Professional Documents
Culture Documents
SourcesofNoisePollution
Noise
y Undesirableorunwantedsound
y Subjectivenotobjective
y Impacts
y Annoyance,disturbance
Annoyance disturbance
y Stress
y Physicalandpsychologicaldamage
Ph i l d
h l i ld
NoisePollutionCauses
y NoiseFromAutomobileveryhigh
y Railway Stations
y Aircrafts
y Industrial Noise
y Construction Equipment
y Household Equipment
y Other Causes
RoadTrafficNoise
Trafficisthebiggestsourceofnoisepollutionin
today'stimes,especiallyinurbanareas.
d 'i
i ll i b
Inthepastfewyearsthenumberofautomobile
vehicleshasincreasedmanifold.
Thus,trafficproblemscreatedbythesevehiclesisan
Th t ffi bl
t db th hi l i
importantsourceofnoisepollution.
Thesoundproducedbytheexhaustsystemsoftrucks,
Factors Influencing
FactorsInfluencing
NoiseGeneration
y RoadTrafficnoiseistheaggregationof
noisefromindividualvehiclesinthetraffic
stream.
y Therearesevenprinciplefactorsupon
whichthegenerationofroadtrafficnoise
depends:
.CONTINUED.
Trafficvolume
Averagetrafficspeed
Trafficcomposition
Roadgradient
R d di t
Roadpavementsurfacetypeandtexture
Drivingconditions
Individualvehiclenoise
d v dua ve c e o se
http://www.nonoise.org/library/highway/traffic/traffic.ht
8
http://www.nonoise.org/library/highway/traffic/traffic.ht
9
NoiseFromEngine
There could be several reasons that could be causing a
ticking noise in the engine
engine. The most common one is that the
engine is not being completely lubricated.
This would
Thi
ld be
b caused
d by
b either
ith the
th engine
i lacking
l ki oil,
il or
the engine not having sufficient oil pressure.
Engine Noise Remedy
..Use professional quality oil filters.
.. By using Spark Plug Threads
significantly.
cont.
A new member of the cast iron family, Austempered Ductile Iron
(ADI), is a heat treated Spheroidal Graphite Iron(SGI).
The microstructure exhibits ausferritic structure with a high
volume of carbon-enriched austenite and nodular graphite.
This offers
Thi
ff
the
th gear designer
d i
a combination
bi ti
off manufacturing
f t i
flexibility, high strength, toughness, low weight, excellent fatigue
strength and wear resistance.
These properties are present along with good damping capacity
and machinability.
. ADI thus developed has been evaluated for mechanical
properties like tensile strength, impact strength etc.,..
ADI possess significant damping properties and helps in gear
noise reduction.
TYRENOISE
y THETYREHITTINGTHEGROUND
y THEVIBRATIONOFTHEAIRTHROUGHTHE
THREADPATTERN
y THEVIBRATIONPASSINGTHROUGHTHETYRE..
y NOISEDEPENDSONTHEROADSURFACEAND
THESPEED
THESPEED
TYRE NOISE
The noise which is radiated from the tyre surface is produced by several mechanisms, including the vibration of the tyre
surface vibrations of the tread blocks and resonances of the air cavities in the contact patch between the tyre and the
surface,
road surface
Joints
If joints are present
present, they can contribute to not only overall noise level
level, but
also annoyance.
Narrow, single
single-cut
cut joints are preferred over widened (reservoir) cuts.
Faulted joints should be avoided by providing adequate load transfer.
Exhaust Noise
ExhaustNoise
The exhaust system of an internal combustion engine has a
number of functions, one of which is to reduce the noise of the
waste gases as they are expelled from the engine to the
atmosphere
The three basic exhaust noise mechanisms are:
Exhaust
Exhaust orifice noise - this
thi iis th
the noise
i radiated
di t d ffrom th
the d
ductt as it opens
into the atmosphere
Structure borne noise - this is the noise transmitted through the exhaust
mounting system to the surrounding structure.
