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FURNACES SERVICE MANUAL

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Suburban RV FURNACES SERVICE MANUAL
Suburban RV FURNACES SERVICE MANUAL
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D D - 1 7 D S I D D - 1 7 D S I W N T- 1 2 S / S E N T- 1 6 S / S E N T2 0 S / S E N T- 2 4 S P N T- 3 0 S P N T- 3 4 S P N T - 4 0 P - 3 0 S / 4 0 S F - 2 0
S F- 25 S F- 30 S F- 35 S F- 42S F-20 F S F- 25F S F- 30 F
S F- 35F S F- 42F S H - 3 5 S H - 4 2 S H - 3 5 F S H - 4 2 F S H D 2 5 4 2 S F V- 3 5 S F V- 4 2 S F V- 3 5 F S F V- 4 2 F
SUBURBAN MANUFACTURING COMPANY676 Broadway StreetDayton, Tennessee
37321423-775-2131Fax: 423-775-7015www.rvcomfort.com
info1@suburbanmfg.com
Suburban
RV FURNACES
SERVICE MANUAL

2
TABLE OF CONTENTS

Page
G e n e r a l
S e r v i c e
I n f o r m a t i o n . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 3 F u r n a c e
S p e c
S h e e t . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . 4 I
n s t a l
l
a t i
o
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5
V e n t
A s s e m b l y
I l l u s t r a t i o n s . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 6 - 1 6 R e t u r n
A i r
I l l u s t r a t i o n s . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 1 6 D u c t i n g
I l l u s t r a t i o n s . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 1 7 I n s t a
l l a t i o n
R e q u i r e m e n t s
( D D ,
N T
a n d
P
M o d e l
F u r n a c e s ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 1 8 I n s t a l l a t i o n
R e q u i r e m e n t s
( S F ,
S H
a n d
S H D - 2 5 4 2
M o d e l
F u r n a c e s ) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 I n s
t a l l a t i o n
R e q u i r e m e n t
( S F V
M o d e l
F u r n a c e s ) . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 2 0 F u r n a c e
S p e c i fi
c a t i o n s
( D D ,
N T
a n d
P
M o d e l
F u r n a c e s ) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 2 1 F u r n a c e
S p e c i fi c a t i o n s
( S F ,
S F V ,
S H ,
a n d
S H D - 2 5 4 2
M o d e l
F u r n a c e s ) . . . . . . . . . . . . . . . . . . . . . . . 2 2 S e q u e n c
e
o f
O p e r a t i o n
( T i m e
D e l a y
R e l a y
E q u i p p e d
F u r n a c e s ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 S e q u e n c e o f O p e r a t i o n ( F a n C o n t r o l M o d u l e
B o a r d ( 5 2 0 8 2 0 ) E q u i p p e d
F u r n a c e s ) . . . . . . . . . . . . . . . 2 4 S e q u e n c e
o f
O p e r a t i o n
( 2 4
V A C
F a n
C o n t r o l
M o d u l e
B o a r d
( 5 2 0 9 4 7 ) . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 S e q u
e n c e
o f
O p e r a t i o n
( S H D - 2 5 4 2
F u r a n c e ) . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 2 6 T r o u b l e
S h o o t i n g
F l o w
C h a r t
( F u r n a c e s
E q u i p p e d
w i t h
T i m e
D e l a y
R e l a y ) . . . . . . . . . . . . . . . . . . . . . 2 7 Tr o u b l e
S h o o t i n g F l o w C h a r t ( F u r n a c e s E q u i p p e d w i t h
F a n C o n t r o l M o d u l e B o a r d ) . . . . . . . . . . . . . . 2 8 Service
Hints, Diagnosis and Corrective Measures f o r
S u b u r b a n

2 4 - V o l t
A C
E l e c t r o n i c
I g n i t i o n
F u r n a c e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 3 0 W i r i n g
D i a g r a m s . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 3 0 3 4 F u r n a c e
R e m o v a l . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 3 5 - 3 6 S F ,
S H
a n d
S H D - 2 5 4 2
E l e c t r o d e
G a p
S p e c i fi c a t i o n s
&
P o s i t i o n i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7 N
T
a n d
P a r k
M o d e l
E l e c t r o d e
G a p
S p e c i fi c a t i o n s
&
P o s i t i o n i n g
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 M a i n t e n a n c e . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 3 9 C a u t i o n s
&
S a f e t y
I n f o r m a t i o n . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . B a c k
C o v e r
NOTE: Our service technicians are available to assist you
in making repairs or parts replacementsfrom 8:00 a.m. to
5 : 0 0 p . m . E a s t e r n S t a n d a r d T i m e , M o n d ay t h r o u g h Fr i d ay
(except holidays), bycalling 423-775-2131 extension 7102.
E-mail address: info1@suburbanmfg.com
3
GENERAL SERVICE INFORMATION
S u b u r b a n DY N AT RA I L f u r n a c e s i n s t a l l e d i n r e c r e a t i o n a l v e h i c l e s
a r e c l a s s i fi e d a s D i r e c t V e n t S e a l e d C o m b u s t i o n F u r n a c e s . A
forced draft furnace utilizes a sealed combustion chamber which
is vented to the outside atmosphere.The intake air for
combustion is also taken from outdoors and is completely
i s o l a t e d f r o m t h e r o o m a i r. A m o t o r i s u s e d t o d r i v e a n i m p e l l e r
wheel to draw intake air into the chamber to support combustion
and force the exhaust gasesthrough the furnace chamber to the
outside atmosphere. A second impeller wheel (driven by the
same motor yet totallyisolated from the combustion air) is used
to circulate room air across the furnace chamber where it is
heated. Theblower then forces the hot air into the living area
either through a duct system or through a front grille on the
furnacecabinet on direct discharge models.Suburban furnaces
operate on 12-volt DC power which is supplied either by a 12v o l t b a t t e r y o r a c o n v e r t e r s y s t e m . A recreational vehicle furnace that is
specifically designed for park model trailers operates on 120 volts AC. Thesea r e
designed and tested under the same standards as the 12-volt
models.Suburban forced draft combustion furnaces used in
recreational vehicles are designed for use with Propane
g a s . Although a few recreational vehicle furnaces are approved for use with natural gas,
one should never attempt toc o n v e r t s u c h a u n i t t o n a t u r a l g a s u n l e s s t h e
conversion is approved by the manufacturer of the furnace.
Gas Supply Pressure Requirements

Line Pressure: M i n i m u m 1 1 " W C * , M a x i m u m 1 4 " W C * W C water column


Voltage Requirements
Vo l t a g e D C : 1 2 v o l t D . C . M i n i m u m 1 0 . 5 v o l t s D . C . , M a x i m u m 1 3 . 5
volts D.C.
S e r v i c e To o l s R e q u i r e d
M a n o m e t e r g a u g e / U - Tu b e Vo l t o h m m e t e r c a p a b l e o f t e s t i n g
above 15 ampsModule board tester #641511Gas leak detector
OR
a p p r o v e d l e a k c h e c k l i q u i d Assorted wrenches Assorted hand toolsS a f e t y
glasses

4
Suburban
RV FURNACES
1
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A c c e s s o r i e s D e s c r i p t i o n
2 6 0 1 9 7 V e n t
K i t
2 "
4 "
D D
M o d e l s 2 6 0 1 9 8 V e n t
K i t
4 "
6 "
D D
M o d e l s 2 6 0 1 9 9 V e n t
K i t
6 "
9 "
D D
M o d e l s
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A c c e s s o r i e s D e s c r i p t i o n
6258ACW*Door, Optional Access, Colonial White, Standard
SF Models6258APW*Door, Optional Access, Polar White,
Standard SF Models6267ACW*Door, Optional Access,
Colonial White, Standard SH Models
1
2
0
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A
C
P
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k
B
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M o d e l
F u r n a c e s I n p u t H e i g h t W i d t h
D e p t h I g n i t i o n W e i g h t
P
4
0
4
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0
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1
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2
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6
A c c e s s o r i e s D e s c r i p t i o n
0
5
0
7
3
3
D
u
c
t
C
o
v
e
r
0 5 0 7 1 5 D u c t
C o l l a r
4 " 0 5 1 2 4 0 D u c t
C o l l a r
2 " 2 8 0 5 5 2 R a i n
S h i e l d 0 6 2 1 6 4 B o t t o m D u c t G a s k e t , N T2 4 / 3 0 / 3 4 S P , N T- 4 0 , P 4 0 0 7 0 8 5 3 B o t t o m D u c t G a s k e t ,
S F M o d e l s E x c e p t S F - 4 2 , ( F ) 5 2 0 0 0 9 B o t t o m D u c t
K i t W / G a s k e t , N T- 2 4 / 3 0 / 3 4 S P , N T- 4 0 .
P 4 0 520576Bottom Duct Kit W/Gasket, SF Models
Except SF-42, (F), SH35 (F)5 2 0 7 5 3 B o t t o m D u c t K i t
W / G a s k e t a n d D o o r , S F - 4 2 ,
( F ) 5
2
0
8
6
4
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D
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4
2
(
F
)
S
H
D
2
5
4
2
Wall Thermostats are included with All Models, except
S F. Vent Assemblies are included with all units, except DD.

