Professional Documents
Culture Documents
Todays Agenda
Strong market presence
Historical trend to mechanical drive
Product support = Availability = Tons Moved
Productivity
Payload control
Year of
Introduction
769
1963
773
1970
777
1975
785
1984
789
1986
793
1991
797
1998
Fleet Hours
Highest
Hour Unit
(As of June 2006)
785
2300+
71 million
127,000
789
1800+
67 million
105,500
793
1900+
70 million
105,400
797
200+
3.9 million
49,000
35%
North America
35%
12%
Latin America
Asia Pacific,
Indonesia &
Australia
18%
Europe, Africa &
Middle East
34%
North America
36%
17%
Latin America
Asia Pacific,
Indonesia &
Australia
13%
Europe, Africa &
Middle East
Other Mining
Nickel 6%
4%
Iron Ore
14%
Coal
31%
Copper
7%
Payload
150 T / 135 MT
Gold
16%
Contractor Coal
22%
Other Mining
7%
Iron Ore
13%
Coal
31%
Copper
4%
Gold
6%
Payload
200 T / 180 MT
Contractor Coal
39%
8
WHY?
95%
Electric
100% Electric
1970
5% Mechanical
Non-Cat
56% Electric
1980
37% Electric
44% Mechanical
785 & 789
1990
1994
42% Electric
37% Electric
58% Mechanical
785 - 797
2000
9
63%
Mechanical
785, 789, 793
Market Introduction
785 1984
789 1986
793 1991
797 1998
63%
Mechanical
785 - 797
2005
Machine Capital
Maintenance & Repair
Tires and Undercarriage
Fuel
Lubricants
Residual Value
Operator Wages
Operator Efficiency
Cycle Times
Cost
Payload
Ton
Mechanical Availability
Utilization
A 5% Change in Each of the Listed Factors Cause the Following % Reduction in Cost Per Tonne
0%
1%
2%
3%
4%
5%
Operator Efficiency
Mechanical Availability
Cycle Times
Payload
Utilization
Maintenance and Repair
Fuel Consumption
Machine Capital
Machine Life
Operator Wages
Tires
Lubricants
10
6%
7%
Productivity
Caterpillar 785C & 789C Mining Truck
G ro s s P o w e r T ra in E ffic ie n c y
Peak
12%
797B
88
86.7
95%
793D
88
85.4
90%
AC
83
79
85%
DC
81.5
72.2
100%
80%
75%
70%
65%
60%
55%
50%
45%
793D
797B
A C D r iv e
D C D r iv e
40%
35%
30%
0%
5%
10%
15%
20%
25%
E ffe c tiv e G r a d e
14
Mechanical drive systems are the most efficient over a broad operating range
30%
100%
95%
90%
85%
80%
75%
70%
65%
60%
55%
50%
45%
40%
35%
30%
0
10
793D
AC Drive
797B
DC Drive
20
30
40
Peak
12%
797B
88
86.7
793D
88
85.4
AC
83
79
DC
81.5
72.2
50
Ground Speed-mph
15
Mechanical drive systems are the most efficient over a broad operating range
Clear consistent global message for Cat C-Series trucks and newer
RISK Management
MARC
Availability Guarantee
SAFETY
No loads should ever exceed the trucks steering and braking certification.
Exceeding the steering and braking certification would make the truck unsafe to
operate.
