the Owner as a result of such failure will be defended by the
Contractor at its own expense and the Contractor will pay any damages and costs
awarded in such suit. The Contractor shall promptly notify the Owner if the Contractor
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GCC 19 of 79
GENERAL CONDITIONS OF
CONTRACT
has acquired knowledge of any plant under which a suit for infringement could be
reasonably brought because of the use by the Owner of any equipment, machinery,
materials, process, methods to the supplied hereunder. The Contractor agrees to and
does hereby grant to Owner, together with the right to extend the same to any of the
subsidiaries of the Owner as irrevocable, royalty-free license to use in any country, and
invention made by the Contractor or its employee in or as a result of the performance of
the work under the Contract.
3.28.2 The drawings, blue prints, tracings, reproducibles, models plans, specification and
copies thereof, furnished by the Owner as well as drawings, tracings, reproducibles,
plans, specifications, design, calculations etc. prepared by the Contractor for the
purposes of execution of works covered in or connected with the Contract shall be the
property of the Owner and shall not be used for any other work but are to be delivered
to the Owner at the completion of the Contract.
3.28.3 Where so desired by Engineer-in-Charge, the Contractor agrees to respect the secrecy
of any document, drawings etc. issued to him for the execution of the Contract, and
restrict access to such documents, drawings etc. to the minimum and further, the
Contractor agrees to execute an individual SECRECY agreement from each or any
person employed by the Contractor having access to such documents, drawings and to
any other agency or individual without the written Approval by Engineer-in-Charge.
3.29
LIENS
3.29.1 Notwithstanding anything to the contrary contained in the Contract, if at any time, there
should be evidence or any lien or claim for which the Owner might have become liable
and which is chargeable to the Contractor, the Owner shall, without prejudice to other
rights and remedies available to the Owner, have the right to retain out of any payment
then due or thereafter to become due an amount sufficient to completely indemnify the
Owner against such lien or claim and if such lien or claim be valid the Owner may pay
and discharge the same and deduct the amount so paid from any money which may be
or may become due and payable to the Contractor. If any lien or claim remain unsettled
after all payments are made, the Contractor shall refund or pay to the Owner all moneys
that the latter may be compelled to pay in discharging such lien or claim including all
costs and reasonable expenses.
3.29.2 Contractor will not disclose details of the work to any person or persons except those
engaged in its performance, and only to the extent required for the particular portion of
the work being done.
3.29.3 Contractor will not give any items concerning details of the work to the press or a news
disseminating agency without prior written Approval from. Contractor shall not take any
pictures on site without written Approval of Engineer-in-Charge.
3.30
OPERATION OF CONTRACT
GCC 20 of 79
GENERAL CONDITIONS OF
CONTRACT
3.30.2 Non waiver of defaults - Any failure by the Owner or the Contractor at any time, or from
time to time, to enforce or require the strict keeping and performance of any of the
terms or conditions of this agreement, or to exercise a right/ power hereunder, shall not
constitute a waiver of such terms, conditions or rights/ power, and shall not affect or
impair same, or the right of the Owner or the Contractor, as the case may be, at any
time to avail itself of same.
3.31
3.31.1 Scope: The general character and the scope of the work is illustrated and defined by
the Annexure SOW, the Specifications and the Bills of Quantities herewith attached and
the signed Drawings. If the Contractor shall find any discrepancy in or divergence
between the Drawings and or the Contract Bills he shall immediately give to the Owner
a written notice specifying the discrepancy or divergence and the Owner shall issue
instructions in regard thereto, which shall be final and binding on the Contractor.
3.31.2 Extent: The Contractor shall carry out and complete the work in every respect in
accordance with the Contract Documents, and with the directions of and to the
reasonable satisfaction of the Owner. The Owner may in its absolute discretion and
from time to time issue further drawings, details and/or written instructions, written
directions and written explanations all of which are collectively referred to as Owner's
instructions. All such Drawings and instructions shall be consistent with the Contract
Documents, true developments thereof and reasonably inferable there from.
3.31.3 Intent: The intention of the Document is to include all labour and materials, equipment
and transportation necessary for the proper execution of the Work. All such Drawings
and instructions shall be consistent with the Contract Documents, true developments
thereof and reasonably inferable there from. Materials of work described in words,
which so applied, have a well-known technical or trade meaning shall be held to refer to
such recognized standard.
3.31.4 The descriptions given in the Schedule of Quantities shall, unless otherwise stated, be
held to include wastage on materials, carriage and cartage, carrying and return of
empties, hoisting, setting, fitting and fixing in position and all other labourers necessary
in and for the full and entire execution and completion of the work as aforesaid in
accordance with good practice and recognized principles.
3.32
TYPE OF CONTRACT
SCHEDULE OF QUANTITIES
3.33.1 The Schedule of Quantities given in the Contract Bill is provisional and is meant to
indicate the intent of the work and to provide a uniform basis for tendering.
GCC 21 of 79
GENERAL CONDITIONS OF
CONTRACT
3.33.2 The Owner reserves the right to increase or decrease the tendered quantities or revise
specifications, drawings, designs of any or every item or delete them at any stage of
work. The successful Bidder claim for compensation or damages on account of these
shall not be entertained. Such deviations will be adjusted at the rates contained in the
Contractor at prevailing market rates, if the rates are not available in the Contract, by
issuing variation order(s). In case it becomes necessary for the Owner to temporarily
suspend or postpone the work, partly, or fully due to unforeseen circumstances, the
Owner shall not be liable for any compensation on account of resultant delays.
3.33.3 Any error in description or in quantity or omission of items from Contract Bill shall not
vitiate the Contract but shall be treated as a variation.
3.34
CONTRACT SUM
3.34.1 The Contract sum shall not be adjusted or altered in any way whatsoever otherwise
than in accordance with the express provisions of these conditions and subject to any
error whether of Arithmetic or not in the computation of the Contract Sum shall be
deemed to have been accepted by the parties hereto.
3.35
CONTRACT BILLS
3.35.1 The quality and quantity of the work included in the contract sum shall be deemed to be
that which is set out in the Contract Bills which Bills unless otherwise expressly stated
in respect of any specified item shall be deemed to have been prepared in accordance
with the principles of the standard method of measurement of building works last before
issued by the Indian Standard Institution but same as aforesaid nothing contained in the
Contract Bills shall override, modify or affect in any way whatsoever the application or
interpretation of that which is contained in these conditions.
3.35.2 Any error in description or in a quantity or omission of items from the Contract Bills shall
not vitiate the Contract but shall be corrected and deemed to be a variation required by
the Owner.
3.36
GCC 22 of 79
GENERAL CONDITIONS OF
CONTRACT
3.37
3.38
3.38.1 The Owner reserves its right to cancel the Contract in the event of one or more of the
following situations, If the Contractor:
(i) shall offer or give or agree to give to any person in the Owner service or to any
other person on its behalf any gift or consideration of any kind as an inducement or
reward for doing or forbearing to do or for having done or forborne to do any acting
relation to the obtaining or execution of this or any other contractor for the Owner:
or
(ii) shall enter into a contract with the Owner in connection with which commission has
been paid or agreed to be paid by him or to his knowledge, unless the particulars of
any such commission and the terms of payment thereof have been previously
disclosed in writing to the Accepting Authority/ Engineer-in-Charge;
or
(iii) shall obtain a contract with the Owner as a result of wrong tendering or other non
bonafide methods of competitive tendering;
or
(iv) being an individual or a firm, such individual or any partner of the firm (as
applicable) shall at any time be adjudged bankrupt, insolvent, generally unable to
pay debts or have a receiving order or order for administration of his estate made
against him or shall take or become subject to any proceedings for bankruptcy,
liquidation or composition (other than a solvent restructuring or reorganization)
under any Applicable Laws relating to insolvency or bankruptcy for the time being
force or make any conveyance or assignment of his / its assets or composition or
arrangement for the benefit of his/its creditors or purport so to do or if any
application be made under any Applicable Laws relating to insolvency for the time
being in force for the sequestration of its estate or if a trust deed be executed by
him for benefit of its creditors;
or
(v) where the Contractor is a company, (a) making of a general assignment for the
benefit of creditors (b) admission of any proceedings against the Contractor for its
bankruptcy or insolvency, or similar action or seeking liquidation, winding up,
reorganization, arrangement, compromise, adjustment, protection, relief, or
composition of it or its debts under any law relating to bankruptcy, insolvency or
reorganization or relief of debtors or seeking appointment of a receiver or
provisional liquidator or other similar official for all or any substantial part of its
property; (c) institution of proceedings by the Contractor seeking to adjudicate itself
bankrupt or insolvent, or seeking liquidation, winding up, reorganization,
arrangement, compromise, adjustment, protection, relief, or composition of itself or
its debts under any law relating to bankruptcy, insolvency or reorganization or relief
of debtors (including passing of a resolution to authorize any of the aforesaid
actions),
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CONTRACT
or
(vi) Shall suffer an execution being levied on its goods and allow it to be continued for a
period of 15 days
or
(vii)Assigns, transfers, sublets (engagement of labour on a piece-work basis or of
labour with materials not to be incorporated in the work, shall not be deemed to be
subletting) or otherwise parts with or attempts to assign, transfer sublet or otherwise
part with the entire works or any portion thereof without the prior written Approval of
the Accepting Authority/Owner.
3.38.2 The Owner may, without prejudice to any other right or remedy which shall have
accrued or shall accrue hereafter to the Owner, by a notice in writing to cancel the
Contract as whole or only such items of work in default from the Contract.
3.38.3 The Engineer-in-Charge shall on such cancellation by the Owner have powers to:
(i) Take possession of the Site and any materials, equipments, implements, stores,
etc., thereon, and/ or
(ii) Carry out the incomplete Work by any means at the risk and cost of the Contractor.
3.38.4 The Owner in the event of cancellation will be entitled to procure the requirement in the
open market and recover excess payment over and above the Contractor's agreed
price, if any, from the Contractor, reserving to itself the right to forfeit the Security
Deposit/ Contract Performance Guarantee, if any, made by the Contractor against the
Contract.
3.38.5 On cancellation of the Contract in full or in part, the EIC shall determine what amount, if
any, is recoverable from the Contractor for completion of the works or part of the works
or in case the works or part of the works is not to be completed the loss of damage
suffered by the Owner on account of the said non performance. In determining the
aforesaid amounts credit shall be given to the Contractor for the value of the work
executed by him up to the time of cancellation, the value of Contractors materials if
any, taken over and incorporated in the work and use of plant and machinery, if any
belonging to the Contractor. The Owner in that event will be entitled to procure the
requirement in the open market and recover excess payment over the Contractor's
agreed price, if any, from the Contractor, reserving to itself the right to forfeit the
Security Deposit/ Contract Performance Guarantee.
3.38.6 The Contractor is aware that the said goods are required by the Owner for the ultimate
purpose of materials production and that non-delivery may cause loss of production and
consequently loss of profit to the Owner. In this event of the Owner exercising the
option to claim damages for non-delivery other than by way of difference between the
market price and the contract price. The Contractor shall pay to the Owner, fair
compensation to be agreed upon between the Owner and the Contractor.
3.38.7 The provision of this clause shall not prejudice the right of the Owner from invoking the
provisions of clause 'Delayed Delivery' as aforesaid.
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GENERAL CONDITIONS OF
CONTRACT
3.38.8 Any excess expenditure incurred or to be incurred by the Owner in completing the
works or part of the works or the excess loss or damages suffered or may be suffered
by the Owner as aforesaid after allowing such credit shall without prejudice to any other
contractor on any account, and if such moneys are not sufficient the Contractor shall be
called upon in writing and shall be liable to pay the same within 7 days.
3.38.9 If the Contractor shall fail to pay the required sum within the aforesaid period of 30
days, the Engineer-in-Charge shall have the right to sell any or all of the Contractors
unused materials, Equipments, implements, temporary building etc. and apply the
proceeds of sale thereof towards the satisfaction of any sums due from the Contractor
under the Contract and if thereafter there be any balance outstanding from the
Contractor, it shall be recovered in accordance with the provisions of the Contract.
3.38.10Any sums in excess of the amounts due to the Owner and unsold materials,
Equipments, etc. shall be returned to the Contractor provided always that if cost or
anticipated cost of completion by the Owner of the Works or part of the Works is less
than the amount which the Contractor would have been paid had he completed the
works or part of the works, such benefits shall not accrue to the Contractor.
3.39
3.40
3.41
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GENERAL CONDITIONS OF
CONTRACT
SECTION IV
PERFORMANCE OF WORK
4.1
EXECUTION OF WORKS
4.1.1
All the Works shall be executed in strict conformity with the provisions of the Contract
Documents, Applicable Laws and with such explanatory detailed Drawings,
Specifications, and instructions as may be furnished from time to time to the Contractor
by the Engineer-in-Charge whether mentioned in the Contract or not. The Contractor
shall be responsible for ensuring that Works throughout are executed in the most
substantial, proper and workman like manner with the quality of material and
workmanship in strict accordance with the Specifications and to the entire satisfaction
of the Engineer-in-Charge.
4.1.2
Wherever it is mentioned in the Specifications that the Contractor shall perform certain
Work or provide certain facilities/ materials, it is understood that the Contractor shall
do, so at its cost, risk and expense.
4.1.3
The materials, design and workmanship shall satisfy the relevant Indian Standards, the
job specification contained herein and codes referred to. Where the job specification
stipulate requirements in addition to those contained in the standard codes and
specifications, such additional requirements shall also be satisfied.
4.2
4.3
4.3.1
The completion of the Work shall entail working in all season including the monsoon
season also. The Contractor must maintain a labour force required for executing the
Work and execute the same as per the time schedule prescribed in the Contract. No
extra rate will be considered for work executed in monsoon season.
4.3.2
During monsoon and other period, it shall be the responsibility of the Contractor to
keep the working Site free from stranded water/ water logging, at its own cost and
expense.
4.4
INTENTIONALLY OMITTED
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CONTRACT
4.5
4.5.1
Place of work
The Work has to be executed at Bina Refinery, Bina (MP). The Contractor should
apprise himself of all the conditions prevailing in such location and the restrictions
placed on movement of personnel and Equipment, types of equipment and tools
permitted, working methods allowed etc. in the light of security and safety regulations
operative in the area. The safety regulations to be complied with, by the Contractor are
given in the Contract Documents. No idle time wages or compensation for temporary
stoppage of work or restrictions would be paid, and the rates quoted for the various
items of work should cover the cost of all such contingencies and eventualities.
Substantial structures and utilities exist both above ground and underground, adjacent
to the work site. (The Work may get restrained by the existence of such structures and
utilities.) Special care is necessary in transportation, storage, working of Equipments
and other activities to protect the existing features and prevent damage to the Owners
facility. Necessary protective structures, barricades etc. have to be erected at various
places as directed by Engineer-in-Charge. No extra payment for such protective Works
will be made by the Owner unless specially provided in the Schedule of Rates
Approved by the Owner.
Owner will extend all necessary help for co-ordination with external agencies, if any, if
requested for by the Contractor.
4.5.2
The working time or the time of work is 48 hours per week. Overtime work is permitted
in cases of need and the Owner will not compensate the Contractor for the same. Shift
working at 2 or 3 shifts per day may become necessary and the Contractor should take
this aspect into consideration for formulating his rates for quotation. No extra claims
will be entertained by the Owner on any account whatsoever.
4.5.3
The Contractor must arrange for the placement of workers in such a way that the
delayed completing of the work or any part thereof for any reasons whatsoever will not
affect their proper employment. The Owner will not entertain any claim for idle time
payment whatsoever.
4.5.4
The Contractor shall submit to the Owner, reports at regular intervals regarding the
state and progress of Work. The details and Performa of the report will mutually be
agreed after the award of Contract.
4.6
4.6.1
Where Drawings are attached with the Tender, these shall be for the general guidance
of the Contractor to enable him to visualize the type of work contemplated and scope
of work involved. The Contractor will be deemed to have studied the Drawings and
formed an idea about the work involved.
4.6.2
Detailed working drawings on the basis of which actual execution of the Work is to
proceed will be furnished from time to time by the Owner or the Engineer-in-Charge or
his representative during the progress of the Work. The Contractor shall be deemed to
have gone through the drawings supplied to him thoroughly and carefully and in
conjunction with all other connected drawings and bring to the notice of the Engineerin-Charge, discrepancies, if any, therein before actually carrying out the Work. In case
of such discrepancies, the Operator shall act in accordance with the EICs instructions.
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GENERAL CONDITIONS OF
CONTRACT
4.6.3
Copies of all detailed working drawings relating to the Works shall be kept at the
Contractor's office of the Site and shall be made available to the Engineer-in-Charge at
any time during the term of the Contract. The Drawings and other documents issued by
the Owner shall be returned to the Owner on completion of the Works. Reference is
also invited to enclosed Drawings and other Contract Documents.
4.7
4.7.1
4.7.2
Where Approval of Drawings before execution of a Work has been specified, it shall be
the Contractor's responsibility to have these drawings prepared as per the directions of
Engineer-in-Charge and get the same Approved before proceeding with such Work.
Any changes that may have become necessary in these drawings during the execution
of the Work shall have to carried out by the Contractor to the satisfaction of Engineerin-charge at no extra cost. All final Drawings shall bear the certification stamps as
indicated below duly signed by both the Contractor and the Engineer-in-Charge.
"Certified true for ....................................................... Project
Agreement No. ...............................................
Signed
CONTRACTOR
ENGINEER-IN-CHARGE
4.7.3
A period of 3 weeks from the date of receipt shall be required for Approval of drawings
by the Engineer-in-Charge.
4.8
4.8.1
The Engineer-in-Charge shall furnish the Contractor with only the four corners of the
Site and a level bench mark and the Contractor shall set out the works and shall
provide efficient staff for the said purpose and shall be solely responsible for the
accuracy of such setting out.
4.8.2
The Contractor shall provide, fix and be responsible for the maintenance of all stakes,
templates, level marks, profiles and other similar things and shall take all necessary
precaution to prevent their removal or disturbance and shall be responsible for the
consequences of such removal or disturbance should the same take place and for their
efficient and timely reinstatement. The Contractor shall also be responsible for the
maintenance of all existing survey marks, boundary marks, distance marks and center
line marks, either existing or supplied and fixed by the Contractor. The work shall be
set out to the satisfaction of the Engineer-in-Charge. The Approval thereof or joining in
setting out the work, shall not relieve the Contractor of any of his responsibilities.
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CONTRACT
4.8.3
Before beginning the works, the Contractor shall at his own cost and expense, provide
all necessary reference and level posts, pegs, bamboos, flags, ranging, rods, strings
and other materials for proper layout of the Work in accordance with the scheme, for
bearing marks acceptable to the Engineer-in-Charge. The center longitudinal or face
lines and cross lines shall be marked by means of small masonry pillars. Each pillar
shall have distinct mark at the centre to enable theodolite to be set over it. No work
shall be started until all these points are checked and Approved by the Engineer-inCharge in writing but such Approval shall not relieve the Contractor of any of his
responsibilities. The Contractor shall also provide all labour, material and other
facilities, as necessary, for the proper checking of layout and inspection of the points
while executing the Work.
4.8.4
Pillars bearing geodetic marks located at the Site of units of work under construction
should be protected and fenced by the Contractor.
4.8.5
4.9
4.10
4.10.1 The Contractor shall procure and provide the whole of the materials required for
executing the Work including tools, tackles and Equipments for the completion and
maintenance of the works except the materials which will be issued by Owner and
shall make his own arrangement for procuring such materials and for the transport
thereof. The Owner may give necessary recommendation to the respective authority if
so desired by the Contractor but assumes no responsibility of any nature in this regard.
The Owner will insist on the procurement of materials which bear ISI stamp and / or
which are supplied by reputed suppliers borne on DGS & D list.
4.10.2 All materials procured should meet the Specifications given in the Contract
Documents. The Engineer-in-Charge may, at his discretion, ask for samples and test
certificates for any batch of any material procured. Before procuring, the Contractor
should get the Approval of Engineer-in-Charge for any material to be used for the
Works.
4.10.3 Manufacturer's certificate shall be submitted for all materials supplied by the
Contractor. If, however, in the opinion of the Engineer-in-Charge any tests are required
to be conducted on the materials supplied by the Contractor, these will be arranged by
the Contractor, promptly at his own cost and expense.
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GENERAL CONDITIONS OF
CONTRACT
4.11
4.12
4.13
4.14
4.15
4.15.1 The Engineer-in-Charge shall have power to make any alterations in, omissions from,
additions to or substitution for, the Schedule of Rates, the original Specifications,
Drawings, designs and instructions that may appear to him to be necessary or
advisable during the progress of the Work and the Contractor shall be bound to carry
out such altered, extra, new items of work in accordance with any instructions which
Doc. No. : 7703-71-60-TS-001
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GENERAL CONDITIONS OF
CONTRACT
may be given to him in writing signed by the Engineer-in-charge and such alterations,
omissions, additions or substitutions shall not invalidate the Contract in any manner
whatsoever and any altered additional or substituted work which the Contractor may
be directed to do in the manner above specified as part of the Work shall be carried
out by the Contractor on the same conditions in all respects on which he agreed to do
the main work. The time for completion of work may be extended for the part of the
particular job at the discretion of the Engineer-in-Charge, for only such alterations,
additions or substitutions of the work, as he may consider as just and reasonable. The
rates for such additional, altered or substituted work under this clause shall be worked
out in accordance with the following provisions:
4.16
a)
If the rates for the additional, altered or substituted work are specified in the
Contract, the Contractor is bound to carry out the additional, altered or substituted
work at the same rates as are specified in the Contract.
b)
If the rates for the additional, altered or substituted work are not specifically
provided in the Contract, the rates will be derived from the rates for similar class
of works as specified in the Contract. The opinion of the Engineer-in-Charge, as
to whether the rates can be reasonably so derived from the items in the Contract,
will be final and binding on the Contractor.
c)
If the rates for the altered, additional or substituted work cannot be determined in
the manner specified in sub-clause (a) and (b) above, then Contractor shall, within
7 days of the date of receipt of order to carry out the work, inform the Engineer-inCharge of the rates he intends to charge for such class of work, supported by
analysis of the rate or rates claimed, and Engineer-in-Charge shall determine the
rate or rates on the basis of prevailing market rates of such materials plus 10% to
cover Contractor's supervision, overheads & profit; and labour cost at Schedule of
Labour Rates and approve such payment accordingly. The opinion of the
Engineer-in-Charge as to current market rates of materials and the quantum of
labour involved per unit of measurement will be final and binding on the
Contractor.
d)
Provision contained in sub-clause (a), (b) & (c) above will apply where the value of
alterations, additions and substitutions do not exceed plus or minus 25% of total
contract value.
4.17
ABNORMAL RATES
The Bidder is expected to quote rate for each item after careful analysis of cost
involved for the completion of Work, considering all Specifications and conditions of
Contract. This will avoid loss of profit or gain, in case of curtailment or change of
specification for any item. In case it is noticed that the rates for any item, quoted by the
Bidder are unusually high or unusually low it will be sufficient cause for the rejection of
the Tender, unless the Owner is convinced about the reasonableness of the rates on
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GENERAL CONDITIONS OF
CONTRACT
scrutiny of the analysis for such rate to be furnished by the Bidder on demand and
before the execution of the Contract.
4.18
INSPECTION OF WORK
4.18.1 The Engineer-in-Charge will have full power and authority to inspect the Works at any
time wherever in progress either on the Site or at the Contractor's premises /
workshops wherever situated, premises / workshops of any person, firm or corporation
where work in connection with the Contract may be in hand or where materials are
being or are to be supplied, and the Contractor shall afford or procure for the Engineerin-Charge every facility and assistance to carry out such inspection. The Contractor
shall, at all times during the usual working hours and at all other time for which
reasonable notice of the intention of the Engineer-in-Charge or his representative to
visit the Works have been given to the Contractor, either himself be present to receive
order and instructions or post his authorized representative/ Site In-Charge duly
accredited in writing for the purpose. Orders given to the Contractor's agent shall be
considered to have the same force as if they had been given to the Contractor himself.
The Contractor shall give not less than seven days, notice in writing to the Engineer-inCharge before covering up or placing any work beyond reach of inspection and
measurement. In the event of breach of above the same shall be at Contractor's risk
and expenses for carrying out such measurement or inspection.
4.18.2 No material shall be dispatched by the Contractor before obtaining the Approval of the
Engineer-in-Charge in writing..
The Contractor is to provide, at all times during the execution of the Work and the
maintenance period, proper means of access with ladders, gangways, etc. and the
necessary attendance to move and adopt, as directed for inspection or measurement
of the works by the Engineer-in-Charge.
4.19
4.20
4.20.1 All workmanship shall be of the respective kinds described in the Contract Documents
and in accordance with the instructions of the Engineer-in-Charge and shall be
subjected from time to time to such test at Contractor's cost as the Engineer-in-Charge
may direct at the place of manufacturer or fabrication or on the Site or at all or any
such places. The Contractor shall provide assistance, instruments, labour and
materials as are normally required for examining, measuring and testing any
workmanship as may be selected and required by the Engineer-in-Charge.
4.20.2 All the tests necessary in connection with the execution of the Work as decided by the
Engineer-in-Charge, shall be carried out at the field testing laboratory of the Owner by
paying the charges as decided by the Owner from time to time. In case of nonavailability of testing facility with the Owner, the required test shall be carried out at the
cost and expense of the Contractor at Government or any other testing laboratory as
directed by Engineer-in-Charge.
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GENERAL CONDITIONS OF
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4.20.3 If any tests are required to be carried out in connection with the work or materials or
workmanship not supplied by the Contractor, such tests shall be carried out by the
Contractor as per the instructions of Engineer-in-Charge and cost of such tests shall be
reimbursed by the Owner.
4.21
SAMPLES
The Contractor shall furnish to the Engineer-in-Charge for Approval when requested or
if required by the Specifications, adequate samples of all materials and finishes to be
used in the Work. Such samples shall be submitted before the Work is commenced
and in ample time to permit tests and examinations thereof. The Contractor shall
ensure that all materials furnished and finishing applied in actual Work shall be fully
identical to the Approved samples.
4.22
4.23
SUSPENSION OF WORKS
i)
Subject to the provisions of sub-para (ii) of this clause, the Contractor shall, if
ordered in writing by the Engineer-in-Charge or his representative temporarily
suspend the works or any part thereof for such period and such time as so ordered
and shall not, after receiving such written order, proceed with the Work therein
ordered to be suspended, until he shall have received a written order to proceed
therewith. The Contractor shall not be entitled to claim compensation for any loss or
damage sustained by him by reason of temporary suspension of the Works
aforesaid. An extension of time for completion corresponding with the delay caused
by any such suspension of the works as aforesaid will be granted to the Contractor,
should he apply for the same, provided that suspension was not consequent to any
default or failure on the part of the Contractor and provided such extension does not
cause any losses to the Owner on account of shut down of Owners facility for more
than the stipulated time.
GCC 33 of 79
GENERAL CONDITIONS OF
CONTRACT
4.25
4.26
4.26.1 The Contractor shall guarantee the work executed for a period of 12 months from the
date of issue of Completion Certificate. Any damage or defect, that may lie
undiscovered at the time of issue of Completion Certificate, connected in any way with
the Equipment or materials supplied by him or in the workmanship shall be rectified or
replaced by the Contractor at his own cost and expense as deemed necessary by the
Engineer-in-Charge or in default, the Engineer-in-Charge may cause the same made
good by other workmen and deduct expenses (for which the certificate of Engineer-inCharge shall be final) from any sums that may be then or at any time thereafter,
become due to the Contractor or from his Security Deposit / Contract Performance
Guarantee.
4.26.2 If the Contractor feels that any variation in work or quality of materials or proportions
would be beneficial or necessary to fulfill the guarantees called for, he shall bring this to
the notice of the Engineer-in-Charge in writing. The work will not be considered as
complete and taken over by the Owner until all the temporary works, labour, Site office
and staff colonies etc. constructed by the Contractor is removed and work site cleaned
to the satisfaction of Engineer-in-Charge.
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GENERAL CONDITIONS OF
CONTRACT
4.26.3 Care of Work - From the commencement to completion of Works, the Contractor shall
take full responsibility for the care of all Works including all temporary work, and in
case any damage or loss or injury happens to the Work or any part thereof or to any
temporary work, from any cause whatsoever, the Contractor shall at its own cost and
expense, repair and make good the same, so that at completion the work shall be in
good order and in conformity in every respect with the requirements of the Contract,
the Engineer-in-Charge's instructions and the Contract Documents.
4.26.4 Defects prior to taking over - At any time, before the work is taken over, the Engineerin-Charge shall
a) Decide that any work done or materials used by the Contractor or any
Subcontractor is defective or not in accordance with the Contract or the Approval
issued by EIC or that the Works or any portion thereof are defective or do not fulfill
the requirements of Contract (all such matters being herein after called 'Defects' in
this clause) and
b) As soon as reasonably practicable, gives to the Contractor, notice, in writing of the
said Defect specifying particulars of the defects alleged to exist or to have
occurred, then the Contractor shall at his own cost and expense and with all speed
make good the Defects so specified.
In the case the Contractor shall fail to do so, the Owner may subject to Clause 3.5.7
take, at the cost and expense of the Contractor, steps such as may in all
circumstances be reasonable to make good such Defects. The expenditure, so
incurred by the Owner shall be recovered from the amount due to the Contractor or
from the Security Deposit/Contract Performance Guarantee. The decision of the
Engineer-in-Charge with regard to the amount to be recovered from the Contractor will
be final and binding on the Contractor. As soon as the Works have been completed in
accordance unless otherwise approved by the EIC, in writing. If any defect is not,
remedied within a reasonable time, the Owner may proceed to do the Work at the
Contractor's cost, risk and expense and deduct from the final bill or the Security
Deposit such amount as may be decided by the Owner. If by reason of any default on
the part of the Contractor a Completion Certificate has not been issued in respect of
every portion of the Work within one month after the date fixed in the Contract for the
completion of the Works, the Owner shall be at his liberty to use the Works or any
portion thereof in respect of which a Completion Certificate has not been issued
provided that the Works or the portion thereof so used as aforesaid shall be afforded
reasonable opportunity for completing these works for the issue of Completion
Certificate.
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GENERAL CONDITIONS OF
CONTRACT
SECTION V
CONTRACTORS FIELD ORGANIZATION / SUB-CONTRACTORS AND EQUIPMENTS
5.1
5.2
GCC 36 of 79
GENERAL CONDITIONS OF
CONTRACT
5.3
5.4
5.4.1
The Contractor, on the date of award of the Contract, shall name and depute a
qualified engineer having sufficient experience in carrying out work of similar nature to
whom the equipments, materials, if any, shall be issued and instructions for Works
given. The Contractor shall also provide, to the satisfaction of the Engineer-in-Charge
sufficient and qualified staff to superintend the execution of the Works, competent subagents, supervisor and leading hands including those specially qualified by previous
experience to supervise the type of Works comprised in the Contract in such manner
as will ensure work of the best quality and expeditious working. Whenever in the
opinion of the Engineer-in-Charge, additional properly qualified supervision staff is
considered necessary, they shall be employed by the Contractor without additional
charges on account thereof. The Contractor shall ensure to the satisfaction of the
Engineer-in-Charge that Subcontractors, if any shall provide competent and efficient
supervision over the Work entrusted to them.
5.4.2
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GENERAL CONDITIONS OF
CONTRACT
requested to repatriate any person removed from the Works, he shall do so and shall
bear all costs in connection herewith.
5.4.3
All Contractors personnel entering upon the Owners premises shall be properly
identified by badges issued by the Owner which must be worn all times on Owners
premises.
5.5
LABOUR
The Contractor shall employ labour in sufficient number either directly or through
Subcontractors, when such subletting is permitted, to maintain the required rate of
progress and of quality to ensure workmanship or the degree specified in the Contract
and to the satisfaction of the Engineer-in-Charge.
The Contractor shall employ no child labour and shall comply with the provisions of
Child Labour (Prohibition and Regulation Act) 1986. If female labour is engaged the
Contractor shall make necessary provisions for safeguarding small children and
keeping them clear of the site of operation. Labours may be permitted to stay at the
designated area at the Site. However any compliance required to be made or any
deposits to be paid with local regulating authorities shall be done/borne by the
Contractor.
The Contractor shall be responsible for payment of all wages, salaries, allowances and
payments of whatever nature due and payable to the workman, staff, officers, and
technicians engaged by him for the purpose of completion of the Contract, directly
without intervention of any intermediaries & without any liability to the Owner.
The Contractor also undertakes that no amount by way of commission or otherwise is
deducted by him or intermediaries from the wages of the workmen. It is specifically
understood and agreed between the parties that there is no priority of contract
between the Owner and the workmen, staff, Subcontractors and officers engaged by
the Contractor and that it shall be the sole responsibility of the Contractor for payment
of dues to such workmen, staff and officers. It is further clarified that these workmen,
staff, officers etc., hired by the Contractor shall not have any claims of any nature
against the Owner and all their claims shall lie only against the Contractor or the
Subcontractor, as the case may be.
The Contractor shall furnish to the Engineer-in-Charge fort nightly a distributions return of
the number and descriptions by trade of the people employed on the Works. The
Contractor shall also submit on the 4th and 19th of every month to the Engineer-in-Charge
a true statement showing in respect of the second half of the preceding month and first half
of the current month (i) the circumstance under which they happened and the extent of
damage and injury caused by them (ii) the member of female workers who have been
allowed maternity benefits provided under the provisions of the Maternity Benefit Act, 1961
and the rules framed there under. In the event of any loss/ damages caused to the Owner
on account of the failure on the part of the Contractor to comply with the applicable
provisions of the Labour Regulations as detailed in Clause 5.7 below, then without
prejudice to the other rights available to the Owner under the terms of this Contact, the
Contractor shall be liable to indemnify the Owner and hold it harmless to the extent of such
loss/ damage suffered by the Owner (including payments if any made by the Owner under
and for observance of the Labour regulations). It is clarified that such liability on the part of
the Contractor shall be without prejudice to its right to claim indemnity from its
Subcontractor.
GCC 38 of 79
GENERAL CONDITIONS OF
CONTRACT
5.6
SUB-CONTRACTS
The whole of the Works included in the Contract shall be executed by the Contractor to
whom the Work is entrusted and the Contractor shall not directly or indirectly transfer
assign or undulate the Contract or any part share thereof or any interest therein
without the prior written consent of the Owner and no undertakings shall relieve the
Contractor from the full and entire responsibilities of the Contract or from active
superintendence of the Works during the progress.
The Contractor or his agent shall be in attendance at the superintend the executions of
Works with such additional assistance in each trade as the Engineer-in-Charge may
consider necessary. Order given to the Contractor's agent shall be considered to have the
same force as if they have been given to the Contractor himself.
The Contractor will be responsible for the complete co-ordination of all the Works
including that of Subcontractors, for arranging runs of all services and working to the
requirements and layouts of the specialists trades for execution of the Works.
(i) The Contractor shall make payment to the nominated Subcontractor within three
days of the Contractors receipts of the payment from the Owner against the
Contractors certificates, provided that before any certificate is issued, the
Contractor shall upon request, furnish to the Owner proof that all nominated
Subcontractors accounts included in previous certificate have been duly
discharged in default whereof the Owner may pay the nominated Subcontractor
upon a certificate of the Owner and deduct the amount thereof from any sums due
to the Contractor. The exercise of the power shall not create privity of contract as
between Owner and Subcontractor.
(ii) The Owner in their absolute discretion may recommend payment to the nominated
Subcontractor directed by the Owner and deduct the amount thereof from the same
due or which may become due to the Contractor or recover the same as a debt
from the Contractor.
5.7
LABOUR REGULATIONS
The Contractor will comply with, carry out, observe and perform all the provisions of
the Contract Labour (Regulations and Abolition Act), 1970(as amended from time to
time) and the rules framed there under, the Minimum Wages Act 1948 (as amended
from time to time) and the rules framed there under, the Payment of Wages Act 1936
(as amended from time to time) and the rules framed there under, the Workers
Compensation Act 1923 (as amended from time to time) and the rules framed there
under, the Employees Provident Fund And Miscellaneous Provision Act 1952 (as
amended from time to time) and the rules and the schemes framed there under, the
Employees State Insurance Act 1948 (as amended from time to time) and the rules
framed there under, the Maternity Benefit Act 1961 (as amended from time to time)
and the rules framed there under, the Industrial Dispute Act, 1947 (as amended from
time to time) and the rules framed there under, and all other applicable central as well
as state acts, laws, rules, regulations, notifications and orders, as may be in force from
time to time in relation to labour, contract labour, workmen, employees and conditions
of their service (Labour Regulations).
GCC 39 of 79
GENERAL CONDITIONS OF
CONTRACT
The Contractor shall also ensure and be responsible to see that any Subcontractor to
whom he may have sub-contracted any part of the Work also complies with, carries out
and observes all the provisions of the Labour Regulations.
If the Contractor or the Subcontractor(s) shall fail to comply with, carry out, observe or
perform or shall commit a breach of any of the provisions of the Labour Regulations,
and if the Owner there upon complies with the said Labour Regulations and for that
purpose has to make any payment or payments of any nature whatsoever to the labour
employed by the Contractor or by the Subcontractor or the Owner suffer any losses,
damages, costs, charges and expenses and the Contractor or any Subcontractor of his
fails to comply with, carry out, observe or perform or shall commit a breach of any of
the provisions of the Labour Regulations and as a result thereof the Owner is
prosecuted or any legal or other proceeding are taken against the Owner and the
Owner suffers any other losses or damages then the Contractor shall indemnify and
keep and hold the Owner and all its employees harmless and indemnified against all
such payments which the Owner may be required or may have to make whether to the
workman of the Contractor or of any Subcontractor or to any other party or parties or
authority or authorities whatsoever and against all such fines, penalties, compensation,
damages or other amounts as aforesaid and against all losses, damages, cost,
charges and expenses. It may be clarified that the above shall be without prejudice to
any other rights or remedies which the Owner may have against the Contractor under
the Contract Documents, Applicable Laws or in equity, for the recovery of the aforesaid
amounts mentioned in this Clause. The Owner shall further be entitled to deduct all
such amounts from any payments, that may be or may become due to the Contractor
under the Contract Documents or under any other contract or otherwise howsoever.
The EIC shall certify the amount or amounts to be so paid by the Contractor to the
Owner and his certificate in respect thereof shall be final and binding on the
Contractor.
5.8
GCC 40 of 79
GENERAL CONDITIONS OF
CONTRACT
The Contractor shall provide and do everything necessary for the proper execution of
the Works according to the true intent and meaning of the Drawings and Specifications
taken together, whether the same may or may not be particularly shown on the
Drawings or Described in the Schedule of Quantities, provided that the same can be
reasonably inferred therein from. Figured dimensions and all dimensions and
particulars to be taken from the actual work.
The whole of the Work must be proceeded with such section and at such times as
directed by the Owner.
The EIC may, from time to time, issue further drawings or written instructions which are
hereafter collectively referred to as EICs Instructions in regard to:a) The variation or modification of the design quality or quantity of Works or the
addition or omission or substitution of any Work.
b) Any discrepancy in the Drawings or between the Schedule of Quantities and / or
drawings and /or specifications.
c) The removal from the Site of any materials brought thereon by the Contractor
and/or the substitution on any material thereof.
d) The removal or re-execution or both of any Works executed by the Contractor.
e) The dismissal from the Works of any persons employed thereupon.
f)
g) The amending and making good of any defects of Works improperly carried out.
