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An experimental investigation of
performance characteristics of a
compression ignition engine using Sunflower
oil methyl ester and its diesel blends
Basiruddin khan1, Prof.Anangamohan Chattopadhyay2, Debabrata Roy3
1
Asst.Prof. Department of Mechanical Engineering, Birbhum Institute of Engineering and Technology, West Bengal, India
Professor Department of Mechanical Engineering, Birbhum Institute of Engineering and Technology, West Bengal, India
3
Asst. Prof. Department of Mechanical Engineering, NSHM Knowledge Campus, West Bengal, India
ABSTRACT
Due to increased environmental awareness and scarcity of conventional fuels and the crude oil, the price was going up day by
day and there will be no more conventional fuels in future, also increasing the environmental pollution by the usage of crude
oils, there is a need for the search of alternative fuel sources for the automobile applications. Biodiesel from vegetable oil is the
best alternative fuel as concern of less emission characteristics compare to conventional petroleum fuel. Therefore, in the
present investigation the oil taken is the sunflower bio-diesel made by transesterification process. The performance
characteristics of a single cylinder direct injection diesel engine test rig when running on Sunflower biodiesel of 20%, 30% and
40% blends with diesel fuel are investigated at varying loads and compared with standard diesel fuel. The suitability of
sunflower biodiesel as a biofuel has been established in this study. Experiment has been conducted at a constant engine speed,
operating on compression ratio of 17.5:1. It was found that B20 gives 7.37% higher Thermal efficiency and 6.25% lower Brake
specific fuel consumption was found than diesel fuel. It was concluded that Sunflower Oil Methyl Ester can be used as an
alternative for diesel fuel.
1. INTRODUCTION
In this century, it is believed that crude oil and petroleum products will become limited and expensive. Today it is very
essential to use alternative fuel because of energy security due to the world energy demand increases, Environmental
impact is concern because of exhaust emission from automobiles and industries is badly affected the ozone layer. Now
a days price of petroleum increases enormously day to day causes economic burden in importing countries. From few
decades, there has been an active research is carried out for alternative fuels which have been fulfilled the substituent of
petroleum.
Of the various alternate fuels under consideration, biodiesel derived from vegetable oils like Rice bran oil, Mahua oil,
Soybean oil, Jatropha oil, Tamanu oil, Karanja oil, Sun flower oil, Coconut oil, Pungam oil etc. Biodiesels is the most
valuable form of renewable energy are produced from vegetable oils by a process known as transesterification. Lots of
research work investigate and show that the use of bio-diesels resulted closer performance comparable to diesel fuel
with much lower of exhaust emission [1, 4].
As per A.S. Ramadhas et al [1] carried out the suitability of vegetable oil like Sunflower methyl ester, Cotton seed
methyl ester, Soya bean methyl ester, Corn oil , Rapeseed oil Blend diesel oil in a IC Engine investigate was shows
that thermal efficiency was little lower but emission reduction was improved. J.Narayana Reddy et al [2] carried out the
performance, emissions and combustion characteristics in a direct injection diesel engine operated on neat Jatropha oil
with little advancing injection timing & injection pressure compare to diesel fuel as a result a significant improvement
in performance and emissions was noticed.. Y.D. Wang et al [4] carried out to evaluate the performance and gaseous
emission characteristics of a diesel engine running on a vegetable oil 25%, 50%, and 75% with ordinary diesel fuel
separately at different loads respectively. Result shows the Performance almost same and emission reduced as compare
to diesel fuel. Avinash Kumar Agarwal et al [6] Experiment was carried out using 10%,20%, 50%, 75% &100% v/v of
Jatropha oil with mineral diesel. Observed that 10% blend give closer to the diesel performance. Emission such as
smoke opacity, CO2, CO, and HC were found to have increased with increasing the percentages. Deepak Agarwal et al
Page 8
[7] was studied the performance and emission characteristics of linseed oil, mahua oil, rice bran oil and linseed oil
methyl ester (LOME) of 10%, 20%, 30%, and 50%, v/v with diesel, was observed that greater brake thermal efficiency,
slightly higher BSFC,20%blend gives lower BSEC &emission compare with mineral diesel. Avinash Kumar Agarwal
et al[9] Investigated performance, emission and combustion characteristics of diesel engine operating at 17.5
compression ratio for blends of preheated Karanja oil of 10%, 20%, 50% and 75% by volume basis with diesel. It was
found that Thermal efficiency of the engine with preheated oil blends is nearly 30% and emission improved. K.