Structural
Structural radiated noise - this is noise radiated from the outer surface of
the exhaust system (pipes, catalysts and silencers).
Noise
POSSIBLE PROBLEM
SOLUTION
BACKFIRING S
Add oil.
Refer to a mechanic
Check/adjust belt.
Blown exhaust.
ROAR OR RASP UNDER
ACCELERATION
SQUEAL
Q
OR GROAN WHEN BRAKING Worn or defective brake components.
p
Refer to a mechanic.
Loose hubcap;
Tighten hubcap;
NOISE(vs)SPEED
How ToMeasureTheNoise.???
y dB:Whatisadecibel?
y Intensityofasinglesoundismeasuredonarelativeof
logarithmicscale
y Usesaunitcalledabel
ll d b l (B)orsubunit
( ) b
decibel(dB,
d b l(d
1/10ofabel)
y At14bels,soundispainfultohumanear
At14bels soundispainfultohumanear
S.NO
Typeofvehicle
Twowheeler
Displacementupto 80
cm3
Displacementmore
than80cm3but
upto 175cm3
Displacementmore
than175cm3
Threewheeler
Di l
Displacementupto
t t 175
cm3
Displacementmore
than175cm3
75
3
Passengercar
NoiseLimits
from1st
January,2003,
dB(A)
Dateof
implementation
75
77
IstJanuary,2003
80
77
IstJanuary,2003
80
75
IstJanuary,2003
TheLevelofCommonSounds
on the dB(A) Scale
onthedB(A)Scale
Source
C i d
Carrier
deck
k jjett operation,
ti
air
i raid
id siren
i
Jet takeoff at 200 feet
Disco, thunderclap
Auto Horn at 3 feet
Garbage Truck
Heavy Truck at 50 feet
feet, city traffic
Alarm Clock at 2 feet, hair dryer
Noise restaurant, freeway traffic, persons voice at 3 feet
Air conditioning unit at 20 feet
Light auto traffic at 100 feet
Living room
room, bedroom,
bedroom quiet office
Library, soft whisper at 15 feet
Effect
140 Painfully
P i f ll L
Loud
d
130
120 Maximum Vocal Effort
110
100
90 Very Annoying
Annoying, hearing damage (8
(8-hr)
hr)
80 Annoying
70 telephone use difficult
60 Intrusive
50 quiet
40
30 very quiet
10 Sound just audible
0 Hearing begins
Numberofpeopleannoyed
At different sound levels
Atdifferentsoundlevels
.CONTINUED.
y Significantvariabilityinnoisesfrom
transportationsources
y Aweightednoiselevel(equivalentirritation
level hastodowithmixoffrequencies)
y DNL(day/nightlevel weightsnighttimenoises)
NoisePropagation
y Noiseisgeneratedatsourceandspreadssphericallyaway
fromsource
y Intensitydiminisheswithdistance
y Lossesalsooccurfromsoundenergybeingdissipatedas
soundistransferredbyairparticles
y
p
y Bendinganddiffractionoccursassoundwavesencounter
naturalandmanufacturedsolidobjects
Factors Influencing
FactorsInfluencing
RoadTrafficNoisepropagation
y Propagationisthewaveprocesswhere
soundenergyistransferred.
y Thereareanumberoffactorswhich
i fl
influencethepropagationofroad
th
ti f d
trafficasfollows:
.CONTINUED.
y Roadcorridorcrosssection
y Distancebetweensourceandreception
point
i
y Typeofinterveninggroundcoverbetween
sourceandreceptionpoint(eg :grass
sourceandreceptionpoint(eg.:grass,
waterorconcrete)
y Theexistenceofnaturalorartificial
obstructions
y Meteorologicalconditions
ControlofTransportationNoise
y Federal Noisecontrolactof1972
y Recognizednoiseasamajordegraderofurban
g
j
g
living
y Encourageuseofnoisestandards
y Stateandlocalgovernments
y Alsoinstitutenoisecontrol
NoiseControlStrategies
y Sourcecontrols
y Vehiclecontroldevices maintenance,traffic
andhighwaydesigncontrols
dhi h
d i
l
y Pathcontrols
y Soundbarriersthatreflectanddiffusenoise
y Bufferzones
y Receiversidecontrols
d
l
y Insulation
31
TrafficControlMeasures
y Prohibittrucks
y Truckroutes
T k t
y Prohibitdaytime(ornighttime)use
y Trafficsignaltiming..