The Contractor shall forthwith comply with and execute any Work comprised in such
EICs Instructions. Any instructions given verbally shall be deemed as instructions
for the proper execution of the Works as long as they do not involve any extra
charges.
If the Contractor after receipt of written notice from the EIC requiring compliance
within seven days fails to comply with such Drawings or EICs instructions or both as
the EIC may issue, Owner may employ and pay other persons to execute any such
work whatsoever that may be necessary to give effect to such Drawings on EICs
instructions and all cost incurred in connection therewith as certified by the EIC shall
become due to the Contractor under the Contract or may be recovered as a debt.
5.9
GCC 41 of 79
GENERAL CONDITIONS OF
CONTRACT
The Contractor shall conform in all respects, with the provisions of any statutory
regulations, ordinances or by laws of any local or duly constituted authorities or public
bodies which may be applicable from time to time to the Works or any temporary works.
The Contractor shall keep the Owner harmless and indemnified against any and all
penalties and liabilities of every kind arising out of non-adherence to any Applicable Laws.
5.10
GCC 42 of 79
GENERAL CONDITIONS OF
CONTRACT
SECTION VI
CERTIFICATES AND PAYMENTS
6.1
CONTRACTOR'S REMUNERATION
The price to be paid by the Owner to the Contractor for the whole of the Work to be
done and the performance of all the obligations undertaken by the Contractor
under the Contract Documents shall be ascertained by the application of the
respective Schedule of Rates (the inclusive nature of which is more particularly
defined by way of application but not of limitation, with the succeeding sub-clause
of this clause) and payment to be made accordingly for the Work actually executed
and Approved by the Engineer-in-Charge. The sum so ascertained shall (excepting
only as and to the extent expressly provided herein) constitute the sole and
inclusive remuneration of the Contractor under the Contract and no further
payment whatsoever shall be or become due or payable to the Contractor under
the Contract.
GCC 43 of 79
GENERAL CONDITIONS OF
CONTRACT
INTENTIONALLY OMITTED
6.3
GCC 44 of 79
GENERAL CONDITIONS OF
CONTRACT
6.4
6.5
6.6
INTENTIONALLY OMITTED
GCC 45 of 79
GENERAL CONDITIONS OF
CONTRACT
6.7
RECEIPT OF PAYMENT
Receipt for payment made on account of work when executed by a firm must be
signed by a person holding due power of attorney in this respect on behalf of the
Contractor, except when the Contractor are described in their tender as a limited
company in which case the receipts must be signed in the name of the company by
one of its principal officers or by some other person having authority to give effectual
receipt for the company.
6.8
6.9
6.10
FLUCTUATIONS
The Contractor shall not claim any extras for fluctuation of price and the Contract Price
shall not be subject to any rise or fall of prices.
6.11
6.12
COMPLETION CERTIFICATE
GCC 46 of 79
GENERAL CONDITIONS OF
CONTRACT
The Technical documents according to which the work was carried out.
ii) Three sets of construction drawings showing therein the modification and
corrections made during the course of execution signed by the EIC.
iii) Completion Certificate for 'embedded' and 'covered' up works.
iv) Certificates of tests performed for various works.
v) Certificates of final levels as set out for various works.
vi) Materials appropriation statement for the materials issued by the Owner for the
works and list of surplus materials returned to the Owner's store duly supported by
necessary documents.
6.13
6.14
GCC 47 of 79
GENERAL CONDITIONS OF
CONTRACT
SECTION VII
TAXES AND INSURANCE
7.1
ii.
As per Cenvat Credit Rules 2004, Owner can avail credit on payment of
service tax to the Contractor. Contractor shall furnish the following
information in invoice, bill / challan issued by him:
d) Cenvat
i.
ii.
GCC 48 of 79
GENERAL CONDITIONS OF
CONTRACT
iii.
iv.
The Contractor shall furnish the details of Excise Duty component included
in his Price for the purpose of CENVAT benefit.
v.
e) Notwithstanding the foregoing, Owner shall not bear any liability in respect of:
f)
i.
ii.
iii.
Any other taxes/ duties/levies except for those specified under para a) to e)
above.
Firm Prices
Contract Price shall remain firm and fixed till the completion of Work in all
respects and no escalation in prices on any account shall be admissible to the
Contractor.
7.2
GCC 49 of 79
GENERAL CONDITIONS OF
CONTRACT
7.3.1
7.4
INSURANCE
Contractor shall at his own expense carry and maintain insurance with reputable
insurance companies to the satisfaction of the Owner as follows:
i)
GCC 50 of 79
GENERAL CONDITIONS OF
CONTRACT
7.5
i.
Maximum damage payable in the grant of single accident Rs. 1,00,000 only
(Rupees One Lakh Only)
ii.
DAMAGE TO PROPERTY
i)
Contractor shall be responsible for making good, to the satisfaction of the Owner
any loss of and any damage to all structures and properties belonging to the Owner
or being executed or procured or being procured by the Owner or of other agencies
within the premises of all the work or the Owner, if such loss or damage is due to
fault and/or the negligence or willful acts or commission of the Contractor, his
employees agents, representative or subcontractor.
ii) The Contractor shall indemnify and keep the Owner harmless of all claims for
damage to property other than Owner's property arising under or by reason of this
agreement if such claims result from the fault and/or negligence or willful acts or
commissions of the Contractor his employees, agents, representative or
subcontractors.
GCC 51 of 79
GENERAL CONDITIONS OF
CONTRACT
SECTION VIII
LABOUR LAWS & SAFETY REGULATIONS
8.1
LABOUR LAWS
The Contractor undertakes to ensure due and complete compliance with all Applicable
Laws including without limitation the Labour Regulations, applicable to the labour,
personnel contract labour, workmen, employees employed/appointed or whose services
are otherwise availed of by the Contractor or the Subcontractor. Applicable Laws include
without limitation, (i) The Minimum Wages Act, 1948 (as amended from time to time) and
the rules framed there under, (ii) the Contract Labour (Regulation and Abolition) Act 1970
(as amended from time to time) and the rules framed there under, (iii) The Workmens
Compensation Act 1923 (as amended from time to time) and the rules framed there under,
(iv) The Payment of Gratuity Act, 1972 (as amended from time to time) and the rules
framed there under, (v) the Provident Fund & Miscellaneous Provisions Act, 1952 etc.
The consideration payable under this Contract is inclusive of all the amounts payable by
the Contractor to its Subcontractors, its workmen, staff, employees, agents etc. The
Contractor shall keep the Owner harmless and indemnified, for the entire term of the
Contract and thereafter, for and against any and all demands, claims liabilities arising out
of or in relation to such payments or demands from workmen, employees, sub-contractors,
agents of the Contractor or Subcontractors or any demands or claims of any statutory and
competent authorities of the Central/ State Government. Further, the Owner shall have
right, exercisable at its discretion, to inspect the records of the Contractor/ its
Subcontractor(s) at any time and prescribe necessary correction or additional steps in this
regard for checking / ensuring compliance with this Clause and other Applicable Laws and
in the event the Contractor failing to effect such compliance within the time prescribed by
the Owner, the Owner shall be entitled to withhold from the amount payable by the Owner
to the Contractor, such amounts as are payable to the workmen/ employees/ agents/ of the
Contractor / Subcontractors or to Sub-contractors under any Applicable Laws including the
Labour Regulations and make such payments to the workmen/ employees/ agents/
Subcontractors.
8.2
8.3
The Contractor shall indemnify the Owner and every member, officer and employee
of the Owner, also the Engineer-in-Charge and his staff against all actions,
proceedings, claims, demands, costs, expenses whatsoever arising out of or in
connection with the matters referred to in in these General Conditions of Contract
and other Contract Documents and all actions, proceedings, claims, demands,
costs and expenses which may be made against the Owner for or in respect of or
arising out of any failure by the Contractor in the performance of his obligations
under the Contract Documents. The Owner shall not be liable for or in respect of
GCC 52 of 79
GENERAL CONDITIONS OF
CONTRACT
GCC 53 of 79
GENERAL CONDITIONS OF
CONTRACT
8.5
SAFETY REGULATIONS
i)
In respect of all labour, directly or indirectly employed in the work for the
performance of Contractor, the Contractor shall at his own expense arrange for all
safety provisions as per safety codes of CPWD, Indian Standard Institution, The
Electricity Act, The Mines Act and any such other acts as applicable.
ii) The Contractor shall ensure that he, his Subcontractor and his, or their personnel
or representatives shall comply with all Fire / Safety regulations issued from time to
time by the Owner or otherwise howsoever and should any injury resulting in death
or not or loss / or damage due to Fire to any property or a portion thereof, occurred
as a result of failure to comply with such regulations, the Contractor shall be held
responsible for the consequences thereof and shall keep the Owner harmless and
indemnified.
8.6
ARBITRATION
a) Any dispute or difference of any nature whatsoever any claim, cross-claim, counterclaim or set off of the Owner against the Contractor or regarding any right, liability,
act, omission, or account of any of the parties hereto arising out of or in relation to
the Contract Documents shall be referred to the Sole Arbitration of the Managing
Director of Bharat Oman Refineries Ltd., or of an Officer of Bharat Oman Refineries
Ltd. who may be nominated by the Managing Director. The Contractor will not be
entitled to raise any objection to any such arbitrator on the ground that the arbitrator
is an Officer of the Owner or that he has dealt with the matters to which the Contract
relates to or that in the course of his duties as an Officer of the Owner he had
expressed views on all or any other matters in dispute or difference. In the event of
the arbitrator to whom the matter is originally referred being transferred or vacating
his office or being unable to act for any reason, the Managing Director as aforesaid
at the time of such transfer, vacation of office or inability to act may at the discretion
of the Managing Director designate another person to act as arbitrator in
accordance with the terms of the Contact to the end and intent that the original
Arbitrator shall be entitled to continue the arbitration proceedings notwithstanding
his transfer or vacation of office as an Officer of the Owner, if the Managing Director
does not designate another person to act as arbitrator on such transfer or vacation
of office or inability of original arbitrator. Such persons shall be entitled to proceed
with the reference from the point at which it was left by his predecessor. It is also be
a term of the Contract that no person other than the Managing Director or a person
nominated by such Managing Director of the Owner shall act as the sole arbitrator
hereunder. The award of the arbitrator so appointed shall be final conclusive and
GCC 54 of 79
GENERAL CONDITIONS OF
CONTRACT
8.7
The language of the proceedings will be English and the place of proceedings will
be Bina, District Sagar (MP).
JURISDICTION
Subject to Clause 8.6 above, Courts of competent jurisdiction in the State of Madhya
Pradesh shall alone shall have jurisdiction to entertain any application or other proceedings
in respect of anything arising under the Contract Documents. Any award or awards made
by the Sole Arbitrator shall be filed, if required, in the Courts of competent jurisdiction in the
State of Madhya Pradesh alone.
8.8
STATUTORYREQUIREMENTS
a) The Contractor will be fully responsible for complying with all relevant provisions of
the Contract Labour (Regulation and Abolition) Act, 1970 and shall pay rates of
wages and observe hours of work/conditions of employment according to the rules
in force from time to time.
b) The Contractor will be fully responsible for complying with the provisions of the
Workmens Compensation Act, 1923 and shall ensure safe working conditions for
his workers as well as workers of his sub-contractors/ agencies etc.
c) The Contractor shall comply with provisions of payment of all Applicable Laws,
including without limitation, as per the following acts:
(i)
Payment of wages Act, 1936
GCC 55 of 79
GENERAL CONDITIONS OF
CONTRACT
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(viii)
(ix)
d) Any amendments/ modifications thereof or any other Applicable Law relating thereto
and rules made there under from time to time.
e) The Contractor shall be liable to pay his contributions and his employees
contributions to the State insurance scheme in respect of all labour employed by
him for the executions of the Contract, in accordance with the provisions of the
Employees State Insurance Act of 1948 as amended from time to time. In case the
Contractor fails to submit full details of his account of labour employed and the
contributions payable, the Engineer-in-Charge shall recover from running bills of the
Contractor an amount of the contribution assessed by him. The amount so
recovered shall be adjusted against the actual contribution payable for Employees
state insurance.
f)
g) Local labour will have to be engaged to the extent possible and as stipulated by M.
P. State Government.
h) The Contractor shall comply to Madhya Pradesh Labour Welfare Fund Act and
make contribution as per section 9 of the Madhya Pradesh Labour Welfare Fund
Act, 1982 and all other applicable provisions under which it is mandatory to deposit
Labour Welfare Fund on biannual basis at the end of each 6 months period. The
present (Jan 2014) biannual rate of contribution is as under:
i)
ii)
GCC 56 of 79
GENERAL CONDITIONS OF
CONTRACT
SECTION-IX
SAFETY CONDITIONS APPLICABLE TO ALL WORKS2
9.1
.
9.2
9.3
GCC 57 of 79
GENERAL CONDITIONS OF
CONTRACT
i)
j)
IS:1989(Part 2)-1986-Leather safety boots and shoes for heavy metal industry
m) IS:6994(PART 1)-1973-Specification for safety gloves: part -1- Leather and cotton
gloves
n) IS: 2925-1984-Specification for Industrial safety helmets
o) IS:3521-1983-Industrial safety belts and harnesses
9.4
Observance of safety action plan for the work and conditions stipulated in the
tender/agreement.
(ii) Provision, construction and maintenance of safety facilities like access roadways,
pedestrian routes, barricades and overhead protection.
(iii) Construction and installation of safety signs
(iv) Safety provisions peculiar to each trade
(v) Testing of lifting machinery's such as cranes and goods hoists and lifting gears
such as ropes and shackles.
(vi) Inspection and maintenance of access facilities such as scaffolds and ladders.
(vii) Inspection and cleaning of welfare facilities such as toilets, clothing,
accommodation and canteens.
(viii) Transmission of the relevant parts of the safety plans to each work group.
(ix) Emergency and evacuation plans.
(x) Information to management quickly about unsafe practice and defective
equipment.
(xi) Dissemination of information's on health and safety.
(xii) Attend safety meetings and provide all information's about safety and health and
also implement at work spot resolutions taken during the meetings.
(xiii) Assist Owners Engineers in conducting the mock drill.
(xiv) Maintain vigil on use of personal protective equipment by the workers.
(xv) Safety talks to supervisors and workers.
GCC 58 of 79
GENERAL CONDITIONS OF
CONTRACT
9.5
MAJOR CONTRACTS
All contractors who employ more than 50 workers, the following facilities are to be
provided by the Contractor at site at his own cost.
1. Arrangement for clean drinking water close to work spot
2. Toilet facilities
3. Canteen where tea and snacks are available
4. A crche where 10 or more women workers are having children below the age of six
years.
5. Transport arrangement for attending to emergencies
6. Arrangement of First Aid.
9.6
9.7
HEALTH ASSURANCE
Contractors will ensure that a qualified (minimum MBBS) medical practitioner
registered with the State Medical Council has medically examined all his workers
including supervisors, who would be deployed on the job. Only medically sound
persons as certified by the medical practitioner would be allowed on the job.
The medical certificates older by more than six months will not be accepted.
Health Assurance certificates submitted by the contractors may be periodically
checked at random by Engineer In Charge/ Owners authorities.
9.8
GCC 59 of 79
GENERAL CONDITIONS OF
CONTRACT
more than 48 hours in a week of seven days. After every 48 hours of working, an
employee must get one full days rest.
The normal duty timings for Contractors employees shall be between 8.30 AM and
17.30 PM.
Any deviation from above shall be with express permission from the Engineer-incharge.
9.9
TRAINING
9.9.1
Contractor must ensure that all his supervisors have undergone safety training.
9.9.2
9.10
9.11
GCC 60 of 79
GENERAL CONDITIONS OF
CONTRACT
9.12
REQUIREMENT OF SUPERVISION
a) Contractor will not carry out any work without having a supervisor present at site. If
it is required to work simultaneously in more than one location under the same
Contract, one supervisor must be put in each of the locations. If a supervisor has to
leave his site for any reason, he must stop his site activities for that period of time.
b) Contractor must provide at least one full time on site safety supervisor when the
Contractor has engaged a man-power in excess of 50 in contract activities in the
Refinery. If the manpower is less than 50, the onsite safety co-ordination
responsibilities shall be assumed by any one of the Contractor's other supervisory staff.
In both the cases, the Contractor must specify in writing the name of such persons to
the Engineer-in Charge and Manager safety.
c) Contractors safety coordinator or his supervisor responsible for safety as the case may
be shall conduct at his work-site and document formal safety inspections and audits at
least once in a week. Such documents are to be submitted to Engineer-in-Charge for
his review and record.
d) Contractors safety supervisor or the supervisor responsible for safety shall maintain
separate safety register which will include 1) List of activities being carried out at site;
2) Safety Training details of all supervisors and workmen 3) records of all accidents,
first aid cases and near misses; 4) Records of all PPEs being used at site; 5) Records
of lifting tools and tackles including slings of all types; 6) Records of pressure vessels if
any at his site; 7) Records of all welding machines, gas cutting sets, compressors,
generators, pressure regulators, portable power tools, hand tools etc. 8) Copies of
safety inspection reports made by the safety supervisor as well as by the Owner's
representative.
e)
9.13
The contractors whose safety records are not satisfactory will be viewed seriously
and necessary action (viz. cancellation of Registration/Contracts) shall be taken
against him.
Hard Hat
b)
Safety Shoes
c)
Boiler Suits
d)
e)
f)
GCC 61 of 79
GENERAL CONDITIONS OF
CONTRACT
9.14
HAZARD COMMUNICATION
a) Contractor must familiarize himself from the Owner, Engineer-in-Charge about all
known potential fire, explosion or toxic release hazards related to his contract. He
in turn will ensure that same information has been passed to his supervisors and
workmen. Proper record of such dissemination of information must be made by the
Contractor and submit to the Engineer-in-Charge on demand failing which further
continuation of work may be withheld.
b) In the event of any Contractor's employee spotting a fire or any serious hazards in
work premises, he shall identify himself and report location of FIRE when Engg In
Charge/ FIRE STATION OPERATOR is on the line. He shall wait until the fire
message is repeated by the Fire Operator and location confirmed.
c) The Contractor must ensure that each one of his employees clearly understand this
Fire Communication requirement. This may be ensured by the Contractor while
providing on the job training.
9.15
9.16
9.17
GCC 62 of 79
GENERAL CONDITIONS OF
CONTRACT
9.18
9.19
NOTE
a) Every person other than an employee of the Owner or a casual visitor entering
in the work site would be governed by the above conditions.
b) The term supervisor would mean any person who oversees the work of a group
of workmen. All other persons would be considered as workmen.
c) Violation of any of the above special conditions of safety would attract penal
actions including termination of the Contract/registration.
d) Meticulous adherence to these requirements would be documented by the
engineer-in-charge on conclusion of the work and placed in the dossier of the
Contractor. This performance would be given adequate weights at the time of
renewal of the registration.
e) Any dispute arising out of these conditions shall be referred by the engineer-incharge to the Owner.
GCC 63 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX A
PROFORMA OF AGREEMENT
CONTRACT AGREEMENT - As per BORLs format to be issued to Contractor subsequently.
GCC 64 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX - B
FORM OF INCOME TAX CLEARANCE CERTIFICATE
1. Name and Style (of the company, firm, HUF or individual) in which the applicant is
assessed or assessable to Income Tax and address for the purpose of assessment
______________________________________________________________
2. Names and addresses of all companies, firms or association of persons in which the
applicant is substantially interested in his individual or fiduciary capacity.
Note: For the purpose of clause (2) above, the words "Substantially Interested" would have
the same meaning as in explanation to section 40A(2).
3. Income-tax Circle / Ward / District in which the applicant is assessed to Income
the Permanent A/c. no.
tax and
4. The following particulars are to be furnished concerning the Income-tax assessments for
the preceding five years.
Year
1
1st
2nd
3rd
4th
5th
Total Income
assessed
2
Tax demanded
3
Tax
Paid
4
Balance
Due
5
5. a) Whether any penalty for concealment has been imposed under the provision of the
Income-tax Act, 1961or wealth Tax 1957on or after 1st April, 1975.
i)
If the answer is in affirmative give the date, amount of penalty imposed and section
under which imposed.
ii) Whether any appeal has been filed against the penalty order before the Appellate
Assistant Commissioner of Income-tax or before the Income-tax appellate Tribunal.
If so, the result thereof along with the date of Appellate order.
b) Whether convicted for an offence within the meaning of section 277 of the Income-tax
act, 1961 or under Section 36 (2) of the wealth Tax, 1957 or under section 199/200 of
the Indian Penal code. If so, the date of the conviction order.
c) Total contract amount received by the applicant, whose name is mentioned against (1)
above, during the preceding accounting years (Give date of the previous year) being
previous years of
GCC 65 of 79
GENERAL CONDITIONS OF
CONTRACT
6. In case there has been no Income - Tax assessment for any year, whether returns have
been submitted under section 139(1) and 139(2) and 139(3) of the Income-tax Act, 1961 or
tax has been paid in advance under section 210(3) of Income-tax Act, 1961 and if so, the
amount of income returned for each year and tax for each of the four years mentioned
above and the Income-tax Circle/ Ward/District concerned where such returns have been
filed, give reasons for the same.
7. Whether any attachment or certificate proceedings pending in respect of arrears.
8. The name and address of branch(es) if any
I declare that the above information is correct and complete to the best of my information
and belief.
Signature of Contractor ___________________________________
Registration No.______________________ Signature____________
Address : ______________________________________________
Date
: ______________________________________________
The assesses has furnished complete information about all companies in which he is
substantially interested and the firms and associations of
persons in which he is
partner or member respectively.
ii) The returns of income due from the assesses have been filed.
iii) The assesses has paid all tax demands due other than those which have been stayed
by competent authority.
iv) The assesses has been cooperating with the Department in facilitating the completion
of the pending assessments.
a) The period of three years has expired from the date of Appellate order of the
Income-tax Appellate Tribunal confirming or partially conforming the penalty levied
on or after 1-4-75 under section 271(1) of the Income tax act, 1961, or u/s 18(1)
of the Wealth tax Act, 1957.
OR
In cases where no appeal has been filed by the assesses against the penalty
imposed on or after, 1-4-75 u/s 271(1) of the Income Tax Act, 1961, or u/s 18(1)
of the Wealth Tax Act, 1957, the period of three years has expired from the date of
the imposition of the penalty
b) The period of three years has expired from the date of the order of conviction on or
after 1-4-75 u/s 277 of the Income-tax Act, or under section 36(2) of the Wealth Tax
Act 1957, or u/s 199/200 of the Indian Penal Code.
Delete whichever is inapplicable.
GCC 66 of 79
GENERAL CONDITIONS OF
CONTRACT
i)
ii) There us no information before me that persons having a substantial interest in the
applicant company / being members of the applicant association/being partners of the
applicant firm are deliberately not filing their returns of income tax or not paying their tax
demands or not co-operating in facilitating the completion of the pending assessments.
This certificate is valid for a year from the date of issue.
Date :
Signature of I.T.O.____________________
Circle/Ward/District
Seal : _________________________
GCC 67 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX-C
PROFORMA OF BANK GUARANTEE
(On non-judicial paper of appropriate value)
To
Bharat Oman Refineries Ltd,
Village+ Post- Agasod
Dist-Sagar - 470113
Madhya Pradesh
Dear Sirs,
M/s...(hereinafter
referred
as
BIDDER
/
SUPPLIER)
(..BIDDERS / SUPPLIERS name and address) have
taken tender for the WORK of ____________________________________________
(Name of work) for Bharat Oman Refineries Limited, Bina with registered office at Admin
Building, BORL Refinery Complex, Bina, Dist-Sagar- 470113, Madhya Pradesh, India
(hereinafter referred as BORL) , Vide Tender / Fax Of Acceptance / Purchase Order
reference ______________________ dated ___________________________
The tender conditions provide that the BIDDER / SUPPLIER shall pay a sum of
Rs.________________(Rupees_____________________________) as Earnest Money /
Initial Security Deposit / Full security deposit in the form therein mentioned.
The form of payment of Earnest Money / Initial security deposit/ Full security deposit includes
guarantee executed by schedule 'A' Bank, undertaking full responsibility to indemnify BORL
in case of default .The said BIDDER / SUPPLIER have approached us and at their request
and in consideration of the premises, we ________________(Bank's Name) having our
Office at _____________________ (hereinafter referred as "GUARANTOR") have agreed to
give such guarantee as hereinafter mentioned
1. GUARANTOR hereby undertake and agree that if default shall be made by BIDDER /
SUPPLIER in performing any of the terms and conditions of the tender, GUARANTOR
do hereby irrevocably bind themselves and undertake to pay to BORL on first demand in
writing by BORL without protest or demur or proof or condition and without reference to
the BIDDER/ SUPPLIER
the said amount of Rs. ____________(Rupees
___________________)
2. BORL shall have the full liberty without reference to GUARANTOR and without affecting
this guarantee to postpone for any time or from time to time the exercise of any of the
powers and rights conferred on BORL under the tender with said BIDDER/SUPPLIER
and to enforce or to forbear from endorsing any powers or rights or by reason of time
being given to the said BIDDER/SUPPLIER which under law relating to the sureties
would but for provision have the effect of releasing the GUARANTOR.
3. BORL
shall
have
the
right
to
recover
the
said
sum
of
Rs.____________________________
(Rupees_______________________)
from
GUARANTOR in manner aforesaid and such rights shall not be affected or suspended
by reason of the fact that any dispute or disputes have been raised by the said BIDDER
/SUPPLIER and or that any dispute or dispute are pending before any officer, tribunal or
court.
Doc. No. : 7703-71-60-TS-001
GCC 68 of 79
GENERAL CONDITIONS OF
CONTRACT
4. The guarantee herein contained shall not be determined or affected by the liquidation or
winding up, dissolution or change of constitution or insolvency of the said
_____________________________ (BIDDER'S / SUPPLIER'S Name)
5. GUARANTOR'S
liability
under
this
guarantee
is
restricted
to
Rs
_____________________ (Rupees___________________). This guarantee shall
remain in force until _____________________ ____________. Unless a demand under
guarantee is made against GUARANTOR within the aforesaid date, all rights under the
said guarantee shall be forfeited and GUARANTOR shall be relived and discharged from
all liabilities there under.
6. GUARANTOR have power to issue this guarantee in your favour under Memorandum
and Articles of Association and the undersigned has full power to do under the Power of
Attorney dated ___________________granted to him by the Bank.
Yours faithfully,
___________________
Bank by its Constituted Attorney
The term "Bidder" shall be applicable for the participants in the tender before
finalization of contract for submission of Earnest Money Deposit and for all
correspondence, while the term "SUPPLIER "shall be applicable for successful
bidder to whom job shall be awarded and for deposit of Initial Security Deposit / Full
security deposit as per tender conditions.
GCC 69 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX-D
PROFORMA OF COMPLETION CERTIFICATE
Name of the Work
Yes/No/Recommended.
Date.
Rs.
_____________________
ENGINEER-IN-CHARGE
Name:
Countersigned:
______________________
DEPARTMENTAL HEAD
Name:
GCC 70 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX-E
FORMAT OF HYPOTHECATION BOND
BHARAT OMAN REFINERIES LIMITED
Re:
Letter of Hypothecation
Dear Sirs,
WHEREAS Bharat Oman Refineries Limited (hereinafter called "the OWNER" which
expression shall include its successors and assigns) has awarded me*/us* a contract for
_________________________________ (hereinafter called "the works" which expression
shall include any and all amendments and/or variations therein and extra works) on the terms
and conditions stated in the Acceptance of Tender No. _________________________dated
_________________ (hereinafter called "the Contract" which expression shall include any
amendments thereto and/or variations therein and any formal contract executed in
supersession thereof).
AND WHEREAS The OWNER has at my*/our* request agreed to advance (hereinafter called
"The said advance") to me*/us* upto __________________ of the value of
_____________________ (hereinafter called "the said material") brought by me*/us* to site of
works for permanent incorporation in the works upon the conditions, inter-alia of my*/our*
furnishing security and binding myself*/ourselves* in the matter hereinafter appearing.
NOW THEREFORE, the consideration of the premises aforesaid I*/We* ______________
carrying on business in sole proprietor ship*/partnership* under the name and style
of____________________so as to bind myself*/ourself* and my*/our* executors,
administrators, representatives and permitted assigns/ successors and permitted assigns, DO
HEREBY undertake to and agree with the OWNER as follows:
The value of the said materials for the purpose of calculating the said advance shall be
determined by the Engineer-in-charge, whose computation in this behalf shall be final and
binding.
The said advance shall be confined to such of the said materials as are brought to the site of
work for permanent incorporation in the works to meet the reasonable requirements of the
works for the time being as determined by the Engineer-in-charge, whose decision shall be
final.
Without prejudice to any other mode of recovery available to the OWNER, the said advance
may be recovered from my*/our* Running Account Bills and Final bill(s) to the extent of the
value as determined by the Engineer-in-charge (whose decision shall be final) of the said
materials incorporated in the works covered by the relative bill(s).
I*/We* shall maintain and cause to the maintained a daily account of the said materials brought
to the site of works for permanent incorporation in the works and or all issue made there from,
and shall fortnightly or oftener as required by the Engineer-in-charge, submit an inventory of
the said materials at site as verified by the Site Engineer.
GCC 71 of 79
GENERAL CONDITIONS OF
CONTRACT
I*/We* shall forthwith on demand and without protest or demur repay the OWNER the
unadjusted balance of the said advance for the time being remaining unpaid, and shall until
repayment thereof pay interest on the balance demanded at the rate of 17.5% (Seventeen
point five percent) per annum from the expiry of 7 (Seven) days from the date of demand and
until repayment thereof in full.
As security for the said advance and the unadjusted balance thereof remaining from time to
time I*/We* do hereby hypothecate by way of first charge to and in favour of the OWNER the
whole of my*/our* present and future materials which now have been brought to or may
hereafter from time to time during the continuance of this security be brought to or in or upon or
about the site of works for permanent incorporation in the works, the materials herein
hypothecated being inclusive or the said materials, but not confined thereto, AND:
I)
Should the unadjusted balance for the time being of the said advance at any time exceed
____________of the value of the said materials hypothecated to the OWNER as
determined by the Engineer-in-charge (whose decision shall be final) I*/We* upon being
required by the OWNER shall be forthwith provide further materials approved by the
OWNER of a sufficient value to make good the shortfall, or shall pay the OWNER an
amount sufficient to make good the shortfall:
II) I*/We* shall allow the OWNER and its servants, and agents at all times to take inspections
of the materials hereby hypothecated to the OWNER and of all my*/our* books and records
pertaining thereto and produce as and when required by the OWNER and/or its servants or
agents any and all such evidence as it/they may require to procure the cost and value of
any of the materials hereby hypothecated;
III) The materials hereby hypothecated shall be kept at my*/our* risk and expense in all
respects and I*/We* shall at my*/our* own expenses during the continuance of this security
keep the said materials in good and marketable condition and insured against such risks as
the OWNER may require for the full marketable or replacement value thereof in the joint
names myself*/ourselves*and the OWNER in an insurance company or companies to be
approved by the OWNER and shall deliver the policy(i.e.s) of insurance and the receipt for
the last premium paid for every such policy of insurance to the OWNER with exclusive right
in the OWNER to receive all proceeds of any such insurance and undertake on my*/our*
part to pay to the OWNER all proceeds of any policy relative to the materials hereby
hypothecated received by me*/us* during the continuance of this security and undertake to
renew and keep in full force and effect and maintain such insurance throughout the
continuity of this security and to deliver to the OWNER the renewal receipt and policies
therefore, with right in the OWNER to apply all sums received under any insurance as
aforesaid in or towards the liquidation of the said advance or the unadjusted balance
thereof for the time being outstanding;
IV) It shall be lawful for the OWNER and its servants, agents and nominees at any time during
the continuance of this security and without any notice to me*/us* to enter into or upon any
place or premises where or wherein any of the materials hereby hypothecated may be
situated or kept or stored (and to effect such entry, if necessary as my*/our* attorney and in
my*/our* name for which purpose and to do all acts, deeds and things deemed necessary
by the OWNER in connection therewith I/WE do hereby appoint and authorize the OWNER
and its servants and gents and nominees), and to inspect, value superintend, dispose of
and/or take particulars of all or any part of the materials hereby hypothecated and to check
any statements, accounts, reports and information relative thereto AND also if I*/We* shall
fail to repay on demand any monies which ought to be paid by me*/us* hereunder or shall
commit any breach of this agreement of under any circumstances which in the sole
Doc. No. : 7703-71-60-TS-001
GCC 72 of 79
GENERAL CONDITIONS OF
CONTRACT
judgment for the OWNER is prejudicial to or imperil or is likely to prejudice or imperil the
security created hereunder or if distress or execution is levied or enforced against any of
my*/our* property or assets whatsoever or I*/We* shall suspend or cease to carry on
business or if the said Contract is cancelled or terminated, then and in any such case, it
shall be lawful for the OWNER to take charge, of seize, recover, receive appoint receivers,
remove and/or take possession of all or any part of the materials hereby hypothecated and
either forthwith or any time and from time to time sell, realize or dispose of the same in any
manner including by public auction or tender or private contract and whether with or without
intervention of the court all or any part of the materials hereby hypothecated or otherwise
deal therewith in such manner and upon such terms and conditions as the OWNER in its
discretion thinks fit.
V) I*/We* hereby undertake to give immediate possession to the OWNER on demand of all
materials hereby hypothecated to the OWNER, and agree to accept the accounts of sales
and realizations given by the OWNER as conclusive proof of amounts realized and relative
expenses and to pay on demand any shortfall or deficiencies therein shown, the proceeds
of sale or otherwise realizations of the materials hereby hypothecated to the OWNER to be
applied by the OWNER in or towards the repayment of the said/or the unadjusted balance
thereof for the time being.
VI) Subject to the powers of the OWNER and my*/our* obligations hereunder, I*/WE* shall be
entitled to use the materials here by hypothecated to the OWNER in the ordinary course of
construction/ performance of the works so long as I*/We* an*/are* not prohibited in writing
by the OWNER from time to time.
The materials hereby hypothecated and all proceeds of sales and other realizations and
proceeds of insurance thereof shall always to be kept distinguishable and be held as the
exclusive property of the OWNER specifically appropriable to the security hereby created
and I*/We* shall not without the prior permission of the OWNER create any mortgage or
encumbrance whatsoever upon or over or affecting the same or any part thereof, nor
otherwise suffer or allow to be done anything that may prejudice the security hereby
created.
The material hereby hypothecated and presently brought upon, lying, stored or be in or upon
the site of works are my*/our* exclusive and un-cumbered property with full right in me*/us* to
create the security in respect thereof in favour of the OWNER as herein envisaged, and all
future materials which are or shall be brought into, laying stored or be in or upon or about the
site of works for permanent incorporation in the works shall likewise be my/our exclusive
property without any charge, lien or interest in any other person and shall be exclusively
appropriable to the security hereby created in favour of the OWNER.
The OWNER shall not in any way be responsible in respect of the quantity, weight, amount
value, condition and final turn out or otherwise of or for the materials hereby hypothecated to
the OWNER, if the same happen to be in the possession of the OWNER and for any loss,
destruction or deterioration thereof, or damage thereto caused by theft, pilferage, robbery, fire,
riot or civil commotion malicious damage or otherwise howsoever, whatever may be the
circumstances or the reason under or for which the loss, destruction deterioration or damage,
including any act, commission, negligence or default of the OWNER or any of its nominees,
agents or servants.
GCC 73 of 79
GENERAL CONDITIONS OF
CONTRACT
The security hereby created shall operate and be a continuing security for the unadjusted
balance of the said advance from time to time due to the OWNER notwithstanding that there
may be a nil balance at any time or from time to time and notwithstanding that the said
advance or unadjusted balance may exceed the limits of the said advance as herein
envisaged.
All expressions herein used and not herein defined shall unless repugnant to the subject or
contract thereof carry the meaning assigned to them under the said contract.
Yours faithfully,
_____________
Name**
Place:
Date:
NOTE: *Strike out what is not applicable.
** To be signed by all the partners of a partnership firm.
*** Signature(s) is/are not to be witnessed.
GCC 74 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX-F
FORMAT FOR INFORMATION BY CONTRACTOR
1.
2.
Telephone No : Office
Fax No.
3.
4.
5.
6.
: Office
Contract Person
Mobile No.
E-mail
Name of Mumbai representative of the
Contractor/ Consultant(if any)
Address
:
:
Telephone No
Fax No.
Mobile No.
E-mail
Constitution of the Contractor/
Consultant
:
:
GCC 75 of 79
:
:
GENERAL CONDITIONS OF
CONTRACT
7.
8.
9.
10.
11.
12.
13.
14.
:
:
:
:
:
:
:
GCC 76 of 79
GENERAL CONDITIONS OF
CONTRACT
15.
:
:
:
:
17.
18.
21.
:
:
:
:
:
:
GCC 77 of 79
GENERAL CONDITIONS OF
CONTRACT
22.
23.
24.
Supporting
servicesfrom
outside
agencies (Give details)
Details about litigation (pending as
well as settled) if any.
Any other special / relevant
information.
:
:
:
Place : ___________________
Signature : __________________
Date : ____________________
Designation : ________________
COMPANY SEAL
GCC 78 of 79
GENERAL CONDITIONS OF
CONTRACT
APPENDIX-G
INTENTIONALLY OMITTED
GCC 79 of 79
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
VOLUME - I
SECTION 4
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
INDEX
SPECIAL CONDITIONS OF CONTRACT
CLAUSE NO.
DESCRIPTION
1.
GENERAL
2.
TIME SCHEDULE
3.
4.
5.
PROVIDENT FUND
6.
7.
8.
9.
10.
CENVAT BENEFITS
11.
CONSIGNEE
12.
INTENTIONALLY OMITTED
13.
14.
IMPORT LICENSE
15.
16.
17.
18.
19.
20.
21.
STATUTORY APPROVALS
22.
MEASUREMENT OF WORK
23.
24.
COMPLETION DOCUMENTS
25.
SITE CLEANING
26.
27.
PRE-COMMISSIONING / COMMISSIONING
28.
SPARE PARTS
SPECIAL CONDITION OF
CONTRACT
CLAUSE NO.
220/33 KV Substation of
Bharat Oman Refineries Ltd.
DESCRIPTION
29.
SUB CONTRACTORS
30.
TERMS OF PAYMENT
31.
32.
SAP SYSTEM
33.
CONSEQUENTIAL DAMAGES
34.
PENALTY
35.
SURPLUS MATERIAL
36.
CONSTRUCTION MANAGEMENT
37.
38.
39.
40.
41.
TEMPORARY WORKS
42.
43.
INSURANCE
44.
45.
DESCRIPTION
APPENDIX-I
TIME SCHEDULE
APPENDIX-II
APPENDIX-III
PF COMPLIANCE
APPENDIX-IV
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
1. GENERAL
1.1
1.2
1.3
1.4
1.5
1.6
The materials, design and workmanship shall satisfy the applicable relevant
Indian &International Standards, the job specifications contained herein and
the codes referred to by expression or implication. Where the job
specifications stipulate requirements in addition to those contained in the
standard codes and specifications, these additional requirements shall also
be satisfied.
1.7
SCC 1 of 40
SPECIAL CONDITION OF
CONTRACT
i)
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Formal Contract
DEFINITIONS
a) In addition to GCC, following words and expressions will have the
meanings asunder:
i)
COMMISSIONING shall mean that the work and activities have been
completed in accordance with provisions of bidding document.
