SCB

Siem ens C onsortium Belawan

INSTRUCTION MANUAL
Volume 2
Operating Manual

PLN, Indonesia
Belawan Combined Cycle Power Plant, Block II

Part 1.1
Section 6

OPERATING MANUAL
FOR

GAS TURBINE PLANT

(Operation of Overall Plant)

Fuel Changeover and Mixed Operation

Siemens AG - PT Boma Bisma Indra - Sobelco SA - PT Siemens Indonesia

in cooperation with
Austrian Energy & Environment GmbH

Operating Manual

SIEMENS

belaw an

ii

Gas Turbine Plant

_ai^ .

1.1

**
s>,atus;

I
08/95

Fuel Changeover and Mixed Operation

Table of Contents_____[----------------------

Brief Description .................................................

Changeover from Fuel Gas to Fuel Oil .............
Changeover from Fuel Oil to Fuel Gas .............
Changeover from Fuel Gas to Mixed Operation
Changeover from Fuel Oil to Mixed Operation .
Changeover from Mixed Operation to Fuel Gas
Changeover from Mixed Operation to Fuel Oil

1
2
5
7

10
12
13

SIEMENS

Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1
6

1
08/95

Fuel Changeover and Mixed Operation

Brief Description_________ __ ________

Diffusion Mode/Premix Mode

The burner can function with natural gas either as a diffusion burner or as a premix burner. It can be oper
ated as a diffusion burner from start up to 86 % base load when it is switched over th the premix mode for
the upper load range. This avoids the necessity to switch off any burners.
Changeover is controlled by the subloop controls "sic fuel gas hybridbumer MBP 20 EE 001" at a speci
fied turbine outlet temperature and by a run up controller t = 20 s.
In premix operation adding of fuel oil is not allowable. First the burners must be changed to diffusion op
eration (load rejection) and the sic hybridburner must be switched off before fuel changeover or mixed
operation can be started.

Mixed Operation
The gas turbines can be fired both with liquid and with gaseous fuel. Any mixture ratios of gas to oil can
be steplessly adjusted at the local control station and can be implemented by the control system.
The mixture ratio is taken as the ratio of volumentric flows, determined for control engineering purposes
by the ratio of the lifts of the gas and oil control valves. The lift setpoints for the two gas/oil lift controllers
together make the total lift setpoint which is determined either by the speed/load controller or by tempera
ture controller.
The fuel proportion is specified to the gas turbine controller and supplies a proportion (ANT) from
0...100 % referred to the fuel oil.
To ensure unambiguous rations on start up, it is specified (and implemented in the control system) that
only one fuel may be used for start up (operator panel start up gas/oil).
Mixed fuel operations is allowed in the load range between 20 % base load and peak load.

C IP M F N ^
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Operating Manual
Volume 2
BELAWANII
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1

6
2
08/95

Fuel Changeover and Mixed Operation

Chanoeover from Fuel Gas to Fuel Oil

Note:
If premix operation is active, burner change over to diffusion
operation will be done by means of sic hybridburner
11MBP20 EE 001 after reaching a calculated turbine outlet
temperature < 460 'C .
MYB 01 EC 001

= fuel preselection
(for manual operation)
= pres control parameter

load oper
(step S27)
released

MBY 10 EU 011

c/o reset

MBY 10 EU 021

= FUEL PRESELECTION FO

SELECT

MBY 10 EU 011

=
=

solenoid valve fo esv

active power
fuel preselection fo
fuel oil shutoff valves

closed
>30 MW
selected
closed pos

MBN 13 AA 001A
MKA01 CE 911B
MBY 10 EU 011
MBN 20 EU 003

FO PROPORTION SETPOINT

50%

MBY 10 EU 013

= fo proportion

release fo

MBY 10 EU 013

SW OVER

MBY10 EU 021

< 2.5%
open
closed
closed
closed
not open

MBN
MBP
MBN
MBN
MBN
MBN

SWITCH ON
OPEN
SWITCH ON

E G C 00E E 010
MBN 12 AA 001A
MBN 12 AP 011

= sgc gas turbine

(1)

(2)

(3)
PRES CONTROL PARAMETER
(load setpoint blocked)

Filling process of fuel oil lines

=
=
=
=
=
=

fuel oil control valve

sol valve fg esv
fo feed/return valve
fo feed/return valve
fo return valve
fo return valve