y Speedlimits
S
dli i
32
SOURCESOFENGINENOISE
Combustionnoise
11.Combustion
Combustion noise results from gas forces in the cylinders
applied to the structure of the engine, causing vibration to occur
which is then radiated as noise
2.The gas forces in each cylinder vary during the working
cycle of the engine (two or four stroke). They are highest
during the combustion period where the cylinder pressure
rising quickly.
Mechanicalnoise
Mechanicalnoise
1. In gasoline
li engines,
i
piston/liner
i
/li
clearances
l
are relatively
l i l
small, and mechanical noise tends to be dominated by impacts
g made through
g the oil film.
in the crankshaft bearings
2. At low engine speeds these are magnified by increasing
engine load.
load At high engine speeds,
speeds the inertia effects of the
crank mechanism dominate so there is little load dependency.
Mechanicalnoise
Other
h sources off mechanical
h i l noise
i include:
i l d
timing drive;
valve train;;
fuel injection equipment.
Measurementofenginenoise
Measurementofenginenoise
Sound
for
S d pressure llevels
l are measuredd att three
th positions
iti
f eachh
engine operating condition. These are at 1.0m from the longitudinal
centres of the vertical planes forming the smallest rectangular box
which completely encloses the bare engine. The measuring points
are on both sides and in front of the engine at the height of the
exhaust manifold and at least 1m off the ground.
The noise levels at the three specified locations are reported.
Measurementofenginenoise
A survey is made of A
A -weighted
weighted sound pressure level at the
same height and distance from the box as the specified locations. If
the survey reveals readings more than 3 dB
above the highest reading at the specified locations, then the
survey readings are also reported.
The reported results should be the averaged results of two or
more test results within 2 dB of each other.
1.
Engine
noise
control
j
g
The pperiod between the start of the injection
and ignition,
known
Enginenoisecontrol
stiffen structures to ppush resonant frequencies
q
above the
highest forcing frequency;
isolate components from sources of excitation;
encapsulate noise sources with massive panels;
add damping where resonances occur.
Enginenoisecontrol
Oil pan the use of an isolating gasket between the oil pan and
the
The adoption
oil
h crankcase.
k
Th
d i off structurall aluminium
l i i
il pans to
replace the traditional pressed steel components has made oil
ppan noise more significant
g
in spite
p of improvements
p
to the
crankcase to reduce its noise radiation.
Rocker cover the use of rubber isolating gaskets
Fuel injection equipment the adoption of common rail
systems
andd unit
which
t
it injector
i j t systems
t
hi h are more compactt andd
quieter have brought about significant improvements
Enginenoisecontrol
y
g pplanar surfaces on intake
Intake system
the avoidance of large
components can reduce noise emissions along with general stiffening
of the structures.
Noise shields well-damped, isolated engine covers can reduce
noise radiated by the engine structure.
Engine bay enclosures engines may be effectively enclosed within
their engine
g bayy in the vehicle thus encapsulating
p
g the noise sources.
Problems with ventilation and cooling are common.
Use of toothed belts instead of chain drives
Enginenoisecontrol
Enginenoisecontrol
1. Engine noise through the radio - From revving the engine or
TRANSMISSIONNOISEINCLUDES
GEARBOXNOISE
G R O
OS
CLUTCHNOISE
PROPELLORSHAFTNOISE
BEARINGSNOISE
GEARBOXNOISE
Spurgearproducemorenoise
Spu gea p oduce o e o se
Helicalgearsproducelessnoise
g
p
Synchromeshgearboxproduceverylessnoise
y
g
p
y
ControllingtheNoiseSource
Thevibrationgeneratedbygearmeshactioncreatesthe
impetusforthemostnoisewithinagearbox.