SCC 2 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
2. TIME SCHEDULE
2.1
2.2
SCC 3 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
3.2
The OWNER does not warranty or undertake the provisions of any facility
aforesaid or otherwise whatsoever to the CONTRACTOR or assistance in
obtaining, procuring the same or other assistance whatsoever for on in the
performance or testing the work(s) and the CONTRACTOR shall not imply by
conduct, expression or assurance or by any other means any promise or
obligation on the part of the OWNER contrary to the provisions hereof, and
any such promise or obligation understood by the CONTRACTOR shall not
be binding upon the OWNER.
3.3
CONSTRUCTION POWER
OWNER shall provide free electrical power supply (230 / 440 volts) as
construction power. The CONTRACTOR shall be responsible for making
distribution arrangements including supply of power cables as per work
requirements & BORL electrical department instructions for welding, stress
relieving and other purposes such as exhaust fans, AC/ventilation units etc.
However Contractor will be responsible for making arrangement for alternate
power arrangement in case of outages/power cuts.
3.4
CONSTRUCTION WATER
OWNER shall provide potable water free of cost at one point near the project
site for the cleaning and hydro- testing as well as for drinking purposes.
However, it is the CONTRACTOR'S responsibility to draw the water supply
from the source point and make distribution arrangements as per work
requirements & transport it to wherever required.
Suitable facilities must be provided by the Contractor to direct waste water to
plant drainages to prevent flooding of the work areas. The plant drainages
will have to be cleared by the Contractor on a daily basis to ensure smooth
flow.
However, non-availability of construction water due to delay in any other
reasons shall not entitle the CONTRACTOR for any claim on OWNER on
account of time and cost implications.
SCC 4 of 40
SPECIAL CONDITION OF
CONTRACT
3.5
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Before starting the WORK, the CONTRACTOR shall obtain a license from
the concerned authorities under the Contract Labour (Abolition and
Regulation) Act, 1970 and shall furnish copy of the same to the OWNER.
The labour license for the appropriate labour shall be kept valid for the total
contractual period including extended period, if any.
4.2
APPLICABLE LAWS
a) CONTRACTOR shall abide by and comply with, and secure compliance
by his subcontractors and vendors, with all applicable laws, of any
governmental authority having jurisdiction over the WORK.
b) CONTRACTOR shall obtain all licenses and permits, authorisations,
visas, labour quotas and work permits required by any applicable laws,
rules or regulations for him and his employees to perform the work and to
do business.
c) CONTRACTOR shall be liable for and shall indemnify and hold harmless
OWNER from and against any and all liabilities, damages, demurrages,
claims, fines, penalties and expenses of whatever nature arising out of or
resulting from violation by CONTRACTOR, his employees, agents,
SCC 5 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
5.2
6.2
The CONTRACTOR shall not recruit personnel of any category from among
those who are already employed by the other agencies working at the site,
but shall make maximum use of local labour available.
6.3
SCC 6 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
8.2
8.3
8.4
During such review, DCPL and/or the OWNER may suggest modifications in
the drawings/documents. So long as the modifications suggested are to meet
the technical requirements or the specifications or are proposed for the
efficient operation of the PLANT without altering the basic design parameters
given in the Bidding Documents, these shall be carried out by the
CONTRACTOR within the respective scope of WORK or supply without extra
cost to the OWNER or extra time irrespective of the fact that these
requirements have not been detailed in Bidding Documents or in the
CONTRACTORs bid.
8.5
SCC 7 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
may be, within the scope of WORK and scheduled time and without any
extra cost to the OWNER.
8.6
8.7
8.8
OWNERS DOCUMENTS
a. CONTRACTOR acknowledges that OWNER shall not be bound to
provide him with any document other than those OWNER supplied
documents as comprehensively mentioned in the Bidding Documents.
b. CONTRACTOR acknowledges that all and any of same received before
the Fax of Acceptance are fit and sufficient for their purpose.
c. OWNER'S documents provided to CONTRACTOR shall remain the
property of OWNER. They shall not, without prior APPROVAL, be used
copied or communicated to any third party unless necessary for the
performance of the WORK and such third party agrees to be bound by
the provisions of this clause.
The CONTRACTOR shall accept full and exclusive liability at his own cost for
the payment of any and all taxes, duties, cess and levies howsoever
designated, as are payable to any government, local or statutory authority in
any country including Indias are now in force or as are hereafter imposed,
increased or modified and as are payable by CONTRACTOR, his agents,
SUBCONTRACTORS and its/their respective employees for or in relation to
the performance of this CONTRACT. The CONTRACTOR shall be deemed
to have been fully informed with respect to all such liabilities and considered
the same while submitting the offer.
9.2
Lump sum price quoted by the Bidder shall be inclusive of all applicable
taxes, duties, cess, levies etc. but excluding MPVAT on supplies, Service
tax on Services, Cenvatable Excise Duty (ED) on Indigenous goods,
Cenvatable Countervailing Duty (CVD) on Imported furnished goods
and Cenvatable Additional Import Duty (AID) on Imported furnished
goods,. Bidders shall strictly quote the above taxes & duties as per the
Schedule of Price attached with the Bidding Document.
9.3
Owner can claim CENVAT benefits for the Cenvatable components of Excise
Duty (ED), Countervailing Duty (CVD), Additional Import Duty (AID), MP VAT
and Service Tax for the supply of materials and services which are eligible
SCC 8 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Madhya Pradesh (MP) Value Added Tax (VAT) on Supplies shall be extra at
actual. The Input Tax Credit amount shall be reimbursed to Contractor upon
production of all relevant documents necessary to claim Input Tax Credit by
Owner on supply of materials which are eligible for Input Tax Credit as per
MP VAT Act and Owner is able to take MP VAT Credit in accordance with
the provisions of MP VAT Act and Bidding Document.
Note: The relevant documents for MP VAT shall include Original Tax Invoice,
Proof of Payment of MP VAT etc.
9.5
Form 49 (Road Permit) shall not be issued by BORL. Contractor shall issue
their own road permit for all incoming materials as applicable from outside
Madhya Pradesh for this contract.
9.6
For all foreign items, contractor shall import the material against their own
import/ export code and their after the material shall be transferred in the
name of BORL, through Importers Invoice. Material can be dispatched
directly from Customs Port to BORL site. All formalities for custom clearance
in India shall be done by Contractor.
9.7
TDS under Income Tax Act and MP Works Contract Tax shall be deducted
from the Contractors Running Account Bills at applicable rate during
currency of the contract.
9.8
9.9
OWNER will not issue C-Forms for interstate purchase of goods by the
CONTRACTOR.
9.10
CONTRACTOR shall full and exclusive liability for payment of all TAXES
arising directly or indirectly out of the performance of the WORK and
CONTRACTORs obligations hereunder.
9.11
All TAXES levied and imposed on CONTRACTOR and his employees will be
for the account of CONTRACTOR.CONTRACTOR shall also be liable for
interest and/ or all penalties arising due to non-payment or late payment of
SCC 9 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
any applicable TAXES. In the event OWNER pays or is required to pay any
TAXES, interest and/ or penalty due to default of CONTRACTOR,
CONTRACTOR shall forthwith reimburse such amounts to OWNER. If
CONTRACTOR fails to reimburse such amounts to OWNER within fourteen
(14) days of receipt of a demand from OWNER, OWNER shall be entitled to
deduct such amounts from any payments due and payable by OWNER to
CONTRACTOR under the CONTRACT.
9.12
Any costs, expenses or losses arising due to the re-export of the imported
goods or re-import of goods, shall be for the account of CONTRACTOR.
9.13
9.14
9.15
ii.
iii.
iv.
SCC 10 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
10.2
10.3
11. CONSIGNEE
11.1
11.2
SCC 11 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
15.2
15.3
The OWNER/DCPL shall be entitled at any time and/or at any stage of the
WORK to inspect, witness and/or review the Quality Assurance Programme.
15.4
For, detailed Quality Assurance plan refer Clause 8.07 Vol- II : Section E01
of bidding document.
SCC 12 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
CONSTRUCTION EQUIPMENT
The CONTRACTOR shall without prejudice to his overall responsibility to
execute and complete the WORK as per specifications and TIME
SCHEDULE, progressively deploy adequate equipments, and tools & tackles
and augment the same as decided by the Engineer-in-Charge depending on
the exigencies of the WORK so as to suit the construction schedule. No
construction Equipment shall be supplied by the Owner.
CONTRACTOR to ensure deployment of suitable cranes and take all
safety precautions during execution of WORK
16.2
SITE ORGANISATION
The CONTRACTOR shall however without prejudice to his overall
responsibility to execute and complete the WORK as per specifications and
TIME SCHEDULE progressively deploy adequate qualified and experienced
personnel together with skilled/unskilled manpower and augment the same
as decided by Engineer-in-Charge depending on the exigencies of WORK to
suit the completion schedule without any additional cost to OWNER.
SCC 13 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
21.2
Statutory fees, if any, paid for all such inspections and approvals shall be
reimbursed at actuals to the CONTRACTOR by the OWNER on production
of documentary evidence.
21.3
21.4
REGISTRATION
AUTHORITIES
OF
THE
CONTRACTOR
WITH
STATUTORY
SCC 14 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
22.2
22.3
22.4
22.5
22.6
SCC 15 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
23.2
Detailed erection scheme for all critical equipments will be developed and
submitted by the CONTRACTOR on award of work for approval of Engineerin-charge at site. All the Cranes and lifting tackles are subjected to load
testing by authorised testing and certification agency at site / should have
valid load test certificates. For the purpose of load testing of cranes, the
CONTRACTOR will submit a Procedure for Load Testing of Cranes to the
Engineer-in-Charge. The actual load testing shall be carried out in
accordance with the procedure, as approved by the Engineer-in-Charge. The
CONTRACTOR at no extra cost to OWNER will arrange required loads for
load testing purpose.
23.3
23.4
During the performance of the work the CONTRACTOR shall at his own cost
keep structures, materials and equipment adequately braced by guys, struts
or other approved means which shall be supplied and installed by the
CONTRACTOR as required till the installation work is satisfactorily
completed. Such guys, shoring, bracing, strutting, planking supports etc.
shall not interfere with the work of other agencies and shall not damage or
cause distortion to other works executed by the CONTRACTOR or other
agencies.
23.5
SCC 16 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
j)
Instrumentation
and
m) A certificate from OWNERs ware house/store that all the mandatory spares
have been handed over to them.
n) Any other drawing/document/report specified elsewhere in the Bidding
Documents.
25. SITE CLEANING
The CONTRACTOR shall take care to keep the job site clean at all times for easy
access and also from the safety point of view to the satisfaction of the Engineer-inCharge.
26. PACKING, FORWARDING AND SHIPMENT
26.1
IMPORTED SUPPLIES
a) The CONTRACTOR wherever applicable, shall after proper painting,
pack and crate all items in a sea worthy packing for shipment in a
manner suitable for export to a tropical, humid climate in accordance with
internationally accepted export practices and in such a manner so as to
protect them from damage and deterioration in transit by road, rail and/or
sea and during storage at the site till the time of erection. The
CONTRACTOR shall be responsible for all damage(s) due to improper
packing.
b) The CONTRACTOR shall notify the OWNER of the date of each
shipment from the port of embarkation as well as of the expected date of
arrival of such shipment at the designated port of arrival only for the
OWNERs information.
c) The CONTRACTORs notification shall give complete shipping
information concerning the weight, size and content of each package and
such other information OWNER may require.
26.2
INDIGENOUS SUPPLIES
a) The CONTRACTOR shall, wherever applicable, after proper painting,
pack and crate all items in such a manner as to protect them from
deterioration and damage during rail and road transportation to the site
SCC 17 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
and during storage at the site till the time of erection. The
CONTRACTOR shall be responsible for all damage(s) due to improper
packing.
b) The CONTRACTOR shall notify OWNER of the date of each dispatch
from his works and expected date of arrival at the site for the information
of OWNER.
c) The CONTRACTORs notification shall also give all shipping information
concerning the weight, size and content of each packing and such other
information as the OWNER may require.
26.3
DOMESTIC INVOICES
a) The following documents shall be sent to the OWNER within 3 (three)
days from the ate of dispatch:
Invoice (2 copies)
Packing List (2 copies)
Test Certificate (4 copies)
Railway receipt/Lorry receipt (2 copies)
b) The CONTRACTOR shall be responsible for loading, unloading and other
handling of all materials commencing from manufacturers/ suppliers
work/port of disembarkation till the material is erected, tested and
commissioned. He shall be solely responsible for transportation/
shipment, proper storage and safe custody of all equipment and
materials.
c) For imported as well as indigenous supplies, Lorry Receipt (LR) and
Railway Receipt (RR) for inland transportation shall be made in the name
of the OWNER (BORL) as the consignee. Road permits for inland
transportation shall not be issued by Owner.
27.2
SCC 18 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
27.4
In
addition,
within
the
CONTRACTORS
responsibilities
for
PRECOMMISSIONING/COMMISSIONING and within the price of services
the CONTRACTOR shall be required to maintain watch and ward of and
ensure the safety and integrity of the PLANT until successful completion of
COMMISSIONING of the PLANT. If COMMISSIONING of the PLANT
commences later than 02 (Two)months of the written notification to
commission the plant by the Contractor, due to reasons attributable to
OWNER, the OWNER and the CONTRACTOR shall agree upon the
reasonable cost incurred for maintaining watch and ward and preservation of
the PLANT beyond the said 02 (Two) months period and upto
commencement of COMMISSIONING, which shall be payable to the
CONTRACTOR in addition to the Contract price and shall be included within
and form part of the final bill of CONTRACTOR.
27.5
If however, the PLANT cannot be commissioned within the said period for
reason(s) attributable to the CONTRACTOR or if commissioning and/or the
Performance Test conducted indicates that the PLANT does not perform to
the contractual specifications and requirements, then the Bank Guarantee(s)
shall even after the extension aforesaid continue to be extended upto and
until successful COMMISSIONING and Performance Tests of the PLANT. In
either event, the OWNER will be entitled to encash the Bank Guarantee(s) if
the Bank guarantee is not extended or substituted by an acceptable
Corporate Guarantee, as the case maybe, at least 14 (Fourteen) days prior
to the date of expiry of Bank Guarantee(s).
COMMISSIONING SPARES
The CONTRACTOR shall procure and supply all spare parts required during
start up and commissioning of the various systems as enumerated in the
Bidding Documents. The lump sum CONTRACT PRICE shall be deemed to
be inclusive of the provision of all such COMMISSIONING spares required till
successful COMMISSIONING of the PLANT. The CONTRACTOR should
SCC 19 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
MANDATORY SPARES
The CONTRACTOR shall within the CONTACT PRICE supply all mandatory
spares as specified elsewhere in the Bidding Document. The handing over of
the spares will be followed through SAP system and the templates against
individual category of items shall be duly filled in by the CONTRACTOR
including price for each item before handing over the mandatory spares to
OWNER.
28.3
O&M SPARES
a) The Bidder will furnish a price list of operation & maintenance (O&M)
spares, as recommended by manufacturers of various equipment other
than COMMISSIONING & mandatory spares dealt above. Price of these
spares shall not be included in quoted lump sum price, however itemized
price for O&M Spares shall be submitted within 3 (Three) months after
award of work as per Price FORM SP-9. The Price List will be valid for a
period of 12 (twelve) months after Commissioning. FORM SP-9 shall not
be considered for evaluation and finalisation of L1 bidder.
b) In addition to such lists, CONTRACTOR shall for each item also supply
comprehensive equipment list, complete with relevant drawings and
vendors comprehensive spare parts manual for that equipment, to
enable OWNER to ascertain and verify its spare parts requirements.
28.4
All spare parts shall be properly packed and protected and shall be marked,
tagged as appropriate, and accompanied by such documentation as
OWNER shall specify for ease of post-delivery administration which shall
include, but not by way of limitation, a detailed packing list for each
consignment.
Project Management
Engineering
Planning
Procurement
Construction
Commissioning
SCC 20 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
b) Bidders
may
sub-contract
construction
work,
to
the
SUBCONTRACTOR(s) having prior proven experience of similar WORK
and on specific approval by OWNER/DCPL after award of WORK.
c) Following the notification of Acceptance of Bid, the CONTRACTOR will
submit to the OWNER for approval the details of sub-contractors for
construction. CONTRACTOR shall ensure that very competent and
resourceful agencies with proven track record and performance should
be proposed for the WORK to be sub-contracted.
d) The list of construction sub-contractors proposed in the Bids by the
Bidders shall be considered as indicative only.
e) The CONTRACTOR shall deploy all manpower relating to works at site
i.e. Project Manager, Quality Control engineers for various disciplines,
planning engineers and front line supervisors for civil, electrical,
Mechanical, piping and instrumentation job from his organisation. Subcontracting of these activities shall not be permitted under any
circumstances.
30. TERMS OF PAYMENT
30.1
ON ACCOUNT PAYMENTS
The basis and terms of payment for various items of Schedule of Lump sum
prices, without prejudice to any other mode of recovery available to OWNER,
shall be as follows:The Lump sum price shall be paid under the following category with
CEILING as follows:
a) Design and Detailed Engineering (SP-1) - 2%
b) Supply Portion (other than Civil & Structural items) (SP-2) - 70%
c) Fabrication, Erection / Installation (other than Civil & Structural items)
Site Work (SP-3) + Civil & Structural (Inclusive of cost for Supply items &
Construction) (SP-4) [Balance Lump sum amount as per SOR [Total
Lump sum Amount (-) Amount Mentioned at ((a) + (b)) above]
In case the price(s) quoted exceed the limits specified herein above the
excess amount shall be paid in Final Bill.
The CONTRACTOR shall submit further breakup for various activities of
WORK for the purpose of billing for each discipline such as civil and
structural, Mechanical, Piping, Electrical, Instrumentation, Insulation,
Painting including breakup for Design &Detailed Engineering which will be
reviewed and approved by Engineer-in-charge at the time of Kick-off
meeting. The CONTRACTOR shall be paid monthly running account bills at
stages of completion of individual item/work, based on the value assessment
by Engineer-in-charge in the following manner after deductions of necessary
SCC 21 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
30.3
As Built Drawings for the Plant/ Unit along with its electronic files.
SCC 22 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
30.5
Certificate of Conformance.
SUPPLY OF
TACKLES:-
MANDATORY
SPARES
AND
SPECIAL
TOOLS
&
90% upon receipt of mandatory spares and special tools & tackles at site
and handing over to OWNER.
B. STRUCTURAL
SCC 23 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The CONTRACTOR shall before supply of material covered within the scope
of supply at his own risks, cost and initiative undertake or cause to be
undertaken all tests, analysis and inspections as shall be required to be
undertaken with regard to the materials under the specifications and any
codes, practices, orders and instructions with respect thereto and cause the
results thereof to be recorded, reported or certified, as the case may be, and
shall not offer for delivery or deliver any material which has not passed such
tests/analysis or Inspection and which are not accompanied by the test
results, reports and/or certificates in this behalf provided in the applicable
specifications, code(s) and or practices.
31.2
31.3
31.4
SCC 24 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Such certificate is only intended to satisfy the OWNER that prima-facie the
material supplied by the CONTRACTOR is in order and shall not otherwise
absolve the CONTRACTOR of his/its full responsibility under the contract in
relation there to, including in relation to specification fulfillment and/or
performance or other guarantees.
OWNER has implemented the ERP package SAP for all of its functions. The
functions related to project execution such as Materials Management
(Purchasing &Warehousing), Contracts Management including payment of
invoices and Financial Management are part of the SAP System. The
CONTRACTOR to ensure that the invoices raised by them from time to
time(including the terms of payment), should have compatibility with SAP
System so that the data can be directly transferred electronically into SAP.
The list of spares & other materials to be supplied by the CONTRACTOR to
the OWNER, also requires to be electronically transferred.
32.2
33.2
34. PENALTY
34.1
PENALTY ON ACCOUNT OF DEVIATIONS IN TRANSFORMER LOSSES:The contractor shall ensure that the transformers supplied by him is in line
with the guaranteed transformer losses viz. Differential Copper Loss,
Differential Iron Loss and Auxiliary losses quoted by the contractor in the
bidding documents and the same which has been considered for evaluation
of the bid.
SCC 25 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
In case if the transformer losses during guaranteed test runs are found to be
within the permissible limits as mentioned in IS 2026, however, is beyond the
guaranteed value declared in the bidding document, penalty shall be
imposed for the excess loss over the corresponding guaranteed value by
applying the below stated factors:
Sl.
No.
1.
Equipment
100 MVA,
220/33 kV, 3
Phase,
Power
Transformer
Parameter to be
taken for applying
differential price
factor (F)
Differential Copper
loss (KW)
Differential Iron
loss (KW)
Auxiliary loss (KW)
All penalties mentioned above (i.e. Differential Copper loss, Differential Iron
loss and Auxiliary loss) are mutually exclusive, and shall be applicable for
each criterion mentioned above.
In case if the losses during guaranteed test runs are found to be within the
permissible limits as mentioned in IS 2026, however is better than the
guaranteed value declared in the bidding document, no bonus shall be
claimed by the contractor.
34.2
SCC 26 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
35.2
If the CONTRACTOR shall fail to return to the OWNER any surplus material
within the provision hereof above, the CONTRACTOR shall be liable to pay
to the OWNER the cost of such materials delivered at OWNERs stockpile /
godown plus departmental charges calculated at 25% (Twenty Five percent)
of the said cost determined by the OWNER, and the decision of the OWNER
as to such cost shall be final and binding upon the CONTRACTOR.
Contractor is liable to pay custom duty on the equipments brought into India
for executing the project. The Contractor shall be fully liable for observing all
the formalities in this regard as well as to pay the custom duty chargeable on
the equipments, including any deposit payable for such purposes. No
adjustment in contracted rates shall be permissible for any change in duty
drawback applicable in respect of equipment & machinery brought in India
for the use of the project and for re-export of equipment and machinery, on
completion of the project.
37.2
SCC 27 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
shall be furnished by the Owner, the Owner may at the request of the
Contractor furnish the said Bond against the Contractor furnishing a Bank
Guarantee to the Owner, of the like amounting the form and from a Bank in
India approved by the Owner.
37.3
If for any reason the Owner is required by the Customs Authorities during
pendency of Contract to pay any customs duty due to the importation or
retention by the Contractor of any imports, the Contractor shall forthwith on
demand by the Owner pay the same to the Owner, with the right in the
Owner (without prejudice to any other mode of recovery or right of the
Owner) to deduct the same from the on account and other payments due
and/or becoming due or payable to the Contractor from time to time. The
payments under such a case shall be subject to submission of Bank
Guarantee from a Bank approved by Owner, by the Contractor in favour of
the Owner for an amount equivalent to amount of custom duty.
37.4
The obligations undertaken and/or any bond or facility provided by the Owner
to the Contractor shall be based on the clear understanding that the said
equipment shall be utilised by the Contractor only for the performance of the
work covered under this contract and that the Owner shall be discharged
forthwith from all said obligations and shall be entitled forthwith to
discontinue and recall any bond or other facility to the Contractor if the
Contractor shall utilise or permit to be utilised the said equipment(s) or any of
them for the performance of any work other than the work covered by the
Contract in which event any amount due from Contractor in this connection
shall also carry interest @22% (Twenty two percent) per annum from the
date of relative payment by Owner up to the date of recovery in full.
38.2
Employment Visa is granted only for the skilled and qualified professionals or
to a person who is being engaged or appointed by a Company, Organization,
Industry or Undertaking etc. in India on contract or employment basis at a
senior level, skilled position such as technical expert, senior executive or in
managerial position etc.
39.2
SCC 28 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
39.3
39.4
The time allowed for carrying out the work as entered in the Contract, shall
be strictly observed by the Contractor. The work shall throughout the
stipulated period of the contract be proceeded with all the diligence (time
being essence of the Contract) and the contractor shall pay to the Owner as
Liquidate Damages, an amount equal to 1/2% (half percent) of the Total
Contract Value, for every week of delay or part thereof, subject to a
maximum of 5% (five percent) of the Total Contract value.
40.2
CONTRACTOR shall obtain all safety clearance (viz. Excavation, Hot/ Cold
work permit) from Owner, as may be required from time to time, prior to start
of work. Work without safety permit shall not be carried out. Safety permit
and fire service facility, if available, shall be provided on daily allocation basis
upon application.
42.2
CONTRACTOR shall obtain plans and full details of all existing and planned
underground services from Engineer- in- Charge and shall follow these plans
closely at all times during the performance of work. CONTRACTOR shall be
responsible for location and protection of all underground lines and
structures at his own cost.
42.3
Despite all precautions, should any damage to any structure / utility etc.
occur, the Contractor shall contact the Engineer- in- Charge and
SCC 29 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
CONTRACTOR shall forthwith carry out repair at his expenses under the
direction and to the satisfaction of DCPL and Owner/concerned authority.
42.4
42.5
43. INSURANCE
Insurance shall be in the scope of the contractor till the complete commissioning and
handing over of 220/ 33 KV Substation. Contractor shall ensure himself to cover all
job, which shall include all jobs like Detailed Design & Engineering, Procurement,
Supply, Transportation up to BORL Bina Site, Storage, Construction, Erection,
Installation, Testing and Commissioning and all other related jobs for successful
completion of 220 / 33 KV Substation.
The Contractor shall at all times maintain sufficient insurance cover against fire and
injury/ death, and such other insurances, as necessary to cover all the liabilities,
present or future, whether foreseeable or otherwise, which may arise on account of
any accident or otherwise, during the course of the Contract.
44. INDEMNITY AND OTHER REMEDIES:
The Contractor shall indemnify, defend and hold and keep indemnified, the Owner,
its affiliates, employees, directors and agents from and against all Losses incurred
or suffered by the Owner, its affiliates, employees, directors and agents , as a result
of, arising from, or in connection with or relating to:
a) gross negligence, fraud or willful act of the Contractor, Sub-Contractor or their
respective agents, employees or officers:
b) any violation of Applicable Law by the Contractor, Sub-Contractor or their
respective agents, employees or officers:
SCC 30 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
any action or suit being brought against the Contractor or any of its SubContractor(s) or their employees, workmen, representatives, agents, servants or
suppliers for anything done or omitted to be done in execution of the Contract
The obligations of the Contractor under this clause shall survive the termination or
expiry of the Contract.
For the purposes of this Clause [44] the term (a) Losses shall mean all losses,
liabilities, costs, charges, expenses, (whether or not resulting from third party
Claims), including those resulting from actions, proceedings, Claims and including
interests and penalties with respect thereto and out-of-pocket expenses, including
reasonable attorneys and accountants fees and disbursements and (b) Claims
includes any notice, demand, claim, action, assessment taken by any governmental
authority or a third party whereby any person: (i) may be placed or is sought to be
placed under an obligation to make payment; (ii) is likely to suffer any loss, damage,
cost, expense, liability, penalty or prosecution; (iii) may be enjoined or restrained
from doing any act or thing; and/or (iv) may be deprived of any relief, allowance,
credit or repayment otherwise available;
Notwithstanding anything contained herein:
Any particular remedy or remedies of a party in respect of any default by another
party shall not preclude the use by a party of any other remedy in respect thereof
whether available at law, in equity, under legislation or otherwise or as may be
expressly provided for in the Contract or the Bidding Document. No such remedy
shall be exclusive or dependent upon any other remedy and a party may from time
to time exercise any one or more of the remedies referred to herein, at law and
equity independently or in combination, such remedies being cumulative and
alternative.
Whenever any claim against the Contractor for the payment of any sum of money
arises out of or under the Contract (including in relation to carrying out the Work or
provision of Supplies), Owner shall, at its option and without prejudice to any other
rights, remedies and entitlements it may have under other Contract or the Bidding
Documents, Applicable Law or equity, be entitled to recover such sum from the dues
payable to the Contractor or by appropriating in part or whole, the Performance
Guarantee of the Contractor. The Contractor shall pay to BORL forthwith on
demand, any balance amounts remaining due.
SCC 31 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
45.2
45.3
Licenses. Contractor is, or will be, the holder of all national, state, local or
other permits required to conduct its business.
45.4
45.5
SCC 32 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
DESCRIPTION OF WORK
Complete 220 / 33 kV Substation Package
including five (5) nos. 220 kV Bays in 220 kV
Outdoor Air Insulated Switchyard, 33 kV GIS,
associated LT AC & DC System,
Interconnection of existing 33 KV System at
CPP with the new 33 kV GIS alongwith
associated modification in the existing 33 KV
Switchgear, Substation Control, Protection
and Automation System, Illumination,
Earthing, lightning Protection, AC &
Ventilation and Fire Detection, Alarm &
Protection system alongwith associated Civil,
Structural, Architectural, etc. system and
successful commissioning of new 220 / 33kV
Substation including removal and shifting of
approx. 100 nos. of concrete railway
sleepers alongwith cable drums, cable trays,
structure and civil material to remaining yard
and re-fencing of the same shall be in the
scope of the contractor.
TIME OF COMPLETION
______________________________
SIGNATURE AND SEAL OF BIDDER
SCC 33 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
SCC 34 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Acts
1.
Compliance
Obtaining separate PF Code No from Local/Sagar.
Remittance of monthly contribution challan under that code.
Maintenance of monthly returns, annual returns, nomination
form, eligibility register for all contractual including sub
contractual staff deployed at BORL.
Inspection by Engineer In charge for above compliance
Contract Labour
2
(R & A) Act
ESI
SCC 35 of 40
SPECIAL CONDITION OF
CONTRACT
Sl. No.
5
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Acts
Minimum Wages
Act 1948
Compliance
Display of wages to be paid category wise at notice board (in
Hindi) of the contractor where work is being carried out.
Requisite returns to be submitted by contractor.
Payment of wages
act 1936
Workmen
Compensation Act
1923
Maternity Benefit
Act
Payment of Bonus
Act 1965
10
Industrial Dispute
Act 1947
11
12
In addition, all other applicable labour laws must be complied with as enumerated in
GCC & SCC.
SCC 36 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Male
Female
Company Staff
Highly Skilled workers
Skilled Workers
Semi Skilled Workers
Unskilled Workers
TOTAL
Number of contract worker of Madhya Pradesh Domicile.
C. Nos. employees in Form XIII (Register of workmen employed by contractor):
..
D. Nos. of employees in Form XVI (Muster Roll/Attendance Register):
..
E. Welfare activities: .
==================================================================
Doc. No. : 7703-71-60-TS-001
SCC 37 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
==================================================================
2. The Employees Provident Fund &Misc Provision Act 1952:
A. PF Code number: ..,
B. Submission date of PF challan: ,
Amount of wages as per challan ...
C. Number of subscriber as per challan: ,
D. Number of subscriber working at BORL Bina site:
,
(Authorized Signatory: .)
E. Details of Form 5/ 10: No. of new joining, as per FORM 5..;
No. of employees resigned, as per FORM 10 ..
F. Annual Return Submission: Amount: ,
Date: Receipt No: .
G. Enclosed statement showing the recoveries of contribution as per the provisions of
The Employees Provident Fund &Misc Provision Act 1952, in below format for
employees / workers deployed at BORL Bina site (Mandatory).
Sr. Name of
No. Employee
/Worker
PF A/c
Number
Basic Salary
for Provident
Fund
Contribution
Employee/
Worker
Provident
Fund
Contribution
Employee/
Worker
voluntary
Provident
Fund
Contribution
Employer
Provident
Fund
Contribution
Provident
Fund
Admin
Charges
Basic Salary
for Pension
Fund
Contribution
Employer
Pension
Fund
Contribution
EDLI
Contribution
==================================================================
3. The Minimum wages Act 1948 & Madhya Pradesh Minimum wages Rules 1958
A. Minimum wage rate paid to:
Un-Skilled Workers: Rs.. per day,
Semi Skilled Workers : Rs per day,
Skilled Workers: Rs...per day,
Highly Skilled Workers : Rs. per day.
==================================================================
SCC 38 of 40
EDLI
Admin
Charges
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
==================================================================
4. The Payment of wages Act 1936 & Madhya Pradesh Payment of Wages Rules
1962
A. Actual Payment date
Actual Amt paid.
==================================================================
5. The Payment of Bonus Act 1965 & Madhya Pradesh Rules 1975:
A. Amount of Bonus Paid .
B. Copy of form D ..
==================================================================
6. The Workmen's Compensation Act 1923 & Madhya Pradesh Workmen's
Compensation rules 1958
A. Workmens Compensation Policy Number:..
Valid up to:
B. Nos. of cases reported ..,
C. Amount Paid DD Number ..
Date .. Bank ...
Brief about the case: ...........................
.
==================================================================
(Authorized Signatory: .)
SCC 39 of 40
SPECIAL CONDITION OF
CONTRACT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
==================================================================
7. The Factories Act 1948 & M.P Rules 1962:
A. Details of incident / Accident reported this month :
....................
B. List of PPEs provided to workman : .....
Declaration
This is to certify that the above information given by me is correct. We have complied
with all the labour laws including the Employees Provident Fund and Misc. Provision Act
1952, Payment of Wages Act 1906, contract Labour (R & A ) Act 1970 And other labour
laws , Rules and Regulations as applicable on us, during the month of ...
Authorized Signatory: .
Date:
Name : ..
Rubber stamp: ..
==================================================================
SCC 40 of 40
220/33 KV Substation of
Bharat Oman Refineries Ltd.
VOLUME - I
SECTION 5
HEALTH, SAFETY & ENVIRONMENT (HSE)
GUIDELINES FOR CONTRACTORS
1.0
220/33 KV Substation of
Bharat Oman Refineries Ltd.
INTRODUCTION
Bharat Oman Refineries Limited (BORL) has set up a 6 MMTPA grass-root refinery
at Bina, Madhya Pradesh, India. Other than the Refinery, there is a Crude Receipt
Terminal located at Vadinar, Jamnagar, Gujarat, India and a 936 km long cross
country pipeline across Gujarat and Madhya Pradesh to transfer the crude oil from
Vadinar to Bina.
BORL believes that all the manufacturing and related activities should be conducted
in a safe way to ensure the safety of people working in its premises.
It is to be ensured that contractors, who work for BORL, comply with HSE standards
as per the companys policy and observe safe practices & procedures at work to
protect health and safety of their employees and others.
Safety of the contract personnel needs enhanced focus due to constant change of
persons leading to lack of awareness. Statistics and experience show that an
additional benefit from improved HSE performance leads to overall effectiveness in
the execution of contract work.
In particular, the contractor has an independent responsibility for his own HSE
performance. BORL is responsible for clearly communicating its HSE requirement
to the contractor and for monitoring the contractor's performance with respect to
HSE. HSE standards of the contract employees should be in line with the BORL
employees and any violation observed will be dealt with strictly (including
termination of the contract).
These guidelines are applicable to all contracting agencies, O&M operators, other
service providers, etc. who work for Bharat Oman Refineries Limited.
1.1
DEFINITIONS:
Owner / Company shall mean Bharat Oman Refineries Limited.
Agreement shall mean the contract agreement between owner and contractor
for activities assigned to the contractors.
Contractor shall mean the person/persons, firm or company whose tender has
been accepted by the Competent Officer of BORL or contractors legal
Representative/ his successors and permitted assignee/sometimes engaged in
job on verbal instructions, due to exigency/emergency etc.
Engineer in charge shall mean the person authorized by the Competent
Officer of BORL to whom contractor or his/her employees report to for work
instruction.
Contract shall mean the totality of the agreement between the parties as derived
from the contract documents.
HSE 1 of 34
2.0
220/33 KV Substation of
Bharat Oman Refineries Ltd.
2.1
2.1.1
MEDICAL FITNESS
i.
Before planning the posting of the worker to BORL, the concerned supervisor
shall have a general overview that the person is not physically or mentally
incapacitated for the planned job.
ii.
The contractor shall arrange the medical examination of the workers as per
the BORL policy.
iii.
The contractor shall produce the certificate of medical fitness of the worker at
the time of gate pass application on the format as required by BORL.
iv.
The contractor shall ensure the compliance to the completion of the various
specific medical examinations (SME) as per the BORL policy. At present the
SME is required for the following jobs
v.
vi.
Work at Height
Canteen work
The contractor shall ensure that the posting of the workers in the jobs
requiring SME or Form-32 shall be in accordance with the fitness status in
the medical examination.
HSE 2 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
vii.
The contractor shall follow-up with the workers for the medical
recommendation as suggested on the medical fitness certificate / Form 32.
viii.
The contractor shall ensure timely renewal of the medical certificate, that is
within one year for:
Periodic Medical Examination for all the workers (if not specified)
Work at Height
Canteen work
ix.
The cost of all these medical examinations (if any) should not be directly or
indirectly recovered from the workers & shall be borne by the contractor
company.
x.
In case of any medical related dispute BORL will be the final authority to
arrive at a decision.
2.1.2
The contractor shall periodically educate, train, motivate & supervise the
workers at the opportunities of tool box talk or during the job on the possible
health hazards, risks involved in the job & the good safety practices for
prevention of such workplace injuries / exposures.
ii.
The contractor shall ensure that in case of any such incident, the person is
sent to Occupational Health Centre (OHC) along with his / her supervisor for
the treatment & the documentation.
iii.
iv.
v.
The injured gets the medical attention on the recommended frequency at the
govt. approved hospitals / clinics.
vi.
The person is brought to the OHC for fitness certificate in all (except the First
Aid cases), for the medical examination & fitness, before resuming the
duties.
HSE 3 of 34
vii.
2.1.3
220/33 KV Substation of
Bharat Oman Refineries Ltd.
2.1.4
DISCLOSURE
The contractor shall disclose any such important medical information he has, to
the medical facility at BORL in writing, if any of his workers has any potential or
recognized significant health hazard to the health of the worker / his colleagues.
2.1.5
IMPROVEMENTS
The contractor shall periodically update his supervisors & the workers about the
prevailing medical related requirements at BORL.
2.2
2.2.1
Responsibilities
i.
ii. The contractor shall appoint one of its personnel on the work site as a Safety
Representative.
iii. The contractors Site Manager on site shall be responsible for coordinating
the contractors safety activities.
2.2.2
2.2.3
No one shall enter any part of the complex, including the work site except for
undertaking the work assigned.
HSE 4 of 34
v.
2.2.4
220/33 KV Substation of
Bharat Oman Refineries Ltd.
2.2.5
PPE Type
Specification
Quantity
Frequency
EN:397,
Yearly
Quarterly
Polka Dotted
2 Pairs
Weekly
Safety Helmet
IS:2925
2.
Safety Goggles
EN:166,
ANSI: Z 87.1
3.
Safety Hand
Gloves
4.
Boiler Suit
Cotton
3 Sets
Yearly
5.
Safety Shoes
EN-345,
1 Pair
Yearly
IS:15298
HSE 5 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ii. The contractor/ sub-contractor shall also provide following PPEs as per job
requirements such as but not limited to:
Sl. No.
PPE Type
IS/EN/EU
Quantity
Frequency
1.
Monthly
need base)
EN 352-2,
ANSI: Z3.19,
EN-352-1
Dust Mask
IS:9473,EN-
Weekly
Job
Need Base
2.
149
3.
IS: 3521
Face Shield
Specific
EN:166.1.B.3.9
Job
Need Base
Specific
5.
EN-374-(JKL)
AND EN-388CE, EN-374-CE
1 Pair
Weekly
EN-345
1 Pair
Half Yearly
CE-0493
1 Pair
Monthly
EN-398, EN-
Job
Need Base
407
Specific
IS:2925 ,EN-
Yearly
ANSI: Z 87.1
Quarterly
Over Spectacles
EN-166, EN-
Quarterly
170, EN-172
PVC/Nitrile/Rubber
gloves
(For Chemical/Civil
Jobs)
6.