Purushothaman et al [10] studied performance, emission and combustion characteristics of DI diesel engine operating
at 17.5 compression ratio for neat orange oil. It was found that Brake Thermal efficiency of the engine 2.4% greater,
1% Smoke emissions are reduced compared to diesel. GVNSR Ratnakara Rao et al [11] tested performance, emission
and combustion characteristics of diesel engine operating at different compression ratios 13.2:1, 13.9:1, 14.8:1, 15.7:1,
16.9:1, 18.1:1 and 20.2:1 using neat Mahua oil. It was noticed that at CR 15.7 gives high Thermal efficiency, where as
fuel consumption, smoke and the exhaust gas temperatures was marginally low. R.Anand et al [12] Investigated
performance, emission and combustion characteristics of diesel engine operating at different compression ratios of
15:1,17:1 and 19:1 for blends of methyl ester of cotton seed oil of 5%, 10%, 15% and 20% by volume basis. It was
observed that highest brake thermal efficiency, lowest specific fuel consumption and were observed for 20% biodiesel
blend for compression ratio of 19.
In the present work, refined sunflower oil was selected for the source of biodiesel. In this paper, experimental
investigations carried out with sunflower oil methyl ester blended with diesel on volume basis with compression ratio
17.5:1 at various loads for finding out the performance of a single cylinder 4-Stroke diesel engine. Sunflower oil has
closer calorific value 39.20 MJ/kg compare to diesel (43MJ/kg). After transesterification of sunflower oil viscosity also
improved, it is about 5 cSt which is closer to diesel fuel.
Page 9
Flash point( C)
o
Fire Point( C)
o
Cloud point ( C)
o
Pour point( C )
Diesel
830
SOME
861
B20
836
B30
839
B40
843
3.50
5.5
3.80
4.0
4.3
43.0
39.2
42.4
41.85
41.4
54
162
58
65
73
64
176
67
76
83
5
10
1
3
Page 10
3. EXPERIMENTAL SET UP
Experiments were carried out on a vertical single cylinder, 4-stroke direct injection diesel engine that has a bore of 87.5
mm, stroke of 110 mm and displacement of 661.45 cc. The pictorial view of experimental setup is shown in Fig.2. The
engine has a rated output of 3.72 KW at 1500 rpm with compression ratio 17.5:1, injection pressure 210 bar and
injection timing at 23 before top dead center, as set by the manufacturer. The engine was coupled to an electrical
dynamometer to provide the brake load with an electric load bank ranges from 200 to 1000 watts. Efficiency of the
dynamometer is 75% tested by the manufacturer. Engine performance was calculated at different loads. Specifications
of the test engine are given below in Table-2.
Table 2: Test engine specifications
Make
Kirloskar
Rated output
3.52 KW at 1500 rpm
No. of cylinder
1
No. of strokes
4
Compression ratio
17.5:1
Bore
87.5 mm
Stroke
110 mm
Swept volume
661.45 (cc)
Method of loading
Electric Dynamometer(7.5 KVA)
Load bank
200-1000 watt
Method of cooling
Water
Page 11
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highest fuel flow is observed with blend B40 at all loads. It may be due to lowest calorific value about 41400 KJ/Kg. At
the maximum load i.e.1000 watt, B20 exhibits less fuel consumption than diesel fuel; it is about 0.58 kg/hr which is
3.44% lesser compare to diesel fuel and 13.79% and 20.68% lower than B30 and B40 respectively. It is clear that B20
gives less fuel consumption as compared to neat diesel, B30 and B40 respectively.
In overall prospect, fuel consumption is improved at maximum load for blend B20.
4.3 Effect of load on Brake specific fuel consumption
BSFC is defined as the ratio of the total fuel consumption of the engine to the brake power produced by the engine. The
variation of brake specific fuel consumption with respect to load is presented in Fig.5
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Brake specific energy consumption was found higher at initially due to higher fuel consumption at no load condition.
As the load increases BSEC decreases gradually. It is well known that the calorific value of the fuel affects the engine
power. The lower heat content of the biodiesel and diesel blend causes some reductions in the engine power. For these
reasons, the effective power decreases with the increase in biodiesel content in the fuel mixture. Thus, the engine needs
more fuel consumption to maintain the same amount of output power. At maximum load Brake specific energy
consumption for B20 was found lowest, it is about 14297 KJ/KW-hr due to the less fuel consumption and better brake
power developed. Were for neat diesel it is about 14964 KJ/KW-hr. It is clear that at full load condition Brake specific
energy consumption is 4.66% less compare to neat diesel.
4.5 Effect of load on Brake Thermal Efficiency
Brake thermal Efficiency (BTE) indicates the efficiency of the engine to convert the chemical energy of the fuel into
useful output power. Fig.7 shows the variation of brake thermal efficiency with respect to load for different blends B20,
B30
,
Figure 7: Brake thermal efficiency of bio-diesel blends versus loads
B40 and neat diesel. Figure shows in all cases, brake thermal efficiency was having tendency to increase with increase
in applied load. This was due to the reduction of heat loss and increase in power developed with increase in load. But
due to poor mixture formation because of higher viscosity, higher density and low volatility, the thermal efficiency of
higher percentage of biodiesel blend oil is always lower than that of diesel. The brake thermal efficiency is higher by
about 7.91% for B20 than the diesel fuel at full load because of better evaporation and mixture preparation of the B20
resulting in rapid heat release rates. It can be seen that the improvement in brake thermal efficiency is more significant
at higher brake outputs. It is known that at higher engine brake outputs, the combustion chamber surface is relatively
hot and this might assist in better vaporization of the fuel and hence an improvement in the brake thermal efficiency.
