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To cite this article: O. Mouraille , T. Skodvin , J. Sjblom & J.-L Peytavy (1998) STABILITY OF WATER-IN-CRUDE OIL
EMULSIONS: ROLE PLAYED BY THE STATE OF SOLVATION OF ASPHALTENES AND BY WAXES, Journal of Dispersion Science and
Technology, 19:2-3, 339-367, DOI: 10.1080/01932699808913179
To link to this article: http://dx.doi.org/10.1080/01932699808913179
(9)
Present affiliation: Elf Exploration Production, F-64000 Lacq, FRANCE
ABSTRACT
The stability of water-in-crude oil (or model crude oil) emulsions was determined
by means of separationtsedimentation tests and high voltage destabilization tests.
First the impact of the state of solvation of asphaltenes on their ability to stabilize
emulsions were studied. Secondly, we analyzed the role of naturally occurring
waxes in the stabilization of emulsions. Finally, the emulsion stability when both
asphaltenes and waxes are involved was investigated.
339
Capyrighl O
Inc.
MOURAILLE ET AL.
340
INTRODUCTION
During the exploitation of crude oil fields, formation or injection water is
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extracted together with the crude and emulsions may be formed. Some of the
problems to be encountered in the production process depend on the stability of
these emulsions.
It is of industrial interest to dehydrate (i.e., remove the water droplets from)
the crude oil for several reasons. Due to increased viscosity and volume, water-inoil emulsions increase the pumping cost during transport. Gas hydrate formation.
corrosion and scaling are problems that are closely related to the water
contamination, moreover, water is undesirable in any refinery process.
Naturally occurring surfactants in crude oils (mainly asphaltenes and resins)
34 1
METHODS
Chemicals
Elf Aquitaine provided two crude oils ( Bl and B2) and a crude oil
condensate (F).Crude oil B1 is from a field in south of France, crude oil B2 and
the crude used to produce the condensate are from the North Sea. Crude B I has a
low paraftin (or wax) content (= 4.75%) and high asphaltene (~7%)and resin
(= 25%) content. Crude oil B2 on the other hand is rich in p d ~ n e (=
s 12%). but
poor in asphaltenes (4.5%) and resins (~15%).Condensate F is mainly composed
of different alkanes and aromatic molecules. A commercial pour point depressor
supposed to modify the crystallization of waxes, was used as supplied. N-pentane
(Merck > 99%), n-heptane (Merck > 95%). toluene (Fisons > 95%), n-decane
(Merck
and
dichloromethane
(Merck > 99.5%) were all used without further purification. The aqueous phase of
the emulsions was a saline solution prepared from 50g NaCI (Pihl > 99,5%) in
lOOOg distilled water. Silica particles (Porasilm Silica 125A, Waters Millipore
Cop.) were used in the extraction of the adsorbed fraction (or resins) from the
crudes.
MOURAlLLE ET AL.
342
Exwriments
The techniques used to extract the active fractions of the crudes are described in more detail in refs. (8.9).
Precipitation of Asphaltenes
The crude oils were diluted in n-pentane (volumetric ratio 1 5 ) and then
centrifuged for 10 minutes at 2000 rpm. The fraction that precipitates under these
conditions will be referred to as asphaltenes. This fraction is somewhat
different(l0) from the asphaltene fraction as defined in paper (1 1) where the part
of the crude oil that precipitates in heptane is named asphaltenes. The supernatant
is kept for the next steps of extraction.
Silica particles were added to the supernatant (i.e. dilute crude oil without
asphaltenes) until the liquid became transparent. The silica particles were
subsequently separated from the liquid by filtration. Pentane was evaporated under
low pressure. The remaining liquid now contains the main components of the
crude oil, excluding the asphaltenes and resins.
Desorbtion of Resins
93:7) was used in order to desorb the adsorbed fraction from the silica particles.
343
After removal of the silica particles by filtration, the solvent was evaporated under
low pressure. The fraction recovered in this way will be referred to as resins.
Emulsion Pre~aration
screen head, running at 1000 rpm, was used for preparation of the emulsion
samples. The emulsification time was from 1.5 to 3 minutes, depending on the
system. For all samples within a given experiment the duration of emulsification
was the same.
Measurements
SedimentationlSe~arationTests
MOURAILLE ET AL.