5
Figure 1
INSTALLATION
There are several important aspects of the installation which will pertain to all Suburban
forced draft furnaces, regardless of the model or themethod in which they are installed. They
are:
1.Selecting a Location2 . V e n t i n g 3 . R e t u r n
A i r
4.
DuctingRefer to the furnace installation manual for all installation
requirements.Location and Installation
- Locate the furnace near lengthwise center of the coach. Choose a location for installation
out of the way of wires,pipes, etc. which might interfere with the installation.
Adhere to the minimum clearances from cabinet to combustible construction
aslisted in the installation manual for your specific furnace model.
Secure furnace cabinet to the floor of the coach using the holesprovided in the furnace
cabinet.

6
F i g u r e 2 SF F i g u r e 2 A SH
VENTING
Venting
- By definition of a Direct Vent Sealed Combustion Furnace, it must be vented to the outside
atmosphere and also draw combustion air from outdoors. Therefore, it is imperative that the
vent be unobstructed and there must be a seal between the exhaust and intake (caulking) .
Refer to the vent assembly installation in the manual. The vent must be straight. There can
be no offsets or turns in the vent. All vent tubes whichconnect to the furnace exhaust and
intake must overlap a
minimum of 1/2" on intake, and 1 1/4" on exhaust.
Check your furnace modelnumber for vent installation procedures. Vents cannot be altered
as supplied from the factory.
VENT ASSEMBLY INSTALLATION (SF and SH SERIES)

7
F i g u r e 3 SF F i g u r e 3 A S H a n d S H D - 2 5 4 2
VENT ASSEMBLY INSTALLATION (SF and SH SERIES)

8
F i g u r e 4 SF F i g u r e 4 A SH
VENT ASSEMBLY INSTALLATION (SF and SH SERIES)

9
F i g u r e 5 Figure 5A
VENT ASSEMBLY INSTALLATION (SFV)

10
F i g u r e 6 Figure 6A

11
Figure 7
VENT ASSEMBLY INSTALLATION (DD SERIES)Note: Vent cap must be installed on
DD furnace when bench testing.

12
F i g u r e 1 0 N T- 1 2 / 1 6 S F i g u r e 8 N T- 1 2 / 1 6 / 2 0 S E F i g u r e 9 N T12/16/20S and SE
VENT ASSEMBLY INSTALLATION (NT SERIES)

13
F i g u r e 1 1 N T - 2 0 S F i g u r e 1 2 N T- 2 4 / 3 0 / 3 4 S P P - 3 0 S
VENT ASSEMBLY INSTALLATION (NT SERIES)

14E X T E N S I O N T U B E K I T N U M B E R M I N . / M A X .
L E N G T H ( E x t e n s i o n Tu b e R a n g e )
5
2
0
5
9
3
2
1
/
4
"
t
o
3
1
/
8
"
5
2
0
5
9
4
3
1
/
8
"
t
o
4
7
/
8
"
5
2
0
5
9
5
4
7
/
8
"
t
o
7
"
5
2
0
5
9
6
7
t
o
9
"
F i g u r e 1 5 N T - 4 0 P - 4 0 F i g u r e 1 3 N T- 2 4 / 3 0 / 3 4 S P P - 3 0
EXTENSION TUBEKI T NUMB ER MIN./MAX.
L E N G T H ( E x t e n s i o n Tu b e R a n g e )
5
2
0
4
9
8
2
1
/
4
"
t
o
3
1
/
8
"
5
2
0
4
9
9
3
1
/
8
"
t
o
4
7
/
8
"
5
2
0
5
0
0
4
7
/
8
"
t
o
7
"
5
2
0
5
0
1
7
t
o
9
"
F i g u r e 1 4 N T- 2 4 / 3 0 / 3 4 S P P - 3 0 S
VENT ASSEMBLY INSTALLATION (NT SERIES)

"

"

15
F i g u r e 1 7 P - 4 0 F i g u r e 1 6 N T- 4 0
VENT ASSEMBLY INSTALLATION (NT-40 and P-40)

16
F i g u r e 1 9 F i g u r e 1 8 N T - 4 0 P - 4 0 *THE TOTAL, FREE, UNOBSTRUCTED
RETURN AIR OPENINGTO THE FURNACE MUST NOT BE LESS THAN THE MINIMUM
RETURN AIR
Return Air
- The cabinet that the furnace may be installed in will have
louvers or openings for the return air back tothe furnace. When
the furnace is installed, it is imperative that the return air
louvers on the furnace cabinet openingare not
obstructed.Usually, these furnaces are installed under a
c o u n t e r , s o f a o r b e d i n o r d e r t o b e o u t o f t h e w a y. A g r i l l e o r
opening mustbe built into the cabinetry or into the base area of
the s ofa o r be d. Return air fro m the liv ing area o f the tr aile r i s
drawnin through the grille and into the return air openings in
t h e f u r n a c e c a b i n e t . Fi g u r e 1 9 i l l u s t r a t e s t h e r e t u r n a i r
circulationof the furnace.
Note: Refer to the installation manual for the minimum
r e t u r n a i r a r e a f o r y o u r s p e c i fi c f u r n a c e m o d e l .
I n s u ffi c i e n t r e t u r n a i r w i l l c a u s e t h e f u r n a c e t o o v e r h e a t a n d
c y c l e o n l i m i t . A n o t h e r s y m p t o m o f a r e t u r n a i r p r o b l e m is:
1.
F u r n a c e s e e m s t o r u n c o n t i n u o u s l y i n a n e ff o r t t o s a t i s f y t h e
thermostat.

17
Figure 20
DUCTING
Ducting
- Suburban furnaces require that a minimum duct area be
maintained throughout entire duct system includingthrough the
r e g i s t e r. I t i s v e r y i m p o r t a n t t o a d h e r e t o t h e m i n i m u m d u c t
area in order to keep the furnace from cyclingon high limit and
to assure proper operation of the sail switch (sometimes
referred to as a microswitch.)
N O T E : ( R e f e r to the installation manual for the minimum
ducted square inches area for each model.)NOTE: Ducts
terminating in a dead air space (like holding tank
c o m p a r t m e n t s o r c a r g o a r e a s ( To y B o x e s ) w i t h n o m e a n s f o r
return air recirculation should not be counted in the
required duct area. Also, ducts 2" indiameter or smaller
should not be counted in the required duct area.
When installing a duct system, avoid making a lot of turns. The
s t r a i g h t e r t h e d u c t s y s t e m , t h e l e s s t h e r e s i s t a n c e t o a i r fl o w
a n d t h e b e t t e r t h e p e r f o r m a n c e o f t h e f u r n a c e . Avoid making sharp
turns in the duct system. Sharp turns will increase the static pressure in the plenum area of
thef u r n a c e a n d c o u l d c a u s e t h e f u r n a c e t o c y c l e o n l i m i t . T h e d u c t
connections to the furnace cabinet should be tight to eliminate
any heat loss which could result in overheatingof the component
parts on the furnace as well as a reduction in the heated air
fl o w t h r o u g h t h e d u c t w o r k .