53 AA 001B
13 AA001A
21 AA 001
22 AA 001
51 AA 001M
51 AA 001H

(4)
* = SLC FORWARDING PUMPS
* = PRES RELIEF VLV FO INJECTION PUMP
* = FO INJECTION PUMP

Q IF M F M Q

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Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1
6
3
08/95

Fuel Changeover and Mixed Operation

Chanaeover from Fuel Gas to Fuel Oil

running

MBN 12 AP 011

SOLENOID VALVE FO ESV

SOL VALVE FORETURN VALVE

OPEN
OPEN

M BN 13 AA 001A
M BN 51 AA 001A

supply line filling

20 s

SO L VALVE FORETURN VALVE

CLOSE

M BN 51 A A 001A

open
< m in

M BN 13 A A 0 0 1 D
M BN 51 CP 001

= fo injection pum p

(5)
*=
*=

(6)
*=

= . fuel oil esv

= d iff pres fuel oil return line

(7)
*=
=

PRESS RELIEF VALVE FO PUMP

pres fuel oil feed

OPEN
< m in

MBN 12 A A 001A
M BN 13 CP 012

*=
*=

SOLENOID VALVE FO ESV

PRES RELIEF VALVE FO PUMP

CLO SE
CLOSE

M BN 13 A A 0 0 1 C
M BN 12 A A 001A

n ot fa ult
open
open
close d

MYB
MBP
MBP
M BP

Filling process concluded.

filling function
= fg valve diffusion burner
= fg valve diffusion burner
= fg line vent valve

(8)
sg c start up program return to step S07

20
21
22
14

EU 001
A A 001
A A 001
A A 00 1

SIEMENS

Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1
6
4
08/95

Fuel Changeover and Mixed Operation

Chanoeover from Fuel Gas to Fuel Oil

on
on
closed
open
> 8MW
active
closed
< max
on

EGC 00 EE 010
MBN 12 AP 011
MBN 12 AA 001A
M B L 11 EU 001
MKA01 C E911B
MBY 10 EU 003
MBN 13 AA 001C
MBN 20 CP 001
MBM 00 EU 010

OPEN
OPEN

MBN 21 AA 001
MBN 22 AA 001

open
open

MBN 21 AA 001
MBN 22 AA 001

OPEN
OPEN

MBN 13 AA 001A
MBN 51 AA 001A

= fo proportion

released

MBY 10 EU 013

100% FO

MBY 10 EU 013

closed

MBP 13 A A 002

CLOSE
CLOSE
CLOSE
OPEN

MBP 13 AA 001A
MBP 21 AA 001
MBP 22 AA 001
MBP 14 AA001

solenoid valve fg esv

= fuel gas shutoff valves

closed
closed pos

MBP 13 AA 001A
MBP 20 EU 010

RESET

MBY 10 EU 021

=
=
=
=
=
=
=
=
(9)

sic forwarding pumps

fo injection pump
press relief vlv fo injection pump
com pr air shutoff 1/2
active power
mixed operation
fuel oil esv
press leak oil
flame

A FO FEED/RETURN VLV
* FO FEED/RETURN VLV

_ fo feed/return vlv
= fo feed/return vlv
(10)

(11)

lit_ SOLENOID VALVE FO ESV

* _ SOL VALVE FO RETURN VALVE

FO PROPORTION SETPOINT

= fuel gas control valve

(12)

(13)

*
*

"k
"k_.

SOLENOID VALVE FG ESV

FG VALVE DIFF BURNER
FG VALVE DIFF BURNER
FG LINE VENT VALVE

PRES CONTROL PARAMETER

(load setpoint released)

Gas turbine in fuel oil operation.

c iF M E N S
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Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

art;.
Section:
a9 e:
Status:

__________________________________________________________________________________________________________________

1' \
5
08/95

______ _______

Fuel Changeover and Mixed Operation

Chanaeover from Fuel Oil to Fuel Gas

MYB 01 EC001

=f fuel preselection
(for manual operation)
= pres control parameter

load oper
(step S27)
released
c/o reset

MBY 10 EU 021

= FUEL PRESELECTION FG

SELECT

MBY 10 EU 011

=
=
=
=
=

activ power
pres fuel gas upstream filter
fuel preselection fg
fuel gas esv
fuel gas shutoff valves