Im spra
Tam
to the sample cell. Here. the pulse is reflected and travels back through the line. A
digitizing oscilloscope (HP 54120a) records both the original pulse, v(r), and the
reflected pulse, ifr). For a non-conducting sample lim(v(r) r(f)) = 0 while for a
I+-
,-+-
the reflected and incoming pulses are equal, the sample in the cell is not
conductive. If, on the other hand the level of iff) does not reach the level of the
incoming pulse, the sample is a conductor of electric charges.
345
When a water-in-oil emulsion is placed in the sample cell the water droplets
become polarized by the applied field(13-15). This polarization may lead to a
In the first series of experiments the oil phase was either pure crude oil B l
or mixtures of 9 1 and an organic solvent. The solvent amounted to up to 50% (by
volume) of the mixture. As solvents were used toluene, heptane, a mixture of
tolueneheptane (I : I ) and condensate F. Samples containing 80% (by volume) oil
phase and 20% aqueous phase were emulsified. The samples were split in two,
one part was used for sedimentation tests while the second part was used for the
determination of the critical electric field. In all the tests we could observe water
droplets forming a sedimentation layer at the bottom of the graduated cylinder.
But even after two weeks there was not enough coalescence of the droplets to lead
to a separation of the aqueous phase. Moreover, the low amount of water in the
emulsion phase made any visual observation of an interface between the emulsion
phase and the oil phase impossible. Hence, as a measure on the emulsion stability
MOURAILLE ET AL.
346
the level of the sedimented water droplet layer was used. The results from the
sedimentation tests are reported in figures 2 to 5.
In figure 6 the critical electric field for emulsions containing the different
solvents are plotted versus the amount of solvent in the oil phase. The
measurements were carried out immediately after preparation of the samples. It is
seen that when toluene or a tolueneheptane ( 1 : I ) mixture is used to dilute the
crude, the emulsion stability is lower than when either heptane or condensate F is
used. From the figure we also note that the emulsion stability decreases with an
increasing proportion of solvent in the oil phase. The critical electric field
measurements were repeated one week after emulsification, and as seen from
figure 7, one week of aging seemed to have little influence on the emulsion
stability.
In the second series of experiments the oil phase was either condensate F,
heptane, toluene or the I: 1 mixture of toluene and heptane. Asphaltenes and resins
extracted from crude oil B1 were added to this oil phase. The amount of extracted
fractions used ranged from 0.9% (weight% of the oil phase) asphaltenes and
I% resins to 5% asphaltenes and 10% resins. The emulsions were made from
equal volumes of oil and aqueous phases. Sedimentation tests on emulsions with
lower water concentrations (20 % by volume) were also carried out.
In contrast to the sedimentation tests in the first series of experiments, we
could not distinguish between an emulsion phase and sedimented water droplets in
these systems. However, the interface between the emulsion phase and the oil
phase could be observed. Thus in figures 8-10 we report on the amount of oil
phase separated as a function of time. Figure 8 (heptane) and figure9
(condensate F) show that the general trend is a decrease of the separation speed
with increasing amount of extracted fractions added to the oil phase. The
comparison between figures8 and 9 shows that when the oil phase is
condensate F, the emulsions are more stable than when the oil phase is heptane.
347
15
10
20
25
Time [h]
a),
When the oil phase is based on toluene or the tolueneheplane mixture the
emulsions are not stable at all and separate immediately. These same solvents also
lead to the less stable emulsions when used to dilute crude oil B I (see figure 6 ) .
Figure 10 shows how the oil phase separates from the emulsion phase as a
function of time when the volume of water is 20% of the total volume. The oil
phase is based on condensate F. It is noteworthy that the highest amounts of
additives (i.e., 5% asphaltenes and 10% resins) lead to the highest separation
speed. It seems that in this case, a high concentration of resins destabilizes the
emulsions.
MOURAlLLE ET AL.
m,
Critical electric field tests were carried out immediately after emulsification.
The tests were also repeated several times during one week after the sample
preparation. The aged emulsions were slighily shaken by hand, prior to the
measurements. The results from these tests are reported in Table I and can be
summarized as follows:
After one day the emulsions are more stable than they were just after
making. This increased stability remains relatively constant during the following
days. Similar rime dependent effects were not observed when the oil phase was
composed of crude oil diluted by different solvents.
.' -
0'
,.a'
0-0'
.d
..
:'
..........A.
..........................
.A . . . . . . . . . . . .-. ,. .-. . m ,
...