16
Power Train
Chassis
Terrain
Suspension
17
Caterpillar Bodies
18
19
20
846,000 lb
383,739 kg
266,587 lb
120,901 kg
59,084 lb
26,800 kg
20,283 lb
9,200 kg
Target Payload:
250 Tons
227 Tonnes
Base chassis weight must include 100% fuel, debris, and attachments
21
22
23
80
90 %
85
90
95
100
105
% of Target Payload
24
SAFETY
Durability
Productivity
Number of Loads
10%
110
115
120
785C GMW 550,000 lbs. ( 249,480 kg) tested to 617,200 lbs. (280,000 kg)
789C GMW 700,000 lbs. ( 317,515 kg) tested to 785,500 lbs. (356,300 kg)
The test weights above allow compliance with normal payload distributions about the
target payload as reflected in Cat 10/10/20 payload policy
25
Reduce downtime
Minimize spillage
26
Competitive Update
Caterpillar 785C & 789C Mining Truck
785C
EH3000
789C
EH3500
Unit Rig
MT3300
MT3300AC
MT3600B
797B
EH4500-2
730E
HD 1500
MT3000
793D
MT3700B
MT3700AC
T252
EH5000
830E
930E-3
830E - AC
930E-3SE
MT4400
MT4400AC
T262
960E
MT5500B
MT5900AC
T282B
100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 3200 330 340 350 360 370 380 390 400 410 420
Short Tons
28
The Competition
150 Tons
785C
HD1600
EH3000
MT3300
Cat
Komatsu
Hitachi
Terex
200 Tons
789C
730E
EH3500
MT3700
T262
Liebherr
29
30
16,000 hrs
Transmission -
12,000 hrs
Wheel Stations -
12,000 hrs
Differential -
12,000 hrs
Service brakes -
12,000 hrs +
Suspension cylinders -
15,000 hrs
Hoist cylinders -
15,000 hrs
Steering cylinders -
15,000 hrs
32
GE - Loading Policy
..any operation in the
extended range may result
in reduction or termination of
warranty provisions,
increases in operating costs
and/or more frequent
overhauls
extended
normal
exceeded
..mean must not
exceed rated
payload +2%
70
80
34
90
100
Payload
110
120
130
GE - Loading Policy
70
80
90
100
Payload
35
110
120
130
GE - Loading Policy
70
80
36
90
100
Payload
110
120
130
GE - Loading Policy
70
80
37
90
100
Payload
110
120
130
Powertrain
Systems Integration
Frame
Body
41
42
43
Operator Station
The 785C & 789C operator workstation is designed for maximum operator comfort, control,
convenience, and safety
Ergonomically designed
Excellent machine control
Exceptional all-around visibility
Resiliently-mounted, sound suppressed cab
4
8
10
5
7
1.
6. Storage Compartment
2.
7. Trainer seat
3.
8. Electric window
4.
Monitoring system
9. Operator controls
5.
Transmission control
6.
Storage compartment
44
Cab Visibility
45
Three-point restraint
ADJUSTMENT TRAINING!!
Ride zone indicator
46
47
Caterpillar Engines
A proven performer for over 25 years, the 3500 series engine now has over 105,000
units working worldwide in a variety of applications
Input
49
50
Clutch Power
Time
51
52
Ecology Drains
Easily accessible drain plugs are installed in components to provide an environmentally
safe and effective method to drain fluids
53
54
Oil Degradation
Non-ORS
ORS
1000
2000
3000
Hours
55
4000
5000
Electronic Technician
MineStar
56
Frame
Caterpillar frames are designed to deliver long service life in rugged mining applications
Engineered using computer-generated
stress modeling
Forgings and castings used in high
stress locations
Rollover fixtures ensure all welding is done
horizontally, not overhead
All critical welds are ultrasonically tested
High strength low alloy (mild) steel is highly
durable, easy to weld
57
58
MSD II Body
Body Liners
Caterpillar offers modular liner plate packages for additional impact and wear protection
Smooth Plate for cohesive materials
60
61
7
3
4
1.
2.
3.
4.
5.
6.
7.
Parking/secondary piston
Service/retarding piston
Friction discs
Steel plates
Actuating springs
Cooling oil in
Cooling oil out
6
7
7
5
62
1.
2.
3.
4.
5.
6.
7.
8.
Brakes
Service brakes
Axle speed sensor
TCS
Cat
63
AC Competitor
64
65
TIRE
TIRES =
66
COST
PROFIT
Tire Availability
Belshina?
67
Serviceability
Caterpillar 785C & 789C Mining Truck
VIMS System
Cat
ET
69
Utilization
Production
Owning cost
2 axle retarding
Mechanical Availability
Improved reliability, higher uptime
3500 Series engine has lower BMEP than
competitionimproving availability, extending
life, and reducing costs.
70
Operator efficiency
71
400
350
85
90
89
80
83
80
300
65
90
79
75
80
70
63
250
60
200
50
40
150
30
100
20
50
10
0
1996
1997
1998
1999
CAT (Units)
72
2000
2001
2002
Industry (Units)
2003
PINS
2004
2005
350
77
300
80
66
65
250
59
70
62
60
53
200
69
48
47
50
39
40
150
30
100
20
50
10
0
1996
1997
1998
1999
CAT (Units)
Note: Belaz sales not available
73
2000
2001
2002
Industry (Units)
2003
2004
PINS
2005
In Conclusion
Strong market presence
Viewed historical trend to mechanical drive
Product support = Availability = Tons Moved
Productivity
Payload control
74
Questions
Caterpillar 785C Mining Truck