I N S T A L L A T I O N R E Q U I R E M E N T S
M o d e l s C l r F r o n t C l r T o p C l r B t m C l r B a c k C
l r L e f t C l r R i g h t D u c t s R e q d B t m D u c t S q
I n c h T o p D u c t S q I n c h L & R S i d e D u c t S q I n c
h R e t u r n A i r S q i n c h D D - 1 7 D S I S e e * 1 0 " 0 "
0 " 0 " 0 " n / a n / a n / a n / a n / a N T - 1 2 S 3 / 8 " 1 "
0 " 0 " 1 " 1 " 2 - 4 " n / a n / a 2 5 " 5 5 " N T - 1 6 S 3 /
8 " 1 " 0 " 0 " 1 " 1 " 2 - 4 " n / a n / a 2 5 " 5 5 " N T - 2
0 S 1 " 1 " 0 " 0 " 1 " 1 " 2 - 4 " n / a n / a 2 5 " 5 5 " N T
- 1 2 S E S e e * 1 5 / 8 " 0 " 0 " 5 / 8 " 5 / 8 " n / a n / a n
/ a n / a n / a N T - 1 6 S E S e e * 1 5 / 8 " 0 " 0 " 5 / 8 "
5 / 8 " n / a n / a n / a n / a n / a N T - 2 0 S E S e e * 1 5 / 8
" 0 " 0 " 5 / 8 " 5 / 8 " n / a n / a n / a n / a n / a N T - 2 4
S P 0 " 0 " 0 " 0 " 1 " 1 " 3 - 4 " 4 8 " n / a 3 6 " 5 5 " N
T - 3 0 S P 0 " 0 " 0 " 0 " 1 " 1 " 3 - 4 " 4 8 " n / a 3 6 " 5
5 " N T - 3 4 S P 0 " 0 " 0 " 0 " 2 " 2 " 4 - 4 " 4 8 " n / a
4 8 " 5 5 " N T - 4 0 1 " 1 " 0 " 0 " 2 " 2 " 4 - 4 " 4 8 " n /
a 4 8 " 1 1 3 " P - 3 0 0 " 0 " 0 " 0 " 1 " 1 " 4 - 4 " 4 8 "
n / a 4 8 " 5 5 " P - 4 0 1 " 1 " 0 " 0 " 2 " 2 " 4 - 4 " 4 8 "
n / a 4 8 " 1 1 3 "
* 1 - S p e c i a l c l e a r a n c e s f o r d i s c h a r g e g r i l l
s. R e f e r t o I n s t a l l a t i o n a n d I n s t r u c t i o n M a
n u a l. * 2 - R e t u r n a i r s h o u l d b e 1 4 2 " i f 4 d u c
t s a r e u s e d. M a y b e r e d u c e d t o 8 8 " i f 5 d u c t s
a r e u s e d.
N O T E :
0 " c l e a r a n c e i s t o s p a c e r ( f l a n g e s )

I N S T A L L A T I O N R E Q U I R E M E N T S
M o d e l s C l r F r o n t C l r T o p C l r B t m C l r B a c k C
l r L e f t C l r R i g h t D u c t s R e q d B t m D u c t S q
I n c h T o p D u c t S q I n c h L & R S i d e D u c t S q I n c
h R e t u r n A i r S q i n c h S F - 2 0 / 2 0 F 1 " 0 " 0 " 0 "
0 " 0 " 2 - 4 " 5 6 " 5 6 " 2 5 " 5 5 " S F - 2 5 / 2 5 F 1 "
0 " 0 " 0 " 0 " 0 " 3 - 4 " 5 6 " 5 6 " 3 6 " 5 5 " S F - 3 0
/ 3 0 F 1 " 0 " 0 " 0 " 0 " 0 " 3 - 4 " 5 6 " 5 6 " 3 6 " 5 5
" S F - 3 5 / 3 5 F 1 " 0 " 0 " 0 " 0 " 0 " 4 - 4 " 5 6 " 5 6
" 4 8 " 5 5 " S F - 4 2 / 4 2 F 1 " 1 " 0 " 0 " 2 " 2 " 4 - 4
" 7 2 " S E E * 3 5 6 " 4 8 " S E E * 2 S H - 3 5 1 " 0 " 0 "
0 " 1 " 1 " 4 - 4 " 5 6 " 5 6 " 4 8 " 5 5 " S H - 4 2 1 " 1 "
0 " 0 " 2 " 2 " 4 - 4 " 7 2 " S E E * 3 5 6 " 4 8 " S e e * 2
S H D - 2 5 4 2 1 " 1 " 0 " 0 " 2 " 2 " 4 - 4 " 7 2 " S E E *
3 5 6 " 4 8 " S E E * 2
N O T E :
0 " c l e a r a n c e i s t o s p a c e r ( f l a n g e s ) * 1 - S p e
c i a l c l e a r a n c e s f o r d i s c h a r g e g r i l l s. R e f e r
t o I n s t a l l a t i o n a n d I n s t r u c t i o n M a n u a l. * 2
- R e t u r n a i r s h o u l d b e 1 4 2 " i f 4 d u c t s a r e u s
e d. M a y b e r e d u c t e d t o 8 8 " i f 5 d u c t s u s e d. *
3 - B o t t o m d u c t r e q u i r e d. S F 4 2 u s e s k i t # 5
2 0 7 5 3, S H - 4 2 a n d S H D - 2 5 4 2 u s e s k i t # 5 2
0 8 6 4.

I N S T A L L A T I O N R E Q U I R E M E N T S
M o d e l s C l r F r o n t C l r T o p C l r B t m C l r B a c k C
l r L e f t C l r R i g h t D u c t s R e q d B t m D u c t S q
I n c h T o p D u c t S q I n c h L & R S i d e D u c t S q I n c
h R e t u r n A i r S q i n c h S F V - 2 0 / 2 0 F 1 " 1 " 0 " 0
" 1 " 1 " S E E * 4 5 2 " S E E * 4 S E E * 4 5 5 " S F V 2 5 / 2 5 F 1 " 1 " 0 " 0 " 1 " 1 " S E E * 4 5 2 " S E E * 4
S E E * 4 5 5 " S F V - 3 0 / 3 0 F 1 " 1 " 0 " 0 " 1 " 1 "
S E E * 4 5 2 " S E E * 4 S E E * 4 5 5 " S F V - 3 5 / 3 5
F 1 " 1 " 0 " 0 " 1 " 1 " S E E * 4 5 2 " S E E * 4 S E E *
4 5 5 " S F V - 4 2 / 4 2 F 1 " 2 " 0 " 0 " 1 " 1 " S E E * 4
5 2 " S E E * 4 S E E * 4 1 4 2 "
N O T E :
0 " c l e a r a n c e i s t o s p a c e r ( f l a n g e s ) * 1 - S p e
c i a l c l e a r a n c e s f o r d i s c h a r g e g r i l l s. R e f e r
t o I n s t a l l a t i o n a n d I n s t r u c t i o n M a n u a l. * 2
- R e t u r n a i r s h o u l d b e 1 4 2 " i f 4 d u c t s a r e u s
e d. M a y b e r e d u c t e d t o 8 8 " i f 5 d u c t s u s e d. *
3 - B o t t o m d u c t r e q u i r e d. S F 4 2 u s e s k i t # 5
2 0 7 5 3, S H - 4 2 a n d S H D - 2 5 4 2 u s e s k i t # 5 2
0 8 6 4. * 4 - V e r t i c a l m o u n t f u r n a c e r e v i e w t a
b l e b e l o w f o r d u c t i n g r e q u i r e m e n t s. T h e d u
c t r e q u i r e m e n t s m u s t b e f o l l o w e d i n o r d e r t
o a s s u r e p r o p e r o p e r a t i o n o f t h e f u r n a c e. T h e
m i n i m u m o p e n d u c t a r e a s l i s t e d b e l o w m u s t
b e m a i n t a i n e d t h r o u g h t h e e n t i r e d u c t s y s
t e m i n c l u d i n g t h r o u g h r e g i s t e r.
M O D E L T O P A N D F R O N T D U C T S ( 4 " R o u n d
) B O T T O M L E F T D U C T R I G H T D U C T M i n i m
u m D u c t A r e a M i n i m u m D u c t A r e a M i n i m u m D
u c t A r e a
S F V - 2 0 ( F ) * O p t i o n a l R e q u i r e d 5 2 S Q. I N.
* O p t i o n a l * O p t i o n a l S F V - 2 5 ( F ) * O p t i o n
a l R e q u i r e d 5 2 S Q. I N. * O p t i o n a l * O p t i o n a
l S F V - 3 0 ( F ) * O p t i o n a l R e q u i r e d 5 2 S Q. I
N. * O p t i o n a l * O p t i o n a l S F V - 3 5 ( F ) 4 8 S Q.
I N. ( B o t t o m F r o n t D u c t N o t T o b e U s e d ) 5 2 S
Q. I N. 5 6 S Q. I N. S F V - 4 2 ( F ) 4 8 S Q. I N. ( T o p
F r o n t D u c t N o t T o B e U s e d. ) 5 2 S Q. I N. 5 6 S Q
. I N. 7 2 S Q. I N. * U s e o f t h e s e d u c t s a r e i n a d d
i t i o n t o t h e r e q u i r e d u s e o f t h e b o t t o m d u c
t.