:..*...'6
.....................
c
10
12
T h e [h]
%a).
a),
Crude oil B2 was the continuous phase of the emulsions in the fourth row of
experiments. This crude contains large quantities of paraffines or waxes, and h e
effects of temperature and a commercial pour point depressor on the emulsion
stability were investigated.
Emulsions with a water content of 20%, 30% and 40%, respectively, were
prepared as earlier described. The oil phase was either the pure crude B2, or crude
B2 with the pour point depressor added at a concentration of 200ppm.
Sedimentation tests on these systems were performed at 4C. room temperature
(23C) and at 50C.
350
MOURAILLE ET AL.
10
20
30
40
50
60
70
Time [hl
At the lowest temperatures (4'C and 2 3 T ) and without the pour point
depressor, no separation of the oil phase nor the water phase could be observed
within 12 hours. No sedimentation of water droplets was observed either during
this period.
On the other hand, at 50C, the water phase separated quickly when the
water content was above 30 % (figure I I). For the lowest volume fractions of
water no phase separation was observed but large water droplets did appeared near
4
0
10
15
20
25
30
35
40
45
50
FIG.6: E,, for wlo emulsions where the oil phase is a mixture of crude oil B I and
a solvent. The water content is 20 % by volume. The solvents are condensate
F % ( @ ) , heptanem), a toluenelheptane 1:l mixture(*) or toluene(A),
respectively.
the bottom of the graded cylinder. It shou'ld be mentioned that 50C is well above
the WAT (Wax Appearance Temperature) at 34,5"C (18).
When the pour point depressor is used the water phase separates relatively
fast, even at room temperature (figure 12).
In order to investigate the temperature effect on the emulsion stability more
MOURAILLE ET AL.
0
0
10
15
20
25
30
35
40
45
I
50
FIG.7: The effect of aging on E,, for wlo emulsions where the oil phase is a
mixture of crude oil B1 and a solvent. The water content is 20 4 by volume.
Closed symbols: measurements made immediately after emulsification. Open
symbols: Measurements made I week after emulsification. The solvents are
condensate F % (@, O), heptane an),a tolueneheptane 1 :I mixture(*. 0) or
toluene (A. A), respectively.
critical electric field for the various emulsions are plotted versus temperature. It is
seen that without the pour point depressor the emulsions are very stable at low
temperatures, the stability decreases as the temperature is raised. The slope of the
stability versus temperature curves are steepest for the lowest water contents, and
gradually flattens out as the amount of water increases. The system seems to
display a critical temperature, above which the emulsions are unstable towards an
electric field. This critical temperature is inversely proportional to the water
content of the emulsions. When the pour point depressor is added the stability
0.5
1.5
2.5
3.5
Time [h]
FIG. 8: Separation of the oil phase from wlo emulsions where the oil phase is
heptane. The water content is 50% (by volume). The emulsions are stabilized by
asphaltenes and resins. The concentrations of the added compounds are 0.9 %
asphaltenes and 1.0 % resins
2.0 % asphaltenes and 2.0 % resins
5.0 %
asphaltenes and 5.0 % resins (A) or 5.0 % asphaltenes and 10.0 % resins (A).
a),
a).
respectively.
decreases at all temperatures, and the critical temperature is shifted towards lower
values.
Interfacial tension measurements were carried out in order to check whether
the pour point depressor has surface active properties of its own that would lead to
a competition with the natural surfactants in the crude. The interfacial tension
between the crude oil B2 and distilled water was found to be 25,5mNlm.
Approximately the same value (25,2 dim) was measured when 200 ppm of the
pour point depressor was added to the crude.
MOURAILLE ET AL.
10
20
15
25
30
35
Time [h]
RG.9: Separation of the oil phase from wlo emulsions where the oil phase is
condensate F. The water content is 50% (by volume). The emulsions are stabilized
by asphaltepes and resins. Same symbols as in figure 8.
The last experiments were carried put to investigate how the mixing of an
asphaltene-rich and a paraffin-rich crude oil would influence the water-in-oil
emulsion stability. In figure 14 the emulsion stability at room temperature as
expressed by the critical electric field is plotted against the fraction of crude oil B I
in crude oil B2. It is obvious from figure 14 that the emulsion stability increases as
the imount of BI increases and the water content decreases. It is striking that only
a small amount of crude BI is necessary in order to significantly increase the
stability of the emulsions.
In figure 15 the emulsion stability when the oil phase is mixtures of crude
B I and 8 2 is compared at two temperatures, 10C and 23C. The water content is
FIG. 10: Separation of the oil phase from wlo emulsions where the oil phase is
condensate F. The water content is 20 % (by volume). The emulsions are
stabilized by asphaltenes and resins. Same symbols as in figure 8.