The maximum brake thermal efficiency was obtained at 1000watt for B20 is 25.91%, where for B0, B30 and B40 is
23.86%, 21.50% and 20.24% respectively.
5. COST ANALYSIS
The costs of different fuels assumed in this study are given in Table-3. The cost was taken as on the year of 2015 fuel
price in India.
Table 3: Cost of diesel and biodiesel.
Fuel
Cost per Liter of fuel in
Indian market (Rs./liter)
Diesel
55
SOME(B100)
140
B20
65
B30
75
B40
85
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From Table-3, it has been clear that, biodiesel blends is costly as compared to diesel fuel per liter. The cost of pure
biodiesel is higher than diesel because of the fragmented nature of vegetable oil market and unavailability of methanol
in a market. There are several middle-men involved which increase the cost of vegetable oils. The cost of diesel is
relatively lower because of the cross-subsidy offered by administered price mechanism of the government. If same
subsidy is given to vegetable oils or biodiesel to be used as substitute fuel then it can be near to that of mineral diesel.
As the engine performance point of view B20 blend can be recommended which is marginally costly compare to diesel
fuel. At all loads fuel consumption of B20 is lesser compare to diesel. At maximum load 1000watt brake specific fuel
consumption of B20 is 0.58 Kg/hr which is lesser compare to diesel 0.60 Kg/hr. Hence, running cost of the engine with
B20 will be Rs 37.70 and for diesel it is Rs33.0 per hour at maximum load condition, also the brake thermal efficiency
of blend B20 is about 7.91% higher than diesel. Hence, we can consider B20 fuel as alternative fuel in a diesel engine
and at subsidized rate running cost of B20 may be cheaper than diesel fuel.
Thus, use of SOME biodiesel oil to partially substitute mineral diesel will also make economic sense.
5.1 Economic impact
Biodiesel, given an adequate access to used vegetable oil exists locally, can be produced locally. It can reinforce
livelihoods through the creation of new jobs and business opportunities in the community. It can reduce dependence on
fossil fuel imports and vulnerability to fluctuation of fuel prices on the world market; a tremendous economic and
political advantage for any country especially an import-dependent country like India, Bangladesh, Pakistan, Sri Lanka.
The growth in biodiesel also helps significantly increase GDP.
1. The Engine was able to develop similar Brake power at maximum load. Blend B20 produced 2.82% higher than
that of diesel fuel and 6.77% and 7.90% compare to other two blends viz.B30 and B40 respectively.
2. Fuel consumption for B20 blend was found lowest compare to diesel and also for other two blends as well as. At
maximum load, fuel consumption was found for B20 is 3.44% lesser than diesel.
3. The Brake specific fuel consumption increases with increase of bio-diesel content in the fuel blend due to decrease
in calorific value of the blend. At all loads B20 gives about similar specific fuel consumption to diesel. But At
maximum load i.e. 1000watt, it was about 6.25% lesser specific fuel consumption compared to diesel.
4. At maximum load Brake specific energy consumption for B20 was found lowest, it is about 14297 KJ/KW-hr due
to the less fuel consumption and better brake power developed. Where for diesel it is about 14964 KJ/KW-hr. It is
clear that at full load condition Brake specific energy consumption is 4.66% less compare to diesel.
5. The Brake thermal efficiency was found lower compare to diesel as biodiesel percentage increases in the blend
except B20 blend. At maximum load, blend B20 gives 7.37% higher Brake thermal efficiency compare to diesel.
At 1000 watt, it was found about 25.91% and 23.86% for B20 and diesel respectively.
6. At economic point of view running cost is also viable.
Hence, from the above discussion, it is inferred that Sunflower oil methyl-ester B20 blend may be recommended as
an alternative fuel without modifications for compression ignition engine.
ACKNOWLEDGMENT
I wish to express our deep sense of gratitude to my project guide Prof(Dr.) Anangamohan Chattopadhyay, professor of
Mechanical Engineering Department, Birbhum Institute of Engineering and Technology (BIET) for his valuable
comments ,guidance and encouragement which led to the successful completion of this experimentation. I am also
thanks to Prof.Debabrata Roy, Asst .Professor, Mechanical Engineering Department, NSHM Knowledge Campus,
Durgapur for his valuable support. I sincerely acknowledge our technical assistants for helping me throughout the
experimentation.
Page 15
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