21
FURNACE SPECIFICATIONS
12 VDCModelDescriptionInputBTU/hr T y p e
G a s V o l t a g e Motor Diameter Amp DrawStaticPressureC.F.M. Max.
D D 1 7 D S I D i r e c t Discharge1
7
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
3
"
2
.
9
n
/
a
1
4
5
NT-12SNT12SEDuctedDirectDischarge1
2
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
3
"
2
.
8
S
.
1
"
w
c
SE - n/aS - 122SE -140NT16SNT16SEDuctedDirectDischarge1
6
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
3
"
2
.
8
S
.
1
"
w
c
SE - n/aS - 165SE-140NT20SNT20SEDuctedDirectDischarge1
9
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
3
"
2
.
8
S
.
1
"
w
c
SE-n/aS - 165SE150N
T
2
4
S
P
D
u
c
t
e
d
2
4
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
2
.
5
"
3
.
5
.
2
"
w
c
2
6
5
N
T
3
0
S
P
D
u
c
t
e
d
3
0
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
2
.
5
"
5
.
5
.
2
"
w
c
3
4
5
N
T
3
4
S
P
D
u
c
t
e
d
3
4
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
2
.
5
"
7
.
5
.
1
"
w
c
3
7
3
N
T
4
0
D
u
c
t
e
d
4
0
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
2
.
5
"
9
.
5
.
1
5
5
"
/
.
2
0
B
4
4
1
ParkModelsP-30S
D
u
c
t
e
d
3
0
,
0
0
0
P
R
O
P
A
N
E
1
2
0
V
A
C
3
"
2
.
5
.
1
5
"
w
c
3
4
5
P-40**
D
u
c
t
e
d
4
0
,
0
0
0
P
R
O
P
A
N
E
1
2
0
V
A
C
3
"
2
.
0
.
1
5
"
w
c
4
4
1
NOTES

**P-40 Park Model Furnace and valve is convertible to Natural Gas. Instructions on
converting unit to Natural Gas are on sticker on side of cabinet.

22
FURNACE SPECIFICATIONS
12 VDCModelDescriptionInputBTU/hr T y p e
G a s V o l t a g e Motor Diameter Amp DrawStaticPressureC.F.M. Max.
S
F
2
0
/
2
0
F
D
u
c
t
e
d
2
0
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
3
"
6
.
5
=
2
.
5
i
n
.
Motor
8.5=3 in.Motor
.
2
"
w
c
3
0
0
S
F
2
5
/
2
5
F
D
u
c
t
e
d
2
5
,
0
0
0
P
R
O
P
A
N
E
1
2
V
D
C
3
"
6
.
5
=
2
.
5
i
n
.
Motor
8.5=3 in.Motor
.
2
"
w
c
3
0
0
S
F
3
0
/
3
0
F
D
u
c
t
e
d
3
0
,
0
0
0
P
R
O
P
A
N
E
1
2

V
D
C
3
"
i
n
.
Motor
8.5=3 in.Motor
.
2
"
w
3
5
/
3
5
0
0
P
R
O
V
D
C
3
"
i
n
.
Motor
9.4=3 in.Motor
.
2
"
w
4
2
/
4
0
,
0
0
2
V
D
C
3
w
c
4
3
2
0
/
2
0
,
0
0
1
2
V
D
C
3
w
c
3
0
2
5
/
2
5
,
0
0
1
2
V
D
C
3
w
c
3
0
3
0
/
3
0
,
0
0
1
2
V
D
C
3
w
c
3
0
3
5
/
3
5
,
0
0
1
2
V
D
C
3
w
c
3
7
4
2
/
4
,
0
0
0
V
D
C
3
w
c
4
3
3
5
/
3
3
5
,
0
E
1
2
V
D
C
3
w
c
3
7
4
2
/
4
0
,
0
0
2
V
D
C
3
w
c
4
3
2 5 4 2 D u c
P
A
N
E
V
D
C
3
(
L
o
w

6
c

.
3

F
P
8

2
0

D
A
.

F
P

"
0
0
0

1
S
F
P

u
N
5

c
E
=

5
D
R

2
S

.
F

5
-

1
2

2
.

S
u
O
.
V
u
O

e
N

d
E

4
1

"

c
P

t
A

e
N

.
F
D
R

5
V
u
O

.
c
P

"

t
A

e
N

"
0
0
0

8
S
F
P

.
F
D
R

5
V
u
O

.
c
P

"

t
A

e
N

"
0
5
0

8
S
F
P

.
F
D
R

5
V
u
O

.
c
P

"

t
A

e
N

"
5

9
S

.
F

4
V

"

F
R
1
S
5
0

2
0

F
0

"
5

"
0
1
"
)

D
O
1
H

F
P

8
S

D
R

u
P
.

c
A
5

t
N
.

e
E
2

d
1
5

D
P

u
R

c
O

t
P

e
A

.
H

2
-

"

u
O

c
P

1
0
.
6
S H D d 2 5 , 0 0 0
2
8
.
8
12 (High).
2
5
"

t
A

8
S
F
P

F
c
P

1
F
D
R

"
0
5
0

2
P
"
0

d
E

d
E

d
E

d
E

4
2
"

d
N

t
A

e
N

d
E

4
1

"

42,000P
w

R
c

O
3

23S E Q U E N C E O F O P E R A T I O N F o r F u r n a c e s E q u i p p e d W i t h
Time Delay
The thermostat controls the operating circuit to the furnaceby
reacting to room temperature to open and close a set of contact
p o i n t s w h i c h a l l o w s c u r r e n t t o fl o w t o t h e O N a n d O F F s w i t c h
t h e n t o t h e r e l a y. T h e r e l a y r e c e i v e s t h e p o w e r a n d a l l o w s p o w e r
t o p a s s t h r o u g h t o t h e s w i t c h w i t h i n t h e r e l a y. T h i s i s d o n e b y
aheater coil within the relay which actuates a bi-metal
d i s c c l o s i n g t h e r e l a y c i r c u i t . T h e p o w e r t h e n fl o w s t o t h e m o t o r
and allows the blower tooperate. One end of the motor shaft
drives the room air wheel. The other end of the motor shaft
drives thecombustion air wheel that delivers the required air to
theburner for combustion.The limit switch is an in-line device
which protects thefurnace from over heating conditions. The
contacts in thelimit switch open at a given temperature setting,
s h u t t i n g o ff p o w e r t o t h e i g n i t i o n s y s t e m w h i c h c o n t r o l s t h e g a s
v a l v e . As the room air wheel comes up to speed, air flow closest h e s a i l s w i t c h
completing the circuit. The sail switch isplaced into the system
as a safety to prove there isadequate air for combustion.The
next operation is controlled by the Direct SparkIgnition, (DSI)
system as power is applied to the DSI board.The system will do
the following.
1.
The board has a timing circuit which allows the blower to p u r g e
the chamber of any products of combustion or gas.
2.
The board will then apply power to the gas valve. At thesame
time it produces a high voltage power supply to theelectrode
p r o d u c i n g s p a r k a t t h e b u r n e r.
3.
T h e b o a r d w i l l a l s o c o n fi r m t h e p r e s e n c e o f a fl a m e . I f t h e
fl a m e i s n o t s e n s e d a f t e r 7 s e c o n d s , t h e m o d u l e w i l l t r y t w o ( 2 )
m o r e t i m e s a n d t h e n g o i n t o l o c k - o u t . T h e fl a m e i s s e n s e d
through the spark wire and electrode.When the thermostat has
reached the set point with theroom air temperature, the
contacts will open removingpower from the controls. The blower
w i l l r e m a i n o n u n t i l t h e r e l a y o p e n s a n d s t o p s t h e m o t o r.
NOTE: On some models, sail switch is before
limitswitch.

24
Sequence of Operation for Fan Control Module Board
Part Number 520820
Time Line
Description - Sequence of Events
StartThermostat Callsfor HeatThe wall thermostat controls the operation of the furnace by
reacting to roomtemperature, this allows current to flow through the On/Off switch to the
module board.The module board constantly checks for a minimum 9.5 volts. If there is not
9.5 volts,the module board will go into a stand by mode until adequate power is supplied. It
willthen resume normal operation.Upon a call from the thermostat, the module board
thermostat circuit will go active. Thesail switch circuit is verified as being open. The blower
output is energized. Blower motor starts.15 Seconds PurgeCycleThe module board will then
verify that the sail switch circuit is closed and motor is upto speed. If this circuit remains
open for 30 seconds after the blower motor starts, themodule board will go into lock out and
shut down the blower motor.The module board checks that the gas valve relay contacts
(which are located on themodule board) are open before the ignition sequence starts.The
board has a pre-purge timing circuit of (approximately 15 seconds). This allows thechamber
to purge.7 Seconds IgnitionCycle and FlameSenseThe module board will energize the gas
valve and enable the high voltage spark outputto the electrode for 7 seconds of ignition
time.The module board will then check for flame sense to verify successful lighting of
themain burner flame. Sparking will then be terminated and the gas valve and
blower outputs will remain energized. If ignition is successful the module board will monitor
the flame sense, sail switch andlimit switch circuits, and the thermostat inputs during the
heating period.The flame is sensed through the spark wire and electrode. Therefore, it is
essential thatthe electrode is properly positioned in the burner flame.2 a n d 3
I g n i t i o n
n
d
r
d
Cycles if Required3 Try Ignition BoardIf the flame is not sensed after seven (7) seconds, a
second 15 second purge cycle willbegin followed by a second Trial-For-Ignition sequence.
After three (3) Trial-For-Ignitionattempts with no ignition of the main burner, the module
board will de-energize the gasvalve immediately and blower will run for 3 minutes and then
shutdown in lockout.H e a t i n g C y c l e I f d u r i n g t h e h e a t i n g c y c l e , t h e l i m i t
s w i t c h c i r c u i t o p e n s a n d r e m a i n s o p e n f o r 5 minutes, the module board
will go into lock out and shut down the blower motor. If thisoccurs, the thermostat will need
to be reset for the furnace to operate.90 Second ShutDownWhen the thermostat has
reached its set point and the demand for heat ends, the gasvalve will be de-energized and
the flame will go out. The post purge period of 90seconds begins. When it times out, the
blower motor output is removed, and the blower stops.