> 30MW
> min
selected
closed
closed pos

MKA01
MBP 11
MBY 10
MBP 13
MBP 20

FO PROPORTION SETPOINT

50%

MBY 10 EU 013

release fg

MBY 10 EU 011

SW OVER

MBY 10 EU 021

FG VALVE DIFF BURNER

FG VALVE DIFF BURNER
FG LINE VENT VALVE

OPEN
OPEN
CLOSE

MBP 21 AA 001
MBP 22 AA 001
MBP 14 AA001

fg valve diff burner

fg valve diff burner
fg line vent valve
flame

open
open
close
on

MBP 21 AA 001
MBP 22 AA 001
MBP 14 AA001
MBM 00 EU 010

OPEN

MBP 13 AA 001A

= fo proportion

released

MBY 10 EU 011

0 % FO

MBY 10EU013

= sgc gas turbine

(1)

MBY 10 EU 011

C E911B
CP 001
EU 011
AA 001C
EU 010

(2)

= fo proportion
(3)
*

PRES CONTROL PARAMETER

(load setpoint blocked)

(4)
sgc start up program return to step S12
*=
*=
*=

=
=
=
=
(5)

* = SOLENOID VALVE FG ESV

(6)
FO PROPORTION SETPOINT

SIEMENS

Part:
Section:
Page:
Status:

Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

1-1
6
6
08/95

Fuel Changeover and Mixed Operation

Changeover from Fuel Oil to Fuel Gas

= fuel oil control valve

open

MBN 53 AA 001

CLOSE
CLOSE
CLOSE
CLOSE

MBN
MBN
MBN
MBN

closed

MBN 13 AA 001A

(7)
* = SOLENOID VALVE FO ESV
* = SOL VALVE FORETURN VALVE
* = FO FEED/RETURN VALVE
* = FO FEED/RETURN VALVE

= sol valve fo esv

13 AA
51 AA
21 AA
22 AA

001A
001A
001
001

(8)
*=

FO INJECTION PUMP

SWITCH OFF

MBN 12 AP011

=
=
=
=

solenoid valve fo esv

sol valve fo return valve
fo feed/return valve
fo feed/return valve

closed
closed
closed
closed

MBN
MBN
MBN
MBN

PRES CONTROL PARAMETER

(load setpoint released)

RESET

MBY 10 EU 021

13 AA
51 AA
21 AA
22 AA

001A
001A
001
001

(9)
*

Gas turbine in fuel gas operation.

SIEMENS

Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1
6
7
08/95

Fuel Changeover and Mixed Operation

Changeover from Fuel Gas to Mixed Operation

Note:
If premix operation is active, burner change over to diffusion
operation will be done by means of sic hybridburner
11MBP20 EE 001 after reaching a calculated turbine outlet
temperature < 460 C.
= sgc gas turbine

MYB 01 EC 001

= mixed operation
= pres control parameter

load oper
(step S27)
released
c/o reset

MBY 10 EU 003
MBY 10 EU 021

= MIXED OPERATION

SWITCH ON

MBY 10 EU003

= FO PROPORTION SETPOINT

ADJUSTMENT

MBY 10 EU 013

active
closed
> 30MW

MBY 10 EU 003
MBN 13 AA 001A
MKA01 CE 911 B

5 0%

MBY 10 EU 013

= fuel oil shutoff valves

= fo proportion

closed pos
release fo

MBN 20 EU 003
MBY 10 EU 013

SW OVER

MBY10EU 021

< 2.5%
open
closed
closed
closed
not open

MBN 53 AA001B
MBP 13 AA 001A
MBN 21 AA 001
MBN 22 AA 001
MBN 51 AA 001M
MBN 51 AA 001H

SWITCH ON
OPEN
SWITCH ON

EGC 00 EU 010
MBN 12 AA 001A
MBN 12 AP 011

a)

(2)

Note:
The minimum flow rate for each of both fuels is 20 %
of the base load flow rate for operation with the
corresponding single fuel.