Noiselevelandfrequencyareaffectedby:
Typeofgearteeth
Geartoothgeometry
Finishedgeartoothsurface
L b i ti
Lubrication
GearToothSelection
Themoreconstantanduniformthecontact,thelower
thefrictionforceswhichcausenoise
Thisistrueforalltypesofgeardesigns:spur,helica
h li l,
spiralbevelorstraightbevel.
GearToothGeometry
Forexample,increasingtheheightofatoothtoachieve
greateroverlapormeshcanactuallyreducethegear s
greateroverlapormeshcanactuallyreducethegear's
abilitytotransmitload.
Tiprelief,ortheremovalofasmallamountofmaterial
Tiprelief
ortheremovalofasmallamountofmaterial
nearthetipofthegeartooth,caneaseanincomingtooth
intocontactwithotherteeth
Thisinvolvesreducingthematerialoneitherendofa
geartoothtoproduceamoreovaltoothprofile.
SmoothFinishedSurfaces
Normally,thefinerthefinish,thelowerthenoiselevel.
ThickerLubricants
Whilehigherviscosityoilsandgreasescancutdownon
noise
Clutchnoise
y Dogclutchnoiseismore
g
y Frictionclutchnoiseisless
y Torqueconvertersnoisewillbeveryless
57
Definition
Devices which are used to reduce the sound levels
58
Classification
Dissipative type
Reactive type
Combination type
Spark arresting type
Catalytic silencer
Heat recovery type
59
Dissipative Type
60
61
Reactive Type
Reflects sound wave back to the source and prevent sound from
being transmitted along the pipe
Commonly used in automobile applications
62
the
63
64
65
66
67
12
Design factors
I
Insertion
ti losses
l
Restriction
Volume
Weight
Durability
Cost
Ease of manufacture
Ease of maintenance
Styling
Tonal quality
69
S
th
b rules
l ffor d
i
Some
thumb
design
Volume 5
5-10
10 times engine swept volume
Tailpipe length less than 500mm
>500Hz noise control pack silencers with porous
materials such as basalt or glass wool
70
71
Definitions
Noise
y Noiseisdefinedasunwantedsound
transmittedthroughairoranothermedium
Sound
y Itisdefinedasanypressurevariation
(inair,waterorsomeothermedium)that
thehumanearcandetect
SoundLevelComparisons
Measuringofnoise
dB:Whatisadecibel?
Thedecibel(dB)isusedtomeasuresoundlevel..
ThedBisalogarithmicunitusedtodescribearatio.,
Theratiomaybepower,soundpressure,voltageor
intensityorseveralotherthings LateronwerelatedB
intensityorseveralotherthings.,LateronwerelatedB
tothephonandthesone (unitsrelatedtoloudness).
Causesofnoisepollution
y Traffic(Automobile)
y Railway Stations
y Aircrafts
y Industrial Noise
y Construction Equipment
y Household Equipment
y Other Causes
Definitionoftrafficnoise
y Roadtrafficnoiseiswhatyouhearfromdriver's
vehicles,planes,trainsandbusesduringthe
commutingprocess
Examplesofroadtrafficnoise
Soundsofenginesspeedingup,
hornsblowing,
potholesbeinghitoreventruckswithheavy
movingfreightmakinglotsofnoise
RoadTrafficNoise
y Trafficisthebiggestsourceofnoisepollutionin
today'stimes,especiallyinurbanareas.
d 'i
i ll i b
y Inthepastfewyearsthenumberofautomobile
vehicleshasincreasedmanifold.
y Thus,trafficproblemscreatedbythesevehiclesisan
Th t ffi bl
t db th hi l i
importantsourceofnoisepollution.