25
Sequence of Operation for 24 VAC Fan Control Module Board
Part Number 520947
Time Line
Description - Sequence of Events
StartThermostat Callsfor HeatThe wall thermostat controls the operation of the furnace by
reacting to roomtemperature, this allows current to flow through the On/Off switch to the
module board.The module board must have a minimum 18 volts for normal operation.Upon a
call from the thermostat, the module board thermostat circuit will go active. Thesail switch
circuit is verified as being open. The blower output is energized. Blower motor starts.15
Seconds PurgeCycleThe module board will then verify that the sail switch circuit is closed
and motor is upto speed. If this circuit remains open blower motor will run continuously until
sail switchcloses.The module board checks that the gas valve relay contacts (which are
located on themodule board) are open before the ignition sequence starts.The board has a
pre-purge timing circuit of (approximately 15 seconds). This allows thechamber to purge.7
Seconds IgnitionCycle and FlameSenseThe module board will energize the gas valve and
enable the high voltage spark outputto the electrode for 7 seconds of ignition time.The
module board will then check for flame sense to verify successful lighting of themain burner
flame. Sparking will then be terminated and the gas valve and blower outputs will remain
energized. If ignition is successful the module board will monitor the flame sense, sail switch
andlimit switch circuits, and the thermostat inputs during the heating period.The flame is
sensed through the flame sence electrode. Therefore, it is essential thatthe electrode is
properly positioned in the burner flame.2 a n d 3 I g n i t i o n
n
d
r
d
Cycles if Required3 Try Ignition BoardIf the flame is not sensed after seven (7) seconds, a
second 15 second purge cycle willbegin followed by a second Trial-For-Ignition sequence.
After three (3) Trial-For-Ignitionattempts with no ignition of the main burner, the module
board will de-energize the gasvalve immediately and blower will run for 90 seconds and then
shutdown in lockout.H e a t i n g C y c l e I f d u r i n g t h e h e a t i n g c y c l e , t h e l i m i t
s w i t c h c i r c u i t o p e n s a n d r e m a i n s o p e n t h e g a s v a l v e will close and the
blower motor will continue to run.90 Second ShutDownWhen the thermostat has reached its
set point and the demand for heat ends, the gasvalve will be de-energized and the flame will
go out. The post purge period of 90seconds begins. When it times out, the blower motor
output is removed, and the blower stops.

26
Sequence of Operations for SHD-25421st Stage Call for Heat
The wall thermostat controls the operation of the dual stage
furnace by reacting to room temperature. This allows current
t o fl o w t h r o u g h t h e O n / O ff s w i t c h t o t h e B l o w e r S p e e d C o n t r o l
Board then to the Module Board.The module board constantly
checks for a minimum 9.5 volts. If there is not 9.5 volts, the
module board will go into a standbymode until adequate power
is supplied. It will then resume normal operation.Upon a call
f r o m t h e t h e r m o s t a t t h e fi r s t s t a g e w i l l b e a c t i v a t e d . T h e
module board thermostat circuit will go active and the
s a i l s w i t c h i s v e r i fi e d a s b e i n g o p e n . T h e b l o w e r o u t p u t i s
energized. The blower motor starts.
15 Second Purge Cycle
The module board will then verify that the sail switch circuit is
closed and motor is up to speed. If this circuit remains open
for 30 seconds after the blower motor starts, the module board
w i l l g o i n t o l o c k o u t a n d s h u t d o w n t h e b l o w e r m o t o r. T h e m o d u l e
board checks that the gas valve relay contacts (located on the
module board) are open before the ignitingsequence starts.The
board has a pre-purge timing circuit of approximately 15
seconds. This allows the combustion chamber to purge.7 Second
Ignition Cycle and Flame SenseThe module board will energize
the gas valve and enable the high voltage spark output to the
electrode for a seven secondignition period.The module board
w i l l t h e n c h e c k f o r fl a m e s e n s e t o v e r i f y s u c c e s s f u l l i g h t i n g o f
t h e m a i n b u r n e r fl a m e . S p a r k i n g o f t h e i g n i t e r i s t h e n
terminated. The gas valve and blower outputs will remain
energized.If ignition is successful the module board will monitor
t h e fl a m e s e n s e , s a i l s w i t c h , a n d t h e l i m i t s w i t c h c i r c u i t s . T h e
fl a m e i s s e n s e d t h r o u g h t h e s p a r k w i r e a n d e l e c t r o d e t h e r e f o r e ,
it is essential that the electrode is properly positioned in the
b u r n e r fl a m e .
3 try Ignition Board
I f t h e fl a m e i s N O T s e n s e d a f t e r s e v e n ( 7 ) s e c o n d s , o r i f t h e u n i t
f a i l s t o i g n i t e , a s e c o n d fi f t e e n ( 1 5 ) p u r g e c y c l e w i l l
beginfollowed by second trial for ignition sequence. After three
(3) trial for ignition attempts with no ignition of the main
burner, themodule board will de-energize the gas valve
immediately and the blower will run for three (3) minutes and
then go into lockout m o d e .
2 Stage Heating
nd
If during the thermostat cycle the demand for heat drops below
the second stage thermostat setting ( 3 to 5 degrees
variancedepending on thermostat manufacturer), the blower
speed control board will be energized. The blower speed control
boardwill energize the additional gas valve solenoid and
i nc rea se mo t or speed to t he high po si ti o n. Furnac e will re mai n
i n t h e s e c o n d s t a g e o p e r a t i o n u n t i l t h e r m o s t a t i s s a t i s fi e d .
90 Second Shut Down
When the thermostat has reached its set point and the demand
for heat ends, the gas valve will be de-energized and the
fl a m e w i l l g o o u t . T h e p o s t c o m b u s t i o n p u r g e p e r i o d o f 9 0

seconds begins. When it times out, the blower motor output is


removed,and the blower stops.

27
TROUBLE SHOOTING GUIDESUBURBAN RV FURNACES with TIME DELAY 12 VDC HEATING
SECTION
Thermostat closes
-No
Check thermostat wire connections,contact points and the heat
a n t i c i p a t o r.
-Y e s
Clean points, secure looseconnections, replace thermostat if
Anticipator is shorted.

No

Check 12vdc at blue wire, check theamp draw to thermostat.


-Y e s
Re pl ac e thermos tat.
YesNo

Check for shorts. C h e c k c o m p o n e n t s a m p e r a g e .


-Y e s
Re pai r or replace c onnec ti ons o r par ts wi th hi ghe r than no rmal
a m p d r a w.

Yes
C h e c k
f o r
1 2 v d c
a t
f u r n a c e
-No
C h e c k o n / o ff s w i t c h o n f u r n a c e

Yes

C h e c k
f u s e
o r
c i r c u i t
b r e a k e r
-No
Re pl ac e fuse/ Rese t bre ake r

Yes

Approximately 10-20 secondsB l o w e r i s o p e r a t i n g


-No
Check for 12vdc at time delay relay andfor 12vdc to red wire
l e a d i n g t o t h e m o t o r.
-No
R e p l a c e t h e t i m e d e l a y r e l a y.

Yes

Yes
Check ground wire on terminal block.
-No
R e p l a c e t h e m o t o r.

After 15 seconds the modulec r e a t e s s p a r k a n d o p e n s v a l v e .


-No
Check for 12vdc between red and yellow wires at the module
board.
-Y e s
Check plug connection to themModule-electrode and wire-spark
gap 1/8 inchbetween probe and ground.

No

Check for 12vdc at limit switch,both sides.


-Y e s
Re pl ac e the s ai l swi tc h.
YesNo

Check for 12vdc at sail switchboth sides.


-Y e s
Re pl ac e the li mi t sw itch.

Spark occurs for approximately7 seconds and main burner


fl a m e e s t a b l i s h e s .
-No
No spark at the electrode
-No
Re pl ac e the mo dul e.

Yes

Check for 12vdc at gas solenoidvalve.


-No
Re pl ac e the mo dul e.

Yes

Did the gas valve open.


-No
Check gas pressure at the manifold or for restrictions in the
b u r n e r o r i fi c e .

Yes

No

Yes
Check for restriction incombustion air Intake (wasps,
e t c . ) Re p l a c e t h e g a s v a l v e .

