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Procedure for
THERMIT WELDING
Project: Kalol Mehsana Gas Pipeline Project
(Job No: GSPL/113)
HCC NOVA P 46 17 46
Date: 02nd April 2006
DOCUMENT RELEASE AUTHORIZATION
Rev.
No
02.04.06
Date:
For Approval
Description
Prepared By
( Raychem PRG
Ltd )
Checked By
(Manager QA
HCC-NOVA JV)
Approved By
(Dorsch
Reviewed By ABS
Consult (I) Pvt.
(TPI)
Ltd / GSPL)
Project
Owner
Consultant
TPIA
Contractor
HCC-NOVA JV.
CP Contractor
This document is the property of HCC and is copyright protected. Unauthorized photocopy either
partly or fully is prohibited. Authorized controlled copy of this document can be had from Doc.
Controller.
Issued for
constrn. By
GSPL
(KMPL
Project)
INDEX
S.No.
Description
Page No.
1.
Scope
03
2.
Reference
03
3.
Materials Required
03
4.
Method
03
5.
Pre-cautions
05
6.
05
7.
05
8.
Appendix / Formats
05
9.
06
10.
Inspection Report
07
11.
Drawing
08
Crimping
Tool,
Thermit
(or)
CAD
Mould,
chissel
and
4.0 Method:
1. Excavate a pit over the pipeline to expose the pipeline top surface at
location of thermit weld location where cable to pipe connection is to be
done. Care should be taken not to damage the coating of buried pipeline.
2. Mark where connection is to be carried out. If there is more than one
connection as per design document, consecutive marking shall be minimum
300 mm apart. The location for cable to pipe connection shall be selected
such that the pipe joints and field coated areas are avoided. Care shall be
taken that cable to pipe joint is not made upon the long seam or
circumferential weld.
PRECAUTIONS:
6.0
7.0
8.0
APPENDIX / FORMATS
:HCC NOVA T 46 17 46
:HCC NOVA F 46 17 46 01
Consultant
Revision : 0
TPIA
Date:
Contractor
CP Contractor
Project
Acceptance
Criteria
Contract
Specification
-1013-113-401
Contract
Specification
-1013-113-401
Location
Appd. Design
Document
Appd. Design
Document
Drawing /
Appd. Deisgn
Document
Drawing /
Appd. Deisgn
Document
Drawing
Hammer Test
Sr.
No
Activity Description
Verifying
Document
Frequency
of Inspe/
Testing
Inspection Category
RRL
HCC
NOVA
JV
TPIA
Dorsch/
GSPL
At the
Beginning
Every
Location
RI
RI
HCC-NOVA
P 46 17 4601
Every
Location
RI
RI
Drawing
HCC-NOVA
P 46 17 4601
Every
Location
RI
RI
HCC-NOVA
P 46 17 4601
Every
Location
RI
RI
Check the
Encapsulation Hardness
HCC-NOVA
P 46 17 4601
Every
Location
RI
RI
HCC-NOVA
P 46 17 4601
Every
Location
RI
Holiday Check
HCC-NOVA
P 46 17 4601
Every
Location
RI
Approved
Procedure
HCC-NOVA
P 46 17 46
HCC-NOVA
P 46 17 4601
Remarks
Legend
W : Witness
I
RI
: Implementation
A : Acceptance / Approval
: Review of Record
: Random Inspection
P : Perform
For HCC NOVA JV
Name:
Name:
Name:
Name:
Sign:
Sign:
Sign:
Sign:
Date:
Date:
Date:
Date:
Page 6 of 8
INSPECTION REPORT
THERMIT WELDING
Owner
Consultant
Revision : 0
TPIA
Date:
Contractor
Report No.
CP Contractor
Project
Sr.
No
Description
Location Chainage
Observation
K.M
1.
2.
3.
Thermit Weld
OK / NOT OK
Hammer Test
OK / NOT OK
OK / NOT OK
Hardness of Encapsulation
OK / NOT OK
Holiday Check
Mtrs
Name:
Name:
Name:
Name:
Sign:
Sign:
Sign:
Sign:
Date:
Date:
Date:
Date:
Page 7 of 8