7.
8.
9.
Leather Apron
Helmet mounted
welders shield
10.
Chemical Splash
166
iii. The contractor/ sub-contractor shall ensure that the quality of PPEs is
maintained as per BORL guidelines. Contractor/ sub-contractor is
responsible for providing personal protective equipment to their employees
as per above specifications, quantity & frequency.
iv. The contractor/ sub-contractor shall ensure that personal protective
equipment are maintained in good condition and shall be worn as per the
requirement.
v. All the PPE should be available while working and proper supply to be
ensured by the contractor for routine wear and tear/loss.
Doc. No. : 7703-71-60-TS-001
HSE 6 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
vi. Use of PPE is mandatory and any violation of the same shall be penalized.
vii. Contractor shall provide contractors employees with the mandatory personal
protective equipment and the personal protective / safety equipment as
specified in the work permits. The contractor shall also provide additional
PPE, if instructed for safe execution of the job.
viii. Contractors PPE and other safety equipment shall conform to BORL
specifications and sample shall be approved by BORL safety representative
before procurement. Sufficient stock of mandatory PPEs shall be kept and
maintained at site.
ix. Contractor employees and employees of Subcontractors shall wear safety
helmet and coverall of the same color with logo/emblem of the main
contractor.
x. Contractor employees should be trained in proper use and maintenance
PPE.
of
xi. The damaged PPE shall be periodically replaced with new ones.
2.3
ENVIRONMENT:
2.3.1
2.3.2
The contractor shall avoid wastage of water, compressed air, electric power,
steam, etc. supplied to them from owner's source of supply for execution of the
job.
2.3.3
2.3.4
2.3.5
HSE 7 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
2.3.6
The contractor shall clear and level the work site and remove all metallic and
nonmetallic surplus materials, scrap, debris and other waste materials generated
out of his job, from time to time as well as after completion of job. The
contractors shall not throw away cut gaskets, used electrode pieces, hand
gloves, cotton bags, polythene bags, etc., into open channel drains or pipelines
system. They are to be collected and to be deposited in bins/waste collectors
earmarked for the purpose or disposed off in the areas as per the direction of
Engineer-in-Charge. The contractor is responsible for keeping his place neat and
clean. Also all temporary office shall be maintained in a healthy and hygienic
condition.
2.3.7
Contractor shall return all surplus materials & scrap to the owner's stores.
2.3.8
Contractor's vehicles, trucks, tractor, cranes and other portable equipment e.g.
Air Compressor, DG Set, Dewatering Pumps etc. used inside BORLpremises
(where Hydrocarbon is used as fuel) for execution of the job must be
mechanically sound and have an exhaust complying pollution norms. The
contractor shall ensure to avoid idle running of vehicles and equipment used for
execution of the job.
2.3.9
ii.
iii.
HSE 8 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
3.1
ENTRY IN BORLPREMISES
CONTRACTOR shall allow only its employees, Subcontractors, and suppliers
directly connected with the work, to enter BORL premises only after attending
necessary safety induction training endorsed by F&S.
3.2
3.2.1
Contractor shall furnish transportation for all of Contractors employees from the
designated entry gate to the job site and return. The BORL Representative will
designate the routes and parking areas to be used by Contractor's vehicles in
BORL premises. Contractor shall observe all of the BORLs traffic regulations at
all times while in the refinery and other BORL premises.
3.2.2
3.2.3
A safety clearance from F&S dept. is required to all the vehicles entering in
BORL operational area. The timings of vehicle inspection is from 09:00 AM to
11:00 AM.
3.2.4
The contractor shall comply with all points of checklist given in Annexure II of
safety inspection of vehicles before coming for inspection.
3.3
TRAFFIC REGULATIONS
All traffic signs, signals, and road markings must be obeyed. Unless otherwise
posted, the speed limit in BORL facilities is 30 KMPH. In all cases, the low
posted speed limit shall govern.
HSE 9 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.0
4.1
4.2
4.3
4.4
4.4.1
All scaffolds shall be erected by competent and qualified personnel and shall
conform to requirements of BORL guidelines and safe work practices for
scaffolds and ladders. These requirements include the mandatory inspection,
tagging, approval, and certification of erected scaffold before use.
4.4.2
4.5
4.5.1
Only authorized personnel holding valid Radiation Work Permit License issued
by BARC shall handle radioactive material.
4.5.2
4.5.3
Contractor shall ensure that the following basic rules are strictly enforced:
i.
ii.
iii.
HSE 10 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
iv.
v.
vi.
4.6
4.6.1
Contractor shall comply with the BORL requirements for storing, handling and
using of compressed gas cylinders.
4.6.2
Cylinders which are approved by PESO should only be allowed to use in BORL
complex.
4.7
ROAD CLOSURES
4.7.1
No roads shall be barricaded or blocked in any way without written approval from
the BORLs representative & F&S dept. Use of a flag man is required to direct
traffic around congested areas. Road workers and workers on roadsides shall
wear reflective coverall or jacket.
4.7.2
Barricades, temporary walkways, signs, etc. should be provided for the safety of
pedestrians and roadside facilities. Barriers shall be equipped with reflectors or
lights so that it is readily visible at night.
4.8
4.8.1
All vehicles and engine driven equipment entering BORL premises require a
Safety Certificate as such, contractor should meet the following general
requirements:
4.8.2
4.8.3
4.8.4
4.8.5
In addition, contractors lifting equipment shall have a valid load test certificate
from a BORL approved third party. Safety valves on mobile equipment shall also
be third party certified.
HSE 11 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.9
4.9.1
Contractor should obtain a Hot Work Permit prior to any welding works in BORL
premises and all requirements pertaining to hot work shall be strictly enforced.
Only a BORL approved type of Welding Blanket shall be used.
4.9.2
When welding work is carried out in a workshop or any similar location classified
as a permit free area, which is approved by Sr. VP (Mfg.), a work permit is not
required but the work shall be adequately supervised. The work area shall at all
times be kept clean of combustible and flammable material.
4.10
WORK PERMITS
4.10.1 As a general principle, no work in the BORL premises can be carried out unless
authorized by appropriate work permit, except those specified in the BORL
Guidelines and Procedures for Work Permit System. The nature of work may
also require additional permission, such as permission for radiography &
Excavation.
4.10.2 Contractor shall obtain appropriate written work permit (and additional
permission if required) through its BORL representative before starting any work
and an approved copy of the permit must be available at the job site.
5.0
ii.
iii.
iv.
5.1
5.1.1
Contractor shall secure BORL approved Third Party Test Certificate (before
using any) of the following contractors equipment / equipment accessories:
i.
ii.
iii.
iv.
Lifting appliances (crane, boom truck, truck, jig lift, forklift, pulley, D shackle
etc.)
Safety valves on mobile equipment, e.g. air compressor, hydro test machine,
vacuum truck etc.
Cargo tank of tank vehicles, e.g. fuel tanker, vacuum tank or pressurized
tank, etc.
All pressure vessels, e.g. compressors air receiver, SMPV, etc.
HSE 12 of 34
5.1.2
5.2
220/33 KV Substation of
Bharat Oman Refineries Ltd.
And also produces test certificate once in year for all lifting appliance, valve
vacuum tank, pressure vessel, & once in six month for lifts, hoist, man basket
etc.
FORKLIFTS, INDUSTRIAL TRUCKS AND CRANES
Only persons holding appropriate Driving License may operate forklifts, industrial
trucks and cranes. Personnel are not permitted to ride/travel on forklifts,
industrial trucks and cranes.
5.3
5.3.1
Contractor should not store fuel for refueling (vehicles & equipment) inside
BORL premises without BORL Representative approval.
5.3.2
Contractor should not transport fuel on vehicles or containers not approved for
that purpose.
6.0
6.1
SAFETY SUPERVISION
6.1.1
It is the duty of the contractor to supervise his workmen during the job. The
concerned plant personnel shall oversee the supervision of safety, health and
environmental matters.
6.1.2
6.2
6.2.1
Safety inspection and auditing are important means for monitoring contractor
safety. Contractors Supervisor must discourage unsafe practices by contractor
employees through regular inspection at the work site. The compliance with work
permit system, mandatory PPEs of personnel, the operational condition of safety
equipment and the reliability, use of tools appropriate for the job, serviceability
and maintenance of work tools and equipment should be established by spot
checks. Concerned contractors safety supervisors shall carry out audit of their
facilities and equipment. It is the responsibility of Contractors to ensure that
necessary action is taken to rectify in a time bound manner.
6.2.2
HSE 13 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.3
6.3.1
6.3.2
7.0
7.1
7.1.1
7.1.2
Permanent contractor have to fulfill the requirements of mandatory fire & safety
trainings.
7.1.3
Contractor employees will also attend job specific training on need basis.
7.1.4
ii.
iii.
iv.
HSE 14 of 34
7.2
220/33 KV Substation of
Bharat Oman Refineries Ltd.
TOOLBOX TALKS
The toolbox talks as a part of continuous training for effective use of safety tips
on the job planned for that day. The Supervisor-in-charge of the Contractor
should give a ten to fifteen minutes talk to the Contract employees. This is the
most effective channel of communication as it takes less time, it is at the work
place and it is covering the immediate job they are handling so they can
precisely correlate the training while working. Toolbox talk is the right tool to
boost the safety awareness and to improve the Contract employees
participation as it involves a small group where direct contact is established to
make the safety message more effective. Records are to be maintained by
Contractor Supervisor of Tool Box talks. This should also reflect in monthly HSE
report.
8.0
8.1
EMERGENCY RESPONSE
8.1.1
8.1.2
8.2
EMERGENCY SIRENS
There are various sirens to indicate emergency situation in the refinery or any
other BORL premises, as tabulated below. Proceed upwind, or crosswind if gas
release is upwind of your location, as indicated by wind socks/steam plumes.
Proceed to the appropriate emergency assembly area by the evacuation route
as indicated/ communicated.
HSE 15 of 34
8.3
8.3.1
220/33 KV Substation of
Bharat Oman Refineries Ltd.
INCIDENTS REPORTING:
All incidents, property damage and near miss cases pertaining to contractor
activities shall be reported by Contractor to the engineer in charge and Fire &
Safety department.
8.3.2
Contractor employee, in case of any injury shall report to the plant personnel and
if nobody is available, should rush to the Occupational Health Centre for the
treatment. If further treatment is required outside company, contractor will
arrange for the further treatment. In case of lost time injury or fatality, contractor
is responsible for the treatment and compensation of the affected workmen. The
contractor will not only give information during the investigation of the Incident to
the investigation team but also arrange the witness of the same.
HSE 16 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
9.0
RESPONSIBILITIES
9.1
RESPONSIBILITIES OF CONTRACTOR
9.1.1
To ensure that all tools and equipment used by his working crews are
maintained in good working condition and have been tested by the competent
authority.
9.1.2
9.1.4
9.1.5
9.1.6
9.1.7
To comply with safety norms lay down from time to time as per requirement of
job.
9.1.8
9.1.9
not
take
photographs
without
approval
of
the
be obtained.
9.1.10 To ensure that his personnel are provided with mandatory personal protective
equipment. Also, contractor should ensure that job specific personal protective
equipment is available to his personnel.
9.1.11 The contractor has to give an undertaking before start of contract on HSE
related aspects as per annexure IV.
HSE 17 of 34
9.2
220/33 KV Substation of
Bharat Oman Refineries Ltd.
9.2.1
Contractor supervisor is the key person to comply with the HSE standards at
work site. He is responsible for overall coordination of the HSE procedures
prescribed herein:
i.
To facilitate AE/SIC, Fire & safety representative or any other person from
BORL to carry out safety inspections of his site.
ii.
iii.
iv.
Contractors job supervisors also should make daily inspection of their work
areas for the specific purpose of correcting unsafe acts or hazardous
conditions.
v.
vi.
vii.
To ensure the use of mandatory PPEs by working crew under his control.
viii.
To review the work area for unsafe practices and conditions and initiate
corrective actions as required.
ix.
x.
To know the plant emergency procedures. This will broaden the leadership
base, which may be required to scope up with serious incidents, personal
injuries, fires or evacuation.
xi.
HSE 18 of 34
10.0
220/33 KV Substation of
Bharat Oman Refineries Ltd.
10.1
Minimum Strength
of Safety Staff
HSE 19 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
10.1.3 The number of employees mentioned above represents the maximum number of
contractor employees estimated to be engaged at the site on any day by the
contractor and their subcontractor. In case of block shutdown or turnaround
when the contractor is required to bring in additional manpower, the number of
contractor safety personnel shall be increased as per above table.
10.1.4 Contractors safety personnel shall possess the requisite qualification and
experience as given below:
10.2
SAFETY ENGINEER
Shall be a graduate engineer (Mechanical / Chemical / Electrical/ Civil/ IP/ CTM/
Safety) having a minimum of Two (2) years working experience in the field of
Safety. He should possess a recognized degree or diploma in industrial safety.
He must be able to speak, read and write English very well.
10.3
SAFETY SUPERVISOR
10.3.1 He shall be a diploma holder in engineering or science graduate having five (5)
years experience in handling construction or maintenance projects in process
Plant. He should possess a recognized degree or diploma in industrial safety.
He must be able to speak, read and write English well.
10.3.2 Curriculum Vitae of contractors safety personnel along with copies of all
certificates shall be submitted for BORLs review and approval before posting at
BORL site. The BORL reserves the right to evaluate the candidate based on
review of CV and verification of original certificates and/or personal interview.
10.4
SAFETY ORIENTATION
10.4.1 New contractors key personnel (i.e. supervisors, engineers and managers)
along with the workforce shall receive safety induction training from BORL F&S
department, as per applicable safety training procedure. In turn, these trained
Contractors key personnel shall conduct orientation to their respective
employees prior to job site mobilization / beginning work in form of tool box talks
on regular basis and generate record for the same. Such orientation should
include provisions of the written safety program and procedures applicable to the
contractors scope of work, and also should include the following:
i.
ii.
iii.
iv.
v.
Toolbox meeting
requirement.
schedule,
HSE 20 of 34
agenda
and
attendance
mandatory
220/33 KV Substation of
Bharat Oman Refineries Ltd.
vi.
vii.
viii.
ix.
10.5
10.6
10.7
10.7.1 Records are required to support activities of contractor safety programs for both
control and audit purposes. Records that shall be maintained and retained within
the contract duration at the job site should include the following:
i.
Log of all injury cases reported and treated, showing date, name of injured,
job nature of injury and type of treatment given.
ii.
All incident investigation report (i.e. injury, illness, traffic, property damage,
environmental incident and as well as Near Miss Incidents).
iii.
iv.
Job site inspection / audit reports and status of the action plans.
v.
vi.
vii.
HSE 21 of 34
11.0
220/33 KV Substation of
Bharat Oman Refineries Ltd.
12.0
The safety procedures for working in areas of the work as defined in scope of
work.
ii.
All requirements under The Factories Act 1948 and the rules framed thereunder in the M P Factories Rules& Gujarat Factory Rules, as applicable.
iii.
iv.
13.0
13.1
PENALTY STAGES
VIOLATION
MINOR
MAJOR
FIRST
SECOND
THIRD
FOURTH
Caution
Notice
Penalty
Rs. 500/-
Penalty Rs.
1000/- *
Multiplied
Penalty Rs.
1000/-*
Penalty
Rs. 2000/- *
Penalty
Rs. 5000/- *
Multiplied
* The BORL reserves the right to impose more severe penalty, i.e. suspend/terminate the
employee, his supervisor or the site manager.
Note: - The penalties may be revised from time to time by BORL management.
BORL employee is authorized to charge the infringement note to contractor for
any violation observed at site in prescribe format ( Annexure- II) with the copy to
safety dept. In case of any disagreement, BORL SAFETY representative shall be
the final authority to decide whether an infringement is minor or major for
violations which are not listed in the penalty system. Fire & Safety Department is
authorized to issue infringement report to the BORL representative. The format
of the penalty is as per annexure VII. The Engineer in Charge of the Contract
shall take necessary action and provide feedback to Fire & Safety Department
with copy of receipt from bank.
Doc. No. : 7703-71-60-TS-001
HSE 22 of 34
13.2
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ii.
iii.
iv.
v.
vi.
vii.
Over speeding
13.3
ii.
iii.
iv.
v.
vi.
HSE 23 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE - I
BORL QEHS POLICY
HSE 24 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE - II
VEHICLE / EQUIPMENT SAFETY CHECKLIST
F/003/SFT/003
Date
Vehicle/Equipment type :
No.:_______________
____________________
BORL
Contractor
validation: Six Month
Sr.
No
Company Name:
ITEM
Vehicle Reg./Serial
_________________ ReREQUIREMENT
1.
Fire Extinguisher
2.
Exhaust System
3.
Spark Arrestor
4.
All Lights
5.
Reverse Beeper/
Horn
6.
Seat Belt
7.
Tyres
Good condition
8.
Battery
9.
Fuel/Hydraulic
System
10.
Engine/Rotating
part guards
11.
Wind Shield
Y / N / NA
Wipers/Washers
12.
Brakes/Parking
Brake
13.
14.
15.
HSE 25 of 34
Sr.
No
ITEM
220/33 KV Substation of
Bharat Oman Refineries Ltd.
REQUIREMENT
Y / N / NA
17.
Limit Switches
18.
19.
ELCB Available
20.
Third Party
Certificate
21.
Safety latches
22.
Slings
Operator
HSE 26 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE - III
CONTRACTORS SAFETY PERFORMANCE CHECKLIST
Date:
Location / Area of audit :
HSE 27 of 34
Max.
Marks
Marks
Obtained
Remarks
Sl.
No.
9
10
11
12
13
14
15
16
17
18
19
20
21
Check Points
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Max.
Marks
Marks
Obtained
Remarks
Auditor (BORL)
Auditee (Contractor/Owner)
HSE 28 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE - IV
UNDERTAKING
We, M/s ____________________ have been awarded contract work order no.
___________ dtd. __.__._____ by M/s Bharat Oman Refineries Ltd.
We hereby
undertake as follows:
1. That we have understood the details of the work to be executed with reference to
the aforesaid work order and the requirements of manpower, equipment,
tools/tackles, safety equipment and other resources necessary to execute the work
thereof.
2. That we have got competent supervisors and workers with required qualification,
relevant experience / skills and trained for safe execution of the work.
Our
supervisors are well aware of the work hazards and have got adequate knowledge
and familiarity about the safe work practices / safe work methods, necessary safety
measures and precautions to be taken to avoid accidents during execution of the
work.
3. That we have read and understood the General and Special Conditions of the
contract work order under reference and agree to abide by the same.
4. That we have familiarized ourselves with the working conditions, understood all
necessary requirements for safe execution of the work, including HSE policy and
procedures of BORL and obtained all clarifications regarding the job.
5. That we undertake to ensure and strictly comply with safety procedures and safe
practices / methods relevant to the work for safety of our employees and property of
the company BORL and provide required personal protective equipment to all our
employees, as necessary for safety & to prevent probable injuries to our workers
and as per the safety requirements of the Company (BORL). We further undertake
to carry out the work in accordance with the HSE policy and procedures of BORL
6. That we shall also comply with all applicable regulations with respect to
environmental protection.
7. That we undertake to deploy competent and trained personnel for the job identified
who will possess requisite skill, certificate / license.
8. That we shall ensure use of right type of tools, tackles & equipment, maintained in
good working condition, suitable to the nature of the job under execution.
9. That we shall be responsible for safety of our employees and other persons at site /
property of the company and accountable for any accident due to negligence / fault
of our employees or our company and shall be ready to accept the responsibilities
for any legal consequences.
HSE 29 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Date
Name of Company
Company Seal
Witnesses
1. Signature
: ___________________
2. Signature
: ______________________
Name
: ___________________
Name
: ______________________
Date
: ___________________
Date
: ______________________
Address
: ___________________
Address
: ______________________
___________________
HSE 30 of 34
______________________
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE - V
SAFETY ENGINEER / SUPERVISOR APPOINTMENT
Contractors Name: - ...
Nos. of Work force at site:-..
Details of Safety officer / Supervisor
Full Name: - ..
Date of Birth: - .Designation: - ...
Contact No :- Email ID: - ..
Appointment date: - .
Educational Qualification: 1)....
2)..
3)..
Professional Experience (In Chronological Order)
Sl.
No.
Name of Organization
Period of Service
From
Designation
Area of
Responsibility
To
HSE 31 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE - VI
CONTRACTORS MONTHLY SAFETY PERFORMANCE REPORT
BHARAT OMAN REFINERIES LIMITED
CONTRACTORS MONTHLY SAFETY PERFORMANCE REPORT
REPORT FOR THE MONTH
CONTRACT NO
CONTRACTOR NAME
CONTRACT TITLE
CONTROLLING DEPT /TEAM
SITE INCHARGE
NAME : SIGNATURE : THROUGH : - ENGINEER IN CHARGE
NAME : SIGNATURE :TO , FIRE & SAFETY DEPT
Following data to be furnish
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
DESCRIPTION
THIS
MONTH
CUMMILATIVE
REMARK
Brief Description
Recommendation
No of Participants
Topic
Audit done by
Auditee
NOTE: - Copy of report to be sent to fire & safety on or before 3rd of the following month.
HSE 32 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE VII
PENALTY NOTIFICATION FOR CONTRACTORS SAFETY VIOLATIONS
From
To
Date
Engineer in Charge
Given below are violation details of Safety Regulations / Site Instructions committed by
a contractor working for your division.
Name :- Cont. Emp. No : Contractor :Location of Violation : -
Vehicle No :
Date :
Time :
FIRST
SECOND
THIRD
Fourth
MINOR
Caution
Penalty Rs.
Penalty Rs.
Multiplied
MAJOR
Penalty Rs.
1000/-*
Penalty
Rs.2000/- *
Penalty Rs.
5000/- *
Multiplied
HSE 33 of 34
220/33 KV Substation of
Bharat Oman Refineries Ltd.
* BORL reserves the right to impose more severe penalty, i.e. suspend/terminate the employee,
his supervisor or the site manager.
Note :
Engineer in Charge / HOD to forward this notification for further action as per applicability.
CC
HSE 34 of 34
TECHNICAL SPECIFICATION
FOR
220/33 KV SUBSTATION
CONSULTANT
Specification
for 220/33 KV Substation
220/33 KV Substation of
Bharat Oman Refineries Ltd.
TECHNICAL SPECIFICATION
OVERALL CONTENT
SECTION
DESCRIPTION
SECTION NO.
1.00.00
GENERAL SPECIFICATION
SECTION-E01
2.00.00
SECTION- E02
3.00.00
SECTION- E03
4.00.00
SECTION-E04
5.00.00
SECTION- E05
6.00.00
SECTION- E06
7.00.00
SECTION-E07
8.00.00
SECTION-E08
9.00.00
SECTION-E09
10.00.00
SECTION-E10
11.00.00
SECTION-E11
12.00.00
SECTION-E12
13.00.00
SECTION-E13
14.00.00
SECTION-E14
15.00.00
SECTION-E15
16.00.00
SECTION-E16
17.00.00
ILLUMINATION SYSTEM
SECTION-E17
18.00.00
ELECTRICAL INSTALLATION
SECTION-E18
19.00.00
SECTION-E19
SECTION-E20
21.00.00
SECTION-E21
22.00.00
SECTION-E22
20.00.00
Technical Specification
General Specification
VOLUME-II
SECTION E01
TECHNICAL SPECIFICATION
FOR
GENERAL SPECIFICATION
Vol.-II : Section-E01
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
SPECIFICATION
FOR
GENERAL SPECIFICATION
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E01:1
2.00.00
E01:2
3.00.00
DESIGN CRITERIA
E01:8
4.00.00
SITE CONDITION
E01:9
5.00.00
E01:9
6.00.00
FACILITIES TO BE ARRANGED
BY CONTRACTOR
E01:10
7.00.00
E01:10
8.00.00
GENERAL REQUIREMENT
E01:10
9.00.00
E01:13
10.00.00
SCHEDULE OF DELIVERABLES
E01:15
11.00.00
PROJECT COMPLETION
E01:16
12.00.00
PAST EXPERIENCE
E01:17
ATTACHMENTS
ANNEXURE - A
SYSTEM DETAILS
E01:19
ANNEXURE B
E01:20
ANNEXURE C
LIST OF STANDARDS
E01:22
Vol.-II : Section-E01
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
1.00.00
INTENT OF SPECIFICATION
1.01.00
Transformer bays
: 2 nos.
: 2 nos.
: 1 no.
Bus section-1: One (1) Incomer for 220/33 kV 100 MVA Power
Transformer, One Bus Tie, Two (2) nos. Outgoing feeders for
interconnection with existing 33 kV switchgear and Three (3) nos. Spare
Outgoing feeders along with Line PT & Bus PTs as applicable.
Bus section-2: One (1) Incomer for 220/33 kV 100 MVA Power
Transformer, One Bus Tie, Two (2) nos. Outgoing feeders for
interconnection with existing 33 kV switchgear, Three (3) nos. Spare
Outgoing feeders and one (1) no. Transformer feeder for 33/0.433 kV 315
KVA Aux. transformer along with Line PT & Bus PTs as applicable.
Bus section-3 (Future. Provision shall be kept): One (1) Incomer for
220/33 kV Power Transformer and Three (3) nos. Spare Outgoing feeders
alongwith Line PT & Bus PTs as applicable.
Vol.-II : Section-E01
Page 1 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
1.02.00
All items of equipment and system covered under this specification shall be
complete in all respect and any item of equipment or accessory not
specifically mentioned in this specification but considered essential for
efficient and satisfactory operation of individual equipment and system as a
whole shall be included in the offer.
1.03.00
1.04.00
Standard designs are preferred, provided they meet the requirements of this
Specification and serve the intended purpose. Alternative design may be
offered if the same provide substantial technical improvements or economic
advantages. However, it will be at the discretion of the Owner to accept such
alternative proposed design. All equipments are intended for continuous duty
at the specified ratings without forced cooling under the specified climatic
conditions, unless else specified.
1.05.00
All material and equipment supplied under this specification shall be new and
unused.
1.06.00
The work is subject to all the terms and conditions detailed in the documents
listed below, which shall form part of this specification as if bound together.
a. Tender Notice
b. Instruction to Bidders & Invitation of Bids
c. General & Special conditions of contract for supply, delivery & installation
of plant and materials.
1.07.00
In the event of any discrepancy with listed documents, the most stringent one
shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Work
The scope of work shall include the following:
Vol.-II : Section-E01
Page 2 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
A new feeder differential relay (87F) shall also be provided at each set of
existing 33 kV incomer panel & the same shall be re-commissioned.
Existing feeder differential (87F) / transformer differential (87T) relays and
their connections for these four (4) sets of feeders of existing 33 kV
Switchgears need to be dismantled.
New loop-in connection between existing HT-201 & HT-202 for these four
(4) sets of incomers at existing 33 kV switchgear shall be done by
contractor and this shall be done by 3 runs 1/Cx400 sq.mm. Cu cable per
phase per feeder as per project requirement. Existing loop-in connection
for these four (4) sets of incomers of existing 33 kV Switchgears need to
be dismantled.
CT input to the new feeder differential relay (87F) from the loop in feeders
for incomers at 33 kV existing switchgear shall also be done by contractor
by providing new cables (dismantling the existing connections) & the
same shall be re-commissioned. Pilot wire connection between the new
33 kV GIS & the existing 33 kV switchgear shall also be done by
contractor.
Contactor shall make necessary wiring connection for three (3) nos. of
Neuman Public Address System equipments and the same shall be
hooked-up with the existing PA System of the plant. Out of these three,
one will be located in the control room and the rest two shall be located in
the 220 kV Substation. The equipments are available in the existing 132 /
33 kV Substation and the same shall be transferred to the new 220/33 kV
Substation by the contactor. After installation the system need to be
commissioned by the contactor as a part of this contract.
Vol.-II : Section-E01
Page 3 of 25
Technical Specification
General Specification
2.01.01
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Scope of Supply
The scope of supply shall include but not limited to the following 1. Main Equipment
220 kV Systems
Outdoor air insulated strung buses for the Five (5) bays
-
Double bus-bar scheme with main-1 cum transfer bus and main-2
bus with twin ACSR moose conductor
4 nos. Line traps & PLCC system complete with 48 V Battery & Battery
Charger, coupling devices, line matching unit, etc.
33 KV Systems
Bus section-1: One (1) I/C for 220/33 kV 100 MVA Power
Transformer, One (1) Bus Tie, Two (2) O/G feeders for
interconnection with existing 33 kV switchgear and Three (3)
Spare O/G feeders alongwith Line PT & Bus PTs as applicable.
Vol.-II : Section-E01
Page 4 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Bus section-2: One (1) I/C for 220/33 kV 100 MVA Power
Transformer, One (1) Bus Tie, Two (2) O/G feeders for
interconnection with existing 33 kV switchgear, Three (3) Spare
O/G feeders and one (1) Transformer feeder for 33/0.433 kV 315
KVA Aux. transformer alongwith Line PT & Bus PTs as applicable.
Bus section-3 (Future. Provision shall be kept): One (1) I/C for
220/33 kV Power Transformer and Three (3) Spare O/G feeders
alongwith Line PT & Bus PTs as applicable.
2. Items in lots
Galvanized steel ladder & perforated type Cable tray, marshalling kiosk,
and Junction boxes along with its supporting arrangement
3. Items as system
Vol.-II : Section-E01
Page 5 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Roads, drainage & sewerage within substation fence and connecting the
same with plant existing facilities
Water supply including, pumps, overhead tanks & piping works up-to
nearest existing BORL water supply point
Design Work
Design calculations for Electrical & Civil works, Bill of materials for all items
Layout of the substation including plan, elevation and clearance diagram &
erection key diagram
PLCC system for data, voice & inter tripping protection signals for
communication with Bina substations, users stations & State Load Dispatch
Center ( SLDC)
Vol.-II : Section-E01
Page 6 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Lighting system including receptacles and power socket outlets for substations, buildings, roads, security lights etc.
Any other design work as may be necessary for successful completion of the
work
2.01.03
Supply of Recommended spares for three-years operation along with tools &
tackles needed for equipment installation.
2.01.04
2.01.05
Description
SECTION-E02
SECTION- E03
SECTION- E04
SECTION- E05
SECTION- E06
SECTION- E07
SECTION- E08
SECTION- E09
SECTION- E10
SECTION- E11
SECTION- E12
SECTION- E13
SECTION- E14
SECTION- E15
Vol.-II : Section-E01
Page 7 of 25
Technical Specification
General Specification
2.01.06
220/33 KV Substation of
Bharat Oman Refineries Ltd.
SECTION- E16
SECTION- E17
ILLUMINATION SYSTEM
SECTION- E18
ELECTRICAL INSTALLATION
SECTION- E19
SECTION- E20
SECTION- E21
SECTION- E22
HVAC SYSTEM
2.02.00
3.00.00
DESIGN CRITERIA
The 220 kV Air Insulated outdoor substation will be double bus-bar scheme
with main-1 cum transfer bus and main-2 bus. The basic design parameters
are as indicated in Annexure-A.
Each bay (consisting of one circuit breaker, adjacent disconnecting switches &
earth switches and associated CTs) shall be provided with a bay terminal kiosk.
Individual CT & CVT poles shall be wired to this kiosk for further shorting and
regrouping.
The 33 kV Switchgear will be GIS having double bus, Single Breaker system
with Change-Over Bus Tie (COBT) facility.
Vol.-II : Section-E01
Page 8 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Main Control building will be double storied, made of brickwork with RCC roof,
columns, beams. Control building first floor will house 33 kV GIS, All Protection
Panels, SAS, PLCC Panel, AC & DC distribution boards, Lighting distribution
boards & Panels, Battery & Charger panels, Fire panels, AC & Ventilation
panels, etc. Necessary air condition and ventilation system and fire protection
system shall be provided for the control building by the contractor. Ground floor
of the control building shall be used as cable cellar and shall be open on all the
four sides. The contractor shall design the layout of this control building.
4.00.00
SITE CONDITION
The substation is located in Village - Agasod, Bina, District - Sagar in the
state of Madhya Pradesh. The site is approachable from Bina by the state
highway no. SH-19 around 8 KM away from Bina towards Kurwai. The
nearest broad gauge rail link is at Bina, which is about 15 km and the nearest
airport is at Bhopal, which is about 135 km from the substation site. The
apparatus shall be suitable for satisfactory operation in the following
environment :Altitude
Relative humidity
80% max.
39m /sec
Heavily Polluted
Isoceraunic level
As per IS:2309
5.00.00
:
:
Vol.-II : Section-E01
Page 9 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.00.00
6.01.01
The Contractor will be given a plot of land at site for building his site office stores
for construction activity only.
6.01.02
Electricity will be provided at one point only. It will be the responsibility of the
contractor to arrange for further distribution. The contractor shall also arrange for
storing of materials with weather protection wherever necessary & proper
security arrangement till the installation is taken over by the Employer.
7.00.00
8.00.00
GENERAL REQUIREMENT
8.01.00
8.01.01
The entire scope of work shall be carried out in accordance with established
engineering practice and in conformity to this specification and with the relevant
specifications and codes of practice of the Indian standards.
All equipment and materials shall be designed, manufactured and tested in
accordance with the latest applicable Indian Standards (IS) and IEC except
where modified and/or supplemented by this specification. In addition, work shall
also conform to the requirements of the following:
8.01.02
a)
b)
c)
d)
e)
IEC 60129
IEC 60044
Vol.-II : Section-E01
Page 10 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
IEC 60137
IEC 61634
IEC 61128
IEC 61129
IEC 60480
IEC 60427
IEC 60265
IEC 60270
IEC 60815
Pollution levels
IEC 61259
CENELEC/ SVDB
For other relevant IS / IEC / IEEE / ANSI / CBIP Publication, etc., please refer
to the list attached in Annexure C.
Compliance of the switchgear manufacturer with the provisions of this
specification does not relieve him of the responsibility of furnishing switchgear
and accessories of proper design, electrically and mechanically suited to
meet the operating guarantees at the specified service conditions.
8.01.03
Equipment and materials conforming to any other standard, which ensures equal
or better quality may be accepted. In such case, copies of the English version of
the standard adopted shall be submitted along with the bid.
8.01.04
The electrical installation shall meet the requirements of Indian Electricity Rules
as amended up-to-date, relevant IS code of Practice for respective equipment
and National Electrical code of India. In addition, other rules & regulations
applicable to the work shall be followed. In case of discrepancies, most
restrictive rules shall be binding.
8.02.00
8.02.01
It is not the intent to specify completely herein all details of the equipment &
installation. Nevertheless, the equipment & installation shall be complete &
operative in all aspects and shall conform to highest standard of engineering,
design & workmanship.
8.02.02
Any material or accessory which may not have been specifically mentioned but
which is necessary or usual for satisfactory & trouble free operation &
maintenance of the equipment shall be furnished without any extra charge.
8.02.03
The Contractor shall supply all brand new equipment & accessories as specified
herein with such modification and alteration as agreed upon in writing & after
mutual discussion.
Vol.-II : Section-E01
Page 11 of 25
Technical Specification
General Specification
8.03.00
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Proposal Data
The proposal data sheets annexed to this specification shall be filled in without
any ambiguity by typing in appropriate place on each page. These pages must
be properly signed by authorized representative of the Bidder as verification of
the data and submitted along with the bid to form part of the Bidder's formal
proposal.
8.04.00
Guaranteed Performance
The performance figures quoted in Technical Particular sheets shall be
guaranteed within the tolerance permitted by relevant standards. In case of
failure of the equipment to meet the guarantee, the equipment may be liable for
rejection.
8.05.00
Deviation
8.05.01
Should the Bidder wish to deviate from this specification in any way; he shall
draw specific attention to such deviation.
8.05.02
All such deviations shall be clearly mentioned on the Deviation sheet enclosed,
with reference to the respective clause of the specification. The deviation listed
elsewhere in the tender will not be considered.
8.05.03
Unless such deviations are recorded in the Deviation sheets and submitted with
the offer, it will be taken for granted that the offer is made in conformity with this
specification in all respect.
8.05.04
8.05.05
Unless such deviations are recorded in the deviation sheets and submitted with
the offer, it will be taken for granted that the offer is made in conformity with this
condition of contract in all respects.
8.06.00
Drawing Approval
Before starting manufacture of any equipment, the Contractor shall have to take
approval of relevant drawings and data from Owner in writing.
8.06.01
8.07.00
Quality Assurance
8.07.01
Contractor shall follow his standard procedures for quality assurance and
control. However, said standard procedures shall be submitted to the Owner for
review and approval.
8.07.02
Vol.-II : Section-E01
Page 12 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
8.07.03
The Owner will inform the Contractor as to which of the inspection points and
tests will be witnessed. As a minimum, a final inspection of the equipment will be
made prior to shipment.
8.07.04
Manufacturing and quality control procedures shall be available for audit to the
Owner and/or its representative at the place of manufacture.
8.07.05
The Owner and/or its representative reserves the right to inspect the equipment
at the point of manufacture and witness factory and other such tests as may be
necessary to ensure conformance to the specification.
8.07.06
The Owner and/or its representative may inspect the Contractor's facilities prior
to award of contract.
8.07.07
The Owner and/or its representative may witness any/all of the tests described.
8.07.08
9.00.00
9.01.00
Drawings, Data and Manuals shall be submitted in triplicate with the bid and
in quantities and procedures as specified in General Conditions on Contract
and/or elsewhere in this specification for approval and subsequent distribution
after the issue of Letter of Intent.
9.02.00
Vol.-II : Section-E01
Page 13 of 25
Technical Specification
General Specification
9.03.00
220/33 KV Substation of
Bharat Oman Refineries Ltd.
9.03.03
9.04.00
The Owner may review the documents, if thought necessary. The contractor
shall note that the approval of drawings & documents by the Owner does not
relieve him of his contractual obligation.
Vol.-II : Section-E01
Page 14 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
9.05.00
The bidder may note that the drawings, data and manuals listed herein are
minimum requirement only. The bidder shall ensure that all other necessary
write-up, curves, etc require to fully describe the equipment are to be
submitted with the bid.
9.06.00
10.00.00
SCHEDULE OF DELIVERABLES
Sl.
No.
Weeks from
LOI (D)
Description of Deliverables
A.
SUBSTATION DRAWINGS
I.
1.
D+1
2.
D+3
3.
D+4
4.
D+4
5.
D+4
6.
D+4
7.
D+4
8.
D+4
9.
Grounding design
D+8
10.
Grounding layout
D+8
11.
D+8
12.
D+10
13.
D+12
14.
D+12
15.
Substation Erection
Erection sag chart
16.
D+16
17.
D+10
18.
D+10
drawing,
Vol.-II : Section-E01
Page 15 of 25
list
of
hardware
D+12
Technical Specification
General Specification
Sl.
No.
11.00.00
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Weeks from
LOI (D)
Description of Deliverables
II.
1.
D+8
2.
D+10
3.
D+10
4.
D+12
5.
D+16
6.
D+16
6.
D+16
7.
D+16
8.
D+16
9.
D+16
B.
MANUFACTURERS
MANUALS
1.
Technical Particulars
2.
3.
4.
5.
Spares list
6.
C.
1.
D+10
2.
D+14
3.
D+16
4.
Spares list
D+16
5.
D+24
6.
Protection settings
D+16
D.