Sourcesoftrafficnoiseinhighways:
Automobiles
Buses
Motorcycles
Medium&HeavyTrucks
S b
f i
Subsourcesofnoise
TireNoise
y Importantforautos
p
y Maybeimportantfortrucks
y TirePavementinteraction
Tire Pavementinteraction
ExhaustNoise
y Importantfortrucks
y Lowfrequencyrumble
ReasonsforTrafficCongestion
y Increaseincarownership
y Increasedcommuting
g
Carownershipsince1920
YEAR
1920
1940
1960
6
1980
1990
99
NO.OFCARS(MILLIONS)
(
)
O.5
2.5
11
19
21
ProblemscausedbyCommuting
y TrafficCongestion
y Airpollution
y Noisepollution
y Visualpollution
y Parkingproblems
y Destructionofhouses
y Increasedriskofaccidents
FactorsInfluencingoftrafficNoise
Generation
RoadTrafficnoiseistheaggregationofnoisefrom
individualvehiclesinthetrafficstream.
indi
idual ehiclesinthetrafficstream
Therearesevenprinciplefactorsuponwhichthe
g
generationofroadtrafficnoisedepends:
p
1. Trafficvolume
2. Averagetrafficspeed
3. Trafficcomposition
4. Roadgradient
5. Roadpavementsurfacetypeandtexture
R d
t f t dt t
6. Drivingconditions
7 Individualvehiclenoise
7.
TrafficNoise
y Dependsonvehiclemix
l d
loudas
Oneheavytruckat55mphsoundsasloudas
28carsat55mph
Traffic Noise
TrafficNoise
Dependsonvehiclespeed
p
p
Tire/pavementnoisedominatesabove30mph
Trafficat65mphsounds2xasloudas
trafficat30mph
TrafficNoise
Dependsonamountoftraffic
Doubletrafficvolume=increasenoiseby3dBA
= +3 dBA
T ffi N i T
lP
TrafficNoise:TravelPatterns
SolutionstoTrafficproblems
y Wideningroads
y Bypasses
y
y
y
y
y
innerringroads
outerringroads
UrbanMotorways
Buslanes
Improvingpublictransport
onewaystreets
I
Increasedcostofcarparking
d
f ki
Wideningroads
Bypasses
High Street
Bournemouth
Roa d
C
Eff i I d (CEI)
y Canbesafelyandreasonablybuilt&maintained
NoiseBarriers
y Mustblocklineofsighttovehiclesonroad
y WillREDUCEtrafficnoise,notELIMINATEit
NoiseBarriers
REDUCENoise,donotELIMINATE
Noise
Feasibility safety,engineeringfactors,effectiveness
ofwall
f ll
Reasonableness overallbenefitsofabatement,public
input.
Mitigationcannotprotect2nd floor
DecisiontoprovidenoiseabatementmadeONCE.
Mitigation - Barriers
Mitigation - Berms
Mitigation Berm/wall
Mitigation Wall
NoisePropagation
y Noiseisgeneratedatsourceandspreadssphericallyaway
fromsource
y Intensitydiminisheswithdistance
y Lossesalsooccurfromsoundenergybeingdissipatedas
soundistransferredbyairparticles
y
p
y Bendinganddiffractionoccursassoundwavesencounter
naturalandmanufacturedsolidobjects
Examplesofroadtrafficnoise.
y Roadtrafficnoiseiswhatyouhearfromdriver's
vehicles,planes,trainsandbusesduringthe
commutingprocess Soundsofenginesspeedingup
commutingprocess.Soundsofenginesspeedingup,
hornsblowing,potholesbeinghitoreventruckswith
heavymovingfreightmakinglotsofnoiseareall
y
g
g
g
examplesofroadtrafficnoise.
NOISEREDUCTIONTECHNIQUES
NoiseReduction
Thereisanincreasedsensitivitytowardnoise,froma
h
d
d
f
personalstandpointandasocietalstandpoint.
Fromfrontandsidewindshields,totirewellsandthe
enginecompartmentitself nothinghasbeenleft
enginecompartmentitself,nothinghasbeenleft
unexploredwhenitcomestofindingnewwaystoensurea
quieterdrivingexperience.