No

I s fl a m e e s t a b l i s h e d .
-NoC h e c k fl a m e c o n t a c t t o e l e c t r o d e . F l a m e s h o u l d b e h a r d
blue.Thermostat opens and the time delayoperates the fan for
thecool down cycle.
-No
R e p l a c e t h e t i m e d e l a y r e l a y.
Yes
System Ok
NOTE: On some models, sail switch is before limit switch.

28
TROUBLE SHOOTING GUIDESUBURBAN RV FURNACE with FAN CONTROL MODULE BOARDS
12 VDC HEATING SECTION
Thermostat Closes
-No
Check thermostat wire connections,contact points and the heat
a n t i c i p a t o r.
-Y e s
Clean points, secure looseconnections, replace thermostat if
anticipator is shorted.

No

Check 12vdc at blue wire, check theamp draw to thermostat.


-Y e s
Re pl ac e thermos tat.
YesNo

Check for shorts. C h e c k c o m p o n e n t s a m p e r a g e .


-Y e s
Re pai r or replace c onnec ti ons o r par ts wi th hi ghe r than no rmal
a m p d r a w.

Yes
C h e c k
f o r
1 2 v d c
a t
f u r n a c e
-No
C h e c k o n / o ff s w i t c h o n f u r n a c e

Yes

C h e c k
f u s e
o r
c i r c u i t
b r e a k e r
-No
R e p l a c e f u s e / R e s e t b r e a k e r.

Yes

Blower is operating at call for heat.


-No
Check for 12vdc at power terminal onmodule board and for
1 2 v d c t o r e d w i r e l e a d i n g t o t h e m o t o r.
-No
R e p l a c e t h e m o d u l e b o a r d a f t e r c o n fi r m i n g m o t o r o p e r a t i o n .

Yes

Yes

Check ground wire on terminal block.


-No
R e p l a c e t h e m o t o r.

Motor is operating
-No
Res et thermo s tat. Mo tor o per ating. Check fo r 12 vdc at bl ue wi re
o n m o l e x e d g e c o n n e c t o r.
-Y e s
Ve r i f y v o l t a g e t h r u l i m i t a n d s a i l s w i t c h t o m o d u l e b o a r d . I f
circuit remains open for 30seconds, module board will go into
l o c k o u t a n d s h u t d o w n m o t o r. R e s e t t h e r m o s t a t . Re p l a c e d e f e c t i v e
part.
Yes

After 15 seconds the modulec r e a t e s s p a r k a n d o p e n s v a l v e .


-No
Check for 12vdc between red and yellow wires at the module
board.
-Y e s
Check plug connection to themodule-electrode and wire-spark
gap 1/8 inchbetween probe and ground.

No

Check for 12vdc at limit switch,both sides.


-Y e s
Re pl ac e the s ai l swi tc h.
YesNo

Check for 12vdc at sail switchboth sides.


-Y e s
Re pl ac e the li mi t sw itch.

Spark occurs for approximately7 seconds and main burner


fl a m e e s t a b l i s h e s .
-No
No spark at the electrode
-No
Re pl ac e the mo dul e.

Yes

Check for 12vdc at gas solenoidvalve.


-No

Re pl ac e the mo dul e.

Yes

Did the gas valve open.


-No
Check gas pressure at the manifold or for restrictions in the
b u r n e r o r i fi c e .

Yes

No

Yes
Check for restriction incombustion air Intake (wasps,
e t c . ) Re p l a c e t h e g a s v a l v e .

No

I s fl a m e e s t a b l i s h e d .
-NoC h e c k fl a m e c o n t a c t t o e l e c t r o d e . F l a m e s h o u l d b e h a r d
blue.Thermostat opens and the module boardoperates the fan for
thecool down cycle.
-No
Re pl ac e the mo dul e bo ard
Yes
System Ok

29
SERVICE HINTS, DIAGNOSIS, AND CORRECTIVE MEASURES
F O R T H E I G N I T I O N S Y S T E M S O F S U B U R B A N 2 4 V O LT
E L E C T R O N I C I G N I T I O N G A S F U R N A C E S W I T H T I M E D E L AY
CAUTIONS:1.
Never operate the furnace with the electrode wire disconnected nor withthe electrode
assembly removed from the furnace.
2.
Never use a screwdriver on any part of the electrode assemblywhile the furnace is in
operation.
3.
Be certain that the spark from the electrode never reaches the flamesensor portion of the
electrode assembly.
4.
Be sure the electrode assembly screws are snug at all times, especiallyafter the electrode
has been removed and reinstalled.
5.
If the module board is found to be defective, it must be replaced - it is notfield repairable.
Any attempts to repair the board may alter the board andcause it to operate in an
unsatisfactory manner.
6.
Insure that the gap between electrode and ground is always 1/8". Thegap between the flame
sensor should be approximately twice the gapbetween electrode and ground to insure no
sparking to sensor. Sparkingto sensor will damage the module board. The electronic ignition
system is made up of three main parts; the moduleboard, the electrode assembly, and the
electrode wire. The module boardis the brain of the electronic ignition system and it has
several functions.
1.
When the blower reaches approximately 75% of the normal r.p.m.and sufficient air flow is
established, the sail switch engages and completesa 24 volt circuit through the limit switch
to the module board.
2.
After a 12 - 18 second delay, 24 volt current will pass through themodule board to the
solenoid valve. The current to the valve opens it andallows gas to the main burner;
simultaneously, the module board sendshigh voltage through the electrode wire to the
electrode assembly. Thevoltage seeks a ground between electrode and ground probe and a
sparkoccurs. The spark then ignites the main burner.
3.
The module board also performs the lockout function in cases where thespark fails to light
the burner. When lockout occurs, the spark stops, thevoltage from the module board to the
gas valve is discontinued, and thevalve closes. The unit will remain in lockout and the blower
will continue torun until the thermostat is turned off. Turning the thermostat off
disengagesthe lockout function of the module board. After the blower has stopped,
theignition sequence can be started again. The module will try three times for ignition before
lockout.It is important to determine the type problem being experienced, thenthe proper
checkout procedure can be made. The following is a list of problems, how to identify in which
area the problem is located, andhow to correct it.
1. Electrode not sparking
- with blower running and micro switchengaged, check the following:
a.
Check for proper voltage at module board after the blower motor reaches full r.p.m. If no
voltage, check continuity through microswitch and limit switch. Also check wiring and wire
connections.
b.

Voltage is present but no spark at electrode after 12 - 18 seconddelay, check electrode wire
connections.
c.
Wire connections OK, but electrode wire does not showcontinuity through it - replace
electrode wire.
d.
Electrode wire does show continuity through it - check electrodegap to be sure it is 1/8"
maximum between electrode andground. NOTE: Gap between sensor and ground must be
twiceelectrode gap.
e.
Electrode gap OK - check electrode assembly for possiblecracks or carbon on tip of
electrode.
f.
Electrode OK - replace module board.
2.Electrode sparking, but gas not coming through burner:a.
Check to see if voltage is coming out of module board to gasvalve after the 12 - 18 second
delay. Check the wires in themolex connector to be sure they are intact and making
contactwith the module board. Check wire from the module board tovalve for continuity.
Wire and connections check OK - replacemodule board.
b.
Voltage is coming out of module board to gas valve, but gasvalve does not open - replace
gas valve.
3.Electrode sparking and gas valve opening, but burner will notlight:a.
Check to see if gas is coming through to the burner. This can beaccomplished by using a
flow meter in the gas supply line. If nogas is coming through the burner, check for
obstruction in gasline, in main burner orifice, or in main burner.
b.
Gas is coming through burner, but spark will still not igniteburner - check gas pressure.Line
Pressure - Min. 11" W.C.*, Max. 14" W.C.To properly check pressure, first determine the line
pressure, cyclefurnace and check pressure drop on demand. The drop in pressureshould not
be more than " W.C. A drop of more than 1/2" wouldindicate a faulty regulator, a restriction
in the gas line, or a pinched gasline. Excessive pressure drop could also be due to
moisturecontamination.
c.
Gas pressure OK - check for obstruction in main burner;check to be sure electrode is
positioned approximately 1/4"above and directly over slots on the main burner adjustelectrode if necessary.
d.
Remove burner and check burner for obstructions. Clean asrequired.
4.Burner ignites, but goes off and into lockout:a.
Check to be certain that flame sensor is over slots in the mainburner and that the main
burner flame is burning against the tipof the flame sensor - adjust by bending sensor probe.
NOTE:Sensor probe should be in the inner blue cone of the burner flame (approximately 1/4"
t o 5/16" above burner).
b.
Burner still goes off and into lockout - check wire connectionsat flame sensor and at module
board.
c.
Wire connections OK - check continuity through flame sensor wire.
d.
Continuity of flame sensor wire OK - check with micro ampmeter in series with flame sensor
and flame sensor wire to becertain that the flame sensor is generating at least sevenmicro
amps within seven seconds after the burner is ignited.Connect meter as follows: (+) to
sensor wire, (-) to sensor probe. Adjust position of sensor probe, check for carbondeposits on
sensor probe if reading is less than seven microamps.

e.
Flame sensor circuit generating at least seven micro amps,but burner still goes off and into
lockout - replace moduleboard.
5.Repeated module board failures: a.
Check to be certain that the electrode spark is not sparkingagainst the flame sensor portion
of the electrode assembly.
b.
Check to be sure module board or high voltage wires are notshorted to the chamber wrapper
or other furnace parts.
c.
Be sure insulator covering the electrode wire connection onthe coil of the module board is in
place and insulator behindmodule board is in place.
d.
Make certain that the transformer voltage is within 24 - 30volts A.C.
e.
Be sure duct connections to furnace are airtight. Seal ductcollar connections to furnace
cabinet with duct tape, if necessary to prevent hot air leakage. No air leakage shouldexist
anywhere in the duct system, especially at connectionson furnace cabinet.
f.
Be sure sensor wire terminal is tightly affixed to sensor probe.
g.
Be sure high voltage electrode wire is in good condition andproperly positioned onto pierce
point electrode.