D+16
DRAWINGS,
DATA,
D+10
D+19
PROJECT COMPLETION
Project Completion & handing over in all respect
Vol.-II : Section-E01
Page 16 of 25
D+18 Months
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
12.00.00
PAST EXPERIENCE
12.01.00
The Main Bidder must have previous experience as asked in the bidders
qualification requirement under Vol-I of this tender document.
12.02.00
12.03.00
12.04.00
12.05.00
The manufacturer(s) whose Surge Arresters are offered should have designed,
manufactured tested as per IEC/IS or equivalent standard supplied the same for
the specified energy capability and system voltage which are in satisfactory
operation for at least 2 (two) years as on the date of bid opening.
12.06.00
The manufacturer(s) whose Wave Trap are offered should have designed,
manufactured tested as per IEC/IS or equivalent standard supplied the same for
the specified system voltage and fault level which are in satisfactory operation
for at least 2 (two) years as on the date of bid opening.
12.07.00
12.08.00
The manufacturer(s) whose XLPE Control Cables are offered should have
designed, manufactured tested and supplied as a single contract at least 50
Kms. of 1.1 kV grade PVC insulated control cable as on date of bid opening.
Further the manufacturer designed and supplied at least 1 Km. Of 27-core 2.5
Sq.mm. or higher size as on date of bid opening.
12.09.00
The manufacturer(s) whose XLPE Power Cables are offered should have
designed, manufactured tested and supplied as a single contract at least 50
Kms. Of 19/33 KV (E) grade XLPE insulated power cable as on date of bid
opening. Further the manufacturer designed and supplied at least 1 Km. Of 1core 400 Sq.mm. or higher size as on date of bid opening.
12.10.00
The manufacturer(s) whose AC/DC Board are offered should have designed,
manufactured tested and supplied at least 10 nos. of such boards consisting of
MCCB and Bus rating 500 Amps, 15 K.Amp. or higher capacity as on date of bid
opening.
Vol.-II : Section-E01
Page 17 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
12.11.00
12.12.00
The manufacturer(s) whose Battery Charger are offered should have designed,
manufactured tested and supplied at least five 10 KW chargers. The
manufacturer(s) whose Battery are offered should have designed, manufactured
tested and supplied at least 150 AH capacity sealed Nicad Battery and such
battery is in successful operation for more than 2 years in power sector and or
industrial sector as on date of bid opening.
12.13.00
12.14.00
The manufacturer(s) whose Fire Fighting Equipment are offered should have
designed, manufactured type tested as per IEC/IS or equivalent standard,
supplied the same and which are in satisfactory operation for at least 2 (two)
years as on the date of bid opening.
12.15.00
12.16.00
Vol.-II : Section-E01
Page 18 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
General Specification
Annexure-A
SYSTEM DETAILS
Sl.
No.
1.0
2.0
3.0
4.0
5.0
6.0
6.1
6.2
7.0
E.H.V. System
220KV
Rated Voltage
Frequency
Phase
System Neutral
Fault Level (Sym)rms
Insulation Level
Basic Insulation level
Switching Impulse level
Power Frequency withstand voltage
dry/wet
8.0
Maximum radio interference Voltage
level between 0.5 and 2 MHz at 156
kV rms phase to ground Voltage
9.0
Minimum Visual Corona Extinction
Voltage
10.0 Minimum Clearance
10.1 Phase to Phase (Cond.-Cond)
10.2 Phase to Earth
11.0 Safety Clearances
11.1 Sectional Clearance
11.2 Height of the lowest live point on the
insulator from the ground
12.0 Minimum creepage distance
13.0 Bay width
14.0 Auxiliary Power Supply
14.1 A.C. Supply
:
245KV
: 50 Hz +3% to -5%
:
3
: Effectively Earthed
:
40 KA for 1 sec.
33KV
36KV
50 Hz +3% to -5%
3
Effectively Earthed
40 KA for 1 sec.
:
:
:
1050
460 kVrms
170
70 kVrms
156 kVrms
156 kVrms
:
:
2100 mm
2100 mm
:
:
4500 mm
2440 mm
:
:
31mm / kV
18 M
31mm / kV
As per GIS Manufr. std
14.2
D.C. Supply
15.0
Bus Configuration
16.0
16.1
16.2
17.0
17.1
17.2
17.3
Conductor
Main Bus
Equipment Interconnection
Bus Height
Main Bus (mm)
Equipment Connection
Jack Bus
:
:
Twin Moose
3.5 IPS Al. tube
:
:
:
Note : The above figures are for general guidance only. The Substation layout shall meet the
requirements of CBIP standards.
Vol.-II : Section-E01
Page 19 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
General Specification
Annexure-B
LIST OF TENDER DRAWINGS
A.
Sl. No.
TITLE
DWG. NO.
1.
2.
3.
PLOT PLAN
220 kV SUBSTATION LAYOUT PLAN
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
7703-71-60-A1-0101
2 SHEETS
7703-99-26-A0-0001
7703-71-26-A1-0401
7703-71-26-A1-0402
2 SHEETS
7703-71-60-A3-1201
7703-71-60-A3-1202
7703-71-60-A3-1203
7703-71-60-A3-1204
7703-71-60-A1-0106
7703-71-60-A1-0107
7703-71-60-A1-0404
7703-71-60-A4-0400
30 SHEETS
7703-71-60-A4-0600
33 SHEETS
7703-71-60-A4-0800
21 SHEETS
7703-71-60-A4-1000
6 SHEETS
7703-71-60-A1-1001
7703-71-60-A3-0109
7703-41-32-A3-0507
7703-71-32-A3-0501
Vol.-II : Section-E01
Page 20 of 25
7703-71-32-A1-0502
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Annexure-B
B.
Sl. No.
TITLE
DWG. NO.
3.
99-12-A0-0002, Rev-2
OVERALL EARTHING LAYOUT
(PROPOSED) CABLE TRENCH LAYOUT FROM 132 11-26-A2-0150, Rev-1
KV SWITCH YARD TO CPP S/S-10
0-381-21-00429, Rev-3
SWITCHGEAR ROOM EQUIPMENT LAYOUT
4.
1-381-21-02015, Rev-1
5.
6743-041-16-47-0203, Rev-2
6.
6743-059-16-47-0202, Rev-1
7.
GREAD LEVEL
8.
05605-C-SOIL-1-INV-001,
Rev-2
1.
2.
Vol.-II : Section-E01
Page 21 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Annexure-C
LIST OF STANDARDS
The major Codes and Standards are listed here. Any other Codes, Standards, Rules
and Regulations amended up to date as applicable to different equipments and other
works shall be followed as per requirement.
Std. No.
A.
IS-5
IS-191
IS-325
IS-398
IS-617
IS-694
IS-800
IS-996
IS-1248
IS-1554
IS-1818
IS-1913
IS-2026
IS-2062
IS-2071
IS-2099
IS-2148
IS-2309
IS-2486
IS-2544
IS-2629
IS-2705
IS-2713
IS-3043
IS-3156
IS-3188
IS-3231
IS-3347
IS-3427
Standard Description
IS Standards
Colors for ready mixed paints and enamels
Specification for Copper
Three Phase Induction Motor
Alluminium conductor for overhead transmission line
Alluminium and Alluminium Alloy ingots and castings for general; engineering
purposes
PVC insulated cables for working voltage upto & including 1100 V
Code of practice for general construction
Single phase AC and universal motor
Direct acting indicating analogue electrical measuring instruments and their
accessories
PVC insulated (heavy duty) electric cables
AC Isolators
General & safety requirements for luminaries
Power Transformers
Structural Steel
Method of High Voltage Testing
Bushing for alternating voltages above 1000 V
Flame proof enclosure for electrical apparatus
Practice for protection of building and allied structures against Lightning
Metal fitting of insulators for overhead power lines with a normal voltage
greater than 1000 V
Porcelain post insulators for system with a normal voltage greater than 1000 V
Recommended practice for hot-dip galvanizing on iron and steel
Current Transformer
Tubular steel pole for overhead power lines
Code of practice for earthing
Voltage Transformer
Characteristics of string insulator units
Electrical relay for power system protection
Dimension for porcelain transformer bushings for use in lightly polluted
atmosphere
AC metal enclosed switchgear and control gear for rated voltage above 1000
V and upto and including 52 KV (same as IEC 60298)
Vol.-II : Section-E01
Page 22 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Annexure-C
Std. No.
IS-3480
IS-3618
IS-3716
IS-3975
IS-4160
IS-4759
IS-4794
IS-5082
IS-5561
IS-5578
IS-5621
IS-5831
IS-6005
IS-6875
IS-7098
IS-8084
IS-8130
IS-8263
IS-8603
IS-8623
IS-8828
IS-9046
IS-9334
IS-9385
IS-9537
IS-9921
IS-9968
IS-10118
IS-10322
IS-11171
IS-11353
IS-11955
IS-12021
Standard Description
Flexible steel conductors for electrical wiring
Phosphate Treatment of Iron & Steel for Protection against Corrosion
Application Guide for Insulation Co-ordination
Low carbon galvanized steel wires formed wires and taps for armoring of
cables
Interlocking switch socket outlet
Hot-dip zinc coatings on structural steel and other allied products
Push button switches
Wrought Alluminium and Alluminium Alloy bar rods, tubes & sections for
electrical purpose
Electric power connectors
Guide for marking and insulated conductors
Hollow Insulator for use in Electrical Equipment
PVC insulation and sheath of electric cables
Code of Practice for Phosphating of Iron & Steel
Control Switches
Cross linked polyethylene insulated PVC sheathed cables
Interconnecting busbar for AC voltage above 1000 V and upto and including
52 KV
Conductors for insulated electric cables and flexible cords
Methods for radio interference test on high voltage insulators
Dimensions for porcelain transformer bushing for use in heavily polluted
atmosphere
LV switchgear and control gear assemblies (same as IEC Pub 60439)
Circuit breaker for over current protection for household and similar
installation (same as IEC Pub 60898)
AC contactors for voltage above 1000 V and upto and including 11KV
Electric motor operated actuator
High Voltage fuses
Conduit for electrical installation
Specification for Alternating Current Disconnectors (Isolators) and Earthing
switch for voltage above 1000 V
Elastomer Insulated Cables
Code of practice for selection, installation and maintenance of switchgear and
control gear
Luminaries
Dry type power transformer
Guide for uniform system of marking and identification of conductors and
apparatus terminals
Preferred current ratings
Control Transformers for switchgear and control gear for voltage not
exceeding 1000 V
Vol.-II : Section-E01
Page 23 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Annexure-C
Std. No.
IS-12063
IS-12615
IS-12729
IS-13010
IS-13118
IS-13516
IS-13703
IS-13925
IS-13947
IS-15086
IS-15652
B.
IEC-60034
IEC-60056
IEC-60060
IEC-60068
IEC-60071
IEC-60076
IEC-60099
IEC-60168
IEC-60185
IEC-60189
IEC-60214
IEC-60233
IEC-60255
IEC-60269
IEC-60273
IEC-60298
IEC-60332
IEC-60376
IEC-60383
IEC-60437
IEC-60439-1
IEC-60529
IEC-60598
Standard Description
Classification of degree of protection provided by enclosures of electrical
equipment
Energy efficient 3 phase squirrel cage induction motor
Common specification for HV switchgear and control gear standards
AC Watt-hour meters Class 0.5, 1 and 2 - specification
HV alternating current Circuit breaker (same as IEC Pub 60056)
Method of synthetic testing of HV AC Circuit breaker (same as IEC Pub
60427)
Low voltage fuse for voltage not exceeding 1000 V AC or 1500 V DC (same
as IEC Pub 60269)
Shunt capacitor for AC Power systems having a rated voltage above 1000 V
Low voltage switchgear and control gear (same as IEC Pub 60947)
Surge Arrester
Insulating Mat for Electrical Purpose - Specification
IEC Standards
Rotating electrical machine
Contact assignment for Circuit breaker rated voltage lower than 52 KV
HV test technique
Environmental testing
Insulation coordination
Power Transformer
Surge Arrester
Test on indoor and outdoor post insulator or ceramic material or glass for
systems
Protective CT for transient performance
Low frequency cables wires with PVC insulation and PVC sheath
Tap changer
Test on indoor and outdoor post insulator or ceramic material or glass for
systems with nominal voltage greater than 1000 V
Electric Relay
Low voltage fuses
Test on indoor and outdoor post insulator or ceramic material or glass for
systems with nominal voltage greater than 1000 V
AC metal enclosed switchgear and controlgear
Test on electric and optical fiber cables under fire condition
Specification and acceptance of new SF6
Insulator for overhead for nominal voltage greater than 1000 V
Radio interference test on HV insulator
Low Voltage Switchgear & Control Gear Assemblies
Part 1 : Requirements for type tested and partially type tested assemblies
Degree of Protection provided by Enclosures
Luminaries
Vol.-II : Section-E01
Page 24 of 25
Technical Specification
General Specification
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Annexure-C
Std. No.
IEC 60623
IEC 60707
IEC-60754
IEC-60870
IEC-60947
IEC-61000
IEC-62271
C.
IEEE 32
IEEE
C37.23-1987
IEEE-80
IEEE-383
IEEE 1106
IEEE-1115
IEEE 1184
D.
ANSI C.37.20
to 20c
ANSI C.37.13
ANSI C.5712.01
E.
Standard Description
Vented Nickel-Cadmium Prismatic Rechargeable Single cells
Methods of Test for the Determination of the Flammability of Solid Electrical
Insulating Materials When Exposed to an Igniting Source
Test on gases evolved during combustion of electric cable
Tele-control equipment & system
LV switchgear and control gear
Electromagnetic compatibility
High Voltage AC Circuit breaker
IEEE Standards
Neutral grounding devices, standard requirements, terminology and test
procedure
Metal enclosed bus and calculating loss in Isolated phase busduct
(ANSIC.57-12.01)
AC substation Grounding
Type test of class 1E Electric cables, Field plices and connections for Nuclear
Power Generating Station
Recommended Practice for Maintenance, Testing, and Replacement of
Nickel-Cadmium Batteries for Generating Stations and Substations
Sizing Nickel-Cadmium Batteries for stationary Batteries
Guide for Selection and Sizing of Batteries for Uninterruptible Power Systems
ANSI Standards
Switchgear
Standard for Low Voltage Ac Power circuit, Breakers used in enclosures
Distribution, Power and Regulating Transformer, General requirement for
liquid immersed
CBIP Publications
CBIP - 295
Transformer
F.
NFPA Code
NFPA-70
Vol.-II : Section-E01
Page 25 of 25
Technical Specification
220 kV Circuit Breaker
VOLUME-II
SECTION E02
TECHNICAL SPECIFICATION
FOR
220 KV CIRCUIT BREAKER
Vol.-II : Section-E02
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
SPECIFICATION
FOR
220KV CIRCUIT BREAKER
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
NTENT OF SPECIFICATION
E02: 1
2.00.00
SCOPE OF WORK
E02: 1
3.00.00
DESIGN CRITERIA
E02: 2
4.00.00
SPECIFIC REQUIREMENTS
E02: 2
5.00.00
TESTS
E02: 9
6.00.00
E02:10
7.00.00
SPARES
E02:10
8.00.00
E02:10
ATTACHMENTS
ANNEXURE - A
SYSTEM DETAILS
E02:12
ANNEXURE - B
E02:13
ANNEXURE - C
E02:17
ANNEXURE - D
MANDATORY SPARES
E02: 19
Vol.-II : Section-E02
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
Type, rating and connection of the equipment shall be as detailed in the
annexure. The equipment shall be offered in strict compliance with the same.
2.01.01
Each circuit breaker shall be complete with fittings and accessories as listed
in the annexure.
2.01.02
2.01.03
As required
a. One (1) set of Portable SF6 gas evacuating & filling equipment
b. Two (2) sets of SF6 gas leaked detectors
c. One (1) set of Circuit breaker operation analyzer.
d. One (1) no. SF6 filled gas cylinder with trolley
e. One (1) set of Gas Analyser equipment for measuring & analysis of acid,
moisture and air content in SF6 gas.
2.01.04
2.01.05
2.01.06
2.01.07
Vol.-II : Section-E02
Page 1 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
3.00.00
DESIGN CRITERIA
3.01.00
3.02.00
3.03.00
All equipment, accessories and wiring shall have tropical protection, involving
special treatment of metal and insulation against fungus, insects and
corrosion.
3.04.00
3.05.00
3.06.00
3.07.00
The safety clearances of all live parts of the equipment shall be as per
relevant standards.
3.08.00
3.09.00
4.00.00
SPECIFIC REQUIREMENTS
4.01.00
4.01.01
The 220kV circuit breaker shall be single pole sulphur hexafluoride (SF6)
type, having internal isolation without any sequential interlock.
4.01.02
The duty of the circuit breaker shall involve satisfactory interruption of short
circuit currents as listed in the annexure.
4.01.03
The breaker shall be suitable for operation even under out of phase condition
arising out of faulty synchronization.
4.01.04
4.01.05
4.01.06
4.01.07
The circuit breaker shall be restrike free as per IEC under all duty condition.
Vol.-II : Section-E02
Page 2 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.02.00
Constructional Feature
4.02.01
Each circuit-breaker shall comprise of three (3) identical poles complete with
individual operating mechanism for specified duty. Three poles shall be linked
together electrically for simultaneous closing.
4.02.02
The circuit-breaker shall be single pressure type. The design and construction
shall be such that there is minimum possibility of gas leakage and ingress of
moisture. Further, the arrangement shall be such that condensation of SF6 gas
on the internal insulating surfaces of the circuit breaker must not occur under
any condition.
4.02.03
Each pole shall form an enclosure filled with SF6 gas independent of two other
poles. The SF6 gas density of each pole shall be monitored and regulated by
individual temperature compensated gas density monitoring devices, which
shall be mounted at a convenient and easily approachable location. The device
shall have provision for low gas pressure alarm and breaker lockout
arrangement. Also pressure gauge shall be mounted at a convenient height so
that gas pressure can be visually observed.
4.02.04
The circuit-breaker shall have proper sealing so that leakage of gas outside is
not more than 1% per annum under all conditions of operation. Further, it shall
incorporate devices to absorb any moisture which may exist/be released within
breaker poles after assembly, gas charging and during operation. The devices
shall be so located as to permit easy removal/replacement.
4.02.05
The operating rod connecting the operating mechanism to the arc chamber
(SF6 media) shall have adequate seals. All gasketted surfaces shall be
smooth, straight and reinforced, if necessary, to minimise distortion and make
a tight seal.
4.02.06
4.02.07
Suitable means shall be provided in the gas chamber of circuit breaker for
pressure relief so as to avoid damages or distortion during occurrence of
abnormal pressure increase or shock waves generated by internal electric fault
arcs. The position of vents, diaphragms and pressure relief devices, if
provided, shall be so arranged as to minimise danger to personnel in the event
of gas or vapour escaping under pressure.
4.02.08
Breaker shall be furnished with first charge of SF6 gas plus additional 20% of
total gas used which shall be supplied in non-returnable gas cylinders as spare
for future use.
4.02.09
The SF6 gas shall be supplied in properly treated steel cylinder of adequate
strength. Chemical analysis of gas supplied shall be furnished for
Owner/Purchaser's reference.
Vol.-II : Section-E02
Page 3 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.02.10
The circuit breaker shall be provided with terminal pads of adequate size for
connection to Rigid Aluminum tube by expansion type terminal connector.
Adequate transversal and vertical force shall be considered for the terminals
so as to support the interconnecting tubes spanning around 10 meters during
short circuit and wind force.
4.03.00
4.03.01
The main contacts shall have adequate area and contact pressure for
carrying rated continuous and short time current without excessive heating
liable to cause pitting and welding.
4.03.02
The tips of the arcing and main contacts shall be heavily silver plated.
4.03.03
The contacts shall be adjustable to allow for wear, shall be easily replaceable
and shall have minimum movable parts and adjustments.
4.03.04
The arc quenching device shall be of robust construction and shall not
require any critical adjustment. The devices shall be easily accessible and
removable for access to the breaker contacts.
4.04.00
Auxiliary Contacts
4.04.01
Each breaker shall be provided with six (6) normally open and six (6)
normally closed electrically separate spare auxiliary contacts, in addition
to those required for its own operation and indication.
4.04.02
4.04.03
The auxiliary contacts shall be rated 10A at 240 V A.C. and 2A at 110 V
D.C.
4.05.00
4.05.01
All electrical and mechanical interlocks which are necessary for safe and
satisfactory operation of the circuit breaker shall be furnished. Breaker
operation shall be locked in case of low SF6 gas pressure and low air
pressure at preset values. Alarms shall be provided for low gas pressure
and low air pressure at values higher than lockout pressure of SF6 gas
and air. It is intended that before lockout occurs, the breaker shall be in trip
position.
4.05.02
The close and trip circuits shall be designed to permit use of momentary
contact switches and push buttons.
4.05.03
Each breaker pole shall be provided with two (2) independent tripping
circuits, valves, pressure switches and coils each connected to a different
set of protective relays. Each tripping circuit shall be fed through separate
DC source.
4.05.04
Vol.-II : Section-E02
Page 4 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
indication lamps etc. shall be provided in the central control cabinet for the
breaker. Remote located control switch/push buttons and indicating lamp
shall be provided in the remote control panel which will be installed at
electrical control room.
4.05.05
The trip coils shall be suitable for trip circuit supervision during both open
and close positions of the breaker. The trip circuit supervision relay would
be provided in the remote control panel. Necessary terminals shall be
provided in the control cubicles.
Gas analyser contacts, pressure switch contacts, etc. shall be suitable for
direct use as permissive in closing, tripping, annunciation and control
circuits. DC supplies for all auxiliary circuits shall be monitored and
provision shall be made for remote annunciations.
4.06.00
Insulator
4.06.01
Insulator shall be wet-process porcelain, brown glazed and free from all
blemishes. Metal parts and hardware shall be hot-dip galvanized.
4.06.02
4.06.03
4.06.04
4.06.05
The insulator porcelain shall be in one integral piece in green and fired
stage. No jointed porcelain is acceptable.
4.07.00
Operating Mechanism
4.07.01
4.07.02
4.07.03
Circuit Breakers, where specified, shall have provision of both single and
three phase auto re-closing.
4.07.04
4.07.05
4.07.06
The close and trip circuits shall be designed to permit use of momentary
contact switches and push buttons.
Vol.-II : Section-E02
Page 5 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
4.07.07
Each breaker pole shall be provided with two (2) independent tripping
circuits, valves, pressure switches and coils each connected to a
different set of protective relays.
The trip coils shall be suitable for trip circuit supervision during both open
and close positions of the breaker.
4.07.08
4.08.00
Control Cubicle
4.08.01
Besides the individual pole cabinets (for 220 kV) for housing components
of each pole, a common control cubicle shall be furnished to house
electrical, controls, monitoring devices and all other accessories except
those which must be located on individual poles.
4.08.02
4.08.03
The cubicle shall have front access door with lock & keys and removable
gland plate at the bottom for Owner's cable entry.
4.08.04
4.08.05
4.08.06
a.
b.
Vol.-II : Section-E02
Page 6 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.09.00
Wiring
4.09.01
4.09.02
4.09.03
4.09.04
Each wire shall be identified at both ends with permanent markers bearing
wire numbers as per Contractor's wiring diagram.
4.09.05
4.09.06
All spare contacts of relays, push buttons, auxiliary switches etc. shall be
wired upto terminal blocks in the control cubicle.
4.10.00
Terminal blocks
4.10.01
Terminal blocks shall be 650V grade, enclosed clamp type with engraved
numbers suitable for termination of at least two numbers of 2.5 mm2
stranded copper conductor
4.10.02
Not more than two wires shall be connected to any terminal. Spare
terminals equal in number to 20% active terminals shall be furnished.
Separate terminal blocks shall be used for AC/ DC wiring termination.
4.10.03
4.11.00
4.11.01
The SF6 gas shall be new and comply with relevant IEC 376, 376A and
376B and shall be suitable in all respects for use in the circuit breakers
under the various operating conditions.
4.11.02
SF6 gas shall be tested for quality, dew point, air, hydrolysable fluorides
and water content as per IEC and test certificates shall be furnished
covering all tests for each lot of SF6 gas. Further site test for moisture
and air content to be done prior to commissioning of the breaker
4.11.03
The high pressure cylinders in which SF6 gas is shipped and stored at site
shall comply with requirements of the following standards and regulations :
IS-4379, IS-7311
The cylinders shall also meet Indian Boiler Regulations.
Vol.-II : Section-E02
Page 7 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.12.00
Support Structure
4.12.01
4.12.02
All support structure shall be hot dip galvanised after full chemical
treatment as per IS:4759 or equivalent.
4.12.03
The height of the support structure shall be decided based on, whichever
is higher, of the following:
a.
b.
4.12.04
4.13.00
Grounding
4.13.01
Each circuit breaker shall be provided with two ground pads for connection
to station ground mat.
4.13.02
The ground pad shall comprise buffed metal surface with two holes, M10
G.I. bolts and spring washers to receive 75x12 mm G.I. flat.
4.14.00
Auxiliary Equipment
4.14.01
A portable SF6 gas filling and evacuating system shall be supplied with
necessary gas valves, safety devices, gas purity monitoring devices,
regulators, vacuum pump, pressure gauges/switches, hose pipes etc.
4.14.02
The sensing probe of SF6 gas leaked detector shall be able to reach all
the points on the breaker where leakage is to be sensed. The accuracy
of the equipment shall be at least 10 ppm. It shall be free from induced
voltage effect.
4.14.03
4.15.00
Name Plate
4.15.01
Each circuit breaker and its operating devices shall be provided with
name plate clearly marked the particulars in accordance with IEC
62271.100
4.15.02
The name plate shall be provided in visible portion of normal service and
installation.
Vol.-II : Section-E02
Page 8 of 19
Technical Specification
220 kV Circuit Breaker
5.00.00
TESTS
5.01.00
Routine Tests
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Type Tests
5.02.01
Type test certificate, dated not more than five years back, shall be
furnished for the offered model of the circuit breaker.
5.02.02
The type test shall be as per IEC and the report shall include following
tests in addition to other mandatory tests specified in the standard.
5.03.00
i.
ii.
Out of phase making and breaking test as per IEC-60267 & IEC60056.
iii.
iv.
v.
vi.
Test Witness
Routine Tests shall be performed in presence of Owner's representative
if so desired by the Owner. The Contractor shall give at least seven (7)
days' advance notice of the date when the tests are to be carried out.
5.04.00
Test Certificates
5.04.01
Certified reports of all the tests carried out at the works shall be
furnished in required number copies for approval of the Owner.
5.04.02
5.04.03
5.04.04
Vol.-II : Section-E02
Page 9 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.00.00
6.01.00
A set of special tools & tackle which are necessary or convenient for
erection, commissioning, maintenance and overhauling of the equipment
shall be supplied.
6.02.00
7.00.00
SPARES
7.01.00
The Bidder shall submit a list of recommended spare parts for three (3)
years satisfactory and trouble-free operation, indicating the itemized
price of each item of the spares. The final quantity shall be decided
during placement of order.
7.02.00
The Bidder shall quote and supply mandatory spare parts as per the
list. The final quantity shall be decided during placement of order.
7.03.00
8.00.00
8.01.00
Drawings, Data and Manuals shall be submitted with the bid and in
quantities and procedures as specified in General Conditions on Contract
and/or elsewhere in this specification for approval and subsequent
distribution after the issue of Letter of Intent.
8.02.00
8.02.01
8.02.02
8.02.03
Type test certificate of the offered model of the circuit breaker for the
specified type tests.
8.03.00
8.03.01
8.03.02
8.03.03
8.03.04
Assembly drawing for erection at site with part numbers and schedule of
materials Transport/shipping dimensions with weights.(R)
8.03.05
Vol.-II : Section-E02
Page 10 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
8.03.06
8.03.07
8.04.00
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner. Those marked ( R) are for
reference category.
The Owner may review the documents marked (R) if thought necessary.
The contractor shall note that the approval of drawings & documents by
the Owner does not relieve him of his contractual obligation.
8.05.00
The bidder may note that the drawings, data and manuals listed herein
are minimum requirement only. The bidder shall ensure that all other
necessary write-up, curves, etc require to fully describe the equipment
are to be submitted with the bid.
8.06.00
Vol.-II : Section-E02
Page 11 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-A
SYSTEM DETAILS
1.0
System
220KV
Rated Voltage
245 kV
Frequency
50 Hz +3% to -5%
Phase
System Neutral
Effectively Earthed
2.0
2.1
A.C. Supply
2.2
D.C. Supply
110V+10%,-15%, 2 wire,
system. Fault level 15 KA.
3.0
Supply Point
3.1
Single feeder
D.C. Supply
Duplicate feeder
3.2
ungrounded
Isolating switch fuse unit / MCCB shall be provided at the circuit breaker for receiving
each incoming supply.
Vol.-II : Section-E02
Page 12 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-B
RATINGS & REQUIREMENTS
System
220KV
1.0
Type
SF6, 3-1Pole
Electrically Ganged
2.0
Service
Outdoor
3.0
Pole
4.0
Rated Voltage
kV rms :
245
5.0
Rated Frequency
Hz
50 +3% to -5%
6.0
Effectively Earthed
7.0
Reference Standard
IEC-62271-100
8.0
M1
9.0
E1
10.0
C1
11.0
Electromagnetic Compatibility(EMC) :
12.0
12.1
12.2
13.0
between phase to
earth
1050
between phases
and CB open
1050
460
b)
between phases
460
Vol.-II : Section-E02
Page 13 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-B
RATINGS & REQUIREMENTS
System
conditions
14.0
15.0
220KV
kv rms(min) :
156
2000
50oC
16.0
Temperature rise
16.1
Design Ambient
Temperature
0C
16.2
17.0
17.1
40
17.2
As per IEC62271-100
17.3
100
100
40
125
17.4
17.5
17.6
17.7
25
17.8
100
17.9
As per IEC-62271-100
Vol.-II : Section-E02
Page 14 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-B
RATINGS & REQUIREMENTS
System
220KV
400/20
As per IEC-62271-100
18.0
19.0
As per IEC-62271
20.0
Operating mechanism
spring charged
21.0
22.0
23.0
O - 0.3s-CO-3m-CO
For breakers
24.0
24.1
Closing
110 V D.C.
24.2
Tripping
110 V D.C.
24.3
415 V, 3 Ph, 4W
24.4
Not applicable
24.5
Heater/Lamp/Socket
240V, 1 Ph, 2W
25.0
Minimum Creepage
distance
mm : 7595
(Based on 31 mm /Kv*)
*(corresponds to very heavily polluted)
26.0
27.0
mm
4500
Vol.-II : Section-E02
Page 15 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-B
RATINGS & REQUIREMENTS
System
220KV
28.0
Kgf
29.0
140
30.0
Mounting structure
31.0
II
32.0
SF6 Gas
Vol.-II : Section-E02
Page 16 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-C
FITTINGS & ACCESSORIES
Each Circuit Breaker shall be furnished complete with fittings and accessories as listed
below: 1.
Operating mechanism complete with all accessories, fittings and double tripping coils
and closing coil, pole discrepancy feature and low pressure blocking device etc. as
required.
2.
Complete SF6 gas system along with valves, pressure switches, pressure gauges,
SF6 gas density monitor, etc.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Operation counters.
12.
Weatherproof outdoor type control cubicle and pole boxes having IPW55 enclosure.
13.
14.
15.
16.
17.
Vol.-II : Section-E02
Page 17 of 19
Technical Specification
220 kV Circuit Breaker
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-C
Interconnecting wires, G.I. conduits and accessories for connection between control
cubicle and pole boxes.
19.
The gas filling and internal pressure monitoring devices per pole for SF6 breakers.
20.
Other standard accessories which are not specifically mentioned but supplied with
breakers of similar type and rating for efficient and trouble-free operation.
21.
First filling of SF6 gas along with 15 % additional for the complete lot in non
returnable container.
22.
24.
Portable SF6 gas evacuation and filing system with necessary gas valves, safety
devices, gas purity monitoring devices, regulators, vacuum pump, pressure
gauges/switches, hose pipes etc. (One set)
2.
3.
Operational analyser to record contact travel, speed and for making measurement of
operating timings, synchronisation of contacts in one pole or all poles.
(One set)
Vol.-II : Section-E02
Page 18 of 19
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 kV Circuit Breaker
ANNEXURE-D
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any item, not considered
by the bidder, but found applicable during detailed engineering as per approved scheme,
equipment requirement, etc., the same shall be supplied by the vendor at free of cost. The
lump sum prices shall be inclusive of these mandatory spares, commissioning spares &
engineering / consumables spares.
Description
1.0
2.0
Set
3.0
Nos.
two
4.0
Nos.
one
6.0
Pre-insertion resistor
No.
Not required
7.0
Set
one
8.0
Set
one
9.0
No.
one
10.0
Set
one
11.0
Set
one
12.0
Set
Not required
13.0
Set
Not required
14.0
Pressure switch
Set
Not required
15.0
Nos.
two
5.0
Vol.-II : Section-E02
Page 19 of 19
Unit
Qty
(220KV)
Sl. No.
No.
Set
Not required
one
Not required
VOLUME-II
SECTION E03
TECHNICAL SPECIFICATION
FOR
220 KV DISCONNECTING SWITCH
Vol.-II : Section-E03
.
SPECIFICATION
FOR
220 kV DISCONNECTING SWITCH
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E03:1
2.00.00
SCOPE OF WORK
E03:1
3.00.00
DESIGN CRITERIA
E03:1
4.00.00
SPECIFIC REQUIREMENTS
E03:2
5.00.00
TESTS
E03:7
6.00.00
E03:7
7.00.00
SPARES
E03:7
8.00.00
E03:8
ATTACHMENTS
ANNEXURE-A
SYSTEM DETAILS
E03:9
ANNEXURE-B
E03:10
ANNEXURE-C
E03:13
ANNEXURE-D
MANDATORY SPARES
E03:14
Vol.-II : Section-E03
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
This specification shall be read and construed with other sections of bid
document.
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
Type and rating and connection of the equipment shall be as detailed in the
annexture. The equipment shall be furnished in strict compliance with the
same.
2.01.01
b.
Tandem type
2.01.02
2.01.03
2.01.04
2.01.05
2.01.06
3.00.00
DESIGN CRITERIA
3.01.00
3.02.00
3.03.00
All equipment, accessories and wiring shall have tropical protection, involving
special treatment of metal and insulation against fungus, insects and
corrosion.
Vol.-II : Section-E03
Page 1 of 14
3.04.00
3.05.00
3.06.00
3.07.00
The safety clearances of all live parts of the equipment shall be as per
relevant standards.
3.08.00
4.00.00
SPECIFIC REQUIREMENTS
4.01.00
4.02.00
a)
b)
c)
i.
ii.
iii
Constructional Features
a)
b)
c)
d)
All current carrying parts shall be of non-ferrous metal or alloy. All live
parts shall be designed to avoid sharp points and edges.
e)
All metals parts shall be of such material and treated in such a way as
to avoid rust, corrosion and deterioration due to atmospheric
condition. Ferrous parts shall be hot-dip galvanized.
f)
Vol.-II : Section-E03
Page 2 of 14
g)
h)
4.03.00
Main Contacts
4.03.01
4.03.02
The contacts shall have sufficient area and pressure to prevent excessive
heating liable to bring about pitting or welding.
4.03.03
Contacts shall be adjustable to allow for wear, shall be easily replaceable and
shall have minimum movable parts and adjustments.
4.03.04
4.03.05
Arcing horns shall be provided to divert the arc from main contacts to the
separating horns after the main contacts have opened. Arcing horns shall be
renewable type.
4.04.00
Auxiliary Contacts
4.04.01
Each disconnect switch shall be provided with six (6) normally closed and six
(6) normally open electrically separated spare contacts, in addition to the
auxiliary contacts required for its operation and indication.
4.04.02
The contacts shall be convertible type so that normally open contact may be
converted to normally closed contact and vice-versa at site.
4.04.03
The auxiliary contacts shall be rated 10A at 240V A.C. and 2A at 110V D.C.
4.04.04
Signaling of 'Closed Position' shall not take place unless the main
power contacts have reached a position so that rated normal and
short time current can be carried safely.
b.
Signaling of 'Open Position' shall not take place unless the main
power contacts are at a safe isolating distance.
4.05.00
Interlocks
4.05.01
All electrical and mechanical interlocks necessary for safe and satisfactory
operation of the disconnect switch and its earthing switch shall be furnished.
4.05.02
Vol.-II : Section-E03
Page 3 of 14
4.06.00
Insulators
4.06.01
4.06.02
Insulator shall be of wet-process porcelain, brown glazed and free from all
blemishes. Metal parts and hardware shall be hot-dip galvanized.
4.06.03
4.06.04
4.06.05
Insulation shall be co-ordinate with basic impulse level of the system. The
creepage distance shall be as indicated in the annexure.
4.06.06
4.07.00
Operating Mechanism
4.07.01
4.07.02
The mechanism shall also have provision for manual operation with
detachable handle. The arrangement shall be such that one operator may be
able to operate without undue efforts.
4.07.03
Interlock shall be provided such that electrical power to the motor is cut off on
insertion of manual operating handle.
4.07.04
4.07.05
4.07.06
4.07.07
4.08.00
Mechanism Box
4.08.01
4.08.02
4.08.03
The box shall have front access door with lock and key, and removable gland
plate at bottom for Owners cable entry.
Vol.-II : Section-E03
Page 4 of 14
4.08.04
4.08.05
4.08.06
b.
4.09.00
Wiring
4.09.01
4.09.02
Wiring shall be done with flexible 650V grade, PVC insulated switchboard
wires with stranded copper conductor of 2.5 mm2
4.09.03
Each wire shall be identified at both ends with permanent markers bearing
wire numbers as per contractor's wiring diagram.
4.09.04
Wire terminations shall be done with crimping type connectors with insulating
sleeves. Wires shall not be spliced between terminals.
4.09.05
All spare contacts of relays, push buttons, auxiliary switches etc. shall be
wired upto the terminal blocks in the mechanism box.
4.09.06
Each component shall be provided with labels clearly marked with the
function particulars in accordance with schematic. Labels shall be engraved
type. Stickers are not acceptable.
4.10.00
Terminal Blocks
4.10.01
Terminal blocks shall be 650V grade, enclosed clamp type with engraved
2
numbers suitable for termination of at least two numbers of 2.5 mm stranded
copper conductor.
4.10.02
Not more than two wires shall be connected to any terminal. Spare terminals
equal in number of 20% active terminals shall be furnished.
4.10.03
4.10.04
4.11.00
Earthing Switch
4.11.01
Vol.-II : Section-E03
Page 5 of 14
4.11.02
4.11.03
4.11.04
4.11.05
Line side Earthing switch blades shall be required to make rated short circuit
current with its peak. Both line and breaker earthing switches shall be
suitable for induced current switching as per IEC.
4.12.00
Assembly
4.12.01
The disconnect switch along with its base frame and operating mechanism,
earthing switch and its operating mechanism shall be completely assembled
and checked for correct alignment and operation at manufacturer's works
prior to dispatch.
4.12.02
All parts and accessories shall have appropriate bench marks and part
numbers for identifications at site.
4.13.00
Grounding
4.13.01
Each equipment shall be provided with two ground pads for connection to
station ground.
4.13.02
The ground pad shall comprise buffed metal surface with two tapped holes,
M 10 G.I. bolts and spring washers for connection to 75x12 mm G.I. flat.
4.13.03
4.14.00
Painting
4.14.01
Base frame, operating rod and all hardware shall be hot-dip galvanized.
