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6339
The neutralization of the seawater effluent in a wet flue gas desulfurization (FGD) process was investigated.
Before discharge, the acidified seawater effluent from a absorber is neutralized, using the natural alkalinity
in seawater, and aeration is performed to enhance the neutralization due to the stripping of carbon dioxide
dissolved in the effluent. Experimental investigation, dynamic modeling, and simulation have been performed
to elucidate the neutralization of the seawater effluent in a FGD process. We have measured changes in
solution pH and the dissolved carbon dioxide concentration and carbon dioxide concentration in the outlet
gas, relative to the time of aeration. Increases in the aeration rate, salinity, dissolved SO2 concentration, and
temperature increased the neutralization rate. We have developed a rate-based model to simulate the
neutralization process of the acidified seawater effluent. In the modeling, nonideal mixing in the gas phase
is described using a tanks-in-series model while the liquid is assumed to be completely mixed. The model,
which is based on reaction kinetics and equilibrium in the liquid phase and gas-liquid mass transfer, combined
with the nonideal mixing in the gas phase, consists of five ordinary differential equations. In simulating the
neutralization of the acidified seawater effluent, the effects of its temperature and salinity on the neutralization
rate were taken into account. The proposed model, which included no adjustable parameters, could describe
the present experimental results for the dynamic changes of solution pH, dissolved CO2 concentration, and
CO2 concentration in the gas phase successfully.
Introduction
Sulfur in fossil fuels used for power generation is converted
to sulfur dioxide (SO2) during combustion. SO2 is a precursor
to acid rain, which causes accelerated soil acidification and forest
degradation. To minimize the adverse impacts of SO2 emissions
on the environment, much effort has been put into developing
flue gas desulfurization (FGD) technologies for the control and
abatement of SO2 emissions.1,2 Various types of FGD processes
are currently available, and they are classified as wet, semidry, and dry processes. The installed worldwide FGD capacity
is more than 300 GW.3 Wet FGD processes have a tendency to
utilize sorbent more efficiently than dry processes and typically
can reduce SO2 emissions by more than 90%, up to 98%.4,5
The low cost of reactants (e.g., limestone) and, in most cases,
a commercial product (gypsum) are also listed among their
advantages. Therefore, they are the most widespread and have
been studied extensively.6,7 Attempts to establish a model for
the wet FGD processes also have been made.8-11
A new practical development in FGD processes for power
plants located near the coast is the utilization of seawater from
the cooling system of the plant to scrub SO2 from flue gas.12
The seawater FGD processes are categorized as pure seawater
or alkali seawater processes. Figure 1a depicts the schematic
diagram of a pure seawater FGD process. The chemical reactions
that occurred in the seawater FGD process are illustrated in
Figure 1b. Flue gas is introduced to an absorber and contacted
with seawater. The SO2 in flue gas reacts with seawater in the
* To whom correspondence should be addressed. Tel.: +81-49-2391377. Fax: +81-49-231-1031. E-mail: bckawase@mail.eng.toyo.ac.jp.
absorber and forms bisulfite (HSO3-) (via reaction 1). HSO3or SO32- (HSO3- T SO32- + H+) is oxidized to sulfate (SO42-),
because of oxygen in the flue gas and seawater (see reaction
2). Because the amount of oxygen in the flue gas and seawater
is not sufficient to oxidize completely to SO42-, air is blown
into the sump of the absorber. Via the chemical reactions
(reactions 1 and 2), H+ ions are produced and, as a result, the
seawater effluent becomes acidic. Therefore, the acidified
seawater effluent must undergo neutralization before discharge.
Seawater has a typical pH of 7.6-8.4, with an alkalinity of
100-110 mg/L (as CaCO3). The seawater from the cooling
system of the power plant is added to neutralize the acidified
seawater effluent from the scrubbing flue gas in a separate tank
(reactions 3 and 4). The air injection has the following important
assignments: oxidation of HSO3- and SO32- to SO42-, replenishment of dissolved oxygen in the seawater effluent, and
stripping of carbon dioxide. It can be understood from reactions
3 and 4 that the stripping of carbon dioxide highly improves
the neutralization of the acidified seawater effluent. The seawater
FGD process has already been performed, and its installed
worldwide capacity is 20 GW. However, there is only a small
amount of research in regard to neutralization via the stripping
of carbon dioxide.12 The low pH of the acidified seawater
effluent from the sump of the absorber (pH 3-4) necessitates
the neutralization process. By controlling the amounts of
seawater and aeration rate, the pH of the seawater effluent must
be adjusted to near 7 at the outlet of the neutralization tank. It
is necessary to have an understanding of the kinetic phenomena
in removal of carbon dioxide by air stripping process. The
removal of CO2 from natural, refinery, and synthesis gas streams
6340
Figure 1. Schematic diagram of a pure seawater flue gas desulfurization (FGD) plant: (a) pure seawater FGD process, and (b) reactions in a pure seawater
FGD process.