30
F i g u r e 2 1 F i g u r e 2 2 6.
Customer complains of unit going into lockout only once ina while:a.
Thoroughly check electrode and burner relationship.
b.
Lockout can occur if the gas pressure fluctuates at the time thethermostat calls for heat.
Pressure fluctuations can be causedby a malfunctioning gas bottle regulator, an obstruction
or a kinkin the gas line, or moisture in the gas bottle regulator or in thegas lines. It is difficult
to check for these fluctuations that will notnoticeably affect any other appliance in the
coach. However,isolating the furnace from the coach gas system will determineif the gas
system is responsible. This isolation procedure can bedone by connecting a separate upright
bottle, regulator and gasline directly to the furnace, eliminating the coach gas system. If the
occasional lockout still exists, then the furnace should bethoroughly tested to determine the
cause; however, if thefurnace works properly on this separate system, then the coachgas
system should be checked.
c.
Check furnace return air and warm air discharge to be certainsufficient air flow is present to
engage micro switch every time.
d.
Check micro switch to be sure it moves freely.
e.
Remove electrode and burner. Clean thoroughly.
f.
When moisture in the gas system is suspected as being theproblem, especially where the
horizontal type gas bottle is beingused, the following steps should be take to prepare the
gassystem against further moisture problems:Corrective Measures:
1.
Disconnect gas bottle and drain it completely dry of all gasand all moisture.
2.
Disconnect and blow out all gas lines completely dry.

3.
Check pressure regulator on the gas bottle. Replace if necessary.
4.
Add the drying agent. One half pint of methanol alcohol per 100 pound bottle capacity is
recommended.Precautions:
5.
Never fill the gas bottle over 80%.
6.
Do not use the gas bottle completely dry to avoid using upthe drying agent.We have found
the above procedures to be effective in solvingmost occasional lockout problems, especially
where thehorizontal type gas bottle is used. All of these steps must beperformed as
described for the preparation of a contaminatedgas system to be 100% effective.
P-30S with Time DelayP-40 with Time Delay

31
Figure 24
Figure 25 Figure 23R e m o t e F l a m e S e n s e W i t h T i m e
D e l a y F a n C o n t r o l B o a r d (S F- 20/25/30/35/4 2F) L o c a l F l a m e
Sense(NT Models)With
Time Delay

32
F i g u r e 2 6 F i g u r e 2 7 F a n C o n t r o l B o a r d ( N T- 1 2 / 1 6 / 2 0 S a n d
SE)L o c a l F l a m e S e n s e ( S F M o d e l s ) W i t h T i m e D e l ay

33
Figure 29Fa n C o n t r o l P-30SFigure 28Fa n C o n t r o l
B o a r d ( N T- 2 4 / 3 0 / 3 4 S P a n d N T- 4 0 )

34
Figure 30Fa n C o n t r o l B o a r d P-40

35
FURNACE REMOVAL
To r e p l a c e p a r t s o r s e r v i c e t h e
SUBURBAN
family of
RV
furnaces, it is necessary to follow these steps:
D D - 1 7 D S I 1.
Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
2.
Re mo v e the ve nt cap ass embly by remo vi ng appl ic able s c rew s.
3.
Re m o v e t h e c a b i n e t f ro n t t w o ( 2 ) s c re w s .
4.
Re mo v e the appl ic able s c rew s sec ur ing the furnac e to the co ac h
fl o o r .
5.
Re mo v e duct fro m side of furnace, i f e qui ppe d.
6.
Re mo v e the furnace fro m the cabi net area to gai n acce ss to
combustion chamber and applicable parts.
7.
Some parts can be accessed without removal of the complete
furnace.

8.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
9.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
N T- 1 2 / 1 6 / 2 0 S 1.
Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
2.
Re mo v e the ve nt cap ass embly by remo vi ng appl ic able s c rew s.
3.
Re m o v e t h e c a b i n e t f ro n t t w o ( 2 ) s c re w s .
4.
Re mo v e the (1 ) one tie do wn sc rew sec ur ing the chambe r to the
cabinet.
5.
Re mo v e the furnace fro m the cabi net by pul li ng chambe r
outward completely to gain access to all controls and
applicableparts.
6.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
7.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
N T- 1 2 / 1 6 / 2 0 S E 1.
Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
2.
Re mo v e the ve nt cap ass embly by remo vi ng appl ic able s c rew s.
3.
Re m o v e t h e c a b i n e t f ro n t t w o ( 2 ) s c re w s .
4.
Re mo v e the (2 ) tw o tie do w n sc rews se curi ng the c hamber to the
cabinet.
5.
Re mo v e the furnace fro m the cabi net by pul li ng chambe r
outward completely to gain access to all controls and
applicableparts.
6.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
7.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
N T - 2 4 / 3 0 / 3 4 S P a n d N T - 4 0 1.
Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
2.
Re mo v e the ve nt cap ass embly by remo vi ng appl ic able s c rew s
a n d o n e ( 1 ) fl u e r e t a i n i n g s c r e w . N o t a p p l i c a b l e t o N T - 4 0 .
3.
Re m o v e t h e c a b i n e t f ro n t t w o ( 2 ) s c re w s .
4.
Re mo v e the (2 ) tw o tie do w n sc rews se curi ng the c hamber to the
cabinet.
5.

Re mo v e the furnace fro m the cabi net by pul li ng chambe r


outward completely to gain access to all controls and
applicableparts.
6.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
7.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
36
FURNACE REMOVAL
S F - 2 0 / 2 5 / 3 0 / 3 5 / 4 2 , S F V- 2 0 / 2 5 / 3 0 / 3 5 / 4 2 , S H - 3 5 / 4 2
a n d S H D - 2 5 4 2 1.
Re mo v e the ve nt cap ass embly fro m the o utsi de acc es s do o r by
removing applicable screws, also the four (4) screws retaining
the do or to the fr ame . Re mo v e the do or to gai n acc es s to the
furnace.
2.
Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
3.
Re mo v e the (1 ) one tie do wn sc rew sec ur ing the chambe r to the
cabinet.
4.
Re mo v e the furnace fro m the cabi net by pul li ng chambe r
outward completely to gain access to all controls and applicable
parts.
5.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
6.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
S F - 2 0 / 2 5 / 3 0 / 3 5 / 4 2 F, S F V - 2 0 / 2 5 / 3 0 / 3 5 / 4 2 F a n d S H - 3 5 / 4 2 F
1.
Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
2.
Re mo v e the ve nt cap ass embly by remo vi ng appl ic able s c rew s.
3.
Re m o v e t h e c a b i n e t f ro n t t w o ( 2 ) s c re w s .
4.
Re mo v e the (1 ) one tie do wn sc rew sec ur ing the chambe r to the
cabinet.
5.
Re mo v e the furnace fro m the cabi net by pul li ng chambe r
outward completely to gain access to all controls and
applicableparts.
6.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
7.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
P - 3 0 S a n d P - 4 0 1.