4.14.02
Mechanism box will be finished with two coats of finished paints as indicated
in annexure after surface treatment, involving chemical cleaning, phosphate
and application of under coats.
4.14.03
Vol.-II : Section-E03
Page 6 of 14
5.00.00
TESTS
5.01.00
Routine Tests
Type Tests
Type test certificates, dated not more than five years back, shall be furnished
for the offered model of disconnecting switch.
Type tests shall be as per IEC 129 or IS 9921 and the report shall include
measurement of radio interference level also.
5.03.00
Tests Witness
Tests shall be performed in presence of Owner 's representative if so desired
by the Owner. The Contractor shall give at least seven (7) days' advance
notice of the date when the tests are to be carried out.
5.04.00
Test Certificates
5.04.01
Certified reports of all the tests carried out at the works shall be furnished in
required number of copies for approval of the Purchaser.
5.04.02
The equipment shall be dispatched from works only after receipt of Oener 's
written approval of the test reports.
5.04.03
6.00.00
6.01.00
A set of special tools & tackle which are necessary or convenient for erection,
commissioning, maintenance and overhauling of the equipment shall be
supplied.
6.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
7.00.00
SPARES
7.01.00
The Bidder shall submit a list of recommended spare parts for three (3)
years satisfactory and trouble-free operation, indicating the itemized price of
each item of the spares. The final quantity shall be decided during placement
of order.
7.02.00
The Bidder shall quote and supply mandatory spare parts as per the list.
The final quantity shall be decided during placement of order.
7.03.00
Vol.-II : Section-E03
Page 7 of 14
8.00.00
8.01.00
Drawings, Data and Manuals shall be submitted with the bid and in quantities
and procedures as specified in General Conditions of Contract and/or
elsewhere in this specification for approval and subsequent distribution after
the issue of Letter of Intent.
8.02.00
8.02.01
8.02.02
8.02.03
8.02.04
8.03.00
8.03.01
8.03.02
8.03.03
8.03.04
8.03.05
Assembly drawing for erection at site with part numbers and schedule of
materials, Transport / shipping dimensions with weights (R )
8.03.06
8.03.07
8.03.08
8.03.09
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner. Those marked ( R) are for
reference category. The Owner may review the documents marked ( R ) if
thought necessary. The contractor shall note that the approval of drawings &
documents by the Owner does not relieve him of his contractual obligation.
8.03.10
Vol.-II : Section-E03
Page 8 of 14
ANNEXURE-A
SYSTEM DETAILS
1.0
System
220KV
Rated Voltage
245KV
Frequency
50 Hz +3% to -5%
Phase
System Neutral
Effectively
Earthed
40 KA rms
for 1 sec.
2.0
2.1
A.C. Supply
2.2
D.C. Supply
3.0
Supply Point
3.1
Auxiliary power supplies listed above will be made available to each disconnect
switch as below :-
3.2
A.C. Supply
Single feeder
D.C. Supply
Single feeder
Isolating switch fuse unit / MCCB shall be provided at the disconnect switch for each
incoming supply.
Vol.-II : Section-E03
Page 9 of 14
ANNEXURE-B
RATINGS AND REQUIREMENTS
DISCONNECT SWITCH
220KV
1.0
Type
2.0
Service
Outdoor
3.0
Pole
4.0
Rated voltage
245
5.0
Rated Frequency
Hz
50 +3% to -5%
6.0
Effectively
earthed
7.0
Reference Standard
8.0
M0 (1000 op cycle)
9.0
E0
10.0
1200
1050
530
460
KV rms
11.0
11.1
11.2
11.3
12.0
Rated Current
12.1
1000
2000A
Vol.-II : Section-E03
Page 10 of 14
ANNEXURE-B
DISCONNECT SWITCH (Contd.)
12.2
12.3
12.4
12.5
12.6
40
100
100
0.5A
500 C
As per IS/IEC
7595
13.0
Temperature rise
13.1
Design Ambient
Temperature
13.2
14.0
220KV
.oC
15.0
Operating Mechanism
15.1
Main blade
15.2
Earth Switch
Manual
16.0
Auxiliary Voltage
16.1
Motor
16.2
16.3
Heater/Lamp/Socket
17.0
Mounting
Vol.-II : Section-E03
Page 11 of 14
ANNEXURE-B
DISCONNECT SWITCH (Contd.)
220KV
18.0
18.1
Conventional Type
4500 mm
18.2
Tandem Type
4500 mm
19.0
Minimum clearances
a. Phase to phase mm
2100
b. Phase to earth mm
2100
20.0
Terminal Connector
20.1
Type
Bolted type
20.2
Suitable for
21.0
22.0
Mounting
23.0
II
24.0
Battleship grey
b) Finish shade
As per IS#632
Vol.-II : Section-E03
Page 12 of 14
ANNEXURE-C
FITTINGS & ACCESSORIES
Each disconnect switch shall be furnished complete with fittings and accessories as listed
below :1.
2.
3.
4.
Operating mechanism with all accessories including operating rod of required length,
for disconnect switch and for earth switch
5.
6.
7.
8.
9.
10.
Weather-proof mechanism box with lock and key for disconnect switch and for earth
switch, where indicated.
11.
12.
13.
14.
15.
16.
17.
Vol.-II : Section-E03
Page 13 of 14
ANNEXURE-D
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any
item, not considered by the bidder, but found applicable during detailed
engineering as per approved scheme, equipment requirement, etc., the
same shall be supplied by the vendor at free of cost. The lump sum
prices shall be inclusive of these mandatory spares, commissioning
spares & engineering / consumables spares.
Sl. No.
1.0
2.0
3.0
4.0
5.0
6.0
Description
Unit
Qty
(220KV)
No.
Not
Required
No.
one
No.
one
Nos.
two
Nos.
two
No.
one
7.0
Support Bearings
Nos.
two
8.0
Nos.
two
9.0
Sets
two
10.0
Set
one
Vol.-II : Section-E03
Page 14 of 14
Technical Specification
220 kV Current Transformer
VOLUME-II
SECTION E04
TECHNICAL SPECIFICATION
FOR
220 KV CURRENT TRANSFORMER
Vol.-II : Section-E04
Technical Specification
220 kV Current Transformer
SPECIFICATION
FOR
220 KV CURRENT TRANSFORMER
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E04:1
2.00.00
SCOPE OF WORK
E04:1
3.00.00
DESIGN CRITERIA
E04:1
4.00.00
SPECIFIC REQUIREMENTS
E04:2
5.00.00
TESTS
E04:3
6.00.00
E04:4
7.00.00
SPARES
E04:4
8.00.00
E04:4
ATTACHMENTS
ANNEXURE-A
E04:6
ANNEXURE-B
E04:9
ANNEXURE-C
MANDATORY SPARES
E04:10
Vol.-II : Section-E04
Technical Specification
220 kV Current Transformer
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
This specification shall be read and construed with other sections of bid
document.
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
2.01.01
Type and rating and connection of the equipment shall be as detailed in the
annexure. The equipment shall be furnished in strict compliance with the
same.
2.01.02
2.01.03
2.01.04
2.01.05
2.01.06
2.01.07
3.00.00
DESIGN CRITERIA
3.01.00
3.02.00
3.03.00
All equipment, accessories and wiring shall have tropical protection, involving
special treatment of metal and insulation against fungus, insects and
corrosion.
3.04.00
Vol.-II : Section-E04
Page 1 of 10
Technical Specification
220 kV Current Transformer
3.05.00
3.06.00
3.07.00
The safety clearances of all live parts of the equipment shall be as per
relevant standards.
4.00.00
SPECIFIC REQUIREMENTS
4.01.00
4.01.01
4.01.02
Current Transformers shall have single primary either ring type or hair pin
type. Each Current Transformers shall be furnished with a number of
independent cores with ratios and other ratings as specified in the annexure.
Different ratios of each core specified shall be achieved by secondary taps
only and primary reconnection is not acceptable.
4.02.00
Constructional Features
4.02.01
The current transformer shall be single pole unit, designed for upright
mounting on steel structure and furnished complete with fixing hardware.
4.02.02
Insulator shall be of wet process porcelain, brown glazed and free from
imperfections. All metal parts and hardwares shall be hot dip galvanized.
4.02.03
4.02.04
Current transformer shall be provided with oil level gauge drain plug and
pressure relief device. A stainless steel bellow shall be provided on top for
expansion of the oil.
4.02.05
Current transformer shall be so constructed as to ensure that the oil does not
flow out or leak out even when the current transformer is used continuously
at the maximum allowable temperature.
4.03.00
Terminals
4.03.01
4.03.02
Secondary terminals shall be brought out to a terminal box and suitable for
connection to 2 x 2.5 mm2 stranded copper conductors per way.
Vol.-II : Section-E04
Page 2 of 10
Technical Specification
220 kV Current Transformer
4.03.03
All primary and secondary terminals shall be clearly and indelibly identified as
per relevant standard.
4.03.04
The terminal box shall be of 3 mm thick sheet steel, IP-55, weather proof and
dust-tight, complete with gasketed front access cover and removable gland
plate at bottom for cable entry.
4.04.00
Grounding
4.04.01
Each current transformers shall be provided with two ground pads for
connection to station ground mat.
4.04.02
The ground pad shall comprise buffed metal surface with two holes, M10 G.I.
bolts and spring washers to receive 75x12mm G.I. flat.
5.00.00
TESTS
5.01.00
Routine Tests
During manufacture and on completion, all equipment shall be subjected to
the Routine Tests as laid down in Indian / IEC Standard.
5.02.00
Type Tests
5.02.01
Type test certificates, dated not more than five years back, shall be furnished
for the offered model of current transformer.
5.02.02
The type test shall be as per IEC 60044-1 and the report shall include
following IEC tests in addition to other mandatory tests specified in the IEC
standard.
5.03.00
i.
ii.
iii.
iv.
Mechanical tests.
Test Witness
Tests shall be performed in presence of Owner's representative if so desired
by the Owner. The Contractor shall give at least seven (7) days' advance
notice of the date when the tests are to be carried out.
5.04.00
Test Certificates
5.04.01
Certified reports of all the tests carried out at the works shall be furnished in
requisite number of copies for approval of the Owner.
5.04.02
The equipment shall be dispatched from works only after receipt of Owner's
written approval of the test reports.
Vol.-II : Section-E04
Page 3 of 10
Technical Specification
220 kV Current Transformer
5.04.03
6.00.00
6.01.00
A set of special tools & tackle which are necessary or convenient for erection,
commissioning, maintenance and overhauling of the equipment shall be
supplied.
6.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
7.00.00
SPARES
7.01.00
Bidder shall submit a list of recommended spare parts for three (3) years
satisfactory and trouble-free operation, indicating the itemized price of each
item of the spares. The final quantity shall be decided during placement of
order.
7.02.00
Bidder shall quote and supply mandatory spare parts as per the list. The
final quantity shall be decided during placement of order.
7.03.00
8.00.00
8.01.00
Drawings, Data and Manuals shall be submitted with the bid and in quantities
and procedures as specified in General Conditions of Contract and/or
elsewhere in this specification for approval and subsequent distribution after
the issue of Letter of Intent.
8.02.00
8.02.01
8.02.02
Magnetization Curves.
8.02.03
8.02.04
8.03.00
8.03.01
Vol.-II : Section-E04
Page 4 of 10
Technical Specification
220 kV Current Transformer
8.03.02
8.03.03
8.03.04
8.03.05
Wiring diagram of C.T.s showing all the windings, cores and earthing along
with terminal details (A)
8.03.06
8.03.07
8.03.08
8.04.00
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner. Those marked (R) are for
reference category.
The Owner may review the documents marked (R) if thought necessary. The
contractor shall note that the approval of drawings & documents by the
Owner does not relieve him of his contractual obligation.
8.05.00
The bidder may note that the drawings, data and manuals listed herein are
minimum requirement only. The bidder shall ensure that all other necessary
write-up, curves, etc require to fully describe the equipment are to be
submitted with the bid.
8.06.00
Vol.-II : Section-E04
Page 5 of 10
Technical Specification
220 kV Current Transformer
220KV
1.0
Type
2.0
Service
Outdoor
3.0
Reference Standard
4.0
System Details
4.1
Rated Voltage
245KV
4.2
Nos. of Phase
4.3
Rated Frequency
50 Hz
+3% to -5%
4.4
System Neutral
Effectively
Earthed
5.0
C.T. Ratings
As per tabulation
6.0
7.0
Insulation Level
a. 1 minute 50 Hz dry & wet
withstand voltage (KV rms)
o
460
Secondary winding
b. Impulse withstand
voltage with
1.2 x50 s (KV peak)
1050
c. Switching impulse
withstand voltage with
250/2500 s (KV peak)
Vol.-II : Section-E04
Page 6 of 10
Technical Specification
220 kV Current Transformer
ANNEXURE-A
CURRENT TRANSFORMER (Contd.)
8.0
220KV
Short-time Current
a.
40
Rated dynamic
Current
KA peak
100
7595
500C
2500 (max)
12.0
<10
13.0
IS 335
14.0
Mounting
15.0
Seismic Zone
II
16.0
Terminal Connector
16.1
Type
16.2
Suitable for
b.
9.0
Creepage distance
(based on 31mm/KV)
10.0
Temperature rise
10.1
Design Ambient
Temperature
10.2
11.0
mm
o
. C
pc
Vol.-II : Section-E04
Page 7 of 10
Technical Specification
220 kV Current Transformer
ANNEXURE-A
CURRENT TRANSFORMER (Contd.)
17.0
220KV
Core
No
Description
Current
Ratio
Output
Burden
A/A
VA
Acc.
Class
ISF
Min. Kneepoint
voltage VK
(volt) at
highest
ratio
Max
Excitation
Current I e
(m A) at
KPV
Max CT
Sec.
Resistance
RCT (ohm)
at highest
ratio
KPV
Line Bay
Core-1
Tariff Meter
Core-2
Metering
Core-3
Distance
Prot.
Core-4
Back-up Prot.
Core-5
Busbar Diff
800400/1
800400/1
800400/1
800400/1
2000/1
Transformer Bay
Core-1 Audit Meter
10VA
0.2S
<5
10VA
0.2
<5
TBD
PS
TBD
TBD
TBD
TBD
PS
TBD
TBD
TBD
PS
TBD
TBD
TBD
300/1
10VA
0.2S
<5
<5
Core-2
Metering
300/1
10VA
0.2
Core-3
Diff. Prot.
300/1
TBD
PS
TBD
TBD
TBD
Core-4
Back-up Prot.
300/1
TBD
5P20
TBD
TBD
Core-5
Busbar Diff
2000/1
TBD
PS
TBD
TBD
TBD
10VA
0.2
10VA
5P20
TBD
TBD
TBD
PS
TBD
TBD
TBD
TBD
TBD
TBD
Core-3
Spare
1600800/1
1600800/1
2000/1
Core-4
Busbar Diff
2000/1
TBD
PS
800400/1
10VA
0.2S
Core-2
Back-up Prot.
MPPKVV CT
MPPKVV
Core-1
Meter
<5
<5
Vol.-II : Section-E04
Page 8 of 10
Technical Specification
220 kV Current Transformer
Each Current Transformer shall be furnished complete with the accessories as listed below:
1.
Base frame with anchoring bolts, nuts etc. for fixing the equipment on to structure.
2.
3.
Lifting Lugs.
4.
5.
6.
7.
Oil level gauge and pressure relief device & stainless expansion bellow.
8.
9.
10.
Other standard accessories, which are not specifically mentioned but are usually
provided with current transformers of such type and rating for efficient and troublefree operation.
Vol.-II : Section-E04
Page 9 of 10
Technical Specification
220 kV Current Transformer
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any
item, not considered by the bidder, but found applicable during detailed
engineering as per approved scheme, equipment requirement, etc., the
same shall be supplied by the vendor at free of cost. The lump sum prices
shall be inclusive of these mandatory spares, commissioning spares &
engineering / consumables spares.
Sl. No.
Description
Unit
1.0
No.
2.0
Set
Vol.-II : Section-E04
Page 10 of 10
Qty
(220KV)
Not Required
One each
type & rating
Technical Specification
220 kV Capacitive Voltage
Transformer
VOLUME-II
SECTION E05
TECHNICAL SPECIFICATION NO
FOR
220 KV CAPACITIVE VOLTAGE TRANSFORMER
Vol.-II: Section-E05
Technical Specification
220 kV Capacitive Voltage
Transformer
SPECIFICATION
FOR
220KV CAPACITIVE VOLTAGE TRANSFORMER
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E05: 1
2.00.00
SCOPE OF WORK
E05: 1
3.00.00
DESIGN CRITERIA
E05: 1
4.00.00
SPECIFIC REQUIREMENTS
E05: 2
5.00.00
TESTS
E05: 3
6.00.00
E05: 4
7.00.00
SPARES
E05: 4
8.00.00
E05: 4
ATTACHMENTS
ANNEXURE-A
E05: 6
ANNEXURE-B
E05: 9
ANNEXURE-C
MANDATORY SPARES
E05: 10
Vol.-II: Section-E05
Technical Specification
220 kV Capacitive Voltage
Transformer
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
This specification shall be read and construed with other sections of bid
document.
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
2.01.01
Type and rating and connection of the equipment shall be as detailed in the
annexure. The equipment shall be furnished in strict compliance with the
same.
2.01.02
2.01.03
2.01.04
2.01.05
2.01.06
2.01.07
3.00.00
DESIGN CRITERIA
3.01.00
3.02.00
3.03.00
All equipment, accessories and wiring shall have tropical protection, involving
special treatment of metal and insulation against fungus, insects and
corrosion.
3.04.00
3.05.00
Vol.-II : Section-E05
Page 1 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
3.06.00
3.07.00
The safety clearances of all live parts of the equipment shall be as per
relevant standards.
4.00.00
SPECIFIC REQUIREMENTS
4.01.00
4.01.01
4.02.00
Constructional Features
4.02.01
4.02.02
Insulator shall be wet process porcelain, brown glazed and free from
imperfections. All metal parts and hardware shall be hot dip galvanised.
4.02.03
4.03.00
4.03.01
NOT APPLICABLE
4.04.00
4.04.01
4.04.02
4.04.03
4.04.04
a.
Series reactor which along with the capacitance of the divider shall be
tuned to power frequency.
b.
c.
CVT shall be designed to cover its rated output range without any adjustment
of its electromagnetic unit and also to provide required accuracy level upto
rated burden. CVTs shall be designed to perform transient response
requirement as per relevant IS/IEC. During transient oscillations following a
short circuit on primary side, the secondary output voltage shall not fall to a
value less than 10% of peak value before short circuit within 20 milisecs.
Vol.-II : Section-E05
Page 2 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
4.05.00
Carrier Connection
4.05.01
The carrier lead shall be brought out of steel base through high frequency
bushing. Carrier terminal shall be kept earthed if not used.
4.05.02
Drain Coil
b.
Lightning Arrestor
c.
Grounding Switch
4.05.03
4.06.00
Terminals
4.06.01
4.06.02
Secondary terminals shall be brought out to a terminal box and suitable for
connection to 2 x 2.5 mm2 stranded copper conductors per way.
4.06.03
All primary and secondary terminals shall be clearly and indelibly identified as
per relevant standard.
4.06.04
The terminal box shall be of 3 mm thick sheet steel, IPW-55, weather proof
and dust-tight, complete with gasketed front access cover and removable
gland plate at bottom for cable entry.
4.07.00
Grounding
4.07.01
Each VOLTAGE TRANSFORMER shall be provided with two ground pads for
connection to station ground mat.
4.07.02
The ground pad shall comprise buffed metal surface with two holes, M10 G.I.
bolts and spring washers to receive 75x12 mm G.I. flat.
5.00.00
TESTS
5.01.00
Routine Tests
During manufacture and on completion, all equipment shall be subjected to
the Routine Tests as laid down in Indian / IEC Standard.
5.02.00
Type Tests
5.02.01
Type test certificates, dated not more than five years back, shall be furnished
for the offered model of 220kV & 33kV VOLTAGE TRANSFORMER.
5.02.02
The type test shall be as per IEC 60044-2 (for EVT) / IEC 60186 (for CVT)
and the report shall include following IEC tests in addition to other mandatory
tests specified in the IEC standard.
Vol.-II : Section-E05
Page 3 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
5.03.00
i.
ii.
Test Witness
Tests shall be performed in presence of Owners representative if so desired
by the Owner. The Contractor shall give at least seven (7) days' advance
notice of the date when the tests are to be carried out.
5.04.00
Test Certificates
5.04.01
Certified reports of all the tests carried out at the works shall be furnished in
requisite number of copies for approval of the Owner.
5.04.02
The equipment shall be dispatched from works only after receipt of Owner's
written approval of the test reports.
5.04.03
6.00.00
6.01.00
A set of special tools & tackle which are necessary or convenient for erection,
commissioning, maintenance and overhauling of the equipment shall be
supplied.
6.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
7.00.00
SPARES
7.01.00
Bidder shall submit a list of recommended spare parts for three (3) years
satisfactory and trouble-free operation, indicating the itemized price of each
item of the spares. The final quantity shall be decided during placement of
order.
7.02.00
Bidder shall quote and supply mandatory spare parts as per the list. The
final quantity shall be decided during placement of order.
7.03.00
8.00.00
8.01.00
Drawings, Data and Manuals shall be submitted with the bid and in quantities
and procedures as specified in General Conditions on Contract and/or
elsewhere in this specification for approval and subsequent distribution after
the issue of Letter of Intent.
Vol.-II : Section-E05
Page 4 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
8.02.00
8.02.01
8.02.02
Type test certificates for the offered model for the specified tests
8.02.03
8.03.00
8.03.01
8.03.02
8.03.03
8.03.04
8.03.05
Wiring diagram of V.T.s showing all the windings, cores and earthing along
with terminal details (A)
8.03.06
Assembly drawing for erection at site with part numbers and schedule of
materials. (R)
8.03.07
8.03.08
8.04.00
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner. Those marked (R) are for
reference category.
The Owner may review the documents marked (R) if thought necessary. The
contractor shall note that the approval of drawings & documents by the Owner
does not relieve him of his contractual obligation.
8.05.00
The bidder may note that the drawings, data and manuals listed herein are
minimum requirement only. The bidder shall ensure that all other necessary
write-up, curves, etc require to fully describe the equipment are to be
submitted with the bid.
8.06.00
Vol.-II : Section-E05
Page 5 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
220KV
1.0
Type
2.0
Service
Outdoor
3.0
Reference Standard
4.0
System Details
4.1
Rated Voltage
245KV
4.2
Nos. of Phase
4.3
Rated Frequency
& allowable Variation
:
:
50Hz
10%
4.4
System Neutral
Effectively earthed
5.0
V.T. Ratings
As per tabulation
6.0
Insulation Level
a. 1 minute 50 Hz dry & wet withstand
voltage (KV rms)
o HV terminal & earth
o H.F. terminal & earth
o Secondary winding
:
:
:
460
4
3
:
1050
Short-time Current
a.
Rated current
KA rms
(1 sec)
40
b.
100
Vol.-II : Section-E05
Page 6 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
Creepage distance
(based on 31mm/KV)
9.0
Temperature rise
9.1
Design Ambient
Temperature
220KV
mm
7595
.oC
500C
10.0
< 10
11.0
11.1
Continuous
1.2
11.2
30 seconds
1.5
12.0
40 500
13.0
Rated capacitance
(For CVT)
4400
14.0
15.0
NA for CVT
17.0
IS 335
18.0
Mounting
19.0
Seismic Zone
II
20.0
Terminal Connector
20.1
Type
20.2
Suitable for
9.2
16.0
pC
pF
< 2500
:
Vol.-II : Section-E05
Page 7 of 10
156
Technical Specification
220 kV Capacitive Voltage
Transformer
Winding Details
220 kV CVT
Secondary -I
Secondary - II
Secondary III
Secondary IV
220KV/110V
3
3
220KV/110V
3
3
220KV/110V
3
3
Metering
Metering
Protection
220KV/110V
3
3
Protection
10VA (min)
10VA (min)
10VA (min)
10VA (min)
0.2
0.2
3P
3P
220KV/110V
3
3
Metering
220KV/110V
3
3
Protection
220KV/110V
3
3
Protection
10VA (min)
10VA (min)
10VA (min)
0.2
3P
3P
Line Bay
Voltage Ratio
Application
Output burden *
Accuracy Class**
Bus CVT
Voltage Ratio
Application
Output burden *
Accuracy Class**
MPPKVV CVT
Voltage Ratio
Application
Output burden *
Accuracy Class**
220KV/110V
3
3
Metering
10VA (min)
0.2
Vol.-II : Section-E05
Page 8 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
Base frame with anchoring bolts, nuts etc. for fixing the equipment on to structure.
2.
3.
Lifting Lugs.
4.
5.
Weather-proof secondary terminal box with set of terminals and 3 nos HRC fuses.
6.
7.
Oil level gauge and pressure relief device for oil filled type.
8.
Other standard accessories, which are not specifically mentioned but are usually
provided with VOLTAGE TRANSFORMERs of such type and rating for efficient and
trouble-free operation.
Vol.-II : Section-E05
Page 9 of 10
Technical Specification
220 kV Capacitive Voltage
Transformer
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any item, not
considered by the bidder, but found applicable during detailed engineering as
per approved scheme, equipment requirement, etc., the same shall be supplied
by the vendor at free of cost. The lump sum prices shall be inclusive of these
mandatory spares, commissioning spares & engineering / consumables
spares.
Sl. No.
Description
Unit
Qty
(220KV)
1.0
Complete VT
No.
Not Required
2.0
Set
One
Vol.-II : Section-E05
Page 10 of 10
VOLUME-II
SECTION E06
TECHNICAL SPECIFICATION
FOR
220 KV & 33 KV LIGHTNING ARRESTER
Vol.-II : Section-E06
SPECIFICATION
FOR
220 KV & 33 KV LIGHTNING ARRESTER
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E06: 1
2.00.00
SCOPE OF WORK
E06: 1
3.00.00
DESIGN CRITERIA
E06: 1
4.00.00
SPECIFIC REQUIREMENTS
E06: 2
5.00.00
TESTS
E06: 3
6.00.00
E06: 4
7.00.00
SPARES
E06: 4
8.00.00
E06: 4
ATTACHMENTS
ANNEXURE-A
E06: 6
ANNEXURE-B
E06: 9
ANNEXURE-C
MANDATORY SPARES
E06: 10
Vol.-II : Section-E06
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
This specification shall be read and construed with other sections of bid
document.
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
2.01.01
Type and rating and connection of the equipment shall be as detailed in the
annexure. The equipment shall be furnished in strict complience with the
same.
2.01.02
2.01.03
Terminal connector for Surge arrester suitable for 3.5 Al Tube/ ACSR Moose
conductor.
2.01.04
2.01.05
2.01.06
2.01.07
3.00.00
DESIGN CRITERIA
3.01.00
3.02.00
3.03.00
All equipment, accessories and wiring shall have tropical protection, involving
special treatment of metal and insulation against fungus, insects and
corrosion.
3.04.00
Vol.-II : Section-E06
Page 1 of 10
3.05.00
3.06.00
3.07.00
The safety clearances of all live parts of the equipment shall be as per
relevant standards.
3.08.00
3.09.00
4.00.00
SPECIFIC REQUIREMENTS
4.01.00
4.01.01
Surge arrester shall be station class, heavy duty, metal oxide gapless type
with ratings as detailed in the annexure.
4.01.02
The arrester shall have adequate thermal discharge capacity for severe
switching surges, long duration surges and multiple strokes.
4.02.00
Constructional Features
4.02.01
Surge arrester shall be single pole, hermetically sealed with non-linear blocks
of sintered metal oxide material so as to obtain a robust construction with
excellent electrical, thermal and mechanical characteristics even after
repeated operation.
4.02.02
Insulator shall be wet process porcelain, brown glazed and free from
imperfections. All metal parts and hardware shall be hot dip galvanized.
4.02.03
4.02.04
4.03.00
Accessories
4.03.01
4.03.02
Vol.-II : Section-E06
Page 2 of 10
4.03.03
4.03.04
4.03.05
4.04.00
Terminals
4.04.01
4.04.02
High voltage line terminal shall be provided with terminal connector suitable
for connection to the the type and size of conductor indicated in annexure
4.04.03
5.00.00
TESTS
5.01.00
Routine Tests
During manufacture and on completion, all equipment shall be subjected to
the Routine Tests and Acceptance Tests as laid down in latest revision of
Indian Standard.
5.02.00
Type Tests
Type test certificate, dated not more than five years back, shall be furnished
for the offered model of the Surge arrester.
5.03.00
5.04.00
Test Witness
Tests shall be performed in presence of Owner's representative if so desired
by the Owner. The Contractor shall give at least seven (7) days' advance
notice of the date when the tests are to be carried out.
5.05.00
Test Certificates
5.05.01
Certified reports of all the tests carried out at the works shall be furnished in
required number copies for approval of the Owner.
Vol.-II : Section-E06
Page 3 of 10
5.05.02
The equipment shall be dispatched from works only after receipt of Owner's
written approval of the test reports.
5.05.03
6.00.00
6.01.00
A set of special tools & tackle which are necessary or convenient for erection,
commissioning, maintenance and overhauling of the equipment shall be
supplied.
6.02.00
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
7.00.00
SPARES
7.01.00
The Bidder shall submit a list of recommended spare parts for three (3)
years satisfactory and trouble-free operation, indicating the itemized price of
each item of the spares. The final quantity shall be decided during placement
of order.
7.02.00
The Bidder shall quote and supply mandatory spare parts as per the list.
The final quantity shall be decided during placement of order.
7.03.00
8.00.00
8.01.00
Drawings, Data and Manuals shall be submitted with the bid and in quantities
and procedures as specified in General Conditions of Contract and/or
elsewhere in this specification for approval and subsequent distribution after
the issue of Letter of Intent.
8.02.00
8.02.01
8.02.02
8.02.03
Technical leaflets.
8.02.04
8.03.00
Vol.-II : Section-E06
Page 4 of 10
8.03.01
8.03.02
8.03.03
8.03.04
8.03.05
8.03.06
Assembly drawing for erection at site with part numbers and schedule of
materials.(R )
8.03.07
8.03.08
8.03.09
8.03.10
The Bidder may note that the drawings, data and manuals listed are minimum
requirement only. The Bidder shall ensure that all other necessary write-ups,
curves and information required to fully describe the equipment offered are
submitted with his bid.
8.04.00
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner. Those marked ( R) are for
reference category.
The Owner may review the documents marked ( R ) if thought necessary.
The contractor shall note that the approval of drawings & documents by the
Owner does not relieve him of his contractual obligation.
8.05.00
Vol.-II : Section-E06
Page 5 of 10
220 KV
33 KV
1.0
Type
2.0
Service
Outdoor
3.0
Reference Standard
4.0
System Details
4.1
Rated Voltage
245 KV
4.2
Nos. of phases
4.3
Frequency
4.4
System Neutral
Effectively Earthed ..
4.5
Design ambient
Temperature
...50OC..
.40 kA.
4.6
4.7
short-circuit current
at the system
kA rms
(1 sec)
Insulation level of equipment
to protected
KVpeak
...
36 KV
50 Hz +3% to -5%
Not applicable
- Transformer
- Current transformer
- Voltage transformer
- Reactor
- Circuit Breaker/Disconnect Switch
i) Phase to Ground
ii) across open contact
Vol.-II : Section-E06
Page 6 of 10
220 KV
33 KV
950 kVp
170
kVp
- Current transformer
1050 kVp
170 kVp
- Voltage transformer
1050 kVp
170 kVp
1050 Kvp
170 kVp
1050 Kvp
170 kVp
5.1
Rated Voltage
5.2
198
30
156
25
Nominal discharge
current, 8/20-Sec
KApeak
10
10
5.4
5.5
653
100
516
78
732
110
5.3
5.6
5.7
5.8
KV rms
Vol.-II : Section-E06
Page 7 of 10
220 KV
33 KV
6.0
6.1
1-minute 50 Hz withstand
voltage (wet)
KV rms
460
70
Lightning Impulse
Withstand Voltage KV peak
1050
170
Switching Impulse
withstand Voltage KV peak
2500(max)
1000
6.2
6.3
7.0
8.0
: < 10 pC..
9.0
Creepage distance
: 7595 mm
1116
: 40
40
: 40
40
12.0 Mounting
13.1 Type
13.2
: II
KA
mm
Suitable for
Vol.-II : Section-E06
Page 8 of 10
Insulating Base with anchoring bolts, nuts etc. for fixing the equipment on to
structure.
2.
3.
4.
5.
Ground terminals.
6.
7.
Other standard accessories which are not specifically mentioned but are usually
provided with Surge Arrester of such type and rating for efficient and trouble-free
operation.
Vol.-II : Section-E06
Page 9 of 10
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any item, not
considered by the bidder, but found applicable during detailed engineering as per
approved scheme, equipment requirement, etc., the same shall be supplied by the
vendor at free of cost. The lump sum prices shall be inclusive of these mandatory
spares, commissioning spares & engineering / consumables spares.
Sl. No.
Description
LA
1.0
Unit
Qty
(220KV)
Qty
(33KV)
KV
198
30
No.
Not
Required
Not
Required
RATING
Vol.-II : Section-E06
Page 10 of 10
Technical Specification
220 KV PLCC & WT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
VOLUME-II
SECTION E07
TECHNICAL SPECIFICATION
FOR
220 KV POWER LINE CARRIER COMMUNICATION
&
WAVE TRAP
Vol.-II : Section-E07
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 KV PLCC & WT
SPECIFICATION
FOR
220 KV POWER LINE CARRIER COMMUNICATION
& WAVE TRAP
CONTENTS
SECTION
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E07: 1
2.00.00
SCOPE OF WORK
E07: 1
3.00.00
DESIGN CRITERIA
E07: 2
4.00.00
SYSTEM REQUIREMENTS
E07: 2
5.00.00
SPECIFIC REQUIREMENTS
E07: 3
6.00.00
TESTS
E07: 11
7.00.00
E07: 12
8.00.00
SPARES
E07: 13
9.00.00
E07: 13
ATTACHMENTS
ANNEXURE-A
E07: 15
ANNEXURE-B
E07: 19
ANNEXURE-C
MANDATORY SPARES
E07: 20
ANNEXURE-D
E07: 21
ANNEXURE-E
E07: 23
Vol.-II : Section-E07
220/33 KV Substation of
Bharat Oman Refineries Ltd.
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
This specification shall be read and construed with other sections of bid document.
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
2.01.01
The PLCC Equipment as specified shall be installed at both ends of the transmission
lines. Contractor shall also be responsible for collecting all the necessary
information/data from the respective sub-stations/ Users for the installation of the
equipment.
2.01.02
Type, ratings, requirements etc. of the equipment listed below are further detailed in
Annexure- A.
2.01.03
PLCC Equipment comprising the following are to be furnished for 220 kV transmission
line.
a) Coupling Devices (Line Matching Unit and Protective Devices)
b) High Frequency Cable
c) Power Line Carrier Terminals-3 nos per line
d) Private Automatic Branch Exchange
e) 48V D.C. Power supply equipment
f)
Four wire table telephone set for point-to-point communication between substation
control rooms of two stations.
Telephone instruments for use with Electronic Private Automatic Branch Exchange
(EPABX).
j)
Vol.-II : Section-E07
Page 1 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
k) Transducer less Remote Terminal Unit having direct interfacing ability through
both RS-232 and IP ports compatible to computerized SCADA network with RS232 as well as IP ports connectivity and matching protocol
2.01.04
2.01.05
Accessories as required.
2.01.06
Spares
2.01.07
3.00.00
DESIGN CRITERIA
3.01.00
The PLCC Equipment and Line traps as specified shall be installed for the 220 KV
Double circuit lines from 220/33 kV BORL Substation to BINA Substation at Bina,
district Sagar Madhya Pradesh.
3.02.00
The PLCC equipment will be used for establishment of a PLCC link across the
Transmission Lines between inter-connected Substations.
3.03.00
The PLCC link shall be complete with carrier protection of the transmission lines with
facilities for tele-metering and speech communication in dialling mode.
3.04.00
Wave trap shall be inserted into the 220 kV transmission lines to prevent undue loss
of carrier signal for all power system conditions. The impedance of the wave trap shall
be negligible at power frequency (50 Hz) so as not to disturb power transmission but
shall be relatively high over the frequency band appropriate to carrier transmission.
3.05.00
The design shall conform to the best and current engineering practice. It shall ensure
reliability, simplicity and provide long continuous service with high economy and low
maintenance.
3.06.00
All equipment shall operate without undue heating, vibration and with minimum possible
noise.
3.07.00
4.00.00
SYSTEM REQUIREMENTS
PLCC System shall include the followings broadly in required quantities.
4.01.00
Coupling Device
The coupling device shall be modular in nature and shall have a programming feature
for a pass band depending on the value of coupling capacitor.
The coupling units shall be mounted in a insulating polyglass housings and shall be
suitable for mounting on the structure of CVT without any need for base plates.
Vol.-II : Section-E07
Page 2 of 25
4.02.00
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Protection Coupler
The bidder shall offer voice frequency transmission equipment, which shall work on
frequency shift or coded signal principle for transmission/ reception of protection
signals. The equipment is to be used together with the PLC equipments. It shall
comprise modules which are directly plugged into reserved slots of PLC terminals so
as to avoid any wiring / mismatch between PLC terminals and protection couples. As
such the protection coupler shall derive input power from the PLCC rack itself.
The protection coupler shall be suitable for transmission/ reception of two commands
with a possibility to extend it to four commands in future by just inserting an additional
module. Further, when the protection coupler is equipped for four commands, it shall
be possible to program them as two coded and two un-coded commands.
4.03.00
4.04.00
4.05.00
Transducer less Remote Terminal Unit having direct interfacing ability through both
RS-232 and IP ports compatible to computerized SCADA network of JPL with RS-232
as well as IP ports connectivity and matching protocol.
Or alternatively
RTU with transducers compatible to computerized SCADA network with RS-232 as
well as IP ports connectivity and matching protocol.
4.06.00
Digital EPAX
5.00.00
SPECIFIC REQUIREMENTS
5.01.00
PLCC Equipment
5.01.01
Vol.-II : Section-E07
Page 3 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
b) The safety of personnel and protection of low voltage parts of the installation
against the effects of power frequency voltage and over voltages. Phase-to-Phase
coupling is to be adopted.
5.01.02
Coupling Filters
Coupling filter in conjunction with the capacitance of the capacitor voltage
transformers shall constitute a broadband pass type filter. It should match the
characteristic impedance of the high-tension line with impedance of the connection
line for PLCC transmitter/receiver.
5.01.03
5.01.04
Insulation
The matching transformer of the coupling device shall introduce a galvanic isolation
between the input and output circuits of the device and should be able to withstand a
test voltage of at least 5 KV rms. for 1 minute.
The coupling device shall also be provided with a protective device, which shall
protect the carrier equipment against excess voltage in the event of capacitor voltage
transformer getting defective.
5.01.05
Other Requirements
i)
ii) The coupling device shall conform to the following carrier frequency operating
characteristics and apply to phase to earth coupling units:
a) Nominal equipment side
impedance
2 dB
c) Transmission Band
40 to 500 KHz
iii) The Bidder may note that composite loss is the power loss occurring in the carrier
signal after passing through the coupling unit complete with CVTs. Coupling unit
is supposed to be loaded with its primary and secondary impedance while
capacitor is assumed to have no loss.
iv) The Bidder shall specify the capacitance of the CVTs with which the coupling unit
may be used for the above transmission band.