= mixed operation
= solenoid valve fo esv
= active power
(3)
*

FO PROPORTION SETPOINT

(4)
PRES CONTROL PARAMETER
(load setpoint blocked)

Filling process of fuel oil lines

=
=
=
=
=
=

fuel oil control valve

sol valve fg esv
fo feed/return valve
fo feed/return valve
fo return valve
fo return valve

* = SLC FORWARDING PUMPS

* = PRES RELIEF VLV FO INJECTION PUMP
* = FO INJECTION PUMP

clE Tiv/iP M Q

S IE M EN S

Operating Manual
Volume 2
BELAWANII
Gas Turbine Plant

Part:
Section:
Page:
Status:

1-1
6

08/95

Fuel Changeover and Mixed Operation

Chanaeover from Fuel Gas to Mixed ODeration

(6)

fo injection pump

* = SOLENOID VALVE FO ESV

_ SOL VALVE FO RETURN VALVE

= supply line filling

running

MBN 12 AP011

OPEN
OPEN

MBN 13 AA 001A
MBN 51 AA 001A

20 s

(7)
SOL VALVE FO RETURN VALVE

CLOSE

MBN 51 AA 001A

fuel oil esv

diff pres fuel oil return line

open
<min

MBN 13 AA001D
MBN 51 CP 001

ic __

PRESS RELIEF VALVE FO PUMP

pres fuel oil feed

OPEN
<min

MBN 12 AA 001A
MBN 13 CP 012

SOLENOID VALVE FO ESV

PRES RELIEF VALVE FO PUMP

CLOSE
CLOSE

MBN 13 AA001
MBN 12 AA 001A

not fault
open
open
dosed

MYB
MBP
MBP
MBP

(8)

__

Filling process concluded.

filling function
fg valve diffusion burner
fg valve diffusion burner
fg line vent valve

(9)
sgc start up program return to step S07

20
21
22
14

EU 001
AA 001
AA 001
AA 001

S IE M E N S

Operating Manual
Volume 2
BELAWANII
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1
6
9
08/95

Fuel Changeover and Mixed Operation

Chanaeover from Fuel Gas to Mixed Operation

= sic forwarding pumps

= fo injection pump
= press relief vlv fo injection pump

on
on
closed

EGC 00 EE 010
MBN 12 AP 011
MBN 12 AA 001A

=
=
=
=

open
> 8MW
active
closed

MBL 11 EU 001
MKA01 CE911B
MBY 10 EU 003
MBN 13 AA001C

< max
on

MBN 20 CP 001
MBM 00 EU 010

OPEN
OPEN

MBN 21 AA 001
MBN 22 AA 001

open
open

MBN 21 AA 001
MBN 22 AA 001

OPEN
OPEN

MBN 13 AA 001A
MBN 51 AA 001A

released

MBY 10 EU 013

% FO/% FG

MBY 10 EU 013

open
open

MBN 13 AA 001A
MBN 51 AA 001A

RESET

MBY 10 EU 021

compr air shutoff 1/2

active power
mixed operation
fuel oil esv

= press leak oil

= flame
(10)
* = FO FEED/RETURN VLV
* = FO FEED/RETURN VLV

= fo feed/return vlv
= fo feed/return vlv
(11)
* = SOLENOID VALVE FO ESV
* = SOL VALVE FO RETURN VALVE

= fo proportion
(12)
*

FO PROPORTION SETPOINT

= solenoid valve fo esv

= sol valve fo return valve
(13)
*

PRES CONTROL PARAMETER

(load setpoint released)

Gas turbine in mixed operation fg/fo.

SIEMENS

Operating Manual GT21

Volume 2
BELAWAN II
Gas Turbine Plant

part:
Section:
Page:
Status:

t/j
6
10
08/95

Fuel Changeover and Mixed Operation

Changeover from Fuel Oil to Mixed Operation

= sgc gas turbine

MYB 01 EC 001

= mixed operation
= pres control parameter

load oper
(step S27)
released
released

= MIXED OPERATION

SWITCH ON

MBY 10 EU 003

= FO PROPORTION SETPOINT

ADJUSTMENT

MBY 10 EU 013

mixed operation
solenoid valve fg esv
activ power
pres fuel gas upstream filter

active
closed
> 30MW
> min

MBY 10 EU 003
MBP 13 AA001A
MKA01 CE 911B
MBP 11 CP 001

FO PROPORTION SETPOINT

50%

MBY 10 EU 013

release fg

MBY 10 EU 013

SW OVER

MBY 10 EU 021

OPEN
OPEN
CLOSE

MBP 21 AA 001
MBP 22 AA 001
MBP 14 AA 001

open
open
close

MBP 21 AA 001
MBP 22 AA 001
MBP 14 AA 001
MBM 00 EU 010

OPEN

MBP 13 AA001A

(1)

MBY 10 EU 003
MBY 10 EU 021

(2)

Note:
The minimum flow rate for each of both fuels is 20 %
of the base load flow rate for operation with the
corresponding single fuel.