Ind. Eng. Chem. Res., Vol. 45, No. 18, 2006 6341
volumetric inlet flow rate of air (Qg) was varied from 1 L/min
to 4 L/min and measured with a rotameter. Seawater, tap water,
and distilled water were used as a liquid phase. To examine
the effects of salinity, stripping of CO2 from tap water and
distilled water was performed. Sulfuric acid was added to change
the SO2 concentration in the model effluent. Before the start of
the measurement, 97% CO2 gas was injected to dissolve CO2
gas into the solution and then adjust the initial pH of the solution
to 4.5. Liquid samples were withdrawn intermittently from
the middle of the bubble column reactor for the determination
of the dissolved inorganic carbon (DIC) concentration. The
combustion-infrared total organic carbon (TOC) meter (TOCVE, Shimadzu Co.) was used to measure the DIC amount in
the solutions. The pH and temperature of the solution were
measured using a pH meter (HM-20P, Toa Denpa Co.), which
was immersed near the middle of the reactor. The outlet
concentration of carbon dioxide in the gas phase was measured
using a CO2 meter (Testo 535, Testo Co.). Because the CO2
concentration in the outlet gas phase for t < 5 min was rather
high, its CO2 concentration was measured after it was mixed
and diluted with air of measured flow rates.
Gas holdup (g) values were determined by the volume
expansion method. The volumetric mass-transfer coefficients
for CO2 (KLaL) were estimated from transient dissolved-oxygen
tension measurements, using a fast response dissolved oxygen
electrode (YSI model 57, Yellow Spring Instrument Co.).17
Of course, replicated data were taken to ensure the reliability
of the present experimental results. All experiments were
performed in triplicate.
Results and Discussion
Kinetics of Hydration of CO2 in Seawater. In seawater,
carbon dioxide exists in four different inorganic forms: as free
carbon dioxide (CO2), bicarbonate ion (HCO3-), carbonate ion
(CO32-), and true carbonic acid (H2CO3).
The concentration of CO2 dissolved in seawater is given by
Henrys law with Henrys constant (He) being the solubility
coefficient of CO2 in seawater:
[CO2] ) HeYCO2
(5)
} HCO3- + H+
CO2 + H2O {\
k
(6)
b1
kf2
HCO3- {\
} CO32- + H+
k
(7)
b2
K1 )
K2 )
[HCO3-][H+]
[CO2]
[CO32-][H+]
[HCO3-]
(8)
(9)
K2 ) kf2/kb2). At high pH value, the increase in the number of OH- ions enhances the following hydroxylation reaction:12
kf4
CO2 + OH- {\
} HCO3k
(10)
b4
d[H+]
) kf1[CO2] - kb1[H+][HCO3-] +
dt
kf2[HCO3-] - kb2[CO32-][H+] (11)
By considering reactions 6, 7, and 10, we have the following equations for the material balances of [HCO3-] and
[CO32-]:
d[HCO3-]
) kf1[CO2] + kb2[CO32-][H+] +
dt
kf4[CO2][OH-] - kb1[H+][HCO3-] kf2[HCO3-] - kb4[HCO3-] (12)
and
d[CO32-]
) kf2[HCO3-] - kb2[CO32-][H+]
dt
(13)
(14)
6342
d[CO2]
) KLaL(C*CO2 - [CO2]) +
dt
(kb1[H+] + kb4)[HCO3-] - (kf1 + kf4[OH-])[CO2] (15)
In the case of CO2 stripping, the first, second, and third terms
on the right-hand side of eq 15 represent the mass transfer at
the gas/liquid interface, the increment of dissolved carbon
dioxide due to reactions in the liquid phase, and the CO2
reduction due to reactions in the liquid phase, respectively. The
gas-liquid mass transfer of CO2 may be controlled by the
liquid-phase mass transfer due to the relatively low solubilities.9 In the proposed model, in which the gas phase is described as the tanks-in-series, the equilibrium dissolved carbon
dioxide concentration at the gas/liquid interface, C*CO2, is
represented as19
C*CO2 ) He
YCO ,j
N j)1
2
(16)
dYCO2,j
dt
( )( )
( )
1 - g N
Q (Y
- YCO2,j) g
VL g CO2,j-1
1 - g
(KLaL)CO2(C*
CO2 - [CO2])RT (17)
g
The gas holdups, g, were measured in seawater and tap water.