Doc. No. : 7703-71-60-TS-001
Vol.-II : Section-E07
Page 4 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
v) Two numbers phase to earth type coupling filters shall be used to achieve phase
to phase/inter-circuit coupling. Connection between secondaries of the two
phase to earth type coupling device shall be through a balancing
transformer/hybrid such that reliable communication shall be ensured even when
one of the coupled phase is earthed or open circuited on the line side.
vi) The Bidder shall also provide suitable earthing switches for grounding the low
voltage terminals of CVT for carrying out maintenance or any other works on
coupling unit.
vii) The coupling device should be suitable for outdoor mounting and shall be fitted on
the steel structure. Temperature of metallic equipment mounted outdoor is
expected to rise upto 650C during maximum ambient temperature of 500C
specified. The equipment offered shall satisfactorily operate under this condition.
viii) The coupling device shall conform to relevant IEC/IS standards.
ix) The connection between H.T. Terminal of coupling device and H.F. Terminal of
CVT shall be done by means of 6 sq.mm. copper wire taped with 11 KV
insulation.
5.02.00
Attenuation in dB/Km
0.8
1.4
3.3
4.7
High frequency cable shall be supplied on drums containing lengths of 500 or 1000
meters. However, exact requirement of drum lengths shall be finalized during detailed
engineering to avoid joint in HF cable and its wastage.
The H.F. cable shall conform to the latest edition of IS Publication No. 5802.
Vol.-II : Section-E07
Page 5 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
5.03.00
5.03.01
Single side band PLCC terminals of latest version equipped for fixed frequency
duplex system working shall be offered for superimposed channels (multipurpose) for
speech and protection purpose. The PLCC terminals shall be complete with H.F.
Hybrid & filters and shall have necessary frequency stability so that adjacent channel
working is possible. The HF frequency, pilot frequency and VF cut-off frequencies
shall be field programmable at site.
5.03.02
5.03.03
5.03.04
The PLCC terminals shall be provided with emergency call facilities from the carrier
sets for point to point carrier communication with telephone set suitable for hanging
inside the cabinet.
5.03.05
The PLCC terminals should be of vermin proof and provided with, ventilating fan, if
required. Necessary socketing arrangement for connection of the H.F. cable from the
coupling device shall have to be provided. The carrier protection and power line
carrier equipment shall be of the same manufacturer and bought-out items will not be
accepted. The detail specification of carrier protection is provided in Annexure-D.
All cabinets having PLC terminals shall be provided with lamps of sufficient wattage
for interior illumination with switch. Each panel shall be provided with 240 V AC
single-phase socket with switch to accept 5 and 15A standard Indian plugs.
A name plate shall be provided on the front door of each cabinet indicating channel
function, transmitter frequency and direction etc.
5.04.00
Speech Communication
5.04.01
PLC equipment offered shall provide telephone communication between the stations
where the transmission lines are terminating. The equipment shall be suitable for
providing the following facilities:
a) It shall be possible for subscriber at any of the stations to contact the subscriber at
all other stations connected in the system by dialing his call number. To achieve
this a 24 lines EPAX with 4 Wire interface & remote subscriber units shall be
provided.
Vol.-II : Section-E07
Page 6 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
b) The equipment shall contain all normal facilities like ring back tone, dial tone,
negate tone and priority tone, and suitable pulses to establish and disconnect
communication between subscribers.
c) The equipment shall be provided with necessary alarm circuits and fuses etc.
d) The equipment shall be of 4 kHz bandwidth on either direction and be suitable for
providing superimposed data and teleprinter facilities at a later date without major
modifications and high cost. The Bidder shall clearly indicate in his bid the
provision made in his proposal for future development and the extent to which
such additional facilities can be added at a later date.
e) The system shall be completely automatic with definite number allocated for each
telephone. The numbering scheme for telephones, exchange and tie lines shall be
developed by the Bidder & indicated in the bid. Final numbering scheme shall be
fully coordinated with the existing / proposed future systems by the Contractor.
f)
g) All the carrier telephone conversations shall be secret and it should not be
possible for anybody to over hear the conversation going on between any two
parties excepting those provided with out-riding facilities.
h) The necessary cables for connecting all the telephone instruments ordered for at
each sub-station (including wiring and termination) shall be provided by the
Contractor. These telephone instruments shall be located within control room
building at respective sub-station. and Bay control room in these station.
i)
The cabinets housing the equipment for EPAX, four wire E/M interface and remote
subscriber units (four wire) shall have mounting arrangement similar to that for
PLC terminals.
j)
All the terminals for speech shall be with Transit Band Pass Filter suitable for
tuning at site and shall be wired for addition of VFTs in future.
Terminals for protection shall be suitable for speech between two ends of each
transmission line.
m) Each PLC terminal for speech as well as protection purposes shall be provided
with a plug-in type service telephone and buzzer. Further, 4 wire remote
telephone instruments (parallel to service telephone) shall also be provided on
one-PLC terminal for protection for each link. These instruments shall be located
in respective Substation control room to enable the operator to make emergency
calls on point-to-point basis. Each such instrument shall be equipped with a
buzzer & press-to-call key & shall not require any additional power supply units.
Doc. No. : 7703-71-60-TS-001
Vol.-II : Section-E07
Page 7 of 25
5.05.00
5.05.01
220/33 KV Substation of
Bharat Oman Refineries Ltd.
5.05.02
The exchange should be of modular construction, housed in sheet steel cabinet, floor
mounting type and available for operation on 48V DC (+15%, -10%). The exchange
should be provided with all conventional tones like dial, busy, ringing, ring back and
also additional tones such as carrier tones, interrupted tones etc. The exchange
should require as little maintenance as possible. It should be equipped with selfchecking diagnostic facility, which should be continuously monitored.
5.05.03
5.05.04
5.06.00
5.06.01
The Bidder shall offer voice frequency transmission equipment which shall work on
frequency shift or coded signal principle for transmission/reception of protection
signals as single purpose channel. The equipment shall be suitable for connection to
the power line carrier terminal.
5.06.02
5.06.03
The equipment shall be unaffected by spurious tripping signals. The Bidder shall
submit proof as to how this is achieved satisfactorily.
5.06.04
The equipment shall be suitable for transmission of direct and permissive trip signal
as well as blocking signals for protective gear of power system. The equipment shall
be operated in the audio frequency range in speech band or above speech band as
superimposed channel in 4 kHz band of SSB carrier. The equipment shall operate
with full duplex frequency shift mode of operation. The protection signaling equipment
Vol.-II : Section-E07
Page 8 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
shall be of solid state design, modular in construction and have a proven operating
record in similar application over EHV systems. Details regarding application of the
equipment over 400kV systems shall be submitted along with the bid. Each protection
signaling equipment shall provide:
i)
5.06.06
10-5
10-2
5.06.07
Vol.-II : Section-E07
Page 9 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
b) Receive Side
Voice frequency transmission equipment for network protection shall be provided
with potential free NO (normally open) contact of suitable rating in required
numbers.
i)
The Contractor shall submit drawings showing inter-connection between PLCC and
protection panels for approval by the OWNER.
5.06.09
It has to be ensured that under no circumstances protection channel should share the
power. Each protection channel shall be able to transmit power for which system is
designed. For example, a 40 W PLC terminal shall transmit 40 Watt (max.) for
protection channel alone in the event of fault. Speech and superimposed data
channels, in the same protection terminal must get disconnected momentarily during
the operation of protection channels.
5.06.10
The equipment shall be constructed such that in permissive line protection system,
operational reliability of the protection channel may be checked over the carrier link by
means of a loop test. It shall be possible to carry out the above test from either end of
the carrier link. During healthy condition of the transmission line, the loop test shall
not initiate a tripping command. In the event of a system fault, while loop test is in
progress, protection signal shall over-ride the test signal.
5.06.11
The equipment shall be complete with built in counters for counting the number of trip
commands sent and number of trip commands received.
5.07.00
Wave Trap
5.07.01
The wave trap shall be broad band type tuned for its entire carrier frequency range.
The resistive component of impedance of the line trap within its bandwidth shall not be
less than 570 ohms.
5.07.02
The coil of wave trap shall be designed to tolerate the short circuit current of the line
for a short period and shall withstand the mechanical stress resulting from it. HF
tuning elements shall be placed in a separate sealed unit.
5.07.03
The wave trap shall be provided with a protective device which will be designed and
arranged so that neither significant alteration in its protective function nor physical
damage shall result from either temperature rise of the magnetic field of the main coil
at continuous rated current or rated short time current. The protective device shall
neither enter into operation nor remain in operation following transient actuation by
the power frequency voltage developed across the wave trap by the rated short time
current.
Vol.-II : Section-E07
Page 10 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
5.07.04
The protective device in the form of surge arrester shall be gapless type. For proper
co-ordination with the lightning arresters installed in the substation, its rated discharge
current shall be 10KA.
5.07.05
The surge arrester provided with line trap shall fully comply with the requirements of IEC99-1, Part-1/IS-3070, Part-1. It shall conform to type tests as applicable and type test
certificates for the same shall be submitted by the Bidder.
5.07.06
Wave trap shall be provided with suitable corona rings to meet corona and radio
interference performance.
5.07.07
Wave trap shall be suitable for pedestal mounting and shall be mechanically strong
enough to withstand the stresses due to maximum wind pressure as indicated in site
conditions specified elsewhere.
5.07.08
Wave trap shall be provided with suitable terminal connectors for connection of ACSR
single conductor with horizontal or vertical take-off. The contractor shall supply
necessary connector. The terminal connectors shall conform to IS 5561.
5.07.09
The wave trap shall be equipped with suitable bird barriers painted with grey colours.
6.00.00
TESTS
6.01.00
Routine Tests
During manufacture and on completion, all equipment shall be subjected to the
Routine Tests as laid down in Indian Standards.
6.02.00
Type Tests
Type tests on Wave Traps
Following type tests shall be conducted on one (1) Wave Trap as per IS 8793:
a) Measurement of rated inductance of the main coil.
b) Measurement of temperature rise.
c) Insulation tests.
d) Short time current tests.
e) Radio interference voltage measurement.
Type test certificate of other equipment and PLCC as stipulated in relevant standard
shall be furnished.
6.03.00
Test Witness
Tests shall be performed in presence of Owners representative if so desired by the
Owner. The contractor shall give at least fifteen (15) days advance notice of the date
when the tests are to be carried out.
Vol.-II : Section-E07
Page 11 of 25
6.04.00
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Test Certificates
Certified reports of all the tests carried out at the works shall be furnished in quantities
as stipulated in the Conditions of Contract for approval of the Owner.
The equipment shall be despatched from works only after receipt of Owners written
approval of the test reports.
The type test certificate on any equipment, if so desired by the Owner, shall be
furnished. Otherwise the equipment shall have to be type tested, free of charge, to
prove the design.
7.00.00.
Vol.-II : Section-E07
Page 12 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
SPARES
8.01.00
The Bidder shall quote for the mandatory spares as indicated in Annexure- C attached
herewith along with recommended spares for three (3) years satisfactory and troublefree operation. In respect of spares (both mandatory & recommended spares), the bidder
is advised to read the relevant clause of Terms and Conditions of Contract, Volume- I of
bid documents and shall quote accordingly.
9.00.00
9.01.00
Vol.-II : Section-E07
Page 13 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
9.02.00
9.03.00
9.04.00
The Bidder may note that the drawings, data and manuals listed are minimum
requirement only. The Bidder shall ensure that all other necessary write-ups, and
information required to fully describe the equipment offered are submitted with this
bid.
Vol.-II : Section-E07
Page 14 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-A
RATINGS & REQUIREMENTS
LINE TRAP
1.0
Type
2.0
Service
Outdoor
3.0
Reference Standard
4.0
System Details
4.1
220 / 245KV
4.2
Nos. of Phase
4.3
Frequency
50 Hz + 3% to -5%
4.4
System Neutral
Effectively earthed
5.0
Rated continuous
Current
2000
Rated 1-second
current
KA rms
40
Rated dynamic
current
KA peak
100
500C
6.0
Short-time Current
a.
b.
7.0
Temperature Rise
7.1
7.2
8.0
9.0
10.0
Amps
156
0.5
Vol.-II : Section-E07
Page 15 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-A
11.0
Blocking range
12.0
KHz
40-500
570
13.0
Type of tuning
14.0
Class F
15.0
Mounting
Pedestal
16.0
Terminal Connector
16.1
Type
Bolted type
16.2
Suitable for
16.3
75
17.0
Protective device
17.1
Type
17.2
Reference Standard
IS3070/IEC 99
17.3
10
Rated voltage KV
as per IS 8792
17.4
COUPLING DEVICE
a)
b)
c)
Composite loss
d)
Return Loss
e)
Bandwidth
Vol.-II : Section-E07
Page 16 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-A
POWER LINE CARRIER TERMINAL
a)
Mode of transmission
b)
H.F. range
40 to 500 KHz
c)
d)
Terminal
e)
f)
g)
Nominal Impedance
i)
ii)
VF side
600 Ohms.
h)
i)
Supply voltage
j)
DC Power Consumption
k)
l)
+ 10 Hz.
m)
n)
Receiver Sensitivity
Minimum 35dBm
o)
Carrier
Protection
Transmission Time
:
Total
Signal :
Vol.-II : Section-E07
Page 17 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-A
p)
:
:
:
:
:
q)
Level regulations
Gain Control)
r)
control
(Automatic :
s)
t)
Permissible limits for variation of overall loss (attenuation) of the speech channel relative to
800 Hz. for back-to-back operation of one pair of terminals without compander.
300 - 400 Hz. : - 0.9 to +3.0 dB
400 - 600 Hz. : - 0.9 to +1.7 dB
600 - 1400 Hz. : - 0.9 to +0.9 dB
1400-1800 Hz. : - 0.9 to +1.7 dB
1800-2200 Hz : - 0.9 to +3.0 Db
Noise performance
u)
RF Transmission Power
Vol.-II : Section-E07
Page 18 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
FITTINGS AND ACCESSORIES
Each PLCC equipment and Wave Trap, as applicable, shall be furnished complete with fittings and
accessories as listed below:
1.
Bolted type terminal connector for ACSR conductor / Al-pipe bus, as required along with S.S.
hardware.
2.
3.
4.
5.
6.
7.
8.
Other standard accessories which are not specifically mentioned but usually supplied with
PLCC equipment & wave trap of such type and rating for trouble free operation.
Vol.-II : Section-E07
Page 19 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 KV PLCC & WT
ANNEXURE-C
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any item, not considered by
the bidder, but found applicable during detailed engineering as per approved scheme,
equipment requirement, etc., the same shall be supplied by the vendor at free of cost. The lump
sum prices shall be inclusive of these mandatory spares, commissioning spares & engineering /
consumables spares.
Sl. No.
Item
Quantity
1.
Not Required
2.
Not Required
3.
Not Required
4.
Not Required
5.
Coupling Filter
Not Required
6.
Not Required
7.
Vol.-II : Section-E07
Page 20 of 25
Not Required
Technical Specification
220 KV PLCC & WT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
1.1
1.2
For security reasons each EHV transmission line shall be protected by Main-I and
Main-II protections as given below :
a) Main-I Numerical Distance protection with permissive inter-tripping.
b) Main-II Distance protection of a different measuring technique than that of relay
under Main I.
1.3
The requirement of carrier information on each link covered under this specification is
as below :
a) One protection channel for Main-I and another for Main-II distance protection
schemes. In case of 220 KV lines, speech and data channel can also be used for
protection wherever possible.
b) One speech channel with a facility to superimpose data signals up to 1200 Baud.
c) One main and one back-up protection channel for direct circuit breaker intertripping for EHV lines.
1.4
The equipment for protection signals shall have high degree of reliability and speed.
It shall be guaranteed to function reliably in the presence of noise impulse caused by
isolator or breaker operation. The equipment shall be suitable for direct tripping of
remote end breaker for fault in unswitched EHV Shunt Reactor & Operation of
Buchholz relays of reactor etc. It shall also be possible to effect direct tripping of
breaker at one end when the other end breaker opens out either manually or by
relays such as Bus fault relay etc.
1.5
The time intervals between receipt of a trip command on the transmit side, its
transmission over the carrier link, reception at the far end and giving command to the
trip relays at the distant end shall not exceed 20 ms. for permissive inter-tripping and
30 ms. for direct inter-tripping even for the longest line section. The above timings
are inclusive of operating time for auxiliary relays and interposing relays, if any,
included in the PLCC equipment.
Vol.-II : Section-E07
Page 21 of 25
Technical Specification
220 KV PLCC & WT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
1.6
1.7
For reasons of security and reliability, phase to phase coupling for 400 kV & above
S/C, D/C & 220kV S/C lines. Inter-circuit coupling shall be used for 220KV D/C lines.
Double differential coupling shall also be considered for double circuit lines. Bidders
must furnish detailed write-up on methods of coupling and recommend suitable
coupling mode for double-circuit lines along-with the bids. Coupling mode shall,
however, be fully confirmed by Contractor after conducting detailed computer study
taking into account the transpositions of transmission lines for optimum coupling
mode over these line sections. The coupling arrangement shall be fully optimised by
the Contractor after conducting detailed study of every line section individually, taking
into account the temperature variations, transpositions, earth resistivity, conductor
configuration, carrier channels requirements, security and reliability criteria and other
relevant details. The line attenuation shall be calculated for complete range of
frequencies. The earth resistivity data, existing frequency networks and other
relevant details of each line will be furnished to the Contractor for carrying out the
computer studies and frequency planning. The Contractor shall complete the
computer studies wherever required and submit the frequency plan and optimum
coupling details within a period of one month from the date of receipt of above data.
1.8
1.9
The parameters of the equipment quoted shall be such that the mode of wave
propagation on power line (with transpositions indicated) shall not impose any
limitation on the efficient and reliable performance of information link from protection
or communication point of view.
1.10
The Contractor shall have to check and prove through the results of his computer
studies that attenuation due to transpositions in the EHV lines is within limits and the
offered equipment will perform satisfactorily.
1.11
The Bidder shall submit curves illustrating incorrect tripping and Failure to trip
probability plotted against corona noise level, in the presence of impulse noise due to
switching of isolator and circuit breaker etc. Details of field tests and laboratory tests
for successful operation of his equipment, under such adverse conditions shall be
furnished by the Bidder. These are to be related to end-to-end signalling and shall
take into account the type of communication link e.g. account shall be taken of
transpositions in the phase to phase coupled EHV line. Details of field tests and
laboratory tests for successful operation of the equipment under the above
circumstances shall be submitted by the Bidder illustrating the above parameters.
Vol.-II : Section-E07
Page 22 of 25
Technical Specification
220 KV PLCC & WT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-E
1.1
The 24 line Electronic Private Automatic Exchange (EPAX) wherever specified shall
be connected to minimum four trunk routes thorough PLCC channels (speech panel)
with Four-wire E/M interface unit.
This 4-wire interface unit either shall form an integral part of the EPAX system or be
suitable for mounting/housing in the carrier panel. The exchange will have its own
ringing current and tone generator etc. The exchange shall be suitable for working on
48V DC Power Supply (positive pole earthed). The exchange shall be fully automatic,
solid state, and of modular construction and shall have multiple switching routes
(minimum 4-routes).
1.2
Remote End Four Wire E/M Interface & Subscriber Unit or Equivalent EPAX
(4x4)
1.2.1
The remote end four wire E/M interface & subscriber units, wherever specified, shall
be of electronic type and be suitable for working on fixed frequency power line carrier
systems with E&M signalling. This shall be housed in the carrier set and be fully
wired to the power line carrier terminal equipment.
1.2.2
This unit shall receive and register various signals, on PLCC Channels, from remote
end exchanges or other remote end subscriber units and associated four wire
interface unit.
1.2.3
The four wire interface unit shall be equipped for routing transit calls and shall be
supplied pre-wired to handle calls for minimum eight directions, in a form suitable for
transmission over PLCC.
1.2.4
The bidder shall also indicate the total number of trunk-line capacity, available with
each four-wire interface unit.
The unit shall be suitable for connecting two-wire telephone sets. Further, the
associated telephone cables for locating two subscriber lines, within the control room
is in the scope of this specification.
The salient specifications of the EPABX are given below .
Specifications of EPABX :
1)
The EPABX should be fully digital and should employ Stored Program Control
(SPC) using Pulse Code Modulation (PCM) and Time Division Multiplexing
(TDM), confirming to latest ITU-T (earlier CCITT) standards.
2)
Vol.-II : Section-E07
Page 23 of 25
220/33 KV Substation of
Bharat Oman Refineries Ltd.
Technical Specification
220 KV PLCC & WT
ANNEXURE-E
3)
The offered system should support at least 50 ports. It should handle at least
4 P&T lines and 8 subscribers.
4)
5)
The system should have a battery backup of at least 100 hours for the office
data memory.
6)
7)
It should be possible to remove and put back line or trunk cards from the
system even in online condition.
8)
9)
10)
11)
The system should have the capability to directly connect to it a battery bank.
The batteries should be 48V/35AH-Nickel Cadmium Battery.
12)
The system should have a modular design for further expansion of hardware.
13)
The system should have Automatic callback to busy and ringing extension
14)
15)
16)
It should be possible to have different rings for internal, external and callback.
It should be possible to change the dial tone, ringing tone, call waiting tone,
override tone, etc. as per requirement.
Vol.-II : Section-E07
Page 24 of 25
Technical Specification
220 KV PLCC & WT
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-E
17)
18)
The system should support Voice processing applications such as Voice Mail,
Auto attendant.
19)
g) Call back
h) Call parking
i)
Barge in
j)
Call Forward
Unlimited DISA Any number of registered users can log in to the system
and access company lines for making STD/ISD.
m) DID External callers can dial desired extensions directly without help of
operator
n) Time based disconnection Certain pre-fixed extensions can have their
calls automatically disconnected after certain duration.
o) Call traffic analysis (Optional) It shall help in deciding for more P&T lines
or more extensions in a group.
p) Flexible hunt group
Vol.-II : Section-E07
Page 25 of 25
VOLUME-II
SECTION E08
TECHNICAL SPECIFICATION
FOR
OUTDOOR SUBSTATION MATERIAL
&
HARDWARE
Vol.-II : Section-E08
SPECIFICATION
FOR
OUTDOOR SUBSTATION MATERIAL & HARDWARE
CONTENTS
CLAUSE NO.
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E08: 1
2.00.00
SCOPE OF WORK
E08: 1
3.00.00
DESIGN CRITERIA
E08: 2
4.00.00
SPECIFIC REQUIREMENT
E08: 2
5.00.00
TEST
E08: 8
6.00.00
SPARES
E08: 11
7.00.00
E08: 11
ANNEXURES
ANNEXURE-A
E08: 13
ANNEXURE-B
DESCRIPTION OF HARDWARE
E08: 14
ANNEXURE-C
E09: 15
ANNEXURE-D
E08: 19
ANNEXURE-E
MANDATORY SPARES
E08: 20
Vol.-II : Section-E08
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
The specification shall be read and construed in conjunction with other sections
of bidding document.
1.03.00
In the event of any discrepancy with listed documents, the stipulation of this
specification shall govern.
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
Type, rating, connections etc. of the materials shall be as detailed in the
drawings and annexures. The materials shall be furnished in strict compliance
with the same.
2.02.00
b)
c)
d)
e)
f)
g)
Cable Heads
h)
Spares
Any material or accessory, which may not have been specifically mentioned
but which is usual and/or necessary shall be supplied free of cost to the
Owner.
2.03.00
Vol.-II : Section-E08
Page 1 of 20
3.00.00
DESIGN CRITERIA
3.00.01
All the ACSR conductors, aluminium tube, disc and string insulators, clamps &
connectors, hardware etc. will be used in 220/33 kV Substation of Bharat
Oman Refineries LTD. at Bina, district Sagar, Madhya Pradesh, having
characteristics as listed in the annexure.
3.00.02
All equipment, conductors, tube, hardwares, insulators & clamps etc. will be
installed outdoor in a hot, humid & tropical atmosphere.
3.00.03
All conductors, tube, hardwares, insulators & clamps etc. shall have
tropical protection, involving special treatment of metal and insulation against
fungus, insects and corrosion.
3.00.04
3.00.05
3.00.06
3.00.07
4.00.00
SPECIFIC REQUIREMENT
4.01.00
4.01.01
Equipment & material shall comply with description, rating, etc. as detailed in this
specification and annexures.
4.01.02
All accessories, fittings, supports, bolts etc. which form part of the equipment or
which are necessary for safe and satisfactory installation and operation of the
equipment shall be furnished.
4.01.03
4.01.04
After the treatment of steel surfaces damaged during transit sufficient quantity of
anti-corrosive paint shall be applied and subsequently finished with two coats of
final paint of approved shade.
Vol.-II : Section-E08
Page 2 of 20
4.02.00
4.02.01
The Aluminium Stranded Conductor and steel reinforced shall have the technical
parameters matching with the requirements given in Annexure. ACSR
conductors shall conform to the latest revision of IS-398.
4.02.02
% Composition
Carbon
Manganese
Phosphorous
Sulphur
Silicon
0.50 to 0.85
0.50 to 1.10
not more than 0.035
not more than 0.045
0.10 to 0.35
Zinc
The zinc used for galvanising shall be electrolytic High Grade Zinc of 99.95%
purity. It shall conform to and satisfy all the requirements of IS: 209-1979.
4.02.03
4.02.04
Rigid type extruded tubular aluminium bus arrangement shall be used for
equipment connections.
4.02.05
Tube buses shall be provided with fixed clamp at one end and sliding/flexible
type clamp on the other end for taking care of thermal expansion. Long run of
tube bus shall be complete with suitable internally mounted vibration damper at
intervals in order to achieve quick damping of aeolian vibrations and vibrations
arising out of electro-mechanical forces.
4.03.00
4.03.01
4.03.02
All clamps & connectors for connection with ACSR conductors shall have high
tensile aluminium alloy body. U-bolt/Hex head bolt and nut, plane washer, bevel
washer for the clamp shall be made of non-magnetic material e.g. stainless
steel.
Vol.-II : Section-E08
Page 3 of 20
4.03.03
Bolt, nut, washer, shackle etc. required for other purpose shall be of forged steel
with adequate strength and the surface shall be so protected as to offer
maximum resistance to corrosion. Malleable iron wherever used for any part
shall be of best quality & shall correspond to latest amendments of relevant IS.
4.03.04
Various fittings & accessories of the clamps & connectors shall be so designed
as to eliminate sharp edges & maintain bright smooth surface. All bolts, nuts,
rivets etc. shall have round profiles.
4.04.00
Disc Insulator
4.04.01
4.04.02
Suspension and tension insulators shall be wet process porcelain with ball and
socket connection. Glazing of the porcelain shall be uniform brown colour, free
from blisters, burrs and other similar defects
Insulators shall be
interchangeable and shall be suitable for forming either suspension or strain
strings. Each insulator shall have rated strength markings on porcelain printed
and applied before firing.
4.04.03
4.04.04
Insulation shall be co-ordinated with basic impulse level of the system. The
creepage distance shall correspond to very heavily polluted atmosphere
(31mm/kV).
4.04.05
4.04.06
The design of the insulator shall be such that stresses due to expansion and
contraction in any part of the insulator shall not lead to deterioration. All
ferrous parts shall be hot dip galvanized in accordance with the latest edition
of IS: 209. The zinc coating shall be uniform, adherent, smooth, reasonably
bright, continuous and free from imperfections such as flux, ash, rust stains
bulky white deposits and blisters.
4.04.07
Bidder shall make available data on all the essential features of design
including the method of assembly of discs and metal parts, number of discs
per insulators, the manner in which mechanical stresses are transmitted
through discs to adjacent parts, provision for meeting expansion stresses,
results of corona and thermal shock tests, recommended working strength
and any special design or arrangement employed to increase life under
service conditions.
Vol.-II : Section-E08
Page 4 of 20
4.04.08
Insulator hardware shall be of forged steel. Malleable cast iron shall not be
accepted except for insulator disc cap. The surface of hardware must be
clean, smooth, without cuts, abrasion or projections. No part shall be
subjected to excessive localized pressure. The metal parts shall not produce
any noise-generating corona under operating conditions.
4.04.09
The Insulator hardware assembly except corona control ring and clamps shall
be designed for 11500 kg tensile load. The clamps shall be designed for
7000 Kg tensile load. Earth wire tension clamp shall be designed for 1000 kg
tensile load with a factor of safety of two (2).
4.04.10
4.05.00
4.05.01
4.05.02
4.05.03
Glazing of the porcelain shall be of uniform brown in colour, free from blisters,
burrs and other similar defects.
4.05.04
The insulator shall have alternate long and short sheds with aerodynamic
profile. The shed profile shall also meet the requirements of IEC-815 for the
specified pollution level.
4.05.05
4.05.06
4.05.07
4.05.08
4.05.09
All ferrous parts shall be hot dip galvanised in accordance with the latest
edition of IS: 2633, & IS: 4479. The zinc used for galvanising shall be grade
Zn 99.95 as per IS: 209. The zinc coating shall be uniform, adherent,
smooth, reasonably bright, continuous and free from imperfections.
If corona extinction voltage is to be achieved with the help of corona ring or
any other similar device, the same shall be deemed to be included in the
scope of the manufacturer.
Post insulator shall be complete with necessary fixing clamp at top for clamping
of tubular aluminium bus /ACSR conductor, as required. The insulators shall be
provided with necessary nuts, bolts and washers.
Vol.-II : Section-E08
Page 5 of 20
4.06.00
4.06.01
% Composition
Carbon
Manganese
Phosphorous
Sulphur
Silicon
Zinc
The zinc used for galvanising shall be electrolytic High Grade Zinc of 99.95%.
it shall conform to and satisfy all the requirement of IS 209-1979
4.07.00
Bundle Spacers
4.07.01
4.07.02
They shall be of one piece construction and shall not have separate small
components.
4.07.03
4.07.04
The spacers shall be flexible type for strung bundle conductor so as to avoid
distortion or damage to the conductor or themselves. Rigid spacers is to be
provided for vertical droppers and jumpers.
4.08.00
Grading Rings
4.08.01
Grading rings shall be provided with string hardware fittings, if found necessary,
and shall be of such design and shape that they will reduce the voltage across
insulator units adjacent to the conductor for each insulator string to a value which
Vol.-II : Section-E08
Page 6 of 20
will prevent visual corona forming on metal parts of insulator and shall minimise
radio interference voltage on the complete insulator string assemblies.
4.08.02
Grading rings shall be made of high strength heat treated aluminium alloy tube
with a minimum wall thickness of 2.5mm.
4.09.00
Marshalling Kiosk
4.09.01
4.09.02
The cubicle shall be outdoor type having IP-55 class of protection with suitable
canopy of gasketed weatherproof construction fabricated from sheet steel
minimum 2 mm thick.
4.09.03
The marshalling kiosk shall have three distinct compartments for the following
purpose:
a) To receive two incoming 415V, 3 phase, 4W, 40A (minimum), AC supply
with auto changeover & MCB unit and distribute AC supplies through MCB
controlled 415/240V supplies to substation equipment for operating boxes.
b) Adequate number of terminal blocks in vertical formation for interlocking
facilities and CT/VT wiring.
Number of marshalling box shall be decided in a logical manner for achieving
uniformity in wiring for each bay.
4.09.04
The cubicle shall have front access door with lock and key and removable gland
plate at the bottom for cable entry.
4.09.05
Internal illumination lamp and 3-pin 5A socket with individual ON-OFF switches
shall be provided in the cubicle.
4.09.06
4.09.07
4.10.00
4.10.01
CT/CVT junction box shall be outdoor type having IP-55 class of protection with
suitable canopy of gasketed weatherproof construction fabricated from sheet
steel minimum 2 mm thick.
4.10.02
The box shall have front access door with lock and key and removable gland
plate at the bottom for cable entry.
Vol.-II : Section-E08
Page 7 of 20
4.10.03
The junction box shall have stud type (non disconnecting) terminals.
Arrangement shall be provided for shorting of the secondary terminals while the
CT is in energized condition for testing and other purposes, if necessary.
Sufficient space shall be provided so that all terminals are accessible. No. of
terminals shall be 20 nos. each in a terminal block & 5 nos. of such blocks in 220
kV CT junction box and 3 nos. such terminal blocks in220 kV CVT junction box.
4.10.04
All incoming and outgoing connections in the junction box shall be properly
marked with ferrules.
4.10.05
5.00.00
TESTS
5.01.00
Routine Tests
5.01.01
5.01.02
The suspension and tension strings, insulator discs and hardware shall be
subjected to the following, acceptance tests and routine tests:
Acceptance Tests for Disc Insulators as per IS 731, 575, 372 :
(a)
Visual examination
(b)
(c)
(d)
(e)
(f)
(g)
Test on locking device for ball & socket coupling as per IEC-372(2).
(h)
(b)
(c)
(d)
(e)
Shore hardness test for the Elastomer (if applicable as per the value
guaranteed by the Bidder).
Vol.-II : Section-E08
Page 8 of 20
(f)
(g)
Test on locking devices for ball & socket coupling as per IEC:372 (2).
(b)
(c)
(b)
(b)
(b)
(c)
Vol.-II : Section-E08
Page 9 of 20
The following, acceptance & routine tests and tests during manufacturing
shall be carried out on the conductor.
Acceptance Tests
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
NOTE:
All the above tests except test mentioned at (i) shall be carried out on
aluminium strands after stranding only.
Routine Tests
5.01.04
(a)
(b)
The following type, routine & acceptance tests and tests during manufacturing
shall be carried out on the earth wire.
Acceptance Tests
(a)
Visual check for joints, scratches etc. and length of Earth wire
(b)
Dimensional check
(c)
Galvanizing test
(d)
(e)
Torsion test
(f)
Elongation test
(g)
Wrap test
(h)
DC resistance test
Vol.-II : Section-E08
Page 10 of 20
(i)
(j)
Routine Tests
(a)
(b)
5.02.00
Type Tests
5.02.01
Tests certificates for type tests, as stipulated in Indian Standards carried out on
similar equipment shall be furnished. If test certificate for any of the type test is
not available, the same shall be carried out free of cost.
5.03.00
Test Witness
Tests shall be performed in presence of Owners representative if so desired by
the Owner. The contractor shall give at least fifteen (15) days advance notice of
the date when the tests are to be carried out.
5.04.00
Test Certificates
5.04.01
Certified copies of all tests carried out at works shall be furnished in requisite no.
of copies as stated in the Condition of Contract for approval of the Owner. The
certificates shall furnish complete identification, date including serial number of
each material and accessory.
5.04.02
Equipment shall be despatched from works only after receipt of Owner's written
approval of shop test reports.
5.04.03
6.00.00
SPARES
The Bidder shall quote for the mandatory spares as indicated in Annexure- C
attached herewith along with recommended spares for three (3) years
satisfactory and trouble-free operation. In respect of spares (both mandatory &
recommended spares), the bidder is advised to read the relevant clause of
Terms and Conditions of Contract, Volume - I of bid documents & shall quote
accordingly.
7.00.00
7.01.00
7.01.01
7.01.02
Vol.-II : Section-E08
Page 11 of 20
7.01.03
7.02.00
7.02.01
7.02.02
Assembly drawing for erection at site with part numbers & schedule of materials
(R)
7.02.03
7.02.04
7.02.05
b)
Sag-Tension of ACSR.
c)
d)
7.02.06
Any other relevant drawing, documents, calculations and data necessary for
satisfactory installation, operation and maintenance.
7.03.00
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner. Those marked (R) are for
reference category.
The Owner may review the documents marked (R) if thought necessary. The
bidder shall note that the approval of drawings & documents by the Owner
does not relieve him of his contractual obligation.
7.04.00
The bidder may note that the drawings, data and manuals listed herein are
minimum requirement only. The bidder shall ensure that all other necessary
write-up, curves, etc require to fully describe the equipment are to be
submitted with the bid.
Vol.-II : Section-E08
Page 12 of 20
SYSTEM DETAILS
1.0
System
220 kV
Voltage(Nominal/Maximum)
220/245 kV
Frequency
Phase
System Neutral
Effectively Earthed
40 kA (for 1 sec)
2.0
2.1
A.C. Supply
415 V+
_ 10%, 3 phase, 50 Hz,
4 wire, effectively grounded system.
2.2
110V+
_ 10%, 2 wire, ungrounded system.
Vol.-II : Section-E08
Page 13 of 20
Bidder to note that the types are for guidance only. Bidder shall estimate the quantity.
Vol.-II : Section-E08
Page 14 of 20
CONDUCTORS
1.01.00
ACSR Conductor
1.01.01
Reference standard
IS 398
1.01.02
Code Name
Moose
1.01.03
Type
ACSR
1.01.04
Overall diameter
31.77 mm
1.01.05
54/3.53 mm Al
7/3.53 mm Steel
1.01.06
Number of strands
a)
Steel Centre
b)
c)
12
d)
18
e)
24
1.01.07
1005A
1.01.08
325 Sq.mm
1.01.09
528.5 Sq.mm
1.01.10
597 Sq.mm
1.01.11
Approximate Weight
2004 Kg/ Km
1.01.09
Calculated DC resistance at 20
Deg. C
0.05470 ohm/KM
Vol.-II : Section-E08
Page 15 of 20
1.01.12
1.01.11
1.01.12
69GN/m2
1.02.00
1.02.01
Reference standard
IS 5082
1.02.02
Type
1.02.03
Size
1.02.04
Material grade
63401 WP
1.02.05
To
be
provided
manufacturer
1.02.06
Outer diameter
101.6 mm
1.02.07
Inner diameter
85.4456 mm
1.02.08
Tolerance on dia.
1.02.09
Tolerance on thickness
As per IS
1.02.10
Ovality tolerance
As per IS
1.02.11
35 o C
2.00.00
2.01.01
Reference standard
IS 398
2.01.02
7/3.66 mm steel
2.01.03
Number of strands
2.01.04
73.65 sq.mm
2.01.05
Overall diameter
10.98 mm
2.01.06
Approximate weight
583 kg/km
Vol.-II : Section-E08
Page 16 of 20
161.2 KN.
by
2.01.07
2.5 ohms/km
2.01.08
68.4kN
2.01.09
Right hand
3.00.00
3.01.00
Reference standard
3.01.01
Clamp/Connector
IS 5561
3.01.02
Spacer
IS 10162
3.02.00
Material
Aluminium Alloy.
3.03.00
3.04.00
3.05.00
25 o C
3.06.00
250 mm
3.07.00
11500 Kg
7000 Kg
7000 Kg
2000 Kg
1000 Kg
7000 Kg
4.00.00
INSULATORS
4.01.0
Reference standard
4.01.01
IS 731/IS 2486
4.01.02
Post Insulators
IS 2544
Vol.-II : Section-E08
Page 17 of 20
4.02.00
Type
4.03.00
Service
Outdoor
4.04.00
System details
4.04.01
Voltage (Nom/Max)
220/245kV
4.04.02
Nos. of phases
4.04.03
Frequency
50Hz
4.04.04
Effectively
4.05.00
Insulation Level
4.05.01
460
460
4.05.03
1050
4.06.00
Creepage
31mm/KV
4.08.00
Disc Insulator
4.08.01
Type
4.08.02
Dimension
305 D x 170 L
4.08.03
475mm
4.08.04
No of disc
16 nos
4.09.00
Post Insulator
4.09.01
8 KN
4.09.02
Tensile Strength
130 KN
4.05.02
Vol.-II : Section-E08
Page 18 of 20
Earthed
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Other standard/required accessories which are not specifically mentioned but usually
provided /required with insulator of such type and rating for efficient and trouble free
operation.