=
=
=
=
(3)
*

= fo proportion
(4)
*

PRES CONTROL PARAMETER

(load setpoint blocked)

(5)
sgc start up program return to step S12
* = FG VALVE DIFF BURNER
* = FG VALVE DIFF BURNER
* = FG LINE VENT VALVE

fg valve diff burner

fg valve diff burner
fg line vent valve
flame

(6)
* = SOLENOID VALVE FG ESV

SIEME NS
n

Operating Manual GT21

Volume 2
BELAWAN II
Gas Turbine Plant

Part:
Section:
Page:
Status:

1.1
6
11
08/95

Fuel Changeover and Mixed Operation

Changeover from Fuel Oil to Mixed Operation
= fo proportion

released

MBY 10 EU 013

% FO/% FG

MBY 10 EU 013

= solenoid valve fg esv

open

MBP 13 AA 001A

RESET

MBY 10 EU 021

(7 )

FO PROPORTION SETPOINT

(8)
PRES CONTROL PARAMETER

Gas turbine in mixed operation fo/fg.

np

Q ip iw ip M Q
d I C iv ic iH Q

Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

Part:
Section:
Page:
Status:

1-1
6
12
08/95

Fuel Changeover and Mixed Operation

Chanaeover from Mixed Ooeration to Fuel Gas

MYB 01 EC 001

= mixed operation
= fuel preselection
= pres control parameter

load oper
(step S27)
on
released
c/o reset

= FUEL PRESELECTION FG

SELECT

MBY 10 EU 011

= fuel preselection fg

selected

MBY 10 EU 011

= MIXED OPERATION

SWITCH OFF

MBY 10 EU 012

0 % FO

MBY 10 EU 013

open

MBN 53 AA 001

CLOSE
CLOSE
CLOSE
CLOSE

MBN
MBN
MBN
MBN

closed

MBN 13 AA 001A

SWITCH OFF

MBN 12 AP 011

= sgc gas turbine

(1)

MBY 10 EU 003
MBY 10 EU 011
MBY 10 EU 021

(2)

(3)
*

FO PROPORTION SETPOINT

= fuel oil control valve

(4)
* = SOLENOID VALVE FO ESV
* = SOLENOID VALVE FO RETURN VALVE
* = FO FEED/RETURN VALVE
* = FO FEED/RETURN VALVE

= sol valve fo esv

(5)

*=. FO INJECTION PUMP

Gas turbine in fuel gas operation.

13 AA 001A
51 AA 001A
21 AA 001
22 AA 001

SIEMENS

Part:
Section:
Page:
Status:

Operating Manual
Volume 2
BELAWAN II
Gas Turbine Plant

6
08/95

Fuel Changeover and Mixed Operation

Chanaeover from Mixed Operation to Fuel Oil

MYB 01 EC 001

= mixed operation
= fuel preselection
= pres control parameter

load oper
(step S27)
on
released
c/o reset

SELECT

MBY 10 EU 011

= fuel preselection fo

selected

MBY 10 EU 011

= MIXED OPERATION

SWITCH OFF

MBY 10 EU 012

100%

MBY 10 EU 013

closed

MBP 13 A A 002

CLOSE
CLOSE
CLOSE
OPEN

MBP
MBP
MBP
MBP

= sgc gas turbine

MBY 10 EU 003
MBY 10 EU 011
MBY 10 EU 021

(1)
FUEL PRESELECTION FO

(2)

(3)
*=

FUEL OIL PROPORTION

= fuel gas control valve

(4)
*=
.*=
*=
*=

SOLENOID VALVE FG ESV

FG VALVE DIFF BURNER
FG VALVE DIFF BURNER
FG LINE VENT VALVE

Gas turbine in fuel operation.

13 AA 001A
21 AA 001
22 AA 001
14 AA001