Thereareincreasinglinksbetweennoiseandvibrationand
g
f i
fatigue&effortaremadeintheNVHcharacteristicsinthe
& ff d i h NVH h
i i i h
developmentofthevehicletominimizethenoiseand
vibrationharshness.
CooperStandard
CooperStandard'sproductlineincludespassiveandactive
sproductlineincludespassiveandactive
vibrationcontrolcomponentsthatareintendedtoreduce
bothvibrationandthenoisescreatedbythevibration
withinthevehicle.
Cont
CooperStandard'sgoal,is toisolatetheenginefromtherest
ofthevehicle.
Carcoustics Inc.offersblowmoldedengineencapsulation
Inc offersblowmoldedengineencapsulation
asasolutionforquietingthepassengercompartment.
Theirmainaimisnottryingtoabsorbnoiseonceit'sinside
theinterior buttryingtoreduceitclosertothesource
theinterior,buttryingtoreduceitclosertothesource
Carcoustics offersacousticsthroughouttheentirevehicle,
includingtheenginecompartment,theinteriorandthe
trunk.
trunk
Exploringthewheelwells andthebodyboard for
additionalnoisereductionwithinthepassenger
compartmentisonthemove.
Atthewheelwell,Carcoustics hasaddedanacoustical
featuretothewheelhouseliner.
acousticalwheelhouseliners.
InEurope,thatsamewheelhouseliner,thanksto
InEurope thatsamewheelhouseliner thanksto
Carcoustics,addsacousticalfeaturesthatreduceroadtire
noise,waterspraynoiseinrainyweatherandalsoreduces
noisefromstonesandotherdebriscomingup.
Carcoustics acousticalwheelwellisbeingusedintheU.S
onlyintherearoftheFordFocus
onlyintherearoftheFordFocus.
Dashboardvents
ventsaretheloudestpointsinanautomobile
Carcoustics producedabsorptionfunctionontheway
betweentheventandtheinteriorofthevehicletoprevent
thenoisefromenteringthevehicle
decibelsofnoisereduction.
BuickRainier,LincolnNavigator,LincolnAviatorandthe
ultraluxurypackagedLexusLS430allofferlaminatedglass
changefromtemperedtolaminatedglass,yougeta
g
p
g
,y g
significantreductioninnoisebecauseinthepast,the
windshieldwasalwaystheweakestlinkofwherethesound
waspouringintotheinterior.
Anaddedbenefittolaminatedglassisweight
reduction.
Cont
SolutiaIncofferedlaminatedglassproductcalledVanceva
Quiet'swhichhasweightreductioncapabilities.
DowAutomotiveoffersavarietyofproductsandservices
y p
thattargetinteriornoisereduction.NewtotheU.S.this
yearisthecompany'sBetaMate,anadhesivethathasbeen
usedforbodystiffnessimprovementsandstiffness
d bilit hi h
durabilitywhichequatestovibrationreduction.
t t ib ti d ti
NorthAmericacompanyLMSInternationalprovidesthe
softwaretoolsneededtomakenoiseandvibration
engineeringdecisionsasearlyinthedesigncycleas
possible.
company'snoiseandvibrationtoolsare
LMSSoundQuality,
LMSS
dQ lit
Sysnoise and
LMSTest.Lab
Cont
LMSSoundQualityhelpstosubjectivelyidentify,isolate
andranktheindividualsoundsthatcomprisea
troublesomenoise.
Sysnoise predictssoundwavesandthestructuralvibration
inducedbyfluidloadingeffectsontoastructure.The
programcalculatesawidevarietyofresultssuchassound
pressureandradiatedsoundpower,acousticvelocitiesand
intensities,contributionsofpanelgroupstothesound,
energydensities vibroacousticsensitivities
energydensities,vibro
acousticsensitivities,normal
normal
modesandstructuraldeflections.
LMSTest.Lab isadedicatedmeasurementsolutionfor
noiseandvibrationtestingandanalysis
noiseandvibrationtestingandanalysis.