Table I. The Effect of Aging on E,, of WIO Emulsions Containing Equal
Volumes of the Oil and Aqueous Phases. To the Oil Phases (either Condensate F
or Heptane) Different Amounts of Asphaltenes and Resins from Crude Oil BI are
Added.
Added component
Oil phase
Condensate F
Heptane
2.0
5.0
5.0
2.0
5.0
10.0
0,00
0.00
0.22
0.00
0.00
0.28
0,00
0.00
0.28
0.00
0.08
0,32
MOURAILLE ET AL.
356
0 . i
0
:
0.2
0.4
0.6
0.8
1.2
1.6
1.6
Time Ihl
a)
50%. While at 23C there is an almost linear relationship between E,, and the
so T
FIG. 12: The amount of water separated from water-insrude oil emulsions at
mom temperature. The oil is crude oil B2 with 200 ppm Swim 5X. The water
content is 20 % (0).30 %
a)or 40 % a),
respectively.
investigated. When the temperature was reduced to 10 "C the situation was
reversed. The crude 8 2 based emulsions were more stable than those based on
condensate, and when the asphaltene content exceeded 2% (by weight), very
stable emulsions were formed.
DISCUSSION
Water-in-Oil Emulsions Stabilized bv Asuhaltenes and Resins from Crude Oil B1
MOURAILLE ET AL.
Temperature rC1
FIG. 13: E,, versus temperature for wlo emulsions based on crude oil B2. The
water content is 20% (6.O), 30% (A, A) or 40% (0,O).Filled symbols: The
continuous phase is pure crude B2. Open symbols: The continuous phase is crude
8 2 + 200 ppm pour point depressor.
In particular, Fordedal et al.(l) have shown that at room temperature the stability
of emulsions based on crude oil BI was mainly due to the surface active fractions
(i.e., asphaltenes and resins). It is also relatively well established that the
asphaltenes
occur
in
different
states
depending
on
the
chemical
surroundings(l9.20).
In order to gain more insight in the mechanisms behind the emulsion
1.8
.-
1.6
--
1,4.-
I
E
D
1.2.-
359
,o..~"
.-
g(Y
0.6
..
--
...
..
.A
....
. .... 0 . . . . . . . ...
..i
. . ~.. ......
. . ....
...
.
.
..
* . . . . . .. .
A ............
A'.
. .'.....
.
..: . . .A . . . . . . . . . . . . . . . . . . . . . . . . . . .
.-04
.U 0.6 --
'
,...."
...
. . a.
:..'
.. ,..-
. ..
&..'.
. .
.. .. ..
0.4
--
0.2
... ..'..o....
.
. .
..
. .
.....
'
0 1
0
II' :
:.
10
20
30
40
60
70
80
80
1W
FIG. 14: E, of w/o emulsions versus the relative amounl of crude oil BI in the
continuous phase (a mixture of crude BI and crude B2). The water content is
40 % (A) or 50 % (A), respectively.
20 % (O),30 %
a).
MOURAILLE ET AL.
360
FIG. 15: &, of w/o emulsions versus relative amount of crude oil B1 in the
continuous phase (a mixture of crude BI and crude B2). The water content is
50 %. The temperature is 23 "C )(. or 10 "C (A).
of the asphaltenes is an important factor for the emulsion stability. One can figure
that when the crude oil asphaltenes are well solved in the oil phase (like for
instance in toluene), they do not seek the watertoil interface. On the other hand,
when the asphaltenes are not dissolved at all by the solvent, they become too
agglomerated to efficiently cover the watertoil interface.
The solvent that reduced the stability of the crude oil emulsion the least was
condensate F. Since this condensate is mainly composed of alkanes and aromatic
molecules we can expect that an optimized mixture of heptane and toluene (i.e.,
different from ]:I) could lead to more stable emulsions than toluene or heptane
alone or the tolueneheptane I: 1 mixture. In ref.(21) water in oil emulsions having
an oil phase made of 3%( weight of the oil phase) asphaltene solved in mixtures of
0.5
361
1.5
2.5
FIG.16: E,, of wlo emulsions versus the amount of asphaltenes (extracted from
cmde BI) in the continuous phase. The water content is 50 % . The continuous
phase is either cmde oil B2 an) or condensate F (A, A). Open symbols: The
temperature is 23 "C.Filled symbols: The temperature is 10 "C.
decane and toluene in different proportions were studied. The authors found a
maximum emulsion stability using approximately 15 % toluene and 85 % decane.