The gas holdup increased as the superficial gas velocity (Ug)
increased. As shown in Figure 3, gas holdups in seawater were
slightly higher than those in tap water. We obtained the
following empirical correlation for g in seawater:
g ) 13.5Ug1.15
(18)
(KLaL)CO2 )
( )
DCO2
DO2
0.5
(KLaL)O2 )
( )
DCO2
DO2
0.5
(0.190Ug0.44)
(19)
The diffusivity values for CO2 and O2 (DCO2 and DO2, respectively) were taken from the literature.21,22 It was assumed that
their ratio (DCO2/DO2) in seawater is same as that in water, as
well as in the study of Yoon et al.23 Figure 3 shows that the
KLaL values in seawater are 1.5 times greater than those in
tap water. This may be attributed to the increase of interfacial
area in electrolyte solutions and is consistent with the results
for water and NaCl solutions in the literature (Deckwer24).
By numerically solving the aforementioned five simultaneous
ordinary differential equations (eqs 11, 12, 13, 15, and 17), we
can estimate the amount of DIC (eq 14), the solution pH (which
is equal to -log [H+]), and the concentration distribution of
carbon dioxide in the gas phase (YCO2,j), as a function of the
aeration time, and compare the model predictions with the
measured values, as shown below. A fourth-order Runge-Kutta
technique was applied to solve the differential equations.
Experimental Results. (a) Effect of Aeration Rate. The
stripping of CO2 in tap water was conducted at a gas flow rate
of 2.35-9.41 10-3 m/s. Figure 4 depicts the neutralization
process by the stripping of CO2 from tap water as a function of
the aeration time. The dissolved CO2 concentration decreased
rather sharply and, as a result, the solution pH increased to the
natural pH of tap water with increased aeration time. As
mentioned previously, the stripping of CO2 by aeration shifted
the equilibriums represented by reactions 3 and 4 to the right
Ind. Eng. Chem. Res., Vol. 45, No. 18, 2006 6343
[H+]
d(DIC)
) kDIC(DIC)
dt
(20)
d(pH)
) kpH(pH)
dt
(21)
6344
Table 1. Correlations Used in the Simulation of the Neutralization Process of the Acidified Seawater Effluent in the Literature18
expression
source
(1) Rate Constants (kf1, kb1, kf2, kb2, kf4, and kb4) and Equilibrium Constants (K1, K2, KW)
kf1 (s-1) ) exp(1246.98 - 61900/T - 183 ln T)
kb1 (kg mol-1 s-1) ) kf1/K1
kb2 ) 5 1010
kf4 (kg mol-1 s-1) ) A exp[-E/(RT)], where A ) 4.7 107 kg/mol and E ) 23.2 kJ/mol
kb4 (s-1) ) kf4 Kw/K1
K1 (mol/kg) ) 10-(3670.7/T-62.008+9.7944 ln T-0.0118S+0.000116S2)
K2 (mol/kg) ) 10-(1394.7/T+4.777-0.0118S+0.000118S2)
K*H2CO3 (mol/kg) ) 10-3.8
KW (mol2/kg2) ) [H+][OH-] ) exp(148.9802 - 13847.26/T - 23.6521 ln T +
(118.67/T - 5.977 + 1.0495 ln T)S1/2 - 0.01615S)
S ) 35 + [SO42-]add, where S is defined as the weight in grams of the dissolved
inorganic matter in 1 kg of solution
(2) Henrys Constant, He
He (mol kg-1 atm-1) ) exp(9345.17/T - 60.2409 + 23.3585 ln(T/100) + S(0.023517 0.00023656T + 0.047036 (T/100)2
Johnson25
Eigen26
Johnson25
Mehrbach et al.27
Mehrbach et al.27
Stumm and Morgan15
Millero28
Weiss29
(3) Density of Seawater (Used To Convert Equilibrium Constants, K1 and K2 (Given in Units of mol/L))
Fsw (kg/m3) ) Fpw + AS + BS3/2 + CS2, where
Millero and Poisson30
Fpw (kg/m3) ) 999.842594+6.793952 10-2(T - 273.15) - 9.9095290 10-3(T - 273.15)2 +
1.001685 10-4(T - 273.15)3 - 1.120083 10-6(T - 273.15)4 + 6.536332 10-9(T - 273.15)5
A (kg/m3) ) 8.24493 10-1 - 4.0899 10-3(T - 273.15) + 7.6438 10-5(T - 273.15)2 8.2467 10-7(T - 273.15)3 + 5.3875 10-9(T - 273.15)4
B ) -5.72466 10-3 + 1.0227 10-4(T - 273.15) - 1.6546 10-6(T - 273.15)2
C ) 4.8314 10-4
Ind. Eng. Chem. Res., Vol. 45, No. 18, 2006 6345
6346
K*H2CO3 )
[H+][HCO3-]
[H2CO3]
(22)
Ind. Eng. Chem. Res., Vol. 45, No. 18, 2006 6347
Subscripts
j ) jth tank
0 ) initial
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