Cont
InPorsche944engine Theenginenoiselevelwaslowered
byprimarymeasures,bymodificationofthesolidborn
soundpropagationintheengine aswellasbysound
soundpropagationintheengine,aswellasbysound
neutralization.Particularlyefficientweremodificationsto
thecrankgear,crankcase,valvegear,oilsump,intake
manifold,alternator,andtoothedbeltdrive
if ld l
d
h db l d i
noisereductionbutlighterinweight.
ENCAPSULATION
Acousticabsorbersattachedtothepartswherethenoiseis
tobeabsorbediscalledencapsulation
EXAMPLE:Acousticabsorbersareappliedtothehood,the
bulkhead,thesidesofthefrontbeamsandanundershield.
,
Theencapsulationoftheenginecompartmentarisesfrom
theneedtoreduceexteriornoise
h
d
d
TRENDS
Today,undershieldsarepartiallycoveredbyanacoustic
materialormadeofanintrinsicallyabsorbingandatthe
sametimestructuralfibre basedmaterial.
sametimestructuralfibrebasedmaterial
Anothertrendisenginemountedacousticinsulation
g
componentsontheoilpanandintheareaaroundthefuel
injectors.
CONFLICTS
Achallengeformaterialsincontactwiththeengineisthat
theyareexposedto
Strongvibrations,
2 Hightemperaturesand
2.
3. Aggressivechemicals
4. Interfacingtheshieldswithaverycomplexgeometrical
g
y
p g
environment.
1.
CONFLICTS
5. Higherinjectionpressure,
6. Directpetrolinjection,
Di
li j i
7 Turbocharging
7.
ADDEDADVANTAGE
Reducingbothfuelconsumptionandexteriornoise
EfficientencapsulationcanprovideareductioninCO2
Effi i
l i
id d i i CO
emissionsby2.5g/km intheNewEuropeanDrivingCycle
(
(NEDC).
)
Underbodypanellingcanmakeasignificantcontribution
towardsreducingdrag
d d
d
NISSANINFINITI
NISSANINFINITI
The most recent study conducted
on a Nissan Infiniti with a 3.7 l V6
petrol engine shows that bodymounted engine encapsulation can
reduce power train noise by 5 dB
ENCAPSULATIONWITH
RESPECTTOTEMPERATURE
ENCAPSULATIONWITHRESPECTTO
TEMPERATURE
7mmthick encapsulationcovering80%ofthe
ofareacoverageratherthanthechoiceofhighly
insulatingmaterials
insulatingmaterials.
NOISEREDUCIONINCIENGINE
Equippingpartsoftheengineairintakesystemwith
porousacousticmaterialsintegratedintoadouble
shellpanelprovidessignificantimprovementsinthe
exteriornoisequalityofadieselvehicle
weighinglessthan2.5kgwaspresented.The
systemprovidedreductionsinradiatednoiseinthe
enginetestbenchof3to4dB.
NEEDS
combinationofmaterialoptimisation,
bodymountedand
b d
d d
enginemountedelements
engine mountedelements
willbeneededtoachievethelegalrequirementsfor
significantnoisereduction
THERMOACOUSTIC
ENGINE ENCAPSULATION
THERMO
ACOUSTICENGINEENCAPSULATION
Bodymountedencapsulationismadeof
componentsoriginatingfromacoustictreatment:
Thebonnetabsorber,
Outerbulkheadand
Underengineshield.
Verticalelementsalongthefrontbeamsforma
tightlyenclosedenginecompartment
ensureanefficientflowofairthroughtheradiatorforoptimumengine
coolingduringdriving.
vibrationsandoperatingtemperaturesarelowerforbodymounted
components lightweightmaterialssuchasfoamsandfeltscanbeused
components,lightweightmaterialssuchasfoamsandfeltscanbeused.
BARRIERSINTAEE
costeffectivedevelopmentofthesealingsystem
passthroughs forthesteeringcolumn,driveshafts,
cablesandotherinterfacesneedtobeintegrated.