Vol.-II : Section-E08
Page 19 of 20
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any item, not considered
by the bidder, but found applicable during detailed engineering as per approved scheme,
equipment requirement, etc., the same shall be supplied by the vendor at free of cost. The
lump sum prices shall be inclusive of these mandatory spares, commissioning spares &
engineering / consumables spares.
SL. NO.
DESCRIPTION
QUANTITY
1.0
1 No.
2.0
1 No.
3.0
Disc insulator
5 Nos.
4.0
1 No.
5.0
ACSR Conductor
50 M
6.0
AL tube bus
18 M
7.0
8.0
Ground clamp
5 Nos.
9.0
Spacer
5 Nos.
10.0
Vol.-II : Section-E08
Page 20 of 20
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
VOLUME-II
SECTION E09
TECHNICAL SPECIFICATION
FOR
SUBSTATION PROTECTION & CONTROL SYSTEM
Vol.-II : Section-E09
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
TECHNICAL SPECIFICATION
FOR
SUBSTATION PROTECTION & CONTROL SYSTEM
CONTENT
CLAUSE NO.
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E09: 1
2.00.00
SCOPE OF WORK
E09: 1
3.00.00
DESIGN CRITERIA
E09: 2
4.00.00
SPECIFIC REQUIREMENTS
E09: 2
5.00.00
TESTS
E09: 9
6.00.00
E09: 10
ATTACHMENTS
ANNEXURE-A
E09: 12
ANNEXURE-B
LIST OF PROTECTION
E09: 13
ANNEXURE-C
E09: 19
ANNEXURE-D
PROTECTION REQUIREMENTS
E09: 24
ANNEXURE-E
LAPTOP CONFIGURATION
E09: 34
ANNEXURE-F
MANDATORY SPARES
E09: 35
Vol.-II : Section-E09
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
1.03.00
In the event of any discrepancy with listed documents, the most stringent one
shall govern
2.00.00
SCOPE OF WORK
2.01.00
Scope of Supply
2.01.01
2 Sets
2 Sets
1 Set
1 Set
1 Set
2.01.02
2.01.03
Floor channel sills, vibration damping pads and kick plates complete with
holding-down bolts and nuts.
2.01.04
2.01.05
2.01.06
2.01.07
2.01.08
The Bidder shall quote for the mandatory spares along with recommended
spares for three (3) years satisfactory and trouble-free operation. In respect of
spares (both mandatory & recommended spares), the bidder is advised to
read the relevant clause of Terms and Conditions of Contract, Volume - I of bid
documents and shall quote accordingly.
Vol.-II : Section-E09
Page 1 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
3.00.00
DESIGN CRITERIA
3.01.00
The relay panels shall be used for protection of the feeders of the substation.
The tariff metering panels shall be used for accounting purpose based on
Availability based tariff.
3.02.00
The panels shall be simplex type, totally enclosed, floor mounted, freestanding, dead-front assemblies conforming to degree of protection IP-31.
3.03.00
3.04.00
The panels shall be installed in air conditioned control rooms. The air
conditioning unit will be designed to maintain an average room temperature of
76oF dry bulb 4o with maximum summertime outside conditions. However,
all the devices shall be suitable for operation at site maximum & minimum
ambient temperature conditions considering the prolonged outage of air
conditioning system.
3.05.00
4.00.00
SPECIFIC REQUIREMENTS
4.01.00
Construction
4.01.01
Panels mounted side by side are to be bolted together to form a compact unit.
Where two panels meet, the joints shall be smooth, close-fitting and
unobtrusive.
4.01.02
4.01.03
The panels shall be fabricated of not less than 2 mm thick sheet steel, free
from all surface defects. The panels shall have sufficient structural
reinforcement to ensure a plane surface, to limit vibration and to provide
rigidity during shipment and installation.
4.01.04
All access doors shall be provided with channel rubber/neoprene gaskets all
round and latches sufficiently strong to hold them in alignment when closed.
The operating handle shall have locking arrangement.
4.01.05
The boards shall be complete with floor channel sills, vibration damping pads
and stainless steel kick plates.
4.02.00
Equipment Mounting
4.02.01
All equipment except transducer, auxiliary relays, timers etc shall mounted on
the front face of the panels and shall be of flush or semi-flush type. The relay
panel shall have complete glass door in the front and relay mounting frame
shall be inside the glass door. The mounting frame shall be hinged type front
operable.
4.02.02
All equipment shall be so mounted that the removal and replacement may be
accomplished individually without interruption of services to others.
Vol.-II : Section-E09
Page 2 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.02.03
All equipment inside the panels shall be so located that their terminals and
adjustments are readily accessible for inspection or maintenance.
4.03.00
Name Plate
4.03.01
Nameplates of approved design shall be furnished for each panel and for
each instrument or device mounted on the panel.
4.03.02
4.03.03
The nameplates shall be held by self tapping screws. The size of nameplate
shall be approx. 20 mm x 75 mm for equipment and 40 mm x 150 mm for the
panels. The letter height for Main label plate at the front shall be 12 mm,
Apparatus labels on the front and inside shall have a letter height of 3 mm.
4.03.04
The nameplates for panels shall be provided both on the front and on the
rear.
4.03.05
Devices mounted on the face of the control boards shall also be identified on
the rear with the instrument or device number. The number may be painted
on or adjacent to the instrument or device case.
4.04.00
4.04.01
Each panel shall be provided with interior illumination lamp with door switch,
space heater with thermostat and 6A, 3 pin receptacle with plug.
4.04.02
Lamp, heater and receptacle circuits shall be suitable for available A.C.
supply and furnished with individual ON-OFF switch.
4.04.03
The lamp shall be located at the ceiling and guarded with protective cage.
Space heater shall be located near the floor so as not to pose any hazard to
service personnel.
4.05.00
4.05.01
The following power supplies will be made available to each board consisting
of number of panels bolted together :A.C. Supply
Single Feeder
D.C. Supply
4.05.02
The Contractor shall provide isolating switch fuse units for the incoming
AC/DC power supplies and run bus wires for power distribution to different
panels.
4.05.03
Fuse and link shall be provided for individual circuits for protection and also
for isolation from bus wire without disturbing other circuits.
4.05.04
The Contractor shall group the fuse requirements in each panel in a neat,
orderly and easily accessible fuse blocks or distribution panel.
4.05.05
Vol.-II : Section-E09
Page 3 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.06.00
Wiring
4.06.01
Each panel shall be fully wired up at the factory to ensure proper functioning
of control, protection and metering schemes.
4.06.02
All spare contacts of relays and switches shall be wired up to terminal blocks.
All interconnections between the panels of the control board shall be
furnished.
4.06.03
Wiring shall be done with flexible, FRLS(fire resistant low smoke), 650V
grade, PVC insulated, switch board wires with stranded copper conductor, 2.5
mm2 for control and current circuits and 1.5 mm2 for voltage circuits.
4.06.04
Each wire shall be identified at both ends with wire designation as per
Contractor's wiring diagram. Interlocking type ferrules shall be used for
identification.
4.06.05
All wire termination shall be made with insulated sleeve crimping type lugs.
Wire shall not be tapped or spliced between terminals.
4.06.06
4.07.00
Terminal Block
4.07.01
4.07.02
4.07.03
Not more than two wires shall be connected to one terminal. If necessary, a
number of terminals shall be jumpered together to provide wiring points.
4.07.04
: 4Sq. mm. Al
4.07.05
4.07.06
The wiring shall be so arranged that individual wires of an external cable can
be connected to consecutive terminals.
4.07.07
The terminal blocks shall be located to allow easy access and also to suit
floor openings for cable entry.
Vol.-II : Section-E09
Page 4 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.07.08
4.07.09
The bottom of the terminal block shall be at least 200 mm above the incoming
cable gland plate.
4.08.00
Cable Entry
4.08.01
The panel shall have provisions of cable entry from the bottom. Bottom plate
shall be provided to make entry dust-tight.
4.08.02
The panels shall have provisions inside for fixing the multi-core cable glands
which the Owner/Purchaser will arrange to procure separately. The cable
gland support plate shall be 4 mm thick and mounted not less than 200 mm
above floor level.
4.09.00
Grounding
4.09.01
4.09.02
The ground bus shall have two-bolt drilling with GI bolts and nuts at each end
to receive Owner/Purchaser's ground connection of 50 x 6 mm G.I. flat.
4.09.03
The ground bus shall be bolted to the panel structures and effectively ground
the entire assembly. The cases of meters, relays and switching devices shall
be grounded through the steel structure.
4.09.04
Whenever a circuit is shown grounded, a single wire from the circuit shall be
run independently to the ground bus and connected to it.
4.10.00
Painting
4.10.01
All steel surfaces shall be sand blasted to remove all rust, scale and foreign
adhering matters. The steel surfaces shall be then chemically cleaned, rinsed,
phosphated , rinsed and dried.
4.10.02
Immediately after phosphating, the surfaces shall be given two coats of high
quality primer and stoved after each coating.
4.10.03
The panels shall be finished with two coats of synthetic enamel paints unless
otherwise specified, white inside and Siemens Gray shade RAL7032 of paint
outside. The panels shall be stoved after spraying of each of the finish
coatings. Base frame shall be painted black. Alternatively powder coating
can be adopted.
4.10.04
The panels shall have a smooth and uniform matt finish, free from scratches,
dents and any other imperfections. Sufficient quantity of touch-up paints shall
be furnished for application at site.
4.10.05
The Bidders are requested to furnish the details process adopted by them for
pre-treatment and painting of sheet metal for the control boards.
Vol.-II : Section-E09
Page 5 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.11.00
Relays
4.11.01
4.11.02
Relay shall be numerical type with two sets of communication ports for
system interface with substation automation system (SAS). It shall be suitable
for IEC protocol 61850. The relay shall have its own monitoring features with
LED display and diagnostic features.
4.11.03
Unless otherwise stated, all AC operated relays shall be suitable for operation
at 50Hz. AC Voltage operated relays shall be suitable for 110Volts phase to
phase and 63.5 Volt phase to neutral VT secondary and current operated
relays for 1 Amp. All DC operated relays and timers shall be designed for the
DC voltage specified, and shall operate satisfactorily between 80% to 110%
of rated voltage.
4.11.04
Relays shall be furnished in rectangular, dust tight, draw- out type cases with
built-in test facilities. Small auxiliary relays may be furnished in fixed casing
and mounted inside the panels.
4.11.05
4.11.06
All relays, unless otherwise approved, shall have minimum two electrically
separate pairs of contacts. Contacts shall be silver surfaced, bounce-free and
capable of repeated operation without deterioration.
4.11.07
The contractor shall furnish the recommended relay settings of the relays
under his scope of supply along with co-ordination curves. The inputs
required for this purpose will be provided by the Owner/Purchaser after
placement of order.
4.12.00
Auxiliary Devices
The Contractor shall furnish, install and wire-up all auxiliary devices such as
interposing current or voltage transformers, timing/switching/lockout/auxiliary
relays, transducers etc as specified or as required for the proper functioning
of the schemes offered.
4.13.00
4.13.01
For energy accounting & Audit, energy meters and associated devices shall
be furnished which are to be mounted in the panel The construction of the
panel shall be same as described earlier clauses. The meters shall ABT
(availability bases tariff) compatible, static type, composite meters. These are
self-contained devices for measurement of active and reactive energy and
certain other parameters as described in the following paragraphs.
4.13.02
Vol.-II : Section-E09
Page 6 of 35
Technical Specification
Substation Protection &
Control System
4.13.03
220/33 KV Substation of
Bharat Oman Refineries Ltd.
The meters shall have a non-volatile memory in which the following shall be
automatically stored :
Net Whr transmittal during each successive 15 minute block, upto second
decimal, with plus/ minus sign.
Apparent power
Line currents
Phase voltages
Tamper events
4.13.04
The meters shall store all the above listed data in their memories for a period
of at least ten (10) days. The data older than ten days shall get erased
automatically. Each meter shall have an optical port on its front for collecting
all data stored in its memory using a hand held data collection device. The
meter shall be suitable for transmitting the data to remote location using
appropriate communication medium.
4.13.05
The meters shall also display (on demand), by turn, the following parameters:
Date
Time
Vol.-II : Section-E09
Page 7 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
4.13.06
The active energy (Whr) measurement shall be carried out on 3-phase, 4-wire
principle, with an accuracy as per class 0.2 of IEC-687/IEC-62053-22. The
energy shall be computed directly in CT and VT secondary quantities and
indicated in watt-hours.
4.13.07
The Var and reactive energy measurement shall also be on 3-phase, 4-wire
principle, with an accuracy as per class 2 of IEC-62053-23 or better. The Var
and VArh computation shall be directly in CT and VT secondary quantities.
There shall be two reactive energy registers, one for the period when average
RMS voltage is above 103% and the other for the period the voltage is below
97%.
4.13.08
The 15-minute Whr shall have a +ve sign when there is a net Whr export from
substation bus-bars, and a-ve sign when there is a net Whr import. The
integrating (cumulative) registers for Whr and Varh shall more forward when
there is Whr /Varh export from substation bus-bars, and backward when there
is an import.
4.13.09
4.13.10
The meters shall be totally sealed and tamper-proof, with no possibility of any
adjustment at site, except for a restricted clock correction. The harmonics
shall be filtered out while measuring Whr, Var and VArh, and only
fundamental frequency quantities shall be measured/computed.
4.13.11
The energy accounting and audit meter shall have data storage capacity for
at least 35 days in a non-volatile memory.
4.13.12
Energy accounting and audit meters shall have facility to download the
parameters through meter reading instruments as well as remote
transmission of data over communication network.
4.14.00
Vol.-II : Section-E09
Page 8 of 35
Technical Specification
Substation Protection &
Control System
Voltage L-L
Neutral Current
Frequency
Power Factor
Active Power
Reactive Power
Energy MWh
220/33 KV Substation of
Bharat Oman Refineries Ltd.
5.00.00
TESTS
5.00.01
Each Board shall be completely assembled, wired, adjusted and tested at the
factory prior to shipment.
5.02.00
Routine Tests
5.02.01
The tests shall include wiring continuity tests, insulation tests and functional tests
to ensure operation of the protection schemes and individual equipment.
5.02.02
All relays, meters, switches and other devices shall be tested and calibrated in
accordance with relevant IS standards.
5.02.03
5.02.04
5.02.05
5.03.00
Test Witness
Tests shall be performed in the presence of Owners representative, if so desired
by the Owner.
5.04.00
Test Certificate
5.04.01
Certified reports of all the tests carried out at the works shall be furnished in
requisite no. of copies for approval of the Owner.
5.04.02
The equipment shall be dispatched from works only after receipt of Owner's
written approval of the test reports.
5.04.03
Vol.-II : Section-E09
Page 9 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.00.00
6.01.00
Drawings, Data and Manuals shall be submitted with the bid and in quantities
and procedures as specified in General Conditions on Contract and / or
elsewhere in this specification for approval and subsequent distribution after
the issue of Letter of Intent.
6.02.00
6.02.01
6.02.02
Bill of Materials.
6.02.03
Protective relays
b.
Tariff meter
6.03.00
6.03.01
6.03.02
6.03.03
6.03.04
6.03.05
Back of board wiring diagram showing all equipment and devices in their
relative physical positions and all wiring upto the terminal blocks. (R)
6.03.06
6.03.07
Data Sheets and Instruction Manual for each piece of equipment (R).
6.03.08
6.03.09
The Bidder may note that the drawings, data and manuals listed are minimum
requirement only. The Bidder shall ensure that all other necessary write-ups,
curves and information required to fully describe the equipment offered are
submitted with his bid.
6.04.00
The drawings and documents marked with (A) above are of Approval
category and are subject to review by Owner /Purchaser. Those marked ( R)
are for reference category.
Vol.-II : Section-E09
Page 10 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
6.06.00
The contractors shall furnish schedule of activity chart from the date of receipt
of LOI to the delivery of equipment for Owners reference.
Vol.-II : Section-E09
Page 11 of 35
Technical Specification
Substation Protection & Control
System
1.0
System Voltages
All systems shall be designed for satisfactory operation on the following power
supply :
AC Supply
DC Supply
2.0
Permissible Variation
Equipment and accessories shall be suitable for operation over the entire range of
voltage/frequency variation as listed below :AC Supply
DC Supply
Voltage
+
_ 10%
Frequency
+ 3% to -5%
Combined
Volt + Freq.
Voltage
+ 10% to -15%
Vol.-II : Section-E09
Page 12 of 35
Technical Specification
Substation Protection
& Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
LIST OF PROTECTION
The following are the minimum principal protections, which shall be in different relay
panels (viz. 220 KV Line Feeder/Transformer/ Bus Coupler etc). The protections shall be
furnished with necessary accessories like timer, auxiliary relays, interposing CTs and
VTs, Tripping Relays, Supervising Relays, Relay Testing, etc as required fulfilling the
functional requirements of Control, Indication, Interlocking and Protection. This list is to be
read in conjunction with typical Metering & Protection Single Line Diagram:
220 KV Line Protection shall comprise of
Details & elements provided for Main 1 & 2 relay are as below:
Function
Main-1
To provide
To provide
To provide
To provide
To provide
To provide
To provide.
To provide
Not reqd.
Not reqd.
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
Not Reqd.
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
Vol.-II : Section-E09
Page 13 of 35
To provide
Technical Specification
Substation Protection
& Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
Function
Main-1
To provide
To provide
IEC 61850
IEC 61850
Not Required
To Provide
Not Required
To Provide
Not Required
To Provide
Synchronizing (25)
Not Required
To Provide
To Provide adequate DI
distributed between
Main 1 &2
To Provide adequate
DI distributed
between Main 1 &2
Not Required
To Provide
Over Frequency (81O), under frequency (81U) & Rate of Change of Frequency
(df/dt)
Wiring & Mounting of ABT compatible audit Energy meter (To be mounted in
Metering Cabinet)
Vol.-II : Section-E09
Page 14 of 35
Technical Specification
Substation Protection
& Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
Main Relay
To provide
Not Reqd
To provide
Not Reqd
Function
Main Relay
Backup Relay(BCU)
Harmonic Stabilization
--Inrush Restraint 2nd Harmonic
--Over fluxing restraint 3rd or 5th
To provide
Not Reqd
To provide
Not Reqd
Not Reqd
To provide
Not Reqd
To provide
Not Reqd
To provide
To provide
Not Reqd
To provide
To provide
To provide
To provide
To provide
Not Reqd
To provide
To provide
To provide
To provide
To provide
To provide
To provide
To provide
IEC 61850
IEC 61850
Vol.-II : Section-E09
Page 15 of 35
Technical Specification
Substation Protection
& Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
Function
Main Relay
Not Required
To Provide
Not Required
To Provide
Not Required
To Provide
To Provide adequate DI
distributed between
Main & Backup
To Provide adequate
DI distributed
between Main &
Backup
Not Required
To Provide
Cutout, wiring & Mounting of ABT compatible audit Energy meter ((To be mounted in
Metering).
OLTC Voltage regulator relay; make A-eberley model Reg-D. Mounting & Wiring is
to be considered.
Vol.-II : Section-E09
Page 16 of 35
Technical Specification
Substation Protection
& Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
Backup Relay
To provide
To provide
To provide
To provide
To provide
To provide
To provide
IEC 61850
To Provide
To Provide
To Provide adequate DI
To Provide
Trip Lockout Relays 86 and Second trip coil supervision (TCS) relay
Vol.-II : Section-E09
Page 17 of 35
Technical Specification
Substation Protection
& Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-B
Scheme for Synchronisation, Bus VT selection for Synchronisation may be done through
Bay control function logic. However selection is to be available during transfer breaker
operation also.
Scheme of wiring for initiating LBB tripping in Bus Differential protection Scheme shall
be done.
Goose messaging shall be applied for routing inter tripping signals, initiate bus
differential tripping scheme for LBB operation, direct trip signal from Bus differential etc
in addition to hardwired signal.
Each 220 kV Circuit breaker is single pole operated type and is provided with two trip
coils, one closing coil & spring Charge Motor.
Each 220 kV Protection panel shall be provided with DC supply supervision scheme.
Vol.-II : Section-E09
Page 18 of 35
Technical Specification
Substation Protection & Control
System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-C
A.
Protection DC Fail
10
Breaker Tripped
11
12
Buchholz Alarm
13
14
15
16
17
Vol.-II : Section-E09
Page 19 of 35
Technical Specification
Substation Protection & Control
System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-C
B.
Protection DC Fail
Breaker tripped
Vol.-II : Section-E09
Page 20 of 35
Technical Specification
Substation Protection & Control
System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-C
C.
Protection DC Fail
Carrier Receive
10
11
12
13
14
15
16
17
Breaker Tripped
18
Vol.-II : Section-E09
Page 21 of 35
Technical Specification
Substation Protection & Control
System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-C
D.
Protection DC Fail
Vol.-II : Section-E09
Page 22 of 35
Technical Specification
Substation Protection & Control
System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-C
E.
Protection Dc Fail
Breaker Tripped
The above lists are indicative only. However, the final list shall be decided during detailed
engineering.
Vol.-II : Section-E09
Page 23 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
PROTECTION REQUIREMENTS
1.00.00
GENERAL
1.00.01
The Bidder shall furnish, install and co-ordinate the settings of all relays to suit
the requirements of protection, operation and interlocks.
1.00.02
1.00.03
The hardware design for the protection and associated equipment shall use
latest state-of-the-art technology and shall be numerical, modular in nature.
Where design is based on microprocessor technology adequate self-testing/
monitoring/diagnostic facilities shall be provided.
1.00.04
1.00.05
The relays shall function satisfactorily being located indoors in non-AC physical
environment.
1.00.06
1.00.07
1.00.08
Visual and audible alarm annunciation shall be initiated in the event of operation
of protective/supervisory relay.
1.00.09
2.00.00
LINE PROTECTION
2.00.01
Vol.-II : Section-E09
Page 24 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
2.00.02
shall be numerical type and shall have continuous self monitoring and
diagnostic feature.
b)
c)
d)
e)
f)
g)
h)
shall have facilities for offset features with adjustable 10-20% of Zone3 setting.
i)
j)
k)
l)
m)
n)
shall have suitable number of potential free contacts for Carrier aided
Tripping, Auto re-closing, and Data acquisition system/SMS
interfacing
o)
p)
Vol.-II : Section-E09
Page 25 of 35
and
suitably
three
shaped
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
3.00.00
shall have three over current and one earth fault element(s) which
shall be either independent or composite units.
b)
c)
b)
c)
4.00.00
a)
b)
c)
be Numerical type.
b)
c)
d)
e)
f)
g)
Vol.-II : Section-E09
Page 26 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
h)
i)
have priority circuit to closing of both circuit breakers in case one and
half breaker arrangements to allow sequential closing of breakers.
j)
k)
i)
ii)
iii)
iv)
5.00.00
have two sets of relays and each set shall be able to monitor
the three phase voltage where one set shall be connected to
the line CVTs with a fixed setting of 20% of rated voltage and
the other set shall be connected to the bus CVTs with a fixed
setting of 80% of rated voltage.
be numerical type.
b)
c)
d)
e)
f)
g)
provided with separate operation indicators (flag target) for each stage
relays.
h)
i)
provide separate out-put contacts for each Phase and stage for
breaker trip relays, event logger and other scheme requirements.
Vol.-II : Section-E09
Page 27 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
6.00.00
7.00.00
a)
b)
be On-line type.
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
b)
have maximum operating time upto trip impulse to trip relay for all types
of faults of 15 milliseconds at 5 times setting value.
c)
Vol.-II : Section-E09
Page 28 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
d)
provide hundred percent security upto 40KA fault level for400 KV &220
KV system.
e)
f)
g)
h)
i)
j)
include high speed tripping relays (hand reset type) and all other auxiliary
relays having adequate contacts as required to make a comprehensive
scheme and other functions like disturbance recorder, event logger etc.
k)
l)
avoid CT switching.
m)
n)
The busbar protection scheme offered shall be furnished by the Bidder along
with his bid.
8.00.00
b)
c)
be of solid-state type
d)
e)
f)
g)
h)
Vol.-II : Section-E09
Page 29 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
i)
j)
k)
9.00.00
9.00.01
9.00.02
The relay shall have a high set instantaneous trip attachment for clearing
heavy internal fault.
9.00.03
9.00.04
The harmonic restraint feature shall ensure its stability on magnetising inrush
without sacrificing its speed of operation for internal fault.
9.00.05
For transformer with On-load tap changer, relay characteristic shall be such
that relay setting need not be changed between extreme tap positions.
10.00.00
10.00.01
Restricted ground fault protection shall be used to guard against ground fault
in earthed neutral transformer.
10.00.02
10.00.03
11.00.00
11.00.01
A set of phase and ground O/C relays shall be furnished as specified to act as
a back-up of main protection.
11.00.02
The relays shall have inverse definite minimum time current characteristics
with adjustable settings as follows :Ground fault current 10 to 40%
Phase overcurrent
50 to 200%
11.00.03
Where specified, the overcurrent relay shall be provided with an high set
instantaneous unit (50) with a range of 500-2000%.
11.00.04
As an alternative to IDMT relays Bidder may also offer Definite time delay relays.
Vol.-II : Section-E09
Page 30 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
12.00.00
12.00.01
12.00.02
1st set of time delay unit should give alarm and 2nd set of time delay unit is to
trip the main and tie breaker. Necessary auxiliary relays as required to
complete the scheme shall be provided.
13.00.00
b)
c)
The relay shall have time delay on drop-off of not less than 200 milli
seconds provided with operation indications for each phase.
d)
14.00.00
14.00.01
Lockout relays shall be fast operating, hand reset type with multi-contacts for
a number of switching operations.
14.00.02
The relays shall be designed for a high degree of mechanical stability and
shall have heavy duty contacts. 12 NO + 6 NC minimum contacts shall be
furnished per relay.
15.00.00
15.00.01
Each lockout relay circuit shall have supervision relay which will initiate alarm
in case of any trouble in lockout circuit/relay.
15.00.02
16.00.00
Vol.-II : Section-E09
Page 31 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
17.00.00
17.00.01
17.00.02
17.00.03
The relay shall have a time delay on drop-off of not less than 100 milli
seconds and be provided with operation indicator/flag.
18.00.00
FLAG RELAYS
These shall have
19.00.00
a)
b)
DISTURBANCE RECORDER
The disturbance recorder shall contain the following features:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
Vol.-II : Section-E09
Page 32 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-D
l)
m)
n)
o)
The history part of the recording, that is the part preceding triggering,
can be set within 0100% of the total recording time.
p)
q)
r)
Settings and data recorded can be downloaded via the RS 232 port of
the module or via the SPA interface of the host relay.
s)
t)
Vol.-II : Section-E09
Page 33 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-E
LAPTOP CONFIGURATION
A.
Vol.-II : Section-E09
Page 34 of 35
Technical Specification
Substation Protection &
Control System
220/33 KV Substation of
Bharat Oman Refineries Ltd.
ANNEXURE-F
MANDATORY SPARES
Bidder shall quote for the mandatory spares listed below. In case, any item, not
considered by the bidder, but found applicable during detailed engineering as per
approved scheme, equipment requirement, etc., the same shall be supplied by the
vendor at free of cost. The lump sum prices shall be inclusive of these mandatory
spares, commissioning spares & engineering / consumables spares.
Sl. No.
Description
Unit
Quantity
1.
No.
Not Required
2.
No.
Not Required
3.
Nos.
4.
No.
Not Required
5.
Nos.
6.
Nos.
7.
Nos.
Vol.-II : Section-E09
Page 35 of 35
Technical Specification
Substation Automation System
VOLUME-II
SECTION E10
TECHNICAL SPECIFICATION
FOR
SUBSTATION AUTOMATION SYSTEM
Vol.-II : Section-E10
Technical Specification
Substation Automation System
SPECIFICATION
FOR
SUBSTATIONAUTOMATIONSYSTEM(SAS)
CONTENT
CLAUSE NO.
DESCRIPTION
PAGE NO.
1.00.00
INTENT OF SPECIFICATION
E10: 1
2.00.00
E10: 1
3.00.00
SYSTEM DESIGN
E10: 3
4.00.00
FUNCTIONAL REQUIREMENTS
E10: 6
5.00.00
E10: 8
6.00.00
SYSTEM HARDWARE
E10: 21
7.00.00
SOFTWARE STRUCTURE
E10: 25
8.00.00
9.00.00
TESTS
E10: 26
10.00.00
SYSTEM OPERATION
E10: 29
11.00.00
POWER SUPPLY
E10: 30
12.00.00
DOCUMENTATION
E10: 30
13.00.00
E10: 31
14.00.00
MAINTENANCE
E10: 33
15.00.00
E10: 33
16.00.00
SPARES
E10: 35
17.00.00
LIST OF EQUIPMENTS
E10: 35
ATTACHMENTS
ANNEXURE-A
Vol.-II : Section-E10
E10: 37
Technical Specification
Substation Automation System
1.00.00
INTENT OF SPECIFICATION
1.01.00
1.02.00
The Substation Automation System (SAS) shall be installed to control and monitor
all the Substation equipment and also from existing Electrical Control System (ECS)
as remote Control Center.
The SAS shall contain the following main functional parts:
Bay Control Intelligence Electronic Devices (lEDs) for Control and Monitoring.
Communication infrastructure.
Peripheral equipment like printers, display units, key boards, Mouse etc.
1.03.00
It shall enable local station control via a PC by means of Human Machine Interface
(HMI) and Control Software package, which shall contain an extensive range of
Supervisory Control and Data Acquisition (SCADA) functions.
1.04.00
The system shall have one Remote Terminal Unit (RTU) as Gateway units with
firewall, operating as communication links -- one to the Plant Control room
ECS&SCADA over IEC 60870-5-104 through TCP/IP protocol.
It shall include Intelligent Electronic Devices (lED) for Bay Control and inter lED
communication infrastructure. The system shall have RTU I/O s for Auxiliary
Systems viz. Air conditioning plant, ACDB, Fire Fighting Systems
1.05.00
The communication gateway shall facilitate the information flow with Remote
SCADA etc as above. The bay level intelligent electronic devices (lED) for
protection and control shall provide the direct connection to the switchgear without
the need of interposing components and perform control, protection, and monitoring
functions.
2.00.00
2. 01.00
General
Vol.-II : Section-E10
Page 1 of 44
Technical Specification
Substation Automation System
2.02.00.
CE Marking
Detailed
IEC 255-22: Electrical Disturbance Tests for Measuring Relays and Protection
Equipment
IEC 255-21: Vibration, Shock, Bump and Seismic Tests on Measuring Relays and
Protection Equipment
Vol.-II : Section-E10
Page 2 of 44
Technical Specification
Substation Automation System
3.00.00
SYSTEM DESIGN
3.01.00
3.01.01
3.01.02
Prompt fault reporting, easy trouble shooting and faster execution, faster
communication.
Flexible configuration.
ON and OFF remote control of all outgoing feeders (except motor feeders) up-to
0.415kV.
The ECS system shall cover the following two main functions:
Islanding Scheme:
The Islanding scheme is for isolatingthe Grid supply at 33kV grid supply
incomer CB of HT201/HT202.
Vol.-II : Section-E10
Page 3 of 44
Technical Specification
Substation Automation System
Data Acquisition & exchange among various DCUs, RTU & Controllers units.
Data Processing.
ECS language.
Supervisory Control.
Mal-operation.
Data recovery(DR).
Vol.-II : Section-E10
Page 4 of 44
Technical Specification
Substation Automation System
Under voltage based auto transfer scheme for 6.6 kV and 415Vbus.
3.01.03
The Substation Automation System (SAS) shall be suitable for operation and
monitoring of the complete substation including future extensions. The offered SAS
shall support remote control and monitoring from Electrical Control System (ECS)
which is already installed for the plant power system network.
3.01.04
The systems shall be of the state-of-the art suitable for operation under electrical
environment present in this substations, follow the latest engineering practice,
ensure long-term compatibility requirements and continuity of equipment supply and
the safety of the operating staff.
3.01.05
The system shall be designed such that personnel without any background
knowledge in Microprocessor-based technology are able to operate the system.
The operator interface shall be intuitive such that operating personnel shall be able
to operate the system easily after having received some basic training.
3.01.06
The system shall incorporate the control, monitoring and protection functions
specified, self-monitoring, signaling and testing facilities, measuring as well as
memory functions, event recording and evaluation of disturbance records.
3.01.07
3.01.08
Bidder shall offer separate Bay Controller Unit (BCU) or the same shall be
integrated with the Main-2 relay in case of 220 kV or integrated with main relay in
case of 33 kV GIS. A bay comprises of one circuit breaker and associated
disconnector, earth switches.
3.02.00
System Architecture
3.02.01
The SAS shall be based on a decentralized architecture and on a concept of bayoriented, distributed intelligence.
3.02.02
3.02.03
The main process information of the station shall be stored in distributed databases.
The typical SAS architecture shall be structured in two levels, i.e. in a station and a
bay level.
3.02.04
At bay level, the IEDs shall provide all bay level functions regarding control,
monitoring and protection, inputs for status indication and outputs for commands.
The IEDs should be directly connected to the switchgear without any need for
additional interposition or transducers.
3.02.05
Each bay control lED shall be independent from each other and its functioning shall
not be affected by any fault occurring in any of the other bay control units of the
station.
Vol.-II : Section-E10
Page 5 of 44
Technical Specification
Substation Automation System
3.02.06
The data exchange between the electronic devices on bay and station level shall
take place via the communication infrastructure. This shall be realized using fibreoptic cables, thereby guaranteeing disturbance free communication. The fibre optic
cables shall be run in G.I. conduit pipes. Data exchange is to be realized using IEC
61850 protocol with a redundant managed switched Ethernet communication
infrastructure.
3.02.07
The communication shall be made in 1+1 mode, excluding the links between
individual bay IEDs to switch, such that failure of one set of fibre shall not affect the
normal operation of the SAS. However it shall be alarmed in SAS. Each fibre optic
cable shall have six (6) spare fibres for exclusive use of purchaser.
3.02.08
At station level, the entire station shall be controlled and supervised from the station
HMI as well as from Electrical Control System (ECS). It shall also be possible to
control and monitor the bay from the bay level equipment at all times.
3.02.09
Clear control priorities shall prevent operation of a single switch at the same time
from more than one of the various control levels, i.e. station HMI/ ECS, bay level or
apparatus level. The priority shall always be on the lowest enabled control level.
3.02.10
The station level contains the station-oriented functions, which cannot be realized at
bay level, e.g. alarm list or event list related to the entire substation, gateway for the
communication with remote control centers.
3.02.11
The GPS along with display unit for time synchronizing shall be connected to
Ethernet LAN switch .The SAS shall contain the functional parts as described in
clause no. 1.02.00 above.
4.00.00
FUNCTIONAL REQUIREMENTS
The high-voltage apparatus within the station shall be operated from different
places:
Select-Before-Execute
For security reasons the command is always to be given in two stages: selection of
the object and command for operation under all mode of operation except
emergency operations. Final execution shall take place only when selection and
command are executed.
Vol.-II : Section-E10
Page 6 of 44
Technical Specification
Substation Automation System
4.02.00
Command Supervision
4.02.01
4.04.00
Self-supervision
Continuous self-supervision function with self-diagnostic feature shall be included.
4.05.00
User Configuration
The monitoring, controlling and configuration of all input and output logical signals
and binary inputs and relay outputs for all built-in functions and signals shall be
possible both locally and remotely.
It shall also be possible to interconnect and derive input and output signals, logic
functions, using built-In functions, complex voltage and currents, additional logics
(AND-gates, OR gates and timers). (Multi activation of these additional functions
should be possible).
The Functional requirement shall be divided into following levels:
Bay (a bay comprises of one circuit breaker and associated disconnector, earth
switches and instrument transformer) Level Functions.
Vol.-II : Section-E10
Page 7 of 44
Technical Specification
Substation Automation System
5.00.00
5.01.00
5.01.01
Overview
Functions
5.01.02
Select-before-execute principle
Command supervision:
Double command
Alarm annunciation
Measurement display.
Interface to the station HMI& also to the Electrical Control System (ECS).
Extension possibilities with additional I/O's inside the unit or via fibre optic
communication and process bus.
Vol.-II : Section-E10
Page 8 of 44
Technical Specification
Substation Automation System
REMOTE Mode:
Control authority in this mode is given to a higher level (Remote Control Centre)
and the installation can be controlled only remotely. Control operation from lower
levels shall not be possible in this operating mode.
5.01.03
Energizing for dead line - live bus, live line - dead bus or dead line-dead bus
with no synchro-check function.
Synchronizing between live line and live bus with synchro-check Function.
Voltage Selection
The voltages relevant for the synchro-check functions are dependent on the station
topology, i.e. on the positions of the circuit breakers and/or the isolators. The
correct voltage for synchronizing and energizing is derived from the auxiliary
switches of the circuit breakers, the isolator, and earthing switch and shall be
selected automatically by the bay control and protection IEDs.
5.01.04
5.02.00
5.02.01
General
The protection functions are independent of bay control function. The protection
shall be provided by separate protection IEDs (numerical relays) and other
protection devices as per section Relay & Protection.
IEDs, shall be connected to the communication infrastructure for data sharing and
meet the real-time communication requirements for automatic functions. The data
presentation and the configuration of the various IEDs shall be compatible with the
overall system communication and data exchange requirements.
5.02.02
Vol.-II : Section-E10
Page 9 of 44
Technical Specification
Substation Automation System
5.03.00
5.03.01
Status Supervision
The position of each switching element, e.g. Circuit Breaker, Isolator, Earthing
Switch, Transformer Tap-Changer etc., shall be supervised continuously. Every
detected change of position shall be immediately displayed in the single-line
diagram on the station HMI screen as well as in the Electrical Control System
(ECS), recorded in the event list, and a hard copy printout shall be produced.
Alarms shall be initiated in the case of spontaneous position changes.
The switchgear positions shall be indicated by two auxiliary switches, normally
closed (NC) and normally open (NO), which shall give ambivalent signals. An alarm
shall be initiated if these position indications are inconsistent or if the time required
for operating mechanism to change position exceeds a predefined limit.
The SAS shall also monitor the status of sub-station auxiliaries. The status and
control of auxiliaries shall be done through separate one or more lED and all alarm
and analogue values shall be monitored and recoded through this lED.
5.03.02
Measurements
Analogue inputs for voltage and current measurements shall be connected directly
to the Voltage Transformers (VT) and Current Transformers (CT) without
intermediate transducers. The values of Active Power (W), Reactive Power (VAR),
Frequency (Hz), and the rms values for voltage (U) and current (I) shall be
calculated.
The measured values shall be displayed locally on the station HMI and also in the
Electrical Control System (ECS). The abnormal values must be discarded. The
analogue values shall be updated every 2 seconds.
Threshold limit values shall be selectable for alarm indications.
5.03.03
5.03.04
Station HMI
a) Substation HMI Operation
On the HMI the object has to be selected first. In case of a blocking or
interlocking conditions are not met, the selection shall not be possible and an
appropriate alarm annunciation shall occur. If a selection is valid the position
indication will show the possible direction, and the appropriate control execution
button shall be pressed in order to close or open the corresponding object.
Control operation from other places (e.g. ECS) shall not be possible in this
operating mode.
Vol.-II : Section-E10
Page 10 of 44
Technical Specification
Substation Automation System
Vol.-II : Section-E10
Page 11 of 44