206-06-1

Hydraulic Brake Actuation

206-06-1

SECTION 206-06 Hydraulic Brake Actuation

VEHICLE APPLICATION: 2011.50 Ranger
CONTENTS

PAGE

DESCRIPTION AND OPERATION

Hydraulic Brake Actuation..................................................................................................

206-06-2

REMOVAL AND INSTALLATION

Brake Master Cylinder LHD 4WD/LHD RWD............................................ (12 343 0)
Brake Master Cylinder RHD 4WD/RHD RWD........................................... (12 343 0)
Brake Pedal and Bracket....................................................................................................

206-06-4
206-06-6
206-06-8

Hydraulic Brake Actuation

206-06-2

206-06-2

DESCRIPTION AND OPERATION

Hydraulic Brake Actuation

ABS Vehicle

Item

Description

Item

Description

Front brake flexible hoses

Rear brake tubes

Brake master cylinder

Rear brake flexible hoses

Brake fluid reservoir

Hydraulic control unit (HCU)

2011.50 Ranger

G1269470en

Hydraulic Brake Actuation

206-06-3

206-06-3

DESCRIPTION AND OPERATION

Non ABS Vehicle

Item

Description

Front brake flexible hoses

Brake master cylinder

Brake fluid reservoir

Rear brake tubes

Rear brake flexible hose

Brake load sensor proportioning valve

2011.50 Ranger

G1269470en

206-06-4

Hydraulic Brake Actuation

206-06-4

REMOVAL AND INSTALLATION

Brake Master Cylinder LHD 4WD/LHD RWD(12 343 0)

Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.

3. 1. Connect one end of a suitable piece of clear

plastic pipe to the brake caliper bleed nipple
and place the other end into a suitable
container.
2. Loosen the bleed nipple.
3. Depress the brake pedal until no more brake
fluid comes through the bleed nipple.
4. Tighten the bleed nipple.
5. Repeat the draining procedure on the
opposite side brake caliper.
4.

5.

2011.50 Ranger

G1269471en

206-06-5

Hydraulic Brake Actuation

206-06-5

REMOVAL AND INSTALLATION

Vehicles with manual transmission

Torque: 13 Nm

6.

WARNING: Be prepared to collect

escaping fluids.

All vehicles

Installation

7. Torque: 17 Nm

1. Refer to: Brake System Bleeding (206-00 Brake

System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
2. To install, reverse the removal procedure.

Vehicles with manual transmission

3. Refer to: Clutch System Bleeding - Vehicles
With: MT82 (308-00 Manual Transmission and
Clutch - General Information, General
Procedures).
Refer to: Clutch System Bleeding - Vehicles
With: MT-75 (308-00 Manual Transmission
and Clutch - General Information, General
Procedures).
8. CAUTIONS:
Make sure that all openings are sealed.
Take extra care when handling the
components.
NOTE: Depress the brake pedal 3 to 4 times to
release the vacuum from brake booster.

2011.50 Ranger

G1269471en

206-06-6

Hydraulic Brake Actuation

206-06-6

REMOVAL AND INSTALLATION

Brake Master Cylinder RHD 4WD/RHD RWD(12 343 0)

4.

Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. 1. Connect one end of a suitable piece of clear
plastic pipe to the brake caliper bleed nipple
and place the other end into a suitable
container.
2. Loosen the bleed nipple.
3. Depress the brake pedal until no more brake
fluid comes through the bleed nipple.
4. Tighten the bleed nipple.
5. Repeat the draining procedure on the
opposite side brake caliper.

Vehicles with manual transmission

5.

WARNING: Be prepared to collect

escaping fluids.

3. 1. Torque: 6 Nm
2. Torque: 6 Nm

All vehicles
6.

WARNING: Be prepared to collect

escaping fluids.
CAUTIONS:
Make sure that all openings are sealed.
Take extra care when handling the
components.

2011.50 Ranger

G1366175en

206-06-7

Hydraulic Brake Actuation

206-06-7

REMOVAL AND INSTALLATION

NOTE: Depress the brake pedal 3 or 4 times to
release the vacuum from brake booster.
1. Torque: 17 Nm
2. Torque: 13 Nm

Installation
1. To install, reverse the removal procedure.
Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).

Vehicles with manual transmission

2. Refer to: Clutch System Bleeding - Vehicles
With: MT-75 (308-00 Manual Transmission
and Clutch - General Information, General
Procedures).
Refer to: Clutch System Bleeding - Vehicles
With: MT82 (308-00 Manual Transmission and
Clutch - General Information, General
Procedures).

2011.50 Ranger

G1366175en

206-06-8

Hydraulic Brake Actuation

206-06-8

REMOVAL AND INSTALLATION

Brake Pedal and Bracket

Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Brake Booster - RHD 4WD/RHD RWD
(206-07 Power Brake Actuation, Removal and
Installation).
Refer to: Brake Booster - LHD 4WD/LHD RWD
(206-07 Power Brake Actuation, Removal and
Installation).

Installation
1.

CAUTION: Make sure that the brake

booster push rod is correctly located.
To install, reverse the removal procedure.

2.

3. Torque : 15 Nm

2011.50 Ranger

G1269473en