ENGINEMOUNTEDENCAPSULATION
Enginemountedencapsulationissmallerbutisfixed
tosurfacesthatareusuallyhotandexposedtomore
vibrationthanthebody Thisrequiresmorestable
vibrationthanthebody.Thisrequiresmorestable
materialswithhigher temperatureresistance
THERMALSAFETY
SHELLDESIGN
Replaceseveralcoversandthebonnetabsorberbyasingle
element,thusallowingasignificantweightreduction.
Theconstructioncomprisesalower andanuppershell
madeoffunctionspecific,structurallyandacoustically
p
,
y
y
optimised compositematerials
ADDEDADVANTAGE
Thedoubleshelldesignefficientlycombinesthefollowing:
1.
2.
3.
4
4.
5.
highnoiseabsorption
hi h
highpartstiffness
iff
heatinsulation
integrationofcoolingairductsorengineairfiltrationand
inlet
integrationofpedestrianprotectionabsorbers,electric
g
p
p
cablesanddevices.
BONNETDESIGN
SHELLDESIGN
MATERIALSFORTHERMALAND
ACOUSTICINSULATIONINTHE
ENGINE COMPARTMENT
ENGINECOMPARTMENT
Forenginemountedpartssuchasenginecovers
1.
IInjectedpolypropylenecoupledwithfeltorpolyurethane
j
d l
l
l d i hf l l
h
2. Thesematerialcombinationsarenotsuitablefora
completeencapsulationduetotheirhighweight
(b
(between3and4kg/m2).
d k
)
BODYMOUNTEDACOUSTICPARTS
Bodymountedacousticpartsareoftenmadeofglasswool
orcottonfelt,withphenolic resinasabindertreated.
y Besidesthegoodeconomics,thesematerialsprovide
overallgoodflammabilityresistance.
g
y
y theresinhassomedisadvantages suchasodour andVOC
( l l
(volatileorganiccompounds)emissions.
d )
NEWCOMBINATION
y AneedledfibrematerialconsistingofacombinationofPP
andavariableamountofglassfibres inordertobalance
acousticandmechanicalproperties
y suchmaterialsarenotsuitedtothehightemperatures
g
p
closetoanenginesincetheyarelimitedto140C
(continuousenginesurfacetemperature).
FUTURISTICAPPOROACH
Thereforethereisaneedtodevelopmaterialsthat
combines
1. mechanicalstrength,
h i l
h
2. acousticeffectiveness,
3. heatinsulationand
h i
l i d
4. heatstability.
CONCLUSION
y Itisforeseeablethattheinternalcombustionenginesof
futurevehicleswillrequireclosedencapsulationsinorder
toimprovefuelefficiencyandreduceexteriornoise This
toimprovefuelefficiencyandreduceexteriornoise.This
posestremendouschallengesforcarmanufacturersin
termsofaddedcomplexity,weight,costandthermalsafety
problems.
bl
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motoPkws.In:WrmemanagementdesKraftfahrzeugs.ExpertVerlag,Renningen,2006
[2]Lehmann,D.:EngineeringProcessforanInnovativeUnderfloor Module.Rieter
A
AutomotiveConference,Zrich,2003
i C f
Z i h
[3]StrategicResearchAgendaoftheEuropeanRoadTransportResearchAdvisoryCouncil,
Dezember 2004
[4]Mantovani,M.;Lehmann,D.:FunctionalandMaterialAcousticOptimizationintegrated
intoUnderbodySystemsforVehiclePerformanceImprovement SAEPaper2007 01 2350
intoUnderbodySystemsforVehiclePerformanceImprovement.SAEPaper2007012350
[5]Meschke,J.;Gaudino,C.;Bendell,E.:DesignandOptimizationofanEngineMounted
ThermalAcousticalEncapsulation.Rieter AutomotiveConference,Zrich2007
[6]Viktorovitch,M.:AcousticsofaModularEngineBayEncapsulationintegratingaPorous
AirIntakeSystem Rieter AutomotiveConference,Zrich2007Srraumeines
AirIntakeSystem.Rieter
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