In the second approach, where the extracted surface active fractions from the
crude were dissolved in the organic solvents, we again found that condensate F
leads to the more stable emulsions, whereas when the oil phase was toluene or the
tolueneheptane (1:l) mixture no stable emulsions could be formed. The aging
effect observed in Table 1 (an effect not observed in the case of the diluted cmde
oils) may be due to the extraction process of the asphaltenes. The precipitation of
asphaltenes is not fully reversible(22,23), and when the asphaltenes are to be
dissolved again they may need some time to dissociate(24).
362
MOURAILLE ET AL.
When the oil phase is condensate F, increasing the amount of the extracted
resins seems to destabilize the emulsions: Emulsions are less stable when 5%
asphaltenes and 10% resins are used than when 5% asphaltenes and 5% resins are
used.
On the other hand, when the solvent is heptane, 5% asphaltenes and 5%
resins do not stabilize the emulsion while stable emulsions are formed with 5%
asphaltenes and 10% resins.
This may he explained by an optimization of the solvation state of the
asphaltenes. Indeed resins are known not to stabilize emulsion themselves(l).but
rather to solve asphaltenes(25). Pure heptane is a poor solvent for asphaltenes,
possibly the resins disperse the asphaltenes making them more efficient as
emulsions stabilizers.
When the oil phase is condensate F the asphaltenes may already be close to
the state where they the most contribute to the stabilization of the emulsions, as
seen from figure 5. An excess of resins may transfer more asphaltenes from the
waterloil interface to the oil phase, thus reducing the emulsion stability.
Water-in-Crude Oil Emulsions Stabilized by Waxes from Crude Oil B2
(1
363
measurements we assume that this effect is not due to a preference of the additive
on behalf of the asphaltenes at the water-oil interface. The pour point depressor is
according to the specifications supposed to modify the crystallization of waxes.
The results clearly suggest that in crude oils with high wax contents the formation
of wax crystals or particles plays an important role when it comes to stabilization
of water in crude oil emulsions. It is well known that solid panicles are able to
stabilize emulsion by hindering the coalescence(26). and wax crystals are shown
to act in the same way(27). When the wax crystallization is hindered or changed,
the stabilization due to wax panicles becomes less important. It should be
mentioned that the presence of wax panicles is not sufficient to stabilize
emulsions based on crude oil B2 with the asphaltenes and resins removed. Thus
even if the low temperature stability of 8 2 emulsions may mainly be attributed to
wax panicles, the surface active fractions in the crude also play a role.
Water-in-Oil Emulsion Stability when the Crude Oils BI and 8 2 are Mixed
of the surrounding solvent that may affect the asphaltenes ability to stabilize
emulsions. At I0 'C (figure 15), only a small proportion of B1 (20%) in the
365
the asphaltenes from B1 and the wax crystals from B2. Only small amounts of
asphaltenes from BI are needed before this stabilization appears. Initially, when
the fraction of BI in the oil phase increases, two effects take place simultaneously:
An increased stabilization due to the increased amount of asphaltenes and an
additional stabilization due to the asphaltenelwax interactions. As the addition of
B1 continues, the waxes become more and more dilute, thus the asphaltendwax
interactions become less important and the stability of the emulsions is reduced.
SUMMARY
The state of solvation of asphaltenes in the oil phase plays an important role
in their ability to stabilize emulsions, which may explain the indirect action of
resins on emulsions stability. The temperature is also an important factor when it
comes to the stability of crude oil emulsions, especially true when the wax content
is relatively high. The most important factor influencing the water-in-crude-oil
emulsion stability at low temperature is the interaction at the water-oil interface
between wax crystals and the heavy fractions of the crude.
ACKNOWLEDGEMENTS
(1986).
u,
185, (1991).
4)
5)
9)
10) S.I. Andersen and K.S. Birdi, Fuel Science and Technologic INTI.,
593. (1990).
m,
m,
83.
m,423. (1994)
m.
261,
23) S.1 Anderson and E.H.Stenby, Fuel Sci. and Tech. Int'l., 14(1&2),
(1996).
24) E. Y. Sheu, M. M. De Tar and D.A. Storm, Fuel, UNovember), 1277 (1992).
25) J.A. Koots and J.G Speight, Fuel, =July).
179 (1975).