Tu r n o ff g a s a n d p o w e r , t h e n d i s c o n n e c t g a s a n d p o w e r s u p p l y a t
t h e f u r n a c e . L a b e l w i r e s a s n e c e s s a r y.
2.
Re mo v e the ve nt cap ass embly by remo vi ng appl ic able s c rew s
a n d o n e ( 1 ) fl u e r e t a i n i n g s c r e w . ( N o t a p p l i c a b l e t o P 4 0 . )
3.
Re m o v e t h e c a b i n e t f ro n t t w o ( 2 ) s c re w s .
4.
Re mo v e the (2 ) tw o tie do w n sc rew sec ur ing the chambe r to the
cabinet.
5.
Re mo v e the furnace fro m the cabi net by pul li ng chambe r
outward completely to gain access to all controls and
applicableparts.
6.
To r e - i n s t a l l , r e v e r s e t h i s p r o c e d u r e .
7.
R e w i r e a p p l i c a b l e w i r e s a n d p e r f o r m a l e a k t e s t o n a l l fi t t i n g s .
Perform a drop pressure test.
37
Figure 31
SF, SH AND SHD-2542 ELECTRODE GAP SPECIFICATIONS AND POSITIONING
To a s s u r e c o n s i s t e n t i g n i t i o n o f t h e b u r n e r , i t i s i m p o r t a n t f o r
the electrode to be positioned properly over the top of the
b u r n e r. W h e n r e p l a c i n g t h e e l e c t r o d e , o r s h o u l d y o u b e
experiencing ignition type problems, the electrode should be
positioned asoutlined in the drawing.
1.
Re mo v e the furnace chamber as se mbl y from the furnac e c abi ne t
following instructions listed in the installation manual.
2.
R e m o v e t h e b u r n e r a c c e s s d o o r. M a n i f o l d a s s e m b l y w i l l h a v e t o
b e re m o v e d a t t h e v a l v e . Re m o v e t h e b u rn e r f ro m t h e c o m b u s t i o n
chamber by removing six (6) screws which attach the burner to
t h e c h a m b e r a n d a i r b a ffl e s ( p l a t e s ) . R e m o v e t o p a i r b a ffl e a n d
clip.
3.
Locate the lance in relation to the burner ports for electrode
p o s i t i o n i n g b y : a . S h i n e a fl a s h l i g h t i n t o t h e b u r n e r v e n t u r i
a s i l l u s t r a t e d ( b e s u r e t h e fl a s h l i g h t l e n s i s a g a i n s t t h e
e n d o f t h e b u r n e r ) . b . L i g h t w i l l r e fl e c t o ff t h e l a n c e i n t h e
venturi of the burner and shine through a position of the
t w o ( 2 ) r o w s o f b u r n e r p o r t s i n t h e t o p o f t h e b u r n e r. c . U s i n g
a black felt-tip pen, mark a line along top of burner 3/16"
f ro m b a c k o f l a n c e a n d p a r a l l e l w i t h l a n c e . M a ke an
additional mark indication center line of the lance. (See
illustration). Both marks will be used later as referencemarks;
therefore, keep lines thin.
4.
R e a s s e m b l e t h e b u r n e r i n t o t h e c h a m b e r . B e s u r e t h e a i r b a ffl e s
(plates) are positioned as removed. Mount center clipin place.
5.
Adjust electrode so the electrode probe is positioned along the marked center line of the
burner lance and the tip of thee l e c t r o d e t e r m i n a t e s 3 / 1 6 " f r o m t h e b a c k
of the lance (at the line marked in Step 3C). (See illustration).

6 . I M P O R T A N T :
Be sure electrode probe maintains a 1/8" spark gap over the
burner as illustrated.
7.
Rei nstall burner acce ss do or and rec o nne ct mani fo l d. Mani fo ld
must be checked for leaks with unit operating, beforeinstalling
i n cabi net. Rei nstall furnac e into the c abi ne t fo ll owi ng the
instructions in the installation manual. Check all gasconnections
for leaks using proper leak test solution.

38
Figure 32LO C A L F L A M E S E N S E Figure 33R E M O T E
SENSE

FLAME

NT ELECTRODE GAP SPECIFICATIONSAND POSITIONING


To a s s u r e c o n s i s t e n t i g n i t i o n o f t h e b u r n e r , i t i s i m p o r t a n t f o r
the electrode to be positioned properly over the top of the
b u r n e r. W h e n r e p l a c i n g t h e e l e c t r o d e , o r s h o u l d y o u b e
experiencing ignition type problems, the electrode should be
positioned asoutlined in the drawing.
PARK MODEL ELECTRODE GAP SPECIFICATIONS AND POSITIONING
To a s s u r e c o n s i s t e n t i g n i t i o n o f t h e b u r n e r , i t i s i m p o r t a n t f o r
the electrode to be positioned properly over the top of the
b u r n e r. W h e n r e p l a c i n g t h e e l e c t r o d e , o r s h o u l d y o u b e
experiencing ignition type problems, the electrode should be
positioned asoutlined in the drawing.
1.
1/8" spark gap between electrode and ground.
2.
Maintain electrode position of 3/16" over burner ports.
1.
1/8" spark gap between electrode and ground.
2.
1 / 4 " s p a r k g a p b e t w e e n g r o u n d a n d fl a m e s e n s o r .
3.
Maintain electrode position of 3/16" over burner ports.

39
Figure 36Figure 34Figure 37Figure 35
MAINTENANCE
Pre v e n t a t i v e m a i n t e n a n c e i s e s s e n t i a l i f a n RV o w n e r i s t o h a v e
r e l i a b l e , s a f e o p e r a t i o n o f h i s f u r n a c e . Tw o i m p o r t a n t a r e a s t o
watch closely in order to assure safe, reliable operation are the
v e n t i n g a n d t h e m a i n b u r n e r . An obstruction in the vent or main burner will
reduce the combustion air which results in incomplete combustion.
Whenever i n c o m p l e t e c o m b u s t i o n o c c u r s , t h e b y - p r o d u c t s a r e
carbon monoxide (CO) and soot. If the furnace outside exhaust
vent showsblack soot forming, the furnace should not be
o p e r a t e d u n t i l t h e p r o b l e m i s c o r r e c t e d . Tw o c o m m o n c a u s e s
are:
1.
Res tri ctio n i n the vent o r furnac e i ntake ( sc reens, w as p ne sts,
tape).
2.

D i r t y b u r n e r. I f o p e r a t i o n o f t h e f u r n a c e c o n t i n u e s u n d e r t h e s e
conditions, it could result in serious injury to the occupants of
t h e RV o r e v e n d e a t h . C l e a n i n g o f t h e m a i n b u rn e r a n d a n
inspection of the venting system should be done at least once a
year, preferably just beforethe beginning of the heating season.
S o m e RV o w n e r s a n d s e r v i c e p e r s o n n e l h a v e t h e f a l s e
assumption that if a furnace hasnot been used, it will not
require cleaning.
NOT SO!
A furnace which has not been used for some time could be
m o re i n n e e d of cleaning than a furnace which has been used
e x t e n s i v e l y. D u s t a n d l i n t s h o u l d b e r e m o v e d f r o m t h e r o o m a i r
blower wheel and sail switch. A build up of dust and lint on the
blower wheelcan cause the motor to drag and not generate
e n o u g h a i r fl o w t o e n g a g e t h e s a i l s w i t c h . D u s t a c c u m u l a t i o n o n
the sail switchwill restrict the travel of the actuator arm to
w h e r e t h e a i r fl o w a c r o s s t h e p a d d l e w i l l n o t s a i l i t i n a n d
c o m p l e t e t h e v a l v e c i r c u i t . A yearly inspection should be made of all gaskets on
the furnace. If any gaskets show signs of leakage or deterioration, theym u s t b e
replaced.

SUBURBAN MANUFACTURING COMPANY676 Broadway StreetDayton, Tennessee


37321423-775-2131Fax: 423-775-7015www.rvcomfort.comE-mail:
info1@suburbanmfg.com
CAUTIONS & SAFETY INFORMATION
1.
Never use a battery charger to power or test an electronic
ignition furnace as they sometimes provide more than14.5 DC
Vo l t s t h a t c o u l d d a m a g e t h e m o d u l e b o a r d .
2.
Never operate the furnace with the electrode wire disconnected
nor with the electrode assembly removedfrom the furnace.
3.
Never use a screwdriver on any part of the electrode assembly
while the furnace is in operation.
4.
Be certain that the spark from the electrode never reaches the
fl a m e s e n s o r p o r t i o n o f t h e e l e c t r o d e a s s e m b l y o n r e m o t e s e n s e
units.
5.
Install the furnace so electrical components and connections are
p r o t e c t e d f r o m w a t e r.
6.
Wire the furnace direct to the battery when possible.
7.
U s e t w o w r e n c h e s o n g a s fi t t i n g s w h e n t i g h t e n i n g g a s
connections.
8.
Ve r i f y v o l t a g e o f f u r n a c e , d o n o t u s e 1 2 0 v o l t A C w i t h 1 2 v o l t
DC.
9.
D o n o t m o d i f y t h e f u r n a c e i n a n y w a y.
10.
Do not vent the furnace to an outside enclosed porch area or
where the vent is covered or obstructed.
11.
Always meet or exceed minimum duct requirements. Also meet the minimum return air
requirements.
12.
F u r n a c e m u s t b e i n s t a l l e d a n d v e n t e d c o r r e c t l y. R e f e r t o t h e
I n s t a l l a t i o n M a n u a l f o r t h e s p e c i fi c m o d e l f u r n a c e .
13.
Do not install aftermarket components.
2007

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